Spare parts list

Demag DH 1000 hoist unit

051206 EN/DE 217 312 44 721 IS 813

 Contents

Page
Main hoist motor KBH 140 B4 4
Main hoist motor KBH 160 B4 6
Main/creep hoist motor KBH 160 B2/12-F6 6
Main/creep hoist motor KBH 180 B2/12-F6 8
Main hoist motor KBH 200 B6 10
Main/creep hoist motor KBH 200 B2/12-F6 10
3-stage planetary gearbox for two speeds 12
3-stage planetary gearbox for one speed 14
2-stage planetary gearbox for one speed 16
Frame, rope drum, rope guide, rope 18
2/1 reeving
Rope retaining crosshead 20
4/1 reeving
Rope retaining crosshead and return sheave 365/20 for DH 1063, 1050, 1040, 1032 22
Rope retaining crosshead and return sheave 450/20 for DH 1032, 1025 24
4/1 reeving, type B, H40, H51
Rope retaining crosshead and return sheave 365/20 for DH 1063, 1050, 1040, 1032 26
Rope retaining crosshead and return sheave 450/20 for DH 1032, 1025 28
4/2 reeving
Compensating sheave 225/14 30
Hook with fittings 1/1 31
2/1 reeving
Bottom block 365/20, DH 1063, 1050, 1040, 1032 32
Bottom block 450/20, DH 1032, 1025 33
4/1 reeving
Bottom block 365/20, DH 1063, 1050, 1040, 1032 34
Bottom block 450/20, DH 1032, 1025 35
4/2 reeving
Bottom block 280/14, DH 1063, 1050, 1040, 1032 36
Bottom block 365/14, DH 1032, 1025 37
Electrical components 38
Mechanical microspeed unit FG08 40
FG10 42
Creep hoist motor KBA 80 B4 44
KBA 90 B4 46
KBA 100 B4 48
217312k1.p65/051206

# Alterations compared with previous issue

Example
2 #1 34253099 1 Retaining ring 30X1,5 FEDST DIN 471
 Contents

Page
EUDH 1000 standard headroom monorail hoist
Trolley size 10
2/1 reeving and 4/2 - H 16 - H 24 - H 40 50
Travel drives AMK 20/AUK 30 52
Trolley size 10 with two AUK 30 travel drives 53
EKDH 1000 low-headroom monorail hoist
Trolley size 10
2/1 reeving and 4/2 - H 16 - H 24 - H 40 54
Rope retaining crosshead, 2/1 reeving 56
Compensating sheave 225/14, 4/2 reeving 57
AMK 20/AUK 30 travel drives 58
Trolley size 10 with two AUK 30 travel drives 59
Travel drives for monorail travelling hoist units, trolley size 10
2/1 and 4/2 reeving - H 16 - H 24 - H 40
Travel drive AMK 20 DD 60
AUK 30 DD 61
217312k1.p65/051206

3
 Main hoist motor KBH 140 B4

7 7 6 7
7;13
10 6;10 13
6;10

7 8

7;59

3
6;10
6;7;10 59 59 68
59
only for mechanical microspeed

59
65

71 66

70 67 59 59

22
3;7
17
7

7;33;34;35 7;39 39 39
34
7 7 33
27 35

10;27

33;34;35
10;27
62 39
217312k1.p65/051206

7;10

40443544.eps
4
 Main hoist motor KBH 140 B4

Item no. Part no. Quantity Designation Material Standard

1 08007984 1 Motor KBH140B 4 DH1000

2 08483533 1 Mounting parts KB140Set
3 35192333 1 Coupling set M H3ND-32K
6 08465933 1 End shield KBH140/1000Set 3)
7 08483533 1 Mounting parts KB140Set
8 71842133 1 Roller spider coupling Set
10 08409933 1 Bearing and sealing set KB140
13 08103233 1 Stator KKBA140B 4AB S 1)
17 08480833 1 Air gap adjustment KB140Set 1)
22 08430933 1 Rotor KBA140B 4 K Set 1)
27 08460633 1 End shield BS KB 140 Set
33 08479133 1 Brake KBL-A- KB140Set
34 08478633 1 Conical brake ring A-KB140Set
35 08471433 1 Clamping nut KB140Set
39 08409833 1 Brake cover STD+STD Set
39 08409733 1 Brake cover ZN+STD Set 2)
59 08498533 1 Terminal box KB140-160 Set
62 10015384 3 Feeler gauge set
65 89506144 1 Corrugated hose FFMYDNW17
66 82157044 1 Pipe socket M25X1,5 NW17
67 79499444 1 Reduction M40-M25 M
68 82157444 1 Pipe socket M40X1,5 NW37
70 79499344 1 Reduction M50-M32 M
71 82157344 1 Pipe socket M32X1,5 NW37

21731101.tbl
217312k1.p65/051206

1) A feeler gauge set (item no. 62) must also be ordered for adjustment of the air gap.
2) For service in arduous conditions, galvanized brake surface.
3) Sealing surfaces between motor and gearbox flange to be sealed with Loctite 573. Part no. 033 068 44. 5
 Main hoist motor KBH 160 B4
Main/creep hoist motor KBH 160 B2/12-F6

7 6 7 7;14
14

7 8

10 6;10
7 7;59

6;10 59 59 68
59
6;7;10
only for mechanical microspeed
59

65

71 66

70 67 59 59

22
3;7
17
7

7;33;34;35 7;39 39 39
33 34
27 7
35

10;27 62 37 39
7;10;27
217312k1.p65/051206

10;27

40443644.eps
6
 Main hoist motor KBH 160 B4
Main/creep hoist motor KBH 160 B2/12-F6

Item no. Part no. Quantity Designation Material Standard

1 08502733 1 Motor KBH160B 4 DH1000 S

1 08502833 1 Motor KBH160B2/12DH1000 S
3 35192433 1 Coupling set M H3ND-42
6 08966033 1 End shield KBH160/1000Set 3)
7 08983533 1 Mounting parts KB160Set
8 71842133 1 Roller spider coupling Set
10 08909933 1 Bearing and sealing set KB160
14 08603233 1 Stator KBA160B4AB Set 230/400V,50HZ 1)
14 08603333 1 Stator KBH160B2/12ABS 400V,50HZ 1)
17 08980833 1 Air gap adjustment KB160Set 1)
22 08932733 1 Rotor KBA160B4 GTRSet 1)
22 08933633 1 Rotor KBH160B12GTR S 1)
27 08960633 1 End shield BS KB 160 Set
33 08979133 1 Brake KBL-A- KB160Set
34 08974633 1 Conical brake ring A-KB160Set
35 08971433 1 Clamping nut KB160Set
39 08909833 1 Brake cover STD+STD Set
39 08909733 1 Brake cover ZN+STD Set 2)
59 08498533 1 Terminal box KB140-160 Set
62 10015384 3 Feeler gauge set
65 89506144 1 Corrugated hose FFMYDNW17
66 82157044 1 Pipe socket M25X1,5 NW17
67 79499444 1 Reduction M40-M25 M
68 82157444 1 Pipe socket M40X1,5 NW37
69 60045944 6 Plug 10,5X 9,5
70 79499344 1 Reduction M50-M32 M
71 82157344 1 Pipe socket M32X1,5 NW37

21731102.tbl
217312k1.p65/051206

1) A feeler gauge set (item no. 62) must also be ordered for adjustment of the air gap.
2) For service in arduous conditions, galvanized brake surface.
3) Sealing surfaces between motor and gearbox flange to be sealed with Loctite 573. Part no. 033 068 44. 7
 Main/creep hoist motor KBH 180 B2/12-F6

7 6 7
7;14

14

7 8

10 6;10
6;10 59 59

3 59 59
6;10 68
59
6;7;10
57
59

59

59 59

7
22
3;7
7 17

7;33;34;35
7;33;34;35 7;39 39 39
33 34 35
27 7

10;27

33;34;35
10;27 39 39
62 39
10;27 10;27

10;27 7;10;27
217312k1.p65/051206

8 40436245.eps
 Main/creep hoist motor KBH 180 B2/12-F6

Item no. Part no. Quantity Designation Material Standard

1 09001833 1 Motor KBH180B2/12 1010 S

3 35191933 1 Coupling set M H3ND-48
6 09468433 1 End shield KBH180/1000Set 3)
7 09483533 1 Mounting parts KB180Set
8 71842133 1 Roller spider coupling Set
10 09409933 1 Bearing and sealing set KB180
14 09102733 1 Stator KBH180B 2/12 S 400V,50HZ 1)
17 09480833 1 Air gap adjustment KB180Set 1)
22 09432433 1 Rotor KBH180B12/2 Set 1)
27 09460633 1 End shield BS KB 180 Set
33 09475533 1 Brake KBL-A-X KB180S
34 09474633 1 Conical brake ring A-KB180Set
35 09471433 1 Clamping nut KB180Set
39 09409833 1 Brake cover STD+STD Set 2)
59 09409733 1 Brake cover ZN+STD Set
62 10015384 3 Feeler gauge set
68 82157444 1 Pipe socket M40X1,5 NW37

21731103.tbl
217312k1.p65/051206

1) A feeler gauge set (item no. 62) must also be ordered for adjustment of the air gap.
2) For service in arduous conditions, galvanized brake surface.
3) Sealing surfaces between motor and gearbox flange to be sealed with Loctite 573. Part no. 033 068 44. 9
 Main hoist motor KBH 200 B6
Main/creep hoist motor KBH 200 B2/12-F6

1
7 6 7 7;14

14

7 8 3
7

10 6;10
59
59
6;10

3
59 59
6;10 68
6;7;10 59

only for mechanical microspeed

59
65

71 66 59

70 67

59 59

22
3;7
7 17

7;33;34;35
7;39 39 39
7;33;34;35

33 34 35
27 7

10;27

33;34;35
10;27
217312k1.p65/051206

62 39 39 39

10;27 10;27
10;27 7;10;27
41105945.eps
10
 Main hoist motor KBH 200 B6
Main/creep hoist motor KBH 200 B2/12-F6

Item no. Part no. Quantity Designation Material Standard

1 09502133 1 Motor KBH200B 6 DH1000 S

1 09502233 1 Motor KBH200B 2/12 1000 S
3 35192033 1 Coupling set M H3ND-55L
6 09963333 1 End shield KBH200/1000Set 3)
7 09983533 1 Mounting parts KB200Set
8 71842133 1 Roller spider coupling Set
10 09909933 1 Bearing and sealing set KB200
14 09605933 1 Stator KBH200B 6 AB S 400V,50HZ 1)
14 09605733 1 Stator KBH200B 2/12 S 400V,50HZ 1)
17 09980833 1 Air gap adjustment KB200Set 1)
22 09932833 1 Rotor KBA200B 6 GTR S 1)
22 09932433 1 Rotor KBH200B 2/12 S 1)
27 09960633 1 End shield BS KB 200 Set
33 09970533 1 Brake KBL-A- KB200Set KBH 200B6
33 09972533 1 Brake KBL-A-X KB200S KBH 200B2/12-F6
34 09972833 1 Conical brake ring A-KB200Set
35 09971433 1 Clamping nut KB200 Set
39 09909833 1 Brake cover STD+STD Set
39 09909733 1 Brake cover ZN+STD set 2)
59 09498533 1 Terminal box KB180-225Set
62 10015384 3 Feeler gauge set 3)
65 89506044 1 Corrugated hose FFMYDNW23
66 82157144 1 Pipe socket M25X1,5 NW24
67 79499444 2 Reduction M40-M25 M KBH 200B2/12-F6
68 82157444 1 Pipe socket M40X1,5 NW37
70 79499344 1 Reduction M50-M32 M
71 82157344 1 Pipe socket M32X1,5 NW37

21731104.tbl
217312k1.p65/051206

1) A feeler gauge set (item no. 62) must also be ordered for adjustment of the air gap.
2) For service in arduous conditions, galvanized brake surface.
3) Sealing surfaces between motor and gearbox flange to be sealed with Loctite 573. Part no. 033 068 44. 11
 3-stage, planetary gearbox
Planetary gear combination with relevant motor for two hoist speeds

40438044.eps

Item no. Part no. Quantity Designation Material Standard

Gearbox for motor KBH 160B2/12 c/w items 2, 3, 5 - 7, 9 - 19, 23 - 29, 33 - 35 1) 2)

1 82452144 1 Gearbox DH1000 KBH3-ST DH 1050 V1, i = 260,6
1 82452244 1 Gearbox DH1000 KBH3-ST DH 1040, 1032 V1, i = 226,8
1 82452344 1 Gearbox DH1000 KBH3-ST DH 1025 V1, i = 190,6
Gearbox for motor KBH 180B2/12 c/w items 2, 3, 5 - 7, 9 - 19, 23 - 29, 33 - 35 1) 2)
1 82452244 1 Gearbox DH1000 KBH3-ST DH 1063 V2, i = 226,8
1 82452344 1 Gearbox DH1000 KBH3-ST DH 1050 V2, i = 190,6
1 82452444 1 Gearbox DH1000 KBH3-ST DH 1040, 1032 V2, i = 141,2
1 82452544 1 Gearbox DH1000 KBH3-ST DH 1025 V2, i = 112,3
Gearbox for motor KBH 200B2/12 c/w items 2, 3, 5 - 7, 9 - 19, 23 - 29, 33 - 35 1) 2)
1 82453644 1 Gearbox DH1000 KBH3-ST DH 1063 V3, i = 165,9
1 82453744 1 Gearbox DH1000 KBH3-ST DH 1050 V3, i = 133,6
1 82453844 1 Gearbox DH1000 KBH3-ST DH 1040, 1032 V3, i = 103,2
1 82453944 1 Gearbox DH1000 KBH3-ST DH 1025 V3, i = 85,4
2 82314844 1 Gearbox oil deflector plug DH
3 31923699 8 Hex.socket cylind.screw M 6 X 45 10.9 DIN 912
5 34229144 1 Bleeding valve AM10X1 24L
6 33987499 1 Sealing ring A10 X16 X1 CU DIN 7603
7 36750299 1 Oil seal A 110X130X12 FKM DIN 3760
21731105.tbl
217312k1.p65/051206

1) When replacing a complete gearbox, it must always be ordered with a new drum bearing set.
12 2) Quantity 6 litre, part no. 472 930 44 (2,5 kg).
 3-stage, planetary gearbox
Planetary gear combination with relevant motor for two hoist speeds

Item no. Part no. Quantity Designation Material Standard

Output stage KBH 160B2/12

9 81404046 1 Planetary gear support 3.1 A DH 1050 V1, i = 260,6
9 81404046 1 Planetary gear support 3.1 A DH 1040, 1032 V1, i = 226,8
9 81404046 1 Planetary gear support 3.1 A DH 1025 V1, i = 190,6
Output stage KBH 180B2/12
9 81404046 1 Planetary gear support 3.1 A DH 1063 V2, i = 226,8
9 81404046 1 Planetary gear support 3.1 A DH 1050 V2, i = 190,6
9 81404146 1 Planetary gear support 3.6 A DH 1040, 1032 V2, i = 141,2
9 81404246 1 Planetary gear support 3.5 A DH 1025 V2, i = 112,3
Output stage KBH 200B2/12
9 81404046 1 Planetary gear support 3.1 A DH 1063 V3, i = 165,9
9 81404246 1 Planetary gear support 3.5 A DH 1050 V3, i = 133,6
9 81404146 1 Planetary gear support 3.6 A DH 1040, 1032 V3, i = 103,2
9 81404046 1 Planetary gear support 3.1 A DH 1025 V3, i = 85,4
10 82049044 1 Int.toothed wheel rim Z77M3,5 B 40 3)
Intermediate stage KBH 160B2/12
11 81404346 1 Planetary gear support 4.2 V DH 1050 V1, i = 260,6
11 81404446 1 Planetary gear support 4.3 V DH 1040, 1032 V1, i = 226,8
11 81404346 1 Planetary gear support 4.2 V DH 1025 V1, i = 190,6
Intermediate stage KBH 180B2/12
11 81404446 1 Planetary gear support 4.3 V DH 1063 V2, i = 226,8
11 81404346 1 Planetary gear support 4.2 V DH 1050 V2, i = 190,6
11 81404546 1 Planetary gear support 4.2 E DH 1040, 1032 V2, i = 141,2
11 81404646 1 Planetary gear support 4.2 E DH 1025 V2, i = 112,3
Intermediate stage KBH 200B2/12
11 81404446 1 Planetary gear support 4.3 V DH 1063 V3, i = 165,9
11 81406046 1 Planetary gear support 4.3 E DH 1050 V3, i = 133,6
11 81404546 1 Planetary gear support 4.2 E DH 1040, 1032 V3, i = 103,2
11 81406246 1 Planetary gear support 4.6 V DH 1025 V3, i = 85,4
12 31925999 4 Hex.socket cylind.screw M10 X 40 10.9 DIN 912
13 82313644 2 Round magnet 20X 6
14 82413544 1 Magnet support DH1000
15 82039044 1 Int.toothed wheel rim Z74M2,5 B 34
Input stage KBH 160B2/12
16 81403446 1 Planetary gear support 5.1 SV DH 1050 V1, i = 260,6
16 81405146 1 Planetary gear support 5.1 SE DH 1040, 1032 V1, i = 226,8
16 81405246 1 Planetary gear support 5.3 SV DH 1025 V1, i = 190,6
Input stage KBH 180B2/12
16 81405146 1 Planetary gear support 5.1 SE DH 1063 V2, i = 226,8
16 81405246 1 Planetary gear support 5.3 SV DH 1050 V2, i = 190,6
16 81403446 1 Planetary gear support 5.1 SV DH 1040, 1032 V2, i = 141,2
16 81405246 1 Planetary gear support 5.3 SV DH 1025 V2, i = 112,3
Input stage KBH 200B2/12
16 81405346 1 Planetary gear support 5.3 SE DH 1063 V3, i = 165,9
16 81405146 1 Planetary gear support 5.1 SE DH 1050 V3, i = 133,6
16 81405246 1 Planetary gear support 5.3 SV DH 1040, 1032 V3, i = 103,2
16 81406846 1 Planetary gear support 5.7 E DH 1025 V3, i = 85,4
17 82024044 1 Int.toothed wheel rim Z74M2 B 28
18 31924499 4 Hex.socket cylind.screw M 8 X 35 10.9 DIN 912
19 82413544 1 Magnet support DH1000
Input stage KBH 160B2/12
23 82022144 1 Sun pinion Z 13 M2 B 30 DH 1050 V1, i = 260,6
23 82022144 1 Sun pinion Z 13 M2 B 30 DH 1040, 1032 V1, i = 226,8
23 82022244 1 Sun pinion Z 19 M2 B 32 DH 1025 V1, i = 190,6
Input stage KBH 180B2/12
23 82022144 1 Sun pinion Z 13 M2 B 30 DH 1063 V2, i = 226,8
23 82022244 1 Sun pinion Z 19 M2 B 32 DH 1050 V2, i = 190,6
23 82022144 1 Sun pinion Z 13 M2 B 30 DH 1040, 1032 V2, i = 141,2
23 82022244 1 Sun pinion Z 19 M2 B 32 DH 1025 V2, i = 112,3
Input stage KBH 200B2/12
23 82022244 1 Sun pinion Z 19 M2 B 32 DH 1063 V3, i = 165,9
23 82022144 1 Sun pinion Z 13 M2 B 30 DH 1050 V3, i = 133,6
23 82022244 1 Sun pinion Z 19 M2 B 32 DH 1040, 1032 V3, i = 103,2
23 82022044 1 Sun pinion Z 31 M2 B 34 DH 1025 V3, i = 85,4
24 34266899 1 Retaining ring 90X3 FedSt DIN 472
25 82412944 1 Retarding disk DH1000
26 34255099 1 Retaining ring 50X2 FedSt DIN 471
27 36056099 1 Grooved ball bearing 6210 Wlz-St !L DIN 625
28 82413244 1 Drive shaft DH1000
29 35485199 1 Key AB16X10X 40 C 45 K DIN 6885
33 34231044 1 Oil seal A 60X 80X 8 FKM DIN 3760
34 71845944 1 Coupling half H 3ND-55
35 34255299 1 Retaining ring 55X2 FedSt !L DIN 471

21731105
217312k1.p65/051206

3) Sealing surfaces between gearbox cover, internally toothed wheel rim and gearbox housing to be sealed with Loctite 573. Part no. 033 068 44. 13
 3-stage, planetary gearbox
Planetary gear combination with relevant motor for one hoist speed

40438044.eps

Item no. Part no. Quantity Designation Material Standard

Gearbox for motor KBH 140B4 c/w items 2, 3, 5 - 7, 9 - 19, 23 - 29, 33 - 35 1) 2)

1 82452344 1 Gearbox DH1000 KBH3-ST DH 1063 V1, i = 190,6
1 82452444 1 Gearbox DH1000 KBH3-ST DH 1050 V1, i = 141,2
1 82452544 1 Gearbox DH1000 KBH3-ST DH 1040, 1032 V1, i = 112,3
1 82452644 1 Gearbox DH1000 KBH3-ST DH 1025 V1, i = 89,8
Gearbox for motor KBH 160B4 c/w items 2, 3, 5 - 7, 9 - 19, 23 - 29, 33 - 35 1) 2)
1 82452544 1 Gearbox DH1000 KBH3-ST DH 1063 V2, i = 112,3
1 82452644 1 Gearbox DH1000 KBH3-ST DH 1050 V2, i = 89,8
1 82452744 1 Gearbox DH1000 KBH3-ST DH 1040, 1032 V2, i = 72,7
1 82452844 1 Gearbox DH1000 KBH3-ST DH 1025 V2, i = 59,6
Gearbox for motor KBH 200B6 c/w items 2, 3, 5 - 7, 9 - 19, 23 - 29, 33 - 35 1) 2)
1 82452944 1 Gearbox DH1000 KBH3-ST DH 1063 V3, i = 50,3
2 82314844 1 Gearbox oil deflector plug DH
3 31923699 8 Hex.socket cylind.screw M 6 X 45 10.9 DIN 912
5 34229144 1 Bleeding valve AM10X1 24L
6 33987499 1 Sealing ring A10 X16 X1 CU DIN 7603
7 36750299 1 Oil seal A 110X130X12 FKM DIN 3760
21731106.tbl
217312k1.p65/051206

1) When replacing a complete gearbox, it must always be ordered with a new drum bearing set.
14 2) Quantity 6 litre, part no. 472 930 44 (2,5 kg).
 3-stage, planetary gearbox
Planetary gear combination with relevant motor for one hoist speed

Item no. Part no. Quantity Designation Material Standard

Output stage KBH 140B4

9 81404046 1 Planetary gear support 3.1 A DH 1063 V1, i = 190,6
9 81404146 1 Planetary gear support 3.6 A DH 1050 V1, i = 141,2
9 81404246 1 Planetary gear support 3.5 A DH 1040, 1032 V1, i = 112,3
9 81404146 1 Planetary gear support 3.6 A DH 1025 V1, i = 89,8
Output stage KBH 160B4
9 81404246 1 Planetary gear support 3.5 A DH 1063 V2, i = 112,3
9 81404146 1 Planetary gear support 3.6 A DH 1050 V2, i = 89,8
9 81404246 1 Planetary gear support 3.5 A DH 1040, 1032 V2, i = 72,7
9 81404146 1 Planetary gear support 3.6 A DH 1025 V2, i = 59,6
Output stage KBH 200B6
9 81404246 1 Planetary gear support 3.5 A DH 1063 V3, i = 50,3
10 82049044 1 Int.toothed wheel rim Z77M3,5 B 40 3)
Intermediate stage KBH 140B4
11 81404346 1 Planetary gear support 4.2 V DH 1063 V1, i = 190,6
11 81404546 1 Planetary gear support 4.2 E DH 1050 V1, i = 141,2
11 81404646 1 Planetary gear support 4.2 E DH 1040, 1032 V1, i = 112,3
11 81404746 1 Planetary gear support 4.3 E DH 1025 V1, i = 89,8
Intermediate stage KBH 160B4
11 81404646 1 Planetary gear support 4.2 E DH 1063 V2, i = 112,3
11 81404746 1 Planetary gear support 4.3 E DH 1050 V2, i = 89,8
11 81404846 1 Planetary gear support 4.6 E DH 1040, 1032 V2, i = 72,7
11 81404946 1 Planetary gear support 4.6 E DH 1025 V2, i = 59,6
Intermediate stage KBH 200B6
11 81404846 1 Planetary gear support 4.6 E DH 1063 V3, i = 50,3
12 31925999 4 Hex.socket cylind.screw M10 X 40 10.9 DIN 912
13 82313644 2 Round magnet 20X 6
14 82413544 1 Magnet support DH1000
15 82039044 1 Int.toothed wheel rim Z74M2,5 B 34
Input stage KBH 140B4
16 81405246 1 Planetary gear support 5.3 SV DH 1063 V1, i = 190,6
16 81403446 1 Planetary gear support 5.1 SV DH 1050 V1, i = 141,2
16 81405246 1 Planetary gear support 5.3 SV DH 1040, 1032 V1, i = 112,3
16 81405346 1 Planetary gear support 5.3 SE DH 1025 V1, i = 89,8
Input stage KBH 160B4
16 81405246 1 Planetary gear support 5.3 SV DH 1063 V2, i = 112,3
16 81405346 1 Planetary gear support 5.3 SE DH 1050 V2, i = 89,8
16 81405446 1 Planetary gear support 5.3 SE DH 1040, 1032 V2, i = 72,7
16 81405546 1 Planetary gear support 5.4 E DH 1025 V2, i = 59,6
Input stage KBH 200B6
16 81406846 1 Planetary gear support 5.7 E DH 1063 V3, i = 50,3
17 82024044 1 Int.toothed wheel rim Z74M2 B 28
18 31924499 4 Hex.socket cylind.screw M 8 X 35 10.9 DIN 912
19 82413544 1 Magnet support DH1000
Input stage KBH 140B4
23 82022244 1 Sun pinion Z 19 M2 B 32 DH 1063 V1, i = 190,6
23 82022144 1 Sun pinion Z 13 M2 B 30 DH 1050 V1, i = 141,2
23 82022244 1 Sun pinion Z 19 M2 B 32 DH 1040, 1032 V1, i = 112,3
23 82022244 1 Sun pinion Z 19 M2 B 32 DH 1025 V1, i = 89,8
Input stage KBH 160B4
23 82022244 1 Sun pinion Z 19 M2 B 32 DH 1063 V2, i = 112,3
23 82022244 1 Sun pinion Z 19 M2 B 32 DH 1050 V2, i = 89,8
23 82022244 1 Sun pinion Z 19 M2 B 32 DH 1040, 1032 V2, i = 72,7
23 82022344 1 Sun pinion Z 22 M2 B 32 DH 1025 V2, i = 59,6
Input stage KBH 200B6
23 82022044 1 Sun pinion Z 31 M2 B 34 DH 1063 V1, i = 50,3
24 34266899 1 Retaining ring 90X3 FedSt DIN 472
25 82412944 1 Retarding disk DH1000
26 34255099 1 Retaining ring 50X2 FedSt DIN 471
27 36056099 1 Grooved ball bearing 6210 Wlz-St !L DIN 625
28 82413244 1 Drive shaft DH1000
29 35485199 1 Key AB16X10X 40 C 45 K DIN 6885
33 34231044 1 Oil seal A 60X 80X 8 FKM DIN 3760
34 71845944 1 Coupling half H 3ND-55
35 34255299 1 Retaining ring 55X2 FedSt !L DIN 471

21731106.tbl
217312k1.p65/051206

3) Sealing surfaces between gearbox cover, internally toothed wheel rim and gearbox housing to be sealed with Loctite 573. Part no. 033 068 44. 15
 2-stage, planetary gearbox
Planetary gear combination with relevant motor for one hoist speed

217312k1.p65/051206

40454844.eps
16
 2-stage, planetary gearbox
Planetary gear combination with relevant motor for one hoist speed

Item no. Part no. Quantity Designation Material Standard

Gearbox for motor KBH 200B6 c/w items 2, 3, 5 - 7, 9 - 15, 23 - 29, 33 - 35 1) 2)

1 82453144 1 Gearbox DH1000 KBH2-ST DH 1050 V3, i = 37,6
1 82453244 1 Gearbox DH1000 KBH2-ST DH 1040, 1032 V3, i = 32,8
1 82453344 1 Gearbox DH1000 KBH2-ST DH 1025 V3, i = 24,5
2 82314844 1 Gearbox oil deflector plug DH
3 31927899 8 Hex.socket cylind.screw M12 X 80 10.9 DIN 912
5 34229144 1 Bleeding valve AM10X1 24L
6 33987499 1 Sealing ring A10 X16 X1 CU DIN 7603
7 36750299 1 Oil seal A 110X130X12 FKM DIN 3760
Output stage KBH 200B6
9 81404046 1 Planetary gear support 3.1 A DH 1050 V3, i = 37,6
9 81404046 1 Planetary gear support 3.1 A DH 1040, 1032 V3, i = 32,8
9 81404046 1 Planetary gear support 3.1 A DH 1025 V3, i = 24,5
10 82049044 1 Int.toothed wheel rim Z77M3,5 B 40 3)
Input stage KBH 200B6
11 81406946 1 Planetary gear support 4.2 V DH 1050 V3, i = 37,6
11 81407046 1 Planetary gear support 4.3 V DH 1040, 1032 V3, i = 32,8
11 81407146 1 Planetary gear support 4.6 V DH 1025 V3, i = 24,5
12 31925999 4 Hex.socket cylind.screw M10 X 40 10.9 DIN 912
13 82313644 1 Round magnet 20X 6
14 82313544 1 Magnet support DH 500
15 82034044 1 Int.toothed wheel rim Z71M2,5 B 28
Input stage KBH 200B6
23 82032144 1 Sun pinion Z 16 M2,5 B 42 DH 1050 V3, i = 37,6
23 82032244 1 Sun pinion Z 19 M2,5 B 42 DH 1040, 1032 V3, i = 32,8
23 82032344 1 Sun pinion Z 28 M2,5 B 42 DH 1025 V3, i = 24,5
24 34266899 1 Retaining ring 90X3 FedSt DIN 472
25 82412944 1 Retarding disk DH1000
26 34255099 1 Retaining ring 50X2 FedSt DIN 471
27 36056099 1 Grooved ball bearing 6210 Wlz-St !L DIN 625
28 82413244 1 Drive shaft DH1000
29 35485199 1 Key AB16X10X 40 C 45 K DIN 6885
33 34231044 1 Oil seal A 60X 80X 8 FKM DIN 3760
34 71845944 1 Coupling half H 3ND-55
35 34255299 1 Retaining ring 55X2 FedSt !L DIN 471

21731107.tbl
217312k1.p65/051206

1) When replacing a complete gearbox, it must always be ordered with a new drum bearing set.
2) Quantity 6 litre, part no. 472 930 44 (2,5 kg).
3) Sealing surfaces between gearbox cover, internally toothed wheel rim and gearbox housing to be sealed with Loctite 573. Part no. 033 068 44. 17
 Frame, rope drum, rope guide, rope

13

6 30 7 8 9

12
30
11

1 2 3 45 10 15

17
18
14 17
18

19 27 28

21 23
20 21 22

When replacing a complete

gearbox, it must always be ordered
with a new drum bearing set.

41820444.eps

Item no. Part no. Quantity Designation Material Standard

1 34257499 1 Retaining ring 120X4 FedSt DIN 471

2 34268699 1 Retaining ring 180X4 FedSt DIN 472
3 36084499 1 Grooved ball bearing 6024 2Z Wlz-St DIN 625
4 34266899 1 Retaining ring 90X3 FedSt DIN 472
5 87527344 1 Coupling pin DGS/DH1000
6 82429044 1 Frame 1000-H16 4/1 4/1 5)
6 82429244 1 Frame 1000-H24 4/1 4/1 5)
6 82429444 1 Frame 1000-H40 4/1 4/1 5)
6 82429644 1 Frame 1000-H51 4/1 4/1 5)
6 82429144 1 Frame 1000-H16 2/1-4/2 1/1, 2/1, 2/2, 4/2, 8/2 5)
6 82429344 1 Frame 1000-H24 2/1-4/2 1/1, 2/1, 2/2, 4/2, 8/2 5)
6 82429544 1 Frame 1000-H40 2/1-4/2 1/1, 2/1, 2/2, 4/2, 8/2 5)
6 82429744 1 Frame 1000-H51 2/1-4/2 1/1, 2/1 5)
217312k1.p65/051206

7 31927499 6 Hex.socket cylind.screw M12 X 40 1/1, 2/1, 4/1 10.9 DIN 912
8 82434844 3 Rope clamp 16/20 1/1, 2/1, 4/1
9 82430244 2 Rope drum single-groove 1000H16 1/1, 2/1, 4/1
9 82430444 1 Rope drum single-groove 1000H24 1/1, 2/1, 4/1
9 82430644 1 Rope drum single-groove 1000H40 1/1, 2/1, 4/1
18 9 82430844 1 Rope drum single-groove 1000H51 1/1, 2/1, 4/1 22231108.tbl
 Frame, rope drum, rope guide, rope

Item no. Part no. Quantity Designation Material Standard

10 30028444 8 Lock nut M12 VB.RIPP

11 30028344 4 Lock nut M10 VB.RIPP
12 82480033 1 Rope guide 10 /20 LI 1/1, 2/1, 4/1
12 82480233 1 Rope guide 10 /20 LI 1/1, 2/1, 4/1, Acid-Resistant
13 89509244 0,88m Corrugated hose FFMYDNW37 H16
13 89509244 1,15m Corrugated hose FFMYDNW37 H24
13 89509244 1,7m Corrugated hose FFMYDNW37 H40
13 89509244 2,1m Corrugated hose FFMYDNW37 H52
13 79057844 0,88m Corrugated hose GRAU 37 H16
13 79057844 1,15m Corrugated hose GRAU 37 H24
13 79057844 1,7m Corrugated hose GRAU 37 H40
13 79057844 2,1m Corrugated hose GRAU 37 H51
13 79057844 1 Corrugated hose GRAU 37
14 82481033 1 Rope guide 10 /14 LI 2/2, 4/2
14 82481133 1 Rope guide 10 /14 Li 2/2, 4/2, Acid-Resistant
15 82481233 1 Rope guide 10 /14 Re 2/2, 4/2
15 82481833 1 Rope guide 10 /14 RE 2/2, 4/2, Acid-Resistant
17 31925899 12 Hex.socket cylind.screw M10 X 35 2/2, 4/2 10.9 DIN 912
18 82334844 6 Rope clamp 14 2/2, 4/2
19 82431244 4 Rope drum single-groove 1000H16 2/2, 4/2
19 82431444 1 Rope drum double-groove 1000H24 2/2, 4/2
19 82431644 1 Rope drum double-groove 1000H40 2/2, 4/2
19 44112946 1 Rope drum double-groove 1000H51 2/2, 4/2
20 82447544 38,5m Wire rope 20 18X 7+SE SZ 1/1, H16, DH 1063 1)
20 82447044 38,5m Wire rope 20 36X 7 1/1, H16, DH 1050, 1040, 1032, 1025 1)
20 82447544 54,1m Wire rope 20 18X 7+SE SZ 1/1, H24, DH 1063 1)
20 82447044 54,1m Wire rope 20 36X 7 1/1, H24, DH 1050, 1040, 1032, 1025 1)
20 82447544 86,1m Wire rope 20 18X 7+SE SZ 1/1, H40, DH 1063 1)
20 82447044 86,1m Wire rope 20 36X 7 1/1, H40, DH 1050, 1040, 1032, 1025 1)
20 82447544 108,1m Wire rope 20 18X 7+SE SZ 1/1, H51, DH 1063 1)
20 82447044 108,1m Wire rope 20 36X 7 1/1, H51, DH 1050, 1040, 1032, 1025 1)
20 82448133 1m Wire rope DH1000 H16 2/1 2/1, H16, DH 1063, 1050, 1040 1)
20 82449044 40m Wire rope 20 8X36+SES ZS 2/1, H16, DH 1032, 1025 1)
20 82449044 55,3m Wire rope 20 8X36+SES ZS 2/1, H24, DH 1063, 1050, 1040 1)
20 82449044 55,7m Wire rope 20 8X36+SES ZS 2/1, H24, DH 1032, 1025 1)
20 82447044 87,3m Wire rope 20 36X 7 2/1, H40, DH 1063, 1050, 1040 1)
20 82447044 87,7m Wire rope 20 36X 7 2/1, H40, DH 1032, 1025 1)
20 82447044 109,3m Wire rope 20 36X 7 2/1, H51, DH 1063, 1050, 1040 1)
20 82447044 109,7m Wire rope 20 36X 7 2/1, H51, DH 1032, 1025 1)
20 82449133 1 Wire rope DH1000 H16 4/1 4/1, H16, DH 1063, 1050, 1040
20 82449044 43,2m Wire rope 20 8X36+SES ZS 4/1, H16, DH 1032, 1025 1)
20 82448233 1m Wire rope DH1000 H24 4/1 4/1, H24, DH 1063, 1050, 1040 1)
20 82449044 58,8m Wire rope 20 8X36+SES ZS 4/1, H24, DH 1032, 1025 1)
20 82449044 89,7m Wire rope 20 8X36+SES ZS 4/1, H40, DH 1063, 1050, 1040 1)
20 82449044 90,8m Wire rope 20 8X36+SES ZS 4/1, H40, DH 1032, 1025 1)
20 82449044 111,7m Wire rope 20 8X36+SES ZS 4/1, H51, DH 1063, 1050, 1040 1)
20 82449044 112,8m Wire rope 20 8X36+SES ZS 4/1, H51, DH 1032, 1025 1)
20 82347544 22,6m Wire rope 14 18X 7+SE SZ 2/2, H16, DH 1063, 2 X 22,6 m 1)
20 82347044 22,6m Wire rope 14 18X 7+SE SZ 2/2, H16, DH 1050, 1040, 1032, 1025, 2 X 22,6 m 1)
20 82347544 33,8m Wire rope 14 18X 7+SE SZ 2/2, H24, DH 1063, 2 X 33,8 m 1)
20 82347044 33,8m Wire rope 14 18X 7+SE SZ 2/2, H24, DH 1050, 1040, 1032, 1025, 2 X 33,8 m 1)
20 82347544 56,4m Wire rope 14 18X 7+SE SZ 2/2, H40, DH 1063, 2 X 56,4 m 1)
20 82347044 56,4m Wire rope 14 18X 7+SE SZ 2/2, H40, DH 1050, 1040, 1032, 1025, 2 X 56,4 m 1)
20 82347544 72,8m Wire rope 14 18X 7+SE SZ 2/2, H51, DH 1063, 2 X 72,8 m 1)
20 82347044 72,8m Wire rope 14 18X 7+SE SZ 2/2, H51, DH 1050, 1040, 1032, 1025, 2 X 72,8 m 1)
20 82349044 47,1m Wire rope 14 8X36+SES ZS 4/2, H16, DH 1063, 1050, 1040 1)
20 82349044 47,6m Wire rope 14 8X36+SES ZS 4/2, H16, DH 1032, 1025 1)
20 82349044 69,3m Wire rope 14 8X36+SES ZS 4/2, H24, DH 1063, 1050, 1040 1)
20 82349044 69,8m Wire rope 14 8X36+SES ZS 4/2, H24, DH 1032, 1025 1)
20 82349044 114,5m Wire rope 14 8X36+SES ZS 4/2, H40, DH 1063, 1050, 1040 1)
20 82349044 115m Wire rope 14 8X36+SES ZS 4/2, H40, DH 1032, 1025 1)
20 82349044 147,3m Wire rope 14 8X36+SES ZS 4/2, H51, DH 1063, 1050, 1040 1)
20 82349044 147,8m Wire rope 14 8X36+SES ZS 4/2, H51, DH 1032, 1025 1)
21 34256699 2 Retaining ring 85X3 FedSt DIN 471
22 82417644 1 Plug-in shaft DH1000H16 2)
22 82417744 1 Plug-in shaft DH1000H24 2)
22 82417844 1 Plug-in shaft DH1000H40 2)
22 82417944 1 Plug-in shaft DH1000H51 2)
23 82436144 1 Installation kit drum bearing 50Brt 3)
23 82435744 1 Installation kit drum bearing 40Brt old design 3)
27 Gearbox see pages 12 - 17 4)
28 31925899 4 Hex.socket cylind.screw M10 X 35 10.9 DIN 912
30 34254299 2 Retaining ring 42X1,75 FedSt DIN 471
21731108.tbl

1) Supplied per metre, state length required when ordering.

217312k1.p65/051206

2) Geared parts to be greased with Staburags NBU 12 K, part no. 472 933 44.
3) From serial number 270001 the drum bearing can only be used with a new gearbox.
Grease compartment and roller bearing to be semi-filled with 140 g Staburags NBU 12 K, part no. 472 933 44 (100 g).
4) Sealing surfaces between motor and gearbox flange to be sealed with Loctite 573. Part no. 033 068 44.
5) When ordering a frame, it is necessary to include the corrugated tube with the retaining rings for the cable union in the order. 19
 Rope retaining crosshead DH 1000
2/1 reeving

100
100

100

103

1 1

1
1 1
1
1
5 1;5;10
100 1;10
100;104
100
104 10
1;10
10

10

104 104
104
217312k2.p65/051206

40222745.eps
20
 Rope retaining crosshead DH 1000
2/1 reeving

Item no. Part no. Quantity Designation Material Standard

1 82850044 1 Rope wedge crosshead 1000 2-4/1 1)

5 82458044 1 Bolt connection set + spring clip 1) 2)
10 58032833 1 Rope anchorage DH1000Set
100 82458044 1 Bolt connection set + spring clip 1) 2)
103 49160744 1 Unit MGS 6,25 T DH 1063
103 49159444 1 Unit MGS 5,0 T DH 1050
103 49169444 1 Unit MGS 4,0 T DH 1040
103 49179444 1 Unit MGS 3,15 T DH 1032
103 49189444 1 Unit MGS 2,5 T DH 1025
104 49160244 1 Strain gauge carr. link ZMS 6,25tDH1000

21731109.tbl

1) The bearings must be lubricated with a suitable adhesive grease. Part no. 472 933 44.
217312k2.p65/051206

2) Check during maintenance.

Check play of setpin in the bore hole of the rope retaining crosshead plate (max. wear in the plate 1 mm)
Make sure that the double spring clip is latched.
3) Check suspension of rope retaining crosshead.
When fitting the rope retaining crosshead, it must be ensured that the retaining ring engages the groove in the pin.
After fitting, it must be possible to turn the retaining ring easily. 21
 Rope retaining crosshead and return sheave 365/20
DH 1063, 1050, 1040, 1032
4/1 reeving

16
5;9;13 9
5;13 16
5;13
13 16
16
13

13
25 26
27
26

28 30 31 29 32 31 30 28
100 100
100
103
100,104 104
104 100
104

104
217312k2.p65/051206

41819744.eps
22
 Rope retaining crosshead and return sheave 365/20
DH 1063, 1050, 1040, 1032
4/1 reeving

Item no. Part no. Quantity Designation Material Standard

5 82850044 1 Rope wedge crosshead 1000 2-4/1 1)

9 82458044 1 Bolt connection set + spring clip 1) 2)
13 58032833 1 Rope anchorage DH1000Set
16 82835644 1 Mounting parts top block 1000
25 82834044 1 Top block 365 20 1000 4/1 c/w items 26 - 29 1)
26 34256099 2 Retaining ring 70X2,5 FedSt !L DIN 471
27 82835444 1 Pin 70 H 8X 105 Nut
28 82835844 2 Washer 90 X 70,2X 6
29 82967844 1 Rope sheave 365 20 Hart c/w items 30 - 32
30 82931944 2 Bearing cover 365
31 34230944 2 Spring ring WRE110
32 34230844 1 Cylindrical roller bearing SL 045014X
100 82458044 1 Bolt connection set + spring clip 1) 2)
103 49160744 1 Unit MGS 6,25 T DH 1063
103 49159444 1 Unit MGS 5,0 T DH 1050
103 49169444 1 Unit MGS 4,0 T DH 1040
103 49179444 1 Unit MGS 3,15 T DH 1032 4)

21731110.tbl

1) The bearings must be lubricated with a suitable adhesive grease. Part no. 472 933 44.
2) Check during maintenance.
217312k2.p65/051206

Check play of setpin in the bore hole of the rope retaining crosshead plate (max. wear in the plate 1 mm)
Make sure that the double spring clip is latched.
3) Check suspension of rope retaining crosshead.
When fitting the rope retaining crosshead, it must be ensured that the retaining ring engages the groove in the pin.
After fitting, it must be possible to turn the retaining ring easily.
4) Valid from 01.01.2001 23
 Rope retaining crosshead and return sheave 450/20
DH 1032, 1025
4/1 reeving

16
5;9;13 9
5;13
5;13 16

13 16
16
13

13
100 100
100
103
25
26
27

26

29
28 30 31

31 30 28
100,104 104
104 100
104

104
217312k2.p65/051206

41819845.eps
24
 Rope retaining crosshead and return sheave 450/20
DH 1032, 1025
4/1 reeving

Item no. Part no. Quantity Designation Material Standard

5 82850044 1 Rope wedge crosshead 1000 2-4/1 1)

9 82458044 1 Bolt connection set + spring clip 1) 2)
13 58032833 1 Rope anchorage DH1000Set
16 82835644 1 Mounting parts top block 1000
25 82836044 1 Top block 450 20 1000 c/w items 26 - 29 1)
26 34256899 2 Retaining ring 90X3 FedSt !L DIN 471
27 82836444 1 Pin 90 H 9X 107 Nut
28 34350999 2 Shim 90X110X0,3 St2K50 DIN 988
29 82944644 1 Rope sheave 450 20,4 Hart c/w items 30 - 31
30 36085299 2 Grooved ball bearing 6018 2Z Wlz-St DIN 625
31 34267899 2 Retaining ring 140X4 FedSt DIN 472
100 82458044 1 Bolt connection set + spring clip 1) 2)
101 34349799 1 Supporting plate 40X 50X2,5 Fedst DIN 988
102 34307044 1 Double spring plug 4 X 83
103 49179444 1 Unit MGS 3,15 T DH 1032 4)
103 49189444 1 Unit MGS 2,5 T DH 1025
104 49160244 1 Strain gauge carr. link ZMS 6,25tDH1000
105 34205944 2 Ring 43 X 50 X11,5

21731111.tbl

1) The bearings must be lubricated with a suitable adhesive grease. Part no. 472 933 44.
2) Check during maintenance.
217312k2.p65/051206

Check play of setpin in the bore hole of the rope retaining crosshead plate (max. wear in the plate 1 mm)
Make sure that the double spring clip is latched.
3) Check suspension of rope retaining crosshead.
When fitting the rope retaining crosshead, it must be ensured that the retaining ring engages the groove in the pin.
After fitting, it must be possible to turn the retaining ring easily.
4) Valid until 31.12.2000 25
 Rope retaining crosshead and return sheave 365/20
DH 1063, 1050, 1040, 1032 - H 40, H 51
4/1 reeving, type B

5
5

5;9;13
13 5;13
13 25 26
15

17 18 19
16

100

103
18 17

100
100
20
24 23 22 21 22 23 24

104
100;104
100
104
104

104
217312k2.p65/051206

41819945.eps
26
 Rope retaining crosshead and return sheave 365/20
DH 1063, 1050, 1040, 1032 - H 40, H 51
4/1 reeving, type B

Item no. Part no. Quantity Designation Material Standard

5 82850044 1 Rope wedge crosshead 1000 2-4/1 1)

9 82458044 1 Bolt connection set + spring clip 1) 2)
13 58032833 1 Rope anchorage DH1000Set
16 55000846 1 Top block DH1063-40 4/1 H40 H 40, c/w items 17 - 20, 24 - 26 1)
16 55000946 1 Top block DH1063-40 4/1 H51 H 51, c/w items 17 - 20, 24 - 26 1)
17 34256099 2 Retaining ring 70X2,5 FedSt !L DIN 471
18 34139599 2 Supporting plate 70X 90X3,5 Fedst DIN 988
19 44849246 1 Bolt axle top block 365/20
20 82967844 1 Rope sheave 365 20 Hart c/w items 21 - 23
21 34230844 1 Cylindrical roller bearing SL 045014X
22 34230944 2 Spring ring WRE110
23 82931944 2 Bearing cover 365
24 82835844 2 Washer 90 X 70,2X 6
25 82822944 1 Bush 50 X 64,5X32
26 34255799 1 Retaining ring 65X2,5 FedSt !L DIN 471
100 82458044 1 Bolt connection set + spring clip 1) 2)
101 34349799 1 Supporting plate 40X 50X2,5 Fedst DIN 988
102 34307044 1 Double spring plug 4 X 83
103 49160744 1 Unit MGS 6,25 T DH 1063
103 49159444 1 Unit MGS 5,0 T DH 1050
103 49169444 1 Unit MGS 4,0 T DH 1040
103 49179444 1 Unit MGS 3,15 T DH 1032 4)
104 49160244 1 Strain gauge carr. link ZMS 6,25tDH1000

21731112.tbl

1) The bearings must be lubricated with a suitable adhesive grease. Part no. 472 933 44.
2) Check during maintenance.
217312k2.p65/051206

Check play of setpin in the bore hole of the rope retaining crosshead plate (max. wear in the plate 1 mm)
Make sure that the double spring clip is latched.
3) Check suspension of rope retaining crosshead.
When fitting the rope retaining crosshead, it must be ensured that the retaining ring engages the groove in the pin.
After fitting, it must be possible to turn the retaining ring easily.
4) Valid from 01.01.2001 27
 Rope retaining crosshead and return sheave 450/20
DH 1032, 1025 - H 40, H 51
4/1 reeving, type B

5
5

5;9;13
13 5;13
25 26
13
15

17 18 19
16

100

103
18 17

100
100

24 21 22 20 21 22

24
104
100;104
100
104
104

104
217312k2.p65/051206

41820144.eps
28
 Rope retaining crosshead and return sheave 450/20
DH 1032, 1025 - H 40, H 51
4/1 reeving, type B

Item no. Part no. Quantity Designation Material Standard

5 82850044 1 Rope wedge crosshead 1000 2-4/1 1)

9 82458044 1 Bolt connection set + spring clip 1) 2)
13 58032833 1 Rope anchorage DH1000Set
16 55001146 1 Top block DH1032-25 4/1 H40 H 40, c/w items 17 - 20, 24 - 26 1)
16 55001246 1 Top block DH1032-25 4/1 H51 H 51, c/w items 17 - 20, 24 - 26 1)
17 34256899 2 Retaining ring 90X3 FedSt !L DIN 471
18 34348899 2 Supporting plate 90X110X3,5 Fedst DIN 988
19 44851246 1 Bolt axle top block 450/20
20 82944644 1 Rope sheave 450 20,4 Hart
21 36085299 2 Grooved ball bearing 6018 2Z Wlz-St DIN 625
22 34267899 2 Retaining ring 140X4 FedSt DIN 472
24 34350999 6 Shim 90X110X0,3 St2K50 DIN 988
25 82822944 1 Bush 50 X 64,5X32
26 34255799 1 Retaining ring 65X2,5 FedSt !L DIN 471
100 82458044 1 Bolt connection set + spring clip 1) 2)
101 34349799 1 Supporting plate 40X 50X2,5 Fedst DIN 988
102 34307044 1 Double spring plug 4 X 83
103 49179444 1 Unit MGS 3,15 T DH 1032 4)
103 49189444 1 Unit MGS 2,5 T DH 1025
104 49160244 1 Strain gauge carr. link ZMS 6,25tDH1000

21731113.tbl

1) The bearings must be lubricated with a suitable adhesive grease. Part no. 472 933 44.
2) Check during maintenance.
217312k2.p65/051206

Check play of setpin in the bore hole of the rope retaining crosshead plate (max. wear in the plate 1 mm)
Make sure that the double spring clip is latched.
3) Check suspension of rope retaining crosshead.
When fitting the rope retaining crosshead, it must be ensured that the retaining ring engages the groove in the pin.
After fitting, it must be possible to turn the retaining ring easily.
4) Valid until 31.12.2000 29
 Compensating sheave 225/14
DH 1000
4/2 reeving
3
5
1
Item no. Part no. Quantity
1 82837044
1 82837244
1 82837444
2 90483446
2 90483546
2 90483646
2 90483746
2 90483846
2 90483946
2 90484046
2 90484146
2 90484246
2 90484346
2 90484446
2 90484546
2 90484646
2 90484746
2 90484846
2 90484946
2 90485046
2 90485146
3 82835644
4 34139699
5 34255499
6 15066699
7 34266699
8 82839444
9 82839044
10 59342744
11 31936099
12 49160144
13 49189244
13 49179244
13 49169244
13 49159244
13 49160644
30 1) The bearings must be lubricated with a suitable adhesive grease. Part no. 472 933 44.
MGS / ZMS
3
10
2 11
8
5
12
13
4 6 7 6 4
9
40437344.eps
Designation Material Standard
1 Compensating sheave 225 H16 c/w items 4, 5, 8, 9 1)
1 Compensating sheave 225 H24 c/w items 4, 5, 8, 9 1)
1 Compensating sheave 225 H40 c/w items 4, 5, 8, 9 1)
1 Compensating sheave DH1000 H16 ZMS, c/w items 10, 11) 1)
1 Compensating sheave DH1025 H16 MGS, c/w items 10, 11) 1)
1 Compensating sheave DH1032 H16 MGS, c/w items 10, 11) 1)
1 Compensating sheave DH1040 H16 MGS, c/w items 10, 11) 1)
1 Compensating sheave DH1050 H16 MGS, c/w items 10, 11) 1)
1 Compensating sheave DH1063 H16 MGS, c/w items 10, 11) 1)
1 Compensating sheave DH1000 H24 ZMS, c/w items 10, 11) 1)
1 Compensating sheave DH1025 H24 MGS, c/w items 10, 11) 1)
1 Compensating sheave DH1032 H24 MGS, c/w items 10, 11) 1)
1 Compensating sheave DH1040 H24 MGS, c/w items 10, 11) 1)
1 Compensating sheave DH1050 H24 MGS, c/w items 10, 11) 1)
1 Compensating sheave DH1063 H24 MGS, c/w items 10, 11) 1)
1 Compensating sheave DH1000 H40 ZMS, c/w items 10, 11) 1)
1 Compensating sheave DH1025 H40 MGS, c/w items 10, 11) 1)
1 Compensating sheave DH1032 H40 MGS, c/w items 10, 11) 1)
1 Compensating sheave DH1040 H40 MGS, c/w items 10, 11) 1)
1 Compensating sheave DH1050 H40 MGS, c/w items 10, 11) 1)
1 Compensating sheave DH1063 H40 MGS, c/w items 10, 11) 1)
1 Mounting parts top block 1000
1 Supporting plate 45X 55X3 Fedst DIN 988
1 Retaining ring 58X2 FedSt DIN 471
1 Grooved ball bearing 6209 2Z Wlz-St !F DIN 625
1 Retaining ring 85X3 FedSt DIN 472
1 Pin 45 H 9X 79 Nut
1 Rope sheave 225 14 c/w items 6, 7
1 Retaining plate P 400
2 Hex.socket cylind.screw M 8 X 12 10.9 DIN 912
1 Strain gauge carr. link ZMS 3,15t DH500
1 Unit MGS 1,25 T DH 1025
1 Unit MGS 1,6 T DH 1032
217312k2.p65/051206
1 Unit MGS 2,0 T DH 1040
1 Unit MGS 2,5 T DH 1050
1 Unit MGS 3,15 T DH 1063
22231114.tbl
 Hook with fittings
DH 1000
1/1 reeving

12

10 11

13

3
5

9
4

40205345.eps

Item no. Part no. Quantity Designation Material Standard

1 58013044 1 Hook fittings DH1000 c/w items 2 - 6

2 58012244 1 Housing hook fittings 1000
3 36401899 1 Axial grooved ball bearing 51118 Wlz-St DIN 711
4 58012444 1 Rope socket hook fittings
5 58011044 1 Simple load hook GSN 2,5 c/w item 9
6 34268499 1 Retaining ring 170X4 FedSt DIN 472
9 34182633 1 Hook safety catch Set 2,5 DIN 15106
10 35092199 1 Round head dowel pin 4 X 8 St A2F DIN 1476
11 59373844 1 Capacity plate 6300KG DH 1063
11 59273444 1 Capacity plate 5000KG DH 1050
11 58013844 1 Capacity plate 4000KG DH 1040
11 59080544 1 Capacity plate 3,2 T AL DH 1032
11 59080444 1 Capacity plate 2,5 T AL DH 1025
12 60079444 1 Rope clamp 20 -25 M20
13 58000444 1 Rope wedge F20 P1000

21731115.tbl
217312k3.p65/051206

31
 365/20 bottom block
DH 1063, 1050, 1040, 1032
2/1 reeving

1
2

2;6;7 6 21
6;7 6;7 7 2;6;7
2
2
21

6,3t
3,2t
1,6t
6,3t
3,2t
1,6t
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T
2
2 2;21
6,3t
3,2t
1,6t
6,3t
3,2t
1,6t
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T

2;21

2
14
2 15 16
19

40437744.eps

Item no. Part no. Quantity Designation Material Standard

1 82931033 1 Single-sheave bott.block 365/20

2 82930533 1 Rope sheave hood 2/1 2m
6 82967833 1 Rope sheave Ufl. 2/1 2m
7 82930933 1 Pin 70x149 Set
14 15084833 1 Simple hook with cross beam ASN 5 S
15 34182833 1 Hook safety catch Set 5 DIN 15106
16 15085133 1 Double load hook BSN 5 +TRAV
19 34187733 1 Double hook safety flap Set
21 71391133 1 Capacity plate Neutral Set

21731116.tbl
217312k3.p65/051206

32
 450/20 bottom block
DH 1032, 1025
2/1 reeving

1
8

11 7 11

7;11 7;11

7;11 7;8;11

7;8;11
26

6,3t 8t 10t 7,5T 10T

3,2t 4t 5t 3,2T 4T 5T
1,6t 2t 2,5t 1,6T 2T 3T
6,3t 8t 10t 7,5T 10T

3,2t 4t 5t 3,2T 4T 5T
1,6t 2t 2,5t 1,6T 2T 3T
26 8;26
8
6,3t 8t 10t 7,5T 10T
3,2t 4t 5t 3,2T 4T 5T

1,6t 2t 2,5t 1,6T 2T 3T

6,3t 8t 10t 7,5T 10T

3,2t 4t 5t 3,2T 4T 5T
1,6t 2t 2,5t 1,6T 2T 3T

8;26

19 22

18 20

40242644.eps

Item no. Part no. Quantity Designation Material Standard

1 82932033 1 Single-sheave bott.block 450/20

7 82932833 1 Pin 90x168 Set
8 82940733 1 Rope sheave hood 2/1 3m,4m
11 82944633 1 Rope sheave Ufl.2/1 3m,4m
18 15084833 1 Simple hook with cross beam ASN 5 S
19 34182833 1 Hook safety catch Set 5 DIN 15106
20 15085133 1 Double load hook BSN 5 +TRAV
22 34187733 1 Double hook safety flap Set
26 71391033 1 Capacity plate Neutral Set

21710220.tbl
217312k3.p65/051206

33
 365/20 bottom block
DH 1063, 1050, 1040, 1032
4/1 reeving

3 27
4 12 13 14
3
8
12 4

27

6,3t
3,2t
1,6t
6,3t
3,2t
1,6t
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T
4 19
4;27
20
6,3t
3,2t
1,6t
6,3t
3,2t
1,6t
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T

17 19

20
4;27 18

25
4 16

21

22

40437845.eps

Item no. Part no. Quantity Designation Material Standard

1 82934044 1 Bottom block 2-sheave 365/20 c/w items 2 - 8, 12 - 14, 16

3 34139599 2 Supporting plate 70X 90X3,5 Fedst DIN 988
4 82930533 4 Rope sheave hood 2/1 2m
8 82967833 1 Rope sheave Ufl. 2/1 2m
12 82933244 2 Tie rod 365 4/1 70-10
13 82934944 1 Pin 70 X 415 Nut
14 59384344 1 Spacer sleeve bottom block 4/1
16 34167299 1 Simple hook with cross beam ASN 10 c/w items 18 - 20
17 34183199 1 Hook safety catch 10 DIN 15106
18 34167199 1 Simple load hook GSN 10-MU c/w item 17
19 36406899 1 Axial grooved ball bearing 51218 Wlz-St DIN 711
20 59219144 1 Crossbeam suspension GR.10
21 34177299 1 Double load hook BSN 10 +TRAV c/w items 19, 20, 22
22 34177199 1 Double load hook GSN 10 M.MU c/w item 25
25 34188044 2 Double hook safety flap
27 71391133 1 Capacity plate Neutral Set

21731118.tbl
217312k3.p65/051206

34
 450/20 bottom block
DH 1032, 1025
4/1 reeving

10 9 8 13 15 16 18 17
3
2 4 6
89

22
23
14
6,3t
3,2t
1,6t
6,3t
3,2t
1,6t

20
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T

19
7;32
7 21
22
23
32
28 24

25

40445644.eps

Item no. Part no. Quantity Designation Material Standard

1 82935044 1 2-sheave bottom block 450/20 c/w items 2 - 4, 6 - 10, 13 - 19

2 30023844 4 Lock screw M12X20 VB.RIPP
3 34350999 2 Shim 90X110X0,3 1) St2K50 DIN 988
4 82992944 2 Cover DH2000
5 34256899 2 Retaining ring 90X3 FedSt !L DIN 471
6 34147899 2 Shim 90X110X1 St2K50 DIN 988
7 82940733 2 Rope sheave hood 2/1 3m,4m
8 00460998 8 Set nut M12
9 82932944 4 Spacer ring 450 Innen
10 82944633 2 Rope sheave Ufl.2/1 3m,4m
13 82943944 4 Tube 21,3X 2,65X 26
14 82942944 2 Spacer ring 560 Innen
15 82935644 2 Tie rod 450 4/1 90/10
16 30024644 4 Lock screw M12X60 VB.RIPP
17 82935744 1 Spacer sleeve 450 4/1
18 82935844 1 Pin 90 X 509 Nut
19 34167299 1 Simple hook with cross beam ASN 10 c/w items 21 - 23
20 34183199 1 Hook safety catch 10 DIN 15106
21 34167199 1 Simple load hook GSN 10-MU c/w item 20
22 36406899 1 Axial grooved ball bearing 51218 Wlz-St DIN 711
23 59219144 1 Crossbeam suspension GR.10
24 34177299 1 Double load hook BSN 10 +TRAV c/w items 22, 23, 25
25 34177199 1 Double load hook GSN 10 M.MU c/w item 28
28 34188044 2 Double hook safety flap
32 71391033 1 Capacity plate Neutral Set

21731119.tbl
217312k3.p65/051206

1) Shim to compensate for tolerance. 35

 280/14 bottom block
DH 1063, 1050, 1040, 1032
4/2 reeving

2
24

7 8
7;8
2;7
7;8
2;7
7;8
24

6,3t
3,2t
1,6t
6,3t
3,2t
1,6t
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T
2;7
2;24 2
2;24
18
6,3t
3,2t
1,6t
6,3t
3,2t
1,6t

17
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T

19
2 7;8

22

40438346.eps

Item no. Part no. Quantity Designation Material Standard

1 82937033 1 Bottom block 2-sheave 280/14

2 70587933 1 Rope sheave hood 2/1 Set 4m
7 82968233 1 Rope sheave Ufl.4/2 2m,3m
8 82937233 1 Pin 55x263 Set
17 15084833 1 Simple hook with cross beam ASN 5 S
18 34182833 1 Hook safety catch Set 5 DIN 15106
19 15085133 1 Double load hook BSN 5 +TRAV
22 34187733 1 Double hook safety flap Set
24 71391233 1 Capacity plate Neutral Set

21731120.tbl
217312k3.p65/051206

36
 365/14 bottom block
DH 1032, 1025
4/2 reeving

24
7;8 7 7;8
2;7
8
2;7
7;8
24

6,3t
3,2t
1,6t
6,3t
3,2t
1,6t
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T
2;7
2;24 2
2;24
6,3t
3,2t
1,6t
6,3t
3,2t
1,6t

17
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T
8t 10t 7,5T 10T
4t 5t 3,2T 4T 5T
2t 2,5t 1,6T 2T 3T

18

2 7;8
19
2 2 22

40437644.eps

Item no. Part no. Quantity Designation Material Standard

1 82938033 1 Bottom block 2-sheave 365/14

2 82930533 1 Rope sheave hood 2/1 2m
7 82967233 1 Rope sheave Ufl. 4/2 4m
8 82938933 1 Pin 70x334 Set
17 15084833 1 Simple hook with cross beam ASN 5 S
18 34182833 1 Hook safety catch Set 5 DIN 15106
19 15085133 1 Double load hook BSN 5 +TRAV
22 34187733 1 Double hook safety flap Set
24 71391233 1 Capacity plate Neutral Set

21731121.tbl
217312k3.p65/051206

37
 Electrical components

1 24 25 32 31 35 3 5 9 33 12 15 17
27 26 4 4 34 14 16

10

9
5
28

36
30
9

29 4 19 20 21 23
28 27 30 6 7 3 4 18 13 22

40

000
000
0
217312k3.p65/051206

40437244.eps
38
 Electrical components

Item no. Part no. Quantity Designation Material Standard

1 36030646 1 Hood DH1000

3 33757199 4 Hexagonal nut M 6 8 A2F ISO 4032
4 34368699 8 Serrated lock washer I 6,4 Fedst A2F DIN 6798
5 89509344 2 Supporting rail 35 / 7,5X 400M
6 30020844 2 Lock screw M 6X16 VB.RIPP
7 34228144 2 Speed fix SFR5228 D5,5
9 50453044 3 Twist.cab.entr.gland PG 9 RD GE K
10 82456244 2 Spring bracket DH1000
12 87520044 1 Geared limit switch DGS 3 -142 c/w item 13
12 87520144 1 Geared limit switch DGS 4 -142 c/w item 13
13 87531844 1 Coupling sleeve 30MM
14 53696384 2 Hex.socket cylind.screw M 5 X 25 3)
15 30023844 4 Lock screw M12X20 VB.RIPP
17 36051646 2,15m Seal round 7
18 36051846 2,28m Profiled joint 7/11X8
19 36031246 1 Housing lower part DH 1000
20 98115244 2 Square nut M 6X 20X 5 1)
21 34087544 2 Washer 6 X 10 X 2,5 1)
22 50441944 2 Strainer terminal 1)
23 30740399 2 Hexagonal screw M 6 X 12 1) 8.8 A2F ISO 4017
24 Line protection unit 2)
25 Transformer 2)
26 31892599 Cylinder screw M 4 X 8 Z3 2) 4.8 A2F DIN 84
27 31895899 Cylinder screw M 5 X 22Z4-1 2) 4.8 A2F DIN 84
28 Contactor 2)
29 Supporting rail 2)
30 89487444 Washer 6,3X 20 X10 2)
31 Mounting plate 2)
32 30028244 2 Lock nut M 8 VB.RIPP
33 37438299 2 Tubular rivet B8 X1 X45 CUZN33F37 DIN 7340
34 36030946 2 Hinge DH1000
35 89502444 1m Edge cover 1,5
36 Modular terminal 2)
40 87530244 1 Service pack counter DGS

21731122.tbl
217312k3.p65/051206

1) Only for control from the crab.

2) Items 24 - 31, 36 depending on the application.
3) Secure with Loctite 290. Part no. 007 275 84.
39
 Mechanical microspeed unit FG 08

Gear oil
Ventilation at highest point of the gearbox

Basic form Oil quantity in litres Part no.

U0 U2 2
472 900 44
2,5 litres

U1 U3 1,5

1 3 6 10 11

40 46

44

14 15 16 10 18 19
45

42

21
20 22
33 35
23 25
24

35
34 34 36 40 41 43
28 30 31
37
26 27 29 26 32

40
70

40
217312k4.p65/051206

48
49 40 51
40452244.eps
40
 Mechanical microspeed unit FG 08

Item no. Part no. Quantity Designation Material Standard

1 Motor KBA 80 see page 44

3 35189233 1 Coupling flange Set
6 35190733 1 Coupling set M H1N-19
10 35193233 1 Coupling set G H1N-24
11 37653099 1 Oil seal A 35X 47X 7 NBR !L DIN- 3760
14 71730444 1 Gearbox housing FG08
15 71636944 1 Bush 24,8X 35 X11 1)
16 36824599 1 Grooved ball bearing 6205 RS Wlz-St DIN 625
18 71736644 1 Pinion shaft Z37M1,25 1 1 : 10
19 36060299 1 Grooved ball bearing 6302 Wlz-St !L DIN 625
20 36185399 1 Cylindrical roller bearing NJ 2203 Wlz-St DIN 5412
21 81371346 1 Cluster gear Z20/ 41 1 : 10
22 36060399 1 Grooved ball bearing 6303 Wlz-St !L DIN 625
23 36060599 1 Grooved ball bearing 6305 Wlz-St DIN 625
24 81373646 1 Cluster gear Z22/ 56 1 : 10
25 36123199 1 Cylindrical roller bearing NJ 305 E Wlz-St !L DIN 5412
26 36045499 2 Grooved ball bearing 16014 Wlz-St DIN 625
27 71735244 1 Hollow shaft FG08U-Ausf+Zrad 1 : 10
28 34137799 1 Shim 70X 90X1 St2K50 DIN 988
29 83034844 1 Washer 70,5X 90 X 4
30 71734644 1 Dished washer 70,6X90 X2,5
31 34143999 1 Shim 90X110X0,1 2) St2K50 DIN 988
31 34350999 1 Shim 90X110X0,3 2) St2K50 DIN 988
32 71730244 1 Seal housing FG08
33 36637599 1 Oil seal AS 70X100X10 NBR !L DIN- 3760
34 71784044 2 Clamping nut FG08+Stift
35 36714599 2 O-ring 5 X2 B NB 70 DIN 3770
36 31924699 4 Hex.socket cylind.screw M 8 X 50 MA= 25 Nm 10.9 DIN 912
37 71730644 1 Cover gearbox FG08
40 71731033 1 Mounting parts FG08KB Set
41 71731244 1 Bearing cover FG08
42 30023044 4 Lock screw M10X30 VB.RIPP MA= 65 Nm
43 71733344 1 Plug 108 X15
44 71531144 2 Bush 10,5X 16 X12
45 34309699 8 Lock washer 10 A FedSt A2F DIN 127
46 31926199 8 Hex.socket cylind.screw M10 X 60 MA= 69 Nm 10.9 DIN 912
47 31343544 1 Vent plug M12X1,5
47 00728898 1 Bleeding valve AM12X1,5 3)
48 Motor KBH 140 see pages 4 - 5
49 71786833 1 Brake shaft FG08KB140 Set
51 71781833 1 Hood FG08/KB 140 Set
70 71739844 1 Adjusting wrench brake FG08

21731123.tbl
217312k4.p65/051206

1) Bonded and sealed with Loctite 675.

2) Shim to compensate for tolerance. Dished washer (30) preset by 0,5 mm.
3) For service in arduous conditions. 41
 Mechanical microspeed unit FG 10

Gear oil
Ventilation at highest point of the gearbox
Basic form Oil quantity in litres Part no.

U0 U2 5
472 900 44
2,5 litres

U1 U3 4

1 3 6 10 11

44 50 49

48

14 18 16 10;18 18 19
46

24
22
20 23
37 38
27 39
25
26

39 40 44 45 47
32 35 38 41
28 29 31 28 36

44 54

63

44

44
217312k4.p65/051206

51 52

40452444.eps
42
 Mechanical microspeed unit FG 10

Item no. Part no. Quantity Designation Material Standard

1 Motor KBA 90 see page 46

1 Motor KBA 100 see page 48
3 71532233 1 Intermediate flange D08 80 200.2 Mot. 90
3 71532633 1 Intermediate flange D08112 200.4 Mot. 100 for H2
6 35190933 1 Coupling set M H1N-24 Mot. 90
6 35192233 1 Coupling set M H2N-24K Mot. 100
10 35193233 1 Coupling set G H1N-24 Mot. 90
10 35193433 1 Coupling set G H2N-24 Mot. 100
11 36676399 1 Oil seal A 35X 62X 7 NBR !L DIN- 3760
14 71740444 1 Gearbox housing FG10
16 36844799 1 Grooved ball bearing 6307 RS Wlz-St DIN 625
18 71656644 1 Pinion shaft Z37M2 1 1 : 10, Main hoist mot. 160
18 71656833 1 Pinion shaft Z30M2 Set 1 : 15, Main hoist mot. 200
19 36064499 1 Grooved ball bearing 6404 Wlz-St DIN 625
20 36143199 1 Cylindrical roller bearing NJ 306 E Wlz-St DIN 5412
22 81376946 1 Cluster gear 1 Z20/ 41 1 : 10, Main hoist mot. 160
22 81346546 1 Cluster gear 1 Z20/ 54 1 : 15, Main hoist mot. 200
23 34349699 1 Supporting plate 35X 45X2,5 Fedst DIN 988
24 36060799 1 Grooved ball bearing 6307 Wlz-St !F DIN 625
25 36064799 1 Grooved ball bearing 6407 Wlz-St !F DIN 625
26 81378946 1 Cluster gear 2 Z20/ 57 1 : 10, Main hoist mot. 160
26 81378546 1 Cluster gear 2 Z14/ 53 1 : 15, Main hoist mot. 200
27 36147299 1 Cylindrical roller bearing NJ 308 E Wlz-St !L DIN 5412
28 36046099 2 Grooved ball bearing 16020 Wlz-St DIN 625
29 71745244 1 Hollow shaft FG10/U-Ausf. Main hoist mot. 160, MA= 70 Nm
29 71745344 1 Hollow shaft FG10/U-Ausf. Main hoist mot. 200
31 71744644 1 Dished washer 140 X101 X3,8
32 34146999 2 Shim 100X120X1 St2K50 DIN 988
35 34153399 Shim 120X150X0,1 1) St2K50 DIN 988
35 34153899 Shim 120X150X0,3 1) St2K50 DIN 988
36 71740244 1 Seal housing FG10
37 36691199 1 Oil seal AS100X130X12 NBR-B+S DIN 3760
38 71794044 2 Clamping nut FG10+Stift
39 36710199 2 O-ring 8 X2 B NB 70 DIN 3770
40 31927799 4 Hex.socket cylind.screw M12 X 70 MA= 120 Nm 10.9 DIN 912
41 71740644 1 Cover gearbox FG10
44 71741033 1 Mounting parts FG10KB Set
45 71741244 1 Bearing cover FG10
46 30024844 4 Lock screw M16X35 VB.RIPP MA= 270 Nm
47 71743344 1 Plug 145 X25
48 71651144 2 Bush 14 X 20 X15
49 31928099 8 Hex.socket cylind.screw M12 X100 MA= 120 Nm 10.9 DIN 912
50 31342344 1 Vent plug M16X1,5X12
50 34307744 1 Bleeding valve AM16X1,5 2)
51 Motor KBH 160 see page 6
Motor KBH 200 see page 10
52 71796633 1 Brake shaft FG10KB160 Set
52 71796833 1 Brake shaft FG10KB200 Set
54 71791433 1 Hood FG10/KB 160 Set
54 71791833 1 Hood FG10/KB 200 Set
63 71749844 1 Adjusting wrench brake FG10

21731124.tbl
217312k4.p65/051206

1) Shim to compensate for tolerance. Dished washer (30) preset by 0,5 mm.
2) For service in arduous conditions. 43
 Creep hoist motor KBA 80 B4

4 4;6 6 4;6 4;6 2 10

2;55 55

55
2;55
2 2

55

60

2
6;21 21 6;21 2;6

2 2
21

29

2 2
2;27;28;29 2;33

33

27 28
217312k4.p65/051206

41824944.eps
44
 Creep hoist motor KBA 80 B4

Item no. Part no. Quantity Designation Material Standard

1 05517884 1 Motor KBA 80B 4 GB14

2 05983533 1 Mounting parts KB80 Set
4 05960333 1 End shield AS KB 80 Set
6 05909933 1 Bearing and sealing set KB 80
10 05980833 1 Air gap adjustment KB80 Set 1)
21 05960633 1 End shield BS KB 80 Set
27 05979133 1 Brake KBL-A- KB 80Set
28 05978633 1 Conical brake ring A-KB 80Set
29 05971433 1 Clamping nut KB80 Set
33 05909833 1 Brake cover STD+STD Set
33 05909733 1 Brake cover ZN+STD Set 2)
55 03612833 1 Terminal box KB71-90 Set
60 10015084 3 Feeler gauge set

21730124.tbl
217312k4.p65/051206

1) A feeler gauge set (item no. 60) must also be ordered for adjustment of the air gap.
2) For service in arduous conditions, galvanized brake surface. 45
 Creep hoist motor KBA 90 B4

4 4;6 6 4;6 4;6 2 10

2;55 55

55
2;55
2 2

55

60

2
6;21 21 6;21 2;6

2 2
21

29

2 2
2;27;28;29 2;33

33

27 28
217312k4.p65/051206

41824944.eps
46
 Creep hoist motor KBA 90 B4

Item no. Part no. Quantity Designation Material Standard

1 06017184 1 Motor KBA 90B 4 GB14

2 06483533 1 Mounting parts KB90 Set
4 06460333 1 End shield AS KB 90 Set
6 06409933 1 Bearing and sealing set KB 90
10 06480833 1 Air gap adjustment KB90 Set 1)
21 06460633 1 End shield BS KB 90 Set
27 06479133 1 Brake KBL-A- KB 90Set
28 06478633 1 Conical brake ring A-KB 90Set Form A
29 06471433 1 Clamping nut KB90 Set
33 06409833 1 Brake cover STD+STD Set
33 06409733 1 Brake cover ZN+STD Set 2)
55 03612833 1 Terminal box KB71-90 Set
60 10015184 3 Feeler gauge set

21731125.tbl
217312k4.p65/051206

1) A feeler gauge set (item no. 60) must also be ordered for adjustment of the air gap.
2) For service in arduous conditions, galvanized brake surface. 47
 Creep hoist motor KBA 100 B4

14

4 4;6 6 4;6 4;6 2 10

2;55 55

55
2;55

2 2

55

60

17
16 6;21
6;21 21 2;6

21 2 2

29

2;27;28;29 2 2

2;33
33

27 28
217312k4.p65/051206

41052644.eps
48
 Creep hoist motor KBA 100 B4

Item no. Part no. Quantity Designation Material Standard

1 06516284 1 Motor KBA100B 4 GB14

2 06983533 1 Mounting parts KB100 Set
4 06960333 1 End shield AS KB 100 Set
6 06909933 1 Bearing and sealing set KB100
10 06980833 1 Air gap adjustment KB100Set 1)
14 06617433 1 Stator KBA100B4 ABSet 1)
17 06932933 1 Rotor KBA100B 4K Set 1)
21 06960633 1 End shield BS KB 100 Set
27 06979133 1 Brake KBL-A- KB100Set
28 06978633 1 Conical brake ring A-KB100Set
29 06971433 1 Clamping nut KB100Set
33 06909833 1 Brake cover STD+STD Set
33 06909733 1 Brake cover ZN+STD Set 2)
55 06998533 1 Terminal box KB100-125 Set
60 10015184 3 Feeler gauge set

21731126.tbl
217312k4.p65/051206

1) A feeler gauge set (item no. 60) must also be ordered for adjustment of the air gap.
2) For service in arduous conditions, galvanized brake surface. 49
50
3

5 6
1

8 7 22
Trolley size 10

25
1 20 21
25
19 11
20 15 10
19 9 16

14
17 18 14
23
15
17 22
13
25
30

25 29
2/1 and 4/2 reeving - H 16 - H 24 - H 40

22 24

20
19 20 28
22 31 32 23
EUDH 1000 standard-headroom monorail trolley

20
21 19 20
19

26
19 18 17

17 18 26 33 34 24

40762144.eps
217312k5.p65/051206
 EUDH 1000 standard-headroom monorail trolley
Trolley size 10
2/1 and 4/2 reeving - H 16 - H 24 - H 40

Item no. Part no. Quantity Designation Material Standard

1 83131444 2 Longit. member w. with pin A UDH10

3 83038133 2 Hood Fahrwerk Set 1)
5 83093444 2 Cylindrical tr.wheel 160 1SPK MZ c/w items 7 - 9
6 83093344 2 Conical travel wheel 160 1SPK MZ c/w items 7 - 9
7 36821199 1 Grooved ball bearing 6211 Z Wlz-St !F DIN 625
8 36126199 1 Cylindrical roller bearing NJ 211 E Wlz-St !L DIN 5412
9 30016244 1 Bearing sealing ring 6211 IV
10 34253599 1 Retaining ring 35X1,5 FedSt DIN 471
11 36816799 1 Grooved ball bearing 6007 2RS Wlz-St !L DIN 625
13 83123044 2 Pinion with bearing bush 62/N30 c/w items 10, 11 AMK20, AUK30
14 32538599 2 Threaded pin M10 X 12 45H MK DIN- 914
15 83122944 2 Setting ring B 30/ 50X18 AMK20, AUK30
16 83116244 1 Drive shaft W30X 560 Fl. W. 149 - 225 mm, AMK20, AUK30
16 83116344 1 Drive shaft W30X 650 Fl. W. 226 - 315 mm, AMK20, AUK30
17 34256099 4 Retaining ring 70X2,5 FedSt !L DIN 471
18 83034844 48 Washer 70,5X 90 X 4 Fl. W. 149 - 225 mm
18 83034844 50 Washer 70,5X 90 X 4 Fl. W. 226 - 305 mm
19 83024944 6 Tapered locking pin 14
20 34232144 6 Lock screw M16X25 VB.RIPP
21 83035744 2 Side plate DH1000-H16
21 83035844 2 Side plate DH1000-H24
21 83035944 8 Side plate DH1000-H40
22 30024144 8 Lock screw M12X35 VB.RIPP
23 83037944 2 Pin 70 H11X 530 Nut Fl. W. 149 - 225 mm
23 83038044 2 Pin 70 H11X 610 Nut Fl. W. 226 - 305 mm
24 83038444 2 Crossbeam UDH1000 GR.10 2/1
25 34547399 8 Split sleeve 16 X 18 St ISO 13337
26 83132444 2 Longit. member w. with pin NA UDH10
28 36821199 1 Grooved ball bearing 6211 Z Wlz-St !F DIN 625
29 36126199 1 Cylindrical roller bearing NJ 211 E Wlz-St !L DIN 5412
30 30016244 1 Bearing sealing ring 6211 IV
31 83094344 2 Conical travel wheel 160 1SPK OZ c/w items 28 - 30
32 83094444 2 Cylindrical tr.wheel 160 1SPK OZ c/w items 28 - 30
33 30018644 4 Set nut M24
34 30813999 4 Hexagonal screw M24 X 70 8.8 A2F ISO 4017

21731127.tbl
217312k5.p65/051206

1) Lubrication 210 g, part no. 472 915 44 (400 g). 51

 EUDH 1000 standard-headroom monorail trolley
Trolley size 10
Travel drives AMK 20/AUK 30
2/1 and 4/2 reeving - H 16 - H 24 - H 40

AMK 20 AUK 30

25
1 2 23
24 24
20 22

21
3 27 10
27

13 11

Component parts of travel drives:

see Page 60 (AMK 20)
see Page 61 (AUK 30)
42039444.eps

Item no. Part no. Quantity Designation Material Standard

1 83120944 1 Torque arm support GR.6-10 A20 AMK 20

2 30022744 2 Lock screw M10X20 VB.RIPP AMK 20
3 31923999 4 Hex.socket cylind.screw M 8 X 18 AMK 20 10.9 DIN- 912
10 34253599 1 Retaining ring 35X1,5 FedSt DIN 471
11 36816799 1 Grooved ball bearing 6007 2RS Wlz-St !L DIN 625
13 83123044 1 Pinion with bearing bush 62/N30 c/w items 10, 11
20 83127544 1 Torque arm support AUK30/EUDH AUK 30, c/w items 21 - 25
21 30022744 2 Lock screw M10X20 VB.RIPP AUK 30
22 15049499 1 Hexagonal screw M12 X100 AUK 30 8.8 A2F ISO 4014
23 33461244 1 Lock nut V M12 AUK 30 8 A2F DIN 980
24 16062399 2 Washer 13 X 35 X 5 AUK 30 C 35 H DIN 6340
25 81120444 2 Spring element 13 X35X12 AUK 30
27 Travel speed 12,5 m/min, 3,1/12,5 m/min 1)
27 84510046 1 Drive unit AMK20DD M0 30 25,3 DH 1032, 1025, ZBF 63 A 8/2 B003
27 84510546 1 Drive unit AMK20DD M0 30 25,3 DH 1050, 1040, ZBF 71 A 8/2 B003
27 84511046 1 Drive unit AMK20DD M0 30 25,3 DH 1063, ZBF 80 A 8/2 B020
Travel speed 20 m/min, 5/20 m/min 1)
27 84511146 1 Drive unit AMK20DD M0 30 16,4 DH 1040, 1032, 1025, ZBF 80 A 8/2 B020
27 84515346 1 Drive unit AUK30DDB14 30 15,7 DH 1063, 1050, ZBF 90 B 8/2 B020
Travel speed 31,5 m/min, 8/31,5 m/min 1)
27 84511246 1 Drive unit AMK20DD M0 30 9,9 DH 1025, ZBF 80 A 8/2 B020
27 84515246 1 Drive unit AUK30DDB14 30 10,1 DH 1040, 1032, ZBF 90 B 8/2 B020
27 84516046 1 Drive unit AUK30DDB14 30 10,1 DH 1063, 1050, ZBF 100 A 8/2 B050
Travel speed 40 m/min, 10/40 m/min 1)
27 84515146 1 Drive unit AUK30DDB14 30 7,8 DH 1032, 1025, ZBF 90 B 8/2 B020
27 84515946 1 Drive unit AUK30DDB14 30 7,8 DH 1050, 1040, ZBF 100 A 8/2 B050
27 84515146 2 Drive unit AUK30DDB14 30 7,8 DH 1063, ZBF 90 B 8/2 B020

21731128.tbl
217312k5.p65/051206

52 1) Only the 2-pole winding is connected for a single travel speed.

 EUDH 1063 standard-headroom monorail trolley
Trolley size 10 with two travel drives AUK30
2/1 and 4/2 reeving - H 16

AUK30

24 25
7 8 9 3 23 24
20 22

1 3 5,6
10 21
16 15 27
5,6 1 24
23 25 24
14 7 8 9 3
11 20 22
14 13
15

1 3 5,6
10 21
16 15 27
5,6 1

14
11
14
15 13

Component parts of travel drives:

see Page 61 (AUK 30)
42035844.eps

Item no. Part no. Quantity Designation Material Standard

1 83131444 4 Longit. member w. with pin A UDH10

3 83038133 4 Hood Fahrwerk Set 1)
5 83093444 4 Cylindrical tr.wheel 160 1SPK MZ c/w items 7 - 9
6 83093344 4 Conical travel wheel 160 1SPK MZ c/w items 7 - 9
7 30016244 1 Bearing sealing ring 6211 IV
8 36126199 1 Cylindrical roller bearing NJ 211 E Wlz-St !L DIN 5412
9 36821199 1 Grooved ball bearing 6211 Z Wlz-St !F DIN 625
10 34253599 2 Retaining ring 35X1,5 FedSt DIN 471
11 36816799 2 Grooved ball bearing 6007 2RS Wlz-St !L DIN 625
13 83123044 4 Pinion with bearing bush 62/N30 c/w items 10, 11
14 32538599 4 Threaded pin M10 X 12 45H MK DIN- 914
15 83122944 4 Setting ring B 30/ 50X18
16 83116244 2 Drive shaft W30X 560 Fl. W. 149 - 225 mm
16 83116344 2 Drive shaft W30X 650 Fl. W. 226 - 315 mm
20 83127544 2 Torque arm support AUK30/EUDH c/w items 21 - 25
21 30022744 4 Lock screw M10X20 VB.RIPP
22 15049499 2 Hexagonal screw M12 X100 8.8 A2F ISO 4014
23 33461244 1 Lock nut V M12 8 A2F DIN 980
24 16062399 2 Washer 13 X 35 X 5 C 35 H DIN 6340
25 81120444 1 Spring element 13 X35X12
27 Travel speed 40 m/min, 10/40 m/min 2)
27 84515146 2 Drive unit AUK30DDB14 30 7,8 DH 1063, ZBF 90 B 8/2 B020

21731129.tbl
217312k5.p65/051206

1) Lubrication 210 g, part no. 472 915 44 (400 g).

2) Only the 2-pole winding is connected for a single travel speed. 53
54
AUK 30 81 82
70 68 75 74 80
43
73 86 85
69
85 83
83
Trolley size 10

72 84 84 82
71 81 95
53 76
MGS / ZMS
87
3 4
52 90 87
54
8 42 89 88 89
5 7 AMK 20
96
98 97

10 11
6 46
99
36
24 25 29
2/1 and 4/2 reeving - H 16 - H 24 - H 40

16
19 45 11 10
EKDH 1000 low-headroom monorail hoist

26 27 28

10 1 12 13 14 15 18
32

31 48
19 46 11 45 47
36 39 14 37,38 39 40 41 10
38

10 1 12 13
65

64 65

40771944.eps
217312k5.p65/051206
 EKDH 1000 low-headroom monorail hoist
Trolley size 10
2/1 and 4/2 reeving - H 16 - H 24 - H 40

Item no. Part no. Quantity Designation Material Standard

1 83182944 2 Longit. member w. with pin AH-NAH KDH10

3 83094444 2 Cylindrical tr.wheel 160 1SPK OZ c/w items 5 - 7
4 83094344 2 Conical travel wheel 160 1SPK OZ c/w items 5 - 7
5 30016244 1 Bearing sealing ring 6211 IV
6 36126199 1 Cylindrical roller bearing NJ 211 E Wlz-St !L DIN 5412
7 36821199 1 Grooved ball bearing 6211 Z Wlz-St !F DIN 625
8 83180944 1 Longit. member w. with pin NA KDH10
10 34256299 8 Retaining ring 75X2,5 FedSt DIN 471
11 83084844 56 Washer 75,5X 95 X 4 Fl. W. 110 - 135 mm
11 83084844 56 Washer 75,5X 95 X 4 Fl. W. 136 - 215 mm
11 83084844 48 Washer 75,5X 95 X 4 Fl. W. 216 - 305 mm
11 83084844 60 Washer 75,5X 95 X 4 Fl. W. 306 - 420 mm
12 83024944 4 Tapered locking pin 14
13 34232144 4 Lock screw M16X25 VB.RIPP
14 83085444 2 Pin 75 H11X1130 Nut Fl. W. 110 - 135 mm
14 83085444 2 Pin 75 H11X1130 Nut Fl. W. 136 - 215 mm
14 83085544 2 Pin 75 H11X1220 Nut Fl. W. 216 - 305 mm
14 83085744 2 Pin 75 H11X1335 Nut Fl. W. 306 - 420 mm
15 30956299 4 Hexagonal screw M20 X 75 8.8 A2F ISO- 4014
16 33461644 2 Lock nut V M20 8 A2F DIN 980
18 31621999 4 Washer 21 X 37 X 4 C 45A2E HV DIN 6916
19 34550199 4 Split sleeve 25 X 28 St ISO 13337
24 83093444 2 Cylindrical tr.wheel 160 1SPK MZ c/w items 26 - 28
25 83093344 2 Conical travel wheel 160 1SPK MZ c/w items 26 - 28
26 36821199 1 Grooved ball bearing 6211 Z Wlz-St !F DIN 625
27 36126199 1 Cylindrical roller bearing NJ 211 E Wlz-St !L DIN 5412
28 30016244 1 Bearing sealing ring 6211 IV
29 83038133 2 Hood Fahrwerk Set 1)
31 34253599 1 Retaining ring 35X1,5 FedSt DIN 471
32 36816799 1 Grooved ball bearing 6007 2RS Wlz-St !L DIN 625
36 83123044 1 Pinion with bearing bush 62/N30 c/w items 31, 32), AMK20, AUK30
38 83122944 2 Setting ring B 30/ 50X18 AMK20, AUK30
39 32538599 2 Threaded pin M10 X 12 45H MK DIN- 914
40 83116144 1 Drive shaft W30X 480 Fl. W. 110 - 135 mm, AMK20, AUK30
40 83116244 1 Drive shaft W30X 560 Fl. W. 136 - 215 mm, AMK20, AUK30
40 83116344 1 Drive shaft W30X 650 Fl. W. 216 - 305 mm, AMK20, AUK30
40 83116444 1 Drive shaft W30X 765 Fl. W. 306 - 420 mm, AMK20, AUK30
41 83191944 1 Longit. member w. with pin A KDH10
42 83188944 1 Connecting plate KDH1000H16 Gr10 AMK20
42 83189044 1 Connecting plate KDH1000H24 Gr10 AMK20
42 83189144 1 Connecting plate KDH1000H40 Gr10 AMK20
43 83189244 1 Connecting plate KDH1000H16 Gr10 AUK30
43 83189344 1 Connecting plate KDH1000H24 Gr10 AUK30
43 83189444 1 Connecting plate KDH1000H40 Gr10 AUK30
45 34149299 6 Supporting plate 75X 95X3,5 Fedst DIN 988
46 83084844 2 Washer 75,5X 95 X 4 as required
47 83076444 4 Cover GGK 76
48 83186044 1 Counterweight box KDH1000 H 16, H 24
48 83186644 1 Counterweight box KDH1000H40
52 34578999 4 Split sleeve 28 X 36 St ISO-13337
53 31622199 4 Washer 23 X 39 X 4 C 45A2B HV DIN 6916
54 31615599 4 Hexagonal screw M22 X 70 10.9 HV DIN 6914
64 34685999 2 Setting ring A 75/110X22 H 16, H 24 St DIN 705
65 83186244 2 Counterweight EKDH1000 H 16, H 24

21731130.tbl

Rope retaining crosshead for 2/1 reeving see page 56 and Compensating sheave 4/2 reeving see page 57.
217312k5.p65/051206

1) Lubrication 210 g, part no. 472 915 44 (400 g). 55

 EKDH 1000 low-headroom monorail hoist
Trolley size 10
Rope retaining crosshead
2/1 reeving - H 16 - H 24 - H 40

70 68 74

100;104
71
69
71 104
100
74 104
71 104 104
103
74

42035445.eps

Item no. Part no. Quantity Designation Material Standard

68 82891744 1 Rope wedge crosshead DH1000-H16 c/w items 69 - 71, 74 1)

68 82891844 1 Rope wedge crosshead DH1000-H24 c/w items 69 - 71, 74 1)
68 82891944 1 Rope wedge crosshead DH1000-H40 c/w items 69 - 71, 74 1)
69 82890544 1 Bush 42,5X 59,5X26 1)
70 34255599 1 Retaining ring 60X2 FedSt !L DIN 471
71 82458044 1 Bolt connection set + spring clip 1) 2)
74 58032933 1 Rope anchorage EKDH1000Set
100 82458044 1 Bolt connection set + spring clip 1) 2)
103 49160744 1 Unit MGS 6,25 T DH 1063
103 49159444 1 Unit MGS 5,0 T DH 1050
103 49169444 1 Unit MGS 4,0 T DH 1040
103 49179444 1 Unit MGS 3,15 T DH 1032
103 49189444 1 Unit MGS 2,5 T DH 1025
104 49160244 1 Strain gauge carr. link ZMS 6,25tDH1000

21731131.tbl

217312k5.p65/051206

1) The bearings must be lubricated with a suitable adhesive grease. Part no. 472 933 44.
2) Check during maintenance.
Check play of setpin in the bore hole of the rope retaining crosshead plate (max. wear in the plate 1 mm)
56 Make sure that the double spring clip is latched.
 EKDH 1000 low-headroom monorail hoist
Trolley size 10
Compensating sheave 225/14
4/2 reeving - H 16 - H 24 - H 40
81 82

80
81 82
86 85
MGS / ZMS
83
85
83
84
84 96
98 97

99
87 95

89 88 90 89 87
42035344.eps

Item no. Part no. Quantity Designation Material Standard

80 82897044 1 Compensating sheave 225/14 H16 c/w items 81 - 88 1)

80 82897244 1 Compensating sheave 225/14 H24 c/w items 81 - 83, 85 - 88 1)
80 82897444 1 Compensating sheave 225/14 H40 c/w items 81 - 83, 85 - 88 1)
81 82890544 1 Bush 42,5X 59,5X26 1)
82 34255599 1 Retaining ring 60X2 FedSt !L DIN 471
83 34247499 2 Retaining ring 45X2,5 FedSt DIN 471
84 34139699 2 Supporting plate 45X 55X3 H 16 Fedst DIN 988
85 34144699 2 Shim 45X 55X1 H 16 St2K50 DIN 988
85 34144699 4 Shim 45X 55X1 H 24 St2K50 DIN 988
86 82910944 1 Pin 45 H 8X 98 Nut
87 34139699 4 Supporting plate 45X 55X3 Fedst DIN 988
88 82839044 1 Rope sheave 225 14 c/w items 89, 90
89 15066699 2 Grooved ball bearing 6209 2Z Wlz-St !F DIN 625
90 34266699 1 Retaining ring 85X3 FedSt DIN 472
95 90494846 1 Compensating sheave KDH1000 H16 ZMS, c/w items 96, 97 1)
95 90494946 1 Compensating sheave KDH1025 H16 MGS, c/w items 96, 97 1)
95 90495046 1 Compensating sheave KDH1032 H16 MGS, c/w items 96, 97 1)
95 90495146 1 Compensating sheave KDH1040 H16 MGS, c/w items 96, 97 1)
95 90495246 1 Compensating sheave KDH1050 H16 MGS, c/w items 96, 97 1)
95 90495346 1 Compensating sheave KDH1063 H16 MGS, c/w items 96, 97 1)
95 90495446 1 Compensating sheave KDH1000 H24 ZMS, c/w items 96, 97 1)
95 90495546 1 Compensating sheave KDH1025 H24 MGS, c/w items 96, 97 1)
95 90495646 1 Compensating sheave KDH1032 H24 MGS, c/w items 96, 97 1)
95 90495746 1 Compensating sheave KDH1040 H24 MGS, c/w items 96, 97 1)
95 90495846 1 Compensating sheave KDH1050 H24 MGS, c/w items 96, 97 1)
95 90495946 1 Compensating sheave KDH1063 H24 MGS, c/w items 96, 97 1)
95 90496046 1 Compensating sheave KDH1000 H40 ZMS, c/w items 96, 97 1)
95 90496146 1 Compensating sheave KDH1025 H40 MGS, c/w items 96, 97 1)
95 90496246 1 Compensating sheave KDH1032 H40 MGS, c/w items 96, 97 1)
95 90496346 1 Compensating sheave KDH1040 H40 MGS, c/w items 96, 97 1)
95 90496446 1 Compensating sheave KDH1050 H40 MGS, c/w items 96, 97 1)
95 90496546 1 Compensating sheave KDH1063 H40 MGS, c/w items 96, 97 1)
96 59342744 1 Retaining plate P 400
97 31936099 2 Hex.socket cylind.screw M 8 X 12 10.9 DIN 912
98 49160144 1 Strain gauge carr. link ZMS 3,15t DH500
99 49189244 1 Unit MGS 1,25 T DH 1025
99 49179244 1 Unit MGS 1,6 T DH 1032
99 49169244 1 Unit MGS 2,0 T DH 1040
99 49159244 1 Unit MGS 2,5 T DH 1050
99 49160644 1 Unit MGS 3,15 T DH 1063

21731132.tbl
217312k5.p65/051206

1) The bearings must be lubricated with a suitable adhesive grease. Part no. 472 933 44. 57
 EKDH 1000 low-headroom monorail hoist
Trolley size 10
Travel drives AMK 20/AUK 30
2/1 and 4/2 reeving - H 16 - H 24 - H 40
AMK 20

1 2

42

8 AUK 30

3 43
10 11 12

8
11
Component parts of travel drives: 12 13
see Page 60 (AMK 20)
see Page 61 (AUK 30)
42035744.eps

Item no. Part no. Quantity Designation Material Standard

1 83120944 1 Torque arm support GR.6-10 A20 AMK 20

2 30022744 2 Lock screw M10X20 VB.RIPP AMK 20
3 31923999 4 Hex.socket cylind.screw M 8 X 18 AMK 20 10.9 DIN- 912
Travel speed 12,5 m/min, 3,1/12,5 m/min 1)
8 84510046 1 Drive unit AMK20DD M0 30 25,3 DH 1032, 1025, ZBF 63 A 8/2 B003
8 84510546 1 Drive unit AMK20DD M0 30 25,3 DH 1050, 1040, ZBF 71 A 8/2 B003
8 84511046 1 Drive unit AMK20DD M0 30 25,3 DH 1063, ZBF 80 A 8/2 B020
Travel speed 20 m/min, 5/20 m/min 1)
8 84511146 1 Drive unit AMK20DD M0 30 16,4 DH 1040, 1032, 1025, ZBF 80 A 8/2 B020
8 84515346 1 Drive unit AUK30DDB14 30 15,7 DH 1063, 1050, ZBF 90 B 8/2 B020
Travel speed 31,5 m/min, 8/31,5 m/min 1)
8 84511246 1 Drive unit AMK20DD M0 30 9,9 DH 1025, ZBF 80 A 8/2 B020
8 84515246 1 Drive unit AUK30DDB14 30 10,1 DH 1040, 1032, ZBF 90 B 8/2 B020
8 84516046 1 Drive unit AUK30DDB14 30 10,1 DH 1063, 1050, ZBF 100 A 8/2 B050
Travel speed 40 m/min, 10/40 m/min 1)
8 84515146 1 Drive unit AUK30DDB14 30 7,8 DH 1032, 1025, ZBF 90 B 8/2 B020
8 84515946 1 Drive unit AUK30DDB14 30 7,8 DH 1050, 1040, ZBF 100 A 8/2 B050
10 33461244 1 Lock nut V M12 AUK 30 8 A2F DIN 980
11 16062399 2 Washer 13 X 35 X 5 AUK 30 C 35 H DIN 6340
12 81120444 2 Spring element 13 X35X12 AUK 30
13 15054799 1 Hexagonal screw M12 X 75 AUK 30 8.8 A2F ISO- 4014
42 83188944 1 Connecting plate KDH1000H16 Gr10 AMK 20
42 83189044 1 Connecting plate KDH1000H24 Gr10 AMK 20
42 83189144 1 Connecting plate KDH1000H40 Gr10 AMK 20
43 83189244 1 Connecting plate KDH1000H16 Gr10 AUK 30
43 83189344 1 Connecting plate KDH1000H24 Gr10 AUK 30
43 83189444 1 Connecting plate KDH1000H40 Gr10 AUK 30

21731133.tbl
217312k5.p65/051206

58 1) Only the 2-pole winding is connected for a single travel speed.

 EKDH 1063 low-headroom monorail hoist
Trolley size 10 with two travel drives AUK30
2/1 and 4/2 reeving - H 16

AUK30

45 46
26 27 28 29
29
48
24, 25 24, 25 47

40 36 49 46 47
43
48
47 46
36 26 27 28 29
31 32 38 39 38 39 41 29

24, 25 24, 25

40 36
49
47 45
46
36
31 32 38 39 38 39 41

Component parts of travel drives:

see Page 61 (AUK 30)
42035944.eps

Item no. Part no. Quantity Designation Material Standard

1 83182944 2 Longit. member w. with pin AH-NAH KDH10

24 83093444 4 Cylindrical tr.wheel 160 1SPK MZ c/w items 26 - 28
25 83093344 4 Conical travel wheel 160 1SPK MZ c/w items 26 - 28
26 30016244 2 Bearing sealing ring 6211 IV
27 36126199 2 Cylindrical roller bearing NJ 211 E Wlz-St !L DIN 5412
28 36821199 2 Grooved ball bearing 6211 Z Wlz-St !F DIN 625
29 83038133 4 Hood Fahrwerk Set 2)
31 34253599 1 Retaining ring 35X1,5 FedSt DIN 471
32 36816799 1 Grooved ball bearing 6007 2RS Wlz-St !L DIN 625
36 83123044 4 Pinion with bearing bush 62/N30 c/w items 31, 32
38 83122944 4 Setting ring B 30/ 50X18
39 32538599 4 Threaded pin M10 X 12 45H MK DIN- 914
40 83116144 2 Drive shaft W30X 480 Fl. W. 110 - 135 mm
40 83116244 2 Drive shaft W30X 560 Fl. W. 136 - 215 mm
40 83116344 2 Drive shaft W30X 650 Fl. W. 216 - 305 mm
40 83116444 2 Drive shaft W30X 765 Fl. W. 306 - 420 mm
41 83191944 2 Longit. member w. with pin A KDH10
43 83199244 1 Connecting plate KDH1000H16 Gr10
45 15054799 1 Hexagonal screw M12 X 75 8.8 A2F ISO- 4014
46 81120444 2 Spring element 13 X35X12
47 16062399 2 Washer 13 X 35 X 5 C 35 H DIN 6340
48 33461244 2 Lock nut V M12 8 A2F DIN 980
Travel speed 40 m/min, 10/40 m/min 1)
49 84515146 2 Drive unit AUK30DDB14 30 7,8 DH 1063, ZBF 90 B 8/2 B020

21731134.tbl
217312k5.p65/051206

1) Only the 2-pole winding is connected for a single travel speed.

2) Lubrication 210 g, part no. 472 915 44 (400 g). 59
 Travel drive AMK 20 DD for trolley size 10

5 6 7 3 4 9 10 11 12 10 20 19 4 3 21 23 24

14 15 14 3 4 1 18
1

25 26

42292244.eps

Item no. Part no. Quantity Designation Material Standard

1 00508798 2 Oil seal AS 40X 52X 7 NBR !L DIN 3760

2 34301544 4 Threaded insert M 8X12M12 C
3 36710199 3 O-ring 8 X2 B NB 70 DIN 3770
4 31339499 3 Screw plug M10X1 5.8 DIN 908
5 31922099 6 Hex.socket cylind.screw M 5 X 40 MA= 8,5 Nm 10.9 A2F!L DIN 912
6 34040499 6 Washer 5,3X 9,0X 1 140HV A2F DIN 433
7 78711444 1 Cover gearbox AM20
9 78711544 1 Gearbox seal A20
10 36060199 2 Grooved ball bearing 6301 Wlz-St !L DIN 625
11 84139746 1 Cluster gear Z16M1.50Z 48M1.25 i = 9,95
11 84139546 1 Cluster gear Z16M1.50Z 54M1.25 i = 16,4
11 84139346 1 Cluster gear Z16M1.50Z 77M0.93 i = 25,3
12 34348999 1 Supporting plate 12X 18X1,2 Fedst DIN 988
14 36044899 2 Grooved ball bearing 16008 Wlz-St !L DIN 625
15 84142046 1 Output shaft with gear wheel Z63 i = 9,95; 16,4; 25,3
18 71609844 1 Cap AF04/AFM04
19 15055399 2 Cylinder pin 10 M 6X 12 St50 K ISO 2338
20 30022144 2 Lock screw M 8X35 VB.RIPP
21 78710444 1 Gearbox housing A20
23 15064299 2 Stud M 8 X 22 10.9 B2=14 DIN- 940
24 78701644 1 Gearbox seal A10/A20
25 30028244 4 Lock nut M 8 VB.RIPP MA= 45 Nm
26 Motor ZBF 63/71 1)
26 Motor ZBF 80/90A 2)

21731135.tbl
217312k5.p65/051206

1) For components see component parts list 222 857 44

60 2) For components see component parts list 222 865 44
 Travel drive AUK 30 DD for trolley size 10

6 7 8 9 10 11 12 10 19 4 3 20 21 23 24

5
4
3
2

14 15 14 3 4 1 18

25 26

42292444.eps

Item no. Part no. Quantity Designation Material Standard

1 36639599 2 Oil seal AS 50X 65X 8 NBR !L DIN 3760

2 33893244 4 Threaded insert M10X18M16 C
3 36710199 5 O-ring 8 X2 B NB 70 DIN 3770
4 31339499 5 Screw plug M10X1 5.8 DIN 908
5 31922099 10 Hex.socket cylind.screw M 5 X 40 MA= 8,5 Nm 10.9 A2F!L DIN 912
6 34040499 10 Washer 5,3X 9,0X 1 140HV A2F DIN 433
7 78721044 1 Cover gearbox AF30/AG30
8 33893344 4 Threaded insert M 8X12M14 C
9 78721544 1 Gearbox seal A30
10 15061699 2 Cylindrical roller bearing NJ 202 E Wlz-St !L DIN- 5412
11 84147646 1 Cluster gear Z15M1.60Z 47M1.25 i = 7,78
11 84147546 1 Cluster gear Z15M1.60Z 51M1.25 i = 10,1
11 84147346 1 Cluster gear Z15M1.60Z 58M1.25 i = 15,7
12 34349099 1 Supporting plate 15X 21X1,5 Fedst DIN 988
14 36045099 2 Grooved ball bearing 16010 Wlz-St !L DIN 625
15 84151946 1 Output shaft with gear wheel Z77 i = 7,78; 10,1; 15,7, K 30
18 81038544 1 Cap AF05/AFM05
19 15055399 2 Cylinder pin 10 M 6X 12 St50 K ISO 2338
20 30023244 2 Lock screw M10X40 VB.RIPP
21 78720644 1 Gearbox housing AG30
23 15059999 2 Stud M10 X 25 10.9 DIN- 835
24 78721644 1 Gearbox seal A30/A40
25 30028344 4 Lock nut M10 VB.RIPP MA= 75 Nm
26 Motor ZBF 90B/100 1)

21731139.tbl
217312k5.p65/051206

1) For components see component parts list 222 877 44 61

62
217312k5.p65/051206
217312k5.p65/051206

63
Further documents
DE EN FR SP
Components parts list for Demag rope hoist DH 160 222 566 44 222 567 44 222 568 44 222 569 44
DH 200 222 705 44 222 706 44 222 707 44 222 708 44
DH 300/FG.. 222 301 44 222 302 44 222 303 44 222 304 44
DH 400/FG.. 222 725 44 222 726 44 222 727 44 222 728 44
DH 500/FG.. 222 306 44 222 307 44 222 308 44 222 309 44
DH 600/FG.. 217 730 44 217 73044 222 732 44 222 733 44
DH 1000/FG.. 217 311 44 217 312 44 222 313 44 222 314 44
DH 2000/FG.. 222 654 44 222 655 44 222 656 44 222 657 44
Components parts list for control pendant DSK 222 380 44 XD
Components parts list for control pendant DST 222 142 44 XD
Components parts list for Z motors/motor range Z63/71 222 856 44 222 857 44 222 858 44 222 859 44
Components parts list for Z motors/motor range Z80/90A 222 864 44 222 865 44 222 866 44 222 867 44
Components parts list for Z motors/motor range Z90B/100 222 876 44 222 877 44 222 878 44 222 879 44
Components parts list for Z motors/motor range Z112/132 222 884 44 222 885 44 222 886 44 222 887 44
Control pendant assembly instructions DSE 214 213 44 214 214 44 214 215 44 214 216 44
Technical data for control pendants DSE 203 118 44 203 119 44 203 120 44 203 121 44
Demag crane test and inspection booklet 206 091 44
Demag DH 160-200 rope hoist operating instructions 214 390 44 214 391 44 214 392 44 214 393 44
Demag DH 300-2000 rope hoist operating instructions 214 285 44 214 286 44 214 287 44 214 288 44
Operating instructions for Z motors/motor range 214 227 44 214 228 44 214 229 44 214 230 44
Operating instructions for MGS/MKA-2 load detectors 206 688 44 206 689 44 206 690 44 206 691 44
Operating instructions for FGM-1(2)/FAW-1/FWL load detectors (206 649 44) 206 879 44 206 880 44 206 881 44 206 882 44
SGDM hoist relay
Function description with circuit diagram 202 708 44 XC
Operating instructions with rope drum brake
Design FB (overspeed brake)
HB (holding brake) 206 393 44 206 394 44 206 395 44 206 396 44
Technical data
DH, UDH and KDH hoist unit, Volume 1 DH 160-2000 203 340 44 203 341 44 203 342 44 203 343 44
EZDH/EZLDH double-rail crab, Volume 2 DH 300-2000 203 345 44 203 346 44 203 347 44 203 348 44
22270530.tbl/eps

Demag Cranes & Components GmbH

P.O. Box 67 · D-58286 Wetter
Telephone (+49/2335) 92-0 · Telefax (+49/2335) 927676
Printed in Germany

www.demagcranes.com

Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, D-58286 Wetter Not liable for errors or omissions. Subject to change.