DESIGN CALCULATION TAG.

16-V-2418
GRAND PRIX
(SUPPORT BEAM) Sht. 1 / 4 REV-0
SUPPORT BEAM CALCULATION (REF# Pressure Vessel Design Manual By Denniss R Moss)
ID OF VESSEL D 1726 mm
LIQUID DENSITY DL 990 KG/M3
DENSITY OF CARBON DC 500 KG/M3
HEIGHT OF CARBON BED H1 3050 mm
VOLUME OF CARBON BED VC =PI/4 X D^2 X H1 7.136 M3
WEIGHT OF CARBON BED WM= VC X DC 3568.14 KG
VOLUME OF ENTRAINED LIQUID VL =(1liter/kg of carbon ) 3568.14 LITER
3.57 M3
WEIGHT OF ENTRAINED LIQUID WL= VL X DL 3532.45 KG
DIFFERENTIAL PRESSURE ∆P 1.250 kg/cm2
WEIGHT DUE TO ∆ P W∆ P =∆ P*(πXD^2)/4 29247.01 KG
WEIGHT OF GRATING Wg 150.0 KG
WEIGHT OF I- BEAM PER UNIT LENGTH W1 56 KG/M
TOTAL WEIGHT OF I- BEAM WIB 96.7 KG
MISCELLANEOUS WM 500.0 KG
TOTAL LOAD W= WM+WL+W∆ P+Wg+WIB+Wm 37094 KG
UNIFORM LOAD p=4W/(πXD^2) 15862 KG/M2

M1 = W1D2/8 = 20.85 KG-M

R1=W1D /2 48.33 KG
P= p(D/4)2 = 2953.36 KG
M2 = PD/6 = 849.58 KG-M
R2=P 2953.36 KG

W2 = pD/2 = 13688.83 KG/M

R3 = W2D/4 = 5906.73 KG

M3 = R3D/4+R32/(2W2) = 3823.13 KG-M

TOTAL MOMENT
M = M1+ M2 +M3 = 4693.57 KG-M
4693568.054 KG-MM
TOTAL REACTION (R=R1+R2+R3) 8908.42 KG
Fb = Allowable Bending Stress [SA240 304L] = 0.66 *Ys@Design temp. =
= 0.66*13.56 8.95 kg/mm2

3
Z REQ = M /Fb 524444.45 mm

Beam thk, t 12 mm
Beam width b 200 mm
Beam Height d 200 mm

3
Z Avilable = td(6b+d)/6 560000 mm

Z Avilable > Z REQ Pass

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calculation- Final.xls
 DESIGN CALCULATION TAG. 16-V-2418
GRAND PRIX
(Support Ring) Sheet 2 of 4 REV.-0

Ref.# Pressure Vessel Design Manual By Dennis .R. Moss

Corossion Allowance Ca = 0.118 Inch

Total Uniform Load P = 15862 KG/M2

(Refer Sht. 1/4 in Support Beam Calculation)
= 22.571 psi
Ring Material [SA 516 Gr.70]
Yield Stress @ design temperature [ASME SEC.II-PART-D] YS = 34954 psi
Allowable Bending Stress (Fb=0.66*YS) = 23069.64 psi

RING DESIGN:

VESSEL INSIDE DIA. D = 1726 mm

68.0 inch

Width of Ring w = 2.48 inch

63 mm
Maximum unit Load on circular ring F =p*D/4 = 383.45 lbs/inch

moment on ring M=Fxw = 951.07 lbs

required thk (Corroded) tr = sqrt(6M/Fb) = 0.50 inch

required thk (UnCorroded) t=tr+*CA = 0.62 inch

= 15.63 mm
Provided Thickness of Ring tw = 22 mm
PASS

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calculation- Final.xls
 DESIGN CALCULATION TAG. 16-V-2418
GRAND PRIX
(SUPPORT GUSSET) Sheet 3 of 4 REV.-0
SUPPORT GUSSET CALCULATION (REF# Pressure Vessel Design Manual By Denniss R Moss)

Dimensions of Support GUSSET

Provided height of Gusset h 150 mm

Distance from vessel I.D to Centre of Bolt
Hole e 105 mm y2 30 mm
fillet Weld size Wf 12 mm y3 30 mm
Radial Width of Gusset L 150 mm
thickness of ring tw 22 mm
Gusset Material SA516 GR. 70
Yield Stress @ design temperature YS = 24.57 kg/mm2

Allowable Bending Stress (Fb=0.66*YS) = 16.2162 kg/mm2

Allowable Shear Stress (Fs=0.45*YS) (Fs=0.45*YS) = 11.0565 kg/mm2
NO OF SUPPORT GUSSET n = 2
Total End Reaction ((Refer Sht. 1/4 in Support Beam Calculation)) R = R1+R2+R3 = 8908.42 kg
Moment in Cleat M= R(6e - 2L) = 2939778.879 kg - mm
Required thickness of cleat (Corroded) tc = (M)/(L^2xFb) = 8.0571798 mm
Required thickness of cleat (UnCorroded) t= tc+CA 11.0571798
provided thickness of cleat Tc 22 mm
Since Cleat thk is greater than required thk hence safe PASS

Minimum Bearing Length (N) N=R/(tw x 0.75 Ys) = 21.97412673 mm

Provided Bearing Width N = 150 mm
PASS
Ratio B For E70 weld B= R/(26880x Wf) = 1.545140866
Minimum Height (h) h=sqrt(B/2(B+sqrt(B^2+64e^2)) = 151.3056331 mm
= 151.3056331 mm
Provided height Of Gusset h 160 mm
PASS

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calculation- Final.xls
 TAG. 16-V-2418
DESIGN CALCULATION
GRAND PRIX Sheet 4 of 4
(Grating) REV-0

Ref.# Pressure Vessel Design Manual By Dennis .R. Moss

VESSEL INSIDE DIA. D 1726 MM

5.663 ft
Grating Bearing Flat Material [SA240 GR. 304L]

Youngs Modulus at design temperature E = 26,977,019 psi

Allowable Bending Stress Fb = 23064 psi

GREATING SIZE:

b = 5 MM
THICKNESS OF BEARING FLAT: b = 0.197 inch
d = 50 MM
WIDTH OF BEARING FLAT: d = 1.97 inch
SPAN OF BEARING Flat= 0.5 D(SINGLE Beam) '= L L = 2.83 ft
TOTAL NO OF FLATS n = 60

UNIFORM LOAD (Refer Sht. 1/4 in Support Beam Calculation) p = 15862 KG/M2
= 3249.01 lb/ft2
CONCENTRATED LOAD P = 9199.14 lb/ft
2
M = PL /8 M = 9218.26 lb-ft

Z REQ = 12M/Fb Zreq = 4.796 inch3

2 3
Z avl = nbd /6 Zavl = 7.63 inch
PASS
I = nbd3/12 I = 7.508 inch4

3
DEFLECTION = 5pL(12L) /(384EI) = 0.023195743 inch

ALLOWABLE DEFLECTION L/325 = 0.008711892 ft

0.104542701 inch
PASS

SINCE ALLOWABLE DEFLECTION IS MORE THAN THE ACTUAL DEFLECTION HENCE SAFE

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calculation- Final.xls