Nabll Mix Design

Report No.
: Date:
ANALYSIS REPORT ON
PAVEMENT QUALITY CONCRETE MIX DESIGN M-40
Name of the client :
Address :
Let. Ref. No : Date:
Nature of Test : Design mix of M- 40
Sample received Date : Sample Code

Date of Sampling : Sampling Method
Date of Analysis : Date of Completion
1.0. Physical test on Fine Aggregates (Sand) :

a. Sieve Analysis :
Weight of sample taken = 500gms
Test conducted as per IS: 2386 (P- 1, 2 & 3 )
Sieve Wt. of material % by wt. of Cumulative % % by wt of Grading limits for
size retained in gm material material Zone-II
(mm) retained. passing. as per IS:383-
1970
10 0 0 0 100 100
4.75 11.25 2.25 2.25 97.75 90 - 100
2.36 16.87 3.374 5.624 94.38 75 - 100
1.18 136.42 27.284 32.908 67.09 55 - 90
0.6 145.56 29.112 62.020 37.98 35 - 59
0.3 135.56 27.112 89.132 10.87 8 --30
0.15 45.26 9.052 98.184 1.816 0 - 10
Pan 9.08 1.816 100 0 0
120
100
80
Lower Limit
upper Limit
60
Achived
40
20
0
0.1 1 10 100
b. Fineness Modules= 2.90
c. Specific gravity= 2.65
d. Bulk density = 1615 Kg/cum
e. Water absorption = 1.15%
(Page 1 of 10)
2.0. Physical test on Coarse Aggregates (Combined of 20mm & 10mm)
a. Sieve Analysis :
Weight of sample taken = 20Kgs
Test conducted as per IS: 2386 (P- 1, 3 & 4)
Sieve % by wt. Of materials passing % by wt of material passing. Requirement as
size 20.0mm 10.0mm (Combined) per IS:383-1970
(mm) Aggregate (A) Aggregate A(60 % )+B(40 %) in %
(B)
40.00 100 100 100.00 100
20.00 94.25 100 96.55 95 - 100
10.00 10.48 65.47 32.48 25 - 55
4.75 0.00 3.14 1.26 0 - 10
120
100
Lower Limit
80
60 upper Limit
40
Achived
20
0
1.00 10.00 100.00
Remarks : This aggregate conforms to 20 mm graded aggregate as per IS:383-1970.
b. Bulk density= 1572 kg/cum
d. Crushing value = 21.2%

(Req. max. 30% as per IS : 383 – 1970 for wearing surface such as runways,
roads & pavements 45% for other concrete. )
e. Impact Value = 17.2%

f. Water absorption = 0.51%
(Page 2 of 10)
3.0 Test Result on Cement (Physical test)
Brand -'Chettinad'
Type of Cement : OPC 43 Grade
Test conducted as per IS : 4031(P-2, 3, 4, 5 & 6)
Description of tests Test Result Obtained value Requirement value as per
IS : 8112-1989
Standard consistency 29 % Not mentioned
Soundness(Le-chatelier method) 1.22 mm Shall not more than 10mm
Fineness 295 sqm/kg shall not be less than 225sqm/kg
Specific gravity 3.15 Not mentioned
Initial setting time 195 mints Not less than 30minutes
Final setting time 325 mints Not more than 600minutes
Compressive strength of Load in kN Obtained Average compressive Required compressive

cement at different days compressive strength in N/mm2 strength in N/mm2 as
strength in per IS: 8112-1989
N/mm2
112 22.47
At 3 days 128 25.68 25.15 Min. 23.0
136 27.29
172 34.51
At 7 days 176 35.31 35.58 Min. 33.0
184 36.92
Note: This test report is based on the samples received by our laboratory.
(Page 3 of 10)
4. Design Stipulation of Concrete as per IS: 10262 - 2009, IS:456-2000 & MoR&TH 4 th Rev.
1. Characteristic Compressive strength of concrete at 28 days = 40 N/mm 2 As per IS: 456 – 2000
2. Target mean strength at 28 days of concrete =52.0 N/mm2 As per MORT&H (4th Revn)
3. Characteristic Flexural strength at 28 days = 4.43 N/mm2
4. Type of cement : OPC 43 Gr. Conforming to IS:8112-1989
5. Maximum size of aggregate 20mm graded angular Conforming to IS : 383 – 1970
6. Fine aggregate Zone – II Conforming to IS: 383 – 1970
7. Degree of Quality control = Good
8. Concrete workbaility (Slump) 30 ± 15 mm
9. Cement Content = Minimum 350 Kg/m3 and miximum 425 kg/m3
5.0 Specific gravity of materials
a) Specific gravity of sand : 2.65
b) Specific gravity of Coarse aggregate : 2.74
c) Specific gravity of cement: 3.15
d) Specific gravity of water : 1.0
e) Specific gravity/R. density of admixture : 1.12

(Page 4 of 10)
6.0 Calculation of cement, sand and coarse aggregates in kg/cum (Trial Mix-I)
(a) Selection of water cement ratio (W/C) :

As per table -5 of IS : 456-2000, maximum W/C = 0.40
For above concrete, adopt W/C = 0.40 (By trial mix)
(b) Selection of water content :

From table No. -2 of IS 10262-2009, max. water content for 20mm coarse aggregates = 186 Litre
(for slump range 25 - 50mm)
But, Selection of water content = 154.00 lit/cum (By trial mix)
As plasticizer ( concrete admixture ) Conplast SP-430 of Fosroc Chemicals 0.5 %

by weight of cement) is used.
(c ) Determination of cement content :
Cement requirement : 385.00 Kg/cum Say 385.00 Kg/cum
(d) Determination of volume of coarse aggregate & Fine aggregate per unit volume of total aggregate :
As per Table-3 of IS:10262-2009, volume of coarse aggregate per unit volume of total aggregate
= 0.62 (for sand zone –II, coarse aggregates 20mm & W/C is 0.5
But W/C = 0.40
So decreases in W/C = 0.10
For decrease in W/C, the increase of volume of coarse aggregate
= (0.10 x 0.01)/0.05 = 0.02
For W/C of 0.50, volume of coarse aggregate per unit vol.of total aggregate = 0.62
Therefore, increase vol. of coarse aggregates = 0.640
And volume of fine aggregate per unit vol. of total aggregate = 0.360
(e) Calculation of Mix per unit vol. of concrete :
i. Volume of concrete = 1 m3
ii. Volume of cement in m3 = ( ( 385.0/ 3.15) x 1.0 / 1000.0 ) = 0.122
iii. Volume of water in m3 = ( (154.0/ 1.00) x 1.0 / 1000.0 ) = 0.154

iv. Volume of admixture in m3 = ( (1.925/ 1.12) x 1.0 / 1000.0) = 0.0017
v. Volume of all in aggregate in m 3
= ( 1.0 - ( 0.122 +0.154+0.0017 ) ) = 0.722
vi. Mass of coarse aggregate in Kg/m = 3

( 0.722x0.640 x 2.74x1000.0 ) = 1266.10
Say = 1266.0
vi. Mass of fine aggregates in Kg/ m = 3
( 0.722x0.360 x 2.65 x 1000.0 ) = 688.79
Say = 689.0
(Page 5 of 10)
7.0 Calculation of cement, sand and coarse aggregates in kg/cum (Trial Mix-II)



But W/C = 0.39
= (0.11 x 0.01)/0.05 = 0.022
iv. Volume of admixture in m 3

= ( (1.975/ 1.12) x 1.0 / 1000.0) = 0.0018
v. Volume of all in aggregate in m3 = ( 1.0 - ( 0.125 +0.154+0.0018 ) ) = 0.719
vi. Mass of coarse aggregate in Kg/m3 = ( 0.719x0.642 x 2.74x1000.0 ) = 1264.78

Say = 1265.0
vi. Mass of fine aggregates in Kg/ m =3
( 0.719x0.358 x 2.65 x 1000.0 ) = 682.12
Say = 682.0
(Page 6 of 10)
8.0 Calculation of cement, sand and coarse aggregates in kg/cum (Trial Mix-III)



But W/C = 0.38 2.125
So decreases in W/C = 0.12 0.0861486486
= (0.12 x 0.01)/0.05 = 0.024

iii. Volume of water in m 3
= ( (154.0/ 1.00) x 1.0 / 1000.0 ) = 0.154
= ( (2.025/ 1.12) x 1.0 / 1000.0) = 0.0018
= ( 1.0 - ( 0.129 +0.154+0.0018 ) ) = 0.716

( 0.716x0.644 x 2.74x1000.0 ) = 1263.42
Say = 1263.0
vi. Mass of fine aggregates in Kg/ m 3 = ( 0.716x0.356 x 2.65 x 1000.0 ) = 675.47
Say = 675.0
(Page 7 of 10)
9.0 Summary of mix proportion (trial mix) and materials required for cum of concrete.
Mix-I
Water in Cement in Kg/cum Fine aggregates 60% 20mm coarse aggregates
lit/cum + 40% 10mm
coarse aggregates
20mm 10.0mm
154 385 Kg/cum 689 Kg/cum 759.66 506.44 Kg/cum
20 50 89 Kg 98.66 65.77 Kg
0.40 1 1.789 1.97 1.32
20 50 1.956 C.ft. 2.216 1.477 C.ft.
Workability slump= 32 mm
Add plasticizer (concrete admixture ) Conplast SP-430 of Fosroc Chemicals 0.5 % by weight of cement.
Mix - II
lit/cum + 40% 10mm
coarse aggregates
20mm 10.0mm
19.5 50 86 Kg 96.06 64.11 Kg
0.39 1 1.727 1.92 1.28
19.5 50 1.888 C.ft. 2.158 1.440 C.ft.
Mix - III
lit/cum 20mm 10.0mm + 40% 10mm
coarse aggregates
19 50 83 Kg 93.59 62.39 Kg
0.38 1 1.668 1.87 1.25
19 50 29.446 C.ft. 2.102 1.401 C.ft.
(Page8 of 10)
10.0 COMPRESSIVE STRENGTH OF CONCRETE (7 DAYS)
Sl. No. Cube reference Load in kN Compressive Average compressive strength

strength in in N/sqmm
N/sqmm
889.0 39.51
1 Trial Mix -I 847.0 37.64 38.64
872.0 38.76
917.0 40.76
2 Trial Mix -II 893.0 39.69 40.87
949.0 42.18
984.0 43.73
3 Trial Mix -III 1008.0 44.80 43.93
973.0 43.24
FLEXURAL STRENGTH OF CONCRETE (7 DAYS)
Sl No Beam reference Size of Flexural Average flextural Remark

specimen strength in strength in N/sqmm s
N/sqmm
1 Trial Mix-I 15x15x70cm 3.30
15x15x70cm 3.28 3.25 ---
15x15x70cm 3.17
2 Trial Mix-II 15x15x70cm 3.45
15x15x70cm 3.58 3.58 ---
15x15x70cm 3.72
3 Trial Mix-III 15x15x70cm 4.11
15x15x70cm 3.94 3.92 ---
15x15x70cm 3.70
(Page 9 of 10)
11.0 COMPRESSIVE STRENGTH OF CONCRETE (28 DAYS).

N/sqmm
1270 56.44
1 Mix-I 1210 53.78 55.19
1245 55.33
1310 58.22
2 Mix-II 1275 56.67 58.37
1355 60.22
1405 62.44
3 Mix-II 1440 64.00 62.74
1390 61.78

N/sqmm
1 Mix-I 15x15x70cm 4.72
15x15x70cm 4.68 4.64 ---
15x15x70cm 4.53
2 Mix-II 15x15x70cm 4.93
15x15x70cm 5.11 5.12 ---
15x15x70cm 5.32
3 Mix-III 15x15x70cm 5.87
15x15x70cm 5.63 5.60 ---
15x15x70cm 5.29
Notes:
1. Above mix proportion is directly related to the strength of cement mention at cement test. Cement having the same
strength must always be used while adopting the above mix proprtion.
2. Test was conducted as per IS:10262-2009, IS:456-2000 & IS:516-1959.
3. The aggregate should be in saturated surface dry condition.
4. Add plasticizer (concrete admixture ) Conplast SP-430 of Fosroc Chemicals 0.5 % by weight of cement.
12.0 Recommendation :
On analysing, the trial mix it is found that the trial mix is producing compressive strength higher than the
target mean strength. Hence, the below propertion of trial mix-I may be considered for the proposed work.
Mix- I
lit/cum + 40% 10mm
coarse aggregates
20mm 10.0mm
20 50 89 Kg 98.66 65.77 Kg
0.40 1 1.789 1.973 1.315
20 50 1.956 C.ft. 2.216 1.477 C.ft.
(Page 10 of 10)
FCI M-30 MIX-III
01. Total Weight of Concrete = 60 Kg
Wt of
Sl. No. Name of materials Mix Ratio
materials
1 Water 0.45 4.286 Litre
2 Cement 1 9.524 Kg
3 Fine aggregate 1.769 16.848 Kg
a River sand 0 % 0.000 Kg
b Robo sand 0 % 0.000 Kg
Coarse aggregate
4
3.081 29.343 Kg
a 40 mm 0 % 0.000 Kg
b 20 mm 50 % 14.671 Kg
c 12.5 mm 50 % 14.671 Kg
NOTE : Change the Red marked values.

60.000
01. Total Weight of Concrete = 20 Kg
Wt of
Sl. No. Name of materials Mix Ratio
materials
1 Water 0.4 1.147 Litre
2 Cement 1 2.869 Kg
3 Fine aggregate 1.958 5.617 Kg
4 Coarse aggregate
3.614 10.367 kg
5. In case of combined sand(A+B),
River sand(A) = 60 % + Robo sand(B) = 40 %
Weight of River sand = 3.370 Kg
Weight of Robo sand = 2.247 Kg
If sand contains moisture,
a % MC in River sand = 2 %
Weight of moisture = 0.067

Weight of River sand = 3.437 kg
b % MC in Robo sand = 1.5 %

Weight of Robo sand = 2.280 kg
Total weight of Fine aggregate = 5.718 kg
Hence, weight of Water (Reduced to) = 1.046 Ltr

6. In case of combined coarse aggregate,
a 40 mm C.A. 0 % Wt.of 40mm CA 0.000 Kg
b 20 mm C.A. 50 % Wt.of 20mm CA 5.184 Kg
c 12.5 mm C.A. 50 % Wt.of 12.5mm CA 5.184 Kg
If coarse aggregate contains moisture,
e % MC in 40mm coarse aggregate = 0.2 %
Weight of moisture = 0
Weight of 40mm C. A. = 0.000 kg
f % MC in 20mm coarse aggregate = 0.4 %

Weight of 20mm C. A. = 5.204 kg
g % MC in 12.5mm coarse aggregate = 0.4 %

Weight of 12.5mm C. A. = 5.204 kg
Total weight of coarse aggregate = 10.409 kg
Hence, Weight of water (Reduced to) = 1.005 Ltr

FINAL CALCULATION WITH MOISTURE CONTENT
1 Water 1.005 litre
2 Cement 2.869 Kg
3 Fine aggregate 5.718 Kg
a River sand = 3.437 Kg
b Robo sand = 2.280 Kg
4 Coarse aggregate 10.409 Kg
a 40mm coarse aggregate = 0.000 Kg
b 20mm coarse aggregate = 5.204 Kg
c 12.5mm coarse aggregate = 5.204 Kg

PAN No. : ACHFS9780Q
Service Tax No. : ACHFS9780QSD002
BILL
Bill No. – SSC Lab/SBD/15-16/
Date -:
To
Deputy Executive Engineer (PR), Sub-Division, Metpally.
Sub:- ( Bill for laboratory tests of Design Mix of M-30)
Agrement No. : /SC/2014-2015 Date: 25/03/2015
Let. Ref. No. : Nil Date : 21/05/2015
Dear Sir,
We are submitting our bill for the above mentioned laboratory testing.
Sl. No. Description Unit Rate in Rs. Quantity Amount in Rs.
1 Mix Design Mix of M-30 Per Job 6000.00 1 Job 6,000.00

Total 6,000.00
Add service tax @ 14.0 % 840.00
G. Total 6,840.00
(Rupees Six Thousand Eight Hundred Forty only)
Thanking you,
Yours Sincerely.
For Sri Sai Consultancy & Laboratory

PAN No. : ACHFS9780Q
Service Tax No. : ACHFS9780QSD002
BILL
Bill No. – SSC Lab/SBD/15-16/
Date -:
To
Deputy Executive Engineer (PR), Korutla.
Sub:- ( Bill for laboratory tests of Design Mix of M 25 & M-15)
Agrement No. : S.E/2014-2015 Date: May 2015
Let. Ref. No. : Nil Date : 22/05/2015
Dear Sir,
We are submitting our bill for the above mentioned laboratory testing.
Sl. No. Description Unit Rate in Rs. Quantity Amount in Rs.
1 Mix Design Mix of M-25 & M-15 Per Job 6000.00 2 Job 12,000.00
Discount @ 25.0% 3,000.00

Total 9,000.00
Add service tax @ 14.0 % 1,260.00
G. Total 10,260.00
(Rupees Ten Thousand Two Hundred Sixty only)
Thanking you,
Yours Sincerely.
For Sri Sai Consultancy & Laboratory
Report No.: Date:
ANALYSIS REPORT ON
PAVEMENT QUALITY CONCRETE MIX DESIGN M-40
Name of the client :
Address :
Let. Ref. No : Date:
Nature of Test : Design mix of M- 40
Sample received Date : Sample Code

Date of Sampling : Sampling Method
Date of Analysis : Date of Completion
1.0. Physical test on Fine Aggregates (Sand) :

a. Sieve Analysis :
Weight of sample taken = 500gms
Test conducted as per IS: 2386 (P- 1, 2 & 3 )
Sieve Wt. of material % by wt. of Cumulative % % by wt of Grading limits for
size retained in gm material material Zone-II
(mm) retained. passing. as per IS:383-
1970
10 0 0 0 100 100
4.75 11.25 2.25 2.25 97.75 90 - 100
2.36 16.87 3.374 5.624 94.38 75 - 100
1.18 136.42 27.284 32.908 67.09 55 - 90
0.6 145.56 29.112 62.020 37.98 35 - 59
0.3 135.56 27.112 89.132 10.87 8 --30
0.15 45.26 9.052 98.184 1.816 0 - 10
Pan 9.08 1.816 100 0 0
120
100
80 Lower Limit
upper Limit
60
Achived
40
20
0
0.1 1 10 100
b. Fineness Modules= 2.90
d. Bulk density = 1615 Kg/cum
e. Water absorption = 1.15%
(Page 1 of 10)
2.0. Physical test on Coarse Aggregates (Combined of 20mm & 10mm)
a. Sieve Analysis :
Weight of sample taken = 20Kgs
Test conducted as per IS: 2386 (P- 1, 3 & 4)
Sieve % by wt. Of materials passing % by wt of material passing. Requirement as
size 20.0mm 10.0mm (Combined) per IS:383-1970
(mm) Aggregate (A) Aggregate A(60 % )+B(40 %) in %
(B)
40.00 100 100 100.00 100
20.00 94.25 100 96.55 95 - 100
10.00 10.48 65.47 32.48 25 - 55
4.75 0.00 3.14 1.26 0 - 10
120
100
Lower Limit
80
60 upper Limit
40
Achived
20
0
1.00 10.00 100.00
Remarks : This aggregate conforms to 20 mm graded aggregate as per IS:383-1970.
b. Bulk density= 1572 kg/cum
d. Crushing value = 21.2%

e. Impact Value = 17.2%

f. Water absorption = 0.51%
(Page 2 of 10)
3.0 Test Result on Cement (Physical test)
Brand -'Chettinad'
Type of Cement : OPC 43 Grade
Test conducted as per IS : 4031(P-2, 3, 4, 5 & 6)
Description of tests Test Result Obtained value Requirement value as per
IS : 8112-1989
Standard consistency 29 % Not mentioned
Soundness(Le-chatelier method) 1.22 mm Shall not more than 10mm
Fineness 295 sqm/kg shall not be less than 225sqm/kg
Specific gravity 3.15 Not mentioned
Initial setting time 195 mints Not less than 30minutes
Final setting time 325 mints Not more than 600minutes
Compressive strength of Load in kN Obtained Average compressive Required compressive

cement at different days compressive strength in N/mm2 strength in N/mm2 as
strength in per IS: 8112-1989
N/mm2
112 22.47
At 3 days 128 25.68 25.15 Min. 23.0
136 27.29
172 34.51
At 7 days 176 35.31 35.58 Min. 33.0
184 36.92
Note: This test report is based on the samples received by our laboratory.
(Page 3 of 10)
4. Design Stipulation of Concrete as per IS: 10262 - 2009, IS:456-2000 & MoR&TH 4 th Rev.
1. Characteristic Compressive strength of concrete at 28 days = 40 N/mm 2 As per IS: 456 – 2000
2. Target mean strength at 28 days of concrete =52.0 N/mm2 As per MORT&H (4th Revn)
3. Characteristic Flexural strength at 28 days = 4.43 N/mm2
4. Type of cement : OPC 43 Gr. Conforming to IS:8112-1989
5. Maximum size of aggregate 20mm graded angular Conforming to IS : 383 – 1970
6. Fine aggregate Zone – II Conforming to IS: 383 – 1970
7. Degree of Quality control = Good
8. Concrete workbaility (Slump) 30 ± 15 mm
9. Cement Content = Minimum 350 Kg/m3 and miximum 425 kg/m3
5.0 Specific gravity of materials
a) Specific gravity of sand : 2.65
b) Specific gravity of Coarse aggregate : 2.79
c) Specific gravity of cement: 3.15
d) Specific gravity of water : 1.0
e) Specific gravity/R. density of admixture : 1.12

(Page 4 of 10)
6.0 Calculation of cement, sand and coarse aggregates in kg/cum (Trial Mix-I)



But W/C = 0.40
= (0.10 x 0.01)/0.05 = 0.02

iv. Volume of admixture in m3 = ( (2.100/ 1.12) x 1.0 / 1000.0) = 0.0019
= ( 1.0 - ( 0.133 +0.168+0.0019 ) ) = 0.697

( 0.697x0.640 x 2.79x1000.0 ) = 1244.56
Say = 1245.0
vi. Mass of fine aggregates in Kg/ m = 3
( 0.697x0.360 x 2.65 x 1000.0 ) = 664.94
Say = 665.0
(Page 5 of 10)
7.0 Calculation of cement, sand and coarse aggregates in kg/cum (Trial Mix-II)



But W/C = 0.39
= (0.11 x 0.01)/0.05 = 0.022

= ( (2.155/ 1.12) x 1.0 / 1000.0) = 0.0019
v. Volume of all in aggregate in m3 = ( 1.0 - ( 0.137 +0.168+0.0019 ) ) = 0.693
vi. Mass of coarse aggregate in Kg/m3 = ( 0.693x0.642 x 2.79x1000.0 ) = 1241.29

Say = 1241.0
vi. Mass of fine aggregates in Kg/ m =3
( 0.693x0.358 x 2.65 x 1000.0 ) = 657.45
Say = 657.0
(Page 6 of 10)
8.0 Calculation of cement, sand and coarse aggregates in kg/cum (Trial Mix-III)



But W/C = 0.38
= (0.12 x 0.01)/0.05 = 0.024

iii. Volume of water in m 3
= ( (168.0/ 1.00) x 1.0 / 1000.0 ) = 0.168
= ( (2.210/ 1.12) x 1.0 / 1000.0) = 0.0020
= ( 1.0 - ( 0.140 +0.168+0.0020 ) ) = 0.690

( 0.690x0.644 x 2.79x1000.0 ) = 1239.76
Say = 1240.0
vi. Mass of fine aggregates in Kg/ m 3 = ( 0.690x0.356 x 2.65 x 1000.0 ) = 650.95
Say = 651.0
(Page 7 of 10)
9.0 Summary of mix proportion (trial mix) and materials required for cum of concrete.
Mix-I
lit/cum + 40% 10mm
coarse aggregates
20mm 10.0mm
20 50 79 Kg 88.90 59.26 Kg
0.40 1 1.583 1.78 1.19
20 50 1.731 C.ft. 1.997 1.331 C.ft.
Mix - II
lit/cum + 40% 10mm
coarse aggregates
20mm 10.0mm
19.5 50 76 Kg 86.40 57.75 Kg
0.39 1 1.525 1.73 1.16
19.5 50 1.668 C.ft. 1.941 1.297 C.ft.
Mix - III
lit/cum 20mm 10.0mm + 40% 10mm
coarse aggregates
19 50 74 Kg 84.15 56.10 Kg
0.38 1 1.473 1.68 1.12
19 50 26.001 C.ft. 1.890 1.260 C.ft.
(Page8 of 10)
10.0 COMPRESSIVE STRENGTH OF CONCRETE (7 DAYS)

N/sqmm
889.0 39.51
1 Trial Mix -I 847.0 37.64 38.64
872.0 38.76
917.0 40.76
2 Trial Mix -II 893.0 39.69 40.87
949.0 42.18
984.0 43.73
3 Trial Mix -III 1008.0 44.80 43.93
973.0 43.24

N/sqmm
1 Trial Mix-I 15x15x70cm 3.30
15x15x70cm 3.28 3.25 ---
15x15x70cm 3.17
2 Trial Mix-II 15x15x70cm 3.45
15x15x70cm 3.58 3.58 ---
15x15x70cm 3.72
3 Trial Mix-III 15x15x70cm 4.11
15x15x70cm 3.94 3.92 ---
15x15x70cm 3.70
(Page 9 of 10)
11.0 COMPRESSIVE STRENGTH OF CONCRETE (28 DAYS).

N/sqmm
1270 56.44
1 Mix-I 1210 53.78 55.19
1245 55.33
1310 58.22
2 Mix-II 1275 56.67 58.37
1355 60.22
1405 62.44
3 Mix-II 1440 64.00 62.74
1390 61.78

N/sqmm
1 Mix-I 15x15x70cm 4.72
15x15x70cm 4.68 4.64 ---
15x15x70cm 4.53
2 Mix-II 15x15x70cm 4.93
15x15x70cm 5.11 5.12 ---
15x15x70cm 5.32
3 Mix-III 15x15x70cm 5.87
15x15x70cm 5.63 5.60 ---
15x15x70cm 5.29
Notes:
1. Above mix proportion is directly related to the strength of cement mention at cement test. Cement having the same
strength must always be used while adopting the above mix proprtion.
2. Test was conducted as per IS:10262-2009, IS:456-2000 & IS:516-1959.
3. The aggregate should be in saturated surface dry condition.
4. Add plasticizer (concrete admixture ) Conplast SP-430 of Fosroc Chemicals 0.5 % by weight of cement.
12.0 Recommendation :
On analysing, the trial mix it is found that the trial mix is producing compressive strength higher than the
target mean strength. Hence, the below propertion of trial mix-I may be considered for the proposed work.
Mix- I
lit/cum + 40% 10mm
coarse aggregates
20mm 10.0mm
20 50 79 Kg 88.90 59.26 Kg
0.40 1 1.583 1.778 1.185
20 50 1.731 C.ft. 1.997 1.331 C.ft.
(Page 10 of 10)
0.4 1 1.583 2.963
10.8 27 42.741 80.001
168 420 664.86 1244.46

Nabll Mix Design

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Nabll Mix Design

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Report No.

Sample received Date : Sample Code

1.0. Physical test on Fine Aggregates (Sand) :

Remarks : This aggregate conforms to 20 mm graded aggregate as per IS:383-1970.

b. Bulk density= 1572 kg/cum

c. Specific gravity= 2.74

d. Crushing value = 21.2%

e. Impact Value = 17.2%

f. Water absorption = 0.51%

Compressive strength of Load in kN Obtained Average compressive Required compressive

5.0 Specific gravity of materials

a) Specific gravity of sand : 2.65

b) Specific gravity of Coarse aggregate : 2.74

c) Specific gravity of cement: 3.15

d) Specific gravity of water : 1.0

e) Specific gravity/R. density of admixture : 1.12

(a) Selection of water cement ratio (W/C) :

For above concrete, adopt W/C = 0.40 (By trial mix)

(b) Selection of water content :

As plasticizer ( concrete admixture ) Conplast SP-430 of Fosroc Chemicals 0.5 %

(c ) Determination of cement content :

Cement requirement : 385.00 Kg/cum Say 385.00 Kg/cum

(e) Calculation of Mix per unit vol. of concrete :

ii. Volume of cement in m3 = ( ( 385.0/ 3.15) x 1.0 / 1000.0 ) = 0.122

iii. Volume of water in m3 = ( (154.0/ 1.00) x 1.0 / 1000.0 ) = 0.154

vi. Mass of coarse aggregate in Kg/m = 3

(a) Selection of water cement ratio (W/C) :

For above concrete, adopt W/C = 0.39 (By trial mix)

(b) Selection of water content :

As plasticizer ( concrete admixture ) Conplast SP-430 of Fosroc Chemicals 0.5 %

(c ) Determination of cement content :

Cement requirement : 395.00 Kg/cum Say 395.00 Kg/cum

(e) Calculation of Mix per unit vol. of concrete :

ii. Volume of cement in m3 = ( ( 395.0/ 3.15) x 1.0 / 1000.0 ) = 0.125

iii. Volume of water in m3 = ( (154.0/ 1.00) x 1.0 / 1000.0 ) = 0.154

iv. Volume of admixture in m 3

vi. Mass of coarse aggregate in Kg/m3 = ( 0.719x0.642 x 2.74x1000.0 ) = 1264.78

(a) Selection of water cement ratio (W/C) :

For above concrete, adopt W/C = 0.38 (By trial mix)

(b) Selection of water content :

As plasticizer ( concrete admixture ) Conplast SP-430 of Fosroc Chemicals 0.5 %

(c ) Determination of cement content :

Cement requirement : 405.00 Kg/cum Say 405.00 Kg/cum

(e) Calculation of Mix per unit vol. of concrete :

ii. Volume of cement in m3 = ( ( 405.0/ 3.15) x 1.0 / 1000.0 ) = 0.129

vi. Mass of coarse aggregate in Kg/m = 3

Sl. No. Cube reference Load in kN Compressive Average compressive strength

FLEXURAL STRENGTH OF CONCRETE (7 DAYS)

Sl No Beam reference Size of Flexural Average flextural Remark

Sl. No. Cube reference Load in kN Compressive Average compressive strength

FLEXURAL STRENGTH OF CONCRETE (28 DAYS)

Sl No Beam reference Size of Flexural Average flextural Remark

01. Total Weight of Concrete = 60 Kg

1 Water 0.45 4.286 Litre

3 Fine aggregate 1.769 16.848 Kg

a River sand 0 % 0.000 Kg

b Robo sand 0 % 0.000 Kg

NOTE : Change the Red marked values.

1 Water 0.4 1.147 Litre

3 Fine aggregate 1.958 5.617 Kg

River sand(A) = 60 % + Robo sand(B) = 40 %

Weight of River sand = 3.370 Kg