Welcome to…

The Ispat Group

 ABOUT OURSELVES...

The Ispat Group

is a global corporation

with experience of over 5 decades

in the business of

Iron & Steel, Metals, Minerals and Infrastructure.

Business Verticals

Iron & Steel, Coke, Mining, Infrastructure, Energy,

Shipping, Global Trading, Textiles, Realty &
Entertainment.
 OUR PROFILE

In the past 5 decades Ispat has emerged as a

resilient organisation with its core competence in
steel-making, raw material sourcing, trading and
logistics, internationally.

The manpower base of over 5000 engineers,

technicians and management experts from various
disciplines forms the backbone of the Group, giving it
the cutting edge to continue to expand its presence
globally by seizing business opportunities of today
and tomorrow, thereby creating wealth for its
stakeholders.
 GENESIS

1952: Mr M L Mittal, later to be the founder chairman of the Ispat Group,

began his foray into the Iron & Steel business with the takeover of an
ailing rolling mill in Calcutta, India. The plant was turned around and later
sold off.

1953: M L Mittal experimented with an Electric Arc Furnace at a steel

plant in Vizag, India. A combination of technological vision and
management was the key reason for this.

Spotting emerging trends in steel-making technology, he set up nine such

Greenfield plants in India. Soon he acquired the license and took over
“TOR Steel”.
 GENESIS

1974: Mr M L Mittal entered the international steel arena by setting up PT

Ispat Indo in Indonesia. This was when he named the Group as ‘The
Ispat Group’. In the Hindi language, ‘ispat’ means steel.

1980s: This decade witnessed a series of acquisitions around the world

and hectic expansion in India.

The Ispat Group took over the Iron & Steel Co. of Trinidad & Tobago,
Sidemgical Del Balsar SA, Mexico, and additional units in Canada,
Germany & Ireland.

In India, the Group also set up the first thin gauge galvanised sheet
unit, a specialty mini-mill - Ispat Profiles, to make rails and structurals,
and a Cold Rolling Complex at Nagpur.
 GENESIS

1990: The next four years saw the setting up of a Colour Coating Line at
Nagpur, and the erection of a major manufacturing facility at Dolvi, India.
The DRI unit and the Electric Arc Furnace were essential backward integration
moves to consolidate the production base in India.

1994: Business interests within Ispat Group were demarcated.

The eldest son of the Mittal family, Mr L N Mittal, continued managing the
international operations while Mr Pramod Mittal and Mr Vinod Mittal, the
younger brothers focused on steel and other businesses in India.

1995: In India, a state-of the-art steel complex began taking final shape at
Dolvi, Maharashtra. A 1.5 million tonne per annum (MTPA) Hot Strip Mill
with Continuous Strip Processing (CSP) technology was installed. A
mechanised multi-functional jetty accelerated the automation of raw material
handling.
 GENESIS

2000: The turn of the century was witness to the erection and commissioning of a
2 million tonne p.a. Blast Furnace at the Dolvi Steel Complex in record time.

And the saga has just begun…

 ISPAT TODAY - MANAGEMENT

• The Group is headed by Mr Pramod Mittal and Mr

Vinod Mittal; supported by an experienced, cohesive
and proven senior management team.

• The Group practices globally proven management

techniques with emphasis on process and cost
efficiencies benchmarked internationally.
 ISPAT TODAY - VISION

Ispat would like to be a knowledge-

based organisation that continuously
achieves economic value for stakeholders by
optimising resources through operational
excellence, enabled by continuous innovation
and driven by technology to meet customer
satisfaction.
 ISPAT TODAY - MISSION

To attain and maintain market leadership through

technological and product superiority, at

competitive cost to maximise value-addition.

Operations In
India
 Group of Companies

• Ispat Industries Ltd ( Dolvi Complex)

• Ispat Industries Ltd ( Kalmeshwar Complex)
• Ispat Metallics India Ltd
• Ispat Energy Ltd
• Gontermann-Peipers (India) Ltd
• Balasore Alloys Ltd
 IIL - STRENGTHS

? Set up the world’s largest and most efficient single module sponge iron (DRI)
plant operating at 110 per cent capacity in the first year of operation

? First company in the world using DRI and Hot Metal in EAF for steel making

? First Indian company to set up a Continuous Galvanising Line for thin gauge
sheets and a Colour Coating Line for manufacturing colour coated steel
sheets.

? Unique global distinction of marrying latest technologies in

steel-making (twin shell and twin thin slab casting technology
with the Conarc process)

? Established global benchmark of highest monthly production

of hot rolled coils from a single caster (April 2003 – 1,29,290 MT)
Ispat Industries Ltd,
Dolvi
 DOLVI – LOCATION ADVANTAGE AND INFRASTRUCTURE

• Major steel end users market i.e. Automobiles,

Consumer Durables, Construction, Ship Building
etc in the close vicinity.
• Coast based: Cost-effective for Imports, exports
and raw material handling.
• Captive Port adjacent to factory on Amba river
which opens into the Arabian Sea, with 1.1 km
waterfront. It is a lighter age port for handling
barges & MBCs up to 4000 DWT.
Dolvi : Integrated Steel Complex
• Well developed roads connected by national
highway and railway yard nearby.
• Industrial water pumped through two pipelines of
600 mm and 900 mm dia from nearby dam.
• Power from the State grid at 220 KV.
• Natural Gas supply through pipeline from M/s
GAIL, a state-owned company.
 DRI PLANT
CAPACITY : 1.4 MTPA
 DRI PLANT - SALIENT FEATURES

? Capacity - 1.4 MTPA with fully computerised process control

? One of the most energy efficient, gas based Mega Module Midrex plant in the World.
? Only plant in World using Lump Ore in excess of 60 per cent in feed mix.
 DRI PLANT - TECHNOLOGICAL IMPROVEMENTS

? Automated Lime Coating System for high

temperature operation to enhance
productivity.

? Oxygen Injection System to increase the Bustle

gas temperature to enhance productivity.

? Process improved consistently to use a high

percentage of lump ore in the feed mix to reduce
cost of production.
 Blast Furnace
Capacity : 2.0 MTPA
 BLAST FURNACE

• Capacity : 2 million TPA

Stock Yard
• Volume : 2581 M3 (2nd
Power
Plant largest in India).
GAS
Sinter, Pellets,
Expansio
Ore, Flux, Coke
n • Twin tap hole / twin cast
Turbine
house with Slag
Dust Scrubbers
septum
valve
Granulation Plant.
catcher
4 nos combustion stoves

Coal Prep.
• State of the art
And Inj.
Hot Blast 1150 deg C PCI Integrated Level II
Flue gas from stoves
Combustion automation .
air Torpedo
car
Stack
Heat Exchanger
Combustion
gas
To Slag Grinding Unit
• Top pressure recovery
Slag Gran. Plant
gas expansion turbine.
HSM Plant
 HRC COMPLEX – SALIENT FEATURES

• Capacity 3.0 MTPA

Phase I : 1.5 MTPA Commissioned
Phase II A : 0.9 MTPA Commissioned
Phase II B : 0.6 MTPA Under
construction
• Twin shell Conarc furnace capable of using
different combinations of charge mix of hot
metal, sponge iron and scrap.
• Ability to roll as thin as 1.2 mm with 1250 mm
width.
• Capable of producing ultra low carbon steels/
Electrical steels through VOD/VCD/VD route.
• HR as a substitute for CR in certain applications
due to superior surface quality & thinner gauges.
• Rolling Mill has HGC, AGC, CVC and Roll
bending in all six stands.
• Roll shifting facility in all stands of + / - 100mm
for better profile.
CONARC ROUTE
 HRC COMPLEX - TECHNOLOGICAL COMPARISON

Conventional Raw Material Ironmaking Steelmaking Casting Hot Rolling

Coiling
Stand

Coke HR Coils

Reheating
Furnace Roughing
Mill

High
pressure
descaler
Laminar
ISPAT
cooling
Coke

ISPAT
TF HR Coils
Compute-
rised
control
Continuous process
COMPARISON OF DIFFERENT CSP-PLANTS
Ispat Industries Ltd,
Kalmeshwar
 CAPACITY CAPABILITY

The capacity of the unit is dependent on the gauges of products produced. The
capacity as cited by the unit at certain select gauges is around 0.89 million tons per
annum (MTPA). To reach its corporate objective of 1 MTPA, the Kalmeshwar unit is
taking various initiatives for enhancement of production.

Pickling line
Lin Gauges with production Galvanizing
e
CPL 2.0 X 1220 mm 36677 MT Line Gauges with production
2.0 X 1000 mm 6,832 MT CGL 1 0.45 X 1220 mm 18,198 MT
2.35 X 1250 mm 19,787 MT CGL 2 0.45 X 1220 mm 18676 MT
2.35 X 1220 mm 11704 MT
Tota 75,000 MT
l Mills Balancing 0.32 X 1000 mm 6,126 MT
line
ECL revamp 2.0 X 1220 mm 31,000 MT
Line Input Production with 2.0 X 1250 mm
gauge output Gauges Total 74,000*
6 Hi 2.0 X 1220 0.42 X 1220 18345 MT
2.0 X 1000 0.3 0 X 1000 6,706 MT * Out of this 3000 MT will
4 Hi 2.0 X 1220 0.42 X 1220 17949 MT
be converted to Colour Coated
4 Hi 2.35 X 1220 2.0 X 1220 31,000 MT
comb 2.35 X 1250 2.0 X 1250
Totali 74,000 MT
 PLANT CAPABILITY

CR-BASE: 5,00,000 MT/ANNUM

325,000 MT/ANNUM (EXISTING)
175,000 MT UNDER COMMISSIONING

WITH HR-BASE: 8,90,000 MT/ANNUM

 QUALITY OF PRODUCTS

•Regular spangles HR & CR based (annealed & hard)

•Minimised spangles/suppressed spangles
•Skinpassed (annealed)
•Zero spangle (annealed)
•Ultra thin galvanised sheets & coils/ sheets corrugation
(hard)
•DD/EDD Quality (CRCA)
Colour coated coils/ sheets/ profiling
 APPLICATION OF PRODUCTS

Cold rolled/closed annealed (CRCA):

A) Automobile sector (EDD)
B) White goods sector (DD)
C) Refrigeration industry (EDD)

Galvanised plain/corrugated:
a) Zero spangles for PPGI
B) Roofing (corrugated) medium & ultra thin gauge
C) Ducting and other commercial uses.
D) Cooler manufacturing

Colour coated/ pre-painted coils/sheets

A) OEM sector (white goods)
B) Projects
C) Profiling for industrial sheds