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Technical Manual
JBL EON515/230
SPECIFICATIONS
ACOUSTIC & ELECTRICAL SPECIFICATIONS: SYSTEM COMPONENTS: (CONT’D)
• System Power Rating: 450 W continuous, 900 W peak • DC Resistance: 1.35 ohm ±10%
• Frequency Response: 42 Hz – 18 kHz (± 3 dB) (EQ in “Flat” • High Frequency 2414H 25.4 mm (1 in ) neodymium
position) Transducer: compression driver
• Frequency Range: 39 Hz – 20kHz (-10 dB) (EQ in “Flat” • DC Resistance: 3.60 ohm ± 0.2%
position)
• Input 3 connector: Balanced XLR / 1/4 inch TRS combo
• LF Power Amp: 350 W continuous at driver impedance jack with XLR loop through
• HF Power Amp: 100 W continuous at driver inpedance • Input 1 & 2 connectors: Balanced 1/4 inch TRS jack
• Input Gain (input 3): Mic position: -Infinity to +40 dB • Output (Loop/Mix switch): Balanced male XLR, +20 dBu (peak)
Line position: -Infinity to +4 dB (+20 o/p level in MIX position
dBu Max signal input)
• XLR Pin Assignments: Pin 2 (+), Pin 3 (-), Pin 1 (GRN)
• Input Gain (input 1 & 2): -Infinity to +4 dB (+20) dBu Max signal
AURAL SWEEP TEST SPECIFICATIONS:
input)
A. System Aural Sweep Test: 1.0Vrms Input, 20 Hz to 2 kHz
• Input Impedance: 64 K ohms (balanced) 32 K (unbal- Ch 1 input all and pots full clockwise
anced)
B. L.F. Aural Sweep Test: 3.5V Input,10 Hz to 300 Hz
• Boost EQ: LF +3 dB Shelfing Filter @ 200 Hz C. H.F. Aural Sweep Test: .75V Input, 500 Hz to 1.5 kHz
HF + 25 dB Shelfing Filter @ 4 kHz
• Low Cut Filter: Preset high pass @ 120 Hz PHYSICAL SPECIFICATIONS:
• Crossover Frequency: 2.2 kHz • Enclosure Dimensions: 685 x 435 x 366 mm D
(27.0 x 17.3 x 14.4 in D)
SYSTEM COMPONENTS: • Shipping Weight: 32.5 lbs. (14.8 kg)
• Cabinet: (Not for Sale)
• Baffle/Grille Assembly: 441739-001 WARRANTY INFORMATION:
• Low Frequency 265F-1 380 mm (15 in) Different- • Refer to Warranty Statement packed with each product.
Transducer: ial Drive® integated woofer with dual
2” voice coils
Fillers (2)
364823-001 - + - +
Bag
322591-001
19”x16”xc42” LG
.003 THKLDPE BLU
CLEAR
BLU/BLK
Carton
364824-001
Wire Harness
GRN / BLK 364836-001
04-09
SCHEMATIC ( Wire Harness)
JBL EON515/230
364836-001
JBL EON515/230
JBL EON515/230
COMPONENT EXPLODED VIEW
Gasket,Enclosure Screw (4)
364835-001 Upper Handle 814-41300-06
Screw (10) 364654-001
365270-001 M4 x 6MM
M4 x .65 Baffle/Grille Insert Cover,Fly Bolt (2) PAN,PHILLIPS CLEAR,
Assembly 365433-001 364805-001 ZINC Amplifer Assembly
Washer (10) 441739-001 M6 x 12MM PPB TYPE 364675-001
365156-001 Rear Enclosure Screw (2)
Driver,High Freq. 364794-001 365435-001
Rubber 2414H PWA, Main Board
M4 x 5MM 40296-2_2JBL (120V)
(342423-002X) Sound Dampener (3) TREAD CUTTING 442974-001 (230V)
365625-001
Amplifier Input Board
Sheild 442973-001
365107-001
PWA, Speaker Interface
Screw (33) 138927-1_4JBL
862-41410-10
6 x 5/8 PWA, Speaker Interface
PAN,PH,HIGHLO, 38927-1_4JBL
BLK ZINC,LCS
Amplifier Gasket (2)
364821-001
Screw (12)
813-41300-15
M3 .5X 15MM
PAN,PH,CLR ZINC,LCS
Wire Harness
364836-001
Heat Sink
364674-001
Input Plate
364676-001
Secondary circuits.
1. Start by doing a thorough visual examination of the assembly for any sign of damage.
This will help guide you to the trouble area.
6. Connect a 40K ohm resistor from D611 cathode (+VCC SENSE) to +VCC, with the
supplies set to +/-20Vdc. This will allow the amplifier to start switching. Verify the
switching waveforms at Q370 Drain pin and Q372 Drain pin are square and stable.
Primary circuits.
1. Using an ohm-meter check Q605 and Q606 for shorts. If these devices are shorted
then check R626 and R628 which should read 10ohms. Next check Q601, Q602,
Q603, Q604 for shorts and opens. If any of these are damaged then you will most
likely need to replace the following parts along with the ones already identified.
U603, R623, R624, U602, U609 and U 601.
2. After replacing all failed parts, connect a power supply set to 13Vdc from +15V
control to SMPSREF and place a 1K ohm resistor from U602 pin 2 to +15
control. Verify that the signal at Q606 Gate is a square wave at approximately
140KHz.
3. Remove the 13V supply and resistor then connect a 300Vdc supply from VBULK
to SMPSREF. Verify that the signal at Q606 collector is a 300V peak to peak
square wave. The current draw should be less than 70ma.
4. Verify that +Vcc and –Vcc are ~ 21Vdc with 300V on Vbulk.
5. Remove the supply, check the AC fuse and verify proper operation when plugged
into the AC line.
1. Shorted devices due to metal shaving contamination. Single shorted output device with no
other failures. Look for metal shavings in the silpad insulator. Vtech has added an additional
cleaning stage to remove these from the heatsink.
2. Low IGBT gate drive at start up. Typically a catastrophic failure with extensive power
supply gate drive damage (R625-628,Q601-606,U602-602,U608,U609) . The 15 ohm
PTC at RT601 allows U608 to fully initialize before the supply is enabled.
3. 230V power up failures due to a sticking relay. The dominant failure modes observed
have been a blown fuse and/or damaged U603. Check for a stuck relay by looking across
the contacts of K600 while unpowered for a short between 1/2VBULK and DOUBLER.
These can be accessed topside by probing T601 Pin 6 (highlighted in pink and R611 Pin
2 highlighted in white).
In some cases a stuck relay can be “unstuck” by getting knocked about in shipping and
will measure ok. It is also worth noting that the bulk caps C610 and C611 can be
damaged due to overvoltage stress if powered on at 220-264V with a stuck relay. In this
case the unit will power up successfully but will not work when driving a load. Replacing
C610 and C611 will remedy this. The auto detect circuitry has been redesigned effective
1/14/09 to prevent a power down glitch which causes the stuck relay.
Sensitivity Switch
Tone Control
JBL Professional
The CGND should be connected to EON 515 Analog
Earth Ground via the Power Supply
D I/O_MIXER C
June 3, 2008 CMouzakis/SPL
EON 515 Analog Rev C[1].sch 1 of 3
JBL Professional
EON 515 Analog
D DRIVERS_EQ C
June 3, 2008 CMouzakis/SPL
EON 515 Analog Rev C[1].sch 3 of 3
140296-4 REV. 1 PWA, EON515 EON515
REVISION HISTORY
E.C.N REV DESCRIPTION DATE DWN PE CM
1 INITIAL RELEASE DERIVED FROM 140296-3 REV. 1 WITH 06/06/08 TRW EB
THE FOLLOWING CHANGES:C503 WAS OPEN,R17 WAS 3.4K,
R18 WAS 5.23K, R645 WAS 49.9K, R644 WAS 499K, R600
WAS 17.8K, R614 WAS 100, C608 WAS 1000PF, R640 WAS
10K, R638 WAS OPEN, R616 WAS 100K, NOTE 1 AND 2
CHANGED TO REV 4, NOTE 7 ADDED, W1 WAS 140636-1,
ADD R657, ADD C652, D622 WAS C 7478-8.
ROHS COMPLIANCE: THIS PART MUST COMPLY WITH CROWN AUDIO SPECIFICATION 138935
AND ROHS DIRECTIVE 2002/95/EC OR BE DEFINED AS A ROHS APPROVED EXCEPTION.
NOTES:
1. PRINTED WIRING BOARD PART NUMBER 140295-4.
2. SEE 140296-4_1.TIF FOR SCHEMATIC AND BOARD MAP
3. ALL LEADS SHALL BE TRIMMED TO 0.093" OR LESS.
4. POSITION COMPONENTS AS SHOWN ON COMPONENT MAP.
5. THE PRINTED WIRING ASSEMBLY PART NUMBER FOR THIS ASSEMBLY SHALL
BE MARKED ON THE PRINTED WIRING BOARD AND SHALL BE PERMANENT.
6. MAP LOCATIONS DENOTED BY AN ASTERISK (*), INDICATE COMPONENTS
MOUNTED ON THE BOTTOM SIDE OF THE PRINTED WIRING BOARD.
7. ON FASTON TABS W1A AND W1B, CPN 101031-1, THE COMPONENT SIDE MUST HAVE A MINIMUM
OF 50% OF THE ORIGINAL LAND COVERED WITH WETTED SOLDER. THIS IS IN ADDITION TO THE
THE IPC-A-610 REQUIREMENTS.
UNCONTROLLED
UNLESS OTHERWISE MARKED IN RED INK BY CM AS A CONTROLLED COPY, COPIES OF THESE DOCUMENTS
INCLUDING ASSOCIATED ELECTRONIC REPRODUCTIONS ARE FOR REFERENCE ONLY
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF CROWN INTERNATIONAL, INC. AND SHALL NOT BE
REPRODUCED, COPIED, OR USED AS THE BASIS FOR THE MANUFACTURE OR SALE OF APPARATUS OR DEVICES
WITHOUT PERMISSION.
Count of CPN
CPN Total
(blank) 0
101031-1 2
101103-1 1
102242-1 1
102438-470J2 4
103192-1 1
103418-103J1 4
125360-1 1
125594-1 1
125770-1 1
125798-1 3
125846-1 11
125869-1 1
126539-1 2
126549-1 3
126559-1 1
126620-1 1
127064-1 2
127075-1 1
130561-1 3
130615-1 4
131015-1 12
131046-1 6
131047-1 4
131310-2 2
132014-1 1
132559-1 2
133272-1 1
133869-1 2
133875-1 5
134382-1 3
134525-2 1
134833-1 2
135343-1 2
135505-1 4
135662-1 1
135876-1 2
136033-1 5
137030-1 1
137422-1 3
137455-1 2
138304-1 1
138341-1 1
138421-1 1
138424-1 2
138547-1 2
138548-1 2
138550-1 1
138883-1 4
138885-1 1
138894-1 4
138895-1 1
138908-1 1
138924-1 1
138925-1 2
138947-1 1
140296-4_1 BOM EON 515 Output .xls
R04.1CDE-004_(Fm) JAW 10/6/01 CROWN AUDIO, INC. ELKHART, IN. 10 OF 12
140296-4 REV. 1 PWA, EON515 EON515
138997-1 1
139278-1 4
140093-1 2
140098-1 1
140156-1 3
140262-1 1
140295-4 1
140299-1 1
140307-2 1
140427-1 1
140428-1 1
140429-1 1
140569-1 1
140570-1 1
A10434-104JD 7
A10434-333JD 2
A11368-10000 1
A11368-10001 1
A11368-10010 11
A11368-10020 10
A11368-10021 1
A11368-10030 12
A11368-10040 5
A11368-10041 1
A11368-10R00 4
A11368-10R01 1
A11368-10R03 2
A11368-12410 2
A11368-13020 1
A11368-13021 1
A11368-15020 5
A11368-19120 2
A11368-20010 4
A11368-20011 1
A11368-20020 6
A11368-20021 2
A11368-20030 2
A11368-20511 1
A11368-22R11 4
A11368-23201 1
A11368-23710 1
A11368-24910 18
A11368-24R91 2
A11368-27010 1
A11368-29421 1
A11368-30110 1
A11368-30113 1
A11368-30120 2
A11368-33011 1
A11368-33233 5
A11368-36510 1
A11368-40210 1
A11368-45310 1
A11368-49900 3
A11368-49910 7
A11368-49920 1
A11368-49930 1
A11368-49R90 2
A11368-49R91 2
140296-4_1 BOM EON 515 Output .xls
R04.1CDE-004_(Fm) JAW 10/6/01 CROWN AUDIO, INC. ELKHART, IN. 11 OF 12
140296-4 REV. 1 PWA, EON515 EON515
A11368-56200 4
A11368-59011 1
A11368-68111 1
A11368-73211 1
A11368-75000 1
A11368-82500 5
A11368-84510 1
A11368-84R51 2
A11368-97610 1
A11369-101J1 3
A11369-102F2 1
A11369-102J1 4
A11369-102J2 3
A11369-220J1 2
A11369-221J1 20
A11369-222J2 3
A11369-332J5 1
A11369-391J1 2
A11369-5R6D1 1
A11369-680J1 2
A11371-0R00 2
A11371-0R04 2
A11371-1615 8
A11371-3923 2
A11371-5R11 3
A11371-8235 2
A11427-103K1 9
A11427-104K2 37
A11427-224J5 2
A11427-334J5 1
A11427-473K2 2
C 5094-5 1
C 5095-2 1
C 5096-0 1
C 7448-1 1
C 7478-8 5
C 8262-5 2
C 9012-3 2
C 9038-8 2
C 9283-0 4
C 9697-1 1
C 9773-0 2
C10067-4 2
Grand Total 449