Disassamble Final Drive

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 340...
Page 1 of 14
Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTO R

M odel: D 9R TRACK-TYPE TRACTO R W D M
Configuration: D 9R TRACK-TYPE TRACTO R W D M 00001-U P (M ACH IN E) PO W ERED BY 3408C Engine
Disassembly and Assembly

D9R Track-Type Tractor Power Train
Media Number -SENR5387-11 Publication Date -01/01/2010 Date Updated -28/01/2010
i03477582
Final Drive - Disassemble

SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
8B-7548 Push-Puller Tool Group 1
B 8H-0684 Ratchet Wrench 1
8B-7554 Bearing Cup Puller 1
C 138-7573 Link Bracket 3
D 1P-0520 Driver Group 1
1P-0527 Plate 1
6V-3160 Hydraulic Cylinder Gp 1
5P-9695 Pressure Plate 1
2S-4680 Stud 3
E
5H-1504 Hard Washer 3
6B-6682 Full Nut 3
FT-1409 Spacer 6
9U-6600 Hand Hydraulic Pump 1
F 138-7574 Link Bracket 2
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 3/24/2015
D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 340... Page 2 of 14
Start By:
A. Remove the final drive. See Disassembly and Assembly, "Final Drive - Remove".
When you are using hydraulic cylinders and puller studs, always ensure
that the rated capacity of the puller stud meets or exceeds the rated
capacity of the hydraulic cylinder. If the puller stud does not meet or
exceed the rated capacity of the hydraulic cylinder, a sudden failure of
the puller stud could occur. The sudden failure of the puller stud could
result in personal injury or death.
NOTICE
Do not use threaded rods that have not been hardened as tooling with
hydraulic cylinders. The maximum rated tonnage should be stamped
on one end of the puller studs. Do not use threaded rods that have not
been stamped with the rated tonnage.
Illustration 1 g01086838
1. Install Tooling (A) on the planetary carrier. Fasten a suitable lifting device to Tooling (A) .
2. Remove bolts (1) that hold the planetary carrier to the hub.
3. Remove planetary carrier (2) from the hub. The weight is approximately 170 kg (375 lb).
4. Remove bolts (3) and three plates (4) . Remove the O-ring seals from the plates.
5. Use a suitable press to remove shafts (5) from the planetary carrier.
6. Remove gears (7) from the planetary carrier.
7. Remove bearing cones (6) from each side of gears (7) .
8. Remove bearing cups (8) from each side of gears (7) with Tooling (B) .
9. Install Tooling (C) on the planetary carrier, as shown. Fasten an appropriate lifting device to
Tooling (C) .
Note: There is a sun gear in the middle of the planetary carrier. The sun gear is free to fall if
the gear stays with the planetary carrier.
10. Remove sun gear (10) and planetary carrier (9) as an assembly from the hub. The weight is
approximately 95 kg (210 lb).
11. Remove spiral ring (11) from the sun gear.
12. Fasten a suitable lifting device in order to remove planetary carrier (9) from sun gear (10) .
The weight of the planetary carrier is approximately 68 kg (150 lb).
13. Remove bolts (12) and plates (13) .
14. Use a suitable press to remove shafts (14) from the planetary carrier.
15. Remove gears (15) from the planetary carrier.
16. Remove bearing cone (16) from each side of gears (15) .
17. Remove bearing cup (17) from each side of gear (15) .
18. Remove lockring (18) from each of the gears.
19. Remove sun gear (19) .
20. Remove bolts and retainer (20) . Use Tooling (D) and a suitable press to remove ring (21)
from retainer (20) if a replacement of either part is needed.
21. Use a magnet to remove pins (22) from the hub.
22. Install Tooling (A) on the hub. Fasten an appropriate lifting device to Tooling (A) . Remove
the hub and ring gear (23) from hub (24) . The weight of the hub and ring gear is
approximately 136 kg (300 lb).
23. Turn over the hub and the ring gear. Remove retainer ring (23) from the hub.
24. Install Tooling (A) on hub (25) . Fasten an appropriate lifting device to Tooling (A) .
Remove hub (25) from ring (24) . The weight of the hub is approximately 41 kg (90 lb).
25. Install Tooling (E) . The rod end should be down. Make sure that the hydraulic cylinder is in
the center of the 5P-9695 Pressure Plate . Make sure that the 1P-0527 Plate is between the
hydraulic cylinder and the hub.
26. Loosen hub (26) from hub (28) with Tooling (E) until the bearing is free. It is possible that
the bearing cone will need to be heated with a torch.
27. Remove Tooling (E) . Remove bearing cone (27) .
28. Install Tooling (F) on hub (26) . Fasten a suitable lifting device to Tooling (F) . Remove hub
(26) from hub (28) . The weight of the hub is approximately 352 kg (775 lb).
29. Remove Duo-Cone seal (29) from the hub.
30. Remove bearing cup (31) from the hub with a punch and a hammer.
31. Turn over the hub. Remove bearing cup (30) from the hub with a punch and a hammer.
32. Remove Duo-Cone seal (32) from hub (28) . Put identification on the seal for installation.
33. If necessary, remove bearing cone (33) from the hub. Securely support the hub. Heat the
circumference of the cone evenly. Do not stop the torch and heat the cone in any one place.
If the hub is heated excessively during bearing removal 150 °C (300 °F), the future service
life may be reduced. If the bearing cone is heated in any one place to a temperature above
120 °C (248 °F), the heat treatment will be destroyed. A bearing failure is probable if the
bearing is used again.
34. Remove lip seal (34) from the hub.
35. Inspect sleeve bearing (35) . If necessary, remove the sleeve bearing from the hub.
Copyright 1993 - 2015 Caterpillar Inc. Tue M ar 24 09:32:48 U TC+ 0800 2015
AllRights Reserved.
Private N etw ork For SIS Licensees.

Disassamble Final Drive

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D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 340...

Product: TRACK-TYPE TRACTO R

Disassembly and Assembly

Final Drive - Disassemble

6. Remove gears (7) from the planetary carrier.

7. Remove bearing cones (6) from each side of gears (7) .

11. Remove spiral ring (11) from the sun gear.

13. Remove bolts (12) and plates (13) .

15. Remove gears (15) from the planetary carrier.

18. Remove lockring (18) from each of the gears.

19. Remove sun gear (19) .

21. Use a magnet to remove pins (22) from the hub.

27. Remove Tooling (E) . Remove bearing cone (27) .

29. Remove Duo-Cone seal (29) from the hub.

34. Remove lip seal (34) from the hub.

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