PRODUCT  LITERATURE  
 
 
 

1  
  

CONCEPT OF JINDAL MLC PIPES (PE-AL-PE PIPES)

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Jindal MLC Pipes combine the advantages of metal and plastic pipes and eliminate the disadvantages of both
materials at the same time. The aluminum core is absolutely diffusion tight and reliably prevents oxygen or gases
from permeating into the pipe. It compensates and reduces snap-back forces and heat expansion with changes in
temperature. Jindal MLC Pipes consist of an overlapped aluminum core with an inner and outer layer of polyethylene
- PE. All the layers are permanently bonded together by intermediate adhesive layers. The aluminum thickness of
Jindal MLC pipes has been selected to meet compressive and flexural strength requirements.

Role of PE (Polyethelyne) Layers:

PE layers of Jindal MLC Pipe provide all the advantages of plastic pipes such as,
Corrosion resistance, scale resistant.
Chemically inert.
Smooth surface for better flow properties.
Toxic free, rust free.

Role of Adhesive Layers:

The tie layers have the following functions:

To perfectly bond the metal and plastic.
To absorb eventual shifting movements between the plastic and the metal, likely to occur in opposite
directions.
To give Jindal MLC Pipe the advantages of a single component pipe.

Role of AL (Aluminum) Layer:

In addition to all the inherent advantages of plastic pipes the inclusion of the metallic pipe gives Jindal
MLC Pipe the qualities of metal, namely:
It act as a permeation barrier against entry of contaminants.
Limits oxygen permeability to virtually zero
Provide absolute tightness, mechanical resistance to deformation.
Dilation within reasonable limits.
Increases malleability so bendable.
Low heat expansion

2  
  

SALIENT FEATURES
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Advantages in Detail

Any one who grew up with old fashioned plumbing will appreciate the advantage of the Jindal MLC Piping
system. Jindal MLC Pipes flow rate is superior to other systems. So the water pressure is even. It’s
virtually maintenance free because it doesn’t rust or corrode. And it’s quiet and reduces noisy water
hammer.

Excellent corrosion resistance

Jindal’s plastic layers resist deterioration in aggressive water and hot soil environments. Bury Jindal MLC
pipes directly in the ground or encase it in concrete without additional protection. It provides you with a
longer service life compared to traditional metallic water service tubing that are susceptible to corrosion
and pitting.

Permeation barrier

Jindal MLC Pipe provides an increased level of protection against contamination of your potable water
supply. Unlike plastic water service tubes Jindal’s aluminum core provides a 100% permeation barrier
against ground source contaminants like fertilizer, pesticides or chemical spillage. And Jindal’s outer layer
prevents deterioration of pipe so your potable water supply is uninterrupted.

Clean and Safe

The entire Jindal MLC Piping system is designed to provide with the cleanest drinking water possible.
Jindal’s clean, non-corroding plastic interior is resistant to deterioration in aggressive water conditions.
You need not worry about odor, Color or taste problems arising because of the plumbing pipes in home.
As aluminum act as a permeation barrier, the buried Jindal MLC pipes will not be permeated by ground
source contaminants.

High Chemical Resistance

Jindal MLC pipes, due to inner and outer PE layers, are totally inert to most of the chemicals. In addition
to all the chemicals to which PE pipes are totally inert resistant, Jindal MLC Pipes offer better chemical
resistance than PE pipes for the chemicals such as fuel oils, where the PE pipes fail because of swelling.
Jindal MLC Pipes is totally resistant to following chemicals at temperature up to 600 C - Acids, Alcohol,
Aldehyde, Ethylene Glycol, Bleach, corrosion inhibitors, Detergents, Foodstuff, Petrol/diesel/fuel oils,
Vegetable/mineral oils.

Lower Conductivity

Jindal MLC pipe is a bad conductor of heat. Thermal conductivity is 0.45 watt/ [m deg k.]. Because of this
the insulation requirement is less compared to GI pipes.

3  
  

Strength remains same after bending

The minimum bending radius of Jindal MLC Pipes is up to 5 times the Outside Diameter. The tensile and
compressive stresses developed on outermost and innermost layer of the pipe cross section, respectively,
are well within the allowable limits when the bending radius is more than or equal to 5 times of OD of
pipe. Hence the pipes bent within this limit are safely used without any reduction in basic strength of
pipe.

Cost efficiency

The unique characteristics of Jindal MLC Pipes are long & trouble free service life, safety, light-weight and
reduction in diameter required, readily explains the success of MLC piping system throughout the world.
In addition, the ease in installation results in improved cost effectiveness of Jindal MLC Pipes compared
with other metallic system.

Light weight and Strong

Jindal MLC Pipe’s convenient, lightweight and long coils make water service line installation fast and
simple. And yet Jindal has high pressure ratings and elevated temperature ratings as well. Rated for 13.8
bars at 23 C.

Quiet Flow

Noise is often associated with water hammering and banging in pipes behind the wall. Jindal MLC Pipes
offer the strength of metal pipes without all the noise. Jindal’s unique composite construction reduces
water hammer pressure and the plastic layers reduce noise. With Jindal MLC piping system you will have
no more shaking or rattling as experienced in metal pipes. It all adds up to a quieter home.

Higher Flow Rates

With a Hazen Williams flow coefficient of c= 150, and large inside diameters, Jindal MLC Pipes provides
superior long term flow. Jindal MLC Pipes will not permit build up of calcium or other minerals- unlike
metallic pipes; Jindal MLC Pipes flow rate is constant over time.

Support spacing and overhang

With better structural strength due to aluminum layer, as compared to PE pipes Jindal MLC Pipes
provides more versatility for in plant piping. Overhang of 1.5 meters can be safely provided for most of
the chemicals with specific gravity being equal or lesser than 1. As thumb rule, this distance can be
altered in the ratio of the specific gravity of the fluid.

Better performance at elevated temperature

Reduction in the mechanical strength of the pipe with rise in temperature is less as compared to other
plastic pipes. Hence, Jindal MLC piping system gives superior service at elevated temperatures up to 95
deg C as compared to other conventional plastic pipes.

4  
  

Easy Detection

Concealed Jindal MLC Pipes can be easily detected using metal detectors.

Low Expansion and Contraction

Jindal MLC Pipe’s unique composite design allows
and contraction. Its aluminum core controls the
Pipes. Jindal MLC Pipes rate of linear expansion is
As an example, 100 feet of Jindal MLC Pipes
temperature.
it to behave like a metallic pipe in respect of expansion
expansion and contraction, which is similar to Copper
1.3* 10-5 in. /in. /F.
will expand 0.713 cm for every 10 deg. C. rise in

Ease of Handling and Installing

When rolled down the trench, Jindal MLC Pipes stays where it is laid. Jindal MLC Pipes can be cut easily
with hand held pipe cutters. And it requires no special bonding procedure. As with any pipe material,
normal precaution such as removal of large rocks from around the pipe is advisable.

High UV Resistance

Unlike the GI and PVC Pipes, Jindal MLC Pipes do not have any effect of UV radiation as carbon black is
used. With the use of carbon black, these pipes can be safely used for external installations.

Nature of joints

GI pipes are always used with threaded joints. These joints may lead to failure over time because of
corrosion. Failure due to faulty jointing can also not be ruled out. Copper pipes are safer in case of solder
joints but can not be done at the place of installation, particularly incase of concealed piping. Hence, the
piping has to be completed outside and then fitted in the wall. In such cases, addition of a fitting or
maintenance of piping becomes very difficult. Threaded PVC pipes carry the same disadvantages as GI
pipes. Jindal MLC Pipes are joint by compression method. Ease in achieving closer manufacturing
tolerance facilitates the use of compression fittings. These fitting are fast and easy to install as well as
safe against leakages.

Good Flexibility

GI and PVC pipes are rigid and hence can not be bent. Copper pipes can be bent with mechanical tools.
The time required for bending is comparatively high. Jindal MLC Pipes can be safely bent by hand when
used with a protective support springs to a radius of 5 times the outer diameter of the pipe. After
bending no spring back is observed so there is no need of clamping.

5  
  

APPLICATIONS
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ONE PIPE FOR ALL APPLICATIONS

Over the past decades PE-AL-PE Pipes have been popularly used through out North America and Europe.
And the demand continues to grow as people become increasingly more aware of its benefits. In the last
decade, even the Indian construction industry have also started to understand the benefits of Jindal MLC
pipes.
Today, 8 of the top 11 homebuilders in the United States are using PE-AL-PE Pipes on new housing
developments. PE-AL-PE Pipes are also being used to pump water to thousands of residential, mid-rise
and hi-rise buildings through out Canada. In India, many of the reputed builders are proudly using PE-AL-
PE Pipes in their projects. Once you see it in action you will know why.

The following are the applications of Jindal MLC Pipes

Cold and Hot Water distribution

Solar water heating system
Jet pump piping, Submersible pump piping
Pneumatics / Compressed Air in Industrial application
Medical, Foodstuff and Chemical Industry’s Piping System
LPG and Natural Gas Distribution
Vacuum systems
Radiant Heating and Cooling systems, Slab Cooling
Cable conduits
Diesel, petrol and petroleum products
Central Air conditioning and blower
Refrigerant systems
Insecticides spraying

6  
  

Cold and Hot Water distribution

Jindal MLC Pipes are non-toxic, corrosion resistant, light, mechanical strong and thermally resistant. They
have low fragile humidity and long lifetime. Flowing resistance inside the pipe is small, scaling can rarely
happen. The fluids cannot be contaminated. O2 is 100% isolated and infiltration is thoroughly prevented
The smooth inner layer of Jindal MLC Pipes prevent deposit, accumulation and corrosion leading up to
30% - 50% more flow of fluid than in metal pipes. They are easy to bend & install directly on girder or
inside wall and cement concrete. They can be easily detected with a simple metal detector. The
combination of plastic and metal makes Jindal MLC Pipes a permanently reliable system for use in hot
and cold water installations.

Solar System, Air Conditioning and Refrigeration System

Jindal MLC pipes is a bad conductor of heat. Thermal conductivity is 0.45 watt/ [m deg k.] so thermal
preservation is high. This lowers the cost of temperature keeping and improves the efficiency of these
systems.

Medical, Foodstuff and Chemical Industry’s Pipe System

The inner and outer layers of Jindal MLC pipes are made of special Polyethylene (PE) with strong
chemical, corrosion and contamination resistance. The aluminum core makes the pipe 100% gas and
oxygen tight. Therefore, as medical and oxygen supply pipe, Jindal MLC Pipe is hygienic and leak-proof
and ensures the purity of its carrying media. As a supply pipe for food industry, it can eliminate
contamination during manufacturing. Furthermore, the static-free PE layers can also withstand all kinds
of acid and alkali solution (in density) below 60 deg. C, which enables the pipe to be used in the chemical
industry with no extra protection.

Gas Distribution
The aluminum layer allows Jindal MLC Pipes to withstand high working pressure and prevent oxygen and
gases from penetrating into the pipe. They are easily bent, which makes the use of numerous fittings
unnecessary. Jindal MLC Pipes are safe and reliable choice for compressed air, gas and oxygen supply.

Data transmission, Telecommunication and Signal cables

Jindal MLC Pipes are very effective as conduit compared to other pipes. Its uniqueness is in its three-layer
construction, incorporating a welded sealed aluminum tube providing the very latest method of EMI
screening covered both internally and externally with a layer of polyethylene. This gives the comparable
strength to that of a metal conduit with the flexibility of a plastic conduit.
Shield effectiveness (attenuation in dB) is a measurement of the ratio between the external environment
field strength and that field strength measured after passing through any material. This is recorded in a
logarithmic scale.
Jindal MLC Piping systems are designed to absorb and reflect emitted radiation from sources of
interference, whereby with an attenuation of 80dB would reduce the resultant field with in the Jindal MLC
pipe by a factor of 10,000.

7  
  

Shielding Effectiveness

Attenuation in Field Strength

dB reduction

6 2

20 10

40 100

60 1000

80 10000

It can be clearly seen from the graph that the shielding effectiveness of Jindal MLC Piping system is
highly effective throughout the entire frequency range, and will provide protection from interference for
data, telecommunication and signal cables and is far superior in comparison to any other conduits
currently available.

Under floor heating System

Stable form in bends and over a distance; Jindal MLC Pipes can be directly installed up to 200 meters
without any fittings. It works well in a wide range of temperature from -20 deg. C to 95 deg. C.
 

8  
  

ECO-FRIENDLY FEATURES
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Jindal MLC Pipes also known as PE-AL-PE Pipe and Composite Pipe, is a 5-Layer pipe having innermost
and outermost layer of Polyethylene (PE) with a layer of Aluminum (AL) in the centre. The AL layer is
bonded with PE layer by PE based adhesive. There is a layer of adhesive on both sides of the AL layer. All
5 layers of the pipe are co-extruded at high temperatures to form a diffusion-tight pipe that acts as a
single unit with each of its layer working to their advantages.

Jindal MLC Pipes are environment friendly as well as Human friendly. Some of the benefits that make
Jindal MLC Pipes a Green product are:

Food Grade

Jindal MLC plumbing system is designed to provide with the cleanest drinking water possible.  These pipes
are made of 100% Food grade Polyethylene; hence it is perfectly suitable for Drinking water supply and
causes no harm to our body.

Clean and Safe

Jindal MLC Pipe’s non-corroding plastic interior is resistant to deterioration in aggressive water conditions.
You need not worry about odor, Color or taste problems arising because of the plumbing pipes in home.

Long Working Life

These pipes have a long working life of 50 years. This means that these pipes need not be replaced
frequently, leading to better utilization of earth’s resources.

Lead Free

Jindal MLC Pipes do not contain Lead, which is harmful for both environment and humans.

Recyclable

Jindal MLC Pipes are made up of Polyethylene and Aluminum both of which are fully recyclable

Excellent Corrosion Resistance

Jindal’s plastic layers resist deterioration in aggressive water and hot soil environments. Bury Jindal MLC
pipes directly in the ground or encase it in concrete without additional protection. It provides you with a
longer service life compared to traditional metallic water service tubing that are susceptible to corrosion
and pitting. Since these pipes do not corrode or rust as in the case of metal pipes, hence they are safe to
use even on a long-term basis.

9  
  

Permeation barrier

Jindal MLC provides an increased level of protection against contamination of your potable water supply.
Unlike other Plastic piping systems, Jindal MLC Pipe’s aluminum layer provides a 100% permeation
barrier against ground source contaminants like fertilizer, pesticides or chemical spillage. Hence keeping
the Potable water pure.

Light Permeability

Due to the core layer of Aluminum, oxygen and light are not able to permeate through to the inside of
the pipe. As a result there is no algae formation on the inside of the pipe and keeps the pipe pure and
safe for domestic and drinking water application.

Low Thermal Conductivity

The pipes have a very low Thermal Conductivity – about 1/100th of steel pipes. This leads to minimum
loss of energy in form of heat during supply of Hot Water leading to better utilization of energy.

Minimum Insulation Requirement

Since Jindal MLC Pipe is a bad conductor of heat it leads to saving in use of Insulation material on pipes
as these Pipes require insulating material of lessor wall thickness when compared to GI Pipes and other
Plastic pipes.

Manufacturing Process

Manufacturing of Jindal MLC Pipes is done using latest and High technology processes which have
minimum impact on the environment as mentioned below:
a. No air or water pollution is generated during manufacturing of these pipes.
b. No toxic waste is generated during manufacturing process that causes damage to the
environment.

Lightweight

Jindal MLC pipes are lightweight compared to all other piping systems. It is about 30% lighter than CPVC
Pipes, 50% lighter than UPVC Plumbing Pipes and 90% lighter than GI Pipe - Light Duty (which is lightest
compared to other grades like Medium Duty and Heavy Duty)

Quiet Flow

Noise is often associated with water hammering and banging in pipes behind the wall. Jindal MLC Pipes
offers the strength of metal pipes without all the noise. Jindal MLC Pipe’s unique composite construction
reduces water hammering pressure and the plastic layers reduce noise. With our plumbing systems you
will have no have shaking or rattling as in the case of metal pipes leading to a quieter home.

Higher Flow Rates

10  
  

With a Hazen Williams flow coefficient of c= 150, and large inside diameters, Jindal MLC Pipes provides
superior long term flow. Jindal MLC Pipes will not permit build up of calcium or other minerals- unlike
metallic pipes; Jindal MLC Pipes flow rate is constant over time.

The Pipes have 30% more flow rate of fluid when compared to Metal Pipes. Hence, Pipe of smaller
diameter can be used to flow the same amount of fluid compared to metal pipes. This leads to savings in
pipe material.

Nature of joints

Fittings for Jindal MLC pipes are based on Compression technique and Crimp technique which are very
easy to install and require minimum accessories, this leads to various benefits as mentioned below:
a. Solvent Cement free: Installation of fittings do not require Solvent cement as in case of PVC
based piping systems such as PVC pipes, UPVC Pipes and CPVC Pipes. Hence the harmful
effects of chemicals coming in contact with water are avoided.
b. Electricity: In PPR piping systems both pipe and fittings are required to be heated before
joining them, this leads to consumption of energy in form of electricity. In installation of
Jindal MLC pipes there is no requirement of electricity.
c. Fast Installation: Jindal MLC Pipes require significantly less time to install in comparison to
metal pipes, hence leads to savings in Man Hours and better utilization of human resource.

Good Flexibility

One of the most important benefits of Jindal MLC Pipes is that is bendable without any spring back.
Which means it retains whichever shape it is bent into. This leads to savings, as fittings such as
Coupler/Union (used to join two straight lengths of pipes with each other) and Elbows (which are used
where pipes are needed to be bent) are not required.

Minimum Leakage

Every point in a piping system where fittings is used is a potential leakage area in any piping system. Due
to bendability and subsequent minimum usage of fittings in Jindal MLC pipes the chances of leakages
reduce significantly.

11  
  

RAW MATERIAL PROPERTIES

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POLYETHYLENE

Polyethylene or Polythene is a polymer consisting of long chains of the monomer ethylene (IUPAC name ethene).
The recommended scientific name 'polyethene' is systematically derived from the scientific name of the monomer. In
certain circumstances it is useful to use a structure–based nomenclature. In such cases IUPAC recommends
poly(methylene). The difference is due to the 'opening up' of the monomer's double bond upon polymerisation.

In the polymer industry the name is sometimes shortened to PE, in a manner similar to that by which other
polymers like polypropylene and polystyrene are shortened to PP and PS, respectively. In the United Kingdom the
polymer is commonly called polythene, although this is not recognised scientifically.

The ethene molecule (known almost universally by its common name ethylene), C2H4 is CH2=CH2, Two CH2
groups connected by a double bond, thus:

Polyethylene is created through polymerization of ethene. It can be produced through radical polymerization, anionic
addition polymerization, ion corordination polymerization or cationic addition polymerization. This is because ethene
does not have any substituent groups that influence the stability of the propagation head of the polymer. Each of
these methods results in a different type of polyethylene.

12  
  

Classification

Polyethylene is classified into several different categories based mostly on its density and branching. The mechanical
properties of PE depend significantly on variables such as the extent and type of branching, the crystal structure, and
the molecular weight.

Ultra high molecular weight polyethylene (UHMWPE)

Ultra low molecular weight polyethylene (ULMWPE - PE-WAX)
High molecular weight polyethylene (HMWPE)
High density polyethylene (HDPE)
High density cross-linked polyethylene (HDXLPE)
Cross-linked polyethylene (PEX)
Medium density polyethylene (MDPE)
Low density polyethylene (LDPE)
Linear low density polyethylene (LLDPE)
Very low density polyethylene (VLDPE)

Out of the above classifications we are using High density polyethylene (HDPE) in our pipe

HDPE

HDPE is defined by a density of greater or equal to 0.941 g/cm3. HDPE has a low degree of branching and thus
stronger intermolecular forces and tensile strength. HDPE can be produced by chromium/silica catalysts, Ziegler-Natta
catalysts or metallocene catalysts. The lack of branching is ensured by an appropriate choice of catalyst (e.g.
chromium catalysts or Ziegler-Natta catalysts) and reaction conditions. HDPE is used in products and packaging such
as milk jugs, detergent bottles, margarine tubs, garbage containers and water pipes

Structural formula of HDPE

13  
  

High-density polyethylene (HDPE) is a polyethylene thermoplastic made from petroleum. It takes 1.75 kilograms of
petroleum (in terms of energy and raw materials) to make one kilogram of HDPE

Properties of HDPE

Normal density : 945 kg/m^3

Melt flow rate: 0.4 to 0.8 g/10 min
Anti-oxidant : less than or equal to 0.3 percent
HDPE has little branching, giving it stronger intermolecular forces and tensile strength than lower-density
polyethylene. It is also harder and more opaque and can withstand somewhat higher temperatures (120 °C for short
periods, 110 °C continuously). High-density polyethylene, unlike polypropylene, cannot withstand normally-required
autoclaving conditions. The lack of branching is ensured by an appropriate choice of catalyst (e.g., Ziegler-Natta
catalysts) and reaction conditions.
 

14  
  

ALUMINIUM

Aluminium is a soft, lightweight, malleable metal with appearance ranging from silvery to dull gray, depending on
the surface roughness. Aluminium is nontoxic, nonmagnetic, and nonsparking. It is also insoluble in alcohol, though it
can be soluble in water only in certain forms. The yield strength of pure aluminium is 7–11 MPa, while aluminium
alloys have yield strengths ranging from 200 MPa to 600 MPa. Aluminium has about one-third the density and stiffness
of steel. It is ductile, and easily machined, cast, and extruded.
Corrosion resistance is excellent due to a thin surface layer of aluminium oxide that forms when the metal is exposed
to air, effectively preventing further oxidation. The strongest aluminium alloys are less corrosion resistant due to
galvanic reactions with alloyed copper

NATURAL OCCURANCE

In the Earth's crust, aluminium is the most abundant (8.13%) metallic element, and the third most abundant of all
elements (after oxygen and silicon). However, because of its strong affinity to oxygen, it is not found in the elemental
state but only in combined forms such as oxides or silicates. Aluminium is found in the lithosphere. The most common
form it is found in is that of bauxite.
 

magnesium ← aluminium
13
→ silicon
B
↑
Periodic table - Extended
Al
periodic table
↓
Ga

General
Name, Symbol, Number aluminium, Al, 13
Chemical Series poor metals
Group, Period, Block 13, 3, p

Appearance

Standard Atomic Weight 26.9815386(13) g•mol−1

Electron Configuration [Ne] 3s2 3p1
Electrons per Shell 2, 8, 3
Physical properties
Phase solid
Density (near r.t. ) 2.70 g•cm−3
Liquid Density at m.p. 2.375 g•cm−3

15  
  

933.47 K
Melting Point
(660.32 °C, 1220.58 °F)
2792 K
Boiling Point
(2519 °C, 4566 °F)
Heat of Fusion 10.71 kJ•mol−1
Heat of Vaporization 294.0 kJ•mol−1
(25 °C) 24.200
Heat Capacity
J•mol−1•K−1
Vapor pressure
P/Pa 1 10 100 1k 10 k 100 k
at T/K 1482 1632 1817 2054 2364 2790
Atomic properties
face centered cubic
Crystal Structure
0.40494 nm
3, 2 [1], 1 [2]
Oxidation States
(amphoteric oxide)
Electronegativity 1.61 (Pauling scale)
1st: 577.5 kJ•mol−1
Ionization Energies (more) 2nd: 1816.7 kJ•mol−1
3rd: 2744.8 kJ•mol−1
Atomic Radius 125 pm
Atomic Radius (calc.) 118 pm
Covalent Radius 118 pm
Miscellaneous
Magnetic Ordering paramagnetic
Electrical Resistivity (20 °C) 26.50 nΩ•m
Thermal Conductivity (300 K) 237 W•m−1•K−1
(25 °C) 23.1
Thermal Expansion
µm•m−1•K−1
Speed of Sound (thin rod) (r.t.) (rolled) 5000 m•s−1
Young's Modulus 70 GPa
Shear Modulus 26 GPa
Bulk Modulus 76 GPa
Poisson Ratio 0.35
Mohs Hardness 2.75
Vickers Hardness 167 MPa
Brinell Hardness 245 MPa
CAS Registry Number 7429-90-5
 

16  
  

ADHESIVE

An Adhesive is a compound that adheres or bonds two items together. Adhesives may come from either natural or
synthetic sources. Some modern adhesives are extremely strong, and are becoming increasingly important in modern
construction and industry.

Categories of Adhesives

Homemade Casein adhesive, Natural adhesives,

Synthetic adhesives, Drying adhesives,
Contact adhesives, Hot adhesives (thermoplastic adhesives),
Reactive adhesives, Pressure sensitive adhesives.

Out of the above catogories hot adhesives (thermoplastic adhesives) are used in composite pipes for bonding

Hot Adhesives (Thermoplastic Adhesives)

Also known as "hot melt" adhesives, these adhesives are thermoplastics; they are applied hot and simply allowed to
harden as they cool.

Mechanisms of Adhesion

The strength of attachment, or adhesion, between an adhesive and its substrate depends on many factors, including
the means by which this occurs. In our case an actual chemical bond occurs between adhesive and HDPE.
A Chemical Bond is the physical process responsible for the attractive interactions between atoms and molecules,
and that which confers stability to diatomic and polyatomic chemical compounds..
 

17  
  

MASTER BATCH

Master Batch is a concentrated mixture of pigments and/or additives encapsulated during a heat process into a
carrier resin which is then cooled and cut into a granular shape. Master batch allows the processor to color raw
polymer economically during the plastics manufacturing process.

The polymers
There are two polymer resins to be considered:

Carrier Resin
The resin in which the pigments and/or additives are carried and which forms the master batch.

Dilution Resin
This is the polymer or polymers which make up the bulk of the plastic processor's finished product.

The Colourants
There are three main types of colourant:

Inorganic Pigments
This type of pigment is manufactured from natural raw materials and includes fundamental types such as titanium
dioxide, iron oxides and ultramarine blue. However many are not suitable for some applications such as packaging due
to their toxicity. Pigments in this category include lead chromium and cadmium.

Organic Pigments
Organic pigment systems are synthesized and tend to have lower heat stability than inorganic. One of the big
advantages of this type of pigment system is that they are normally non-toxic and conform to legislation relating to
food contact and safety.

Dyestuffs
These are man-made soluble dyes, which are used extensively in fiber coloring, for example.
Their general use is limited due to their incompatibility with polyolefin, but they can be very effective in styrenics and
engineering polymers. Dyestuffs have good colouring strength, but can be expensive.

The additives
Different types include:

Performance Additives:
To enhance the performance of the end product.
Processing Additives:
To aid the efficiency of manufacturing.

18  
  

TECHNICAL PROPERTIES
................................................................................................................................................................................................................................................................................................................................................

PHYSICAL PROPERTIES

Burning Resistance
The composite structure provides Jindal MLC pipes with a much better burning resistance as compared to
all other plastic pipes. It may reach up to Grade B1 of GB8624 - stipulations for wire & cable conduit
plastic material.

Malleability
Uniquely, Jindal MLC pipes are completely malleable & can be easily bend by hands. They can bend down
to a radius equivalent to 5 times the diameter of the pipe.

Permeability
The Aluminum core of Jindal MLC Pipes guarantees static resistance & light & oxygen tightness. It acts as
a barrier against the entry of any contaminant.

UV Resistance
Jindal MLC Pipes are UV stabilized / UV resistant.

Dimensions & Thickness of Jindal MLC Pipes

All Inner Outer

Outer Diameter Wall Thickness Thickness Layer Layer
Pipe
(mm) (mm) (mm) Thickness Thickness
Size
Min. (mm) (mm)
Nominal Tolerance Nominal Tolerance Min. Min.
1014 14 0.18 0.8
1216 16 1.90 +0.45 0.9
1620 20 +0.3 1.0 0.4
0.23
2025 25 2.40 1.1
2632 32 2.90 +0.60 0.28 1.2
3240 40 +0.1 4.00 0.35 1.8 0.7
4150 50 +0.5 4.50 +0.70 0.45 3.0 1.0
5163 63 +0.6 6.00 +0.80 0.55 3.0 2.0
6075 75 +2.7 7.50 +1.00 0.65 5.0 3.0

19  
  

Clarity, Colour, Taste of water from Jindal MLC Pipes

Standard
1-3 4-6
7-9 days Value for
days days
3 Extn.
Not
Clarity, Colour, Taste,
NSA NSA NSA Significantly
Odour, Foaming
Affected
C migration (mg c/m2 d) 0.3 0.3 0.3 ≤2.5
Ci2 Consumption (mg
0.6 0.6 0.6 ≤2.0
cl/m2 d)

Standard
1-2 3-4
5-6 Hours Value for 3
Hours Hours
Extn.
Not
Clarity, Colour, Taste,
NSA NSA NSA Significantly
Odour, Foaming
Affected
C migration (mg c/m2 d) 1.4 0.6 0.5 ≤2.5
 

CHEMICAL PROPERTIES

Jindal MLC pipes, due to inner and outer PE layers, are totally inert to most of the chemicals. In addition
to all the chemicals to which PE pipes are totally inert resistant, Jindal MLC pipes offer better chemical
resistance than PE pipes for the chemicals such as fuel oils, where the PE pipes fail because of swelling.
Jindal MLC pipe is totally resistant to following chemicals at temperature up to 60 degree C:

Acids Alcohol
Aldehyde Ethylene Glycol,
Bleach, Vegetable/mineral oils.
corrosion inhibitors, Detergents,
Foodstuff, Petrol/diesel/fuel oils,

20  
  

Chemical Resistance of Jindal MLC Pipes

Base Material /
PE-AL-PE
Resin
Used for Plumbing
Chemical Chemical Resistant
Weak Excellent
Acids
Strong Excellent
Weak Excellent
Alkalis
Strong Excellent
Organic Solvents Good
Alcohols Excellent
Hydrocarbons Excellent
Fuels / Oils Excellent

Long Term Hydrostatic Strength

Jindal MLC Pipes inherit all the properties of HDPE for chemical resistance. In addition to this, they also
resist the swelling leading to very good Chemical Resistance for liquid hydrocarbons such as Diesel,
Petrol, Kerosene & Fuels Oils due to the presence of Aluminum Layer in Jindal MLC Pipes inner & outer
layer of PE do not react chemically & guarantee safety & purity on its carrying media. Their corrosion

21  
  

resistance nature ensures that the foodstuff is not contaminated. Jindal MLC Pipes are resistance to all
alkalis, acids & salts up to 60º C.

Corrosion resistance
The inside and outside polyethylene are a kind of symmetrical and non-polar material with
stable characteristic. At normal temperature, it does not dissolve in any known solutions and is resistant
against various kinds of acid, alkali and salt.

Hygiene
Jindal MLC Pipe is hygienic, toxic free, rust free and no growth of microorganism, thus avoiding
contamination to water.
 

THERMAL PROPERTIES

The reduction in basic strength with the rise in temperature is less as compared to other plastic pipes.
Hence, Jindal MLC piping system gives superior service at elevated temperatures upto 95 deg C. as
compared to other conventional plastic pipes.

Thermal Expansion of Jindal MLC Pipes

Jindal MLC has a low coefficient of linear expansion, similar to copper tubing, and is far superior to
alternate plastic pipe (expansion/ contraction rate about 10% of plastic pipe). This eliminates the need of
installing "offsets" and the concern about abrading pipe due to constant movement as a result of
temperature changes. Straight runs are always attainable with Jindal MLC pipes. Coefficient of Thermal
Expansion for Jindal MLC Pipe is: 25 x (10)-6 m/m.k., Low expansion coefficient is due to tie layer
which eliminates the differential expansion of plastic and metal.

Temperature difference
Pipe
10 20 30 40 50 60 70 80
length
1 0,25 0,50 0,75 1,00 1,25 1,50 1,75 2,00
2 0,50 1,00 1,50 2,00 2,50 3,00 3,50 4,00
3 0,75 1,50 2,25 3,00 3,75 4,50 5,25 6,00
4 1,00 2,00 3,00 4,00 5,00 6,00 7,00 8,00
5 1,25 2,50 3,75 5,00 6,25 7,50 8,75 10,00
6 1,50 3,00 4,50 6,00 7,50 9,00 10,50 12,00
7 1,75 3,50 5,25 7,00 8,75 10,50 12,25 14,00
8 2,00 4,00 6,00 8,00 10,00 12,00 14,00 16,00
9 2,25 4,50 6,75 9,00 11,25 13,50 15,75 18,00
10 2,50 5,00 7,50 10,00 12,50 15,00 17,50 20,00

22  
  

Comparison of coefficient of expansion:

Piping Coefficient of
Rating
material expansion
G.I pipe low 2
Copper pipe low 2
PVC pipe high 1
PE pipe Very high 0
Composite
low 2
pipe

Resistance to freezing:
In plumbing applications, Jindal MLC Pipes can withstand multiple cycles of freezing and thawing while
under pressure without bursting upto -20 deg. C temperature. Thawing can be done using a hot air
blowgun, hot water injection, and electric blanket or heating cable method. An open flame torch or
electric current should not be used to thaw the pipe.

Thermal Insulation in Jindal MLC Pipes

Jindal MLC pipe is having Thermal conductivity of 0.45 Watt/m.k., It provides an increased resistance
to the onset of condensation or pipe sweating in a plumbing application. In case of hot water piping the
insulation requirement is only 50% of the same required for conventional metal pipes.

Thermal Strength
Jindal MLC Pipes are having pressure rating of 15.0 Kg/Cm^2 at 23O C. and 11.0 Kg/Cm^2 at 60O
C. It can safely be used for 6 Kg/Cm^2 pressure at 80O C working temperature. Short term
excursions to 95O C. will not affect the overall performance. Design life span for Jindal MLC Piping System
is in excess of 50 years.

23  
  

FAQS
......................................................................................................................................................................................................................................................................................................................

What is Jindal MLC Pipe?

Jindal MLC Pipes (Generic Name: Pe-Al-Pe Pipe) are made of five layers. The inside & outside layers
comprise of HDPE (High Density Polyethylene) tightly bonded with melt adhesives to intermediate layer
of Aluminum Core, which is longitudinally overlapped. These Pipes offer the advantages of both metal
and plastic pipes with none of their shortcomings.

What is HDPE?
PE is a semi-crystalline thermoplastic material and one of the most commonly used plastics. HDPE is
the high density version of PE plastic which is harder, stronger and a little heavier than other variant of
PE, but is less ductile.

What is the use of Aluminum in the Pipe?

After extrusion of internal and external layers of PE material together with melt adhesive, the tube
function as single component for operating in temperature range of -200C to 950C and there is no
differential expansion of PE layers and aluminum tube. Because of aluminum in between, the resultant
thermal expansion coefficient is low. It also sustains more pressure because of aluminum core inside.

What are the advantages of Jindal MLC Pipes over GI Pipes?

The working Life of Jindal MLC pipes is more than 50 years.
Because the internal surface of the Jindal MLC pipes are smooth, the flow rate of fluid is in these pipes
is 30% more than GI Pipes
Jindal MLC Pipes are bendable and hence require less number of fittings
Jindal MLC Pipes & Fittings are hygienic, toxic free and have no growth of micro organism.
Jindal MLC Pipes are Light in weight and come in Coils of 200/100 mts, therefore they are easy to
Carry & Store and require minimum joints.
Jindal MLC Pipes are Corrosion Resistant and Scale Free.

What are the applications of Jindal MLC Pipes?

Jindal MLC Pipes can be used for variety of Applications such as:
Cold and Hot Water Supply
Solar Water Heater System
Piped Gas Distribution.

24  
  

Compressed Air Lines for Industrial Applications,

Under Floor Heating Systems
Medical, Foodstuff and Chemical Industry’s Pipe System

Can Jindal Multi Layer Composite pipes be used for Hot Water?
Jindal MLC Pipes can be used for Hot Water application up to 950C. UV stabilized pipes are also
available for external installations exposed to Sun. These Pipes are “Black” in color. Jindal MLC Pipes
come in five types:

Color Specification Temp. Range

White Pipe A - For Radiant Heating/Cooling System -200 C to 800 C

Black with Orange line Pipe B - For Hot Water Supply -200 C to 950 C

Yellow Pipe C - For Gas Supply -200 C to 500 C

Blue Pipe D - For Compressed Air Supply -200 C to 600 C

Black Pipe UV - For Cold Water Supply (ISI marked) -200 C to 800 C

What is the recommended Insulation thickness for Jindal MLC Pipes, as compared to
conventional metal pipes, when being used for hot water or for fluids having operating
temperature less than ambient?

Jindal MLC Pipe is bad conductor of heat. Hence the insulation thickness required is less as compared to
metal pipes. Approximate equivalent insulation thickness can be calculated as follows:

The outside diameter (OD) of insulation pipe in case of Jindal MLC Pipe will be 60% of the OD of
insulation pipe required for equivalent metal pipe. Thus, for example, for 0.5 inch NB GI pipe if the
insulation pipe OD is 100 mm, 60 mm OD insulation pipe for 1216 Jindal MLC Pipe will give the same
results.

25  
  

What is the recommended insulation for Jindal MLC Pipe pipes when used for hot water in
concealed piping?

In case of concealed piping, it is recommended not to provide any insulation. In case of metal pipes,
the insulation is provided for following reason:

As the conductivity of metal pipes is very high as compared to tiles/plaster covering the pipe, the
differential temperature leads to discoloration of tiles. In many cases, this may lead to cracks in the
wall. Hence, some insulation is required to be provided.

In case of Jindal MLC Pipe pipe, due to low thermal conductivity, this phenomenon does not occur and
hence insulation is not required to be provided.

What is the Size Range of Jindal MLC Pipes ?

Jindal MLC Pipes come in size range 1014 mm (10mm Internal Diameter and 14mm Outer Diameter) to
4150 mm (41mm ID and 50 mm OD.)

What type of fittings is used with Jindal MLC Pipes ?

We supply complete range of fittings with our Pipes which can be broadly classified into Compression
technique fittings and Crimp technique fittings. Following are the type of fittings available:
           Brass-fit (Compression Technique)

           Com-fit (Compression Technique)

           Crimp-fit (Crimp Technique)

           Eco-fit (Compression Technique)

What are Compression technique fittings?

These fittings do not require any special tool. The pipe joint is achieved by tightening the nut against
the coned shaped olive, the profiles of the two pieces are designed to cause a progressive shrinkage of
the cone olive and distribute the compression force across the entire contact surface. These fittings can
be unscrewed and reused in case of any change in the installation layout.

 What are Crimp technique fittings?

These fittings require a Crimping tool for installation. The tool presses the outer sleeve of the fittings
and creates dents in the sleeve, this dent comes in contact with the O-rings and creates leak proof
joint.

26  
  

What are the fittings needed in a Plumbing System?

A range of fittings are required in a Plumbing system, which may vary in every individual Project. All
kind of fittings are available as per requirement, i.e., Equal Elbow, Female Elbow, Equal Union, Unequal
Union, Male union, Female Union, Equal Tee, Unequal Tee, Female Tee etc. These fittings are
compatible with all kind of fixtures and can be used to connect with other Piping Systems also.

What are the Tools required for Jindal MLC pipes?

The tools required for Jindal MLC Pipes are Cutter, Reamer, Bending Spring and Spanner.
In case of Press Fittings, additionally a Crimping Tool is required. For bending of long pipes, Bending
machine is also available.

Are Jindal MLC Pipes costlier than conventional GI Pipes?

The Prices of Jindal MLC Pipes are less than GI Pipes by 20-25 percent, if Com-fit, Crimp-fit or Eco-fit
fittings are used. However, with Brass Fittings the overall cost of the installation may be equal
compared to GI Pipes. But the Working Life of Jindal MLC Pipe System is over 50 years, in comparison
to 8-10 years of GI Pipe system, which makes Jindal MLC Pipes more Cost effective in the long run.

Inside diameter of Jindal MLC Pipe pipes is less as compared to equivalent GI pipe? Why?

Jindal MLC Pipe pipe is having smooth inside surface and hence is having better flow property as
compared to GI pipes. The calculations for equivalent pipe sizes are as follows:

27  
  

The graph is based on Hazen William’s Flow Equation. It can be seen that the flow carrying capacity of
Jindal MLC Pipe is higher than equivalent GI pipe. The formula is as follows:

Q = F0.54 x 1002 x C x D2.63

Where,

Q= Water Flow Rate Cubic Meter per Hour

F= Friction drop Meter per meter
C= Surface factor For Jindal MLC Pipe C = 150

For GI C = 100
D= Inside Diameter of Pipe mm

How do you claim 50 years working life of your Pipes?

The PE materials have very high resistance to ageing, if utilized at the pressures upto 10 bar and
working temperature up to 95 C. Artificial ageing tests performed in the laboratory indicate that the
pipe has a Working life of more than 50 years.

Can Jindal MLC Pipes be used for External Installation exposed to Sun?
Yes, Jindal MLC Pipes are UV resistant. For external installation exposed to Sun, UV Resistant Pipes are
available in complete Size Range (from 1216mm to 4150mm), which are “Black” in color.

 Why do you have separate pipes for Cold and Hot Water?

The grades of Polyethylene used for Hot Water pipe and Cold Water Pipe are different. For Hot Water
Pipe, the material used is PE-RT (Polyethylene – Raise Temperature), whereas HDPE (High Density
Polyethylene) is used for Cold Water.

How much is the Heat Loss in Hot Water Pipes?

The Co-efficient of Thermal Conductivity of Jindal MLC Pipes is 0.45 W/mk, about 1/100 that of steel
pipe but it is higher than the insulating materials. Normally there is no need of using any insulating
material for Hot water distribution.

28  
  

Do Jindal MLC Pipes react with chemicals?

Jindal MLC Pipes do not react with chemicals. Below 600 C, PE is able to stand all kinds of acid and
alkali solutions. It is static resistant and thus can be used in chemical industry without extra protection.
Brass fittings may not be suitable for all types of Chemicals and alkalis and will require compatibility
check before installation.

Why Jindal MLC Pipes are suitable for some fluids such as Diesel/ Petrol/ Fuel oils? (PE
pipes are not recommended to be used for these fluids.)

Conventional PE pipes are weakened due to swelling when they come in contact with these chemicals,
leading to failure of the pipe. In case of Jindal MLC Pipe, because of the bonded Aluminium tube, the
swelling does not take place. Hence, Jindal MLC Pipe does not lose any strength when used for these
chemicals. As Aluminium itself does not come in contact with fluid, chemical reaction of the chemicals
with Aluminium is ruled out.

Jindal MLC Pipe is not recommended to be used for Chlorinated Solvents. What is the
effect of Chlorine used for Water treatment in case of Potable water?

Only free chlorine can react with PE. Dissolved chlorine does not have any effect on PE. Hence, there is
absolutely no adverse effect due to dissolved chlorine in potable water.

Up to what degree can Jindal MLC Pipes be bend?

The bending radius may vary from 2.5 to 5 times the Outer diameter (OD) of the pipe. Once the pipe
has been bent it remains in the desired position like a metal pipe.

Is there any loss of strength at the point of bend?

The tensile and compressive stresses developed on outermost and innermost layer of the pipe cross
section, respectively, are well within the allowable limits when the bending radius is more than or equal
to 5 times of OD of pipe. Hence the pipes bent within this limit are safely used without any reduction in
basic strength of pipe.

Why bending radius is so low as compared to conventional PE pipes?

The bending radius is low because of following factors:

 Resultant modulus of elasticity is higher because of introduction of Aluminium tube

 Aluminium and PE are malleable materials

29  
  

Is there any special tool required for bending Jindal MLC Pipes?
There are Internal and External Springs available as tool for bending the pipes for Sizes up to 2632mm.
Pipe Bending Machine is also available.

Can Jindal MLC Pipes be connected with GI Pipes?

Yes, we have fittings available through which Jindal MLC Pipes can be connected with different types of
Plumbing Pipes and Fittings.

In Jindal MLC Pipe is there any Pressure Drop because of Internal Fittings?
There will be some friction Loss in Jindal MLC pipe due to internal fittings but the overall performance
of the Piping System will be better than other Pipes as there are less number of fittings required.

What is the Burning resistance of Jindal MLC Pipes?

Jindal MLC Pipes do not burn readily due to the internal metal layer. According to tests performed by
the National Fire Proof Construction Material Quality Supervisory Test Center, the fire resistance of
Jindal MLC Pipes is proved to reach grade B1 of GB 8624, which are stipulations for Wire & Cable
Conduit Plastic material.

What is maximum length upto which Jindal MLC Pipe can be installed without any joint?
Jindal MLC Pipes come in Coil form. The length of the coil varies from 50 Mts to 200 Mts depending on
the Size of the pipe. The maximum length of the installation without a joint will be the length of the
Pipe Coil.

What is Working Pressure for Jindal MLC Pipes?

The Working pressure for Jindal MLC Pipes is as under

Colour Specification Working Pressure

White Pipe A - For Radiant Cooling/Heating System 1.0 Mpa / 145 Psi

Black with Orange line Pipe B - For Hot Water Supply 1.0 Mpa / 145 Psi

Yellow Pipe C - For Gas Supply 0.4 Mpa / 58 Psi

Blue Pipe D - For Compressed Air Supply 1.38 Mpa / 200 Psi

Black Pipe UV - For Cold Water Supply (ISI marked) 1.0 Mpa / 145 Psi

30  
  

Can Jindal MLC Pipes be used for Concealed installations?

Yes, Jindal MLC Pipes & Fittings can be used for concealed installations.

Can Jindal MLC Pipes be used underground in Lawns and Gardens?

These pipes can be used for underground installation in Lawns and Gardens and the soil will not affect
the pipes. But after the installation, care should be taken that pipes are not cut during Spading Work in
the area of underground installation of pipes.

Scaling does not take place in Jindal MLC Pipes. Why?

The inside surface of Jindal MLC Pipes is very smooth. In addition to this, because of inherent
properties of PE, there cannot be any bonding between PE and the minerals. Hence the minerals, which
are separated from the stagnant water, cannot stick to the wall of the pipe. When the flow starts again,
the minerals are flown out of the piping system.

Whether the Stability & Durability of Jindal MLC Pipes will be at par with GI Pipes?
The stability and durability of Jindal MLC Pipes and Fittings are much better than GI system. GI system
life is much shorter than MLC Pipes System due to corrosion effect on GI Pipes.

What is the Standard to which Jindal MLC Pipes conforms?

Jindal MLC Pipes conforms to ASTM F-1282 (American Standard) and IS 15450 (Indian Standard).

Is there any effect of Corrosive Soil on the Jindal MLC Pipes?

No, there is no effect of corrosive soil on Jindal MLC Pipes.

Is Jindal MLC Pipes suitable for Compressed Air applications?

Yes, Jindal MLC Pipes are suitable for Compressed Air applications. In fact, these pipes are a better
alternative to traditional Piping systems being used for Compressed Air such as GI Pipes, Aluminium
Pipes, PPR Pipes etc.

Can these Pipes be used for RO Systems?

Yes, Jindal MLC Pipes and fittings can be used for RO systems.

Can these Pipes be used for Solar Water Heater?

Yes, Jindal MLC Pipes can be used for Solar Water Heater.

31  
  

How do you compare Jindal MLC Pipes with PPR Pipes?

Linear Thermal expansion is approx 7 times more in PPR as compare to Jindal MLC Pipes. As a result
of this PPR Pipes develops cracks in the Plaster and also results in leakages on joints.
Hot Fusion Jointing in PPR is complicated. Pipe and fittings are to be heated precisely at 26000 C to
make the joints proper. The time available to the plumber for fusion is 3 seconds. Each pipe size needs
to be marked for insertion. Only experienced plumbers can do the job properly. In our case the
installation is very easy and can be done by a normal plumber without any constraints on time.
As the time available for fusion in PPR is very less and many times the fittings are not aligned
properly resulting into wastage of fittings and pipes.
PPR Pipes require electricity at the point of installation, whereas, in case of Jindal MLC Pipe there is
no such requirement.
In case of PPR, it is very difficult to work in small corners and small shafts as heating machine
requires some space for heating & jointing.
PPR Pipes burn like candle but Jindal MLC Pipes are fire resistant to an extent.

How do you compare Jindal MLC Pipes with C-PVC Pipes?

Hairline cracks develop in CPVC Pipes while lying at site in open space which widens with the passage
of time resulting in leakage.
Plumber has to wait for one joint to dry before he works for another joint on the same installation.
Pipe lengths are small and require more number of fittings. In our case Pipes are of 200 Mts /100 Mts
/50 Mts lengths.
There are chances of leakages in joints due to hot and cold water cycle.
The Linear Thermal Expansion in CPVC Pipes is 3 times more than Jindal MLC Pipes.
CPVC Pipes are not 100% Food Grade, whereas Jindal MLC Pipes is made of 100% Food Grade
Material.
CPVC Pipes are not suitable for Solar Water Heaters as it can withstand temperatures upto 820 C
only, whereas Jindal MLC Pipes can withstand temperatures upto 950 C and are highly recommended
for Solar Water Heater Application.

Is there any special clamping required when Jindal MLC Pipe is used for concealed
installation?

As the coefficient of thermal expansion is very low, no clamping is required to arrest the expansion of
the piping. The stresses are also very low (same as that for copper pipe). As Jindal MLC Pipe is totally
malleable and does not have any spring back action once formed into curves, it is not required to
provide any special clamping to keep the pipe in place. Considering both these points, it is not required
to provide any special clamping for installation of Jindal MLC Pipe pipes in concealed installation.

32  
  

What is Mpa?
Mpa (Mega Pascal) is unit of Pressure. 1 Mpa = 10 Bar = 1 N/mm2 (Newton per sq mm) = 145 Psi
(Pounds per sq inch)

What is the operating temperature range of Jindal MLC Pipes?

Jindal MLC Pipes can withstand multiple freezing cycles. Jindal MLC Pipe, being flexible, can withstand
the stresses, developed due to increase in volume because of formation of ice at subzero temperature.
PE as well as Aluminium does not lose any strength at sub-zero temperature upto –200 C. Hence, the
recommended min. operating temperature is – 200 C.

For Hot water, Jindal MLC Pipes are designed for 10 bar pressure at 600 C. For hot water application,
Jindal MLC Pipe pipes are used up to 800 C temperature when the pressure is less than 4 bar.
Maximum allowable short term increase in temperature is 950 C.

  Coefficient of thermal expansion is different for Aluminium and PE. What is the effect of
these varying coefficients of thermal expansion on the performance of Jindal MLC Pipe,
when used for fluids having operating temperatures other than ambient?

Because of tie layers, PE layers and Aluminium tube function as single component pipe for operating
temperature range of –200 C to 950 C.. This ensures that there is no differential expansion of PE layers
and Aluminium tube. The resultant expansion coefficient is very low and approximately same as that of
copper pipe.

33  
  

NOTES  
 

34