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Local Monitoring/Control/Analysis
The TMdrive®-70e2 is a
new version of the popular
Ethernet™
TMdrive-70. The drive offers MELPLAC™ Vseries Controller nv Controller Master Controllers Controller (ISC)
Profibus-DP™
synchronous motors. The nv Controller
TOSLINE™-S20
Profibus-DP™
EGD
MELPLAC Net
DLAN+
ISBus™
TOSLINE-S20
Field I/O
TMdrive
AC AC
• Smaller size AC
TMdrive TMdrive
AC
TMdrive
AC
TOSVERT
TOSVERT TOSVERT
LEOPACK
LEOPACK
Legacy
Drive Products
Legacy
Drive Products
The new drive provides the same System Applications for the
excellent benefits as the original: TMdrive-70e2 include:
• High reliability • Main drives for hot strip steel mills
• Regenerative converter • Main drives for Cold Mills
• Simple configuration and maintenance • High power drives for compressors, fans,
pumps, grinders and mine hoists
• High energy efficiency and low cost of
ownership
Features Benefits
• Low Voltage Gate Drive • High Efficiency and Small Size
Given that the IEGT is a MOS A very compact phase leg assembly is achieved with:
structure, it can be gated • A reduction in snubber circuitry
(turned on/off) with ±15 V. • Integral forward diodes
• Integral clamp diodes
• Minimal Snubber Circuitry • Higher Performance
With the high dV/dt capability of The reduction in snubber circuitry allows a higher
the IEGT, there is only need for a chopping frequency, lowering the torque ripple
small dc clamp snubber circuit. applied to the motor and harmonics fed back into
the power system.
• High-Speed Switching • Motor and Power System Friendly
The IEGT is switched at a rate of The high-speed switching coupled with the three-
500 Hz in this application. level power bridge design delivers a smooth sine
wave to the motor and power system.
2
Bringing Reliable Control
To System Applications
3
A Look Inside the 9 MVA Drive
Control Cabinet Converter Front View
State-of-the-Art Technology:
Control Functions
Each inverter and
regenerative converter
shares a common set of
control boards. The primary control
board performs several functions:
• Speed and torque regulation
• Sequencing
• I/O mapping
• Diagnostic data gathering
A mounting bracket is provided for an
optional LAN interface board.
Interface Board
The interface board
supports encoder or
resolver, 24 V dc I/O and
analog I/O. All I/O are terminated to
a two-piece modular terminal block
for ease of maintenance.
Output
Voltage
Output
Current
Main Capacitors
Film capacitors
provide longer life,
Main Power Cooling Water Interface
smaller size, and
3-Phase motor and 150 mm JIS-10K50A fittings are
less weight.
transformer connections provided for connecting cooling
are made in the rear. Both water for de-ionized cooling loop.
top and bottom are supported.
5
Regenerative Systems AC
Quick disconnect
fittings for the
cooling system
reduces mean
time to repair
dc clamp snubber Compact gate driver IEGT devices with integral forward and
circuit absorbs the assemblies due to clamp diodes allow a very compact phase
energy generated in low power switching leg stack, reducing the footprint versus
turning off the IEGTs requirements of the previous technology.
IEGT devices (Note: the 6 MVA stack is completely
different.)
2600 V dc 2600 V dc
Discharge Discharge
Resistors Resistors
Circuit
Breaker
AC Input NP AC Ouptut M
3800 V ac
Control
2600 V dc 2600 V dc
N (-) N (-)
6
Flexible Topologies To Match Your Needs
Configuration Options
AC M
TMdrive-70e2
AC M
TMdrive-P70e2 TMdrive-70e2
TMdrive-P70e2
AC M
TMdrive-70e2
3 Bank Converter
3 Bank Inverter
AC 2 Bank Converter
TMdrive-P70e2 TMdrive-70e2
2 Bank Inverter
AC
AC M TMdrive-P70e2 TMdrive-70e2
TMdrive-P70e2 TMdrive-70e2
AC
AC TMdrive-P70e2 TMdrive-70e2
TMdrive-P70e2 TMdrive-70e2
AC AC M
TMdrive-P70e2 TMdrive-70e2 TMdrive-70e2
TMdrive-P70e2
AC M
AC TMdrive-70e2
TMdrive-P70e2 TMdrive-70e2
TMdrive-P70e2
M
AC M
TMdrive-70e2
AC
TMdrive-P70e2 TMdrive-70e2
AC
TMdrive-P70e2 TMdrive-70e2
Control Cabinet
7
A Variety of Frames - 6 MVA
Losses Losses Control Motor Allowable
Frame Weight
Banks to Air to Water Power Current Overload
(kVA) kg (lbs)
(kW) (kW) kVA A ac %
814 175
Depth:
1500 mm (59in) 3,900
Width: 2,300 mm (91 in) 1 6,000 5 62 3.0 713 200
(8,850)
Height: 2,430 mm
633 225
(96 in)
570 250
Depth:
Width: 3,800 mm (150 in) 750 mm (30 in)
1628 175
Depth:
1500 mm (59in) 7,800
Width: 3,800 mm (150 in) 2 12,000 10 124 6.0 1426 200
(17,160
Height: 2,430 mm
1266 225
(96 in)
3800 150
Height: 2,430 mm
(96 in)
3256 175
Depth:
1500 mm (59 in)
Width: 6,800 mm (268 in)
2852 200
Height: 2,430 mm
15,600
4 24,000 20 248 12.0
(96 in)
(34,320)
2280 250
8
9 MVA
Losses Losses Control Motor Allowable
Frame Weight
Banks to Air to Water Power Current Overload
(kVA) kg (lbs)
(kW) (kW) kVA A ac %
m 1430 150
0m
: 75 ) 1500 mm back access required
th in
D ep (30
1226 175
Height: 2,430 mm
4080
1 9,000 10 95 3.0 1073 200
(8976)
(96 in)
m 953 225
m
00
: 1,5 in)
th 9
D ep (5 858 250
Width: 2,800 mm (111in)
m 2860 150
0m
75
t h: 0 in) 1500 mm back access required
D ep (3
2452 175
Height: 2,430 mm
7,880
2 18,000 20 190 6.0 2146 200
(17,336)
(96 in)
m
0m 1906 225
,50
h : 1 in)
t 9
D ep (5
Width: 4,800 mm (189 in) 1716 250
m
0m
75 1500 mm back access required 4290 150
t h: 0 in)
D ep (3
Height: 2,430 mm
3678 175
(96 in)
m
m
00
1,5 n) 3219 200
:
th 9 i 11,960
ep (5 3 27,000 30 285 12.0
Total Width: 7,600 mm (299 in) D (26,312)
1500 mm back access required
2859 225
2574 250
m
m
50 1500 mm back access required
5720 150
:7 )
p th 0 in
D e (3
Height: 2,430 mm
4904 175
(96 in)
m
m
00
: 1,5 in)
th 9 15,760
D ep (5 4 36,000 40 380 12.0 4292 200
Total Width: 9,600 mm (378 in) (34,672)
1500 mm back access required
3812 225
3432 250
Notes:
1. Front and rear access doors: 1000 mm overhead clearance and 1500 mm front and rear access clearance recommended.
Frame 6000 does not require rear access when configured in end to end arrangement. 9
2. Bottom cable entry is standard, top is optional.
Water Conditioning Equipment
Water conditioning control panel
Water to water heat
continuously monitors the status
exchanger keeps the
of the water system. Separate
de-ionized system
fault indications help find and fix
isolated from the
problems fast.
plant water supply.
Integrated with 134 kW 1200 1440 2375 1600 5 Capacity for one converter/inverter, (1 bank)
Lineup (48) (56) (94) (3527) Plant water required: 300 l/min (80 gal/min)
Separate 268 kW 1200 1590 2375 1700 10 Capacity for two converters/inverters, (2 bank)
Cabinet (48) (62) (94) (3638) Plant water required: 600 l/min (160 gal/min)
Separate 536 kW 3000 2000 2500 2500 Plant water required: 1200 l/min (4 bank)
Cabinet (118) (79) (99) (5500) 15 (320 gal/min)
Separate 804 kW 4300 2000 2500 4300 Plant water required: 1800 l/min (6 bank)
Cabinet (170) (79) (99) (9480) 25 (475 gal/min)
Advanced PWM control brings enhanced efficiency and reduced harmonics to TMdrive-70e2 systems. Fixed pulse pattern
gate control uses optimum gating sequences to almost eliminate switching losses in the IEGT device. Gating sequences
are pre-computed for the control rather than computed at runtime. The result is performance that reduces losses and
harmonics.
Input Current
Diode Current
IEGT Current
Output Voltage
Ground Fault
2430 mm (96 in)
1180 150
detection module
1040 175 provides indication
400 Max:
1200A 600Vrms ± 10% 930 200 of insulation failure
(880) 50/60 ± 2Hz
840 225
800 mm (32 in) 760 250
Depth: 750 mm (30 in)
2430 mm (96 in)
2400 150
2260 175
600 Max:
2400A
(1320) 750Vrms ± 10% 2040 200 DC Field AC Connection Bus. AC
50/60 ± 2Hz Connection Bus voltages up to 500 Vac can
1850 225
be connected depending
1200 mm (47 in) 1700 250)
on required voltage
Depth: 750 mm (30 in)
OL_V Overload derate. The rated motor voltage over ST_V Field forcing margin needed when applying
the terminal voltage of the motor at maximum synchronous motors. Apply 0.94 for synchronous
applied overload. Motors with no overload use motor systems.
1.0.
SP_V Speed margin. For motors that run above base
RP_V Reduction in maximum voltage due to the dc bus speed this is the ratio of the terminal voltage
ripple of the drive at low frequencies. If the base at base speed over the terminal voltage at top
frequency is below 5 Hz then this derate is 0.97, speed under maximum overload at each point.
otherwise it is 1.0. Other motors use 1.0.
Experience has shown that the following maximum rated motor voltages apply based on the type of motor
and the application.
Induction
Synchronous Rated Motor Overload Example
(Maximum Voltage at max Frequency Requirement Application
Maximum Rated Motor Volts
OL and top speed)
3650 3500 60 Hz 100% Pump or Fan
3500 3400 30 Hz 200% Mine Hoist
3400 3300 5 Hz 225% Mill Stand
TMdrive-70e2 Notes
1. Allocate a minimum of 1000 mm (40 in) above cabinet 8. Speed and current regulator responses are computed
for fan maintenance. per the adjacent figure in radians/s. Speed regulator
2. Power rating data assumes ambient temperature of responses shown are maximum available. Actual
5-40˚C (41-104˚F), altitude up to 1000 m (3280 ft) above response will be limited by drive train mechanical
sea level. conditions. Accuracy and linearity specifications shown
are as measured under controlled conditions in our lab
3. The specified current ratings are continuous to which and while typical may not be achievable in all systems.
the indicated overload may be applied for a maximum
of 60 seconds. 9. dc Bus bar included in lineups is rated for one inverter
only. For common bus systems, converters and
4. Each cabinet requires 3-phase control power. inverters are arranged so that this limitation is not
5. For high performance torque regulation, a temperature exceeded.
sensor is mounted in the motor (induction motor only). 10. When output or input reactors are used to parallel
6. All TMdrive-70e2 cabinets require 1500 mm (60 in) front systems then the dc Buses of those systems must be
access for connections and maintenance. connected together.
7. Water connections for separate Step Response 11. Systems that share a common dc Bus must have
1
type cooling systems are the same winding configuration for their converter
located near the floor in Response at 95% transformer secondaries.
of final value
the rear of power converter 12. Field supply enclosures are typically installed directly
cabinets. The flange is 150 mm T 95%
includes behind control enclosures within the lineup.
response latency
JIS-10K50A. Stainless piping
13. TMdrive-70e2 converters require a minimum of 15%
is required for plumbing of the Time
total input impedence.
de-ionized loop. Secondary T 95%
cooling water temperature Response = 3/T 95% (radians/s) 14. Systems with a base frequency below 5 Hz may
supplied by customer require additional 800 mm (32 in) capacitor panels for
10-32° C (50-89° F). each dc link, 1800 kg weight.
12
Inverter Example
When specifying an inverter, start from the process requirements and work through the motor to the inverter.
The following example illustrates this process.
Define process 2 Select motor based on process Compute continuous Select inverter based on
1 requirements. requirements and compute
3 4
current requirements continuous current and
required inverter kVA. for the inverter based overload requirements.
on the selected motor.
• 7500 kW (10,000 hp) Scan the 150% entries in the
• 500 rpm, 3300 V inverter tables for a frame
• Efficiency = 0.965 where the continuous current
• Power factor = 1.00 rating exceeds 1430 amps.
The 9000 frame meets this
• Service factor = 1.0 criterion (1430 amps) and is
• Synchronous appropriate for this application.
Iac Inverter kWShaft x 1000 x SFMtr
= Current Allowable
3 x VMotor rated voltage x EffMtr x PFMtr
kWShaft = 6500 kW (8700 hp) A ac Overload %
500 rpm = 7500 x 1000 x 1.0
1430 150
3 x 3300 V x 0.965 x 1.0 1226 175
The motor delivers constant torque from = 1360 amps 1072 200
zero to base speed of 500 rpm and 7500 953 225
858 250
kW (10,000 hp).
Duty cycle requires 150% for 10 sec. but
has rms duty cycle of 7500 kW (10,000 hp)
13
A Common Control to
Reduce Cost of Ownership
Control Functions Power Input/Output
Sin
Speed Feedback • Excitation frequency of 1 or 4 kHz
Cos • Source for resolvers is Tamagawa: +/- 10% without temperature sensor Motor
Resolver Input
Sin www.tamagawa-seiki.co.jp Maximum Torque current response: 600 rad/sec
Cos Torque range: 0-400% of rated motor torque
A Maximum flux control range: 20%-100%
Supply Excitn
Gate Drive
25 kA for control power M
Acoustic Noise 66-68 dB @ 150% OL UVS 2
Gate Command
1 m from cabinet in all directions from control
1.5 m in height above floor
UVS1 DO_UVS1
Contactor Command
Environmental (Inverters & Converters) from control
11,000 TMdrive-MVG
10,000
7,200 TMdrive-XL85
6,600 TMdrive-XL75
TMdrive-MVG TMdrive-XL55
4,200 Dura-Bilt5i MV
3,800 TMdrive-XL80
TMdrive-MVG TMdrive-80
3,300 TMdrive-70e2
TMdrive-50
2,400 Dura-Bilt5i MV
1,250 TMdrive-30
575/690 TMdrive-10e2
Non-regenerative Drive
440/460 TMdrive-10e2
TMdrive-10 Regenerative Drive