Data Book #Eest-Po-18-004479 Wetorq 100

BETTER OIL TOOLS
50 Raffles Place # 15-05

Land Tower 048623
Singapore
www.betteroiltools.com
DATA BOOK
McCoy model weTORQ™100
P/N: 81-1000-1
Reference: EEST-PO-18-004479
WARNING: Improper use of this product may result in injury or death. Do Not Exceed Rated Load.Follow safe practices listed in
Data Book.
TABLE OF CONTENT
 TECHNICAL MANUAL
 CERTIFICATE OF CONFORMANCE
 PERFORMANCE TEST REPORT’
 DRAWING
 PRODUCT PHOTO
BETTER OIL TOOLS www.betteroiltools.com

TECHNICAL MANUAL

TECHNICAL MANUAL
H
Hanging Wrench / Spinner Assemblies
Product No(s).
MIR100-SH-R
MIR100-SH-L
MIR100-LH-R
MIR100-LH-L
SPECIFICATIONS | OPERATION | MAINTENANCE | PARTS

TECHNICAL MANUAL #TM12003 MCCOYGLOBAL.COM
H
©2015 - 2016 McCoy Global
ORIGINAL INSTRUCTIONS
THIS TECHNICAL DOCUMENT APPLIES TO THE FOLLOWING MODELS:
MODEL DESCRIPTION
weTORQ™100H hanging wrench/spinner with right hand controls and lift cylinder
MIR100-SH-R
weTORQ™100H hanging wrench/spinner with left hand controls and lift cylinder
MIR100-SH-L
weTORQ™100H hanging wrench/spinner with right hand controls, lift cylinder, and hanger assembly
MIR100-LH-R
weTORQ™100H hanging wrench/spinner with left hand controls, lift cylinder, and hanger assembly
MIR100-LH-L
McCoy has made every effort ensure that all illustrations are accurate. However, please note that some
illustrations used in this manual may not visually match the equipment supplied.
PATENTS PENDING
MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L Manual #TM12003
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Manual #TM12003 MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L

Preamble H
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Copyright © 2008 - 2016 McCoy Global, including its wholly owned subsidiaries, (“McCoy”), all rights reserved. This document is
the property of McCoy and is supplied as reference information for users of our products. This document and the contents within
are considered confidential information, not to be disclosed, copied, transmitted, transcribed in any form, or stored on any type
of data storage media without the express written consent of McCoy.
McCoy has made every effort to ensure the information contained in this document is accurate and current. This manual is
intended to provide equipment operation and safety instructions for your equipment. However, McCoy does not warrant or
guarantee that the information is either complete or accurate in every respect and the user of the manual should consult with its
McCoy sales representative for any clarifications and updates.
The user of the manual shall protect, indemnify, and hold harmless McCoy and its directors, officers, employees, and agents
from and against all liability for personal injury, death, or property damage resulting directly or indirectly from the use of the
information contained in this manual.
Observance of all descriptions, information and instructions set out in this manual is the full responsibility of the user. This
manual is intended for guidance and informational purposes and must be used in association with adequate training and on-the-
job supervision to provide safe and effective equipment use.
It is the responsibility of the user to conform to all regulations and requirements issued by an authority or agency which may
affect the operation, safety or equipment integrity, that may overrule the content of this documentation.
The user will acknowledge and obey any general legal or other mandatory regulation in force relating to accident prevention,
safety, and equipment integrity.

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Preamble H
Page vi REV C
Summary Of Revisions
Date Description Of Revision
NOV 2015 Initial release
JAN 2016 Revised die holder information
MAR 2016 Revised illustrations to reflect new equipment badges
APR 2016 Revised to include additional valve adjustment instructions

H Preamble
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©2015 - 2016 McCoy Global Table of Contents
SECTION 1: INTRODUCTION
1.0 INTRODUCTION & CONTACT INFORMATION......................................................................................................... 1.3
1.1 SCOPE........................................................................................................................................................................ 1.4
1.2 GENERAL HEALTH AND SAFETY............................................................................................................................. 1.5
1.2.1 Hazard Labels............................................................................................................................................... 1.5
1.2.2 General Safe Operation Guidelines.............................................................................................................. 1.5
1.2.3 Rigging and Overhead Lifting....................................................................................................................... 1.7
1.2.4 Maintenance Safety...................................................................................................................................... 1.7
1.2.5 Replacement Parts....................................................................................................................................... 1.7
1.2.6 Environmental Impact................................................................................................................................... 1.7
1.3 ACRONYMS AND TERMINOLOGY........................................................................................................................... 1.8
1.3.1 Acronyms and Definitions............................................................................................................................. 1.8
1.3.2 Terms and Definitions................................................................................................................................... 1.9
SECTION 2: EQUIPMENT & LUBRICATION SPECIFICATIONS
2.0 EQUIPMENT DESCRIPTION..................................................................................................................................... 2.3
2.0.1 Equipment Safety Labels.............................................................................................................................. 2.5
2.0.2 Equipment Dimensions & Hazard Areas....................................................................................................... 2.6
2.1 MAJOR COMPONENT IDENTIFICATION.................................................................................................................. 2.8
2.2 EQUIPMENT SPECIFICATIONS................................................................................................................................ 2.10
2.3 RECOMMENDED LUBRICANT SPECIFICATIONS................................................................................................... 2.11
2.3.1 Hydraulic Fluid.............................................................................................................................................. 2.11
2.3.2 Grease.......................................................................................................................................................... 2.11
SECTION 3: INSTALLATION & COMMISSIONING
3.0 RECEIPT, INSPECTION, AND HANDLING OF EQUIPMENT................................................................................... 3.3
3.0.1 Proper Manual Handle Use.......................................................................................................................... 3.3
3.0.2 Lifting the Unit............................................................................................................................................... 3.4
3.1 UNIT PLACEMENT..................................................................................................................................................... 3.5
3.1.1 Component Placement................................................................................................................................. 3.5
3.2 LIFT CYLINDER INSTALLATION AND SAFETY........................................................................................................ 3.7
3.2.1 Lift Cylinder Secondary Retention................................................................................................................ 3.7
3.2.2 Lift Cylinder Hydraulic Connection................................................................................................................ 3.7
3.2.3 Lift Cylinder Safety........................................................................................................................................ 3.7
3.3 HYDRAULICS............................................................................................................................................................. 3.10
3.3.1 Main Hydraulic Connections......................................................................................................................... 3.10
3.3.2 Hydraulic Schematic & System Notes.......................................................................................................... 3.12
3.3.3 Hydraulic Valve Settings at Commissioning................................................................................................. 3.14
3.3.4 Setting the Sequence Valve.......................................................................................................................... 3.14
3.4 REAR WINCH USE..................................................................................................................................................... 3.15
3.5 WRENCH LEVELING................................................................................................................................................. 3.16
3.5.1 Main Body Leveling....................................................................................................................................... 3.16
3.5.2 Spin Wrench Leveling................................................................................................................................... 3.16
3.6 UPPER/LOWER CLAMP JAW & JAW DIE REPLACEMENT..................................................................................... 3.18
3.6.1 Die Holder Usage.......................................................................................................................................... 3.19
SECTION 4: OPERATION
4.0 OPERATOR TRAINING.............................................................................................................................................. 4.3
4.1 OPERATOR SAFETY................................................................................................................................................. 4.3
4.2 PRE-OPERATIONAL CHECKS AND ADJUSTMENTS.............................................................................................. 4.3
4.3 CONTROL PANEL OPERATION GUIDE.................................................................................................................... 4.6
4.4 MAKING AND BREAKING CONNECTIONS.............................................................................................................. 4.8
4.4.1 Making A Connection.................................................................................................................................... 4.8
4.4.2. Breaking A Connection.................................................................................................................................. 4.9
SECTION 5: MAINTENANCE
5.0 GENERAL MAINTENANCE SAFETY PRACTICES................................................................................................... 5.3
5.1 CLEANING.................................................................................................................................................................. 5.4
5.2 PREVENTIVE MAINTENANCE PRACTICES............................................................................................................. 5.4
5.3 HYDRAULIC SYSTEM MAINTENANCE.................................................................................................................... 5.4
5.4 HYDRAULIC SYSTEM DEPRESSURIZATION.......................................................................................................... 5.5
5.5 LUBRICATION INSTRUCTIONS................................................................................................................................ 5.5
5.5.1 Wrench Lubrication Diagram........................................................................................................................ 5.6
5.6 ASSEMBLY PRACTICES............................................................................................................................................ 5.7
5.7 EQUIPMENT INSPECTIONS..................................................................................................................................... 5.8
5.7.1 Inspection Criteria......................................................................................................................................... 5.8
5.7.2 Inspection Categories & Intervals................................................................................................................. 5.8
5.8 DAILY INSPECTION CHECKLIST.............................................................................................................................. 5.9
5.9 SPARE PARTS RECOMMENDATIONS..................................................................................................................... 5.11

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Table of Contents ©2015 - 2016 McCoy Global
5.10 TUBULAR CONNECTION EQUIPMENT DECOMMISSIONING & SHIPPING.......................................................... 5.12
5.10.1 Shipping Instructions..................................................................................................................................... 5.13
5.11 TUBULAR CONNECTION EQUIPMENT RECOMMISSIONING PROCEDURE........................................................ 5.13
SECTION 6: TROUBLESHOOTING
6.0 SPIN WRENCH WILL NOT ROTATE PIPE................................................................................................................ 6.3
6.1 CLAMP CYLINDERS DO NOT ADEQUATELY GRIP PIPE........................................................................................ 6.3
6.2 TORQUE CYLINDER DOES NOT ROTATE PIPE..................................................................................................... 6.4
6.3 MISCELLANEOUS...................................................................................................................................................... 6.4
6.4 GENERAL COMMENTS............................................................................................................................................. 6.4
SECTION 7: PARTS & ASSEMBLIES
Illustration 7.1: weTORQ™100H Assembly Identification................................................................................................. 7.3
Illustration 7.2: MIR100-LH-L weTORQ™100H LH Controls Hanging Version Assembly................................................ 7.4
Illustration 7.3: MIR100-LH-R weTORQ™100H RH Controls Hanging Version Assembly.............................................. 7.5
Illustration 7.4: MIR100-SH-L weTORQ™100H Short Hanging Version LH Controls Assembly...................................... 7.6
Illustration 7.5: MIR100-SH-R weTORQ™100H Short Hanging Version RH Controls Assembly.................................... 7.7
Illustration 7.6: 80-IR-105000 weTORQ™100 Wrench Assembly Left Onboard Controls............................................... 7.8
Illustration 7.7: 1003601 weTORQ™100 Wrench Right Onboard Controls Assembly..................................................... 7.9
Illustration 7.8: 1003028 Wrench Hanging Assembly....................................................................................................... 7.10
Illustration 7.9: 1003076 Winch Components Assembly................................................................................................... 7.11
Illustration 7.10: 1003900 Handle Assembly..................................................................................................................... 7.11
Illustration 7.11: 1003595 Hydraulic Filter Assembly........................................................................................................ 7.12
Illustration 7.12: 101-7262 Backup Assembly................................................................................................................... 7.13
Illustration 7.13: 101-7276 Jaw Block Assembly............................................................................................................... 7.14
Illustration 7.14: 1002869 Console Cable Track Assembly............................................................................................... 7.14
Illustration 7.15: 101-7309 Upper Clamp Assembly.......................................................................................................... 7.15
Illustration 7.16: 101-7279 Spinner Wrench Assembly..................................................................................................... 7.16
Illustration 7.17: 101-7280 Leveling Assembly.................................................................................................................. 7.17
Illustration 7.18: 101-7388 Levling Assembly.................................................................................................................... 7.17
Illustration 7.19: 1002571 Spin Wrench Gear Assembly.................................................................................................. 7.18
Illustration 7.20: 1002833 Control Panel Arm Assembly................................................................................................... 7.19
Illustration 7.21: 1004358 Gauge Assembly..................................................................................................................... 7.19
Illustration 7.22: 1002853 Hydraulic Console Assembly................................................................................................... 7.20
Illustration 7.23: 1002732 Arm Swivel Assembly.............................................................................................................. 7.21
Illustration 7.24: 1002710 Wrench Leveling Bracket Assembly........................................................................................ 7.21
Illustration 7.25: 1003604 Hydraulic Control Cable Assembly Right Config..................................................................... 7.22
Illustration 7.26: 1003435 Hydraulic Control Cable Assembly Left Config....................................................................... 7.23
SECTION 8: OEM DOCUMENTATION
8.0 OEM DOCUMENTATION LINKS................................................................................................................................ 8.3

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©2015 - 2016 McCoy Global List of Illustrations

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List of Illustrations ©2015 - 2016 McCoy Global
Illustration 1.2.1: Equipment Handling Warnings ............................................................................................................. 1.6
Illustration 2.0.1: weTORQ™100H with Lift Cylinder & Hanger........................................................................................ 2.3
Illustration 2.0.2: weTORQ™100H with Lift Cylinder........................................................................................................ 2.3
Illustration 2.0.3: weTORQ™100H Safety Labels............................................................................................................. 2.5
Illustration 2.0.4: weTORQ™100H (Lift Cylinder without Hanger) Dimensions & Hazard Areas..................................... 2.6
Illustration 2.0.5: weTORQ™100H (Lift Cylinder with Hanger) Dimensions & Hazard Areas.......................................... 2.7
Illustration 2.1.1: weTORQ™100H (Lift Cylinder without Hanger) Component Identification........................................... 2.8
Illustration 2.1.2: weTORQ™100H (Lift Cylinder with Hanger) Component Identification................................................ 2.9
Illustration 3.0.1: Proper Manual Handle Use................................................................................................................... 3.3
Illustration 3.0.2: weTORQ™100H Lifting......................................................................................................................... 3.4
Illustration 3.1.1: Typical Component Arrangement.......................................................................................................... 3.5
Illustration 3.2.1: Lift Cylinder Secondary Retention......................................................................................................... 3.7
Illustration 3.2.3: Lift Cylinder Clevis Inspection............................................................................................................... 3.9
Illustration 3.2.4: Correct Installation of Positioning System............................................................................................. 3.9
Illustration 3.3.1: Main Hydraulic Connections.................................................................................................................. 3.10
Illustration 3.3.2: Hydraulic Connection Cleaning & Maintenance.................................................................................... 3.10
Illustration 3.3.3: Hydraulic Connection Make-Up............................................................................................................. 3.11
Illustration 3.4.1: Rear Winch............................................................................................................................................ 3.15
Illustration 3.5.1: Spin Wrench Leveling............................................................................................................................ 3.17
Illustration 3.5.2: Main Body Leveling............................................................................................................................... 3.17
Illustration 3.6.1: Changing Jaws - Cylinder Extension..................................................................................................... 3.18
Illustration 3.6.2: Jaw Block Identification......................................................................................................................... 3.19
Illustration 4.3.1: Control Panel Identification.................................................................................................................... 4.6
Illustration 5.5.1: Wrench Lubrication Diagram................................................................................................................. 5.6
Illustration 5.9.1: 1003631 weTORQ™100H Spare Parts Kit........................................................................................... 5.11
Illustration 7.1: weTORQ™100H Assembly Identification................................................................................................. 7.3
Illustration 7.2: MIR100-LH-L weTORQ™100H LH Controls Hanging Version Assembly................................................ 7.4
Illustration 7.3: MIR100-LH-R weTORQ™100H RH Controls Hanging Version Assembly.............................................. 7.5
Illustration 7.4: MIR100-SH-L weTORQ™100H Short Hanging Version LH Controls Assembly...................................... 7.6
Illustration 7.5: MIR100-SH-R weTORQ™100H Short Hanging Version RH Controls Assembly.................................... 7.7
Illustration 7.6: 80-IR-105000 weTORQ™100 Wrench Assembly Left Onboard Controls............................................... 7.8
Illustration 7.7: 1003601 weTORQ™100 Wrench Right Onboard Controls Assembly..................................................... 7.9
Illustration 7.8: 1003028 Wrench Hanging Assembly....................................................................................................... 7.10
Illustration 7.9: 1003076 Winch Components Assembly................................................................................................... 7.11
Illustration 7.10: 1003900 Handle Assembly..................................................................................................................... 7.11
Illustration 7.11: 1003595 Hydraulic Filter Assembly........................................................................................................ 7.12
Illustration 7.12: 101-7262 Backup Assembly................................................................................................................... 7.13
Illustration 7.13: 101-7276 Jaw Block Assembly............................................................................................................... 7.14
Illustration 7.14: 1002869 Console Cable Track Assembly............................................................................................... 7.14
Illustration 7.15: 101-7309 Upper Clamp Assembly.......................................................................................................... 7.15
Illustration 7.16: 101-7279 Spinner Wrench Assembly..................................................................................................... 7.16
Illustration 7.17: 101-7280 Leveling Assembly.................................................................................................................. 7.17
Illustration 7.18: 101-7388 Levling Assembly.................................................................................................................... 7.17
Illustration 7.19: 1002571 Spin Wrench Gear Assembly.................................................................................................. 7.18
Illustration 7.20: 1002833 Control Panel Arm Assembly................................................................................................... 7.19
Illustration 7.21: 1004358 Gauge Assembly..................................................................................................................... 7.19
Illustration 7.22: 1002853 Hydraulic Console Assembly................................................................................................... 7.20
Illustration 7.23: 1002732 Arm Swivel Assembly.............................................................................................................. 7.21
Illustration 7.24: 1002710 Wrench Leveling Bracket Assembly........................................................................................ 7.21
Illustration 7.25: 1003604 Hydraulic Control Cable Assembly Right Config..................................................................... 7.22
Illustration 7.26: 1003435 Hydraulic Control Cable Assembly Left Config....................................................................... 7.23

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SECTION 1: INTRODUCTION
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Introduction ©2015 - 2016 McCoy Global
1.0 INTRODUCTION & CONTACT INFORMATION 1.0 INTRODUCTION & CONTACT INFORMATION
Congratulations, and thank you for purchasing quality tubular connection equipment from McCoy Global. This unit will
provide years of outstanding performance. Proper maintenance and care will extend its life and ensure years of excellent
performance and reliability. The installation and commissioning, operating, and maintenance instructions in this manual
will assist you in giving your equipment the care it requires. Please read the manual before installing and using your
equipment. Replacement parts are readily available from McCoy Global. Should you need replacement parts, or should
you experience any difficulty not covered in this manual, please contact:
McCoy Global Canada McCoy Global USA

14755 121A Avenue 4225 HWY 90 East
Edmonton, Alberta, Canada Broussard, LA, USA
T5L 2T2 70518
Phone: 780.453.3277 Phone: 337.837.8847
Fax: 780.455.2432 Fax: 337.837.8839
McCoy Global USA - Service McCoy Global UK Ltd.

6530 Petropark Drive Units 9/10 Ocean Trade Center
Houston, TX, USA Minto Avenue, Altens Industrial Estate
77041 Aberdeen, AB12 3JZ
United Kingdom
Phone: 281.377.4264
Phone: +44.1224.245140
Fax: +44.1224.890176
McCoy Global Singapore PTE Ltd. McCoy Global S.A.R.L

49 Tuas View Loop Warehous No. FZS1BJ03
Singapore, 637701 Jebel Ali Free Zone - South Zone
Republic of Singapore Dubai, United Arab Emirates
Phone: +44.1224.245140 Phone: +971.4803.6900
Fax: +44.1224.890176 Fax: +971.4803.6909
Email Sales: dcsales@mccoyglobal.com

www.mccoyglobal.com
Technical manuals are produced and published by McCoy Global Inc.. McCoy Global has made an effort ensure that
all information in this document is accurate, but please note that some illustrations used in this manual may not visually
match actual purchased equipment. If you believe information in this publication is missing or erroneous, please contact
one of our Technical Publications Departments at McCoy Global Canada or McCoy Global USA Tongs & Bucking Units.
Standard Terms and Conditions of Sale (including warranty information):
http://www.mccoyglobal.com/tcs.pdf

H Section 1
REV C Page 1.3
1.1 SCOPE
This technical manual is the main document supplied by McCoy Global for the equipment identified on Page iii of the
preamble. The intent of this document is to provide descriptions of the systems, installation, commissioning and operating
instructions, maintenance guidelines, spare parts information, and technical drawings and schematics (where applicable).
The OEM-recommended installation, commissioning, operation, maintenance, and troubleshooting instructions are to be
regarded as guidelines, and are not intended to be a comprehensive operating guide for user specific application. Due
to the wide variety of operating conditions it remains the responsibility of each equipment owner to use these guidelines
together with an experienced manager to develop safe operating procedures that conform to American Petroleum
Institute (or equivalent) standards, applicable State/Province or local regulations, and any corporate regulations/
operating practices.

Section 1 H
Page 1.4 REV C
1.2 GENERAL HEALTH AND SAFETY
AUTHORIZED USE ONLY!

READ THIS MANUAL BEFORE USING EQUIPMENT
Only authorized, trained, and competent personnel shall operate, maintain, and repair
this equipment.
Fully review this manual and comply with all safety and environmental protection
instructions before operating equipment.
1.2.1 Hazard Labels
McCoy Global uses four levels of hazard / notice labels to describe items of four levels of importance:
DANGER is represented by a hazard symbol coupled with a “DANGER” signal word, and identifies items of the
highest level of risk. Failure to heed information identified by a DANGER symbol may result in severe bodily injury
or death.
! DANGER
THIS IDENTIFIES AN EXTREME HAZARD OF PERSONAL INJURY OR DEATH
A WARNING is represented by a hazard symbol coupled with a bold “WARNING” signal word, and identifies items
of medium risk. Failure to heed information identified by a WARNING symbol may result in significant injury to
personnel, catastrophic equipment failure, or harmful environmental contamination.
! WARNING
THIS IDENTIFIES A WARNING REGARDING POTENTIAL INJURY OR CATASTROPHIC EQUIPMENT
DAMAGE
A CAUTION is represented by a hazard symbol coupled with a bold “CAUTION” signal word, and identifies items
of low risk. Failure to heed information identified by a WARNING symbol may result in injury to personnel or
equipment damage.
! CAUTION
THIS IDENTIFIES A CAUTION REGARDING SAFE OPERATION OR THE POTENTIAL OF EQUIPMENT
DAMAGE
A NOTICE highlights information or items of importance unrelated to personal injury that may aid the user during
installation, commissioning, assembly, or operation of your equipment.
NOTICE
THIS HIGHLIGHTS ITEMS OF IMPORTANCE UNRELATED TO PERSONAL INJURY
1.2.2 General Safe Operating Guidelines

Only authorized personnel shall operate equipment delivered by McCoy Global. Equipment shall be in a proper
technical condition prior to use, and shall be used only for the purpose for which it is intended. Malfunctions or
damages must be rectified before operation to ensure personnel safety and avoid equipment damage.
The user is responsible for ensuring the safety of all personnel while operating any McCoy Global product. McCoy
Global is not responsible for injuries or equipment damage that arises from improper use of the equipment.
McCoy Global recommends that a hazard assessment of the work area be performed by a designated safety
representative before commencing operations. A designated safety representative is responsible for verifying that
all operators have adequate equipment and safety training.

H Section 1
REV C Page 1.5
hazards like grease, oil, water, etc.
Adequate lighting of the work area is required. All warnings, labels, gauges, and signs must be clearly visible.
Equipment components painted green are safe for continuous handling. Areas painted yellow and any other
©2015 - 2016 McCoycomponents
equipment Introduction
Global that rotate or move are designated as hazardous areas. Contact with those areas must
be avoided during operation.
1.2.2 General Safe Operation Guidelines (Continued):
The area surrounding the equipment operating area must be clutter-free and free from tripping hazards, or
protruding objects that may snag hoses or cables. Operating surface or drill floor must be kept free of slipping
hazards like grease, oil, water, etc.
Adequate lighting of the work area is required. All warnings, labels, gauges, and signs must be clearly visible.
Equipment components painted green are safe for continuous handling. Areas painted yellow and any other
equipment components that rotate or move are designated as hazardous areas. Contact with those areas must
!
be avoided during operation.
!
Illustration 1.2.1: Equipment Handling Warnings
Always wear all personal protective equipment (PPE) specified by established HSE policies. Follow all safety
guidelines.
Do not open the tong door while the tong is rotating or under load. Doing so may generate a shock load that could
! !
result in catastrophic equipment failure not covered by the manufacturer’s warranty, and may present a hazard to
personnel on the drill floor.
! WARNING
Illustration 1.2.1: Equipment Handling Warnings
DOwear
Always NOTallOPEN
personalTONG DOOR
protective WHEN TONG
equipment IS ROTATING
(PPE) specified OR UNDER
by established LOAD Follow all safety
HSE policies.
guidelines.
Seenot
Do Section 4 fortong
open the the door
correct, safe
while theprocedure for testing
tong is rotating the load.
or under door switch on may
Doing so a McCoy Global
generate powerload
a shock tong.
that could
result
Never attempt to clamp to a tubular using incorrectly sized dies. Operators must always use the a
in catastrophic equipment failure not covered by the manufacturer’s warranty, and may present hazardjaw
correct to
personnel on the drill floor.
size equipped with the proper dies. Use of incorrectly size dies poses a hazard to personnel and may damage
equipment. Please see Section 3 of this manual for a list of compatible jaw die kits and replacement dies.
! WARNING
! WARNING
DO NOT OPEN TONG DOOR WHEN TONG IS ROTATING OR UNDER LOAD
See Section
NEVER 4 for the correct,
ATTEMPT TO CLAMP safe procedure for testing theWITH
ONTO TUBULARS door switch on a McCoy SIZED
INCORRECTLY Global power
DIES tong.
Never attempt to clamp to a tubular using incorrectly sized dies. Operators must always use the correct jaw
size equipped with the proper dies. Use of incorrectly size dies poses a hazard to personnel and may damage
! WARNING
equipment. Please see Section 3 of this manual for a list of compatible jaw die kits and replacement dies.
BY NATURE, STEEL MACHINERY WITH ROTATING AND MOVING PARTS HAS THE POTENTIAL
! WARNING
TO GENERATE IGNITION SOURCES, IE. SPARKS. AS OUTLINED IN THIS MANUAL, SCHEDULED
MAINTENANCE, LUBRICATION, TIMELY REPLACEMENT OF WORN COMPONENTS AND MOST
IMPORTANTLY, ON-SITE RISK ASSESSMENTS WITH STRINGENT STANDARD OPERATING
NEVER ATTEMPT TO CLAMP ONTO TUBULARS WITH INCORRECTLY SIZED DIES
PROCEDURES ARE ALL REQUIRED TO PREVENT THE POTENTIAL OF SPARK GENERATION.
! WARNING
BY NATURE,
FAILURE STEEL MACHINERY
TO FOLLOW WITH ROTATING
THE EQUIPMENT AND MOVING
PLACEMENT/RIG-UP PARTS HAS
PROCEDURES THE POTENTIAL
OUTLINED IN THIS
TO GENERATE IGNITION SOURCES, IE. SPARKS. AS OUTLINED IN THIS MANUAL,
MANUAL MAY LEAVE EQUIPMENT UNGROUNDED AND AT RISK FOR BUILDING A STATIC SCHEDULED
CHARGE.
MAINTENANCE,
ASSESSMENT FOR LUBRICATION, TIMELY REPLACEMENT
PROPER GROUNDING OF WORN
MUST BE PERFORMED PRIORCOMPONENTS
TO OPERATIONAND MOST
IN ORDER
IMPORTANTLY, ON-SITE RISK ASSESSMENTS WITH STRINGENT
TO MITIGATE THE SPARK RISKS ASSOCIATED WITH STATIC DISCHARGE. STANDARD OPERATING
PROCEDURES ARE ALL REQUIRED TO PREVENT THE POTENTIAL OF SPARK GENERATION.
! WARNING
FAILURE TO FOLLOW THE EQUIPMENT PLACEMENT/RIG-UP PROCEDURES OUTLINED IN THIS
MANUAL MAY LEAVE EQUIPMENT UNGROUNDED AND AT RISK FOR BUILDING A STATIC CHARGE.
ASSESSMENT FOR PROPER GROUNDING MUST BE PERFORMED PRIOR TO OPERATION IN ORDER
TO MITIGATE THE SPARK RISKS ASSOCIATED WITH STATIC DISCHARGE.
Section 1 H
Page 1.6 REV C
1.2.3 Rigging and Overhead Lifting
McCoy Global recommends following an industry-accepted standard such as OSHA, ASME B30.9-2006, or
manufacturer’s guidelines when performing any rigging and overhead lifting. Use by untrained persons is
hazardous. Improper use will result in serious injury or death. Do not exceed rated capacity. Slings will fail if
damaged, abused, misused, overused, or improperly maintained. Never stand beneath a suspended load.
! DANGER
NEVER STAND BENEATH A SUSPENDED LOAD
1.2.4 Maintenance Safety

All personnel are responsible for performing maintenance tasks in a manner that ensures worker, equipment, and
environmental safety, and may require taking additional steps that are not identified in this section.
Maintenance of equipment shall be performed only by designated qualified maintenance personnel. Do not begin
a maintenance task without the proper tools or materials on hand, or the proper drawings and documentation
necessary.
Isolate the location of the maintenance under way to prevent unaware personnel from inadvertently exposing
themselves to a hazard. Use tape, rope, or signage to clearly indicate “off-limits” area.
Where applicable ensure electrical circuits within the affected equipment are deactivated or de-energized by an
authorized, qualified person and locked out if necessary. Do not disconnect a live electrical circuit unless location
is known to be non-hazardous.
! DANGER
ALWAYS MEASURE ELECTRICAL CIRCUITS TO CONFIRM DEACTIVATION BEFORE PROCEEDING WITH
MAINTENANCE
! WARNING
WHEN REPAINTING EQUIPMENT, THE PAINT COAT BEING APPLIED SHOULD NEVER EXCEED 2MM
IN THICKNESS. EXCEEDING THIS THICKNESS MAY FACILITATE STATIC CHARGE BUILDUP AND
PRESENT A POSSIBLE SPARK RISK ASSOCIATED WITH STATIC DISCHARGE.
1.2.5 Replacement Parts

All consumable and replacement parts must meet or exceed OEM specifications in order to maintain equipment
integrity. Do not replace protective equipment such as hydraulic switches, circuit breakers, and fuses without first
consulting with McCoy Global. Do not replace electrical or control hardware without consulting with McCoy Global.
Using non-OEM replacement parts without the approval of McCoy Global may void equipment warranty.
1.2.6 Environmental Impact
McCoy Global equipment uses materials that may be harmful to the environment if improperly disposed of
(hydraulic fluid, grease, fuel, electrical components, etc.). Dispose of all materials according to established
environmental protection regulations in conjunction with published federal, state, provincial, and civic legislation.
In all cases observance of the following is the full responsibility of the user:
• all descriptions, information and instructions set out in this manual

• any regulation or requirement issued by an authority or agency which may influence operation, safety
or integrity of the equipment that overrules the content of this document.
• any legal or other mandatory regulation in force governing accident prevention or environmental
protection.

H Section 1
REV C Page 1.7
1.3 ACRONYMS AND TERMINOLOGY
1.3.1 Acronyms and Definitions
ACRONYM DEFINITION
ANSI American National Standards Institute
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ATEX Appareils destinés à être utilisés en ATmosphères EXplosibles
BDC Bottom dead centre
CBU CLINCHER®-style backup
CE Conformité Européenne
CCW Counter-clockwise
COG Centre of gravity
CW Clockwise
DS Driller’s side
EU European Union
HMI Human-machine interface
HPU Hydraulic power unit
HSE Health, Safety, and Environmental (context: protection)
ID Inside diameter
ISO International Organization for Standardization
JDK Jaw die kit
JSA Job safety assessment
LH Left-hand
LJBU LOCKJAW™ backup
MBU “McCoy style” backup
N/A Not applicable or Not available (context-dependant)
NLGI National Lubricating Grease Institute
ODS Off-driller’s side
OEM Original equipment manufacturer
OSHA Occupational Safety and Health Administration
OD Outside diameter
PLC Programmable Logic Controller
PPE Personal Protective Equipment
PSI Pounds per square inch (pressure)
RH Right-hand
VAC Volts, alternating current
VDC Volts, direct current
WLL Working Load Limit

Section 1 H
Page 1.8 REV C
1.3.2 Terms and Definitions
TERM DEFINITION
ATEX-certified Conforms with the EU “ATEX” directive for equipment operated within an explosive atmosphere.
The component of a tong-backup arrangement that mechanically attaches to the stationary
Backup side of a tubular connection and provides resistance to the tong when making up or breaking
out a joint.
Box The female side of a pipe connection
Loosening, un-threading, and disconnecting a connection (typically a tubular connection). The
Break Out
term may also apply to a general threaded connection.
CE compliant. Conforms with the essential requirements of the applicable Conformité
CE-marked
Européenne directives.
Clamp To grasp the stationary side of a pipe joint with a backup.
A component of a jaw die kit that provides the mechanical contact between the tong and the
Die
tubular.
Joint Also called a “pipe joint”. A threaded tubular connection.
A hydraulic device that transmits a proportional signal to a torque gauge for the purpose of
Load Cell
measuring connection torque.
Threading together a connection (typically a tubular connection) and tightening to a specified
Make Up
torque. The term may also apply to a general threaded connection.
Pin The male side of a pipe connection
The rotating component, mechanically coupled to a hydraulic motor through a gear train, which
Ring Gear
provides rotation to the pin-side of a tubular connection through the use of jaw assemblies
A device mechanically connected to the door of a hydraulic power tong that uses hydraulic
Door Switch
switching to prevent rotation of the cage plates when the tong door is open.
Sling A rigid or non-rigid device used to hoist a piece of equipment using a crane.
Tank Hydraulic fluid reservoir
The component of a tong-backup arrangement that mechanically attaches to the tubular
Tong
connection and rotates the tubular to make up or break out a connection
Un-clamp To release the stationary side of a pipe joint with a backup.
WINCATT ®
Data acquisition and torque/turns management system manufactured by McCoy Global
Headstock The tong assembly on a horizontal bucking unit
Tailstock The backup assembly on a horizontal bucking unit

H Section 1
REV C Page 1.9
left blank
SECTION 2: EQUIPMENT & LUBRICATION SPECIFICATIONS

left blank
Equipment Description & Specifications ©2015 - 2016 McCoy Global
2.0 EQUIPMENT DESCRIPTION
This manual provides operational & maintenance instructions as well as spare parts assemblies for the McCoy
weTORQ™100H Hanging Wrench/Spinner. The weTORQ™100H is a rugged, self-contained, wrench & spinner
unit designed to accurately make up or break out threaded drill stem connections.
Illustration 2.0.1: weTORQ™100H with Lift Cylinder & Hanger Illustration 2.0.2: weTORQ™100H with Lift Cylinder

H Section 2
REV C Page 2.3
©2015 - 2016 McCoy Global Equipment Description & Specifications

Section 2 H
Page 2.4 REV C
2.0.1 Equipment Safety Labels
The safety labels placed on the equipment must remain intact and legible. Use the following illustrations when
4 ordering and locating
Itemreplacement
Label labels. Total Labels
Label Description
No. P/N on Unit
1 4 Item Label Total Labels
1 1002742 LABEL - UPPER CLAMP (3.5” x 5”) Label Description
1
No. P/N on Unit
2 1002741 LABEL - LOWER CLAMP (3.5” x 5”) 1
1 1002742 LABEL - UPPER CLAMP (3.5” x 5”) 1
3 1001082 DANGER - CRUSH AND CUT (3.5” x 5”) 2
2 1002741 LABEL - LOWER CLAMP (3.5” x 5”) 1
4 1002680 DANGER - DRAW IN (5.5” x 2.75”) 1
3 1001082 DANGER - CRUSH AND CUT (3.5” x 5”) 2
5 1002743 LABEL - SPINNER WRENCH (2.75” x 5.5”) 1
4 1002680 DANGER - DRAW IN (5.5” x 2.75”) 1
5 1002743 LABEL - SPINNER WRENCH (2.75” x 5.5”) 1
4
5 4
5
1
3
1
3
3
2
3
2
Illustration 2.0.3: weTORQ™100H Safety Labels

H Section 2
REV C Page 2.5
2.0.2 Equipment Dimensions & Hazard Areas
! WARNING
(365.7 cm)
MAX. HEIGHT - 144 in.
36 in. (91.4 cm)
MAX. STROKE
ANY MOVING OR ROTATING COMPONENT OF
THIS EQUIPMENT PRESENTS SIGNIFICANT
HAZARDS WHEN THE EQUIPMENT IS ACTIVE.
KEEP CLEAR OF UNIT WHILE ENERGIZED.
(274.3 cm)
MIN. HEIGHT - 108 in.
CONNECTION CENTER
17 7/8 in. (45.4 cm)
47 in.
(119.3 cm)
52 in.
(132 cm)
68 in.
(172.7 cm)
8 1/4 in.
(20.9 cm)
2 in.
(5 cm)
(50.8 cm)
20 in.
(137.1 cm)
54 in.
55 in.
(139.7 cm)
69 in.
(175.2 cm)
Illustration 2.0.4: weTORQ™100H (Lift Cylinder without Hanger) Dimensions & Hazard Areas

Section 2 H
Page 2.6 REV C
2.0.2 Equipment Dimensions & Hazard Areas (continued):
! WARNING
ANY MOVING OR ROTATING COMPONENT OF
36 in. (91.4 cm)

MAX. STROKE
THIS EQUIPMENT PRESENTS SIGNIFICANT
HAZARDS WHEN THE EQUIPMENT IS ACTIVE.
KEEP CLEAR OF UNIT WHILE ENERGIZED.
(497.8 cm)
MAX. HEIGHT - 196 in
(406.4 cm)
47 in.
MIN. HEIGHT - 160 in

(119.3 cm)
52 in.
(132 cm)
68 in.
(172.7 cm)
CONNECTION CENTER
17 7/8 in. (45.4 cm)
2 in.
(5 cm)
8 1/4 in.
(20.9 cm)
(50.8 cm)
20 in.
(137.1 cm)
54 in.
55 in.
(139.7 cm)
69 in.
(175.2 cm)
Illustration 2.0.5: weTORQ™100H (Lift Cylinder with Hanger) Dimensions & Hazard Areas

H Section 2
REV C Page 2.7
2.1 MAJOR COMPONENT IDENTIFICATION
9
2
8
3 15
4
8 14
5 10
3
6
8
7
11 13
12
Item Description Item Description

1 Lift Cylinder 10 Torque Cylinder
2 Spinner Wrench 11 Hydraulic Manifold
3 Control Panel 12 Snub Line Tab
4 Jaw / Jaw Dies 13 Winch Assembly
5 Upper Clamp Assembly 14 Hydraulic Filter
6 Backup Assembly 15 Hydraulic Control Cable Assembly
7 Handle
8 Horizontal Level Adjustment
9 Vertical Level Adjustment
Illustration 2.1.1: weTORQ™100H (Lift Cylinder without Hanger) Component Identification

Section 2 H
Page 2.8 REV C
2.1 MAJOR COMPONENT IDENTIFICATION (CONTINUED):
10
9
9
2
8
3 16
4
8 15
5 11
3
6
8
7
12 14
13
Item Description Item Description

1 Wrench Hanger 10 Lift Cylinder
2 Spinner Wrench 11 Torque Cylinder
3 Control Panel 12 Hydraulic Manifold
4 Jaw / Jaw Dies 13 Snub Line Tab
5 Upper Clamp Assembly 14 Winch Assembly
6 Backup Assembly 15 Hydraulic Filter
7 Handle 16 Hydraulic Control Cable Assembly
8 Horizontal Level Adjustment
9 Vertical Level Adjustment
Illustration 2.1.2: weTORQ™100H (Lift Cylinder with Hanger) Component Identification

H Section 2
REV C Page 2.9
2.2 EQUIPMENT SPECIFICATIONS
H Hanging Wrench and Spinner

Spin/Wrench Tubular Range* 3.5 in to 9.5 in (89 mm to 241 mm)
Upper/Lower Clamp Tubular Range* 4 in to 9.5 in (101 mm to 241 mm)
Range of Torque Motion 75 degrees
Minimum Tool Joint Height 16 in (406 mm)
Make-up Torque 85,000 ft-lbs (115,260 Nm)
Break-out Torque 100,000 ft-lbs (135,581 Nm)
Hydraulic Pressure 3,000 PSI (206.8 BAR)
Hydraulic Flowrate 26 GPM (98.4 L/MIN)
Weight Without Hanger (approx.) 5,400 lbs (2,449 kg)
Weight With Hanger (approx.) 5,700 lbs (2,585 kg)
Dimensions See page 2.6 & page 2.7
* See page 3.19 for more information on die holder usage for specific tubular diameter ranges
NOTICE
DIFFERING SIZE TUBULARS MUST BE MATCHED WITH THE APPROPRIATE DIE HOLDER TO ENSURE
ADEQUATE GRIP. SEE PAGE 3.19 FOR MORE INFORMATION.

Section 2 H
Page 2.10 REV C
Installation and Commissioning ©2015 - 2016 McCoy Global
2.3 RECOMMENDED LUBRICANT SPECIFICATIONS
2.3.1 Hydraulic Fluid
McCoy Global recommends using high-quality hydraulic fluid containing rust & oxidation inhibitors and foam
suppressant that meets the following requirements. Operating this equipment using hydraulic fluid that does not
meet these requirements greatly accelerates equipment damage due to (but not limited to) premature component
wear, premature seal failure, cavitation, and fluid starvation.
! CAUTION
OPERATING THIS EQUIPMENT USING HYDRAULIC FLUID THAT DOES NOT MEET THE LISTED
REQUIREMENTS GREATLY ACCELERATES EQUIPMENT DAMAGE.
Hydraulic Fluid Standards

Characteristic Requirement
Maximum viscosity at cold startup <1000 cSt (<4600 SUS)
Operating viscosity range 100 to 16 cSt (170 to 80 SUS)
Minimum viscosity (intermittent periods only) 10 cSt (60 SUS)
Hydraulic fluid operating temperature range 86 - 140°F (30 - 60°C) - measured in main reservoir
Maximum fluid temperature 180°F (82°C)
Fluid cleanliness Filtered to ISO 4406:1999 (22/18/13)
Hydraulic fluid should be chosen with due regard to expected climactic conditions and equipment load. Note that
this equipment may have been tested using hydraulic fluid that does not meet operational requirements beyond
those specified in the above table. Therefore, McCoy recommends purging and flushing the equipment’s hydraulic
system before connecting to a hydraulic supply.
NOTICE
MCCOY GLOBAL RECOMMENDS PURGING AND FLUSHING THE EQUIPMENT’S HYDRAULIC SYSTEM
BEFORE CONNECTING TO A HYDRAULIC SUPPLY.
2.3.2
2.3.2 Gear Fluid
Grease
McCoy
McCoyGlobal
Globalrecommends
recommendsusinguse ofa ahigh-quality
high-qualityuniversal gear fluid grease
EP multi-purpose in gearbox
with and torque
an NLGI hub assemblies.
consistency grade ofIf
required, theNLGI
"2" and an gear performance
fluid should meet
gradeVG150/VG220
of "GC-LB" foror AGMAlubrication
general 4EP/5EP specifi cations.
of bearings andHowever, in more
metal-to-metal extreme
contact.
operating conditions it may be necessary to fill the gearboxes on the equipment with gear fluid more suitable to
McCoy
the Global
ambient recommends
operating thoroughly
environment. Refergreasing the equipment
to the following table before first useMcCoy
to determine as perGlobal’s
the lubrication instructions
recommendations
in Section 5.
for gear fluid selection.
Gear Fluid Standards
Operating Condition Requirement
-4°F to 41°F (-20°C to 5°C) meets ISO VG100 or AGMA 3EP specifications
41°F to 104°F (5°C to 40°C) meets VG150/VG220 or AGMA 4EP/5EP specifications
greater than 104°F (40°C) meets VG320 or AGMA 6EP specifications
2.3.3 Grease
McCoy Global recommends use of a high-quality EP multi-purpose grease with an NLGI consistency grade of "2"
and an NLGI performance grade of "GC-LB" for general lubrication of bearings and metal-to-metal contact.
McCoy Global recommends thoroughly greasing the equipment before first use as per the lubrication instructions
in Section 5.

H Section 2
REV C Page 2.11
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SECTION 3: INSTALLATION & COMMISSIONING

left blank
Adequate setup is essential in ensuring reliable operation of your McCoy equipment. For best results and long term reliability,
read and obey the installation and commissioning instructions in this section.
3.0 RECEIPT, INSPECTION, AND HANDLING OF EQUIPMENT
! CAUTION
YOUR EQUIPMENT HAS BEEN THOROUGHLY TESTED AND INSPECTED AT THE FACTORY. HOWEVER,
MCCOY ADVISES INSPECTING YOUR EQUIPMENT FOR SHIPPING DAMAGE UPON RECEIPT AND
TESTING YOUR EQUIPMENT BEFORE RELEASING TO AN OPERATIONAL ENVIRONMENT.
Upon receipt inspect packaging materials for shipping damage. Shipping damage may include (but not be limited to)
perforation of a crate, misshapen crate, crushed corners, missing hardware, scraped or bent metal, and impact or
orientation indicators (like a tip’n’tell). Record all shipping damage on the shipping manifest and ensure the shipping
company and McCoy are immediately contacted.
Remove all protective shipping materials including plastic wrap, desiccant packs, padding, brackets, etc. and perform a
visual inspection of the equipment. Check structural components for bending or buckling indicative of impact. Immediately
identify any shipping damage to the shipping company, and correct all damage before connecting equipment to a power
source.
! CAUTION
EQUIPMENT MAY HAVE SHIPPING COMPONENTS INSTALLED WHICH SERVE TO STABILIZE MOVING
COMPONENTS DURING SHIPPING. ALL SHIPPING COMPONENTS MUST BE REMOVED PRIOR TO
USE. FAILURE TO DO SO MAY CAUSE EQUIPMENT DAMAGE.
3.0.1 Proper Manual Handle Use
The tool should be manually maneuvered using the handles on the front of the tool. The handle should be gripped
on the safe handling area indicated in green as pictured below. Gripping the handle from above on the area
indicated in red can cause the hand to slip off and lead to potential hazards for the operator.
Illustration 3.0.1: Proper Manual Handle Use

H Section 3
REV C Page 3.3
©2015 - 2016 McCoy Global Installation and Commissioning
3.0 RECEIPT, INSPECTION, AND HANDLING OF EQUIPMENT (CONTINUED):
3.0.2 Lifting the Unit
Prior to lifting the equipment, follow these steps to ensure all components are secured in place to prevent
unwanted movement.
1. Fully retract the lift cylinder.
2. Disconnect all connections routed from the equipment.
3. Lift unit via the lifting point weldment (see illustration below):
Illustration 3.0.2: weTORQ™100H Lifting

Section 3 H
Page 3.4 REV C
3.1 UNIT PLACEMENT
3.1.1 Component Placement
When setting up the work area, it is critical to take into account space needed for the following:
• Placement of the equipment so that the operator has a clear line of sight over all equipment components (and
their full range of motion) during operation
• A minimum of 3 ft. (91.4 cm) clear space is maintained around the unit to accommodate maintenance efforts
• Any surrounding personnel are a minimum of 3 ft. (91.4 cm) away from equipment and tubular loading areas
Illustration 3.1.1: Typical Component Arrangement
! WARNING
THE EQUIPMENT OPERATOR MUST MAINTAIN A CLEAR LINE OF SIGHT OF ALL EQUIPMENT
COMPONENTS DURING OPERATION. ALL PERSONNEL MUST STAY CLEAR OF EQUIPMENT DURING
OPERATION.

H Section 3
REV C Page 3.5

left blank

Section 3 H
Page 3.6 REV C
3.2 3.2.2 Lift Cylinder
LIFT CYLINDER Hydraulic Connection
INSTALLATION AND SAFETY
3.2 LIFT CYLINDER INSTALLATION AND SAFETY
Follow Inspect the hydraulic
these instructions forhose
safelybefore
and connection, ensuring
securely installing thethe
liftline is freeWhere
cylinder. of ruptures, cracks, cuts,
not supplied, or other damage.
use shackles that are
Follow Inspect
thesefor
safely rated the female
instructions
the maximumquick-connect
for safely fitting
of to
and securely
lifting capacity theensure
spring ithanger.
installing is
thefree
lift from damage.
cylinder. WhereConnect the female
not supplied, quick-connect
use shackles on
that are
the liftfor
safely rated cylinder hydraulic
the maximum hose
lifting to the male
capacity of thequick-connect
spring hanger.fitting attached to the needle valve on the tong valve
! WARNING
bank. Once the fitting has snapped into place give the hydraulic line a light tug upwards to ensure the fitting is
securely seated.
! WARNING
TEST LIFT CYLINDER BEFORE INSTALLATION. REFER TO THE LIFT CYLINDER TECHNICAL MANUAL
If not already done, connect the main hydraulic supply to the power tong (see sub-section 3.3.2 for proper
TEST LIFThydraulic
FOR DETAILEDCYLINDER
TESTINGBEFORE
connectionAND INSTALLATION.
OPERATING
procedure). theREFER
hydraulicTO
EnergizePROCEDURES, THE
AND
supply toLIFT CYLINDER
DETAILED
the power TECHNICAL
SAFETY
tong. GUIDELINES.MANUAL
FOR DETAILED TESTING AND OPERATING PROCEDURES, AND DETAILED SAFETY GUIDELINES.
IF USING Lift the powerHANGER
A SPRING tong approximately three inches
ITS WEIGHT MUSToffBE theACCOUNTED
work surface, andFORsuspend
WHEN theCALCULATING
tong for approximately
TOTAL thirty
IF seconds.
USING A SPRING Following the suspension alternately lift and lower the tong slightly
HANGER ITS WEIGHT MUST BE ACCOUNTED FOR WHEN CALCULATING TOTAL to confirm that lift and lower functions
SUSPENDED WEIGHT.
each operate correctly.
SUSPENDED WEIGHT.
3.2.1 Installation
3.2.1 Lift CylinderProcedure
Secondary Retention
3.2.1 Installation Procedure
1. Attach an
Attach a line rated appropriate
to support shackle to weight
the full the fixed of end of the springtohanger.
the weTORQ™ both of Ensure theillustrated
the points nut securing the shackle
below. bolt
In the event
1.
of liftAttach
iscylinderan failure,
secondarily appropriate
retained shackle toretention
by a cotter
the secondary the fixed line
pin. endwillof the spring
hold hanger. Ensure
the weTORQ™ the nut
in place andsecuring
prevent the shackle
it from bolt
crashing
is
into the secondarily retained by a cotter pin.
2. Userig floor. to hoist the spring hanger by the shackle installed in the previous step. Install a second shackle
a crane
2. Use to the a crane
rod end to hoist
of thethe spring
spring hangerEnsure
hanger. by the theshackle installed the
nut securing in the previous
shackle boltstep. Install a second
is secondarily retainedshackle
by a
to the pin.
cotter rod end of the spring hanger. Ensure the nut securing the shackle bolt is secondarily retained by a
cotter pin.
3. Lay the lift cylinder on its side near the hoisted spring hanger. Remove the two R-clips securing the clevis pin
3. Lay in thetheclevis
lift cylinder on cylinder,
of the lift its side near
and the hoisted
remove thespring
clevis hanger.
pin. Remove the two R-clips securing the clevis pin
in the clevis of the lift cylinder, and remove the clevis pin.
4. Insert the shackle on the bottom of the spring hanger inside the lift cylinder clevis, and secure it in the clevis
4. Insert
with the theclevis
shackle
pin.on the bottom
Replace of the
the two spring
R-clips hanger
in the inside
clevis pin. the lift cylinder clevis, and secure it in the clevis
with the clevis pin. Replace the two R-clips in the clevis pin.
5. Hoist the lift cylinder and spring hanger.
5. Hoist the lift cylinder and spring hanger.
6. If not already done, remove the supplied shackle from the lift cylinder.
6. If not already done, Illustration
remove the 3.2.1: Lift Cylinder
supplied shackle fromSecondary Retention
the lift cylinder.
7. Place the shackle around the master lifting link on the tong sling, and re-attach the shackle to the lift cylinder.
3.2.2 7.Lift Cylinder
Place
Ensurethe Hydraulic
theshackle
nut securingConnection
aroundthe theshackle
master boltliftingis link on the tong
secondarily sling, by
retained anda re-attach
cotter pin.the shackle to the lift cylinder.
InspectEnsure the nut securing
the hydraulic hose before the shackle
connection,bolt is secondarily
ensuring retained
the line is freebyofaruptures,
cotter pin.
cracks, cuts, or other damage.
Inspect the female quick-connect fitting to ensure it is free from damage. Connect the female quick-connect on
the lift cylinder hydraulic hose to the male quick-connect fitting attached to the needle valve on the tong valve
bank. Once the fitting has snapped into place give the hydraulic line a light tug upwards to ensure the fitting is
securely seated.
Lift thealready
If not equipment done,approximately
connect thethree maininches
hydraulicoff the work to
supply surface and suspend
the power tong (seefor approximately
sub-section 3.3.2 thirtyfor
seconds.
proper
Following the suspension alternately lift and lower the
hydraulic connection procedure). Energize the hydraulic supply to the power tong.equipment slightly to confirm that lift and lower functions
Illustration three
Lift the power tong approximately 3.2.2:inches
Lift Cylinder Hydraulic
off the work surface,Connection
and suspend the tong for approximately thirty
seconds. Following the suspension alternately lift and lower the tong slightly to confirm that lift and lower functions
3.2.3 Lift Cylinder Safety
! WARNING
A CLEARLY IDENTIFIED REMOTE POWER PACK EMERGENCY STOP MUST BE INSTALLED IN THE
IMMEDIATE VICINITY OF THE TONG OPERATOR.
McCoy Global recommends following an industry-accepted standard such as OSHA, ASME B30.9-2006, or
manufacturer’s guidelines when performing any rigging and overhead lifting. Use by untrained persons is
hazardous. Improper use may result in serious injury or death. Do not exceed rated capacity.
Working Load Limit (WLL) is the maximum allowable load in pounds or kilograms which may be applied to the
load-bearing device, when the device is new or in “as new” condition, and when the load is uniformly and directly
applied. The WLL must never be exceeded.
The Working Load Limit or Design factor may be affected by wear, misuse, overloading, corrosion, deformation,
intentional alterations, sharp corner cutting action and other use conditions.
See OSHA Regulation for Slings 1910.184, ANSI/ASME B30.9-”SLINGS”, ANSI/ASME B30.10-”HOOKS” and
ANSI/AMSE B30.26 “RIGGING HARDWARE” for additional information.
The flexible line providing hydraulic power to the lift cylinder has been equipped with abrasion-resistant, high
visibility protective wrap. The high visibility wrap allows operators to easily see monitor the position of the hydraulic
line at all times, and can easily3.2.1:
Illustration see ifLift
theCylinder
line appears to become
& Spring Hangerentangled or snagged.
Installation
Illustration 3.2.1: Lift Cylinder & Spring Hanger Installation
H Section 3
REV C Page 3.7
Illustration 3.2.2: Lift Cylinder Hydraulic Connection
3.2.3 Lift Cylinder Safety
3.2.3 Lift Cylinder Safety (continued):
! WARNING
IMMEDIATELY CEASE LIFT CYLINDER OPERATION IN THE EVENT OF ENTANGLEMENT OF THE
HYDRAULIC LINE WITH FIXED RIG COMPONENTS OR TONG SUPERSTRUCTURE.
The protective wrap also prevents wear of the hydraulic line though abrasion. Do not remove the protective wrap
from the lift cylinder line, and replace protective wrap if it is missing, torn, or split. Regardless of use or condition,
the hydraulic line supplying the lift cylinder must be replaced every two years.
! WARNING
REPLACE LIFT CYLINDER HYDRAULIC LINE EVERY TWO YEARS
The control valve section on the power tong is equipped with an internal check valve, preventing sudden drop of
the tong in the event of hydraulic power failure. A speed-limiting orifice is installed directly in the hydraulic inlet port
of the lift cylinder. The orifice limits flow of hydraulic fluid from the lift cylinder through the control valve, preventing
sudden drop of the lift cylinder in the event of a ruptured hydraulic line. Do not remove the speed-limiting orifice,
and only replace with an identical orifice supplied by McCoy.
! WARNING
DO NOT REMOVE THE SPEED-LIMITING ORIFICE FROM THE LIFT CYLINDER HYDRAULIC INLET PORT
The working load limit (WLL) is clearly stenciled on to the side of the lift cylinder. Do not use lift cylinder if the WLL
stencil has been rubbed off or intentionally removed. Locate the test certificate that accompanied the cylinder to
the job site or, if necessary, obtain a copy of the test certificate from the location at which the original certificate
has been stored. The lift cylinder must be clearly re-marked with the WLL before it is released to an operating
environment.
! WARNING
DO NOT USE A LIFT CYLINDER WITH A MISSING OR DEFACED WLL STENCIL.
McCoy Global cautions its customers to use proper placement of equipment positioning systems when moving
tubular connection equipment on and off well center.
Application of lateral force against any component of the lift cylinder, or any other rigid component of the hanging
system, may impart an over-turning moment to the lift cylinder rod end at the connection point to the clevis. This
over-turning moment has the potential to introduce stress fractures.
McCoy Global recommends inspection of the lift cylinders at the beginning of each shift prior to hoisting to ensure
that the integrity of the rod ends has not been compromised. Lift cylinders found to have fractures or deformations
must immediately be quarantined until repaired and recertified (see illustration 3.2.3).

Section 3 H
Page 3.8 REV C
instructions

Spring Hanger
3.2.3 Lift Cylinder Safety (continued):
Inspect this area of the rod end
to ensure that it is free of cracks,
fractures, or deformed components
Illustration 3.2.3: Lift Cylinder Clevis Inspection

Lift Cylinder
Do
Do not attach any
not attach any device
device capable
capable of
of exerting
exerting aa lateral
lateral (side-to-side)
(side-to-side)load
loadtotoany
anycomponent
componentofofthetheliftliftcylinder.
cylinderDo
or
spring hanger. Do not place a lateral (side-to-side) load on any component of a lift cylinder
not place a lateral (side-to-side) load on any component of a lift cylinder while a load is suspended. or spring hanger while
a load is suspended.
Positioning system or device must be placed against the hanging line in order to maintain vertical orientation of
Positioning
the suspendedsystem or device must be placed against the hanging line in order to maintain vertical orientation of
equipment.
the suspended equipment.
DANGER
!! DANGER
Equipment Suspension Device
DO NOT
DO NOT PLACE
PLACELATERAL
LATERALFORCE
FORCE AGAINST
AGAINST ANY COMPONENT OF THE LIFT CYLINDER WHEN
(Rigid or Chain Sling) ANY COMPONENT OF THE LIFT CYLINDER OR SPRING
MOVING TUBULAR CONNECTION EQUIPMENT ON AND OFF WELL
HANGER WHEN MOVING TUBULAR CONNECTION EQUIPMENT ON CENTRE.
AND OFF WELL CENTRE.
Illustration 3.2.4: Correct Installation of Positioning System
NOTICE Connect positioner to

Hang Line
CONTINUED USE OF A LIFT CYLINDER THAT SUBJECTS IT TO LOADS
wire ropeOUTSIDE OF ITS INTENDED
as per OEM
APPLICATION (VERTICAL LOADS ONLY) SHALL BE AT THE CUSTOMER’S SOLE RISK AND LIABILITY
instructions
Spring Hanger
Lift Cylinder
Equipment Suspension Device

(Rigid or Chain Sling)
Illustration 3.2.4: Correct Installation of Positioning System
NOTICE
CONTINUED USE OF A LIFT CYLINDER THAT SUBJECTS IT TO LOADS OUTSIDE OF ITS INTENDED
APPLICATION (VERTICAL LOADS ONLY) SHALL BE AT THE CUSTOMER’S SOLE RISK AND LIABILITY
H Section 3
REV C Page 3.9
3.3 HYDRAULICS
3.3.1 Main Hydraulic Connections
Connect the hydraulic supply and return lines at the rear of the wrench assembly as shown below.
Illustration 3.3.1: Main Hydraulic Connections
Ancillary devices (hydraulic motors, hydraulic cylinders, etc.) are connected through the hydraulic manifold block.
Inspect all connectors for damage, debris, or other contaminants before performing hydraulic connections. Clean
connectors using compressed air, or an approved cleaning solvent and lint-free cloth. Always cover disconnected
fittings with a clean brass or plastic dust cap, typically attached to each connector with a lightweight chain or
flexible line. These caps provide significant protection from dust, dirt, other contaminants, and impact damage.
Illustration 3.3.2: Hydraulic Connection Cleaning & Maintenance

Section 3 H
Page 3.10 REV C
3.3.1 Main Hydraulic Connections (Continued):
Perform hydraulic connection when the power unit is not running, or when the hydraulic pump is disengaged.
Wing-type connections are self-sealing, and must always be made up to the connection line on the male connec-
tor to prevent partial closure of the integral check valve.
Self-sealing wing-type hydraulic disconnects should always be fully made up to the “fully engaged” indicator line
on the male side of the connection. Inspect all hydraulic connections before energizing hydraulic power to ensure
secure connections have been made. Supply of full hydraulic pressure without ensuring an established return line
may result in system damage.
Fully make up connection to

marked point on male fitting
Illustration 3.3.3: Hydraulic Connection Make-Up
! WARNING
IMMEDIATE VICINITY OF THE TONG OPERATOR.
Inspect these connections upon activation of the power unit. Leaking components must be repaired before
releasing the tong to the operational environment. Deactivate the power unit and de-pressurize the hydraulic
system according to the procedure on page 5.5. Disconnect the main hydraulic connections and inspect all four
connectors (two male, two female) for damage or debris. If the connectors cannot be cleaned or easily repaired,
McCoy recommends replacement of the leaking connector. Note that damage to one of the connectors may have
caused damage to its mate.
Turn off power unit and depressurize hydraulic system before disconnecting the main hydraulic lines under normal
working conditions. See page 5.5 for hydraulic system depressurization. McCoy recommends placing protective
caps over the exposed connectors to protect them from water and impact damage.
! WARNING
ALWAYS TURN OFF HYDRAULIC POWER AND DEPRESSURIZE HYDRAULIC SYSTEM BEFORE
DISCONNECTING MAIN HYDRAULIC LINES.

H Section 3
REV C Page 3.11
3.3 HYDRAULICS (CONTINUED):
3.3.2 Hydraulic Schematic & System Notes
• The system incorporates a “Soft Clamp” feature that only allows the lower clamp control valve to apply minimal
pressure to clamp onto the box end. This is intended to reduce the ability to crush the box before the pin is
engaged and spun into the box. The lower clamps will then receive full clamping pressure through a sequence
valve that is feed from activating the upper clamps.
• The system also incorporates a logic element that will not allow the torquing cylinder to be activated unless there
is clamping pressure present in the lower and upper clamps.
• Make Up pressure can be adjusted a relief valve on the control panel. Breakout pressure is not adjustable except
by adjusting the pressure at the PVG valve section.
• The torque gauge only displays the torque output in Make Up. The gauge is not calibrated for Break Out.
6
5 4 5
LOWER CLAMP CYLINDERS SPINNER CLAMP CYLINDERS SPINNER MOTORS UPPER CLAMP C
MATCH LINE
ITEM QTY. P/N DESCRIPTION
1 1 02-E0133-107 PVG with 7 spools
2 1 02-E0129 RBACOAN-FAI, WITH MANIFOLD
3 1 1002752 MANIFOLD, HYDRAULIC
4 2 1002750 MOTOR, HYDRAULIC
CYLINDER, CLAMP, 8in BORE X LCA1 LCB1 LCA2 LCB2 SCA1 SCB1 SCA2 SCB2 C2 C1 MA1 MA2 MB1 MB2 G2 UCA UCB
5 4 1002863 3.5in STROKE
CYLINDER, SPINNER CLAMP,
6 2 1002862 3in BORE X 4in STROKE
CYLINDER, TORQUE, 6in BORE PR
7 1 1002646 X 21in STROKE 2000 PSI
8 1 1003134 GAUGE, TORQUE, weTORQ100

9 1 1003075 WINCH
10 1 08-9064 VALVE, NEEDLE
CYLINDER, LIFT, 4in BORE X
11 1 1002585 36in STROKE
CYLINDER, POSITION, 3.5in
12 1 1002614 BORE X 7.94in STROKE
LCAI LCBI SCAI SCBI SMAI SMBI UCAI UCB
3
A B A B A B A B
VALVE INLET
MATCH LINE
3000 PSI MAX.
LS
T P LS LS LS LS LS LS LS
A B A B A B A
1 850 PSI 2800 PSI

Section 3 H
Page 3.12 REV C
PRESSURE LINE
5
SPINNER MOTORS UPPER CLAMP CYLINDERS DRAIN LINE
TORQUE CYLINDER RETURN LINE
MATCH LINE
PILOT LINE
7 CONTROL LINE
POSITIONER MODELS HAVE A HORIZONTAL TRAVEL CYLINDER.

HANGING MODELS HAVE A WINCH.
C1 MA1 MA2 MB1 MB2 G2 UCA UCB G3 TCB TCA

HORIZONTAL TRAVEL VERTICAL TRAVEL
CYLINDER OR WINCH CYLINDER
PR
1600 PSI WINCH MWP
2000 PSI 12
OR
9 11
OPTIONAL
SMAI SMBI UCAI UCBI TCAI T TCBI
10
A B A B A B A B A B
MATCH LINE
(CLOSED CENTER)
VALVE END CAP
LS LS LS LS LS LS LS LS LS LS
A B A B A B A B A B
1200 PSI 1200 PSI 2800 PSI 2800 PSI
2800 PSI 2800 PSI

H Section 3
REV C Page 3.13
3.3 HYDRAULICS (CONTINUED):
3.3.3 Hydraulic Valve Settings at Commissioning
The following are factory settings and should only require adjustment after service or repair.
PVG Valve Settings:
• System Pressure is set to 3000 PSI
Lower Clamp Section:
• Port ‘A’ is set to 850 PSI
• Port ‘B’ is set to full system pressure
Spin Clamp Section:
• Port ‘A’ is set to full system pressure
Spin Motor:
Upper Clamp:
Torque Cylinder:
Horizontal Travel:
Vertical Travel:
Manifold:
• Sequence Valve set to 2000 PSI
3.3.4 Setting the Sequence Valve

The sequence valve is set with factory settings and should only require adjustment after service or repair.
1. Attach a 3000 PSI pressure gauge on the Upper Clamp blind end.
2. Attach a 3000 PSI pressure gauge on the Lower Clamp blind end.
3. Temporarily adjust Port ‘A’ on the PVG section of the Upper Clamp to read 2000 PSI.
4. Fully rotate the Sequence Valve in the clockwise direction.
5. Hold the Upper Clamp Clamp/Unclamp handle in the Clamp position. While holding, slowly adjust the
sequence valve until the gauge on the blind end of the Lower Clamp jumps to 2000 PSI.
6. Readjust Port ‘A’ on the PVG section of the Upper Clamp to fully open (system pressure) .
NOTICE
THE SEQUENCE VALVE’S SET POINT SHOULD BE 150-200 PSI BELOW WHAT THE UPPER CLAMP’S
PRESSURE IS SET TO.

Section 3 H
Page 3.14 REV C
7
3

3.4 REAR WINCH USE
Do not operate the rear winch when it is stowed and no tension is on the winch cable. Doing so will cause the cable to
unspool.
ITEM QTY. P/N DESCRIP
1 1 1003075 WINCH, DAYTON, GRAINGER #
2 1 1003079 CABLE, 3/8, 7x19, WINCH, 40 FT
3 1 1003082 PLATE, WINCH MOUNT
4 2 1003083 STANDOFF, WINCH MOUNT
5 8 1003145 SCREW, HEX, 3/8-16, 1, GR 08,
6 8 09-5106 WASHER, SPRING LOCK, REGU
STEEL, GR 8, ZINC
7 2 09-5118 WASHER, SPRING LOCK, REGU
STEEL, GR 8, ZINC
Illustration 3.4.1: Rear Winch
8 2 09-1312 BOLT, HEX, 3/4-10, 6 1/2, GR 8,
NOTICE
DO NOT OPERATE THE REAR WINCH WHEN IT IS STOWED AND NO TENSION IS ON THE WINCH
CABLE. DOING SO WILL CAUSE THE CABLE TO UNSPOOL.

H Section 3
REV C Page 3.15
3.5 WRENCH LEVELING
Use the following procedures to level the weTORQ™ wrench assembly before use:
3.5.1 Main Body Leveling
1. Place a level axially (front-to-back) along the top plate of the upper clamp section. The bubble in the sight
glass of the level must be between the two indicator marks. If any part of the bubble in the sight glass is outside
the indicator mark the main body of the weTORQ™ must be leveled.
2. Rotate all four nuts indicated in “Illustration 3.5.2: Main Body Leveling” on page 3.17 to raise or lower the
front of the clamping section. Rotate the nuts clockwise to lower the front of the clamping section, and rotate
the nuts counter-clockwise to raise the front of the clamping section. Rotate nuts in half-turn increments, and
re-check level after each adjustment.
• When lowering the front of the clamping section rotate the two rear nuts ½ turn clockwise, then rotate
the two front nuts ½ turn clockwise.
• When raising the front of the clamping section rotate the two front nuts ½ turn counter-clockwise, then
rotate the two rear nuts ½ turn counter-clockwise.
3.5.2 Spin Wrench Leveling

1. Place a level axially (front-to-back) along the top plate of one of the two spin wrench gear boxes. The bubble
in the sight glass of the level must be between the two indicator marks. If any part of the bubble in the sight
glass is outside the indicator mark the spin wrench must be leveled.
2. Rotate both nuts indicated in “Illustration 3.5.2: Main Body Leveling” on page 3.17 to raise or lower the front of
the spin wrench. Rotate the nuts clockwise to lower the front of the spin wrench, and rotate the nuts counter-
clockwise to raise the front of the spin wrench. Rotate nuts in half-turn increments, and re-check level after
each adjustment.
• When lowering the front of the spin wrench rotate the rear nut ½ turn clockwise, then rotate the front nut
½ turn clockwise.
• When raising the front of the spin wrench rotate the front nut ½ turn counter-clockwise, then rotate the
rear nut ½ turn counter-clockwise.
NOTICE
ALL DIES ON THE UPPER AND LOWER CLAMPS WILL EQUALLY GRIP PIPE WHEN THE TOOL HAS
BEEN PROPERLY LEVELED. REPEAT THE LEVELING PROCEDURE IF UNEQUAL MARKING OF THE
PIPE IS OBSERVED.

Section 3 H
Page 3.16 REV C
90°
Illustration 3.5.1: Spin Wrench Leveling
90°
Illustration 3.5.2: Main Body Leveling

H Section 3
REV C Page 3.17
3.6 UPPER/LOWER CLAMP JAW & JAW DIE REPLACEMENT
Replace the jaw dies when the installed dies are no longer able to effectively able to grip the tubular. McCoy recom-
mends stocking several “pre-loaded” jaw sets, replacing the entire jaw assembly, and re-loading the removed jaws in
your shop.
The following table lists the jaws and dies that are available as standard stocked sizes for this equipment
DESCRIPTION JAW PART NUMBER JAW DIE PART NUMBER

Jaw with 5” dies 101-7276 13-0008-500-0
Replace jaws and jaw dies using the following procedure:

1. Extend the set of clamps to be serviced toward pipe centre i.e. extend into the “clamp” position.
38 DEGREE JAW DIE BLOCK

Illustration 3.6.1: Changing Jaws - Cylinder Extension
2. Remove hydraulic power from the tool.

3. Remove fasteners and plates securing the jaw to the jaw block.
4. Slide the jaw off the jaw block.
5. Clean the slot in the jaw block. Remove debris or dirt that may impede installation of the new jaw.
6. Insert the new pre-loaded jaw. Secure the jaw to the jaw block using hardware shown in “Illustration 7.13: 101-7276
Jaw Block Assembly” on page 7.14.
7. Grease all exposed jaw surfaces before retracting clamp cylinder.
8. Re-engage hydraulic power, retract the jaw, and repeat steps 1 through 6 for the remaining cylinders.

Section 3 H
Page 3.18 REV C
3.6.1 Die Holder Usage

Differing size tubulars must be matched with the appropriate die holder to ensure adequate grip. Die holders can

be identified by the etchings on Use the table below to select the appropriate die holder for a given tubular size.


TUBULAR RANGE (O.D.) DIE BLOCK ANGLE PART NUMBER

4 in - 4.875 in 38 DEGREE 1004030
(10.1 cm - 12.3 cm)
4.875 in - 7 in 26 DEGREE 1004029
(12.3 cm - 17.7 cm)
7 in - 9.5 in 19 DEGREE 1004028
(17.7 cm - 24.1 cm)
Illustration 3.6.2: Jaw Block Identification & Usage Chart

H Section 3
REV C Page 3.19
left blank
SECTION 4: OPERATION
left blank
Operation ©2015 - 2016 McCoy Global
4.0 OPERATOR TRAINING
Many companies set qualification standards that must be met before equipment may be operated without supervision.
McCoy recommends operator training, which typically consists of operation of the equipment under the supervision of a
trained equipment operator until a satisfactory level of competence is achieved. Typical operator training should include:
• Introduction to and general description of equipment
• Technical specifications and performance data
• Operating instructions
• Control systems and interlocks
• Operating hazards
• Checks and inspections
4.1 OPERATOR SAFETY

McCoy recommends that a hazard assessment of the work area be performed by a designated safety representative
before commencing operations. A designated safety representative is responsible for verifying that all operators have
adequate equipment and safety training.
The area surrounding the roughneck operating area must be clutter-free and free from tripping hazards, or protruding
objects that may snag hydraulic hoses on the wrench or positioner. Operating surface or drill floor must be kept free of
slipping hazards like grease, oil, water, etc.
Adequate lighting of the work area is required. All warnings, labels, gauges, and signs must be clearly visible
The components of the roughneck commonly manipulated or requiring control input are painted green, and are safe
for continuous handling. Areas painted yellow are designated as hazardous areas, and contact with those areas must
be avoided during operation. Always wear all personal protective equipment (PPE) and follow all applicable safety
guidelines.
! CAUTION
ALWAYS WEAR APPROVED PERSONAL PROTECTIVE EQUIPMENT (PPE) WHEN OPERATING
HYDRAULICALLY-POWERED EQUIPMENT.
Ensure hydraulic power is deactivated and all hydraulics are depressurized before disconnecting the main hydraulic lines.
McCoy recommends depressurizing the hydraulic system before connecting or disconnecting quick-connect fittings.
! WARNING
DEPRESSURIZE EQUIPMENT BEFORE DISCONNECTING MAIN HYDRAULIC LINES.
4.2 PRE-OPERATIONAL CHECKS AND ADJUSTMENTS

McCoy recommends that the following tests be performed prior to releasing the weTORQ™ to an operational environment:
1. Visually inspect all hydraulic hoses. Replace any hoses with visible damage.
2. Connect the roughneck to a hydraulic power source in a controlled environment. Ensure the power unit’s operating
parameters are within the specifications identified on page 2.10. Ensure the hydraulic connections are properly and
securely made up.
3. Start the power unit as specified by the power unit operator’s manual. Open the bypass valve on the hydraulic
system, and inspect all pressure and return line hose connections to ensure correct and secure installation. A
restriction in the pressure supply hose will result in high pressure within the power unit hydraulic system, which will
activate the hydraulic governor and increase the engine speed to as high as maximum RPM. A restriction in the
return line will result in high pressure within the power unit and the mechanical roughneck hydraulic system, causing
engine speeds as high as maximum RPM.
! DANGER
IMMEDIATE VICINITY OF THE OPERATOR.

H Section 4
REV C Page 4.3
©2015 - 2016 McCoy Global Operation
4.2 PRE-OPERATIONAL CHECKS AND ADJUSTMENTS (CONTINUED):
4. Allow hydraulic system to warm by circulating fluid for about 10 minutes, then slowly close the bypass valve to allow
fluid to circulate through the hydraulic system. Ensure circulating pressure does not exceed 200 psi.
5. Inspect all hydraulic hoses and connections. If leaks are observed, shut off HPU and immediately correct them.
6. Inspect all gauges. Shut off HPU and replace leaking or cracked gauges, or any gauge not registering a reading.
7. Confirm that all load-bearing pins and retainers are installed and in good condition.
8. Confirm all hydraulic hoses are securely restrained (where applicable) and do not create a snagging hazard.
9. Ensure the equipment is level as outlined on page 3.16.
10. Rotate the spin wrench in both directions. If at any time abnormal operation is suspected (surging, grinding,
squealing, or other noises deemed to be unusual, or failure to operate) discontinue operation and contact McCoy
immediately.
11. Extend and retract the lower clamp.
12. Rotate the top clamp assembly by extending and retracting the torque cylinder. OPERATING NOTE: The torque
cylinder cannot be actuated unless the LOWER clamp cylinders are energized and either clamped on to a pipe stub
or extended to the end of their strokes.
13. Extend and retract the upper clamp cylinders.
14. Re-inspect all hydraulic hoses, connections, and components. Immediately correct any hydraulic fluid leaks.

Section 4 H
Page 4.4 REV C

left blank

H Section 4
REV C Page 4.5
4.3 CONTROL PANEL OPERATION GUIDE
The weTORQ™100H is controlled by the onboard control panel. Use the following guide for operational reference:
9.
2. 3.
1.
4. 5. 6. 7. 8.
Illustration 4.3.1: Control Panel Identification

Section 4 H
Page 4.6 REV C
4.3 CONTROL PANEL OPERATION GUIDE
(CONTINUED):
1. TORQUE ADJUSTMENT 8. TORQUE - MAKE / BREAK
Adjustment knob that increases or decreases Make Up Applies make or break torque to the connection.
torque output.
• MAKE - Applies torque to make up a connection
• CLOCKWISE - Rotate to increase torque output.
• BREAK - Applies torque to break out a connection
• COUNTER-CLOCKWISE - Rotate counter-clockwise to
decrease torque output. 9. SYSTEM PRESSURE GAUGE
Measures system hydraulic pressure.
2. WRENCH - UP / DOWN
Controls the hydraulic lift cylinder to move the wrench
assembly up or down vertically.
• UP - Lifts the wrench assembly
• DOWN - Lowers the wrench assembly
3. WRENCH - IN / OUT
Moves the weTORQ™100 assembly towards and away
from well center.
• IN - Moves the weTORQ™100 assembly towards well
center.
• OUT - Moves the weTORQ™100 assembly away from
well center.
4. LOWER CLAMP - CLAMP / UNCLAMP

Controls the hydraulic clamping cylinders on the lower
clamp (backup) assembly.
• CLAMP (SHIFT UP) - Clamps the clamp cylinders
• UNCLAMP (SHIFT DOWN) - Unclamps the clamp
cylinders
5. SPIN CLAMP - CLAMP / UNCLAMP

Clamps and unclamps the spinner wrench rollers onto .
• CLAMP - Clamps the spinner wrench
• UNCLAMP - Unclamps the spinner wrench
6. SPIN MOTOR - CLOCKWISE / COUNTER-CLOCKWISE

Controls the rotational direction of the spinner wrench
rollers.
• CLOCKWISE - Rotates the spinner wrench rollers in the
clockwise direction.
• COUNTER-CLOCKWISE - Rotates the spinner wrench
rollers in the counter-clockwise direction.
7. UPPER CLAMP - CLAMP / UNCLAMP

Controls the hydraulic clamping cylinders on the upper
clamp assembly.
• CLAMP (SHIFT UP) - Extends the clamp cylinders.
• UNCLAMP (SHIFT DOWN) - Retracts the clamp cylinders.

H Section 4
REV C Page 4.7
4.4 MAKING AND BREAKING CONNECTIONS
Set up and prepare the equipment for operation as per Section 2 of this manual:
Equipment should be properly installed, lubricated, connected to a hydraulic power source, and ready to make or break
connections before starting make/break operations.
NOTICE
THESE OPERATING PROCEDURES ASSUME THE USER HAS PROPERLY SET UP AND PREPARED
THE EQUIPMENT FOR OPERATION AS PER SECTION 3 OF THIS MANUAL.
4.4.1 Making A Connection
1. Energize hydraulic power to the equipment.
2. Ensure the openings on the upper and lower clamps are aligned. Use the Make/Break Torque control handle
to manipulate the upper clamp until the two sections are aligned.
3. Extend the tool to well center around the pipe section.

4. Align the weTORQ™ with the box section of the joint. The height of the tool may require a slight adjustment
to properly align with the box section. Extend the lower clamp cylinders to fully clamp on to the box section of
the joint. Avoid clamping on “hard-banding”. Contact of the dies with hard banding will damage the dies and
adversely impact performance.
OPERATING NOTE: The weTORQ™ features a “soft grip” mode when clamping the lower clamp. Pressure
on the clamp cylinders is limited to prevent distortion of the box end of the pipe. Full clamping pressure will
only be applied after the pin end of the pipe has been spun in to the box end and the upper clamp has been
engaged.
5. Clamp the spin wrench rollers to engage the pipe body. Do not engage rollers with the pipe if they are spinning.
! CAUTION
DO NOT ENGAGE THE SPIN ROLLERS WHILE THE ROLLERS ARE TURNING
6. Actuate the spin wrench control handle to spin the pin section in to the box section. Extend the life of the spin
rollers by immediately releasing the spin wrench control handle when pipe stops spinning.
7. Unclamp the spin wrench.
8. Engage the upper clamp on the first joint to set proper make-up torque.
If desired, a make-up torque may be pre-set before beginning make-up operations. The torque adjustment
knob on the control panel controls the maximum pressure applied to the torque cylinder during make-
up. OPERATIONAL NOTE: Avoid false torque readings by ensuring the upper clamp does not reach its
maxiumum stroke during the torquing process. Align the opening on the upper clamp with the opening on
the lower clamp before beginning the torquing operation.
a. After clamping to the pipe with the upper clamp completely, lower the applied torque by turning
the torque adjustment knob counter-clockwise until it stops (see “Illustration 4.3.1: Control Panel
Identification” on page 4.6).
b. Set the red marker on the torque gauge to the desired torque.
c. Apply make-up torque.
d. Rotate the torque adjustment valve clockwise until the applied torque matches the red set-point needle.
Readjustment of the torque setting is unnecessary until a different value of make-up torque required.
9. Retract the upper clamp cylinders.
10. Retract torque cylinder until the upper and lower clamps are aligned.
11. Retract the lower clamp cylinders.
12. Move the weTORQ™ away from well center to allow the newly connected section to be lowered into the well
hole.

Section 4 H
Page 4.8 REV C
4.4.1 Making A Connection (continued):
NOTE: Problematic joints which are not made up correctly may require the following procedure:
2. Rotate the upper clamp section to the limit of its rotation in the make-up direction (37.5 degrees from center)
3. Re-extend the upper clamp cylinders to clamp the pipe above the joint.
4. Apply break-out torque to the joint. Applying break-out torque when the upper clamp is rotated fully in the
make-up direction allows maximum torque to be applied to the joint for the longest arc of the breakout rotation
(a full 75 degrees as opposed to 37.5 degrees if starting application of break-out torque from the center
position).
4.4.2. Breaking A Connection
NOTICE
THESE OPERATING PROCEDURES ASSUME THE USER HAS PROPERLY SET UP AND PREPARED
THE EQUIPMENT FOR OPERATION AS PER SECTION 3 OF THIS MANUAL.
! WARNING
ENSURE BOX END OF PIPE BEING REMOVED IS SUPPORTED BEFORE BEGINNING BREAK-OUT
OPERATIONS
1. Energize hydraulic power to the weTORQ™.

2. Ensure the openings on the upper and lower clamps are aligned.
3. Extend the tool to well center around the pipe section.
4. Align the lower clamp with the box section of the pipe below the joint. The height of the tool may require a slight
adjustment to properly align with the box section.
5. Extend the lower clamp cylinders to fully clamp on to the box section of the joint, and ensure that all four dies
in the lower clamp section equally engage the pipe. Avoid clamping on “hard-banding”. Contact of the dies with
hard banding will damage the dies and adversely impact performance.
6. Engage the upper clamp with the pipe above the joint.
7. Apply break-out torque using the Torque Make/Break lever.
10. Clamp the spin wrench to engage the pipe body. Do not engage rollers with the pipe if they are spinning.
! CAUTION
11. Actuate the spin wrench control handle to un-thread the pin section from the box section. Release the spin
wrench control handle when pipe comes free.
12. Retract the spin wrench.
13. Retract the lower clamp.
14. Retract the weTORQ™ away from well center to allow tripping operations.

H Section 4
REV C Page 4.9
left blank
SECTION 5: MAINTENANCE
MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L

left blank
Maintenance ©2015 - 2016 McCoy Global
McCoy Global recognizes that minor on-site repairs and modifications are required to maintain peak operating condition of this
equipment, or to reconfigure the equipment to suit the operating environment. Examples of minor repairs are:
• replacement of damaged hoses, cables, and fittings
• replacement of malfunctioning pressure gauges and valves
• replacement of fasteners
Any replacement component must be an identical component supplied by McCoy Global. Fasteners must be Grade 8 or
equivalent, unless otherwise specified by McCoy Global. All repairs must be performed by authorized, skilled personnel. Any
attempt to make unauthorized repairs to equipment beyond the minor repairs described above exposes personnel to potential
hazards and may cause catastrophic equipment failure. Contact McCoy Global if any question about the nature of repairs arises.
! DANGER
UNAUTHORIZED REPAIRS TO EQUIPMENT EXPOSES PERSONNEL TO POTENTIAL HAZARDS AND
MAY CAUSE CATASTROPHIC EQUIPMENT FAILURE.
By nature, steel machinery with rotating and moving parts have the potential to generate ignition sources, ie. sparks. As outlined
in this manual, scheduled maintenance, lubrication, timely replacement of worn components and most importantly, on-site risk
assessments with stringent standard operating procedures are all required to prevent the potential of spark generation.
! WARNING
USE THE MAINTENANCE INFORMATION IN THIS MANUAL TO DEVELOP AND IMPLEMENT
PROCEDURES TO HELP ELIMINATE SPARK GENERATION
5.0 GENERAL MAINTENANCE SAFETY PRACTICES

The practices identified here are intended as a guideline. All personnel are responsible for performing their tasks in a
manner that ensures worker, equipment, and environmental safety, and may require taking additional steps that are not
identified in this section.
Equipment maintenance shall be performed only by designated qualified maintenance personnel. Wear approved eye
wear and footwear, and follow all safety guidelines. Do not begin a maintenance task without the proper tools or materials
on hand, or the proper drawings and documentation necessary.
Schedule planned maintenance with operators to avoid conflicts, unnecessary downtime, and the danger of accidental
equipment activation. Notify operations when maintenance procedures are complete and equipment functionality is
restored.
Isolate the location of the maintenance under way to prevent unaware personnel from inadvertently exposing themselves
to a hazard. Use tape, rope, or signage to clearly indicate “off-limits” area.
Replacement of large, heavy individual parts and/or heavy structural components must be performed using an approved
lifting device of sufficient lifting capacity. Use care when attaching the lifting device. Safeguard area to avoid endangering
personnel or equipment.
All spare parts must meet or exceed OEM specifications in order to maintain equipment integrity, especially protective
equipment.
Ensure equipment is isolated from hydraulic power before commencing maintenance operations.
! WARNING
DO NOT PERFORM MAINTENANCE UNTIL TUBULAR CONNECTION EQUIPMENT HAS BEEN
COMPLETELY ISOLATED FROM HYDRAULIC POWER
This equipment uses materials that may be harmful to the environment if improperly disposed of (hydraulic fluid, grease,
etc.). Dispose of all materials according to environmental protection regulations.

H Section 5
REV C Page 5.3
©2015 - 2016 McCoy Global Maintenance
5.1 CLEANING
Clean equipment thoroughly with a high quality petroleum-based cleaning agent after each job, prior to storage. McCoy
Global recommends that the equipment be periodically partially disassembled so that internal components can be
properly cleaned. Ensure that cleaning solvents and chemicals are captured to prevent environmental contamination.
Dispose of all materials according to environmental protection regulations.
5.2 PREVENTIVE MAINTENANCE PRACTICES

Regular maintenance programs must be established to assure safe, dependable operation of this equipment and to avoid
costly repairs. The following maintenance procedures provide information required to properly maintain your equipment.
This equipment may require more or less maintenance depending upon the frequency of use and the operational field
conditions.
These maintenance procedures are designed for equipment operating at normal operating temperatures for 10 hours
per day. McCoy Global recommends that the inspection and maintenance procedures in this section be performed as
recommended in the maintenance checklists, or in conjunction with a qualified technician’s best estimates of when this
equipment is due for this maintenance.
OEM component manufacturers (for example: motors, valves, etc.) may specify maintenance tasks and intervals over
and above what McCoy Global recommends as part of their recommended procedures. These additional tasks may be
performed or ignored at the user’s discretion.
McCoy Global recommends tracking all maintenance activity including the lubrication schedule and replacement of hoses
or cables. A maintenance log is a valuable tool that can be used for easily retrieving maintenance history or identifying
trends that require correction.
5.3 HYDRAULIC SYSTEM MAINTENANCE

Poor hydraulic fluid maintenance is a leading cause of hydraulic equipment failure. Contaminants are introduced to the
hydraulic system through several sources including dirty hydraulic connections, dirty hydraulic cylinder rods, and through
the wear of internal components. Failure to remove contaminants through the use of a maintained filtration system will
contribute to rapid wear of system components. McCoy recommends protecting equipment by filtering to ISO 4406:1999
standards.
Premature fouling of particulate filters within the prime mover or ancillary hydraulic power unit indicates a high level of
contaminants, and requires immediate hydraulic fluid laboratory analysis to identify the contaminants. High levels of wear
metals in the fluid may be symptomatic of impending failure of a component in the hydraulic system. Early identification
of the potential failure enables the user to schedule preventive repairs, preventing costly breakdown maintenance.
Fluid that has been repeatedly and consistently overheated will provide much poorer response and overall performance
than fluid in a temperature-managed hydraulic system. McCoy recommends the use of hydraulic heaters and/or coolers
to maintain the fluid temperature within the operating temperature range specified in Section 2. Maintaining adequate fluid
level in the hydraulic reservoir helps dissipate heat in the hydraulic system. Fluid repeatedly heated to high temperatures
(above 80°C) is subject to rapid depletion of the additives that prevent oxidation and water emulsification, leading to
the build-up of sludge, gum, and varnish. These contaminants will build up on internal surfaces of the hydraulic system
causing “sticky” operation or clogging orifices and small passages. Water entrained in the fluid will react with components
in the hydraulic system to produce rust and increase the rate of oxidation of the fluid.
Schedule hydraulic fluid analysis regularly as part of a preventive maintenance routine. Test particulate content using
a portable fluid analysis kit and compare the fluid sample to new hydraulic fluid. Fluid that is discolored or has a strong
odor should be sent to a qualified laboratory for detailed analysis. Hydraulic fluid that is no longer capable of operating
within the parameters specified by this manual must be replaced in conjunction with a complete hydraulic system flush.
Fluid that is unused for a long period of time should be tested before circulating through the hydraulic system. Hydraulic
systems operated in environments experiencing extreme temperature variances are susceptible to condensation within in
the oil reservoir. Over a period of time, the condensation will accumulate in the bottom of the reservoir. This condensation
should be drawn off as required, or at six month intervals.

Section 5 H
Page 5.4 REV C
5.4 HYDRAULIC SYSTEM DEPRESSURIZATION
The hydraulic system must be depressurized prior to maintenance on any hydraulic component. Perform the following
steps to ensure the dangers posed by hydraulic fluid under pressure are minimized.
! CAUTION
ENSURE ADEQUATE CONTAINMENT IS IN PLACE TO PREVENT ENVIRONMENTAL CONTAMINATION
FROM RESIDUAL HYDRAULIC FLUID
1. Completely lower the positioner.
2. De-energize the power unit.
3. Repeatedly actuate the spin wrench motor control valve lever IN BOTH DIRECTIONS to dissipate any residual
pressure in the valve and motors.
4. Remove the hydraulic SUPPLY line from the equipment.
5. Repeatedly actuate the remaining control valve levers IN BOTH DIRECTIONS to dissipate any residual pressure in
the remainder of the hydraulic control system.
7. Disconnect the hydraulic RETURN line from the equipment.
! WARNING
HYDRAULIC PRESSURES AS HIGH AS OPERATING PRESSURE MAY REMAIN TRAPPED IN SMALL
AREAS OF THE EQUIPMENT. ENSURE ALL MAINTENANCE IS CARRIED OUT BY A QUALIFIED
SERVICE TECHNICIAN, AND THAT ADEQUATE PERSONAL PROTECTIVE EQUIPMENT IS USED TO
GUARD AGAINST PRESSURE INJURIES
5.5 LUBRICATION INSTRUCTIONS
See page 2.10 for lubrication specifications and the lubrication diagrams on page 5.6. Ensure selected grease
remains within its viscosity range at expected operating temperatures.
Equipment should be lubricated as notated on the lubrication tables in this section before beginning each shift and
immediately following operation prior to storage. The Lubrication Diagrams in this section identify all necessary
lubrication points.
! DANGER
LOCK OUT / TAG OUT POWER BEFORE PROCEEDING

H Section 5
REV C Page 5.5
5.5 LUBRICATION INSTRUCTIONS (CONTINUED):
5.5.1 Wrench Lubrication Diagram
Item Min. Lubrication Amount Number of
Lubrication Location
No. (Each Location) Locations
1 Spinner Roller Bearing fill to max. 4
B D
2 Spinner Wrench Gear Bearing fill to max. 8
3 Spinner Wrench Support Tube fill to max. 3 A C
4 Cylinder Pivot Point fill to max. 2
5 Control Panel Arm Pivot fill to max. 1
6 Clamp Guide Rings coat generously 2
1
3
5
5
C
Illustration 5.5.1: Wrench Lubrication Diagram
Section 5 H
Page 5.6 REV C
5.6 ASSEMBLY PRACTICES
NOTE ON INSTALLATION PRACTICES: Ensure all bearings are liberally greased before installing over a shaft or
into gears or bearing caps. Also ensure all metal-to-metal contact in the gear train is adequately greased. Please
refer to the relevant exploded diagrams in Section 7 when assembling components.
! WARNING
REPLACEMENT FASTENER (BOLTS, NUTS, CAP SCREWS, MACHINE SCREWS, ETC.) USED DURING
MAINTENANCE OR OVERHAUL MUST BE GRADE 8 OR EQUIVALENT UNLESS OTHERWISE SPECIFIED.
TIGHTENING TORQUE GUIDE (DRY)

SAE GRADE 8 - FINE THREAD SAE GRADE 8 - COARSE THREAD
SIZE CLAMP PLAIN PLATED SIZE CLAMP PLAIN PLATED
LOAD LOAD
¼ - 28 (.250) 3,263 14 ft. lbs. 10 ft. lbs. ¼ - 20 (.250) 2,850 12 ft. lbs. 9 ft. lbs.
5
/16 - 24 (.3125) 5,113 27 ft. lbs. 20 ft. lbs. 5
/16 - 18 (.3125) 4,725 25 ft. lbs. 18 ft. lbs.
⅜ - 24 (.375) 7,875 49 ft. lbs. 37 ft. lbs. ⅜ - 16 (.375) 6,975 44 ft. lbs. 33 ft. lbs.
7
/16 - 20 (.4375) 10,650 78 ft. lbs. 58 ft. lbs. 7
/16 - 14 (.4375) 9,600 70 ft. lbs. 52 ft. lbs.
½ - 20 (.500) 14,400 120 ft. lbs. 90 ft. lbs. ½ - 13 (.500) 12,750 106 ft. lbs. 80 ft. lbs.
9
/16 - 18 (.5625) 18,300 172 ft. lbs. 129 ft. lbs. 9
/16 - 12 (.5625) 16,350 153 ft. lbs. 115 ft. lbs.
⅝ - 18 (.625) 23,025 240 ft. lbs. 180 ft. lbs. ⅝ - 11 (.625) 20,325 212 ft. lbs. 159 ft. lbs.
¾ - 16 (.750) 33,600 420 ft. lbs. 315 ft. lbs. ¾ - 10 (.750) 30,075 376 ft. lbs. 282 ft. lbs.
⅞ - 14 (.875) 45,825 668 ft. lbs. 501 ft. lbs. ⅞ - 9 (.875) 41,550 606 ft. lbs. 454 ft. lbs.
1 - 12 (1.000) 59,700 995 ft. lbs. 746 ft. lbs. 1 - 8 (1.000) 54,525 909 ft. lbs. 682 ft. lbs.
1 - 14 (1.000) 61,125 1019 ft. lbs. 764 ft. lbs. 1-⅛ - 7 (1.125) 68,700 1288 ft. lbs. 966 ft. lbs.
1-⅛ - 12 (1.125) 77,025 1444 ft. lbs. 1083 ft. lbs. 1-¼ - 7 (1.125) 87,225 1817 ft. lbs. 1363 ft. lbs.
1-¼ - 12 (1.125) 96,600 2012 ft. lbs. 1509 ft. lbs. 1-⅜ - 6 (1.375) 103,950 2382 ft. lbs. 1787 ft. lbs.
1-⅜ - 12 (1.375) 118,350 2712 ft. lbs. 2034 ft. lbs. 1-½ - 6 (1.500) 126,450 3161 ft. lbs. 2371 ft. lbs.
1-½ - 12 (1.500) 142,275 3557 ft. lbs. 2668 ft. lbs.
NOTICE
IMPORTANT ASSEMBLY INFORMATION
DO NOT TORQUE NYLOCK NUTS. NYLOCK NUTS ARE NOT USED FOR CLAMPING PURPOSES AND
SHOULD ONLY BE TIGHTENED UNTIL METAL-TO-METAL CONTACT IS MADE AND VERTICAL MOTION
IS ELIMINATED. OVER-TIGHTENING WILL RESULT IN PREMATURE BUSHING FAILURE AND WILL
INHIBIT ROTATION, AND MAY IMPART EXCESS STRESS ON ROTATING COMPONENTS.
NYLOCK NUTS ARE A ONE-TIME USE ITEM AND MUST BE DISCARDED & REPLACED AFTER USE.

H Section 5
REV C Page 5.7
5.7 EQUIPMENT INSPECTIONS
Use API 8B categories when inspecting the weTORQ™. This section lists inspection criteria and timing, and offers a
recommended checklist to track inspections over the life of the tool.
5.7.1 Inspection Criteria
These recommended practices for inspections, maintenance, repair and re-manufacture of hoisting equipment
are based on API standard API 8B/ISO 13534:2000 7th Edition.
“The existence of cracks can indicate severe deterioration and impending failure. Their detection, identification
and evaluation require accurate inspection methods. Prompt attention is then required either to remove the
equipment from service immediately or to provide appropriate service and/or repair. Caution shall be exercised to
take into account the increased susceptibility to brittle fracture of many steels when operating at low temperatures.
If any manufacturing defects are discovered, they should be reported to the manufacturer or supplier.” (API 8B:
sec 5.3.1)
API 8B: 5.3.2.1 General
The objective of these inspections is to detect service defects and possible hidden manufacturing defects.
Inspection results shall be reported on equipment files and drawings.
API 8B: 5.3.2.2 Category I
This category involves observing the equipment during operation for indications of inadequate performance.
When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or connections,
elongation of parts, and other signs of wear, corrosion or overloading. Any equipment found to show cracks,
excessive wear, etc., shall be removed from service for further examination. The equipment shall be visually
inspected by a person knowledgeable in that equipment and its function.
API 8B: 5.3.2.3 Category II
This is Category I inspection plus further inspection for corrosion, deformation, loose or missing components,
deterioration, proper lubrication, visible external cracks, and adjustment.
API 8B: 5.3.2.4 Category III
This is Category II inspection plus further inspection, which should include NDT of critical areas and may involve
some disassembly to access specific components and to identify wear that exceeds the manufacturer’s allowable
tolerances.
API 8B: 5.3.2.5 Category IV
This is Category III inspection plus further inspection for which the equipment is disassembled to the extent
necessary to conduct NDT of all primary-load-carrying components as defined by manufacturer.
Equipment shall be:
• disassembled in a suitably-equipped facility to the extent necessary to permit full inspection of all primary
load-carrying components and other components that are critical to the equipment;
• inspected for excessive wear, cracks, flaws and deformations.
Corrections shall be made in accordance with the manufacturer’s recommendations.
Prior to Category III and Category IV inspections, all foreign material such as dirt, paint, grease, oil, scale, etc.
shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-
blasting).
5.7.2 Inspection Categories & Intervals Inspection Item Category
Category I: General Observation All moving parts I, II
Category II: Daily Inspection Hydraulics I, II
Category III: One-Year Inspection weTORQ™ lifting lugs I, II, III, IV
Category IV: Two-Year Inspection weTORQ™ support shafts (ALL) I, II, III, IV
Frame support weldment I, II, III, IV
Fastener tie-wire I, II

Section 5 H
Page 5.8 REV C
5.8 DAILY INSPECTION CHECKLIST
! WARNING
DISABLE HYDRAULIC POWER SOURCE BEFORE PROCEEDING WITH INSPECTIONS.
McCoy weTORQ™100H MODEL# UNIT# SERIAL#
MONTH YEAR SUPERVISOR’S REVIEW:
 ITEM IS OK  ITEM REQUIRES REPAIR OR ATTENTION - SEE NOTES N/A NOT APPLICABLE
VISUAL INSPECTIONS MON TUES WED THURS FRI SAT SUN
All gauges and instruments functional
Decals and data plate intact & legible
Warning signs and labels intact & legible
Paint free from cracks, peeling, & dents

All guards intact and in place
Fastener tie wires intact and unbroken

Hydraulic oil: adequate level, good condition, check filters
No hydraulic fluid leaks from hoses or connections
Electrical wiring intact and free of kinks and cuts
Fire extinguisher is intact and not expired
Welds visually inspected for obvious cracks
! WARNING
OPERATION OF EQUIPMENT TO BE PERFORMED BY TRAINED, AUTHORIZED PERSONNEL ONLY.
OPERATIONAL CHECKS MON TUES WED THURS FRI SAT SUN
Test all hydraulic functions per Section 4

Test all electrical functions
Complete lubrication as per Section 5
OPERATOR’S NAME (PRINT)
OPERATOR’S SIGNATURE
TIME OF INSPECTION
REMARKS:

H Section 5
REV C Page 5.9

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Section 5 H
Page 5.10 REV C
5.9 SPARE PARTS RECOMMENDATIONS
McCoy recommends that the following list of spare parts be kept on hand for basic maintenance and repairs.

1 1 1002702 SPRING, URETHANE
2 2 02-E0117 BEARING, 25 X 62 X 24 NUP 2305 ECP
3 2 02-E0191 RETAINING RING, INTERNAL, 2-1/16 BORE, STEEL
4 1 02-E0146 BEARING, CYLINDRICAL ROLLER,25 X 52 X 15 NUP 205
5 1 1003635 KIT, SEAL, SPIN CLAMP CYL.
6 2 101-5154 SHOULDER BUSHING,Ø2.50 ODX2.167 ID X1.125 SL
7 96 13-0008-500-0 DIE, STRAIGHT, 1/2 T X 1 1/4 W X 5 L
8 1 1003636 KIT, SEAL, WRENCH CLAMP CYL.
9 5 02-0973 SCREW, SHOULDER, SOCKET HEAD, 1/2, 1/2, STEEL, GR 8, ZINC
10 5 1002541 DISK, SUPPORT
11 1 1003637 KIT, SEAL, TORQUE CYL.
12 1 1002914 ROD, PULL
13 1 1002797 WASHER, LOCK, W-05
14 1 1002796 NUT, RETAINING, N-TYPE .969-32 THREAD
15 1 1004530 VALVE ASSEMBLY, PILOT OPERATED BALANCED PISTON RELIEF, RPECOAN-FAI
17 3 02-E0164 BALL JOINT, QUICK RELEASE
18 1 08-0137 CARTRIDGE, SEQUENCE VALVE, SUN-SXCALAN
19 1 1003239 VALVE, LOGIC (02-E0248)
20 1 1003240 VALVE, FLOW DIVIDER (02-E0244)
21 1 1003896 VALVE, PO CHECK, WITH BODY
22 1 1003638 CARTRIDGE, CHECK VALVE, CXAA-XBN-WFN
23 1 1003639 KIT, SEAL, LIFT CYL.
24 1 1003641 CARTRIDGE, COUNTERBALANCE
Illustration 5.9.1: 1003631 weTORQ™100H Spare Parts Kit

H Section 5
REV C Page 5.11
5.10 TUBULAR CONNECTION EQUIPMENT DECOMMISSIONING & SHIPPING
Perform the following decommissioning procedures when removing tubular connection equipment from service, with the
intent of short to long term storage. These procedures are essential for ensuring proper protection of the equipment from
environmental corrosion, and to aid in the quick turnaround when returning the equipment to service.
Store all o-rings, seals, packings, gaskets, etc. in strong, moisture proof airtight containers. Ensure that these items are
not crushed or otherwise damaged.
Do not perform any further actions or maintenance while the bucking unit is connected to a power supply.
NOTICE
IN ORDER TO MAINTAIN THE INTEGRITY OF INSTALLED SEALS, MCCOY RECOMMENDS THAT
THE MAXIMUM STORAGE INTERVAL NOT EXCEED ONE YEAR. AT LEAST ONCE PER YEAR ALL
TUBULAR CONNECTION EQUIPMENT IN LONG-TERM STORAGE SHOULD BE RECOMMISSIONED
AS PER SECTION 5. IF FURTHER STORAGE IS REQUIRED, THE EQUIPMENT SHOULD THEN BE PUT
THROUGH ANOTHER DECOMMISSIONING PROCEDURE.
1. Complete the procedures to prep the machine for lifting on page 3.4.
In storage, completely protect the equipment from moisture, contamination, animals, and the environment. Using
2. desiccants or other corrosion inhibitors is highly recommended.
3. If possible, store the equipment indoors. This will help prevent some forms of contamination.
Wrap entire assembly in 100 gauge (1 mil) corrosion-inhibiting wrap, at least 3 layers thick. Attempt to ensure
4. that the tool is well-sealed within the wrapping, including the bottom.
Store in a sealed, climate controlled environment. If isolated storage is not available, McCoy recommends storing wrapped
equipment using silica gel desiccant to reduce the humidity within the wrapping. As a guideline, use 125 g. of desiccant for each
cubic meter of space, or 3.5 g. per cubic foot.
Calculation Of Required Desiccant:
1) Calculate the trapped air volume by measuring the outside dimensions of the tool to be stored, and treat that as
the volume to be stored. For example, the overall external dimensions of this tool are 96.5” x 96.5” x 64.5”, which
calculates to an approximate volume of 600640 in3, or 348 ft3 (9.854 m3).
2) Multiply the calculated air volume, in cubic feet, by the recommended amount of desiccant (3.5 g) per cubic foot.
Carrying forth the example used in the previous step, the required desiccant charge would be 3.5 g. x 348 ft3, equal-
ing 1218 g. Several manufacturers offer silica gel desiccant in packaged quantities of 125 grams per bag, so ten
packages of desiccant distributed throughout the wrapped equipment would be required. Please keep in mind that
this is a guideline only - more or less desiccant may be required in extreme environmental conditions.
For best corrosion resistance, the equipment should be removed from storage and exercised on a regular basis, depending on
the storage environment. McCoy recommends that for equipment stored in a saltwater maritime or exposed dusty environment
be monitored for corrosion on a monthly basis. Replace desiccant packs upon inspection.

Section 5 H
Page 5.12 REV C
5.10 TUBULAR CONNECTION EQUIPMENT DE-COMMISSIONING & SHIPPING (CONTINUED):
5.10.1 Shipping Instructions
Use the following steps to prepare the equipment for shipping.
1. Complete the procedures to prep the machine for lifting on page 3.4.
2. Disconnect any hoses and cables as necessary.
3. Remove all accessories and fasteners. Wrap in protective wrap and place in a separate wooden crate.
4. Place the equipment on a pallet rated for the full weight of the equipment. Ensure the pallet is large enough to
accommodate the wooden crate containing any accessories.
5. Securely strap the equipment in place using metal strapping. Use caution not to entrap any flexible cables/hoses
beneath the strapping (guide strapping beneath cables/hoses). Strapping requirements such as strap thickness
and number of straps must be determined using a recognized standard, taking into account the full weight of the
equipment being secured.
6. Before tightening strapping, place strapping protectors wherever the metal strapping comes into contact with the
equipment. Never allow straps to cover components that may easily be bent or broken.
7. Place the wooden crate containing the tong accessories on the crate next to the equipment. Strap the crate to the
pallet using appropriate metal strapping. If it is not practical to place larger loose items in a wooden crate, ensure
they are also securely strapped to the pallet appropriate metal strapping.
8. Use a large polyethylene shipping bag (sometimes called a pallet cover) to completely enclose the equipment.
Seal polyethylene bag to the pallet using 1 mil polyethylene wrap. Use the wrap to conform the plastic cover to the
general shape of the equipment, but do not wrap so tight that sharp edges on the equipment perforate the cover.
9. Enclose the equipment in a sturdy shipping crate which is securely fastened to the pallet.
5.11 TUBULAR CONNECTION EQUIPMENT RECOMMISSIONING PROCEDURE

Perform the following recommissioning procedures when removing tubular connection equipment from short or long
term storage back into regular service. These procedures are essential for ensuring proper equipment preparation and
operation. The following procedures also assume that the decommissioning and storage procedures recommended by
McCoy have been strictly observed.
1. Remove all protective plastic wrapping and dispose of desiccant packs.
Perform a visual inspection of all lifting points. Repair or replace damaged parts before returning the equipment
2. to service.
3. Remove shipping components from the equipment. Store for future use.
Perform a full lubrication of the equipment. See page 2.10 for lubrication specifications and “Illustration 5.5.1:
4. Wrench Lubrication Diagram” on page 5.6 for lubrication diagram.
5. Perform a full functional test of the equipment. See Section 6 for the troubleshooting guide.

H Section 5
REV C Page 5.13
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SECTION 6: TROUBLESHOOTING
left blank
Troubleshooting ©2015 - 2016 McCoy Global
Adequate maintenance and proper fluid selection is essential for minimizing hydraulic-related failures. All troubleshooting must
be performed by a technician trained in hydraulic systems, and familiar with the equipment design, assembly and operation.
The following troubleshooting instructions are intended to be guidelines only. Any faults not solved through the use of this guide
should be referred to our service department for their evaluation and recommendations.
6.0 SPIN WRENCH WILL NOT ROTATE PIPE
POSSIBLE PROBLEM SOLUTION(S)

Repair threads
1 Pipe threads are damaged
Replace pipe section
Completely remove pin from box. Inspect threads to ensure they are not
2 Pipe threads are cross-threaded
damaged and re-thread the pin in to the box.
3 Pipe is not correctly doped Completely remove pin from box. Properly treat threads with pipe dope.
Ensure hydraulic power supply is energized
4 Inadequate hydraulic flow and/or pressure
Ensure main supply and return lines are correctly connected
Debris affecting the spin wrench’s ability to
5 Clear debris from clamping path
effectively clamp.
6 Downward force being applied to string Check with operations to ensure drill string is not under vertical load
7 Spin rollers are excessively worn Replace spin rollers
Spin wrench clamp cylinder hydraulics are
8 Repair spin wrench clamp cylinder hydraulics.
leaking
9 Control valve section is malfunctioning Rebuild or replace spin wrench control valve section
10 Gear box failure Contact McCoy service for troubleshooting instructions.
Adjust sequence valve to correct pressure (see “3.3.4 Setting the
11 Sequence valve pressure set too low
Sequence Valve” on page 3.14)
6.1 CLAMP CYLINDERS DO NOT ADEQUATELY GRIP PIPE

2 Jaw dies are excessively worn, or are broken Replace jaws & jaw dies
3 Equipment has not been properly leveled Level the equipment
Rebuild hydraulic cylinder(s) - disassemble, clean, and install new seal kit.
Clamp cylinders are unable to hold adequate Replace all damaged components
4
pressure
Install new hydraulic cylinder
Hydraulic lines or fittings to clamp cylinders
5 Troubleshoot and repair hydraulic plumbing components
are leaking
6 Control valve section is malfunctioning Replace or rebuild valve section.
Thoroughly inspect area around cylinders and guides and remove the metal
Metal fragment or debris has become lodged fragment if it is accessible. NOTE: Removal of trapped metal fragments may
require some disassembly of the tool. Following removal of the fragment inspect
7 between the cylinder and a fixed piece of the cylinders and fixed backup components to ensure the metal has not been gouged or
body chipped. Damaged components may require replacement to ensure smooth cylinder
movement.

H Section 6
REV C Page 6.3
©2015 - 2016 McCoy Global Troubleshooting
6.2 TORQUE CYLINDER DOES NOT ROTATE PIPE

Clamp cylinders are not aligned with center Un-clamp & re-clamp, ensuring clamp cylinders extend so all dies grab the
2
axis of pipe. pipe equally around the center axis of the pipe
Rebuild hydraulic cylinder. Disassemble, clean, and install new seal kit.
Torque cylinder is unable to hold adequate Replace all damaged components
3
pressure
Install new torque cylinder
Hydraulic lines or fittings to torque cylinder
is leaking
6 Jaw dies are excessively worn, or are broken Replace jaws & jaw dies
6.3 MISCELLANEOUS

Upper clamp becomes displaced from pipe Centering ring between upper and lower clamp has broken, or bolts
1
center or will not rotate around pipe center securing centering
Check urethane mounts for damage
2 Unable to fully level tool Check adjustment screws for damage
Check for obstructions
6.4 GENERAL COMMENTS

The following factors generally contribute to poor hydraulic operation and premature wear of equipment:
1. Contaminated hydraulic fluid due to overuse, overheating, or inadequate fluid filtration.
2. Unsuitable hydraulic fluid, especially in extreme climatic conditions.
3. Defective packing or seals in components of the hydraulic system.
4. Poor or incomplete hydraulic system training. Users must be fully qualified to operate the equipment, and have
complete understanding of the hydraulic system.
If your hydraulic troubleshooting procedures involve flow and pressure tests at the power unit, McCoy recommends
construction of a test rig that can easily be connected to the main suction and discharge ports of the power unit.

Section 6 H
Page 6.4 REV C
Troubleshooting ©2015 - 2016 McCoy Global

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H Section 6
REV C Page 6.5
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SECTION 7: PARTS & ASSEMBLIES

left blank
Parts and Assemblies ©2015 - 2016 McCoy Global
H
Assembly No. MIR100-LH-L
• Left Hand Control Panel
• Lift Cylinder & Hanger
H
Assembly No. MIR100-LH-R
• Right Hand Control Panel
• Lift Cylinder & Hanger
H
Assembly No. MIR100-SH-L
• Left Hand Control Panel
• Lift Cylinder
H
Assembly No. MIR100-SH-R
• Right Hand Control Panel
• Lift Cylinder
Illustration 7.1: weTORQ™100H Assembly Identification

H Section 7
REV C Page 7.3
©2015 - 2016 McCoy Global Parts and Assemblies

1 1 80-IR-105000 ASSEMBLY, WETORQ100 WRENCH, ONBOARD CONTROLS, LEFT
2 1 1003028 ASSEMBLY, WRENCH HANGING
3 1 1003076 ASSEMBLY, WINCH COMPONENTS
4 4 1004356 WELDMENT, FOOT
5 4 09-0184 SCREW, SET, SOCKET, 3/4-10, 1 1/2,STEEL, GR 8, ZINC, FLAT POINT
6 1 1003595 ASSEMBLY, HYDRAULIC FILTER
7 2 1003900 ASSEMBLY, HANDLE
SEE SEPARATE ASSEMBLY DRAWING FOR FURTHER DETAIL
Illustration 7.2: MIR100-LH-L weTORQ™100H LH Controls Hanging Version Assembly

Section 7 H
Page 7.4 REV C

1 1 1003601 ASSEMBLY, WETORQ100 WRENCH, ONBOARD CONTROLS, RIGHT
2 1 1003028 ASSEMBLY, WRENCH HANGING
Illustration 7.3: MIR100-LH-R weTORQ™100H RH Controls Hanging Version Assembly

H Section 7
REV C Page 7.5
9
4
8
11
7
12
8 11
9
5
5
1
13
1
14
13
13
6

1 1 80-IR-105000 ASSEMBLY, WETORQ100 WRENCH, ONBOARD CONTROLS, LEFT
2 1 1003170 WELDMENT, WRENCH SUPPORT
4 1 1003041 WELDMENT, HANGING POINT
5 2 1002579 SCREW, SHOULDER, SOCKET HEAD, 1.5, 2, ALLOY STEEL, PLAIN
7 2 101-5404 PIN, CYLINDER
8 4 1003145 SCREW, HEX, 3/8-16, 1, GR 08, ZINC, DRILLED HEAD
9 2 101-5280 PLATE, RETAINING
11 4 09-5106 WASHER, SPRING LOCK, REGULAR, 3/8, 17/25, 0.035-0.125, STEEL, GR 8, ZINC
12 1 1002585 CYLINDER, LIFT, weTORQ100
SEE SEPARATE ASSEMBLY ILLUSTRATION IN THIS MANUAL FOR FURTHER DETAIL
Illustration 7.4: MIR100-SH-L weTORQ™100H Short Hanging Version LH Controls Assembly

Section 7 H
Page 7.6 REV C
9
4
8
11
7
12
8 11
9
5
5
1
13
14
13
13
6

1 1 1003601 ASSEMBLY, WETORQ100 WRENCH, ONBOARD CONTROLS, RIGHT
2 1 1003170 WELDMENT, WRENCH SUPPORT
7 2 101-5404 PIN, CYLINDER
9 2 101-5280 PLATE, RETAINING
SEE SEPARATE ASSEMBLY ILLUSTRATION IN THIS MANUAL FOR FURTHER DETAIL
Illustration 7.5: MIR100-SH-R weTORQ™100H Short Hanging Version RH Controls Assembly

H Section 7
REV C Page 7.7
3
6
7 7 8
8
14
12
15
5
10
2
2 1
9 11 13
4 2

1 1 101-7262 ASSEMBLY, BACKUP
2 1 101-7309 ASSEMBLY, UPPER CLAMP
3 1 101-7279 ASSEMBLY, SPINNER WRENCH
4 1 1002833 ASSEMBLY, CONTROL PANEL ARM
7 2 1002710 ASSEMBLY, WRENCH LEVELING BRACKET
8 1 1003435 ASSEMBLY, HYDRAULIC CONTROL CABLE, LEFT CONFIG
9 2 09-5041 WASHER, PLAIN, FLAT, WIDE, 1 1/8, 2 3/4, 0.125-0.25, STEEL, ZINC
WASHER, SPRING LOCK, REGULAR, 1 1/8, 1 6/7, 0.25-1.0, STEEL, GR
11 2 09-0376 8, ZINC
WASHER, SPRING LOCK, REGULAR, 3/8, 17/25, 0.035-0.125, STEEL,
12 4 09-5106 GR 8, ZINC
13 2 09-0375 NUT, JAM, HEX, 1 1/8, 7, STEEL, GR 8, ZINC, DOUBLE CHAMFER
Washer, Type A, Flat, Narrow, Preferred, 3/8, 15/16, 0.035-0.125, STEEL,
14 4 09-5124 ZINC
15 4 09-1044 BOLT, HEX, 3/8-16, 3/4, GR 8, ZINC, FULLY THREADED
Illustration 7.6: 80-IR-105000 weTORQ™100 Wrench Assembly Left Onboard Controls

Section 7 H
Page 7.8 REV C
4
7
8 8 9
9
15
13
16
6
11
3
3 2
3 10 12 14
1
1

1 1 1002869 ASSEMBLY, CONSOLE CABLE TRACK
2 1 101-7262 ASSEMBLY, BACKUP
3 1 101-7309 ASSEMBLY, UPPER CLAMP
4 1 101-7279 ASSEMBLY, SPINNER WRENCH
5 1 1002833 ASSEMBLY, CONTROL PANEL ARM
8 2 1002710 ASSEMBLY, WRENCH LEVELING BRACKET
9 1 1003604 ASSEMBLY, HYDRAULIC CONTROL CABLE, RIGHT CONFIG
WASHER, SPRING LOCK, REGULAR, 1 1/8, 1 6/7, 0.25-1.0, STEEL,
12 2 09-0376 GR 8, ZINC
WASHER, SPRING LOCK, REGULAR, 3/8, 17/25, 0.035-0.125, STEEL,
13 4 09-5106 GR 8, ZINC
14 2 09-0375 NUT, JAM, HEX, 1 1/8, 7, STEEL, GR 8, ZINC, DOUBLE CHAMFER
Washer, Type A, Flat, Narrow, Preferred, 3/8, 15/16, 0.035-0.125, STEEL,
15 4 09-5124 ZINC
16 4 09-1044 BOLT, HEX, 3/8-16, 3/4, GR 8, ZINC, FULLY THREADED
Illustration 7.7: 1003601 weTORQ™100 Wrench Right Onboard Controls Assembly

H Section 7
REV C Page 7.9
8
3 7
4
DETAIL A
6
2 1 1003032 WELDMENT, WETORQ100 LIFT
4 2 101-5404PIN, CYLINDER
5 4 101-5280PLATE, RETAINING
6 2 1003038 PIN, HANGER MOUNT
7 8 1003145 SCREW, HEX, 3/8-16, 1, STEEL, GR 08, ZINC, DRILLED HEAD
09-5106 WASHER,
SPRING LOCK, REGULAR, 3/8, 17/25, 0.035-0.125,
8 8
STEEL, GR 8, ZINC
Illustration 7.8: 1003028 Wrench Hanging Assembly

Section 7 H
Page 7.10 REV C
8
7
3
6
5

1 1 1003075 WINCH, DAYTON, GRAINGER #3VJ73
2 1 1003079 CABLE, 3/8, 7x19, WINCH, 40 FT.
3 1 1003082 PLATE, WINCH MOUNT
4 2 1003083 STANDOFF, WINCH MOUNT
09-5106 WASHER,
SPRING LOCK, REGULAR, 3/8, 17/25, 0.035-0.125,
6 8
STEEL, GR 8, ZINC
09-5118 WASHER,
SPRING LOCK, REGULAR, 3/4, 1 17/64, 0.125-0.25,
7 2
STEEL, GR 8, ZINC
8 2 09-1312 BOLT, HEX, 3/4-10, 6 1/2, GR 8, ZINC, FULLY THREADED
Illustration 7.9: 1003076 Winch Components Assembly
3
2
5
1

1 1 1003899 HANDLE, HANGING UNIT
2 1 1003108 WASHER, NORD-LOCK, .67, 1.0, .12, STEEL, ZINC
3 1 09-5814 NUT, HEX, 5/8-11, STEEL, GR 8, ZINC
4 1 09-5014 WASHER, TYPE A, FLAT, NARROW, 5/8, 1 5/16, 0.125-0.25,
STEEL, ZINC
5 1 09-0418 BOLT, HEX, 5/8-11, 4 1/2, GR 8, ZINC, PARTIALLY THREADED
Illustration 7.10: 1003900 Handle Assembly

H Section 7
REV C Page 7.11
20
11
21 4
4
19 6 16
8
3
14
24 7 8
13 5 6
4
4
22 17
10 5
7
9
23
18 15
1
12

1 1 1003529 FILTER, HYDRAULIC, WETORQ100
2 1 1003594 BRACKET, HYDRAULIC FILTER MOUNTING
3 2 1003596 U-BOLT, 1/4-20 X 1-3/8, STEEL, ZINC
Washer, Type A, Flat, Narrow, Preferred, 3/8, 15/16, 0.035-0.125,
4 8 09-5124 STEEL, ZINC
5 6 09-1119 STEEL, ZINC
WASHER, SPRING LOCK, REGULAR, 3/8, 17/25, 0.035-0.125,
6 4 09-5106 STEEL, GR 8, ZINC
7 6 09-5102 STEEL, GR 8, ZINC
10 2 09-1066 BOLT, HEX, 3/8-16, 5, STEEL, GR 8, ZINC, FULLY THREADED
11 2 09-0387 BOLT, HEX, 3/8-16, 1 3/4, GR 8, ZINC, PARTIALLY THREADED
12 1 02-9212 FITTING, DUST CAP, 1 1/4
13 1 02-9213 FITTING, DUST CAP, 1
14 1 1441 FITTING, 1 MALE, QUICK DISCONNECT
15 1 1446 FITTING, QD, 1 1/4 M
16 1 1003788 FITTING, 3/4 MORB, 3/4 FORB, 3/4 FORB, TEE
17 1 1003790 FITTING, 1 1/4 MNPT, 3/4 MJIC, STRAIGHT
18 1 1003792 FITTING, 1 MNPT, 3/4 MJIC, STRAIGHT
19 1 1371-A FITTING, 1 MNPT, 1 MNPT, CLOSE, STRAIGHT, SCH 80
20 1 02-9221 FITTING, 1 MNPT, 1 FNPT, ELBOW
21 1 1604 FITTING, 1 MNPT, 1 FNPT, 45
22 1 CE-INLET PLATE, TAG, PRESSURE
23 1 CE-RETURN PLATE, TAG, PRESSURE
24 2 SST-08 SCREW, BUTTON HEAD, 1/4-20/ 3/4
Illustration 7.11: 1003595 Hydraulic Filter Assembly

Section 7 H
Page 7.12 REV C
20
9 6
16
10 18
7
5 33 23
26 32
22 3
4 31
27
22 24
25
11 21
28
15
4
2
8
12
17
30
19
13
1
14
29
ITEM QTY. P/N DESCRIPTION ITEM QTY. P/N DESCRIPTION

1 1 101-7263 WELDMENT, BACKUP WRENCH FRAME BOLT, HEX, 1/2-13, 2 3/4, STEEL, GR 8, ZINC,
19 4 09-1181
FULLY THREADED
2 1 1002696 WELDMENT, GUIDE PIPE BOLT, HEX, 3/8-16, 1, STEEL, GR 8, ZINC,
20 4 09-1046
3 2 1002863 CYLINDER, CLAMP, weTORQ100 FULLY THREADED
BOLT, HEX, 1/4-20, 1 1/4, STEEL, GR 8, FULLY
21 4 09-1009
4 2 101-7276 ASSEMBLY, JAW BLOCK THREADED
5 2 1002519 PLATE, TRUNION MOUNTING 22 9 09-5126 WASHER, SPRING LOCK, REGULAR, 1, 1 41/64,
0.125-0.25, STEEL, GR 8, ZINC
6 2 1002524 SHAFT, TRUNION WASHER, SPRING LOCK, REGULAR, 3/8, 17/25,
23 8 09-5106 0.035-0.125, STEEL, GR 8, ZINC
7 2 1002676 TUBE, SPACER
8 1 101-7271 CENTRALIZER, PIPE WASHER, SPRING LOCK, REGULAR, 1/4, 31/64,
24 4 09-5102
0.035-0.125, STEEL, GR 8, ZINC
9 2 1002698 PLATE, PIN RETAINING
SCREW, SHOULDER, SOCKET HEAD, 1, 2 1/2,
10 2 02-0097 FITTING, GREASE, 1/4 NPT 25 1 09-0331
STEEL, GR 8, ZINC
11 1 1003982 RING, LOWER SUPPORT BOLT, HEX, 1-8, 3.5, STEEL, GR 8, ZINC,
26 8 1002465 DRILLED HEAD
12 5 1002541 DISK, SUPPORT BOLT, HEX, 1-8, 6, STEEL, GR 8, ZINC,
27 1 09-1008
13 1 1002741 LABEL, LOWER CLAMP 3.5" x 5" PARTIALLY THREADED
28 5 02-0973 SCREW, SHOULDER, SOCKET HEAD, 1/2, 1/2,
14 1 1001082 LABEL, DANGER, CRUSH AND CUT 3.5” X 5" STEEL, GR 8, ZINC
15 1 1002854 PLATE, SERIAL, WETORQ105 29 2 1004011 PIN, DOWEL, 3/8” X 3/4”, HARDENDED, ASME B18.8.2
16 1 1002878 PLATE, MANIFOLD MOUNTING 30 4 1002546 WASHER, NORD-LOCK, .53, .77, .1, STEEL,
ZINC
17 1 1002646 CYLINDER, TORQUE, HYDRAULIC, 6in BORE, 31 4 09-5802 NUT, HEX, 1/4-20, STEEL, GR 8, ZINC
21in STROKE, 3in ROD
BOLT, CARRIAGE, 3/8-16, 1.75, STEEL, GR 5, 32 4 09-5806 NUT, HEX, 3/8-16, STEEL, GR 8, ZINC
18 4 1002907 ZINC Washer, Type A, Flat, Narrow, Preferred, 3/8,
33 4 09-5124 15/16, 0.035-0.125, STEEL, ZINC
Illustration 7.12: 101-7262 Backup Assembly

H Section 7
REV C Page 7.13
8 6
5
3
4
7


1 1 1004028 BLOCK, 19deg JAW DIE
4 1 1002405 BLOCK, JAW
5 2 1004031 DIE HOLDER, RETAINER PLATE
6 1 1002697 PIN, JAW
7 2 13-0008-500-0 DIE, STRAIGHT, 1/2 T X 1 1/4 W X 5 L
8 4 09-2044 SCREW, SOCKET CAP, SOCKET, 3/8-16, 3/4,

STEEL, GR 8, ZINC
Illustration 7.13: 101-7276 Jaw Block Assembly

1 1 1002867 TRACK, CONSOLE CABLE
2 4 09-1024 SCREW, HEX, 5/16-18, 3/4, STEEL, GR 8, ZINC
3 4 1002875 WASHER, NORD-LOCK, .53, .77, .1, STEEL, ZINC
Illustration 7.14: 1002869 Console Cable Track Assembly

Section 7 H
Page 7.14 REV C
9
7
16 10
2
16 6
3
12
11
1
8
4
14
15
5
13

1 1 101-7310 CLAMP WELDMENT, UPPER
2 2 1002863 CYLINDER, CLAMP, weTORQ100
3 2 101-7276 ASSEMBLY, JAW BLOCK
4 1 1001082 LABEL, DANGER, CRUSH AND CUT 3.5” X 5"
6 1 1002698 PLATE, PIN RETAINING
7 1 1002700 PIN, TORQUE CYLINDER
8 1 1002742 LABEL, UPPER CLAMP 3.5" x 5"
SCREW, CAP, SOCKET HEAD, 3/8-16, 1, STEEL, GR 8,
9 2 09-0384 BLACK OXIDE, DRILLED HEAD
10 2 09-5106
STEEL, GR 8, ZINC
WASHER, SPRING LOCK, REGULAR, 1, 1 41/64, 0.125-0.25,
11 8 09-5126 STEEL, GR 8, ZINC
12 8 1002465 BOLT, HEX, 1-8, 3.5, STEEL, GR 8, ZINC, DRILLED HEAD
13 20 09-2170 SCREW, SOCKET CAP, SOCKET, 1/2-13, 1 1/2, GR 8, ZINC
14 1 1003981 RING, UPPER SUPPORT
15 4 1003983 PIN, DOWEL, 5/8" x 1", HARDENED, ASME B18.8.2
16 1 1004387 ASSEMBLY, TORQUE CYLINDER GUARD
Illustration 7.15: 101-7309 Upper Clamp Assembly

H Section 7
REV C Page 7.15
11
18
28
16 6
27 15
26 24
23 11
10
13
20
8
5 17
3
12 1 7
16
4 18
14
21 9
19 2 25
11 17
22
19

1 1 101-7280 LEVELLING ASSEMBLY
2 2 1002571 ASSEMBLY, SPIN WRENCH GEAR
3 4 101-5153 ROLLER, SPINNER, WETORQ
4 1 1002448 SLIDING WELDMENT, SPIN WRENCH, LEFT
5 1 1002449 SLIDING WELDMENT, SPIN WRENCH, RIGHT
6 2 1002450 PLATE, ROLLER MOUNTING, SPIN WRENCH
7 2 1002707 PLATE, CYLINDER MOUNTING
8 2 1002570 MOTOR, HYDRAULIC
9 2 1002862 CYLINDER, SPINNER CLAMP, weTORQ100
10 2 1002459 NUT, NYLOCK, THIN, 1 1/4-12, 1 13/16, 3/4, STEEL, GR 2, ZINC
11 10 02-0097 FITTING, GREASE, 1/4 NPT
12 4 101-5154 SHOULDER BUSHING,Ø2.50 ODX2.167 ID X1.125 SL
13 1 1002743 LABEL, SPINNER WRENCH 2.75" x 5.5"
14 1 1002680 LABEL, DANGER, DRAW IN 5.5" X 2.75"
15 2 1003478 GUARD, SPINNER
16 8 09-5118 WASHER, SPRING LOCK, REGULAR, 3/4, 1 17/64, 0.125-0.25, STEEL, GR 8, ZINC
19 4 09-0366 BOLT, HEX, 1/2-13, 6 1/2, STEEL, GR 8, ZINC, PARTIALLY THREADED
20 4 09-9124 NUT, HEX, 1/2-13, STEEL, GR 8
21 4 09-5012 WASHER, PLAIN, FLAT, WIDE, 1/2, 1 3/8, 0.035-0.125, STEEL, ZINC
22 8 1002427 BOLT, HEX, 1/2-13, 1 3/4, STEEL, GR 8, ZINC, DRILLED HEAD
23 4 1002458 PIN, DOWEL, 1/2, 1 1/4, ALLOY STEEL
25 2 09-9163 WASHER, PLAIN, FLAT, NARROW, 1-1/4, 2 1/2, 0.125-0.25, STEEL, ZINC
26 4 09-5119 Washer, Type A, Flat, Narrow, Preferred, 1/2, 1 5/8, 0.035-0.125, STEEL, ZINC
28 4 09-9176 BOLT, HEX, 1/2-13, 3/4, STEEL, GR 8, ZINC, FULLY THREADED
Illustration 7.16: 101-7279 Spinner Wrench Assembly

Section 7 H
Page 7.16 REV C
15
7
2
5
9
12 6
3
13
11 4
10
12
14

1 1 101-7283 WELDMENT, SPINNER SUPPORT
2 1 101-7281 WELDMENT, SPINNER SUPPORT
3 1 101-7388 LEVELLING ASSEMBLY
4 1 1002702 SPRING, URETHANE
5 1 1002426 SHAFT, THREADED MOUNTING
6 2 101-7285 SHAFT, SPINNER SUPPORT
SCREW, SOCKET SET, 3/4-10, 1/2, STEEL, BLACK OXIDE, CUP
7 2 1003326 POINT
8 4 1003333 SCREW, HEX, 1-8, 2 1/4, STEEL, GR 8, ZINC
9 1 09-0206 SCREW, SHOULDER, SOCKET HEAD, 1, 3 1/2, STEEL, GR 8, ZINC
10 2 09-5032 WASHER, PLAIN, FLAT, WIDE, 1 1/4, 3, 0.125-0.25, STEEL, ZINC
11 4 09-5026 WASHER, PLAIN, FLAT, WIDE, 1, 2 1/5, 0.125-0.25, STEEL, ZINC
Washer, Type A, Flat, Narrow, Preferred, 1, 2, 0.035-0.125, STEEL,

12 2 09-5120 ZINC
WASHER, SPRING LOCK, REGULAR, 1, 1 41/64, 0.125-0.25,
13 4 09-5126 STEEL, GR 8, ZINC
14 1 09-0365 NUT, HEX, NYLOCK, 3/4-10, 1 1/16, 7/8, STEEL, GR 8, ZINC
15 2 09-0364 NUT, HEX, NYLOCK, 1 1/4-7, 1 13/16, STTEEL, GR 8, ZINC
Illustration 7.17: 101-7280 Leveling Assembly
2 3 1 1

1 12 1002569 WASHER, BELLEVILLE, .755, 1.5, .107, STEEL
2 1 101-5192 END, ROD, 3/4-10 THREAD X 10" LG (MIN)
3 2 09-0365 NUT, HEX, NYLOCK, 3/4-10, 1 1/16, 7/8, STEEL, GR 8, ZINC
Illustration 7.18: 101-7388 Levling Assembly

H Section 7
REV C Page 7.17
9
7
2 4
5 3
13
14
11
12
6
9
1
10
16
17
15
18

1 1 1002572 PLATE, GEAR BOX TOP
2 1 101-5140 GEAR, REDUCTION, 8-20-26, 8-20-52, SPIN WRENCH
3 2 101-5141 GEAR, SPIN ROLLER, 8-20-26, W EXT. SPLINE SPIN WRENCH
4 1 101-5142 GEAR, IDLER, 8-20-26 SPIN WRENCH
5 1 101-5143 GEAR, MOTOR, 8-20-24 SPIN WRENCH
6 1 1002573 PLATE, GEAR BOX MOUNT
7 1 1002576 SHAFT, IDLER, SPIN WRENCH
8 1 1002703 TUBE, SPACER
10 3 02-0097 FITTING, GREASE, 1/4 NPT
11 1 02-E0191 RETAINING RING, INTERNAL, 2-1/16 BORE, STEEL
12 4 02-0148 PIN, DOWEL, HARDENED, 5/16, 1, STEEL, GR 8, ZINC
13 1 02-E0146 BEARING, CYLINDRICAL ROLLER,25 X 52 X 15 NUP 205
SCREW, SET, SOCKET, 1/4-20, 3/16, STEEL, GR 8, BLACK OXIDE,
14 2 09-0371
FLAT POINT
16 1 09-5118 WASHER, SPRING LOCK, REGULAR, 3/4, 1 17/64, 0.125-0.25, STEEL,

GR 8, ZINC
17 7 09-5106 WASHER, SPRING LOCK, REGULAR, 3/8, 17/25, 0.035-0.125, STEEL,

GR 8, ZINC
18 7 09-1064 BOLT, HEX, 3/8-16, 4 1/2, STEEL, GR 8, ZINC, FULLY THREADED
Illustration 7.19: 1002571 Spin Wrench Gear Assembly

Section 7 H
Page 7.18 REV C
4 5
14 9 11
13
9 11
6 1
3
2
10
12
1 1 1002732 ASSEMBLY, ARM SWIVEL
2 1 1002853 ASSEMBLY, HYDRAULIC CONSOLE
3 1 1002822 PLUNGER, SPRING, 5/8-11 THREAD, KNOB HANDLE
4 1 1002864 WELDMENT, BRACKET
5 1 1002815 COLLAR, CLAMP, 1 1/2 BORE, NON-WELDABLE
6 1 1004343 WELDMENT, HANDLE GUARD
7 1 09-9141 NUT, JAM, HEX, 5/8-11, STEEL, GR 8, ZINC, DOUBLE CHAMFER
8 4 09-5106 STEEL, GR 8, ZINC
9 8 09-5124 Washer, Type A, Flat, Narrow, Preferred, 3/8, 15/16, 0.035-0.125,
STEEL, ZINC
10 4 09-5006 WASHER, PLAIN, FLAT, WIDE, 3/8, 1, 0.035-0.125, STEEL, ZINC
12 4 09-2052 SCREW, SOCKET CAP, SOCKET, 3/8-16, 1 3/4, STEEL, GR 8, ZINC
13 4 09-5106 STEEL, GR 8, ZINC
14 4 09-1048 BOLT, HEX, 3/8-16, 1 1/4, GR 8, ZINC, FULLY THREADED
Illustration 7.20: 1002833 Control Panel Arm Assembly
1
5
2 4
9

1 1 BAC-3M25RCFF GAUGE, 2 1/2, 5K, 1/4 MNPT
2 1 1004359 BRACKET, GAUGE
3 3 1150-A NUT, HEX, #6 - 32, BRASS
4 3 09-0338 SCREW, SOCKET CAP, BUTTON, 6-32, 1/2, STEEL, GR 8, ZINC
5 2 09-5124 STEEL, ZINC
6 2 09-5106 WASHER, SPRING LOCK, REGULAR, 3/8, 17/25, 0.035-0.125,

STEEL, GR 8, ZINC
8 2 09-1046 BOLT, HEX, 3/8-16, 1, GR 8, ZINC, FULLY THREADED
9 1 4-4GTX FITTING, 1/4 MJIC X 1/4 FNPT
Illustration 7.21: 1004358 Gauge Assembly

H Section 7
REV C Page 7.19
20
10
7
2
23
3
17
17
19 18
9 16
11 16 9 24
13 22
21
6
5
4
12
10
8
14
15 1

1 1 1002416 WELDMENT, INSTRUMENT PANEL
2 1 101-7296 GAUGE WELDMENT
3 1 101-7293 BASE WELDMENT
4 1 02-E0130 5 PIECE INCLUDING MOUNTING HARDWARE
2 PIECE INCLUDING MOUNTING HARDWARE (SPRING
5 1 02-E0175 CENTERED)
6 1 02-E0129 RBACOAN-FAI, WITH MANIFOLD
8 1 1003467 HANDLE, PULL, WITH TAPPED MOUNTING HOLES
9 1 1004358 ASSEMBLY, GAUGE
10 11 09-5102 STEEL, GR 8, ZINC
11 2 09-5106 STEEL, GR 8, ZINC
14 4 09-2005 SCREW, SOCKET CAP, SOCKET, 1/4-20, 3/4, STEEL, GR 8, ZINC
15 4 09-2005 SCREW, SOCKET CAP, SOCKET, 1/4-20, 3/4, STEEL, GR 8, ZINC
16 4 09-5006 WASHER, PLAIN, FLAT, WIDE, 3/8, 1, 0.035-0.125, STEEL, ZINC
17 2 09-5012 WASHER, PLAIN, FLAT, WIDE, 1/2, 1 3/8, 0.035-0.125, STEEL, ZINC
18 2 09-1553 BOLT, HEX, 3/8-16, 1.5
19 1 09-1178 SCREW, HEX, 1/2-13, 3, STEEL, GR 8, ZINC
20 3 09-1005 BOLT, HEX, 1/4-20, 3/4, STEEL, GR 8, ZINC, FULLY THREADED
21 2 09-0416 WASHER, TYPE A, FLAT, NARROW, #8, STEEL, ZINC
22 2 09-0415 WASHER, SPRING LOCK, #8, STEEL, ZINC
23 1 09-5610 NUT, HEX, NYLOCK, 1/2-13, 3/4, 19/32, STEEL, GR 8, ZINC
24 2 1003475 SCREW, HEX HEAD CAP, #8-32 X 1/2, GR 08, ZINC
Illustration 7.22: 1002853 Hydraulic Console Assembly

Section 7 H
Page 7.20 REV C
1
2
9
10
6
3
8
7
5
4

1 1 1002729 WELDMENT, ARM POST MOUNT
2 1 1002734 WELDMENT, ARM
3 2 1002733 BUSHING, FLANGED, 1.25 BORE
4 1 1002796 NUT, RETAINING, N-TYPE .969-32 THREAD
5 1 1002797 WASHER, LOCK, W-05
6 1 1257 FITTING, GREASE, DRIVE. 1/4
7 1 1002851 WASHER, FIXTURE, 1, 2, .17-.2, STEEL
8 1 1002914 ROD, PULL
10 4 1003432 SCREW, HEX, 1/2-13, 1, STEEL, GR 08, ZINC, DRILLED HEAD
Illustration 7.23: 1002732 Arm Swivel Assembly
4
5
6
3
2
7
1

1 1 101-7308 PIVOT PLATE
2 1 1002708 CLEVIS, LEVELING
3 1 1002709 ALL THREAD, 3/4-10, MODIFIED
4 10 1002569 WASHER, BELLEVILLE, .755, 1.5, .107, STEEL
09-0365 NUT, HEX, NYLOCK, 3/4-10, 1 1/16, 7/8, STEEL, GR

5 3 8, ZINC
09-9042 SCREW, SET, SOCKET, 3/8-16, 1/2, STEEL, GR 8,

6 1 ZINC, FLAT POINT
7 1 09-0242 SCREW, SHOULDER, SOCKET HEAD, 1, 2 3/4,

STEEL, GR 8, ZINC
Illustration 7.24: 1002710 Wrench Leveling Bracket Assembly

H Section 7
REV C Page 7.21
5 7
4
4 3
12 3
4 6
3 3
11
9
2
10

1 1 101-5484 PLATE, CABLE MOUNTING
2 4 101-5224 SPACER, VALVE
3 8 09-0340 STEEL, ZINC
4 6 09-5104 STEEL, GR 8, ZINC
8 7 1003775 CABLE, CONTROL, LONG, 173-M-TG-2-132
10 1 02-E0133-107 PVG32 with 7 spools
11 4 1003457 SPACER, 1in OD x 1/2in ID
12 2 1003458 SCREW, HEX, 5/16-18, 3-3/4, STEEL, GR 08, ZINC
Illustration 7.25: 1003604 Hydraulic Control Cable Assembly Right Config

Section 7 H
Page 7.22 REV C
5 7
4
4 3
12 3
4 6
3 3
11
9
2
10

1 1 101-5484 PLATE, CABLE MOUNTING
2 4 101-5224 SPACER, VALVE
3 8 09-0340 STEEL, ZINC
4 6 09-5104 STEEL, GR 8, ZINC
8 7 02-E0132 CABLE, CONTROL
10 1 02-E0133-107 PVG32 with 7 spools
11 4 1003457 SPACER, 1in OD x 1/2in ID
12 2 1003458 SCREW, HEX, 5/16-18, 3-3/4, STEEL, GR 08, ZINC
Illustration 7.26: 1003435 Hydraulic Control Cable Assembly Left Config

H Section 7
REV C Page 7.23
left blank
SECTION 8: OEM DOCUMENTATION
The manufacturer information contained in this section has been obtained from publicly available web sites and has
been provided for information purposes only. McCoy Global does not guarantee the accuracy of the information
contained in this section. All original copyrights claimed by the manufacturer(s) apply.
MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L

©2015 - 2016 McCoy Global OEM DOCUMENTATION

Section 8 H
Page 8.2 REV C
OEM DOCUMENTATION ©2015 McCoy Global
8.0 OEM DOCUMENTATION LINKS
Dayton Hydraulic Winch:

http://www.grainger.com/ec/pdf/Dayton-Hydraulic-Winch-3VJ73-OIPM.pdf

H Section 8
REV C Page 8.3
TECHNICAL MANUAL
weTORQ85
8-¾” (222 mm) Mechanical Roughneck
SPECIFICATIONS | INSTALLATION & COMMISSIONING | OPERATION | MAINTENANCE | PARTS
MCCOYGLOBAL.COM
weTORQ85 Mechanical Roughneck
ORIGINAL INSTRUCTIONS
This technical document applies to the following models:
EQUIPMENT MODEL REV DESCRIPTION
80-IR-85000 0 McCoy mechanical roughneck. Available with optional positioner.
McCoy mechanical roughneck configured for use with an existing ST-80 type manipulator /
80-IR-ST80-85000 0
positioner.
81-0000-01 0 McCoy 80-IR-85000 mechanical roughneck with 97-0000 positioner
McCoy has made an effort ensure that this technical manual is accurate, but please note that some illustra-
tions used may not exactly visually match your equipment.
PATENTS PENDING
MOVING GLOBAL ENERGY FORWARD Technical Manual iii
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WARNING
READ BEFORE USING EQUIPMENT
AUTHORIZED USE ONLY
Only authorized personnel deemed competent to operate, maintain, and repair this
equipment shall do so.
Do not operate equipment without fully reviewing and complying with all safety guide-
lines contained within this manual.
A “LOAD-BEARING DEVICE” IS A CHAIN SLING, RIGID SLING, SPREADER BAR ASSEMBLY, FRAME, OR
ANY OTHER DEVICE THAT BEARS THE PARTIAL OR TOTAL WEIGHT OF THE EQUIPMENT FOR WHICH
THIS MANUAL HAS BEEN PRODUCED
THE LOAD-BEARING DEVICE SUPPLIED BY MCCOY GLOBAL IS DESIGNED TO SUPPORT THE EQUIP-
MENT DESCRIBED IN THIS MANUAL. MCCOY GLOBAL WILL NOT GUARANTEE THE ABILITY OF THE
LOAD-BEARING DEVICE TO SUPPORT ANY OTHER PART, ASSEMBLY OR COMBINATION OF PARTS
AND ASSEMBLIES. MCCOY GLOBAL WILL NOT GUARANTEE THE ABILITY OF THE LOAD-BEARING DE-
VICE TO LIFT OR SUPPORT THE EQUIPMENT DESCRIBED IN THIS MANUAL IF THERE ARE ANY MODI-
FICATIONS TO THE LOAD-BEARING DEVICE, OR ANY ADDITIONS TO THE EQUIPMENT DESCRIBED IN
THIS MANUAL THAT ADD WEIGHT TO THE EQUIPMENT, UNLESS SUPPLIED BY MCCOY GLOBAL.
WHEN RE-ASSEMBLING LOAD-BEARING DEVICES (CHAIN SLINGS, RIGID SLINGS, BACKUP LEGS,
ETC.) NOTE THAT THE ASSOCIATED FASTENERS MUST BE TIGHTENED TO THE CORRECT TORQUE
SPECIFIED FOR THAT SIZE OF FASTENER (SEE SECTION 3 - OVERHAUL). ANY THREADED FASTENER
IN A LOAD-BEARING DEVICE MUST BE SECURED WITH RED OR BLUE LOCTITE™.
ANY REPLACEMENT FASTENER (BOLTS, NUTS, CAP SCREWS, MACHINE SCREWS, ETC.) USED
DURING MAINTENANCE OR OVERHAUL MUST BE GRADE 8 OR EQUIVALENT UNLESS OTHERWISE
SPECIFIED.
MOVING GLOBAL ENERGY FORWARD Technical Manual v

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Published by McCoy Global, Technical Publications Department
14755 - 121A Avenue • Edmonton, AB, Canada, T5L 2T2
Copyright © 2013 - 2014 McCoy Global, all rights reserved. This document is the property of McCoy Global and is supplied as reference infor-
mation for users of our products. This document and the contents within are considered confidential information, not to be disclosed, copied,
transmitted, transcribed in any form, or stored on any type of data storage media without the express written consent of McCoy Global.
McCoy Global has made every effort to ensure the information contained in this document is accurate and current. This manual is intended to
provide equipment operation and safety instructions for your equipment. However, McCoy Global does not warrant or guarantee that the informa-
tion is either complete or accurate in every respect, and the user of the manual shall protect, indemnify, and hold harmless McCoy Global and
all their directors, officers, employees, and agents from and against all liability for personal injury, death, or property damage resulting directly or
indirectly from the use of the information contained in this manual.
Observance of all descriptions, information and instructions set out in this manual is the full responsibility of the user. This manual is intended
for guidance and informational purposes and must be used in association with adequate training and on-the-job supervision to provide safe and
effective equipment use.
It is the responsibility of the user to conform to all regulations and requirements issued by an authority or agency which may affect the operation,
safety or equipment integrity, that may overrule the content of this documentation.
The user will acknowledge and obey any general legal or other mandatory regulation in force relating to accident prevention, safety, and equip-
ment integrity.
Summary Of Revisions
Date Section Page Description Of Revision Approved
JUL 2013 N/A N/A Initial Release M.Gerwing
All All Updated branding and content to latest technical manual standard
Preamble iii Added supported models to list
1.6 - 1.7 Added warning label illustrations
1 1.8 Corrected vertical travel spec, positioner arm 97-1000
1.9 Added fastener torque specs and assembly considerations
Inserted new section 2.A “Equipment Receipt and Handling. Renumbered “Initial
2.3
Receipt and Inspection” as sub-section 2.A.1
2.3 Inserted new sub-section 2.A.2 “Un-packing and Initial Equipment Assembly”
2 2.12 Revised illustration 2.D.1 to include socket installation dimensions
2.13 Inserted table listing all positioner arms
2.13 Revised subsection 2.D.2
MAR 2014 M.Gerwing
2.15 Revised subsection 2.D.3
3.9 Updated illustration 3.D.2
3.10 Updated illustration 3.E.1
3
3.10 Revised section 3.E
3.11 Revised subsection 3.F.1
4.15 Inserted new section 4.H “Equipment Inspections
4.15 Inserted new subsection 4.H.1 “Inspection Criteria”
4
4.16 Inserted new subsection 4.H.2 “Inspection Categories and Intervals”
4.17 Inserted new section 4.I “weTORQ Inspection Checklist”
6.19 Corrected part# for item 5 in B.O.M.
6
6.23 Updated B.O.M. to include part numbers for weldments for all three positioners
MOVING GLOBAL ENERGY FORWARD Technical Manual vii

weTORQ85 Mechanical Roughneck Table Of Contents
SECTION ONE: INTRODUCTION & SPECIFICATIONS
Introduction............................................................................................................................................................................ 1.3
Specifications........................................................................................................................................................................ 1.4
SECTION TWO: INSTALLATION & COMMISSIONING
2.A EQUIPMENT SHIPPING AND HANDLING
2.A.1 Initial Receipt and Inspection of Equipment................................................................................................. 2.3
2.A.2 Unpacking and Initial Equipment Assembly.................................................................................................. 2.3
2.B MAJOR COMPONENT IDENTIFICATION.................................................................................................................. 2.4
2.C HYDRAULIC SCHEMATIC / COMPONENT IDENTIFICATION.................................................................................. 2.6
2.D INSTALLATION
2.D.1 Drill Floor Preparation................................................................................................................................... 2.12
2.D.2 Positioner Installation.................................................................................................................................... 2.13
2.D.3 Mounting Roughneck to Positioner............................................................................................................... 2.15
2.D.4 Mounting Roughneck to Positioner Other Than McCoy............................................................................... 2.16
2.E HYDRAULIC CONNECTIONS.................................................................................................................................... 2.19
2.F LEVELING
2.F.1 Main Body Leveling....................................................................................................................................... 2.20
2.F.2 Spin Wrench Leveling................................................................................................................................... 2.21
2.G SWING DAMPING...................................................................................................................................................... 2.21
SECTION THREE: OPERATION
3.A OPERATOR TRAINING.............................................................................................................................................. 3.3
3.B OPERATOR SAFETY................................................................................................................................................. 3.3
3.C VALVE OPERATION................................................................................................................................................... 3.3
3.D PRE-OPERATIONAL CHECKS AND ADJUSTMENTS.............................................................................................. 3.8
3.E SETTING WELL CENTRE.......................................................................................................................................... 3.10
3.F. MAKING AND BREAKING CONNECTIONS
3.F.1 Making A Connection.................................................................................................................................... 3.11
3.F.2. Breaking A Connection.................................................................................................................................. 3.13
SECTION FOUR: MAINTENANCE
4.A GENERAL MAINTENANCE SAFETY PRACTICES................................................................................................... 4.3
4.B CLEANING.................................................................................................................................................................. 4.3
4.C PREVENTIVE MAINTENANCE PRACTICES............................................................................................................. 4.3
4.D HYDRAULIC SYSTEM DE-PRESSURIZATION......................................................................................................... 4.4
4.E LUBRICATION INSTRUCTIONS................................................................................................................................ 4.4
4.F UPPER/LOWER CLAMP JAW & JAW DIE REPLACEMENT..................................................................................... 4.12
4.G SPIN ROLLER REPLACEMENT................................................................................................................................ 4.14
4.H EQUIPMENT INSPECTIONS..................................................................................................................................... 4.15
4.H.1 Inspection Criteria......................................................................................................................................... 4.15
4.H.2 Inspection Categories & Intervals................................................................................................................. 4.16
4.I WETORQ85 DAILY INSPECTION CHECKLIST......................................................................................................... 4.17
SECTION FIVE: TROUBLESHOOTING
5.A SPIN WRENCH WILL NOT ROTATE PIPE................................................................................................................ 5.3
5.B CLAMP CYLINDERS DO NOT ADEQUATELY GRIP PIPE........................................................................................ 5.4
5.C TORQUE CYLINDER DOES NOT ROTATE PIPE..................................................................................................... 5.5
5.D POSITIONER DOES NOT OPERATE........................................................................................................................ 5.6
5.E MISCELLANEOUS...................................................................................................................................................... 5.7
5.F GENERAL COMMENTS............................................................................................................................................. 5.8
SECTION SIX: PARTS AND ASSEMBLIES
Recommended (One Year) Spare parts................................................................................................................................ 6.3
Spin Wrench Mount............................................................................................................................................................... 6.4
Spin Wrench Clamp/Slider.................................................................................................................................................... 6.6
Spin Wrench.......................................................................................................................................................................... 6.8
weTORQ85 Mounting Bracket.............................................................................................................................................. 6.10
Clamp/Torque Assembly........................................................................................................................................................ 6.12
Torque Cylinder..................................................................................................................................................................... 6.14
Positioner Assembly.............................................................................................................................................................. 6.16
Positioner Trolley................................................................................................................................................................... 6.18
Positioner Trolley Details....................................................................................................................................................... 6.20
Well Centre Lock................................................................................................................................................................... 6.21
Extension Arm....................................................................................................................................................................... 6.22
viii Technical Manual MOVING GLOBAL ENERGY FORWARD

List Of Illustrations weTORQ85 Mechanical Roughneck
Illustration 1.A.1: weTORQ85 Mechanical Roughneck (Shown With Optional Positioner)......................................................................... 1.3
Illustration 1.A.2: we-TORQ85 Dimensions................................................................................................................................................. 1.4
Illustration 1.A.3: we-TORQ85 Dimensions (With Optional Positioner)....................................................................................................... 1.5
Illustration 1.A.4: weTORQ85 Warning Labels............................................................................................................................................ 1.6
Illustration 1.A.5: weTORQ85 Positioner Warning Labels........................................................................................................................... 1.7
Illustration 2.A.1: weTORQ85 Hoisting Lugs............................................................................................................................................... 2.3
Illustration 2.B.1: Major Component Identification 01 (Shown With Optional Positioner)............................................................................ 2.4
Illustration 2.B.2: Major Component Identification 02.................................................................................................................................. 2.5
Illustration 2.C.1: Hydraulic Schematic - Overview...................................................................................................................................... 2.6
Illustration 2.C.2: Hydraulic Schematic - Lower Clamp Hose Kit................................................................................................................. 2.7
Illustration 2.C.3: Hydraulic Schematic - Spin Wrench Hose Kit................................................................................................................. 2.8
Illustration 2.C.4: Hydraulic Schematic - Upper Clamp & Torque Clamp Hose Kit...................................................................................... 2.9
Illustration 2.C.5: Hydraulic Schematic - Positioner Hose Kit...................................................................................................................... 2.10
Illustration 2.C.6: Hydraulic Schematic - Valve Assembly Hose/Fitting Kit.................................................................................................. 2.11
Illustration 2.D.1: Typical 8” Diameter Floor Socket.................................................................................................................................... 2.12
Illustration 2.D.2: weTorq85 Installation Zone.............................................................................................................................................. 2.13
Illustration 2.D.3: weTorq85 Positioner Well Centre Lock............................................................................................................................ 2.14
Illustration 2.D.4: weTorq85 Hoisting Lugs.................................................................................................................................................. 2.14
Illustration 2.D.5: weTorq85 Protective Plate............................................................................................................................................... 2.15
Illustration 2.D.6: weTorq85 Mating To Positioner........................................................................................................................................ 2.16
Illustration 2.D.7: weTorq85 Spin Wrench Removal.................................................................................................................................... 2.17
Illustration 2.D.8: weTorq85 Mating To ST80 Manipulator........................................................................................................................... 2.18
Illustration 2.E.1: Hydraulic Connections 01................................................................................................................................................ 2.19
Illustration 2.E.2: Hydraulic Connections 02................................................................................................................................................ 2.19
Illustration 2.F.1: Leveling Main Body.......................................................................................................................................................... 2.20
Illustration 2.F.2: Leveling Spin Wrench....................................................................................................................................................... 2.21
Illustration 2.F.3: Swing Damping Adjustment.............................................................................................................................................. 2.22
Illustration 3.C.1: Positioner Trolley Control................................................................................................................................................. 3.4
Illustration 3.C.2: Positioner Extension Arm Control.................................................................................................................................... 3.4
Illustration 3.C.3: Lower Clamp Control....................................................................................................................................................... 3.5
Illustration 3.C.4: Spin Wrench Clamp Control............................................................................................................................................ 3.5
Illustration 3.C.5: Spin Wrench Rotation Control......................................................................................................................................... 3.6
Illustration 3.C.6: Upper Clamp Cylinder Control......................................................................................................................................... 3.6
Illustration 3.C.7: Torque Control Valve........................................................................................................................................................ 3.7
Illustration 3.C.8: Torque Adjustment Valve................................................................................................................................................. 3.7
Illustration 3.D.1: Clamping Stroke Adjustment........................................................................................................................................... 3.8
Illustration 3.D.2: Extension Arm Speed Adjustment................................................................................................................................... 3.9
Illustration 3.E.1: Setting Well Centre.......................................................................................................................................................... 3.10
Illustration 3.F.1: Setting Make-up Torque................................................................................................................................................... 3.12
Illustration 4.E.1: Lubrication Points - Spin Wrench Gear Box (Top)........................................................................................................... 4.4
Illustration 4.E.2: Lubrication Points - Spin Wrench Gear Box (Bottom)..................................................................................................... 4.5
Illustration 4.E.3: Lubrication Points - Spin Wrench Gear Box (Bottom)..................................................................................................... 4.5
Illustration 4.E.4: Spin Wrench Cylinder Glide Lubrication.......................................................................................................................... 4.6
Illustration 4.E.5: Lubrication Points - weTORQ Supports........................................................................................................................... 4.6
Illustration 4.E.6: Lubrication Points - Torque Cylinder Anchor Pin............................................................................................................. 4.7
Illustration 4.E.7: Lubrication Points - Upper Clamp Support Ring.............................................................................................................. 4.7
Illustration 4.E.8: Lubrication Points - Extension Arm Knuckle.................................................................................................................... 4.8
Illustration 4.E.9: Lubrication Points - Trolley............................................................................................................................................... 4.8
Illustration 4.E.10: Lubrication Points - Trolley Positioner Cylinder............................................................................................................. 4.9
Illustration 4.E.11: Lubrication Points - Extension Arm Cylinder.................................................................................................................. 4.9
Illustration 4.E.12: Lubrication Points - Positioner Socket........................................................................................................................... 4.10
Illustration 4.E.13: Lubrication Points - Trolley............................................................................................................................................. 4.10
Illustration 4.E.14: Lubrication Points - Positioner Socket........................................................................................................................... 4.11
Illustration 4.F.1: Changing Jaws - Cylinder Extension................................................................................................................................ 4.12
Illustration 4.F.2: Changing Jaws - Jaw Removal........................................................................................................................................ 4.13
Illustration 4.G.1: Spin Roller Replacement 01............................................................................................................................................ 4.14
Illustration 6.1: Spin Wrench Mount Exploded............................................................................................................................................. 6.4
Illustration 6.2: Spin Wrench Mount............................................................................................................................................................. 6.5
Illustration 6.3: Spin Wrench Slider Assembly............................................................................................................................................. 6.6
Illustration 6.4: Spin Wrench........................................................................................................................................................................ 6.7
Illustration 6.5: Spin Wrench Exploded........................................................................................................................................................ 6.8
Illustration 6.6: weTORQ85 Mount 01......................................................................................................................................................... 6.10
Illustration 6.7: weTORQ85 Mount 02......................................................................................................................................................... 6.10
Illustration 6.8: Mounting weTORQ85 To Positioner.................................................................................................................................... 6.11
Illustration 6.9: weTORQ85 Upper Clamp/Torque Section Exploded.......................................................................................................... 6.12
Illustration 6.10: weTORQ85 Lower Clamp Guide Ring.............................................................................................................................. 6.12
Illustration 6.11: weTORQ85 Clamp/Torque Section................................................................................................................................... 6.13
Illustration 6.12: Torque Cylinder Installation............................................................................................................................................... 6.14
Illustration 6.13: weTORQ85 Extension Arm Installation............................................................................................................................. 6.16
Illustration 6.14: weTORQ85 Positioner....................................................................................................................................................... 6.17
Illustration 6.15: weTORQ85 Positioner Trolley Lift Cylinder....................................................................................................................... 6.18
Illustration 6.16: weTORQ85 Positioner Trolley........................................................................................................................................... 6.19
Illustration 6.17: weTORQ85 Trolley Slider/Bumper Details........................................................................................................................ 6.20
Illustration 6.18: weTORQ85 Well Centre Lock Assembly Exploded.......................................................................................................... 6.21
Illustration 6.19: weTORQ85 Positioner Extension Arm Exploded.............................................................................................................. 6.22
Illustration 6.20: weTORQ85 Positioner Extension Arm.............................................................................................................................. 6.23
MOVING GLOBAL ENERGY FORWARD Technical Manual ix

The information presented in this document will provide setup, operating, and maintenance instructions for your
weTORQ85. Due to the wide variety of operating conditions, these instructions must be considered guidelines
rather than absolute operating procedures. It is the responsibility of the user to use these guidelines together with
an experienced manager to develop operating procedures that conform to all policies set forth by the operating
authority (ies).
IDENTIFICATION OF OF WARNINGS AND OTHER NOMENCLATURE OF

IMPORTANCE USED IN THIS INSTALLATION GUIDE
McCoy Drilling & Completions uses three indicators to describe items of three degrees of importance.
A HAZARD to operators or equipment is represented by an exclamation point within a red triangle and identifies items of the
highest importance. Failure to heed information identified by a HAZARD symbol may result in bodily injury, death, catastrophic
equipment damage, or any combination of these. A HAZARD may also indicate the potential for dangerous environmental con-
tamination.
This identifies a HAZARD to operators or equipment
A WARNING is represented by an exclamation point within an orange triangle, and contains information that will alert personnel
to a potential safety hazard that is not life-threatening. A WARNING may also serve to alert the user to information critical to the
correct assembly or operation of the equipment in use.
This identifies a WARNING to users
A CAUTION is represented by an exclamation point within a yellow triangle and highlights information that may aid the user
during assembly or operation of your equipment. CAUTIONs are also used to ensure common errors are not made during as-
sembly or operation of your equipment.
This identifies a CAUTION to users
Observance of the following is the full responsibility of the user:
• all descriptions, information and instructions set out in this manual

• any regulation or requirement issued by an authority or agency which may influence operation, safety
or integrity of the equipment that overrules the content of this document.
• any legal or other mandatory regulation in force governing accident prevention or environmental
protection.
x Technical Manual MOVING GLOBAL ENERGY FORWARD

Section 1: Introduction & Specifications
MOVING GLOBAL ENERGY FORWARD Technical Manual 1.1

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Introduction & Specifications weTORQ85 Mechanical Roughneck
Congratulations on the purchase of your McCoy weTORQ85 8-¾” mechanical roughneck. This unit will provide you with years of outstanding
performance. Combining the mechanical roughneck tool with the optional manipulator/positioner provides a valuable addition to your drill floor.
As an alternative, the mechanical roughneck tool has been designed to easily mate with other popular manipulator/positioners.
Our simple and reliable design features urethane spin rollers for maximum grip and zero tubular marking, uses standard jaw dies, and single-
function controls for vertical and horizontal travel. Active make-up torque measurement and control allows on-the-fly setting of torque require-
ments.
Simple maintenance requirements and ease of repair will minimize expensive downtime. Following the preventive maintenance recommenda-
tions and periodic adjustments within this manual will extend its life and ensure years of excellent performance and reliability. The setup, operat-
ing, and maintenance instructions in this manual will assist you in giving your equipment the care it requires. Please carefully read the manual
before installing and using your equipment. Replacement parts are readily available from McCoy Global Canada in Edmonton Alberta. Should
you need replacement parts, or should you experience any difficulty not covered in this manual, please contact:
McCoy Global
14755 121A Avenue
Edmonton, Alberta
Canada T5L 2T2
Phone: 780.453.3277
Fax: 780.455.2432
Email Customer Service: customerservice@mccoyglobal.com
Email Sales: dcsales@mccoyglobal.com
Website: http://www.mccoyglobal.com/drilling-completions
Illustration 1.A.1: weTORQ85 Mechanical Roughneck (Shown With Optional Positioner)

weTORQ85 Mechanical Roughneck Introduction & Specifications
A
B
A = 53-½”
B = 39-¾”
C = 78” Maximum
E
D = 63-⅛”
E = 47”
Illustration 1.A.2: we-TORQ85 Dimensions
1.4 Technical Manual MOVING GLOBAL ENERGY FORWARD

C
A
E F
A = 94”
B = 24” (Minimum tool joint height)
C = 138“ (Max. height & full extension)
D = 60” (Max. tool joint height)
E = 48” (Minimum height fully retracted)
F = 108” (Max. horizontal extension = 60“)
G
G = 78” Maximum
Illustration 1.A.3: we-TORQ85 Dimensions (With Optional Positioner)

Illustration 1.A.4: weTORQ85 Warning Labels

Illustration 1.A.5: weTORQ85 Positioner Warning Labels

Hydraulic Requirements (max.): 40 US GPM @ 2,500 psi (Sufficient for mechanical roughneck & positioner)
Tubular Range: Spin Wrench = 2 ¾” MIN O.D. to 8 ¾” MAX O.D.
Upper/Lower Clamp = 3 ¼” MIN O.D. to 8 ¾” MAX O.D.
Minimum Tool Joint Height: 24 in. (61 cm)
Maximum Tool Joint Height: 60 in. (152.4 cm)
Maximum Torque - Spin Wrench: 1,850 Lbs.-Ft. (1364 Nm)
Maximum Torque - Make-up: 65,000 Lbs.-Ft. (88,128 Nm)
Maximum Torque - Break-out: 85,000 Lbs.-Ft. (115,245 Nm)
Maximum Speed - Spin Wrench: 140 RPM (175 RPM on 4-½” pipe)
Torque Wrench Rotation: 37.5 degrees from “Neutral (Upper and Lower Clamp mouths aligned)”
in Make-up or Break-out direction (Total rotation available is 75 degrees)
Available Control Functions: Lower Clamp, Upper Clamp, Torque, Spin Clamp, Spin
Design Temperature: -20 oC to 40 oC
Make/Break Tool Weight (Approximate): 4500 lb. /2045 kg.
Optional Positioner Weight (Approximate): 3500 lb. /1591 kg.
Optional Positioner Specifications

Available Control Functions: Vertical Movement, Horizontal Extension
Positioner Arm Part Number 97-0000

Maximum Horizontal Travel 60 in (1.524 m)
Maximum Vertical Travel (Extended) 36 in (0.914 m)

Maximum Vertical Travel 36 in (0.914 m)

ALL REPLACEMENT FASTENER (BOLTS, NUTS, CAP SCREWS, MACHINE SCREWS, ETC.) USED
DURING MAINTENANCE OR OVERHAUL MUST BE GRADE 8 OR EQUIVALENT UNLESS OTHER-
WISE SPECIFIED.

GENERAL ASSEMBLY CONSIDERATIONS
Ensure all bearings are liberally greased before installing over a shaft or into gears or bearing caps. When inserting a shaft through a
support roller assembly ensure shaft is greased. Also ensure all metal-to-metal contact in the gear train is adequately greased. When
IN DOUBT, please refer to the relevant exploded diagrams in Section 6.
ALL FASTENERS USED DURING REASSEMBLY OF LOAD-BEARING COMPONENTS (CHAIN

SLINGS, RIGID SLINGS, BACKUP LEGS) MUST BE TIGHTENED TO THE CORRECT TORQUE.
THREADED FASTENERS USED IN LOAD-BEARING DEVICES MUST BE SECURED WITH RED
LOCTITE™.
DO NOT TORQUE NYLOCK NUTS. NYLOCK NUTS ARE NOT USED FOR CLAMPING PURPOSES
AND SHOULD ONLY BE TIGHTENED UNTIL METAL-TO-METAL CONTACT IS MADE, AND HORI-
ZONTAL OR VERTICAL MOTION IS ELIMINATED. OVER-TIGHTENING WILL RESULT IN PREMA-
TURE BUSHING FAILURE AND WILL INHIBIT ROTATION, AND MAY IMPART EXCESS STRESS ON
ROTATING COMPONENTS.
FASTENER TORQUE SPECIFICATIONS

SAE GRADE 8 - FINE THREAD
SIZE CLAMP LOAD PLAIN PLATED
¼ - 28 (.250) 3,263 14 ft. lbs. 10 ft. lbs.
5
/16- 24 (.3125) 5,113 27 ft. lbs. 20 ft. lbs.
⅜ - 24 (.375) 7,875 49 ft. lbs. 37 ft. lbs.
7
/16 - 20 (.4375) 10,650 78 ft. lbs. 58 ft. lbs.
½ - 20 (.500) 14,400 120 ft. lbs. 90 ft. lbs.
9
/16 - 18 (.5625) 18,300 172 ft. lbs. 129 ft. lbs.
⅝ - 18 (.625) 23,025 240 ft. lbs. 180 ft. lbs.
¾ - 16 (.750) 33,600 420 ft. lbs. 315 ft. lbs.
⅞ - 14 (.875) 45,825 668 ft. lbs. 501 ft. lbs.
1 - 12 (1.000) 59,700 995 ft. lbs. 746 ft. lbs.
1 - 14 (1.000) 61,125 1019 ft. lbs. 764 ft. lbs.
1-⅛ - 12 (1.125) 77,025 1444 ft. lbs. 1083 ft. lbs.
1-¼ - 12 (1.125) 96,600 2012 ft. lbs. 1509 ft. lbs.
1-⅜ - 12 (1.375) 118,350 2712 ft. lbs. 2034 ft. lbs.
1-½ - 12 (1.500) 142,275 3557 ft. lbs. 2668 ft. lbs.
SAE GRADE 8 - COARSE THREAD
SIZE CLAMP LOAD PLAIN PLATED
¼ - 20 (.250) 2,850 12 ft. lbs. 9 ft. lbs.
5
/16- 18 (.3125) 4,725 25 ft. lbs. 18 ft. lbs.
⅜ - 16 (.375) 6,975 44 ft. lbs. 33 ft. lbs.
7
/16 - 14 (.4375) 9,600 70 ft. lbs. 52 ft. lbs.
½ - 13 (.500) 12,750 106 ft. lbs. 80 ft. lbs.
9
/16 - 12 (.5625) 16,350 153 ft. lbs. 115 ft. lbs.
⅝ - 11 (.625) 20,325 212 ft. lbs. 159 ft. lbs.
¾ - 10 (.750) 30,075 376 ft. lbs. 282 ft. lbs.
⅞ - 9 (.875) 41,550 606 ft. lbs. 454 ft. lbs.
1 - 8 (1.000) 54,525 909 ft. lbs. 682 ft. lbs.
1-⅛ - 7 (1.125) 68,700 1288 ft. lbs. 966 ft. lbs.
1-¼ - 7 (1.125) 87,225 1817 ft. lbs. 1363 ft. lbs.
1-⅜ - 6 (1.375) 103,950 2382 ft. lbs. 1787 ft. lbs.
1-½ - 6 (1.500) 126,450 3161 ft. lbs. 2371 ft. lbs.

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Section 2: Installation & Commissioning

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Installation & Commissioning weTORQ85 Mechanical Roughneck
Adequate setup and proper hydraulic connections are essential in ensuring reliable operation of your McCoy mechanical roughneck. For best
results and long term reliability, read and obey the installation and commissioning instructions in this section.
2.A EQUIPMENT RECEIPT AND HANDLING

2.A.1 Initial Receipt and Inspection of Equipment
YOUR EQUIPMENT HAS BEEN THOROUGHLY TESTED AND INSPECTED AT THE

FACTORY. HOWEVER, MCCOY ADVISES INSPECTING YOUR EQUIPMENT FOR SHIP-
PING DAMAGE UPON RECEIPT AND TESTING YOUR EQUIPMENT BEFORE RELEASING
TO AN OPERATIONAL ENVIRONMENT.
McCoy typically packages and ships this product in a sturdy wooden shipping crate built around a custom-made metal ship-
ping pallet. After removal of equipment McCoy recommends keeping the shipping pallet for use in future equipment trans-
portation.
Upon receipt inspect the shipping crate, and note damage to the crate. Shipping damage may include (but not be limited
to) perforation of the crate, crushed corners, misshapen crate, missing hardware, and impact or orientation indicators (like a
“tip’n’tell). Record all shipping damage on the shipping manifest and ensure shipping company and McCoy are immediately
contacted.
Remove the top and sides of the shipping crate. McCoy recommends storing the crating components in the event that future
shipping of the tool is required. Perform a visual inspection of the equipment. Check structural components for bending or
buckling indicative of vertical impact. Immediately identify any shipping damage to the shipping company, and correct all dam-
age before connecting equipment to a hydraulic power source.
2.A.2 Unpacking and Initial Equipment Assembly
1. Remove the remainder of shipping material including plastic wrap, desiccant packs, padding, etc.
2. Remove the weTORQ85 tool from the shipping pallet:
• Ensure the weTORQ85 tool is secure on the pallet before removing strapping.
• Remove the strapping securing the weTORQ to the shipping pallet.
• Build a temporary support nearby to support the weight of the weTORQ so that it does not rest on its bottom plate
• Attach a temporary lifting sling to the positioner attachment points on the weTORQ, and use a crane to hoist the
weTORQ from the shipping pallet on to the temporary support. Ensure the weTORQ is stable before disengaging
crane.
3. Unstrap the positioner bottom bearing assembly. Connect bearing assembly to the bottom of the positioner mast using
twenty ⅝” UNC x 3-¼” hex bolts and twenty ⅝” lock washers. Torque fasteners according to specifications on Pg. 1.9.
4. Ensure the positioner tool is secure on the pallet before removing strapping. Remove strapping to free the positioner
from the pallet.
5. Ensure well centre lock is fully engaged before hoisting tong. See section 2.D.2, step 3.
6. Attach a temporary lifting sling to the hoisting lug at the top of the mast. Do not hoist positioner by the lifting lug on the
“elbow” of the extension arm. Connect a crane to the temporary lifting sling and carefully hoist the positioner from the
pallet. Once the positioner is vertical, carefully lower it in to the socket in the floor of the shipping pallet.
Hoist here when

lifting combined
assembly
Hoist here when
lifting positioner
only
Illustration 2.A.1: weTorq85 Hoisting Lugs

weTORQ85 Mechanical Roughneck Installation & Commissioning
2.A.2 Unpacking and Initial Equipment Assembly
7. Follow the instructions in Sections 2.D.3 to mount the weTORQ85 to the positioner.
8. Following assembly on the shipping pallet, the entire tool/positioner assembly may be hoisted on to the drill floor into
a prepared socket (See Section 2.D.2) using the lifting lug on the elbow of the positioner. If desired the tool may be
assembled directly on the drill floor following the instructions in this section.
2.B MAJOR COMPONENT IDENTIFICATION
Mast
Extension
Arm
Spin
Wrench
Trolley
Assembly
Upper
Clamp
Hydraulic
Console
Support
Pin
Lower
Clamp
Illustration 2.B.1: Major Component Identification 01 (Shown With Optional Positioner)

2.B MAJOR COMPONENT IDENTIFICATION (CONTINUED):
Vertical
Alignment
Adjust
Spin Wrench
Clamp Spin Wrench
Cylinder Rollers
Hydraulic
Valve Bank
Support
Bracket
Torque
Cylinder
Torque
Gauge
Jaws &
Jaw Dies
Torque
Adust Clamp
Cylinders
Hydraulic
Controls
Illustration 2.A.2: Major Component Identification 02

2.C
PRESSURE LINE
DRAIN LINE
2.6
RETURN LINE
PILOT LINE
weTORQ85
CONTROL LINE
9
TORQUE CYLINDER POSITIONER

LOWER CLAMP CYLINDERS
5 6 HORIZONTAL TRAVEL VERTICAL TRAVEL
8 CYLINDER CYLINDER
SPINNER CLAMP CYLINDERS MOTOR
CASE
DRAIN SPINNER MOTORS
4
7 5
UPPER CLAMP CYLINDERS
14 15
13
CA CB CB CA
19 MB4282A
C1A C2A C2B C1B D1 D2 M1A PP1 PP2 M2A M1B M2B
Technical Manual
12
13
PR
Mechanical Roughneck
2000 PSI 16
16 13
PP PR 2500 PSI 11
13 10 13
G 3
#4 CAP T 17
V1 V2 MB4281A
(FOR PRESSURE CHECK) 18
V1C V2C T V1M V2M
A B A B A B A B A B A B A B
HYDRAULIC SCHEMATIC / COMPONENT IDENTIFICATION
VALVE INLET
M
VALVE END CAP
(CLOSED CENTER)
3000 PSI MAX.
LS
Illustration 2.C.1: Hydraulic Schematic - Overview

T P LS LS LS LS LS LS LS LS LS LS LS LS LS LS
A B A B A B A B A B A B A B
1 850 PSI 2400 PSI

2300 PSI
MOVING GLOBAL ENERGY FORWARD

2
ITEM QTY P/N TITLE SUBJECT ITEM QTY P/N TITLE SUBJECT
1 1 02-E0133-YXX VALVE ASSEMBLY SAUER-DANFOSS PVG32 11 1 02-E0248 CATRIDGE ASSEMBLY LOGIC ELEMENT
12 1 02-E0246 CATRIDGE ASSEMBLY SEQUENCE VALVE
2 1 02-E0129 CATRIDGE ASSEMBLY DIRECT ACTING RELIEF
13 6 08-0481 CATRIDGE ASSEMBLY PILOT TO OPEN CHECK
3 1 02-E0244 CATRIDGE ASSEMBLY FLOW DIVIDER
14 1 02-E0149 CYLINDER ASSEMBLY HYDRAULIC LIFT
4 2 08-9062 VALVE FLOW CONTROL
15 1 02-E0150 CYLINDER ASSEMBLY HYDRAULIC LIFT
5 4 02-E0121 CYLINDER ASSEMBLY HYDRAULIC CLAMP
16 2 08-9064 VALVE FLOW CONTROL
6 2 02-E0118 CYLINDER ASSEMBLY HYDRAULIC CLAMP
17 1 02-E0247 CATRIDGE ASSEMBLY SHUTTLE VALVE
7 2 02-E0116 MOTOR HYDRAULIC
18 1 MB4281A MANIFOLD SPIN WRENCH
8 1 02-E0122 CYLINDER ASSEMBLY HYDRAULIC TORQUE
19 1 MB4282A MANIFOLD LOWER CLAMP
9 1 02-E0128 GAUGE ASSEMBLY TORQUE
Installation & Commissioning
10 1 02-E0245 CATRIDGE ASSEMBLY PILOT OPERATED DIRECTIONAL

SOFT START LC SETTING
LC LEFT PR(TO SOFT START SEQUENCE VALVE)
G PR
LC B
CB 11 TO SD VALVES
V2
LC A
7 CB TO SD VALVES
CA CB 12
V1
CA MB4282A
13
8 T
TO TANK(-08)
CA
9
PP
10 PP(TO TC CHECK)

CA CB
LC RIGHT LOWER CLAMP HOSE LIST

ITEM P/N LENGTH
7 IR-103 23
8 IR-103 23
9 IR-103 23
10 IR-103 23
11 IR-104 60
MECHANICAL ROUGHNECK
Illustration 2.C.2: Hydraulic Schematic - Lower Clamp Hose Kit

12 IR-105 75
weTORQ85
REPRESENTATION 13 IR-106 60
LEFT RIGHT
FRONT
Technical Manual
2.7
6 SW MOTOR SPD CONTROL(2500 PSI)
2.8
MOTOR CAVITATION PREVENTION(BACK PRESSURE MIN 200 PSI)
18
TO TANK(-04)
weTORQ85
7
D1
M1A 8 19
M1B
TO TANK(-04)
G
PP1
9 D2 20 SW B
D1 TO SD VALVES
SW MOTOR RIGHT
10 M2B
M1B SW A
D2
21 TO SD VALVES
Technical Manual
11 PP2
D1
PP1
D2
M2B M2A V2M
12 22
M2A
TO TANK(-04)
MB4281A
PP2 T
13 M1A
SWC MOTOR LEFT

V1M 23 SC B
TO SD VALVES
C2B
V2C
14
C2A SC A
24
C2B V1C TO SD VALVES
C1B
15
SWC RIGHT
C1B C1A
16 SPIN WRENCH HOSE LIST

ITEM P/N LENGTH
6 IR-201 44
C2A 7 IR-202 44
8 IR-201 44
9 IR-202 44
SWC LEFT 17 10 IR-202 44
11 IR-201 44
Illustration 2.C.3: Hydraulic Schematic - Spin Wrench Hose Kit

C1A 12 IR-202 44

13 IR-201 44
14 IR-203 38
15 IR-203 38
16 IR-203 38
17 IR-204 50
18 IR-205 60
19 IR-205 60
20 IR-206 76
MECHANICAL ROUGHNECK 21 IR-207 70
REPRESENTATION 22 IR-205 60
23 IR-208 82
24 IR-208 82
LEFT RIGHT
FRONT
TORQUE GAGE
TC
20 22
TORQUE RELIEF
19
21
TO TANK(-04)
18
HYDRAULIC CONSOLE
TO TC LSA
PORT VALVE #5
UC A
TO SD VALVES
TC PILOT TO OPEN CHECK 26
UC B
UC LEFT 25 TO SD VALVES
9
PILOT TO OPEN CHECK
17
TO TANK(-04)
10 16 27

28 TC B
TO SD VALVES
23
UC RIGHT TC A
TO SD VALVES
11 29
12
UPPER CLAMP/TORQUE HOSE LIST
ITEM P/N LENGTH

PILOT TO OPEN CHECK 9 IR-301 85
15 10 IR-302 85
11 IR-303 102
24 12 IR-304 102
13 IR-305 52
14 IR-306 TBD
weTORQ85
15 IR-307 16
13 16 IR-308 TBD
17 IR-309 35
PP(FROM ON MB4282A) 18 IR-310 76
Illustration 2.C.4: Hydraulic Schematic - Upper Clamp & Torque Clamp Hose Kit
PR(FROM ON MB4282A)
19 IR-311 TBD
20 IR-312 50
21 IR-313 TBD
22 IR-314 TBD
SOFT START SEQUENCE VALVE 23 IR-315 TBD
Technical Manual
24 IR-316 28
14 25 IR-317 54
26 IR-318 21
27 IR-319 TBD
28 IR-320 TBD
29 IR-321 22
2.9
TO TANK(-04)
2.10
HORIZONTAL CYLINDER
weTORQ85
11
HC B
TO SD VALVES
12
Technical Manual
HC A
TO SD VALVES
VERTICAL CYLINDER
VC B
13
TO SD VALVES
15
VC A
TO SD VALVES
14
Illustration 2.C.5: Hydraulic Schematic - Positioner Hose Kit

ITEM P/N LENGTH
11 IR-401 4
PILOT TO OPEN CHECK 12 IR-401 4
13 IR-402 11
14 IR-402 11
15 IR-4 40
-10
VC B
VC VC A
HC B
HC HC A
TC LSA TC B
-05 TC TC A
UC B
UC UC A
ITEM P/N LENGTH SW B
10 IR-501 TBD

11 IR-502 TBD SW SW A
12 IR-503 TBD
SC B
SC SC A
LC B
-04 LC LC A
-08 INLET/OUTLET
-12 T P
weTORQ85
Illustration 2.C.6: Hydraulic Schematic - Valve Assembly Hose/Fitting Kit

12
10
TANK MANIFOLD
11
CUSTOMER SPECIFIC
Technical Manual
CUSTOMER SPECIFIC
2.11
2.D INSTALLATION
2.D.1 Drill Floor Preparation
The drill floor must be adequately prepared for the installation of the weTORQ85 positioner and mechanical roughneck. In
the event a manipulator has previously been installed on the drill floor please note that the support pin on the positioner will
fit a standard 8” (nominal) floor socket designed to support a moment of 41,666 lbs-ft (minimum). If this is a new installation
the following guidelines must be observed:
1. Install floor socket (PN 80-IR-85000_SOCKET). Ensure the drill floor and socket will support the combined weight of
the mechanical roughneck and positioner, approximately 8,000 lbs (3636 kg). The socket and drill floor structure must
also support a moment of 41,666 lbs-ft (minimum).
FLOOR SOCKET MUST SUPPORT A MINIMUM MOMENT OF 41,666 LBS-FT.
1.00
FLOOR
ORIENTATION IS CRITICAL
SOCKET MUST BE LEVEL WITHIN

1/2 IN ALL DIRECTION
FOR PROPER OPERATION
SOCKET SUPPORT STRUCTURE MUST

1.00 SUPPORT 41,666 FTLB MOMENT (MIN)
Illustration 2.D.1: Typical 8” Diameter Floor Socket
2. The socket must be level in the drill floor to ½ degree in all directions to ensure proper operation.
3. Install the socket within the installation area identified in illustration 2.D.2 (next page) to ensure the mechanical rough-
neck will adequately service the well centre and mouse hole.

2.D.1 Drill Floor Preparation (Continued):

Maximum Vertical Travel (Extended) 36 in (0.914 m)


INSTALLATION ZONE
R = Maximum horizontal
R = Maximum horizontal extension minus one inch
extension minus one inch
R48.00 R = 48.00
WELL CENTER MOUSE CENTER

Illustration 2.D.2: weTorq85 Installation Zone
2.D.2 Positioner Installation
The weTorq85 mechanical roughneck ships in one of three configurations
• When using the optional travelling skid the roughneck and positioner are shipped as an assembled unit.
• When shipping internationally using the optional travelling skid the roughneck and positioner are disassembled and
strapped to the skid.
• When the optional traveling skid is not used the roughneck and positioner are shipped on individual pallets.
1. Move the shipping pallet or travelling skid next to the rig structure for hoisting on to the drill floor.
2. Remove all remaining packaging and restraining straps.
3. The well centre lock is typically factory set to its transportation position, which prevents arm extension during hoisting.
However, McCoy recommends inspection of the well centre lock and, if necessary, proper adjustment before hoisting
the positioner. The well centre lock must be at the lower limit of the ACME adjustment screw (see Illustration 2.D.3)
prior to hoisting. If necessary remove the rotation lock and rotate the ACME screw counter-clockwise to drive the well
centre lock down to its limit before hoisting.

2.D.2 Positioner Installation (Continued):
ACME Screw
Rotation Lock
ACME Screw
Ajdustment Hex
ACME Screw
Shown with side plate
of trolley assembly
removed for clarity
Well Centre
Lock
Illustration 2.D.3: weTorq85 Positioner Well Centre Lock
4. Use a utility crane to hoist the equipment on to the drill floor. Minimum capacity of the crane must be higher than the
combined weight of the roughneck and positioner (approximately 8,000 lbs / 3636 kg).
• When hoisting the positioner off its own shipping pallet attach the crane to the lifting lug on the mast of the posi-
tioner. Lift until the positioner is vertical, then hoist to the drill floor and insert the mounting pin in to the greased
cavity of the socket.
• When hoisting the positioner and mechanical roughneck assembly from the optional traveling skid connect the
crane to the lifting lug on the elbow of the extension arm. Hoist straight up off the skid, raise to drill floor, and insert
the mounting pin in to the greased cavity of the socket.
Hoist here when

lifting combined
assembly
Hoist here when
lifting positioner
only
Illustration 2.D.4: weTorq85 Hoisting Lugs

2.D.3 Mounting Roughneck to Positioner
1. Move the shipping pallet containing the mechanical roughneck next to the rig structure for hoisting on to the drill floor.
2. Remove all packaging and tie-down straps from the tool.
3. Position two sturdy metal work horses on the drill floor in front of the positioner within the range of the extension arm.
Use a temporary lifting sling and utility crane to lift the weTORQ85 (weight = approximately 4500 lbs/2045 kg) from the
shipping pallet and place on to the metal horses. CAUTION: the protective plate on the bottom of the weTORQ85 is not
intended for use as a support. Do not place a horse or any other supporting structure directly beneath the protective
plate. Use caution to avoid pinching hydraulic lines when placing the weTORQ on horses.
DO NOT SUPPORT THE WEIGHT OF THE WETORQ ON THE PROTECTIVE PLATE.

DO NOT PINCH HYDRAULIC LINES WHEN SUPPORTING TOOL
Do not support the weight

of the tool with this plate
Illustration 2.D.5: weTorq85 Protective Plate
4. Connect hydraulic power to the 1” supply line and a 1-¼” return line. See Section 2.E for important hydraulic connection
instructions.
5. Connect hydraulic power lines between the main hydraulic connection point and the hydraulic valve block. (see
Section 2.E).
6. Review and follow the operating procedures for the weTORQ85 in Section 3 of this manual.
7. Energize hydraulic power to the weTORQ85.
8. Use the hydraulic valves to maneuver the extension arm to mate with the hanger bracket on the mechanical rough-
neck.
SEE ILLUSTRATION 2.D.6 WHEN PERFORMING STEPS 9 THROUGH 13
9. Insert an anti-sway washer (PN 101-5328) between each side of the manipulator arm weldment and the side plate of
the bracket.
10. Insert the mounting pin (PN 101-5334) through the mounting bracket, anti-sway washers, middle spacer (PN 101-
6104) and manipulator arm weldment until it protrudes through the other side of the mounting bracket.

2.D.3 Mounting Roughneck to Positioner (Continued):
11. Slide three Belleville washers (PN 02-E0141) over one side of the mounting pin, ensuring the washers are installed
“front-to-back”, and are not nested together.
12. Slide the anti-sway washer spacer (PN 101-5333) over the end of the mounting pin against the Belleville washers.
13. Secure both sides of the mounting pin with a 1-¼” narrow flat washer and 1-¼” UNC nylock nut.
weTORQ85 shown with spin wrench section

removed for clarity only. Removal of the spin
wrench is not required when mating rough-
PN 101-5333 neck with positioner.
PN 101-5334
PN 02-E0141
PN 101-5328
Illustration 2.D.6: weTorq85 Mating To Positioner
2.D.4 Mounting Roughneck to Positioner Other Than McCoy

A design feature of the McCoy we-TORQ85 is compatibility with several existing popular manipulators, such as used with the
Varco ST-80. Attach the we-TORQ85 to an existing manipulator using the following procedure:
1. Move the shipping pallet containing the mechanical roughneck next to the rig structure for hoisting on to the drill floor.
2. Remove all packaging and tie-down straps from the tool.
3. Position two sturdy metal work horses on the drill floor in front of the positioner within the range of the extension arm.
Use a temporary lifting sling and utility crane to lift the weTORQ85 (weight = approximately 4500 lbs/2045 kg) from the
shipping pallet and place on to the metal horses. CAUTION: the protective plate on the bottom of the weTORQ85 is not
intended for use as a support. Do not place a horse or any other supporting structure directly beneath the protective
plate (see Illustration 2.D.5).
4. Use a permanent black marker to mark the existing position of the spin wrench on the mounting bracket.
5. Attach a temporary lifting sling to the spin wrench portion of the mechanical roughneck. Remove the four ¾” hex bolts
and ¾” lock washers securing the spin wrench to the mounting bracket Use a crane to hoist the spin wrench away
(see illustration 2.D.7 next page).
6. Removal of the two lugs on top of the ST-80 manipulator arm may be required in order to retract the weTORQ into its
fully parked position. Perform this operation before installing weTORQ (see illustration 2.D.8).

2.D.4 Mounting Roughneck to Positioner Other Than McCoy (Continued):
Illustration 2.D.7: weTorq85 Spin Wrench Removal
7. Connect hydraulic power lines between the main hydraulic connection point on the manipulator and the hydraulic valve
block on the weTORQ85. See Section 2.E for important hydraulic connection instructions.
8. Remove the support pin, Belleville washers, anti-sway bushings, flat washers, & nylock nuts from the mounting
bracket on the we-TORQ85.
9. Review and follow the operating procedures for the weTORQ85 in Section 3 of this manual.
11. Use the hydraulic valves to maneuver the extension arm to mate with the hanger bracket on the mechanical rough-
neck.
SEE ILLUSTRATION 2.D.8 WHEN PERFORMING STEPS 11 THROUGH 15
12. Insert an anti-sway washer (PN 101-5328) between each side of the manipulator arm weldment and the side plate of
the bracket.
13. Insert the mounting pin (PN 101-5334) through the mounting bracket, anti-sway washers, and manipulator arm weld-
ment until it protrudes through the other side of the mounting bracket.
14. Slide three Belleville washers (PN 02-E0141) over one side of the mounting pin, ensuring the washers are installed
“front-to-back”, and are not nested together.
15. Slide the anti-sway washer spacer (PN 101-5333) over the end of the mounting pin against the Belleville washers.
16. Secure both sides of the mounting pin with a 1-1/4” narrow flat washer and 1-1/4” UNC nylock nut.

2.D.4 Mounting Roughneck to Positioner Other Than McCoy (Continued):
PN 101-5333
Remove these two lugs prior
PN 101-5334 to weTORQ installation
PN 02-E0141
PN 101-5328
Illustration 2.D.8: weTorq85 Mating To ST80 Manipulator
17. Use a crane to lower the spin wrench back on to the mounting bracket.
18. Align the spin wrench to the alignment marks made on the mounting bracket in Step 4. Secure the spin wrench to the
mounting bracket using four ¾” UNC x 2” hex bolts and ¾” lock washers.

2.E HYDRAULIC CONNECTIONS
A 1” supply line and a 1-1/4”” return line connect the weTORQ85 to the hydraulic power unit. Ancillary devices (hydraulic motors, lift
cylinders, etc.) are connected through the valve block.
Perform hydraulic connections when the power unit is not running, or when the hydraulic pump is disengaged. The possibility of error in
inter-changing the high pressure supply hose and the low pressure return hose has been eliminated, because the supply side coupling
is smaller than the return side. These hose couplings are self-sealing, and care should be taken to ensure complete engagement to
prevent partial closure of the check valve in the coupling. Ensure that the nut (female) side is completely made up onto the male con-
nector - there is a line on the male fitting that indicates complete make-up. Snug the female fitting right up to the line.
1” SUPPLY
1-¼” RETURN
Illustration 2.E.1: Hydraulic Connections 01
Connect the hydraulic lines from the inlet/outlet manifold to the hydraulic valve bank on the weTORQ85 roughneck. These two lines
are equal size, so care must be taken to correctly identify each line. Use extreme caution to ensure the pressure line is connected to
the pressure port, and the tank line is connected to the tank port.
Illustration 2.E.2: Hydraulic Connections 02

2.E HYDRAULIC CONNECTIONS (CONTINUED):
Connect the four hydraulic lines from the two positioner cylinders to the designated hydraulic control valves on the hydraulic valve bank
on the weTORQ85 roughneck. If cylinder operation is backward following connection simply reverse the connections on the hydraulic
valve.
2.F LEVELING
Ensure maximum performance by ensuring your weTORQ85 is level before performing connection or disconnection activities.
2.F.1 Main Body Leveling
1. Place a level axially (front-to-back) along the top plate of the upper clamp section. The bubble in the sight glass of
the level must be between the two indicator marks. If any part of the bubble in the sight glass is outside the indicator
mark the main body of the weTORQ must be leveled. If leveling is not required proceed directly to subsection 2.F.2.
2. Rotate all four nuts indicated in illustration 2.F.1 to raise or lower the front of the clamping section. Rotate the nuts
clockwise to lower the front of the clamping section, and rotate the nuts counter-clockwise to raise the front of the
clamping section. Rotate nuts in half-turn increments, and re-check level after each adjustment.
• When lowering the front of the clamping section rotate the two rear nuts 1/2 turn clockwise, then rotate the two
front nuts 1/2 turn clockwise.
• When raising the front of the clamping section rotate the two front nuts 1/2 turn counter-clockwise, then rotate the
two rear nuts 1/2 turn counter-clockwise.
Illustration 2.F.1: Leveling Main Body
ALL EIGHT DIES ON THE UPPER AND LOWER CLAMPS WILL EQUALLY GRIP PIPE WHEN THE
TOOL HAS BEEN PROPERLY LEVELED. REPEAT THE LEVELING PROCEDURE IF UNEQUAL
MARKING OF THE PIPE IS OBSERVED.
3. Following leveling of the main body of the weTORQ proceed to section 2.F.2 to check and adjust the level of the spin
wrench

2.F LEVELING (CONTINUED):
2.F.2 Spin Wrench Leveling
1. Place a level axially (front-to-back) along the top plate of one of the two spin wrench gear boxes. The bubble in the
sight glass of the level must be between the two indicator marks. If any part of the bubble in the sight glass is outside
the indicator mark the spin wrench must be leveled.
2. Rotate both nuts indicated in illustration 2.F.2 to raise or lower the front of the spin wrench. Rotate the nuts clockwise
to lower the front of the spin wrench, and rotate the nuts counter-clockwise to raise the front of the spin wrench. Rotate
nuts in half-turn increments, and re-check level after each adjustment.
• When lowering the front of the spin wrench rotate the rear nut ½ turn clockwise, then rotate the front nut ½ turn
clockwise.
• When raising the front of the spin wrench rotate the front nut ½ turn counter-clockwise, then rotate the rear nut ½
turn counter-clockwise.
Illustration 2.F.2: Leveling Spin Wrench
2.G SWING DAMPING

Use this procedure to adjust the bracket pivots to remove excessive pitching motion of the tool during extension or retraction of the arm.
1. Partially extend the extension arm.
2. Push firmly against the bottom of the tool to start a swinging motion. A properly damped tool will not swing back through centre
more than once. Remove excess swinging motion by tightening the 1-¼” nylock nuts on the pivot point. Adjust each nut ½ a rota-
tion, and check swinging motion after each adjustment. Over-tightening these nuts will damage the brake material between the
extension arm and the mounting bracket. Determine if the nuts have been over-tightened by inspecting the Belleville washers.
Complete compression of the washers indicates that the nuts have been over-tightened.
DO NOT OVER-TIGHTEN BELLEVILLE WASHER ASSEMBLIES

2.G SWING DAMPING (CONTINUED):
Illustration 2.F.3: Swing Damping Adjustment

Section 3: Operation

left blank
Operation weTORQ85 Mechanical Roughneck
3.A OPERATOR TRAINING
Many companies set qualification standards that must be met before equipment may be operated without supervision. McCoy Drilling
& Completions recommends operator training, which typically consists of operation of the equipment under the supervision of a trained
equipment operator until a satisfactory level of competence is achieved. Typical operator training should include:
• Introduction to and general description of equipment
• Technical specifications and performance data
• Operating instructions
• Control systems and interlocks
• Operating hazards
• Checks and inspections
3.B OPERATOR SAFETY
McCoy recommends that a hazard assessment of the work area be performed by a designated safety representative before commenc-
ing operations. A designated safety representative is responsible for verifying that all operators have adequate equipment and safety
training.
The area surrounding the roughneck operating area must be clutter-free and free from tripping hazards, or protruding objects that may
snag hydraulic hoses on the tong, backup, lift cylinder, or torque measurement system. Operating surface or drill floor must be kept free
of slipping hazards like grease, oil, water, etc.
Adequate lighting of the work area is required. All warnings, labels, gauges, and signs must be clearly visible
The components of the roughneck commonly manipulated or requiring control input are painted green, and are safe for continuous
handling. Areas painted yellow are designated as hazardous areas, and contact with those areas must be avoided during operation.
Always wear all personal protective equipment (PPE) specified by your company’s HSE policy, and follow all of your company’s safety
guidelines.
ALWAYS WEAR APPROVED PERSONAL PROTECTIVE EQUIPMENT (PPE) WHEN OPERATING

HYDRAULICALLY-POWERED EQUIPMENT.
Ensure hydraulic power is deactivated and tong hydraulics are de-pressurized before disconnecting the main hydraulic lines. McCoy
recommends depressurizing the hydraulic system before connecting or disconnecting quick-connect fittings.
DEPRESSURIZE EQUIPMENT BEFORE DISCONNECTING MAIN HYDRAULIC LINES.
3.C VALVE OPERATION

4-way proportional valves control operation of hydraulic devices on the tong assembly such as hydraulic motors and cylinders. When
any one valve is “centered” or in the detent position, there is no hydraulic output from the valve. When the valve is pushed forward there
is an effect, and when the valve is pulled back, there is an opposite effect. These valves feature proportional control, which means that
further extension of the valve handle (thereby further opening the valve orifice) results in proportionally higher hydraulic output to the
controlled device.
The illustrations on the following four pages demonstrate the type and effect of the hydraulic valves with which this mechanical rough-
neck is equipped.

weTORQ85 Mechanical Roughneck Operation
3.C VALVE OPERATION (CONTINUED):
POSITIONER - TROLLEY RAISE/LOWER

This is a two-way proportional valve. Upward pressure on the valve handle raises the positioner
trolley, while downward pressure on the valve handle lowers the trolley. The amount of valve handle
deflection directly affects the speed of the trolley from a creep up to the factory-limited maximum
trolley speed.
Illustration 3.C.1: Positioner Trolley Control
POSITIONER - EXTENSION ARM EXTEND/RETRACT

This is a two-way proportional valve. Upward pressure on the valve handle extends the positioner
arm, while downward pressure on the valve handle retracts the positioner arm. The amount of valve
handle deflection directly affects the rate of extension or retraction. Maximum speed of extension
and retraction is limited using a needle valve.
Illustration 3.C.2: Positioner Extension Arm Control

LOWER CLAMP
This is a two-way proportional valve. Upward pressure on the valve handle extends the lower clamp
cylinders, while downward pressure on the valve handle retracts the lower clamp cylinders.
Illustration 3.C.3: Lower Clamp Control
SPIN WRENCH CLAMP

This is a two-way proportional valve. Upward pressure on the valve handle extends the spin wrench
clamp cylinders, while downward pressure on the valve handle retracts the spin wrench clamp cyl-
inders.
Illustration 3.C.4: Spin Wrench Clamp Control

SPIN WRENCH
This is a two-way proportional valve. Downward pressure on the valve handle actuates the spin
wrench rollers to rotate the pipe in the counter-clockwise (break-out) direction, while upward pressure
on the valve handle actuates the spin wrench rollers to rotate the pipe in the clockwise (make-up)
direction. The amount of valve handle deflection directly affects the speed of rotation to a maximum
speed of 140 RPM (175 RPM for 4-½” pipe).
Illustration 3.C.5: Spin Wrench Rotation Control
UPPER CLAMP
This is a two-way proportional valve. Upward pressure on the valve handle extends the upper clamp
cylinders, while downward pressure on the valve handle retracts the upper clamp cylinders.
Illustration 3.C.6: Upper Clamp Cylinder Control

MAKE-UP/BREAK-OUT TORQUE
Downward pressure on the valve handle retracts the torque cylinder causing the upper clamp section
to rotate counter-clockwise (break-out direction) to a maximum of 37.5 degrees from centre. Upward
pressure on the valve handle extends the torque cylinder causing the upper clamp section to rotate
clockwise (make-up direction) to a maximum of 37.5 degrees from centre.
Illustration 3.C.7: Torque Control Valve
SETTING TORQUE
Illustration 3.C.8: Torque Adjustment Valve

3.D PRE-OPERATIONAL CHECKS AND ADJUSTMENTS
McCoy recommends that the following pre-operating tests be performed prior to releasing the tong assembly to a operational environ-
ment:
1. Connect the roughneck to a hydraulic power source in a controlled environment. Ensure the power unit’s operating parameters are
within the specifications as identified on Pg. 1.6. Ensure the hydraulic connections from the power unit are properly and securely
made up (see Section 2.E).
2. Start the power unit as specified by the power unit operator’s manual. Open the Bypass Valve on the hydraulic system, and inspect
all pressure and return line hose connections to ensure correct and secure installation. A restriction in the pressure supply hose
will result in high pressure within the power unit hydraulic system, which will activate the hydraulic governor and increase the
engine speed to as high as maximum RPM. A restriction in the return line will result in high pressure within the power unit and the
mechanical roughneck hydraulic system, causing engine speeds as high as maximum RPM.
A CLEARLY IDENTIFIED REMOTE POWER PACK EMERGENCY STOP MUST BE INSTALLED

IN THE IMMEDIATE VICINITY OF THE OPERATOR.
3. Allow hydraulic system to warm by circulating fluid for about 10 minutes, then slowly close the bypass valve to allow fluid to circu-
late through the hydraulic system. Ensure circulating pressure does not exceed 200 psi.
4. Inspect all hydraulic hoses and connections. Immediately correct any hydraulic fluid leaks.
5. Inspect all gauges. Replace leaking or cracked gauges, or any gauge not registering a reading.
6. Confirm that all load-bearing pins and R-clip retainers are installed and in good condition (extension arm bracket, mast trolley, etc.).
7. Confirm all hydraulic hoses are securely restrained (where applicable) and do not create a snagging hazard.
8. Ensure the weTORQ85 is hanging plumb and level - see Section 2.F.
9. Ensure excessive swinging motions have been corrected - see Section 2.G.
10. Rotate the spin wrench in both directions. If at any time abnormal operation is suspected (surging, grinding, squealing, or other
noises deemed to be unusual, or failure to operate) discontinue operation and contact McCoy Drilling & Completions immediately.
11. Extend and retract the lower clamp. Observe that both clamping cylinders extend at the same rate and are equidistant from centre
at the end of the stroke. Occasionally an adjustment is required to balance the hydraulic flow to these cylinders so they extend
equally:
• Extend the lower clamp cylinders
• Completely open the needle valve identified in Illustration 3.D.1
Illustration 3.D.1: Clamping Stroke Adjustment

3.D PRE-OPERATIONAL CHECKS AND ADJUSTMENTS (CONTINUED):
• Retract the lower clamp cylinders, and turn control knob on needle valve ¼ turn clockwise.
• Extend and observe cylinder extension and final positions.
• Continue to adjust the needle valve in ¼ turn increments, and test cylinder extension and final position after every adjustment
until the lower clamp cylinders activate symmetrically.
12. Rotate the top clamp assembly by extending and retracting the torque cylinder. OPERATING NOTE: The torque cylinder cannot
be actuated unless the LOWER clamp cylinders are energized and either clamped on to a pipe stub or extended to the end of their
strokes.
13. Extend and retract the upper clamp cylinders.
14. Extend and retract the extension arm. If desired adjust the speed at which the extension arm extends and retracts by opening or
closing the needle valves shown in Illustration 3.D.2. Adjust the needle valve in ¼ turn increments, and continue to test extension
arm speed after every adjustment.
Illustration 3.D.2: Extension Arm Speed Adjustment

15. Re-inspect all hydraulic hoses, connections, and components. Immediately correct any hydraulic fluid leaks.

3.E SETTING WELL CENTRE
Set the tool to well centre before before proceeding with make/break operations.
1. Remove the rotation lock from the well centre ACME adjustment screw. Rotate the adjustment screw clockwise to bring the well
centre lock to its highest position (see Illustration 3.E.1).
Rotation
Lock
ACME Screw
Ajdustment Hex
Shown with side plate

of trolley assembly
removed for clarity
Well Centre
Lock
Well centre lock plate

shown in its lowest
position
Illustration 3.E.1: Setting Well Centre

3. If not already done ensure the main body and spin wrench have been leveled (see section 2.F).
4. Use the appropriate control handle to extend the weTORQ85 to the pipe at well centre. Visually centre the upper and lower clamps
around the pipe.
5. Slowly extend the lower clamp cylinders. The tool may require repositioning to enable all four dies in the lower clamp to bite evenly.
When the tool is centered around the pipe, fully engage lower clamp.
6. Extend the upper clamp cylinders and fully engage with the pipe.
7. Turn off hydraulic power to the weTORQ.
8. Rotate the ACME well centre lock adjustment screw until the well centre lock firmly engages with the extension arm.
9. Lock the adjustment screw in place using the rotation lock.
10. Re-energize hydraulic power to the tool and retract the upper and lower clamps. Retract the extension arm to parked position,
then fully extend the arem. Confirm that extension stops when centre of clamps reach well centre. If further adjustment is required
repeat steps 3 through 9 until the arm extension stops at exactly well centre.
11. Well centre has been set. Retract the upper and lower clamps, and retract the extension arm.

3.F. MAKING AND BREAKING CONNECTIONS
THESE OPERATING PROCEDURES ASSUME THE USER HAS PROPERLY SET UP AND PRE-
PARED THE EQUIPMENT FOR OPERATION AS PER SECTIONS 2E, 2F, 2G, 3.D, & 3.E OF THIS
MANUAL.
Set up and prepare your equipment for operation as per the following sections of this manual:
• 2.E - Hydraulic Connections
• 2.F - Leveling
• 2.G - Swing Damping
• 3.D - Pre-operational Checks & Adjustments
• 3.E - Setting Well Centre
Your mechanical roughneck should be properly installed and lubricated, connected to a hydraulic power source, and ready to make or
break connections before starting make/break operations.
3.F.1 Making A Connection
2. Ensure the openings on the upper and lower clamps are aligned. Use the Make/Break Torque control handle to
manipulate the upper clamp until the two sections are aligned.
3. Extend the tool to well centre around the pipe section (see Section 3.E for instructions on setting the tool to well cen-
tre).
4. Align the weTORQ85 with the box section of the joint. The height of the tool may require a slight adjustment to properly
align with the box section. Extend the lower clamp cylinders to fully clamp on to the box section of the joint. Avoid
clamping on “hard-banding” on drill pipe. Contact of the dies with hard banding will quickly dull the dies and render
them useless.
OPERATING NOTE: The weTORQ85 features a “soft grip” mode when clamping the lower clamp. Pressure on the
clamp cylinders is limited to prevent distortion of the box end of the pipe. Full clamping pressure will only be applied
after the pin end of the pipe has been spun in to the box end and the upper clamp has been engaged.
5. Extend the spin wrench rollers to grab the pin section of the pipe. Do not engage rollers with the pipe if they are spin-
ning.
6. Actuate the spin wrench control handle to spin the pin section in to the box section. Extend the life of the spin rollers
by immediately releasing the spin wrench control handle when pipe stops spinning.
7. Retract the spin wrench rollers.
8. Engage the upper clamp.
If desired a make-up torque may be pre-set before beginning make-up operations. The relief valve on the front of the
control panel controls the maximum pressure applied to the torque cylinder during make-up. OPERATIONAL NOTE:
Avoid false torque readings by ensure the upper clamp does not hit its end of stroke during the torquing process. Align
the opening on the upper clamp with the opening on the lower clamp before beginning the torquing operation.
a. After clamping to the pipe with the upper clamp completely lower the applied torque by turning the torque control
valve on the front panel counter-clockwise until it stops (see illustration 3.F.1 next page).
b. Set the red marker on the torque gauge to the desired torque.
c. Apply make-up torque by pushing down on the “Make-up/Break-out Torque” handle.
d. Rotate the torque adjustment valve clockwise until the applied torque matches the red set-point needle.
Re-adjustment of the torque setting is unnecessary until a different value of make-up torque required.

3.F.1 Making A Connection (Continued):
Torque Gauge
Set-point Needle
Torque Adjustment
Make/Break Torque
Control Handle
Illustration 3.F.1: Setting Make-up Torque

11. Retract the lower clamp cylinders.
12. Retract the extension arm to move the weTORQ away from well centre to allow the newly connected section to be
lowered into the well hole.

3.F.2. Breaking A Connection
THESE OPERATING PROCEDURES ASSUME THE USER HAS PROPERLY SET UP AND
PREPARED THE EQUIPMENT FOR OPERATION AS PER SECTIONS 2E, 2F, 2G, 3.D, &
3.E OF THIS MANUAL.
ENSURE BOX END OF PIPE BEING REMOVED IS SUPPORTED BEFORE BEGINNING

BREAK-OUT OPERATIONS

2. Ensure the openings on the upper and lower clamps are aligned. Use the Make/Break Torque control handle to
manipulate the upper clamp until the two sections are aligned.
3. Extend the tool to well centre around the pipe section (see Section 3.E for instructions on setting the tool to well cen-
tre).
4. Align the lower clamp with the box section of the pipe below the joint. The height of the tool may require a slight adjust-
ment to properly align with the box section. Extend the lower clamp cylinders to fully clamp on to the box section of
the joint, and ensure that all four dies in the lower clamp section equally engage the pipe. Avoid clamping on “hard-
banding” on drill pipe. Contact of the dies with hard banding will quickly dull the dies and render them useless.
5. Engage the upper clamp with the pipe above the joint.
6. Apply break-out torque by moving the “Make/Break Torque” handle downward. Note: problematic or “stuck” joints may
require using the following procedure:
a. Retract the upper clamp cylinders.
b. Use the Make/Break Torque” handle to rotate the upper clamp section to the limit of its rotation in the make-up
direction (37.5 degrees from centre).
c. Re-extend the upper clamp cylinders to clamp with the pipe above the joint.
d. Apply break-out torque to the joint. Applying break-out torque when the upper clamp is rotated fully in the make-
up direction allows maximum torque to be applied to the joint for the longest arc of the breakout rotation (a full 75
degrees as opposed to 37.5 degrees if starting application of break-out torque from the centre position).
9. Extend the spin wrench rollers to grab the pin section of the pipe. Do not engage rollers with the pipe if they are spin-
ning.
10. Actuate the spin wrench control handle to un-thread the pin section from the box section. Release the spin wrench
control handle when pipe comes free.
11. Retract the spin wrench rollers.
12. Retract the lower clamp.
13. Retract the extension arm to move the weTORQ away from well centre to allow tripping operations.

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Section 4: Maintenance

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Maintenance weTORQ85 Mechanical Roughneck
McCoy Global recognizes that minor on-site repairs and modifications are required to maintain peak operating condition of your equipment, or
to match your equipment with the operating environment. Examples of minor repairs are
• replacement of damaged hydraulic hoses and fittings.
• replacement of malfunctioning pressure gauges and valves.
• replacement of fasteners
Replace defective or failed components with an identical component supplied by McCoy. Replaced fasteners must be Grade 8 or equivalent
unless specified by McCoy.
4.A GENERAL MAINTENANCE SAFETY PRACTICES

The practices identified here are intended as a guideline. All personnel are responsible for performing their tasks in a manner that
ensures worker, equipment, and environmental safety, and may require taking additional steps that are not identified in this section.
Equipment maintenance shall be performed only by designated qualified maintenance personnel. Wear approved eye wear and foot-
wear, and follow all of your company’s safety guidelines. Do not begin a maintenance task without the proper tools or materials on hand,
or the proper drawings and documentation necessary.
Schedule planned maintenance with operators to avoid conflicts, unnecessary downtime, and the danger of accidental equipment
activation. Notify operations when maintenance procedures are complete and equipment functionality is restored.
Isolate the location of the maintenance under way to prevent unaware personnel from inadvertently exposing themselves to a hazard.
Use tape, rope, or signs to clearly indicate “off-limits” area.
Replacement of large, heavy individual parts and/or heavy structural components must be performed using an approved lifting device of
sufficient lifting capacity. Use care when attaching the lifting device, and safeguard area to avoid endangering personnel or equipment.
All spare parts must meet or exceed OEM specifications in order to maintain equipment integrity, especially protective equipment
McCoy recommends that disconnection of hydraulic connectors be performed with the power unit off and the hydraulic circuit depres-
surized.
Your equipment uses materials that may be harmful to the environment if improperly disposed of (hydraulic fluid, grease, etc.). Dispose
of all materials according to your company’s proscribed environmental protection regulations.
4.B CLEANING
Clean equipment thoroughly with a good petroleum-based cleaning agent after each job, prior to storage. If using cleaning agents
ensure that cleaning solvents and chemicals are captured to prevent environmental contamination, and dispose of all materials accord-
ing to your company’s proscribed environmental protection regulations. Use a pressure washer with a medium fan setting on the spray
nozzle to wash mud, dirt, and cleaning materials from the roughneck. Use caution that the spray from the pressure washer is not
powerful enough to perforate hydraulic lines.
4.C PREVENTIVE MAINTENANCE PRACTICES

Regular maintenance programs are necessary, and must be established to assure safe, dependable operation of your Hydraulic Tubular
Connection System and to avoid costly breakdown maintenance. The following maintenance procedures provides information required
to properly maintain your equipment. Your equipment may require more, or less maintenance depending upon the frequency of use
and the field conditions under which your equipment operates. These maintenance procedures are designed for equipment operating
at 10°C to 35°C ambient temperature for 10 hours per day. McCoy recommends that the inspection and maintenance procedures in
this section be performed as recommended, in conjunction with your maintenance foreman’s experience and best estimate of when
your equipment is due for this maintenance.
Purchased components included with your hydraulic tubular connection equipment (for example: motors, valves, etc.) may specify
maintenance tasks and intervals over and above what McCoy recommends as part of their recommended procedures. Users of this
equipment may choose to perform or ignore these additional tasks at their discretion.
Premature fouling of particulate filters within your hydraulic system requires immediate hydraulic fluid laboratory analysis to prevent
premature wear of hydraulic system due to high levels of wear metals in the fluid.
McCoy recommends tracking all maintenance activity including the lubrication schedule. This may be a simple as keeping a paper
log, or using a software-based maintenance tracking utility. A maintenance log is a valuable tool that can be used for easily retrieving
maintenance history or identifying trends that require correction.

weTORQ85 Mechanical Roughneck Maintenance
4.D HYDRAULIC SYSTEM DE-PRESSURIZATION
McCoy Drilling & Completions recommends that the hydraulic system be de-pressurized prior to maintenance on any hydraulic compo-
nent. Perform the following steps to ensure the dangers posed by hydraulic fluid under pressure are minimized.
ENSURE ADEQUATE CONTAINMENT IS IN PLACE TO PREVENT ENVIRONMENTAL CONTAMINA-

TION FROM RESIDUAL HYDRAULIC FLUID
1. Completely lower the positioner trolley.

2. De-energize the power unit.
3. Repeatedly actuate the spin wrench motor control valve lever IN BOTH DIRECTIONS to dissipate any residual pressure in the
valve and motors.
4. Remove the hydraulic SUPPLY line from the equipment.
5. Repeatedly actuate the remaining control valve levers IN BOTH DIRECTIONS to dissipate any residual pressure in the remainder
of the hydraulic control system.
7. Disconnect the hydraulic RETURN line from the equipment.
HYDRAULIC PRESSURES AS HIGH AS OPERATING PRESSURE MAY REMAIN TRAPPED IN

SMALL AREAS OF THE EQUIPMENT. ENSURE ALL MAINTENANCE IS CARRIED OUT BY A
QUALIFIED SERVICE TECHNICIAN, AND THAT ADEQUATE PERSONAL PROTECTIVE EQUIP-
MENT IS USED TO GUARD AGAINST PRESSURE INJURIES
4.E LUBRICATION
Use a quality multipurpose bearing lubricant that will remain within its viscosity range at expected operating temperatures. In addition,
McCoy recommends the following lubrication procedure at the completion of each job prior to storage.
4.E.1 Spin Wrench Gear Boxes
Apply grease to the spin wrench gear boxes through the three grease fittings on top of each gear box and the one grease
fitting on the bottom of each gear box (8 locations total).
Illustration 4.E.1: Lubrication Points - Spin Wrench Gear Box (Top)

4.E.1 Spin Wrench Gear Boxes (Continued):
Illustration 4.E.2: Lubrication Points - Spin Wrench Gear Box (Bottom)
4.E.2 Spin Wrench Rollers

Apply grease to the spin wrench rollers through the grease fittings at the bottom of each spin roller (4 locations total).
Illustration 4.E.3: Lubrication Points - Spin Wrench Gear Box (Bottom)

4.E.3 Spin Wrench Cylinder Glides
Apply grease to the spin wrench cylinder glides through the grease fittings shown in illustration 4.E.4 (4 locations total).
Illustration 4.E.4: Spin Wrench Cylinder Glide Lubrication

4.E.4 weTORQ Supports
Apply grease to the two support tubes through the grease fittings in the extension arm and the support bracket (4 locations
total).
Illustration 4.E.5: Lubrication Points - weTORQ Supports

4.E.5 Torque Cylinder Anchor
Apply grease to the torque cylinder anchor through the grease fittings shown in illustraton 4.E.6.
Illustration 4.E.6: Lubrication Points - Torque Cylinder Anchor Pin
4.E.6 Upper Clamp Support Ring

Apply grease to the upper clamp rotation plate through the grease fittings shown in illustration 4.E.7
Illustration 4.E.7: Lubrication Points - Upper Clamp Support Ring

4.E.7 Extension Arm Knuckle
Apply grease to the extension arm knuckle through the grease fittings shown in illustration 4.E.8 (8 locations total).
Illustration 4.E.8: Lubrication Points - Extension Arm Knuckle

4.E.8 Trolley Pads
Apply grease to the trolley pads through two grease fittings on each of the four sides of the trolley (8 locations total).
Illustration 4.E.9: Lubrication Points - Trolley

4.E.9 Trolley Positioner Cylinder Pivots
Apply grease to the positioner cylinder pivots through the grease fittings in each cylinder anchor (2 locations total).
Illustration 4.E.10: Lubrication Points - Trolley Positioner Cylinder
4.E.10 Extension Arm Cylinder Pivots

Apply grease to the extension arm cylinder pivots through the grease fittings in each cylinder anchor (2 locations total).
Illustration 4.E.11: Lubrication Points - Extension Arm Cylinder

4.E.11 Positioner Socket
Apply grease to the positioner socket through the grease fittings surrounding the socket (4 locations total).
Illustration 4.E.12: Lubrication Points - Positioner Socket

4.E.12 Extension Arm Pivots
Apply grease to the extension arm pivots through five grease fittings shown in illustration 4.E.13.
Illustration 4.E.13: Lubrication Points - Trolley 01

4.E.13 Additional Lubrication Points
Apply grease to the these additional lubrication points:
Well Centre Lock

Slide Plate
Runner Surfaces
ACME Screw
Extension Arm
Guide Slot
Illustration 4.E.14: Lubrication Points - Trolley 02

4.F UPPER/LOWER CLAMP JAW & JAW DIE REPLACEMENT
Replace the jaw dies when the installed dies are no longer able to effectively able to grip the tubular. McCoy recommends stocking
several “pre-loaded” jaw sets, replacing the entire jaw assembly, and re-loading the removed jaws in your shop.
The following table lists the jaws and dies that are available as standard stocked sizes for this equipment
DESCRIPTION JAW PART NUMBER JAW DIE PART NUMBER

Jaw with 5” dies (standard, shown in illustration 4.F.1) 101-5571_ASSEM 13-0008-500-0
Jaw with 5-⅞” dies (optional) 101-5179_ASSEM 13-0008-514-00
Replace jaws and jaw dies using the following procedure:

1. Extend the set of clamps to be serviced toward pipe centre i.e. extend into the “clamp” position.
Illustration 4.F.1: Changing Jaws - Cylinder Extension
2. Remove hydraulic power from the tool

3. Extract the two ⅜” UNC socket head cap screws, ⅜” nuts, and two keeper plates securing the jaw to the jaw block.
4. Slide the jaw off the jaw block (see illustration 4.F.2).
5. Clean the slot in the jaw block. Remove debris or dirt that may impede installation of the new jaw.
6. Insert the new pre-loaded jaw. Secure the jaw to the jaw block using the two ⅜” UNC x 5-½” socket head cap screws, ⅜” UNC
nuts, and two keeper plates.
7. Grease all exposed jaw surfaces before retracting clamp cylinder.
8. Re-engage hydraulic power. Retract the jaw, and repeat steps 1 through 6 for the remaining cylinders.

4.F UPPER/LOWER CLAMP JAW & JAW DIE REPLACEMENT (CONTINUED):
Illustration 4.F.2: Changing Jaws - Jaw Removal

4.G SPIN ROLLER REPLACEMENT
McCoy offers your choice of steel spin rollers or urethane-lined spin rollers. Use urethane-lines spin rollers if marking of the pipe can-
not be tolerated.
Steel Spin Rollers (standard) = PN 101-5153
Urethane-lined Spin Rollers (optional) = 101-5443_ROLLER
Steel spin rollers are extremely durable and should not require replacement. However, McCoy recommends replacing the rollers if they
become damaged during operation of the tool. Replace urethane-lined rollers when the rollers are no longer able to adequately grip the
pipe, if the urethane is damaged, or if the urethane begins to break down due to wear.
Replace the spin rollers using the following procedure:
1. Remove the two retaining bolts and lock washers securing the bottom spin plate to the spin roller weldment.
Illustration 4.G.1: Spin Roller Replacement 01

2. Rotate the jack screw clockwise to lower the bottom spin roller plate to its lower limit.

4.G SPIN ROLLER REPLACEMENT (CONTINUED):
3. Pull each spin roller straight up and out of the bearing in the lower spin roller plate. Use caution not to lose the inner race of the
bearing in the lower spin roller plate. If the race becomes dislodged during spin roller removal ensure it is replaced in its proper
position in the bearing before installing new spin rollers.
4. Insert the new spin rollers in to the lower bearings.

5. Rotate the jack screw counter-clockwise to raise the bottom spin roller plate. Ensure inner splines in spin rollers are aligned with
the outer splines on the drive gears while the lower spin roller plate is being raised. Align and engage the rear roller first, followed
by the front roller. Continue to drive the bottom spin roller plate up until the limit of its motion is reached.
6. Replace the two ¾” UNC x 2-½” retaining bolts and ¾” lock washers.
7. Repeats steps 1 through 6 for the two spin rollers on the opposite side of the spin wrench.
4.H EQUIPMENT INSPECTIONS

Use API 8B categories when inspecting the positioner and weTORQ85 tool. This section lists inspection criteria and timing, and offers
a recommended checklist to track inspections over the life of the tool.
4.H.1 Inspection Criteria
These recommended practices for inspections, maintenance, repair and re-manufacture of hoisting equipment are based on
API standard API 8B/ISO 13534:2000 7th Edition.
“The existence of cracks can indicate severe deterioration and impending failure. Their detection, identification and evalu-
ation require accurate inspection methods. Prompt attention is then required either to remove the equipment from service
immediately or to provide appropriate service and/or repair. Caution shall be exercised to take into account the increased
susceptibility to brittle fracture of many steels when operating at low temperatures. If any manufacturing defects are discov-
ered, they should be reported to the manufacturer or supplier.” (API 8B: sec 5.3.1)
5.3.2.1 General
The objective of these inspections is to detect service defects and possible hidden manufacturing defects. Inspection results
shall be reported on equipment files and drawings.
5.3.2.2 Category I
This category involves observing the equipment during operation for indications of inadequate performance.
When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or connections, elongation of
parts, and other signs of wear, corrosion or overloading. Any equipment found to show cracks, excessive wear, etc., shall
be removed from service for further examination. The equipment shall be visually inspected by a person knowledgeable in
that equipment and its function.

4.H.1 Inspection Criteria (Continued):
5.3.2.3 Category II
This is Category I inspection plus further inspection for corrosion, deformation, loose or missing components, deterioration,
proper lubrication, visible external cracks, and adjustment.
5.3.2.4 Category III
This is Category II inspection plus further inspection, which should include NDT of critical areas and may involve some disas-
sembly to access specific components and to identify wear that exceeds the manufacturer’s allowable tolerances.
5.3.2.5 Category IV
This is Category III inspection plus further inspection for which the equipment is disassembled to the extent necessary to
conduct NDT of all primary-load-carrying components as defined by manufacturer.
Equipment shall be:
• - disassembled in a suitably-equipped facility to the extent necessary to permit full inspection of all primary-load-carrying
components and other components that are critical to the equipment;
• - inspected for excessive wear, cracks, flaws and deformations.
Corrections shall be made in accordance with the manufacturer’s recommendations.
Prior to Category III and Category IV inspections, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be
removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting).
4.H.2 Inspection Categories & Intervals
Category I: General Observation
Category II: Daily Inspection
Category III: One-Year Inspection
Category II: Two-Year Inspection
Inspection Item Part Number Category

All moving parts N/A I, II
Hydraulics N/A I, II
Socket flange weldment 101-5640 I, II, III, IV
Positioner mast weldment 101-5364 I, II, III, IV
Arm connecting link 101-5388 I, II, III, IV
Positioner shafts (ALL) N/A I, II, III, IV
Turntable bearing 02-E0260 I, II, III, IV
weTORQ lifting lugs 101-5635 I, II, III, IV
weTORQ support shafts (ALL) N/A I, II, III, IV
Frame support weldment 101-5219 I, II, III, IV
Fastener tie-wire N/A I, II

4.I WETORQ85 DAILY INSPECTION CHECKLIST
DISABLE HYDRAULIC POWER SOURCE BEFORE PROCEEDING WITH INSPECTIONS.
McCoy Roughneck Assembly with Positioner MODEL 81-0000- UNIT# SERIAL#
MONTH YEAR SUPERVISOR’S REVIEW:
 ITEM IS OK  ITEM REQUIRES REPAIR OR ATTENTION - SEE NOTES N/A NOT APPLICABLE
VISUAL INSPECTIONS MON TUES WED THURS FRI SAT SUN
All gauges and instruments functional
Decals and data plate intact & legible
Warning signs and labels intact & legible
Paint free from cracks, peeling, & dents
All guards intact and in place
Fastener tie-wires intact and unbroken
Hydraulic oil: adequate level, good condition
No hydraulic fluid leaks from hoses or connections
Electrical wiring intact and free of kinks and cuts
Fire extinguisher is intact and not expired
Welds visually inspected for obvious cracks
OPERATION OF MECHANICAL ROUGHNECK TO BE PERFORMED BY TRAINED, AUTHORIZED PER-

SONNEL ONLY.
OPERATIONAL CHECKS MON TUES WED THURS FRI SAT SUN
Test all hydraulic functions per Section 3.D

Test all electrical functions
Complete lubrication as per Section 4.E
OPERATOR’S NAME (PRINT)
OPERATOR’S SIGNATURE
TIME OF INSPECTION
REMARKS:

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Section 5: Troubleshooting

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Troubleshooting weTORQ85 Mechanical Roughneck
Adequate maintenance and proper fluid selection is essential for minimizing hydraulic-related failures. All troubleshooting must be performed by
a technician trained in hydraulic systems, and familiar with the equipment design, assembly and operation.
The following troubleshooting instructions are intended to be guidelines only. Any faults not solved through the use of this guide should be re-
ferred to our engineering department for their evaluation and recommendations.
5.A SPIN WRENCH WILL NOT ROTATE PIPE

Repair threads
1 Pipe threads are damaged
Replace pipe section
Completely remove pin from box. Inspect threads to ensure they are not damaged
2 Pipe threads are cross-threaded
and re-thread the pin in to the box.
3 Pipe is not correctly doped Completely remove pin from box. Properly treat threads with pipe dope.
Debris affecting the spin wrench’s ability to effec-
5 Clear debris from clamping path
tively clamp.
6 Downward force being applied to string Check with operations to ensure drill string is not under vertical load
7 Spin rollers are excessively worn Replace spin rollers (see section 4.G)
8 Spin wrench clamp cylinder hydraulics are leaking Repair spin wrench clamp cylinder hydraulics.
9 Control valve section is malfunctioning Rebuild or replace spin wrench control valve section
10 Gear box failure Contact McCoy engineering for troubleshooting instructions.

weTORQ85 Mechanical Roughneck Troubleshooting
5.B CLAMP CYLINDERS DO NOT ADEQUATELY GRIP PIPE

2 Jaw dies are excessively worn, or are broken Replace jaws & jaw dies - see section 4.F
3 Equipment has not been properly leveled Level the equipment - see section 2.F
Rebuild hydraulic cylinder(s) - disassemble, clean, and install new seal kit. Replace
Clamp cylinders are unable to hold adequate pres- all damaged components
4
sure
Install new hydraulic cylinder
Hydraulic lines or fittings to clamp cylinders are
leaking
Thoroughly inspect area around cylinders and guides and remove the metal frag-
ment if it is accessible. NOTE: Removal of trapped metal fragments may require
Metal fragment or debris has become lodged be- some disassembly of the tool. Following removal of the fragment inspect cylinders
7
tween the cylinder and a fixed piece of the body and fixed backup components to ensure the metal has not been gouged or chipped.
Damaged components may require replacement to ensure smooth cylinder move-
ment.

5.C TORQUE CYLINDER DOES NOT ROTATE PIPE

Clamp cylinders are not aligned with centre axis Un-clamp & re-clamp, ensuring clamp cylinders extend so all dies grab the pipe
2
of pipe. equally around the centre axis of the pipe
Rebuild hydraulic cylinder - disassemble, clean, and install new seal kit. Replace all
Torque cylinder is unable to hold adequate pres- damaged components
3
sure
Install new torque cylinder
Hydraulic lines or fittings to torque cylinder is leak-
ing
Torque has been incorrectly set on hydraulic con-
6 See subsection 3.F.1 for information on correctly setting the applied torque.
sole
7 Jaw dies are excessively worn, or are broken Replace jaws & jaw dies - see section 4.F

5.D POSITIONER DOES NOT OPERATE

1 Well centre lock is set to shipping position See section 3.E for correctly setting the well centre lock
Inspect all moveable parts of positioner and ensure there are no obstructions
2 Obstruction in a motion path
preventing the moveable parts from moving.
Rebuild faulty hydraulic cylinder - disassemble, clean, and install new seal kit. Re-
Trolley lift cylinder or extension cylinder are unable place all damaged components
3
to hold adequate pressure
Replace the faulty cylinder
Hydraulic lines or fittings to trolley or extension cyl-
inder are leaking
5 Control valve section is malfunctioning Replace or rebuild faulty valve section.

5.E MISCELLANEOUS

Upper clamp becomes displaced from pipe cen- Centering ring between upper and lower clamp has broken, or bolts securing cen-
1
tre or will not rotate around pipe centre tering
Check urethane mounts for damage
2 Unable to fully level tool Check adjustment screws for damage
Check for obstructions

5.F GENERAL COMMENTS
The following factors generally contribute to poor hydraulic operation and premature wear of equipment:
1. Contaminated hydraulic fluid due to overuse, overheating, or inadequate fluid filtration.
2. Unsuitable hydraulic fluid, especially in extreme climatic conditions.
3. Defective packing or seals in components of the hydraulic system.
4. Poor or incomplete hydraulic system training. Users must be fully qualified to operate the equipment, and have complete under-
standing of the hydraulic system.
If your hydraulic troubleshooting procedures involve flow and pressure tests at the power unit, McCoy Completions & Drilling recom-
mends construction of a test rig that can easily be connected to the main suction and discharge ports of the power unit.

Section 6: Parts & Assemblies

left blank
Parts & Assemblies weTORQ85 Mechanical Roughneck
RECOMMENDED (ONE YEAR) SPARE PARTS
McCoy suggests stocking the spare parts listed in the following table. Stocking these components may significantly decrease repair time in the
event of long lead times from the factory
The quantities listed in the following table are total quantities of each part that McCoy recommends stocking. See individual parts & assemblies
pages to see the quantity of each part required for each assembly.
MISC PARTS
Description Part Number Qty. Recommended
Support ring 101-5622 1
Support disk 101-5241 5
Spring centered manual lever C8521B000 2
Lever control cable 02-E0132 2
Spin wrench roller (urethane coated) (OPTIONAL) 101-5443_ROLLER 4
Spin wrench roller (steel, standard) 101-5153 4
Gear 101-5140 1
Gear 101-5141 1
Gear 101-5530 1
Gear 101-5142 1
Gear 101-5143 1
Positioner wear pad 101-5392 2
Positioner roller 101-5477 2
Positioner raceway 101-5390 2
BEARINGS & BUSHINGS

Bearing 02-E0146 2
Bearing 02-E0117 12
Bushing 101-5154 4
Bushing 02-E0174 6
JAW COMPONENTS
Jaw for 5” dies 101-5571_FRONT 2
Jaw for 5-⅞” dies (OPTIONAL) 101-5179_FRONT 2
5” die inserts 13-0008-500-0 24
5-⅞” die inserts (OPTIONAL) 13-0008-514-00 24
HYDRAULICS
Upper / lower clamp cylinder seal kit 02-E0121-SK 2
Torque cylinder seal kit 02-E0122-SK 1
Control valve seal kit (5 piece valve bank) 02-E0133-SK-5 1
Control valve seal kit (7 piece valve bank) 02-E0133-SK-7 1
Spin wrench clamp cylinder seal kit 02-E0118-SK 2
Positioner arm extension cylinder seal kit 02-E0149-SK 1
Positioner trolley lift cylinder seal kit 02-E0150-SK 1
Upper / lower clamp cylinder (OPTIONAL) 02-E0121 1
Spin wrench clamp cylinder (OPTIONAL) 02-E0118 1
Spin wrench hydraulic motor (OPTIONAL) 02-E0116 1
Positioner arm extension cylinder (OPTIONAL) 02-E0149 1
Positioner trolley lift cylinder (OPTIONAL) 02-E0150 1

weTORQ85 Mechanical Roughneck Parts & Assemblies
1
7
2 8
9
10
10
11
12
Illustration 6.1: Spin Wrench Mount Exploded
DO NOT TORQUE NYLOCK NUTS. NYLOCK NUTS MUST ONLY BE TIGHTENED UNTIL METAL-TO-
METAL CONTACT IS MADE AND VERTICAL OR HORIZONTAL MOTION IS ELIMINATED. OVER-TIGHT-
ENING WILL RESULT IN PREMATURE BUSHING FAILURE AND WILL INHIBIT ROTATION OR OTHER
INTENDED MOTION

Illustration 6.2: Spin Wrench Mount
Recommended Spares (Per Assembly)

Item Type Description Qty Part Number Critical One-Year Overhaul
1 Part ¾” UNC x 1” hex socket head set screw 2
2 Part Spin wrench support shaft 2 101-5563
3 Part 1” x 3-½” hex socket UNC shoulder bolt 1 09-0206
4 Part 1-¼” narrow flat washer 2
5 Part 1-¼” UNC thin nylock nut 2 09-1484
6 Weldment Spin wrench support weldment 1 101-5133
7 Weldment Support shaft mounting weldment 1 101-5172
8 Part Pivot shaft 1 101-5292
9 Part Urethane bushing 1 101-5150
10 Part ¾” UNC nylock nut 3 1429-39-02
11 Part Belleville washer assembly 2 9712K89_ASSEM
12 Part Level adjustment rod 1 101-5192

2 9
3
4
10
6
7
Illustration 6.3: Spin Wrench Slider Assembly
INTENDED MOTION

Illustration 6.4: Spin Wrench

1 Assembly Spin Roller Assembly (see Pp. 6.8 - 6.9) 2
2 Part ¾” lock washer 2 09-5118
3 Part ¾” UNC x 1-¾” hex bolt 2 09-1290
4 Assembly Spin Wrench Clamp Cylinder 2 02-E0118 1*
5 Part ½” UNC x 1-¾” hex bolt 8 09-1172
6 Part ½” lock washer 8 09-5110
7 Part Cylinder Mounting Plate 2 101-5170
8 Part ¼” UNF straight thread grease fitting 4 02-0097
10 Weldment Spin wrench sliding weldment (RH) 1 101-5156
Weldment Spin wrench sliding weldment (LH) 1 101-5163
11 Kit Spin Wrench Clamp Cylinder Seal Kit 02-E0118-SK 1
* Optional

13
1
2
14
3
15
5
6
7
8
16
9
9
10
17
11 18
19
20
21
22
23
24
12
25
Illustration 6.5: Spin Wrench Exploded

1 Part ⅜” UNC x 4-½” hex bolt 7 09-1064
2 Part ⅜” lock washer 7 09-5106
4 Part ¼”-28 straight thread grease fitting 6 02-0097
5 Part Idler bearing spacer 1 101-5148
6 Part Internal retaining ring 1 02-E0191
7 Part Idler gear 1 101-5142 1
8 Part Idler bearing 1 02-E0146 2
9 Part Spin roller bearing 6 02-E0117 2
10 Part Spin roller gear (rear) 1 101-5530 1
11 Part Spin roller, urethane-coated (optional, shown) 2 101-5443_ROLLER 2 (A)
Part Spin roller, steel (standard) 2 101-5153 2 (A)
12 Part Spin roller mounting plate 1 101-5138
13 Part ½” UNC x 6” hex bolt 2 09-1190
14 Part ½” narrow flat washer 2 09-5119
15 Part Spin roller gear box top plate 1 101-5145
16 Part Idler shaft 1 101-5147
17 Part Spin roller gear (front) 1 101-5141 1
18 Part Reduction gear 1 101-5140 1
19 Part Motor gear 1 101-5143 1
20 Part Spin wrench gear box side body 1 101-5146
21 Part Shoulder bushing 2 101-5154 2
22 Weldment Spin wrench sliding weldment (RH) 1 101-5156
Weldment Spin wrench sliding weldment (LH) 1 101-5163
23 Part Spin wrench hydraulic motor 1 02-E0116 1 (B)
24 Part ½” UNC thin nylock nut 2 09-5610S
25 Part ⅞” UNC x 7” hex bolt 1 09-7777
A) Dependant upon application

B) Optional
INTENDED MOTION

Illustration 6.6: weTORQ85 Mount 01
1 2 3
4 5 6 7 8 9 10 5 4
Illustration 6.7: weTORQ85 Mount 02

4 5 6 1 7 2 11
Illustration 6.8: Mounting weTORQ85 To Positioner

1 Part Mounting shaft 1 101-5334
2 Part Brake disc 2 101-5328 2
3 Weldment Mounting link weldment 2 101-5635
5 Part 1-¼” narrow flat washer 2
6 Part Spacer washer 1 101-5333
7 Part Belleville washer 3 05-E0142
8 Part Leveling rod 2 101-5192
10 Part Belleville washer assembly 4 9712K89_ASSEM
11 Part Mounting Spacer 1 101-6104
INTENDED MOTION

1
4
5 1
2
9
6
7
10
11
12
13
8 14
Illustration 6.9: weTORQ85 Upper Clamp/Torque Section Exploded
15
16 20
17
18
19
Illustration 6.10: weTORQ85 Lower Clamp Guide Ring

Illustration 6.11: weTORQ85 Clamp/Torque Section

1 Part ⅜” UNC x 1” hex bolt (upper clamp lock pins) 5 09-1046
Part ⅜” UNC x 1-¼” hex bolt (lower clamp lock pins) 4 09-9082
3 Part Torque cylinder pin lock 1 101-5280
4 Part Torque cylinder pin 1 101-5240
5 Assembly Clamp jaw block assembly (5” dies) 4 101-5571_ASSEM
Assembly Clamp jaw block assembly (5-⅞” dies) (OPTIONAL) 4 101-5179_ASSEM
6 Part ¾” UNC x 3-½” hex bolt 5 09-1300

8 Part Top support Ring 1 101-5622
9 Weldment Clamp jaw lock pin weldment 4 101-5653
10 Part Handle 2 101-5191
11 Part 1” lock washer 16 09-5126
12 Part 1” UNC x 4-¾” hex bolt 8 09-9906
13 Part 1” UNC x 3-¾” hex bolt 8 09-9905
14 Assembly Clamp cylinder 4 02-E0121 1*
Kit Clamp cylinder seal kit 02-E0121-SK 1
15 Part ½” UNC x 1-¾” hex socket head FHCS 5 09-9084
16 Part Support disc 5 101-5241 5
17 Part ½” narrow flat washer 5 09-5119
19 Part ½” UNC x 2-½” hex bolt 5 09-9092
20 Part Bottom support ring 1 101-5190
* Optional

7
8
1
2 9
Shown without LH
side plate for clarity
Illustration 6.12: Torque Cylinder Installation


1 Weldment Trunnion mounting plate weldment (top) 1 101-5232
3 Part Trunnion mounting plate spacer 2 101-5235
4 Assembly Torque cylinder 1 02-E0122 1*
Kit Torque cylinder seal kit 02-E0122-SK 1
5 Weldment Trunnion mounting plate weldment (bottom) 1 101-5283
6 Part ⅜” UNC x 1” hex bolt 5 09-1046
8 Part Torque cylinder pin lock 1 101-5280
9 Part Trunnion plate anchor pin 2 101-5234
* Optional

6
7
6
7
2
3
4
9
7
Illustration 6.13: weTORQ85 Extension Arm Installation
INTENDED MOTION

Illustration 6.14: weTORQ85 Positioner

1 Assembly Extension arm assembly 1 See Pp. 6.22-6.23
2 Part Load runner spacer 2 101-5389
3 Part Bushing 4 02-E0174 4
4 Part Compression arm roller 2 101-5477 2
5 Assembly Positioner arm extension cylinder 1 02-E0149 1*
Kit Positioner arm extension cylinder seal kit 02-E0149-SK 1
6 Part Positioner arm shaft 2 101-5397
8 Assembly Trolley 1 See Pp. 6.18-6.21
9 Part Cylinder anchor shaft 1 101-5400
* Optional

10
3
11
4
7
5
8
Illustration 6.15: weTORQ85 Positioner Trolley Lift Cylinder

Illustration 6.16: weTORQ85 Positioner Trolley

1 Part ⅝” UNC x 3-½” Hex Bolt 4 09-9206
2 Part ⅝” lock washer 20 09-5114
3 Assembly Positioner arm extension cylinder 1 02-E0150 1*
Kit Positioner arm extension cylinder seal kit 02-E0150-SK 1
4 Weldment Bottom lift cylinder mounting lug weldment 1 101-5838
5 Part Turntable Bearing 1 02-E0260
6 Part Cylinder pin (top) 1 101-5531
7 Part ⅜” UNC x 1” hex bolt 2 09-1046
8 Part Cylinder pin lock 2 101-5395
9 Assembly Trolley sliding pad assembly 8 See Pg. 6.20
10 Part ⅝” UNC x 2-¾” Hex Bolt 16 09-9209
11 Part Cylinder pin (bottom) 1 101-5404
* Optional

1 2 3 4 5 6 7 8
9 10 11 12
Illustration 6.17: weTORQ85 Trolley Slider/Bumper Details

2 Part ¾” UNC x 1-½” Hex Bolt 2 09-1290
4 Part 1” UNC x 2” hex socket set screw 2 09-3000
5 Part 1” UNC hex jam nut 2 09-5525
6 Part Wear pad cover plate (sides) 1 101-5393
Part Wear pad cover plate (front & back) 1 101-5650
7 Part Wear pad compression plate 1 101-5391
8 Part Wear pad 2 101-5392 2
9 Part ½” UNC hex nut 2 09-9124
10 Part Rubber bumper 2 02-E0141 2
11 Part ½” wide flat washer 2 09-5012
12 Part ½” UNC x 1-¾” hex bolt 2 09-1172

13
14
15
16
17
13
18
19
20
Illustration 6.18: weTORQ85 Well Centre Lock Assembly Exploded

13 Part Shoulder Bushing 2 02-E0196
14 Part ACME screw 1 101-5667
15 Weldment Well centre lock weldment 1 101-5659
16 Part Load runner raceway 2 101-5390 2
17 Part ½” UNC x 2” hex socket FHCS 4 101-5838
18 Part Well centre locking plate 1 101-5664
20 Part ½” UNC x 1-¼” hex bolt 2 09-1168

2
6
3
8
9
Illustration 6.19: weTORQ85 Positioner Extension Arm Exploded
INTENDED MOTION

Illustration 6.20: weTORQ85 Positioner Extension Arm

1 Weldment Main arm weldment (97-0000 positioner) 1 101-5421
Weldment Main arm weldment (97-1000 positioner) 1 101-5790
Weldment Main arm weldment (97-2000 positioner) 1 101-5883
2 Weldment Compression arm weldment (97-0000 positioner) 1 101-5414
Weldment Compression arm weldment (97-1000 positioner) 1 101-5786
Weldment Compression arm weldment (97-2000 positioner) 1 101-5879
4 Part Arm mounting shaft 2 101-5399
5 Weldment Tension arm weldment (97-0000 positioner) 1 101-5387
Weldment Tension arm weldment (97-1000 positioner) 1 101-5793
Weldment Tension arm weldment (97-2000 positioner) 1 101-5886
6 Part Arm shaft 1 101-5397
7 Part Arm shaft (short) 1 101-5408
8 Part Bushing 2 02-E0174 2
9 Part Arm connecting link 1 101-5388

CERTIFICATE OF CONFORMANCE

PERFORMANCE TEST REPORT

DRAWING

MIR100-9P-R SPECIFICATIONS ITEM Extended/QTY. P/N DESCRIPTION
POSITIONER
1 1 97-0000 POSITIONER, WETORQ, 108in REACH
VERTICAL 36" 914 mm
HORIZONTAL 52 1/4" 1327 mm 2 1 1004550 SHAFT, HANGER
SYSTEM REQUIREMENTS/CAPABILITIES 3 4 1004551 PAD, DISC BRAKE
PRESSURE 3000 PSI 20.68 MPa
FLOW RATE 35 GPM 133 Lpm 4 4 1002603 WASHER, BELLEVILLE, 1.531, 2.75, .219, STEEL
SIZE RANGE 3.45" -9.69" 88 mm - 246 mm 5 4 1066 WASHER, FLAT 1 1/2
WEIGHT 9700 LB 4399 Kg 6 2 1187B NUT, HEX, JAM, 1 1/2 - 6, GR5
TORQUE REQUIREMENTS
JAW P/N TORQUE (FT-LBS) PIPE DIAMETER (IN) 7 1 1004555 ASSEMBLY, QD
1004030 46510 4 ASSEMBLY, WETORQ100 WRENCH, ONBOARD
8 1 1003601 CONTROLS, RIGHT
1004030 60465 4.875
1004029 35045 4.875
1004029 76111 7
1004028 72350 7
A
1004028 100000 9.5
5 6
4 4
1 5
108 16 " 3
63.88
6
1
39 4 "
SPINNER 2
ASSEMBLY WIDTH
9
94 16 "
DETAIL A
SCALE 1 : 10
REVISIONS
REVISION ECO NUMBER ECO DESCRIPTION ECO COMPLETED BY ECO COMPLETED DATE
A N/A INITIAL RELEASE N/A N/A
8
UNLESS OTHERWISE SPECIFIED: PROPRIETARY STATEMENT
DESCRIPTION
1. DIMENSIONS ARE IN INCHES THIS DOCUMENT IS THE PROPERTY OF MCCOY CORPORATION AND IS
2. TOLERANCES: CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED,
ANGULAR 1 DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE
ASSEMBLY, WETORQ100, 9FT REACH, RH

FRACTIONAL 1/16 EXPRESS WRITTEN CONSENT OF MCCOY CORPORATION
TWO PLACE DECIMAL 0.02
THREE PLACE DECIMAL 0.005
DRAWN J.KELLY 06/21/2017
3. IDENTIFY P/N & MATL PO. USING 1/8 TO
1/4 ETCHED LETTERS; DENOTED BY "X" CTRLS
4. REMOVE BURRS & SHARP EDGES WITH CHECKED M.BUDDEN 06/21/2017
1/64x45 MAX SIZE PART NO. REV
MIR100-9P-R
5. MACHINED FILLET RADII SHALL BE 1/32
6. FINAL SURFACE ROUGHNESS AVG. (Ra) APPROVED M.BUDDEN 06/21/2017 B A
RELEASED FOR PRODUCTION
SHALL BE ≤ 250 MICROINCHES
7. DENOTES CRITICAL DIMENSION;
THIRD ANGLE WEIGHT MATERIAL
100% INSPECTION REQUIRED
8. A TRIANGLE DENOTES A REVISION PROJECTION 7149.4 LBS. N/A SHEET 1 OF 4
9. INTERPRET DRAWING PER ASME Y14.5-2009
SOLIDWORKS DOCUMENT PRINTED ON: Wednesday, June 21, 2017
13 1
55 16 " 108 16 "
FULLY RETRACTED FULLY EXTENDED DESCRIPTION
CTRLS
SIZE PART NO. REV
B MIR100-9P-R A
MATERIAL
N/A SHEET 2 OF 4
3
136 16 "
3
100 16 "
FULLY LOWERED FULLY RAISED
DESCRIPTION
CTRLS
SIZE PART NO. REV
B MIR100-9P-R A
MATERIAL
N/A SHEET 3 OF 4
The drill floor must be adequately prepared for the installation of the weTORQ100
positioner and mechanical roughneck. In the event a manipulator has previously
been installed on the drill floor, please note that the support pin on the positioner
will fit a standard 8” (nominal) floor socket designed to support ta moment of 50,
000 ft-lbs and 8,000lbs weight.
If this is a new installation, the following guidelines must be observed:

1. Install a floor socket which can support the 8,000lb weight of the positioner plus
the mechanical roughneck.
2. The socket and drill structure must also support a moment of 50,000 ft-lbs.
3. The socket must be level in the drill floor to ½ a degree in all directions to
ensure proper operation.
TYPICAL 8" DIAMETER FLOOR SOCKET.

2.62
SEE A MCCOY CUSTOMER SERVICE
REP FOR MORE INFORMATION. +.00
7.94 - .01
C 8.25
12.50 +.00
7.88 - .03
15.50
+.01 +.00
8.02 - .00 7.75 - .01
7.88
DETAIL B
SCALE 1 : 8
C SECTION C-C 2.00

SCALE 1 : 8
12.40
15.25 DESCRIPTION
CTRLS
SIZE PART NO. REV
B MIR100-9P-R A
MATERIAL
N/A SHEET 4 OF 4
PRODUCT PHOTO


Data Book #Eest-Po-18-004479 Wetorq 100

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SPECIFICATIONS | OPERATION | MAINTENANCE | PARTS

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Manual #TM12003 MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L

MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L Manual #TM12003

This page intentionally

Manual #TM12003 MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L

MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L Manual #TM12003

Manual #TM12003 MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L

MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L Manual #TM12003

This page intentionally

Manual #TM12003 MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L

MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L Manual #TM12003

McCoy Global Canada McCoy Global USA

McCoy Global USA - Service McCoy Global UK Ltd.

McCoy Global Singapore PTE Ltd. McCoy Global S.A.R.L

Email Sales: dcsales@mccoyglobal.com

MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L Manual #TM12003

Manual #TM12003 MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L

AUTHORIZED USE ONLY!

1.2.2 General Safe Operating Guidelines

MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L Manual #TM12003

1.2.4 Maintenance Safety

1.2.5 Replacement Parts

• all descriptions, information and instructions set out in this manual

MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L Manual #TM12003

Manual #TM12003 MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L

MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L Manual #TM12003

SECTION 2: EQUIPMENT & LUBRICATION SPECIFICATIONS

MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L Manual #TM12003

Manual #TM12003 MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L

Illustration 2.0.3: weTORQ™100H Safety Labels

MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L Manual #TM12003

Manual #TM12003 MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L

36 in. (91.4 cm)

MIN. HEIGHT - 160 in

MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L Manual #TM12003

Item Description Item Description

Illustration 2.1.1: weTORQ™100H (Lift Cylinder without Hanger) Component Identification

Manual #TM12003 MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L

Item Description Item Description

Illustration 2.1.2: weTORQ™100H (Lift Cylinder with Hanger) Component Identification

MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L Manual #TM12003

H Hanging Wrench and Spinner

Manual #TM12003 MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L

Hydraulic Fluid Standards

MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L Manual #TM12003

SECTION 3: INSTALLATION & COMMISSIONING

3.0 RECEIPT, INSPECTION, AND HANDLING OF EQUIPMENT

Illustration 3.0.1: Proper Manual Handle Use

MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L Manual #TM12003

Illustration 3.0.2: weTORQ™100H Lifting

Manual #TM12003 MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L

Illustration 3.1.1: Typical Component Arrangement

MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L Manual #TM12003

This page intentionally

Manual #TM12003 MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L

Manual #TM12003 MIR100-SH-R, MIR100-SH-L, MIR100-LH-R, MIR100-LH-L

Installation and Commissioning ©2015 - 2016 McCoy Global

Illustration 3.2.3: Lift Cylinder Clevis Inspection