777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engin...

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Product: TRU CK
M odel: 777D TRU CK FKR
Configuration: 777D O ff-H ighw ay Truck FKR00001-U P (M ACH IN E) PO W ERED BY 3508B Engine

Disassembly and Assembly

777D Off-Highway Truck Power Train
Media Number -RENR8428-00 Publication Date -01/04/2007 Date Updated -04/04/2007

i01330869

Axle Shaft - Install - Equipped with TCS

SMCS - 3278-012

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-7373 Axle Installer 1
B 4C-4892 Fitting Kit 1
B 7H-1680 Lubrication Pump 1
C 6V-2012 Micrometer Depth Gauge 1
D 8T-0447 Dial Caliper 1

1. Verify that all of the components of the axle shaft are clean and free of foreign material
prior to installation.

2. Inspect all components for wear and replace the components, if necessary.

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Illustration 1 g00576146

3. Install clamp (6) to axle shaft (5) .

Note: Clamp (6) must be positioned 1295 ± 5 mm (51.0 ± 0.2 inch) from the outboard end
of axle shaft (5) .

4. Apply 7M-7456 Compound to the threads of socket head bolts (7). Install two socket head
bolts (7) that hold clamp (6) to axle shaft (5) .

Illustration 2 g00576151

5. Tighten two socket head bolts (7) to a torque of 30 ± 5 N·m (22 ± 4 lb ft). Use a hammer
and a punch to stake clamp (6) in order to prevent two socket head bolts (7) from loosening.

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Illustration 3 g00704219

6. Position a lifting sling around axle shaft (5), as shown. Secure the lifting sling to a suitable
hoist.

7. Install axle shaft (5) to wheel (1) by using the lifting sling and Tool (A). The weight of the
left hand axle shaft (5) is 82 kg (181 lb). The weight of the right hand axle shaft is 67 kg
(148 lb).

Illustration 4 g00704320

NOTICE

To avoid damage to the braking system, do not exceed 5447 kPa (790
psi) when applying pressure to release the parking brake.

8. Install Tooling (B) to the rear parking and secondary brake, as shown. Use Tooling (B) to
release the parking brake.

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Illustration 5 g00704216

9. Use the following procedure to determine the correct amount of shims (4) that need to be
installed.

Illustration 6 g00704185

a. Install retainer (3) and six bolts (2) that are equally spaced on retainer (3). Do not
install shims at this time. Tighten bolts (2) to a torque of 140 N·m (105 lb ft).

b. Rotate wheel (1) by two complete revolutions. Tighten bolts (2) to a torque of 140
N·m (105 lb ft).

c. Remove the torque from bolts (2). Tighten bolts (2) to a torque of 110 N·m (81 lb ft).

d. Rotate wheel (1) by two complete revolutions. Tighten bolts (2) to a torque of 110
N·m (81 lb ft).

e. Rotate wheel (1) by two complete revolutions. Tighten bolts (2) to a torque of 110
N·m (81 lb ft).

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Illustration 7 g00704433

Illustration 8 g00704216

f. Use Tool (C) to measure the distance from the outside of retainer (3) to the spindle.
Use the two opposite holes in retainer (3) to perform the measurements. Average the
two measurements and record this dimension.

Illustration 9 g00713886

g. Use Tool (D) to measure the thickness of retainer (3). Record this dimension.

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h. Subtract the dimension that was recorded in Step 9.g from the dimension that was
recorded in Step 9.f. Add 0.381 mm (0.0150 inch) to this dimension.

10. Remove bolts (2) and retainer (3). Install shims (4) that have a total thickness of the
dimension that was determined in Step 9.h.

11. Install retainer (3). Apply 9S-3263 Thread Lock Compound to the threads of bolts (2) .

12. Install bolts (2) that hold retainer (3) and shims (4) to the spindle. Tighten ten bolts (2) to a
torque of 250 ± 15 N·m (185 ± 11 lb ft).

End By: Install the final drive. Refer to Disassembly and Assembly, "Final Drive - Install".

Copyright 1993 - 2015 Caterpillar Inc. M on M ar 23 14:01:51 U TC+ 0800 2015

AllRights Reserved.
Private N etw ork For SIS Licensees.

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