QW-482 WELDING PROCEDURE SPECIFICATION (WPS)

(See QW-200.1 Section IX ASME Boiler and Pressure Vessel Code: 2007 Version)

Manufacture : Logos Engineering Pvt Ltd.

Address : No 20, Ponneri High Road Gounderpalayam, Chennai 600 120

Welding Procedure Specification: LE/CIL/DNV/WPS-001/REV-0 Dt: 10/11/2010

Supporting PQR No.: LE/CIL/DNV/PQR-001/REV-0 Dt. 16/11/2010
Welding Process: GTAW

Types: (Manual, automatic and semi auto)

Joints (QW-402)

Joint Design: Single V Butt Joint

Backing Gas: Argon of 99.99 % Purity

Sketches, Production Drawings, Weld Symbols or Written Description should show the
general arrangement of the parts to be welded, where applicable, the root spacing and the
details of weld groove may be specified.
At the option of the manufactures, sketches may be attached to illustrate joint design,
weld layers and bead sequence.
E.g. for notch toughness procedures for multiple process procedures, Etc.,

BASE METALS(QW – 403) FILLER METALS(QW-404)

P.No.8 Group No.1 to Spec No.(SFA) : A 5.9 ER308L
P.No.8 Group No.1
AWS No.(Class) : ER 308L
OR
Specification type and grade: F.No.: 6
SA 312 Type 304 To SA 312 Type 304 A.No.: 8

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OR
Chem. Analysis and Mech. Prop. Yes Size of Filler metals:1.6 & 2.5 mm
Attached
Thickness Range: 1.5 mm to 6.76 mm Weld Metals:
Base Metal: 3.38 mm
Thickness Range
Deposited Weld Metal: 3.38 mm Groove:3.38 mm Fillet: All Fillet
Pipe Dia Range: 1” NB (33.4 mm OD)
Groove:3.38 mm Fillet : All Fillet

POSITION(QW-405) POST WELDING HEAT

TRAEATMENT(QW-407)
Position(s) of Groove : 6G Temperature Range : NA
Welding Progression(up/down) : Uphill Time Range: NA
Position(s) of Fillet: All Fillet GAS (QW-407)
Present Composition

PREHEAT(QW-406) Gas(es) (Mixture (Flow

) Rate)
Preheat Temp. Min:25 deg c (Warm to hand) Shielding Argon - 10 to 12
99.99 % Lpm
Interpass Temp.Max. 200 deg c Trailing - - -
Preheat Maintenance:25 deg c Backing Argon - 5 to 7
(continous or special heating where applicable 99.99% Lpm
should be recorded)

ELECTRICAL CHARACTERISTICS(QW - 409)

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Current AC or DC : DC Polarity: Straight

Amps(Range): 90 to 100 Amps Volts(Range): 18-24 Volts

Tungsten Electrode Size and Type : 2.4 mm 2 % Thoriated

Technique(QW-410)

String or Weave Bead: String

Orifice or Gas Cup Size :10 mm

Initial and Inter pass cleaning (Brushing and Grinding etc.,): Brushing & Grinding

Multiple or Single Pass(per side): Multiple

Multiple or Single Electrodes: Single

Travel Speed (Range): Root 70 mm/ Min & Filling 100 mm /Min
Weld Layer

Volt Range
Process

Filler Metal Current Travel Other No

Speed Remarks,
Range Hotwire
Dia mm

Type Polar

RangeAmp
Class

mm/Min addition
Technique,
Torch
Angle etc.,
1 Root GTAW 5.9 1.6 DCSP 90-100 18-20 70mm/ Min NA
mm
2 Fill GTAW 5.9 2.5 DCSP 90-100 20-24 100mm/Min NA
up mm

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 Logos Engineering Pvt Ltd.

QW-482 PROCEDURE QUALIFICATION RECORD (PQR)

(See QW-200.1 Section IX ASME Boiler and Pressure Vessel Code: 2007 Version)

Manufacture : Logos Engineering Pvt Ltd.

Address : No 20, Ponneri High Road Gounderpalayam,Chennai 600 120

Procedure Qualification Record No: LE/CIL/DNV/PQR-001Rev0 Dt: 16/11/2010

Welding Procedure Specification: LE/CIL/DNV/WPS-001/REV-0 Dt: 10/11/2010
Welding Process: GTAW

Types: Manual.
Joints(QW-402)

Joint Design : Single V Butt Joint

Backing Gas : Argon of 99.99 % Purity

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Base Metals(QW-403) Post Weld Heat Treatment(QW-407)
Material Spec. Temperature Range : NA
SS 304 to SS 304
Type of Grade: Time Range: NA
SA 312 Type 304 to
SA 312 Type 304 Others: NA
P.No.8 Group No. 1 to
P.No.8 Group No. 1
Thickness of test Coupon: 3.38 mm

QW-482 PROCEDURE QUALIFICATION RECORD (PQR)

(See QW-200.1 Section IX ASME Boiler and Pressure Vessel Code: 2007 Version)

FILTER METALS (QW-404) GAS (QW - 408)

Present Composition
SFA Specification: A 5.9 ER 308 Gas(es) (Mixture) (Flow Rate)
L

AWS Classification: ER308L Shielding Argon - 10 to 12 Lpm

99.99 %
Filter Metal F. No. 6
Trailing - - -
Size of the filter metals : 1.6 &
2.5 mm
Backling Argon - 5 to 7 Lpm
Weld Metal Analysis A. No. 8 99.99 %

Weld Metal Thickness : 3.38 mm

POSITION(QW-405) ELECTRICAL CHARACTERISTICS(QW-409)

Position of Groove: 6G Current : DC

Weld Progression Polarity : SP

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(Uphill, Downhill): Uphill
Amps : 90 to 100 Amps

Other : NA Volts : 18 – 24 Volts

PREHEAT(QW-406) TECHNIQUE(CW-410)

Preheat Temp: 25 deg c Travel Speed:

Root 70 mm / Min & Filling 100 mm / Min
Interpass Temp: 200 deg c String or Weave Bead: String

Multipass or Single Pass(Per Side): Multiple

Single or Multiple Electrode : Single

QW-482 PROCEDURE QUALIFICATION RECORD (PQR)

(See QW-200.1 Section IX ASME Boiler and Pressure Vessel Code: 2007 Version)

TENSILE TEST (QW-150)

Specimen Thick(mm Width(mm) Area B.Load(KN) U.T.S. Character of
No. ) mm2 ( N/mm Failure &
2
) Location
TT1 3.50 19.00 66.50 46.00 691.72 Broken Out
side
weld(Ductile)
TT2 3.50 19.00 66.50 45.00 676.69 Broken Out
side
weld(Ductile)

Laboratory Name: Standard (Madras) Laboratories, Chennai.

Report Number: 105163/2010-2011 Dt.15/12/2010

BEND TEST (QW-160)

Specimen Thick Width Length Result
mm mm mm
FB1 3.50 25 250 Face Bend Satisfactory at 1800(4T)
FB2 3.50 25 250 Face Bend Satisfactory at 1800(4T)
RB1 3.50 25 250 Root Bend Satisfactory at 1800(4T)

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RB2 3.50 25 250 Root Bend Satisfactory at 1800(4T)

Laboratory Name: Standard (Madras) Laboratories, Chennai.

Report Number: 105163/2010-2011 Dt.15/12/2010

QW-482 PROCEDURE QUALIFICATION RECORD (PQR)

(See QW-200.1 Section IX ASME Boiler and Pressure Vessel Code: 2007 Version)

Other Tests
Type of Test: Radiographic Test
Party Name: Industrial Quality Inspection & Co., Chennai
Report Number: 001 Dt.11/11/2010

Others:

Welder’s Name: M. Mahalingam Clock No.: WL/CIL/DNV/001

Tests Conducted by : Mr. D. Palanivelu

Test Witnessed by : Mr. D. Palanivelu of m/s Det Norske Veritas As,

Chennai

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We certify that statements in this record are correct and that the test welds were
prepared welded and test in accordance with the requirements of section IX
2007Version of ASME Boiler & Pressure Vessel Code.

Manufacturer: Logos Engineering Pvt Ltd.