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Pratt & Whitney


STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

Task 70−11−00−800−001−001:

1. General − Marking Of Parts

See Figure 1.

CAUTION: THE MARK MUST NOT CHANGE THE CONDITION OR THE


OPERATION OF THE PART. ONLY THE APPLICABLE PRATT &
WHITNEY PROCEDURE IS TO BE USED TO MAKE MARKS.

A. General

(1) Marks made on engine parts, assemblies, or weldments


must be easily read and must not be easily removed.

(a) Characters must be easily and accurately read,


usually with no aid to the eye.

(b) Where there are unusual area or surface limits, a


maximum of 3.5X magnification is permitted to get
the necessary readability.

(c) The location of a mark must be as specified in


the Service Bulletin, Engine Manual, or Engine
Cleaning Inspection And Repair (CIR) Manual
R instructions.

R (2) Unless specified differently, reidentification of


parts, reapplication and/or relocation of marks on
a part must be done adjacent to, or in a location
almost the same as that of the initial marking. Where
reidentification or corrective marks are specified,
removal of all or part of the old marking can be
necessary. In these cases, use an approved marking
method to draw a wavy line, loop, flat oval, or X's
through the character(s) or symbol(s) to be removed.

(3) All the characters in a mark, unless specified


differently, must be 0.060 − 0.160 inch (1.5 − 4.1 mm)
high. In special cases, when the mark is a function of
the size or configuration of the part, characters not
less than 0.016 inch (0.406 mm) nor more than 0.500
inch (12.700 mm) in height are permitted. Refer to
70−11−00, General−01 (Task 70−11−00−800−001−002) for
special dot peen character requirements.

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EFFECTIVITY −ALL GENERAL−01 JUN 1/09
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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

(4) If the surface specified for a mark will get a plating,


paint, hardcoat, anodized coating, or other surface
treatment coating, you must apply the mark before
you apply the coating. Use an approved permanent
marking method that will show through the final surface
treatment.

(a) If none of the specified marking methods will show


through the coating, then it is permitted to use
the applicable step to make the mark after you
apply the coating:

1 On external surfaces, apply the mark with ink


and a stamp and then apply a full layer of PMC
1641 Lacquer on the mark.

2 On internal surfaces, apply the mark by the


applicable step:

a If permitted by the repair instructions,


apply the mark by the vibration peen method.

b Apply the mark with ink and a stamp, and


then apply a full layer of transparent AMS
3132 Varnish − Phenolic Resin, Corrosion
Preventive on the mark.

(5) In electric arc scribing (for example, hand arc


scribing), the characters are made by the action of
an electric arc between a surface and an electrode
(scriber). Electric arc scribing is not a satisfactory
marking method to use on jet engine parts and must not
be used.

(6) In acid etching, the characters are made by the action


of an acid on the surface of the part. Acid etching
is not recommended because it can possibly cause
corrosion.

(7) Soapstone must not be used to make a mark on engine


parts.

(8) Wherever the vibration peen method is approved,


identify offset holes in mating parts with a vibration
peened "X" mark adjacent to the offset hole as long as
the condition or operation of the part is not changed.

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EFFECTIVITY −ALL GENERAL−01 JUN 1/09
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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

(9) When specified by the applicable technical data, see


Figure 1 for Marking Classes and the permitted marking
methods in each class.

#70−11−00 Page 003


EFFECTIVITY −ALL GENERAL−01 JUN 1/08
000
Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

NOTE: Figure 1 is not applicable for all marking applications; if


Figure 1 is applicable, the class or marking method to use
will be given in the publication instructions.

Marking Methods And Classes ( PWA 310)


Figure 1
(Task 70−11−00−800−001−001)

#70−11−00 Page 004


EFFECTIVITY −ALL GENERAL−01 JUN 1/08
000
Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

Task 70−11−00−800−001−002:

2. Permanent Marking Methods − Marking Of Parts

A. General

(1) Permanent methods of marking are those in which marking


is legible during the normal service life of the
part. Also, refer to Part Identification Markings in
70−00−00, General−01 (Task 70−00−00−990−001).

(2) Permanent markings must not extend onto any radius,


chamfer, sharp edge, bead, or fillet adjacent to the
specified marking surface.

B. Applied Marking Methods

(1) Electrolytic Etch. Refer to 70−11−00, SPOP−401 (Task


70−11−00−280−006).

NOTE: Usually, this is a permanent marking method;


but, where specified, you can use it also for
temporary marking.

CAUTION: DO NOT ELECTROLYTICALLY ETCH ANODIZED


ALUMINUM SURFACES.

(a) Characters are produced by electrolysis confined


to the area of the characters by a stencil.

(b) This technique is sometimes used as a temporary


method. Do not confuse it with electric arc
scribing.

(2) Metal Stamping

(a) Characters are produced by forcible displacement


of material.

1 Hammer − characters are made one at a time or


in groups by a force applied mechanically or
manually.

2 Press − characters are made one at a time or


in groups by a force applied as you steadily
increase the controlled pressure.

3 Roll − characters are made as the part or the


tool or both the part and the tool turn when
they touch each other under a controlled force.

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EFFECTIVITY −ALL GENERAL−01 DEC 1/08
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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

(b) Stamps used for marking must make fillets and


radii at all intersecting surfaces of the
characters.

(c) Parts marked by this method must have the marking


area sufficiently back−supported to prevent
dangerous stresses.

(d) This method is not permitted if the hardness of


the part at the time of marking is higher than
Rockwell C45 or equivalent.

(e) If the metal is raised more than 0.001 inch (0.025


mm) by this method of marking, it is necessary to
carefully remove it.

NOTE: It is necessary to remove all raised metal


around characters on ball bearing, roller
bearing, and bearing race surfaces.

(3) Vibration Peen Method

(a) Characters are made by vibrations from a


radius−tipped, conical tool.

1 Manual − tool is manually guided and has one


tip.

2 Mechanical − tool is mechanically guided and


has one or more tips that can make one or more
full characters at the same time.

(b) This method is not usually permitted if the


hardness of the part at the time of marking is
higher than Rockwell C45 or equivalent. It can
be used on parts harder than Rockwell C45 when
specifically permitted.

NOTE: The vibration peen method can be an


alternative to use on those parts that had
drag impression or roll marking. The
vibration peen method can also be an
alternative to the deep dot peen method
used on turbine airfoils.

(4) Engraving

(a) Characters are made by a manually or mechanically


guided cutter or grinder that turns.

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EFFECTIVITY −ALL GENERAL−01 DEC 1/08
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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

(5) Brand

(a) Characters are made by burning or displacing


non−metallic material with a hot tool.

(6) Drag Impression

(a) Characters are made when material is moved by


force by a radius−tipped conical tool, which is
drawn (dragged) across the surface of the part.
This tool is mechanically guided and turns freely.

(7) Blast

(a) Characters are made when an abrasive material hits


the characters in the stencil area.

(8) Dot Peen

(a) Definitions

1 Dot Peen Marking: Characters are made as a


series of dot−like impressions, marked on the
parts by a controlled compressive force. This
force is applied by a microprocessor−controlled
stylus.

2 Stylus: A metal shaft with a defined radius


on a conical tip that is driven into the part
marking surface.

3 Drop Distance (Gap): The distance from the tip


of the stylus to the part marking surface.

4 Force: The energy exerted by the machine to


drive the stylus into the material.

5 OCR: Optical Character Recognition.

6 OCR Reader: A video imaging device that


automatically deciphers alphanumeric characters
and electronically reports the characters to
another device (for example, a computer).

(b) Character Description

1 The dot peen character set is a set of


alphanumeric characters and symbols.

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EFFECTIVITY −ALL GENERAL−01 JUN 1/08
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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

2 The characters are made by a pattern of dots


laid out in a 5 x 7 (width x height) matrix.
See Figure 1A (Sheet 1).

a The dot shape is a smooth spherical


depression or dimple with conical walls.
The configuration of the dot impression is
determined by the depth of penetration (that
is, shallow, intermediate, or deep).

b The character height must be 0.035 − 0.250


inch (0.9 − 6.4 mm).

c The character height/width relationship:


The character height must be ±8 percent
of the specified height. The width must
be 4/6 of the height ±8 percent. See
Character/Dot Relationships in Figure 1A
(Sheet 2).

d The dot placement distance between two


adjacent dots in the vertical direction
must be equal to (Height/6) ±5 percent
and in the horizontal direction equal to
(Width/4) ±5 percent. See Character/Dot
Relationships in Figure 1A (Sheet 2).

e Character spacing is the distance between


the center lines of two adjacent characters
and must be equal to the character
height ±8 percent. See Character/Dot
Relationships in Figure 1A (Sheet 2).

f Character separation must be a minimum of


one dot between adjacent characters. See
Character/Dot Relationships in Figure 1A
(Sheet 2).

g The maximum permitted adjacent dot overlap


must be less than 50 percent, so the center
of the adjacent dot is visible. See Dot
Overlap in Figure 1A (Sheet 2).

(c) Readability of Characters

1 Dot peened characters can be automatically read


only if they are correctly marked. Parts are
correctly marked when:

#70−11−00 Page 008


EFFECTIVITY −ALL GENERAL−01 JUN 1/08
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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

a The part does not move during the marking


procedure.

b The correct depth has been reached.

c The dots are well formed depressions.

d There are not too many pits on the marking


surface.

2 Reasons for Problems with Character Readability

a Part Movement: When the part moves during


the marking process, the characters are
deformed because of dot misplacement. This
condition makes interpretation of the
characters difficult.

b Depth: Marking must be of sufficient depth


to be visible after subsequent surface
treatments. Refer to the specific dot peen
marking depth limits in the Marking Depth
paragraph below.

c Stylus Control: Various problems with the


stylus can reduce the readability of the
dot pattern and cause the conditions that
follow.

· Extended Stylus: If the stylus


extends too far
beyond the stylus
nut, the stylus
will bow. This
condition causes
misplacement of the
dots, especially on
rough surfaces where
the stylus point
can be pulled into a
surface flaw.

· Broken Stylus: A broken stylus tip


causes irregular
depressions. This
condition reduces
the light reflection
for reading and
produces shallower

#70−11−00 Page 009


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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

(CONTINUED)
dots.

· Flattened Stylus: A stylus tip that


has been flattened
because of wear
will produce shallow
dots.

d Surface Condition: Surfaces with random


buffing or grinding cause light to scatter
when imaging the marking for automatic read.
Overmarks cause readability problems because
of modified light reflections.

(d) Marking Requirements

1 Stylus Drop Distance

a For the initial setup for a part, set


the drop distance to the lowest possible
distance as recommended by the machine
manufacturer.

b Increase the force, as necessary, to get the


applicable marking depth.

c Only increase the gap when the force is at


the maximum machine setting or is no longer
effective.

2 Fixturing

a The holding device must prevent bounce,


vibration, or movement of the part during
the marking process.

b For sheet metal parts, give sufficient back


support in the marking area.

3 Stylus Direction

a Set the stylus at a 90 degree angle ±5


degrees to the marking surface.

(e) Quality

#70−11−00 Page 010


EFFECTIVITY −ALL GENERAL−01 JUN 1/08
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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

1 It can be difficult to measure the marked dot


depth on parts where the geometry will not
R permit an accurate result. Be careful to
measure correctly.

2 A systematic check is necessary to control and


prevent the deterioration of the markings over
time during the marking procedure. Use the
applicable aid that follows:

a A magnifying glass

b A vision system: TV camera, lighting, and a


monitor.

C. Marking Depth

(1) The maximum depth of markings, unless otherwise


specified, must be as follows:

Electrolytic Etch, Shallow 0.0003 inch (0.0076 mm)

Electrolytic Etch, Deep 0.0005 − 0.002 inch


(0.013 − 0.050 mm)

Metal Stamp, Hammer 0.010 inch (0.254 mm)

Metal Stamp, Press and Roll 0.006 inch (0.152 mm)

Vibration Peen, Manual and 0.006 inch (0.152 mm)


Mechanical

Engrave, Manual and 0.003 inch (0.076 mm)


Mechanical

Brand 0.010 inch (0.254 mm)

Drag Impression 0.003 inch (0.076 mm)

Blast 0.0005 inch (0.013 mm)

Dot Peen, Shallow 0.0002 − 0.0007 inch


(0.0051 − 0.0177 mm)

Dot Peen, Intermediate 0.0015 inch (0.038 mm)

Dot Peen, Deep 0.003 inch (0.076 mm)

#70−11−00 Page 011


EFFECTIVITY −ALL GENERAL−01 JUN 1/09
000
Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

Dot Peen Marking


Figure 1A (Sheet 1)
(Task 70−11−00−800−001−002)
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EFFECTIVITY −ALL GENERAL−01 JUN 1/09
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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

Dot Peen Marking


Figure 1A (Sheet 2)
(Task 70−11−00−800−001−002)

#70−11−00 Page 013


EFFECTIVITY −ALL GENERAL−01 DEC 1/08
000
Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

Task 70−11−00−800−001−003:

3. Temporary Marking Methods − Marking Of Parts

A. General

CAUTION: USE ONLY THE APPROVED MATERIALS SPECIFIED IN


THE PMC'S FOR MARKING.

CAUTION: DO NOT USE LEAD AND/OR METALLIC PENCILS OR A


TEMPORARY MARKING METHOD, WHICH CAN CAUSE
DANGEROUS REMAINING CARBON, ZINC, COPPER,
LEAD, OR SIMILAR RESIDUE TO OCCUR. THIS
REMAINING MATERIAL CAN CAUSE A REDUCTION IN
FATIGUE STRENGTH AS A RESULT OF CARBURIZATION
OR INTERGRANULAR ATTACK WHEN HEAT OF HIGH
INTENSITY IS APPLIED TO THE PART. IF A
MARKING MATERIAL THAT IS NOT APPROVED IS
USED, THE MARK MUST BE FULLY REMOVED BY THE
SPOP 208 SOLVENT WIPE PROCEDURE. REFER TO
70−21−00, SPOP−208 (TASK 70−21−00−110−040).

(1) Temporary methods of marking are those in which the


marks will correctly identify a part during the usual
handling, inspection, and storage of items before final
assembly and use.

(2) When you use a marking pencil, do not apply marks


to the surfaces of carbon seal plates or to mating
surfaces of finished machined parts. Marking material
remaining on these parts could cause incorrect results
during dimensional inspection and assembly.

(3) Remove these marking materials:

(a) Chalk

1 After inspection is completed, remove chalk


from parts. Use SPOP 208 Degreasing Of Parts
By Solvent Wiping. Refer to 70−21−00, SPOP−208
(Task 70−21−00−110−040).

(b) Dye, Layout and Identification

1 Remove layout and identification dye from parts


before you assemble the parts in the engine.
Use SPOP 208 Degreasing Of Parts By Solvent
Wiping. Refer to 70−21−00, SPOP−208 (Task
70−21−00−110−040).

#70−11−00 Page 014


EFFECTIVITY −ALL GENERAL−01 DEC 1/08
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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

B. Marking Methods

(1) Ink Marking

(a) Characters are made by a type of ink application


that does not change the surface as mechanical
methods do.

NOTE: Usually, ink stamping and electrolytic


etching, when used as a temporary marking
method, can be applied to a surface which,
after assembly, does not move in relation
to a contact surface.

C. Marking Materials

NOTE: It is not necessary to remove the marks made by the


subsequent materials unless specified differently
below.

(1) This material is used to highlight stamped or vibration


peened part numbers during inspection, and is approved
to use on all gas turbine engine alloys if you remove
the material after the inspection is completed.

(a) Chalk

1 PMC 4552 White Chalk (Low Dust).

a After inspection is completed, remove


the chalk with the SPOP 208 solvent wipe
method. Refer to 70−21−00, SPOP−208 (Task
70−21−00−110−040).

(2) These materials are approved to use on steel, stainless


steel, cobalt−base alloys, aluminum, magnesium,
titanium, titanium alloys, and on nickel−base alloys
that do not include nickel superalloys (for example,
PWA 1422 or PWA 1480) unless specified differently
below.

(a) Crayons

1 PMC 4058 Metal Marking Crayon (Soft).

(b) Dyes, Layout and Identification

1 PMC 4039 Layout and Identification Dye

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EFFECTIVITY −ALL GENERAL−01 JUN 1/09
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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

2 PMC 4062 Purple Layout and Identification Dye

3 PMC 4503 Red Layout and Identification Dye

4 PMC 4504 Blue Layout and Identification Dye.

(c) Inks (Applied by a brush or stamp)

1 PMC 4021 Black Stamping Ink

a PMC 4021 is also approved to use on nickel


superalloys, aluminide, and ceramic coated
parts.

2 PMC 4057 Metal Marking Ink

a PMC 4057−1 (Black) Metal Marking Ink is also


approved to use on aluminide coated or PWA
286 coated or ceramic coated parts and on
R nickel superalloys (for example, PWA 1422
R and PWA 1480).

b PMC 4057−2 (White) Metal Marking Ink is also


approved to use on aluminide coated or PWA
286 coated parts and on nickel superalloys
R (for example, PWA 1422 and PWA 1480).

c PMC 4057−5 (Green) Metal Marking Ink is also


R approved to use on nickel superalloys (for
R example, PWA 1422 and PWA 1480).

d PWA 4057−10 (White) Metal Marking Ink is


also approved to use on aluminide coated or
PWA 286 coated parts.

3 PMC 4500 Black Marking Ink.

(d) Markers

R CAUTION: PMC 4050 MARKER IS DIFFICULT TO


R REMOVE FROM ALUMINUM ALLOYS. THUS, DO
R NOT USE THIS MARKER FOR TEMPORARY
R INSPECTION OR IN−PROCESS MARKING ON
R ANODIZED OR FINISHED SURFACES OF
R ALUMINUM ALLOY GAS TURBINE ENGINE

#70−11−00 Page 016


EFFECTIVITY −ALL GENERAL−01 JUN 1/09
000
Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

R PARTS WHEN REMOVAL OF THE MARK WILL


R OCCUR LATER.

1 PMC 4050 Felt Tip Marker

NOTE: PMC 4050 is also approved for other


applications (this does not always
include all markers available for a
given suffix).

a The Marks−A−Lot markers for PMC 4050−1


(black/chisel point) and PMC 4050−4
(black/fine point) are also approved to
use on nickel superalloys and on ceramic
coatings.

b The Sharpie markers for PMC 4050−4


(black/fine point) and all markers for PMC
4050−17 (black/bold fine point), PMC 4050−7
(red/fine point), PMC 4050−12 (red/extra
fine point), PMC 4050−15 (red/ultra fine
point), and PMC 4050−18 (red/bold fine
point) are also approved to use on ceramic
and overlay and aluminide coatings.

c All PMC 4050−6 (blue/fine point) and all PMC


4050−16 (blue/ultra fine point) markers are
also approved to use on aluminide coatings.

2 PMC 4557 Marker, Black (Extra Fine Point)

3 PMC 4563 Marker, High Purity/High Temperature


(Blue)

a PMC 4563 is also approved to use on PWA


R 595−3 aluminum coatings and on ceramic and
R thermal barrier coatings (for example, PWA
R 266).

4 PMC 4564 Marker − High Purity, Black, Trace


Element Certified

5 SPMC 198−1 Marker, White (Felt Tip)

6 SPMC 198−2 Marker, Black (Metal Tip)

7 SPMC 198−3 Marker, Yellow (Felt Tip, Fine


Point).

#70−11−00 Page 017


EFFECTIVITY −ALL GENERAL−01 JUN 1/09
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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

(e) Pencils

1 PMC 4059 Metal Marking Pencil (Hard).

(f) Pens

1 PMC 4554 White or Yellow Marking Pen (Paint).

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EFFECTIVITY −ALL GENERAL−01 JUN 1/09
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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

Task 70−11−00−800−001−004:

4. Service Time And Cycle Marking − Marking Of Parts

NOTE: Marking of hours/cycles on the engine parts is optional


to the maintenance of permanent records, paper documents,
or computer data base records. Refer to Evaluation of
Service Life (Hours and Cycles) in 70−30−00, General−01
(Task 70−30−00−200−002).

A. Service Time
See Figures 2 and 3.

(1) For parts with limited marking area, mark in area


designated, the numerals one through six leaving enough
space between digits for future insertion of dots.

NOTE: Some parts can have numbers one through twelve


incorporated by a permanent marking method
during manufacture. It is unnecessary to mark
these parts with numbers.

(2) Parts having accumulated service time previous to


adoption of this system must have inserted a letter
prefix before the first numeral according to the
following schedule:

Letter Total Part Time (in Hours)

A 251 − 750
B 751 − 1250
C 1251 − 1750
D 1751 − 2250
E 2251 − 2750
F 2751 − 3250
G 3251 − 3750
H 3751 − 4250
J 4251 − 4750
K 4751 − 5250
etc.

EXAMPLE: J123456 signifies total prior accumulated


part time is between 4251 and 4750 hours.

(3) Once parts have incorporated the letter−numeral−dot


system of marking, subsequent markings will consist of
adding dots as follows:

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EFFECTIVITY −ALL GENERAL−01 JUN 1/09
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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

(a) Each numeral represents 1000 hours. Dots placed


directly over or under numeral indicate that time
accumulated during engine run was in a range from
even thousand up to even thousand plus 499. See
Figure 2 for example.

NOTE: The example that follows signifies a total


part time of 9251 − 10,748 hours. The
letter "J" represents a part time of 4251 −
4750 hours when system was adopted, with
two subsequent engine runs, one of 2000
− 2499 hours and the second 3000 − 3499
hours.

(b) Dots placed between numerals indicate that time


accumulated during engine run was in a range from
even thousand plus 500 up to next even thousand.
See Figure 3 for example.

NOTE: The example that follows signifies a total


part time of 7751 − 9250 hours. The letter
"D" represents a part time of 1751 to 2250
hours when the system was adopted, with two
subsequent engine runs, one of 2500 − 3000
hours and the second 3500 − 4000 hours.

(4) Parts must be removed from use when part time reaches
the maximum part time allowed. This time limit applies
even though maximum number of cycles has not been
reached.

B. Cycle Marking

(1) In addition to recording total hours of operation it


is necessary to record total number of cycles for
specified parts.

NOTE: Refer to 70−30−00, General−01 (Task


70−30−00−200−001), for additional information
about, and definition of, cycles as they relate
to Service Life of Parts.

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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

(2) Record total number of cycles for such parts when


engine is overhauled. Use symbol "CYL" and an approved
permanent marking method below or adjacent to the time
marking.

NOTE: New parts installed during an engine repair


before normal overhaul period should be marked
"NEW" plus date of installation.

(3) Parts must be removed from use when the actual cycles
reach the maximum number of allowed cycles. This cycle
limit applies even though maximum part time may not
have been reached.

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EFFECTIVITY −ALL GENERAL−01 JUN 1/09
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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

The Letter−Numeral−Dot Marking System: Dots Over Numerals


Figure 2
(Task 70−11−00−800−001−004)
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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

The Letter−Numeral−Dot Marking System: Dots Between Numerals


Figure 3
(Task 70−11−00−800−001−004)
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EFFECTIVITY −ALL GENERAL−01 JUN 1/09
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Pratt & Whitney
STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

Task 70−11−00−800−001−005:

5. Marking Of Bearings − Marking Of Parts

A. General

(1) When necessary, bearings must be marked in an approved


area using vibration peening, electrolytic etch, or
drag impression.

NOTE: Although vibration peening is usually limited to


metals which are not harder than Rockwell C45,
it is permitted on bearing rings.

Task 70−11−00−800−001−006:

6. Interpretation Of Marking Symbols − Marking Of Parts

A. General

(1) Some disks and spacers may be marked with an arrow and
a dimension. This indicates that the mating diameter
was plated at manufacture. The arrow points in the
direction of the diameter plated, either front or rear.
Adjacent dimension gives the actual measurement before
plating.

B. Beehive Symbols
See Figure 4.

(1) A beehive symbol marked on a part indicates that the


part has been repaired by plating, plasma spraying,
epoxy adhesion, or flame spraying at manufacture.
Application of a beehive symbol on components after
repair is not required. Each beehive symbol and its
significance is shown in Figure 4. When practicable,
the symbol is located both near the part number and
near the repaired area.

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STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

Beehive Symbols
Figure 4
(Task 70−11−00−800−001−006)
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MARKING OF PARTS − GENERAL−01

Task 70−11−00−800−001−007:

7. Re−Establishing The High Point Runout Mark On Splined Parts −


Marking Of Parts

NOTE: Refer to the applicable CIR Manual or Engine Manual


section which has the visual inspections for the fan hub
and turbine shaft coupling.

A. Fan Hubs
See Figures 5 and 6.

(1) Put the fan hub on a rotary inspection table and


adjust, as necessary, to get the runouts required for
the specified datums given in the CIR Manual or in the
Inspection section of the Engine Manual.

(2) Select a hub feature (such as, the number blade slot or
lock) and make a reference mark.

(3) Run out the spline along the midplane; use the
recommended spline wheel and indicator holder shown in
Figure 6.

(4) Note the point with the highest runout and mark it with
a suitable marker.

(5) Electrolytically mark an encircled triangle symbol


(see Figure 6) on the part surface which is in line
with the high point runout mark. The exact location
on the surface will be specified in the CIR Manual or
Engine Manual. Refer to 70−11−00, SPOP−401 (Task
70−11−00−280−006); use the shallow electrolytic etch
marking method.

B. Turbine Shaft Coupling Assembly


See Figures 5 and 6.

(1) Put the coupling assembly on inspection rollers and


adjust, as necessary, to get the runouts required for
the datums specified in the CIR Manual or in the
Inspection section of the Engine Manual.

(2) Select a feature on the coupling (such as, the dimple


on the front face) and put a reference mark adjacent to
the spline.

(3) Run out the spline along the midplane; use the
recommended spline wheel and indicator holder shown in
Figure 6.

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MARKING OF PARTS − GENERAL−01

(4) Note the point with the highest runout and mark it with
a suitable marker.

(5) Electrolytically mark an encircled triangle symbol


(see Figure 5) on the part surface which is in line
with the high point runout mark. The exact location
on the surface will be specified in the CIR Manual or
Engine Manual. Refer to 70−11−00, SPOP−401 (Task
70−11−00−280−006); use the shallow electrolytic etch
marking method.

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STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

Measurement Of The Fan Hub Spline High Point Runout


Figure 5
(Task 70−11−00−800−001−007)
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STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

Measurement Of The Turbine Shaft Coupling Spline High Point Runout


Figure 6
(Task 70−11−00−800−001−007)
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STANDARD PRACTICES MANUAL (PN 585005)

MARKING OF PARTS − GENERAL−01

Task 70−11−00−800−001−008:

8. Marking Of Engine Cases − Marking Of Parts

A. When an Engine Manual specifies painting the engine model


or serial number on external cases, apply PWA 499 high
temperature color finish (paint) as follows:

(1) Clean the area to be painted by the SPOP 208 solvent


wipe method. Refer to 70−21−00, SPOP−208 (Task
70−21−00−110−040).

(2) Fully mix PWA 499 finish (paint).

(a) After mixing fully, the material must have an even


consistency and be without bubbles, grit, and
floating or caked pigments.

(b) The storage life of the product is one year from


date of shipment if the product is kept in the
manufacturer's sealed containers. If the product
has been stored for more than one year, it must be
examined within 30 days of use and agree with the
manufacturer's technical requirements.

(3) Apply PWA 499 finish (paint) to the part with a brush,
swab, or spray to the area specified in the Engine
Manual.

NOTE: Refer to PWA 499 in 70−12−00, General−07 (Task


70−12−00−990−007) for the various colors and
source of this paint.

(a) Thickness must be 0.001 − 0.0025 inch (0.026 −


0.063 mm).

(b) Routine examination is not necessary.

(4) Cure the coating by one of the methods that follow:

NOTE: It is permitted to touch the coated part after


30 minutes of air drying at room temperature.

(a) Air dry at room temperature for a minimum of 18


hours.

(b) Air dry at room temperature for a minimum of one


hour; then, dry in an oven at 600° − 650°F (316° −
343°C) for 25 to 35 minutes.

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