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CHE F243

Materials Science and Engineering


Krishna Etika
BITS Pilani Department of Chemical Engineering
B.I.T.S-Pilani, Pilani Campus
Pilani Campus
26 February 2020 2
BITS Pilani, Pilani Campus
Belated Wishes for the New Year

26 February 2020 3
BITS Pilani, Pilani Campus
Course Structure

Course No: CHE F243


Course Title: Materials Science and Engineering
Instructor-in-Charge: Krishna Etika
Tutorial Instructors: Krishna Etika / Priya Sande
Lectures: M W F 3rd Hour Tutorial : T 1st Hour
Lecture Venue : 1223 Tutorial Venue: 1223/1226
Textbook (s):
Callister's Materials Sc. & Engg, W.D. Callister & R. Balasubramaniam
(Adapted), Wiley, 2nd. ed., 2014.

26 February 2020 4
BITS Pilani, Pilani Campus
About The Course Instructor
Why am I teaching Materials Science and Engineering Course?

☼ Got my Ph.D. from Texas A&M University in Materials


(Nanomaterials to be precise!).
☼ Worked for materials/nanotechnology focused Industry (Intel
Corporation).
☼ Have been associated with the materials world for more than
17 years.
☼Taught a similar course at Texas A&M during Fall 2010.
26 February 2020 5
BITS Pilani, Pilani Campus
Course Handout

Adobe Acrobat
Document

26 February 2020 6
BITS Pilani, Pilani Campus
Why Study Materials?
Materials Used Define the Civilizations. For ex:
Stone Age
Bronze Age
Iron Age
Plastic or Silicon Age?????
 In the past, using the already available materials was the
priority .
 Now, “creating” new materials with desired “properties” is the
challenge - Needs understanding on fundamental
properties of materials.
26 February 2020 7
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Introduction
What is a Material?
“Materials are the things that humankind uses to make
articles of necessity, utility, and/or artistic beauty”
Why should we care about Materials?
Materials drive our society
Stone Age Bronze Age Iron Age

(~2 m yr ago) (~5k yr ago) (~2 k yr ago)

Silicon Age (60 yr ago) Now? Polymer Age(???) 2


Iron Age in India
• Iron Pillar of Delhi.
• Originally located at
Udayagiri (~50 km from
Bhopal). Now at Qutub
Minar Complex
• “Forged” during Gupta
Dynasty (375-414 AD).
• Created using Forge
Welding Process.
• High Phosphor content
protects it from corrosion
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Bombproof wall paper

http://www.popsci.com/node/42027

Guess what the wall paper is made of?


26-Feb-20
Introduction

Materials Science and Engineering

Materials Science Materials Engineering

Investigation of Using the


“structure-property” “structure-property”
relationships relationships to design
new materials

Structure: It is the arrangement of a Property: It is the response to an external


materials internal components. stimuli e.g. how much deformation occurs
e.g. atomic structure of Au (electrons, when you apply certain load to a material.
protons) (strain)

26-Feb-20
Structure-Property Relations

Processing Structure Properties Applications


Importance of Processing
Polycrystal: Polycrystal:
Single Crystal low porosity high porosity

Exactly same chemical composition – All discs are Al2O3 (Alumina)


Different processing conditions.
26-Feb-20
Structure-Property Relations

Properties depend on structure


e.g. : hardness vs structure of steel (d)

6 00
30 mm
5 00 (c)
Hardness (BHN)

4 00 (b)
(a)
4 mm
3 00
30 mm
2 00 30 mm

100
0.01 0.1 1 10 100 1000
Cooling Rate (ºC/s)
Processing can change structure
ex: structure vs cooling rate of steel
26-Feb-20
Types of Materials
Polymers/plastics
Metals
Soft, ductile, low density
Strong, ductile,high thermal &
thermal & electrical insulators
electrical conductivity opaque, reflective.
Optically translucent or transparent.

Ceramics/Glass
Brittle, glassy, elastic
non-conducting (insulators) Composites
A hybrid material that is
formed by mixing two(or more)
individual materials (i.e.,
polymers, metals, ceramics)

26-Feb-20
Types of Materials

Advanced Materials
Materials used in high-tech applications

☼Semiconductors – Si wafer
☼Biomaterials - heart valve
☼Smart Materials– responsive polymers
☼Nanomaterials- nanotubes, graphene

26-Feb-20
The Materials Selection Process
1. Pick Application Determine required Properties

Properties: mechanical, electrical,


thermal, magnetic, optical, deteriorative.

2. Properties Identify candidate Material(s)


Material : type, structure, composition.
3. Material Identify required Processing

Processing: changes structure and overall shape


ex: casting, sintering, vapor deposition, doping
forming, joining, annealing.

26-Feb-20
Properties
• What exactly is a “Property”?
– Any response of a material to an external
stimulus
• Types of Properties:
– Mechanical
– Electrical
– Thermal
– Magnetic
– Optical
26-Feb-20
Mechanical Property
Hardness is a mechanical property.
(d)

600
30 mm
500 (c)
Hardness (BHN)

400 (b)
(a)
4 mm
300
30 mm
200 30 mm

100
0.01 0.1 1 10 100 1000
Cooling Rate (ºC/s)

BHN - Brinell hardness number

26-Feb-20
Bombproof wall paper

http://www.popsci.com/node/42027

Guess what the wall paper is made of?


26-Feb-20
Electrical Property
• Electrical Resistivity (a property) of Copper:
6
5
4
Ohm-m)
Resistivity, r
(10-8 Ohm

3
2
1
0 T (°C)
-200 -100 0

• Adding “impurity” atoms to Cu increases resistivity.


• Deforming Cu increases resistivity.
26-Feb-20
Magnetic Property
• Magnetic Storage: • Magnetic Permeability
-- Recording medium (a property) vs. Composition:
is magnetized by -- Adding 3 atomic % Si
recording head. makes Fe a better
recording medium!

Fe+3%Si

Magnetization
Fe

Magnetic Field

26-Feb-20
Property Comparison

Resistance to Fracture (mechanical)

26-Feb-20
Types of Materials

Advanced Materials
Materials used in high-tech applications

☼Semiconductors – Si wafer
☼Biomaterials - heart valve
☼Smart Materials– responsive polymers
☼Nanomaterials- nanotubes, graphene

26-Feb-20
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Chapter 3
The Structures of Crystalline Solids
Introduction
• Crystalline Material…..
• Properties Depend on Crystal Structure…
• How to describe “crystal” structure?
• Atomic Hard Sphere Model
– In this model, the atoms actually can touch each
other.
– Lattice means 3-D array of points
– In simple cases, lattice coincides
with sphere centers
– Each lattice point has identical
surroundings (i.e., motifs)
Lattice + Basis = Crystal Structure
2/26/2020 3
Crystal Structure

A crystal is defined as a lattice with


a basis added to each lattice site. Usually the
basis consists of an atom, a group of atoms
or a molecule.
2/26/2020 4
Property Comparison

Resistance to Fracture (mechanical)

26-Feb-20
Lattice

A two-dimensional Bravais lattice can be created


as the set of integer linear combinations of two
(linear independent) vectors (called primitive
translation vectors)
2/26/2020 6
Crystal Systems
Unit cell: smallest repetitive volume which
contains the complete lattice pattern of a crystal.

More than one unit cell possible for a crystal


structure but we chose the one that highest level
of geometrical symmetry!!!

7 crystal systems
14 crystal lattices (Bravais)

a, b, and c are the lattice constants

7
Bravais Lattice

2/26/2020 8
Bravais Lattices

2/26/2020 9
Unit Cells

2/26/2020 10
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Chapter 3
The Structures of Crystalline Solids
Introduction (Recap)
• Crystalline Material…..
• Properties Depend on Crystal Structure…
• How to describe “crystal” structure?
• Atomic Hard Sphere Model
– In this model, the atoms actually can touch each
other.
– Lattice means 3-D array of points
– In simple cases, lattice coincides
with sphere centers
– Each lattice point has identical
surroundings (i.e., motifs)
Lattice + Basis = Crystal Structure
2/26/2020 3
Crystal Structure (Recap)

A crystal is defined as a lattice with


a basis added to each lattice site. Usually the
basis consists of an atom, a group of atoms
or a molecule.
2/26/2020 4
Lattice(Recap)
• A lattice is in general defined as a discrete but
infinite regular arrangement of points (lattice
sites) in a vector space.
• Bravais Lattice: lattices which exhibit a
discrete translational symmetry.
– Translation of the whole lattice by any translation
vector given by, T leaves the lattice unchanged.

– Where, a1, a2 and a3 are called as the primitive


translational vectors.
2/26/2020 5
Crystal Systems(Recap)
Unit cell: smallest repetitive volume which
contains the complete lattice pattern of a crystal.

More than one unit cell possible for a crystal


structure but we chose the one that highest level
of geometrical symmetry!!!

7 crystal systems
14 crystal lattices (Bravais)

a, b, and c are the lattice constants

6
Crystallographic Points, Directions
and Planes

2/26/2020 7
Point Coordinates

z
111 Point coordinates for unit cell
c center are
a/2, b/2, c/2 ½½½
y
a 000 b
Point coordinates for unit cell
x
 corner are 111
z 2c

Translation: integer multiple of
  lattice constants  identical
b y position in another unit cell
b
8
Crystallographic Directions

z Algorithm

1. Vector repositioned (if necessary) to pass


through origin.
2. Read off projections in terms of
unit cell dimensions a, b, and c
y 3. Adjust to smallest integer values
4. Enclose in square brackets, no commas
x [uvw]

ex: 1, 0, ½ => 2, 0, 1 => [ 201 ]

-1, 1, 1 => [ 111 ] where overbar represents a negative index

families of directions <uvw>


9
Lattice

A two-dimensional Bravais lattice can be created


as the set of integer linear combinations of two
(linear independent) vectors (called primitive
translation vectors)
2/26/2020 6
Practice Problem

2/26/2020 11
Practice Problem 2

2/26/2020 12
Bravais Lattice

2/26/2020 8
Crystallographic Planes

Adapted from Fig. 3.10,


Callister & Rethwisch 8e.
14
Unit Cells

2/26/2020 10
Crystallographic Planes
z

example a b c c
1. Intercepts 1 1 
2. Reciprocals 1/1 1/1 1/
1 1 0
y
3. Reduction 1 1 0
a b
4. Miller Indices (110) x
z
example a b c
1. Intercepts 1/2   c
2. Reciprocals 1/½ 1/ 1/
2 0 0
3. Reduction 2 0 0 y
4. Miller Indices (100) a b

16
Crystallographic Planes
z

example a b c
c
1. Intercepts 1/2 1 3/4 
2. Reciprocals 1/½ 1/1 1/¾
2 1 4/3  y
a  b
3. Reduction 6 3 4
x
4. Miller Indices (634)

Family of Planes {hkl}

Ex: {100} = (100), (010), (001), (100), (010), (001)

17
Crystallographic Planes (Hexagonal)

• In hexagonal unit cells the same idea is used


z

example a1 a2 a3 c
1. Intercepts 1  -1 1
2. Reciprocals 1 1/ -1 1
1 0 -1 1 a2

3. Reduction 1 0 -1 1
a3

4. Miller-Bravais Indices (1011) a1

Adapted from Fig. 3.8(b),


Callister & Rethwisch 8e.

18
Miller Vs Miller-Bravais

Miller indices indicate that these two planes are of a different family
(even though they belong to the same family). But Miller-Bravais
notations confirm that they are from the same family
19
Energy and Packing
Energy
• Non dense, random packing
typical neighbor
bond length

typical neighbor r
bond energy

Energy
• Dense, ordered packing
typical neighbor
bond length

typical neighbor r
bond energy

Dense, ordered packed structures tend to have lower energies.


2/26/2020
20
Materials and Packing

Crystalline materials...
• atoms pack in periodic, 3D arrays
• typical of: -metals
-many ceramics
-some polymers crystalline SiO2

Si Oxygen
Noncrystalline materials...
• atoms have no periodic packing
• occurs for: -complex structures
-rapid cooling

"Amorphous" = Noncrystalline noncrystalline SiO2


2/26/2020
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Crystallographic Directions

z Algorithm

1. Vector repositioned (if necessary) to pass


through origin.
2. Read off projections in terms of
unit cell dimensions a, b, and c
y 3. Adjust to smallest integer values
4. Enclose in square brackets, no commas
x [uvw]

ex: 1, 0, ½ => 2, 0, 1 => [ 201 ]

-1, 1, 1 => [ 111 ] where overbar represents a negative index

families of directions <uvw>


9
Thought for the Day
Micro-lattice

2/26/2020 3
Materials and Packing

Crystalline materials...
• atoms pack in periodic, 3D arrays
• typical of: -metals
-many ceramics
-some polymers crystalline SiO2

Si Oxygen
Noncrystalline materials...
• atoms have no periodic packing
• occurs for: -complex structures
-rapid cooling

"Amorphous" = Noncrystalline noncrystalline SiO2


2/26/2020
Chapter 4.
Structures of Crystalline Solids

2/26/2020 5
Crystal Structure of Metals
• Tend to be densely packed.
• Reasons for dense packing:

-Typically, only one element is present, so all atomic radii


are the same.
- Metallic bonding is not directional.
- Nearest neighbor distances tend to be small in
order to lower bond energy.
- Electron cloud shields cores from each other

• Have the simplest crystal structures.


We will examine three such structures...
6
2/26/2020
6
Simple Cubic Structure (SC)

Rare - due to low packing density (only Po has this structure)


Close-packed directions are cube edges.

• Coordination # = 6
(# nearest neighbors)

2/26/2020
7
Practice Problem 2

2/26/2020 12
Face Centered Cubic Structure (FCC)

Atoms touch each other along face diagonals.


--Note: All atoms are identical; the face-centered atoms are shaded
differently only for ease of viewing.
ex: Al, Cu, Au, Pb, Ni, Pt, Ag
• Coordination # = 12

2/26/2020 9
Coordination Number

What is a coordination Number (C.N.) ???


It is the number of nearest neighbors

C.N ?

10
MEEN 222- Krishna Etika 10
Coordination Number

C.N ?

2/26/2020
11
Atoms/Unit Cell

How many atoms/unit cell???


SC BCC FCC

1 atoms/unit cell: 8 corners x 1/8 = SC

2 atoms/unit cell: 1 center + 8 corners x 1/8 = BCC

4 atoms/unit cell: 6 face x 1/2 + 8 corners x 1/8 = FCC


2/26/2020 12
12
Atomic Packing Factor (APF)

Volume of atoms in unit cell*


APF =
Volume of unit cell
*assume hard spheres

volume
atoms
atom
4
a unit cell 1 p (R) 3
3
R=0.5a APF =
a3 volume

close-packed directions unit cell


Relation : a= 2R
contains 8 x 1/8 =
1 atom/unit cell ???
• APF for a simple cubic structure = 0.52
2/26/2020
Atomic Packing Factor: BCC

 APF for a body-centered cubic structure = 0.68


3a

2a
R Close-packed directions:
a
Relation: 4R = 3 a
atoms
4 volume
unit cell 2 p ( R )3
3 atom
APF =
volume
a3
unit cell 14
2/26/2020
Atomic Packing Factor: FCC

• APF for a face-centered cubic structure = 0.74


maximum achievable APF

Close-packed directions:
Relation: 4R = 2a
2a
Unit cell contains:
6 x 1/2 + 8 x 1/8
= 4 atoms/unit cell
a
Adapted from
Fig. 3.1(a),
atoms
Callister 7e.
4 volume
unit cell 4 p ( R)3
3 atom
APF =
volume
a3
2/26/2020 unit cell
15
Linear Density
Number of atoms
• Linear Density of Atoms  LD = Unit length of direction vector

[110]
ex: linear density of Al in [110]
direction
a = 0.405 nm

# atoms
a
2
LD = = 3.5 nm- 1
length 2a

16
Linear Packing Fraction
• Linear density can also be determined from the
packing fraction: the fraction of line length in a
particular direction that passes through the atom
centers.
• For FCC [100] direction PF can be determined
as

Packing fraction =

17
Linear Packing Fraction

• For [110] direction in FCC

18
LD from PF

• Linear density and linear packing


fraction are both related by

Packing Fraction = Linear Density x 2


radius
PF = LD x 2r

19
Metallic Crystal Structures

20
20
FCC Stacking Sequence
• ABCABC... Stacking Sequence
• 2D Projection

B B
C
A
A sites B B B
C C
B sites B B
C sites

A
• FCC Unit Cell B
C

21
Hexagonal Close-Packed Structure (HCP)

• ABAB... Stacking Sequence

• 3D Projection • 2D Projection

A sites Top layer

c B sites Middle layer

A sites Bottom layer


a Adapted from Fig. 3.3(a),
Callister & Rethwisch 8e.

• Coordination # = 12 6 atoms/unit cell

• APF = 0.74 ex: Cd, Mg, Ti, Zn

• c/a = 1.633
2/26/2020 22
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Micro-lattice

2/26/2020 2
Chapter 4.
Structures of Crystalline Solids
Recap of Lecture 5

2/26/2020 3
Simple Cubic Structure (SC)

Rare - due to low packing density (only Po has this structure)


Close-packed directions are cube edges.

• Coordination # = 6
(# nearest neighbors)

2/26/2020
4
Chapter 4.
Structures of Crystalline Solids

2/26/2020 5
Atoms/Unit Cell

How many atoms/unit cell???


SC BCC FCC

1 atoms/unit cell: 8 corners x 1/8 = SC

2 atoms/unit cell: 1 center + 8 corners x 1/8 = BCC

4 atoms/unit cell: 6 face x 1/2 + 8 corners x 1/8 = FCC


2/26/2020 6
6
Atomic Packing Factor (APF)

Volume of atoms in unit cell*


APF =
Volume of unit cell
*assume hard spheres

volume
atoms
atom
4
a unit cell 1 p (R) 3
3
R=0.5a APF =
a3 volume

close-packed directions unit cell


Relation : a= 2R
contains 8 x 1/8 =
1 atom/unit cell ???
• APF for a simple cubic structure = 0.52
2/26/2020
Linear Density
Number of atoms
• Linear Density of Atoms  LD = Unit length of direction vector

[110]
ex: linear density of Al in [110]
direction
a = 0.405 nm

# atoms
a
2
LD = = 3.5 nm- 1
length 2a

8
Coordination Number

What is a coordination Number (C.N.) ???


It is the number of nearest neighbors

C.N ?

10
MEEN 222- Krishna Etika 10
FCC Stacking Sequence
• ABCABC... Stacking Sequence
• 2D Projection

B B
C
A
A sites B B B
C C
B sites B B
C sites

A
• FCC Unit Cell B
C

10
Hexagonal Close-Packed Structure (HCP)

• ABAB... Stacking Sequence

• 3D Projection • 2D Projection

A sites Top layer

c B sites Middle layer

A sites Bottom layer


a Adapted from Fig. 3.3(a),
Callister & Rethwisch 8e.

• Coordination # = 12 6 atoms/unit cell

• APF = 0.74 ex: Cd, Mg, Ti, Zn

• c/a = 1.633
2/26/2020 11
Chapter 4.
Structures of Crystalline Solids
Lecture 6

2/26/2020 12
Theoretical Density, r

Mass of Atoms in UnitCell


Density = r =
Total Volume of UnitCell

r = nA
VC NA

where n = number of atoms/unit cell


A = atomic weight
VC = Volume of unit cell = a3 for cubic
NA = Avogadro’s number
= 6.022 x 1023 atoms/mol

13
Theoretical Density, r

• Ex: Cr (BCC)
A = 52.00 g/mol
R = 0.125 nm
n = 2 atoms/unit cell

R a = 4R/ 3 = 0.2887 nm
a
atoms
g
unit cell 2 52.00
mol rtheoretical = 7.18 g/cm3

r= ractual = 7.19 g/cm3


a3 6.022 x 1023
volume atoms

unit cell mol


14
Exercise Problem 4.8

• Calculate the radius of tantalum atom,


given that Ta has BCC crystal structure, a
density of 16.6 g/cm3 and an atomic
weight of 180.9 g/mol.

r = nA
VC NA

15
Exercise Problem 4.12

• Niobium has an atomic radius of 0.1430


nm and a density of 8.57 g/cm3.
Determine whether it has an FCC or BCC
crystal structure.

16
Densities of Material Classes

In general Metals/
Graphite/
Composites/
r r r Ceramics/ Polymers
metals > ceramics > polymers Alloys
Semicond
fibers
30
Why? Based on data in Table B1, Callister
Platinum *GFRE, CFRE, & AFRE are Glass,
20 Gold, W
Metals have... Tantalum Carbon, & Aramid Fiber-Reinforced
Epoxy composites (values based on
• close-packing 60% volume fraction of aligned fibers
10 Silver, Mo in an epoxy matrix).
(metallic bonding) Cu,Ni
Steels
• often large atomic masses Tin, Zinc
Zirconia
5
Ceramics have... (g/cm 3) 4
Titanium
Al oxide
Diamond
• less dense packing 3 Si nitride
Aluminum Glass -soda Glass fibers
• often lighter elements Concrete
Silicon PTFE GFRE*
2
Polymers have... Carbon fibers
r

Magnesium G raphite CFRE *


Silicone Aramid fibers
PVC
• low packing density PET
PC
AFRE *
1
(often amorphous) HDPE, PS
PP, LDPE
• lighter elements (C,H,O)
0.5
Composites have... 0.4
Wood

• intermediate values 0.3


17
Planar Density

• Planar density (PD) is simply the fraction of


the total crystallographic plane area that is
occupied by atoms (atoms are represented
by circles); the plane must pass through
an atom’s center for particular atom to be
included.

• Calculate planar density of the (100) and


(110) in BCC crystal structure.

18
Planar Density of (100) Iron
Solution: At T < 912ºC iron has the BCC structure.
2D repeat unit

(100) 4 3
a= R
3

Radius of iron R = 0.1241 nm


atoms
2D repeat unit 1
1 atoms atoms
Planar Density = = = 12.1 = 1.2 x 10 19
2
area a2 4 3 nm 2 m2
R
2D repeat unit 3
19
Planar Density of (111) Iron
Solution (cont): (111) plane 1 atom in plane/ unit surface
cell
2a atoms in plane
atoms above plane
atoms below plane

3
h= a
2
ç
2 16 3 2
area = 2 ah = 3a = R
atoms 3
2D repeat unit 1
Planar Density = = atoms = atoms
7.0 0.70 x 1019
area 16 3 nm2 m2
R2
2D repeat unit 3
20
Planar Packing Fraction –
(100) BCC

21
Linear Packing Fraction

• For [110] direction in FCC

18
Metallic Crystal Structures

20
20
Single vs Polycrystals

• Single Crystals E (diagonal) = 273 GPa


-Properties vary with
direction: anisotropic.
-Example: the modulus
of elasticity (E) in BCC iron:
E (edge) = 125 GPa
• Polycrystals
-Properties may/may not 200 mm
vary with direction.
-If grains are randomly
oriented: isotropic.
(Epoly iron = 210 GPa)
-If grains are textured,
2/26/2020
anisotropic.
Polymorphism
• Two or more distinct crystal structures for the same
material (allotropy/polymorphism)
iron system
titanium liquid
, -Ti
1538ºC

BCC -Fe
carbon
1394ºC
diamond, graphite
FCC -Fe

912ºC
BCC -Fe

25
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Bendable Glass

Package

2/26/2020 2
Recap of Lecture 6

2/26/2020 3
Theoretical Density, r

Mass of Atoms in UnitCell


Density = r =
Total Volume of UnitCell

r = nA
VC NA

where n = number of atoms/unit cell


A = atomic weight
VC = Volume of unit cell = a3 for cubic
NA = Avogadro’s number
= 6.022 x 1023 atoms/mol

4
Theoretical Density, r

• Ex: Cr (BCC)
A = 52.00 g/mol
R = 0.125 nm
n = 2 atoms/unit cell

R a = 4R/ 3 = 0.2887 nm
a
atoms
g
unit cell 2 52.00
mol rtheoretical = 7.18 g/cm3

r= ractual = 7.19 g/cm3


a3 6.022 x 1023
volume atoms

unit cell mol


5
Planar Density
• Planar density (PD) is simply the fraction of
the total crystallographic plane area that is
occupied by atoms (atoms are represented
by circles);
• The plane must pass through an atom’s
center for particular atom to be included.

• Calculate planar density of the (100) and


(110) in BCC crystal structure.

6
Planar Density of (100) Iron

Solution: At T < 912ºC iron has the BCC structure.


2D repeat unit

(100) 4 3
a= R
3

Radius of iron R = 0.1241 nm


atoms
2D repeat unit 1
1 atoms atoms
Planar Density = = = 12.1 = 1.2 x 10 19
2
area a2 4 3 nm 2 m2
R
2D repeat unit 3
7
Chapter 4.
Structures of Crystalline Solids
Recap of Lecture 5

2/26/2020 3
PD from Planar PF

• Planar density and Planar packing


fraction are both related by

“Planar” Packing Fraction = Planar


Density x area of atom

PF = PD x πr2

9
Crystal Structure of
Ceramics
Lecture 7

10
Ceramic Crystal Structures

Ceramic word comes from Greek word


“keramikos” which means burnt
stuff.
Ceramics are inorganic and non
metallic materials.
Ceramics are composed of at least two
elements and have more complex
crystal structures than metals

11
Ceramic Crystal Structures

• Examples of Ceramics: CaF2 , MgO, NaCl,


Al2O3, SiO2, Si3N4, ZnS, SiC
- AX A, B = Cation (s)
- AMXP X = Anion
- AMBNXP

• Ceramics have inter-atomic bonding that


ranges from mostly ionic to mostly
covalent.
12
Ceramic Crystal Structures
Oxide structures
– oxygen anions much larger than metal
cations
– close packed oxygen in a lattice
(usually FCC)
– cations in the holes of the oxygen
lattice
• Generally cations occupy
specific sites in ceramics in a
crystal lattice of anions
• What factors determine the
position of cations?? 13
Site Selection

Which sites will cations occupy?


1. Size of sites
– does the cation fit in the site

2. Stoichiometry
– if all of one type of site is full the
remainder have to go into other types of
sites.
3. Bond Hybridization
14
Ionic Bonding & Structure
1. Size - Stable structures:
--maximize the # of nearest oppositely charged neighbors.

- - - - - -
+ + +
- - - - - -
unstable stable stable

• Charge Neutrality:
F-
--Net charge in the Ca 2+
structure should CaF : + anions
2 cation
be zero. F-

--General form:A m Xp
m, p determined by charge neutrality
Coordination # and Ionic Radii
r
cation
• Coordination # increases with r
anion
How many anions can you arrange around a cation?
r cation Coord ZnS
r anion # (zincblende)
From Fig. 4.13
< 0.155 2 linear

0.155 - 0.225 3 triangular NaCl


(sodium
0.225 - 0.414 4 TD chloride)
From Fig. 4.11

0.414 - 0.732 6 OH CsCl


(cesium
0.732 - 1.0 8 cubic chloride)

Adapted from Table 4.3 16

Figures and table from Callister’s Materials Science and Engineering, Adapted Version.
LD from PF

• Linear density and linear packing


fraction are both related by

Packing Fraction = Linear Density x 2


radius
PF = LD x 2r

9
Example: Predicting Structure of FeO

• On the basis of ionic radii, what crystal structure would you


predict for FeO?
Cation Ionic radius (nm) • Answer:
Al 3+ 0.053 rcation 0.077
Fe 2 + 0.077
=
ranion 0.140
Fe 3+ 0.069
= 0.550
Ca 2+ 0.100
based on this ratio,
Anion --coord # = 6
--structure = NaCl
O 2- 0.140
Cl - 0.181
F- 0.133
Site Selection II
2. Stoichiometry
– If all of one type of site is full the remainder have to
go into other types of sites.
– If for a specific ceramic each unit cell has 6
cations and the cations prefer OH sites
4 in OH
2 in TD

Note FCC unit cell has 4 OH and 8 TD sites.


Coordinates of Octahedral Sites (½ ½ ½), (½ 0 0), (0 ½ 0), ( 0 0 ½)

Tetrahedral Sites Octahedral Sites

19
Site Selection III
3. Bond Hybridization – significant covalent
bonding
– the hybrid orbitals can have impact if significant
covalent bond character present
– For example in SiC
• XSi = 1.8 and XC = 2.5

% ionic character = 100 {1 - exp[-0.25( X Si  X C )2 ]} = 11.5%

• ~ 88% covalent bonding


• both Si and C prefer sp3 hybridization
• Therefore in SiC, Si gets TD sites
20
Rock Salt Structure
Same concepts can be applied to ionic solids in general.
Example: NaCl (rock salt) structure

rNa = 0.102 nm
rCl = 0.181 nm

rNa/rCl = 0.564

 cations prefer OH sites

21
MgO and FeO
MgO and FeO also have the NaCl structure
O2- rO = 0.140 nm

Mg2+ rMg = 0.072 nm

rMg/rO = 0.514

 cations prefer OH
sites

So each oxygen has 6 neighboring Mg2+


22
AX Crystal Structures
AX–Type Crystal Structures include NaCl, CsCl, and zinc
blende
Cesium Chloride structure:

rCs  0.170
= = 0.939
rCl 0.181
 cubic sites preferred

So each Cs+ has 8 neighboring Cl-

23
AX Crystal Structures
Zinc Blende structure rZn2 0.074
= = 0.529  OH ??
rO 2 0.140

• Size arguments predict Zn2+


in OH sites,
• In observed structure Zn2+
in TD sites
• Why is Zn2+ in TD sites?
– bonding hybridization of
zinc favors TD sites

From Fig. 4.13


So each Zn
2+ has 4 neighboring O2-
Callister’s Materials Science and
Engineering, Adapted Version.

Ex: ZnO, ZnS, SiC


24
AX2 Crystal Structures
Fluorite structure

• Calcium Fluorite
(CaF2)
• cations in cubic sites
• UO2, ThO2, ZrO2,
CeO2
• antifluorite structure –
cations and anions
reversed

25
ABX3 Crystal Structures

Perovskite structure

Ex: complex oxide


BaTiO3

26
Ceramic Density Computation

Number of formula units with in the unit cell

n( AC  AA )


r=
VC N A
∑AC = Sum of atomic weights of all cations in the formula
unit
∑AA = Sum of atomic weights of all anions in the formula
unit
VC = The unit cell volume
NA = Avogadro’s number
27
Problem

• On the basis of crystal structure, compute


the theoretical density of NaCl.

rNa+ = 0.102 nm
rCl- = 0.181 nm
28
Solution
• ∑AC = A Na = 22.99 g/mol
• ∑AA = A Cl= 35.45 g/mol
• VC = (2rNa+ +2rCl- )3
How to calculate n’?

Both Na and Cl form FCC,


Hence n’ = 4

29
Silicate Ceramics

Most common elements on earth are Si & O

Si4+

O2-

crystobalite

• SiO2 (silica) structures are quartz,


crystobalite, & tridymite
• The strong Si-O bond leads to a strong, high
melting material (1710ºC)
30
Amorphous Silica

• Silica gels - amorphous SiO2


– Si4+ and O2- not in well-
ordered lattice
– Charge balanced by H+ (to
form OH-) at “dangling”
bonds
• very high surface area >
200 m2/g
– SiO2 is quite stable,
therefore unreactive
• makes good catalyst
support
Silica Glass
• Dense form of amorphous silica
– Charge imbalance corrected with “counter
cations” such as Na+
– Borosilicate glass is the pyrex glass used
in labs
• better temperature stability & less brittle than sodium
glass

32
Silicates

– Combine SiO44- tetrahedra by having them


share corners, edges, or faces

Mg2SiO4 Ca2MgSi2O7

– Cations such as Ca2+, Mg2+, & Al3+ act to


neutralize & provide ionic bonding
33
Layered Silicates
• Layered silicates (clay
silicates)
– SiO4 tetrahedra connected
together to form 2-D plane

• (Si2O5)2-
• So need cations to balance From Fig. 4.22
Callister’s Materials Science and
charge Engineering, Adapted Version.

34
Single vs Polycrystals

• Single Crystals E (diagonal) = 273 GPa


-Properties vary with
direction: anisotropic.
-Example: the modulus
of elasticity (E) in BCC iron:
E (edge) = 125 GPa
• Polycrystals
-Properties may/may not 200 mm
vary with direction.
-If grains are randomly
oriented: isotropic.
(Epoly iron = 210 GPa)
-If grains are textured,
2/26/2020
anisotropic.
Polymorphism
• Two or more distinct crystal structures for the same
material (allotropy/polymorphism)
iron system
titanium liquid
, -Ti
1538ºC

BCC -Fe
carbon
1394ºC
diamond, graphite
FCC -Fe

912ºC
BCC -Fe

25
Carbon Forms

• Carbon black – amorphous


– surface area ca. 1000
m2/g
• Diamond
– tetrahedral carbon
• hard – no good slip planes
• brittle – can cut it
– large diamonds – jewelry
– small diamonds
• often man made - used for
cutting tools and polishing
– diamond films Crystal Structure of
• hard surface coat – tools, Diamond = ZnS type
medical devices, etc.
structure

37
Carbon Forms - Graphite
• layer structure – aromatic layers

From Fig. 4.26


Callister’s Materials Science and Engineering
Adapted Version.

– weak van der Waal’s forces between layers


– planes slide easily, good lubricant

38
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Bullet Trapping Polymers

2/26/2020 2
Crystal Structure of Ceramics
Lecture 8-9

3
Thought for the Day
Bendable Glass

Package

2/26/2020 2
Ceramic Crystal Structures
Oxide structures
– oxygen anions much larger than metal
cations
– close packed oxygen in a lattice
(usually FCC)
– cations in the holes of the oxygen
lattice
• Generally cations occupy
specific sites in ceramics in a
crystal lattice of anions
• What factors determine the
position of cations?? 5
Silicate Ceramics

Most common elements on earth are Si & O

Si4+

O2-

crystobalite

• SiO2 (silica) structures are quartz,


crystobalite, & tridymite
• The strong Si-O bond leads to a strong, high
melting material (1710ºC)
6
Amorphous Silica

• Silica gels - amorphous SiO2


– Si4+ and O2- not in well-
ordered lattice
– Charge balanced by H+ (to
form OH-) at “dangling”
bonds
• very high surface area >
200 m2/g
– SiO2 is quite stable,
therefore unreactive
• makes good catalyst
support
Silica Glass
• Dense form of amorphous silica
– Charge imbalance corrected with “counter
cations” such as Na+
– Borosilicate glass is the pyrex glass used
in labs
• better temperature stability & less brittle than sodium
glass

8
Silicates

– Combine SiO44- tetrahedra by having them


share corners, edges, or faces

Mg2SiO4 Ca2MgSi2O7

– Cations such as Ca2+, Mg2+, & Al3+ act to


neutralize & provide ionic bonding
9
Layered Silicates
• Layered silicates (clay
silicates)
– SiO4 tetrahedra connected
together to form 2-D plane

• (Si2O5)2-
• So need cations to balance From Fig. 4.22
Callister’s Materials Science and
charge Engineering, Adapted Version.

10
Layered Silicates
• Kaolinite clay alternates (Si2O5)2- layer with
Al2(OH)42+ layer

Note: these sheets loosely bound by van der Waal’s forces


11
Layered Silicates

• Can change the counterions


– this changes layer spacing
– the layers also allow absorption of water
• Micas KAl3Si3O10(OH)2
• Bentonite
– used to seal wells
– packaged dry
– swells 2-3 fold in H2O
– pump in to seal up well so no polluted ground
water seeps in to contaminate the water
supply.
12
Carbon Forms

• Carbon black – amorphous


– surface area ca. 1000
m2/g
• Diamond
– tetrahedral carbon
• hard – no good slip planes
• brittle – can cut it
– large diamonds – jewelry
– small diamonds
• often man made - used for
cutting tools and polishing
– diamond films Crystal Structure of
• hard surface coat – tools, Diamond = ZnS type
medical devices, etc.
structure

13
Carbon Forms - Graphite
• layer structure – aromatic layers

From Fig. 4.26


Callister’s Materials Science and Engineering
Adapted Version.

– weak van der Waal’s forces between layers


– planes slide easily, good lubricant

14
Carbon Forms –
Fullerenes and Nanotubes
• Fullerenes or carbon nanotubes
– wrap the graphite sheet by curving into ball or tube
– Buckminister fullerenes
• Like a soccer ball C60 - also C70 + others

15
Structure and Properties of
Polymers

16
Polymers

What is a polymer?

Poly mer
many repeat unit

repeat repeat repeat


unit unit unit
H H H H H H H H H H H H H H H H H H
C C C C C C C C C C C C C C C C C C
H H H H H H H Cl H Cl H Cl H CH3 H CH3 H CH3
Polyethylene (PE) Polyvinyl chloride (PVC) Polypropylene (PP)
Adapted from Fig. 14.2, Callister 7e.

17
Ancient Polymer History

• Originally natural polymers were used


– Wood – Rubber
– Cotton – Wool
– Leather – Silk

• Oldest known uses


– Rubber balls used by Incas
– Noah used pitch (a natural polymer)
for the ark

18
Site Selection

Which sites will cations occupy?


1. Size of sites
– does the cation fit in the site

2. Stoichiometry
– if all of one type of site is full the
remainder have to go into other types of
sites.
3. Bond Hybridization
14
Paraffin Compounds

20
Unsaturated Hydrocarbons

• Double & triple bonds relatively reactive –


can form new bonds
– Double bond – ethylene or ethene - CnH2n
H H
C C
H H

• 4-bonds, but only 3 atoms bound to C’s


– Triple bond – acetylene or ethyne - CnH2n-2

H C C H
21
Example: Predicting Structure of FeO

• On the basis of ionic radii, what crystal structure would you


predict for FeO?
Cation Ionic radius (nm) • Answer:
Al 3+ 0.053 rcation 0.077
Fe 2 + 0.077
=
ranion 0.140
Fe 3+ 0.069
= 0.550
Ca 2+ 0.100
based on this ratio,
Anion --coord # = 6
--structure = NaCl
O 2- 0.140
Cl - 0.181
F- 0.133
Chemistry of Polymers

Note: polyethylene is just a long HC


- paraffin is short polyethylene

23
Rock Salt Structure
Same concepts can be applied to ionic solids in general.
Example: NaCl (rock salt) structure

rNa = 0.102 nm
rCl = 0.181 nm

rNa/rCl = 0.564

 cations prefer OH sites

21
25
26
MOLECULAR WEIGHT
• Molecular weight, Mi: Mass of a mole of chains.

Lower M higher M
total wt of polymer
Mn 
total # of molecules

M n  x i M i
M w  w i M i

Mw is more sensitive to higher


molecular weights

27
Ceramic Density Computation

Number of formula units with in the unit cell

n( AC  AA )


r=
VC N A
∑AC = Sum of atomic weights of all cations in the formula
unit
∑AA = Sum of atomic weights of all anions in the formula
unit
VC = The unit cell volume
NA = Avogadro’s number
27
Degree of Polymerization

• Average # of repeat units in the chain


• Related to Number average Molecular
weight as

• Where m is the repeat unit molecular


weightH H H H H H H H H H H H
H C C (C C ) C C C C C C C C H ni = 6

H H H H H H H H H H H H
29
Degree of Polymerization, n

n = number of repeat units per chain

For Copolymers

Mn Mw
nn   xi ni  nw   w i ni 
m m

where m  average molecular weight of repeat unit


m  fi mi
Chain fraction mol. wt of repeat unit i
30
Problem 13.6
• Molecular weight data for some polymer are tabulated here.
Compute (a) the number-average molecular weight, and (b)
the weight-average molecular weight. (c) If it is known that
this material's degree of polymerization is 710, which one of
the polymers listed in Table 14.3 is this polymer? Why?

31
Solution

32
End to End Distance, r

33
Molecular Structures

• Covalent chain configurations and strength:

secondary
bonding

Linear Branched Cross-Linked Network

Direction of increasing strength


Adapted from Fig. 14.7, Callister 7e.

34
Silica Glass
• Dense form of amorphous silica
– Charge imbalance corrected with “counter
cations” such as Na+
– Borosilicate glass is the pyrex glass used
in labs
• better temperature stability & less brittle than sodium
glass

32
Silicates

– Combine SiO44- tetrahedra by having them


share corners, edges, or faces

Mg2SiO4 Ca2MgSi2O7

– Cations such as Ca2+, Mg2+, & Al3+ act to


neutralize & provide ionic bonding
33
Layered Silicates
• Layered silicates (clay
silicates)
– SiO4 tetrahedra connected
together to form 2-D plane

• (Si2O5)2-
• So need cations to balance From Fig. 4.22
Callister’s Materials Science and
charge Engineering, Adapted Version.

34
cis/trans Isomerism

CH3 H CH3 CH2


C C C C
CH2 CH2 CH2 H

cis trans
cis-isoprene trans-isoprene
(natural rubber) (gutta percha)
bulky groups on same bulky groups on opposite
side of chain sides of chain

38
Copolymers
two or more monomers random
polymerized together
• random – A and B randomly
vary in chain
• alternating – A and B
alternate in polymer chain alternating
• block – large blocks of A
alternate with large blocks of block
B
• graft – chains of B grafted
on to A backbone

A– B–
graft
39
Layered Silicates

• Can change the counterions


– this changes layer spacing
– the layers also allow absorption of water
• Micas KAl3Si3O10(OH)2
• Bentonite
– used to seal wells
– packaged dry
– swells 2-3 fold in H2O
– pump in to seal up well so no polluted ground
water seeps in to contaminate the water
supply.
36
What exactly is Tg ?
• There is a certain temperature(different for
each polymer) called the glass transition
temperature, or Tg for short.
• When the polymer is cooled below this
temperature, it becomes hard and brittle, like
glass.
• Some polymers are used above their glass
transition temperatures, and some are used
below.
– Polystyrene, PMMA etc below Tg
– Rubber Elastomers above their Tg

41
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Super Hydrophobic Coatings

2/26/2020 2
Re-Cap

2/26/2020 3
Polymers

What is a polymer?

Poly mer
many repeat unit

repeat repeat repeat


unit unit unit
H H H H H H H H H H H H H H H H H H
C C C C C C C C C C C C C C C C C C
H H H H H H H Cl H Cl H Cl H CH3 H CH3 H CH3
Polyethylene (PE) Polyvinyl chloride (PVC) Polypropylene (PP)
Adapted from Fig. 14.2, Callister 7e.

4
MOLECULAR WEIGHT
• Molecular weight, Mi: Mass of a mole of chains.

Lower M higher M
total wt of polymer
Mn 
total # of molecules

M n  x i M i
M w  w i M i

Mw is more sensitive to higher


molecular weights

5
Degree of Polymerization

• Average # of repeat units in the chain


• Related to Number average Molecular
weight as

• Where m is the repeat unit molecular


weightH H H H H H H H H H H H
H C C (C C ) C C C C C C C C H ni = 6

H H H H H H H H H H H H
6
Crystal Structure of Ceramics
Lecture 8-9

3
Molecular Structures

• Covalent chain configurations and strength:

secondary
bonding

Linear Branched Cross-Linked Network

Direction of increasing strength


Adapted from Fig. 14.7, Callister 7e.

8
Tacticity
Tacticity – stereoregularity of chain
H H H H H H H H
isotactic – all R groups on same side
of chain C C C C C C C C
H R H R H R H R
syndiotactic – R groups
alternate sides H H H R H H H R
C C C C C C C C
H R H H H R H H
atactic – R groups random
H H H H H R H H
C C C C C C C C
H R H R H H H R
9
Copolymers
two or more monomers random
polymerized together
• random – A and B randomly
vary in chain
• alternating – A and B
alternate in polymer chain alternating
• block – large blocks of A
alternate with large blocks of block
B
• graft – chains of B grafted
on to A backbone

A– B–
graft
10
Ceramic Crystal Structures
Oxide structures
– oxygen anions much larger than metal
cations
– close packed oxygen in a lattice
(usually FCC)
– cations in the holes of the oxygen
lattice
• Generally cations occupy
specific sites in ceramics in a
crystal lattice of anions
• What factors determine the
position of cations?? 5
What exactly is Tg ?
• There is a certain temperature(different for
each polymer) called the glass transition
temperature, or Tg for short.
• When the polymer is cooled below this
temperature, it becomes hard and brittle, like
glass.
• Some polymers are used above their glass
transition temperatures, and some are used
below.
– Polystyrene, PMMA etc below Tg
– Rubber Elastomers above their Tg

12
Lecture 10

2/26/2020 13
Question?

Do polymers exhibit both Melting and


Glass Transition Temperature?

14
Answer

• The glass transition is not the same thing as


melting.
• Melting is a transition which occurs
in crystalline polymers.
– Melting happens when the polymer chains fall out
of their crystal structures, and become a
disordered liquid.
• The glass transition is a transition which
happens to amorphous polymers
15
Tg and Tm of Various Polymers
But even crystalline polymers will have a some
amorphous portion.

16
Question?

How to we measure Tg?

17
Silicates

– Combine SiO44- tetrahedra by having them


share corners, edges, or faces

Mg2SiO4 Ca2MgSi2O7

– Cations such as Ca2+, Mg2+, & Al3+ act to


neutralize & provide ionic bonding
9
How do we measure Tg

DSC data from a material


undergoing Tg, example:
DSC data from a material not
polymer
undergoing Tg, example:
metal

?
19
Typical DSC data for
some polymers

What is Tc now!!!!!
20
Crystallization Temperature
• Above the glass transition temperature the
polymer chains have high mobility.
• chains have enough energy to form
ordered arrangements and undergo
crystallization.
• Crystallization is an exothermic process,
so heat is released to the surroundings.

21
Layered Silicates

• Can change the counterions


– this changes layer spacing
– the layers also allow absorption of water
• Micas KAl3Si3O10(OH)2
• Bentonite
– used to seal wells
– packaged dry
– swells 2-3 fold in H2O
– pump in to seal up well so no polluted ground
water seeps in to contaminate the water
supply.
12
Factors Affecting Tg
• Chain Flexibility: polymer with a backbone
that exhibits higher flexibility will have a
lower Tg.

23
Carbon Forms - Graphite
• layer structure – aromatic layers

From Fig. 4.26


Callister’s Materials Science and Engineering
Adapted Version.

– weak van der Waal’s forces between layers


– planes slide easily, good lubricant

14
Factors Affecting Tg
• Cross-linking : reduces chain mobility, so
Tg will be increased.
• Plasticizers : Small molecules, typically
esters, added to the polymer increase the
chain mobility by spacing out the chains,
and so reduce Tg.

25
Polymer Crystallinity
Ex: polyethylene unit cell

• Crystals must contain


the polymer chains in
some way
– Chain folded structure

10 nm

26
Polymer Crystallinity
Polymers are rarely 100%
crystalline
• Too difficult to get all those chains
aligned crystalline
region

• % Crystallinity: % of material
that is crystalline.
-- TS and E often increase
with % crystallinity.
-- Annealing causes
crystalline regions
to grow. % crystallinity
increases. amorphous
region

27
Polymer Crystal Forms
• Single crystals – only if slow careful growth

28
Polymer Crystal Forms
• Spherulites – fast
growth – forms
lamellar (layered)
structures

Spherulite
surface

29
Spherulites – cross polarized
light transmission photomicrograph
Maltese cross

Ceiling of St. John's Co-


Cathedral, Valletta,
Malta

30
Determining %Crystallinity

• ρs = Sample Density
• ρa = density of totally amorphous polymer
• ρC = density of totally crystalline polymer

31
Problem
• (a) Compute the density of totally
crystalline polyethylene, whose
unit cell is orthorhombic and the
equivalent of two ethylene repeat
units is contained within each unit
cell.

• (b)Using the answer to part (a),


calculate the percent crystallinity
of a branched polyethylene that
has a density of 0.925 g/cm3. The
density for the totally amorphous
material is 0.870 g/cm3.

32
Solution (a)

n =2

33
Solution (b)

34
The image part with relationship ID rId3 was not found in the file.

CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Self Healing Material

2/26/2020 2
Lecture 11
Crystal Structure Determination
X-Ray Diffraction

2/26/2020
X-Ray Diffraction

• Diffraction gratings must have spacings comparable to


the wavelength of diffracted radiation.
• Can’t resolve spacings  
• Spacing is the distance between parallel planes of
atoms. 4
X-Ray Diffraction (XRD)

• Historical Perspective on XRD


• 1665: Diffraction effects observed by Italian mathematician
Francesco Maria Grimaldi
• 1868: X-rays Discovered by German Scientist Röntgen.
• 1912: Discovery of X-ray Diffraction by Crystals: von Laue
• 1912: Bragg’s Discovery

X rays are relatively short-wavelength high energy


electromagnetic radiations.
They occupy region between Gamma and UV rays
in EM spectrum
26 February 2020
5
Production of X-Rays
 X-rays are produced by the interactions between an
external beam of electrons and the electrons in the
inner shells of an atom (target)
 A high voltage (typically thousands of volts) is
maintained across these electrodes, which draws
electrons to the anode or target.
 X-rays are produced at the point of impact and radiate in all
directions

26 February 2020
6
Bulk or Commodity Polymers

24
Production of X-Rays

 X-ray radiations from the X-ray tube operated at a voltage


above threshold contains not only strong Kα line but
also the weaker Kβ lines along with continuous
spectrum.
 The X-rays are passed through a filter to removes
unwanted spectrum
 Filter is made of materials with K absorption edge
between Kα and Kβ wavelength of target material.

8
25
Interplanar Spacing

For orthogonal coordinates, sum of (direction cosines)2 = 1

26 February 2020 10
BITS Pilani, Pilani Campus
Problem

For BCC iron, compute (a) the interplanar spacing, and (b)
the diffraction angle for the (220) set of planes. The lattice
parameter for Fe is 0.2866 nm. Also, assume that
monochromatic radiation having a wavelength of 0.1790
nm is used, and the order of reflection is 1.

26 February 2020 11
BITS Pilani, Pilani Campus
d spacing formulae

26 February 2020 12
BITS Pilani, Pilani Campus
Bragg’s Law
Crystals reflect the x-rays falling on their surface. The reflection of
x-rays follow the Bragg’s law:

Bragg’s law tells us the conditions that must be met for the reflected X-
ray waves to be in phase with each other (constructive interference).
If these conditions are not met, destructive interference reduces the
reflected intensity to zero!
26 February 2020 13
BITS Pilani, Pilani Campus
MOLECULAR WEIGHT
• Molecular weight, Mi: Mass of a mole of chains.

Lower M higher M
total wt of polymer
Mn 
total # of molecules

M n  x i M i
M w  w i M i

Mw is more sensitive to higher


molecular weights

27
X-Ray Powder Diffraction Method
Powder method is used for
determination of Crystal
Structures.
A set of parallel crystal planes
making an angle  with the
incident beam will reflect if
Bragg’s condition is satisfied.
Since powder sample, different
orientations of same crystal
planes different directions of
reflection. Hence we get a cone
of reflections and not a line.
The distance between arc of
On the film, only arcs from each cone is given by S = 4R
each cone are recorded.
26 February 2020 15
BITS Pilani, Pilani Campus
X-Ray Powder Diffraction Method

XRD data from film

26 February 2020 16
BITS Pilani, Pilani Campus
Modern Diffractometer

26 February 2020 17
BITS Pilani, Pilani Campus
X-Rays to Determine Crystal
Structure
• Incoming X-rays diffract from crystal planes.

reflections must
be in phase for
a detectable signal From Fig. 4.35
Callister’s Materials
extra
distance
 Science and Engineering,

travelled   Adapted Version.

by wave “2” spacing


d between
planes

Measurement of critical X-ray


intensity n
angle, c, allows d=
(from 2 sin c
computation of planar
detector)
spacing, d.

c 18
Crystal Structure Determination
Powder method gives the values of  for which bragg’s reflection is
allowed. [ = S/4R ]
Each ring will have one value of , but can come from different planes.
 Now, we know that,

For n =1, we get

Since,  is fixed (monochromatic X-ray beam), assume h, k, l and calculate


a for 1st ring.
 Assume different h,k,l for other rings and calculate “a” for each ring.
 If your assumption of h,k,l is correct, you will get same “a” for each. If
yes, then you have already found out the various crystal planes present and
the26lattice constant.  crystal structure determined.
February 2020 19
BITS Pilani, Pilani Campus
Molecular Structures

• Covalent chain configurations and strength:

secondary
bonding

Linear Branched Cross-Linked Network

Direction of increasing strength


Adapted from Fig. 14.7, Callister 7e.

34
Polymers – Molecular Shape

Conformation – Molecular orientation can be


changed by rotation around the bonds
– note: no bond breaking needed

Adapted from Fig.


14.5, Callister 7e.

35
Polymers – Molecular Shape
Configurations – to change must break bonds
• Stereoisomerism
H H H H H R
C C C C or C C
H R
H R H H

A A

C C
E E
B D D B
mirror
plane

36
Solution
Assuming BCC

Hence, Lattice Constant = 3.18 A


Crystal Structure BCC
26 February 2020 23
BITS Pilani, Pilani Campus
Crystal Structure Determination

26 February 2020 24
BITS Pilani, Pilani Campus
cis/trans Isomerism

CH3 H CH3 CH2


C C C C
CH2 CH2 CH2 H

cis trans
cis-isoprene trans-isoprene
(natural rubber) (gutta percha)
bulky groups on same bulky groups on opposite
side of chain sides of chain

38
Crystal Structure Determination

26 February 2020 26
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Anti-Corrosive Coating for Steel

Chemically Bonded Phosphate


Ceramics (CBPCs)

2/26/2020 2
Re-Cap

2/26/2020 3
Crystal Structure Defects
Chapter 5

26 February 2020 4
BITS Pilani, Pilani Campus
Point Defects in Alloys
Hume-Rothery Rules
Empirical rules that govern formation of solid solution by
substitution. Extensive solubility occurs when:

1. The solute and the solvent atoms do not differ by more than
15% in diameter.
2. The electronegativity difference between the elements is
small
3. The valency and the crystal structure of the elements are the
same.
4. The solubility of a metal with higher valency in a solvent of
lower valence is more compared to the reverse situation. e.g.
Zn is much more soluble in Cu than Cu in Zn.
26 February 2020 5
BITS Pilani, Pilani Campus
Alloy Compositions
Specification of composition of Alloys
m1
– weight percent C1  x 100
m1  m2
m1 = mass of component 1

n m1
– atom percent C 
'
1 x 100
n m1  n m 2

nm1 = number of moles of component 1

26 February 2020 6
BITS Pilani, Pilani Campus
Line Defects

26 February 2020 7
BITS Pilani, Pilani Campus
Re-Cap

2/26/2020 3
Dislocations
Dislocations are visible in electron micrographs

26 February 2020 9
BITS Pilani, Pilani Campus
MOLECULAR WEIGHT
• Molecular weight, Mi: Mass of a mole of chains.

Lower M higher M
total wt of polymer
Mn 
total # of molecules

M n  x i M i
M w  w i M i

Mw is more sensitive to higher


molecular weights

5
Dislocations Types

26 February 2020 11
BITS Pilani, Pilani Campus
Degree of Polymerization, n

n = number of repeat units per chain

For Copolymers

Mn Mw
nn   xi ni  nw   w i ni 
m m

where m  average molecular weight of repeat unit


m  fi mi
Chain fraction mol. wt of repeat unit i
7
Dislocation Motion
Dislocation motion leads to plastic (permanent) deformation)

26 February 2020 13
BITS Pilani, Pilani Campus
Area Defects

26 February 2020

BITS Pilani, Pilani Campus


Surface Defects

External Internal

Free surface Grain boundary


Same
Stacking fault phase

Twin boundary

Interphase Different
phases
boundary
26 February 2020 15
BITS Pilani, Pilani Campus
Free Surface

Free Surface is
Area A not similar to
bulk and is a
Broken
defect since
bonds atoms on surface
are not bonded
Area A
to other atoms
on all sides.
If bond are broken over an area A then two
free surfaces of a total area 2A is created
26 February 2020 BITS Pilani, Pilani Campus
Melting vs. Glass Transition Temp.
What factors affect Tm and Tg?

• Both Tm and Tg increase with


increasing chain stiffness
• Chain stiffness increased by
1. Bulky side groups
2. Polar groups or side
groups
3. Double bonds or aromatic
chain groups

• Regularity – effects Tm only

11
Grain Boundary
Grain Boundaries
 regions between crystals
 transition from lattice of one
region to another

Depending on orientation of
grains, it can be
1. High angle grain boundary
2. Small angle grain boundary

26 February 2020 BITS Pilani, Pilani Campus


Stacking Faults

A stacking fault is a defect that alters the periodic


sequence of layers.

These defects may be a wrong layer inserted into the


sequence, a change of the layer sequence or a different
translation between two subsequent layers.
26 February 2020 BITS Pilani, Pilani Campus
Twin Boundaries

26 February 2020 20
BITS Pilani, Pilani Campus
Tg and Tm of Various Polymers
But even crystalline polymers will have a some
amorphous portion.

16
Introduction

Diffusion - Mass transport by atomic motion


Mechanisms
Gases & Liquids – random (Brownian)
motion
Solids – vacancy diffusion or interstitial
diffusion

BITS Pilani, Pilani Campus


Question?

How to we measure Tg?

17
Importance of Diffusion
• Doping silicon with phosphorus for n-type semiconductors:
0.5 mm
• Process:
1. Deposit P rich
layers on surface.
magnified image of a computer chip
silicon

2. Heat it.
3. Result: Doped light regions: Si atoms
semiconductor
regions.

light regions: Al atoms


silicon
26 February 2020 24
BITS Pilani, Pilani Campus
How do we measure Tg

DSC data from a material


undergoing Tg, example:
DSC data from a material not
polymer
undergoing Tg, example:
metal

?
19
Self Diffusion

• Self-diffusion: In an elemental solid, atoms


also migrate.
Label some atoms After some time
C
C
A D
A
D
B
B

Any idea how to know or see


this???
26 February 2020 26
Diffusion Mechanism
Vacancy Diffusion:
• atoms exchange with vacancies
• applies to substitutional impurities atoms
• rate depends on:
--number of vacancies
--activation energy to exchange.

increasing elapsed time


26 February 2020 27
BITS Pilani, Pilani Campus
Crystallization Temperature
• Above the glass transition temperature the
polymer chains have high mobility.
• chains have enough energy to form
ordered arrangements and undergo
crystallization.
• Crystallization is an exothermic process,
so heat is released to the surroundings.

21
Factors Influencing Tg

• Chain length

22
Steady State Diffusion
Rate of diffusion independent of time
dC
Flux proportional to concentration gradient =
dx
Fick’s first law of diffusion
C1 C1

dC
C2 C2 J  D
dx
x1 x2
x
D  diffusion coefficient
dC C C2  C1
if linear  
dx x x2  x1
26 February 2020 30
BITS Pilani, Pilani Campus
Factors Affecting Tg
• Chain Flexibility: polymer with a backbone
that exhibits higher flexibility will have a
lower Tg.

23
Solution

• Solution – assuming linear conc. gradient


glove
C1 dC C2  C1
tb 
2 J -D  D
paint
6D dx x2  x1
skin
remover
C2 Data: D = 110 x 10-8 cm2/s
x1 x2 C1 = 0.44 g/cm3
C2 = 0.02 g/cm3
x2 – x1 = 0.04 cm

-8 2 (0.02 g/cm3  0.44 g/cm3 ) g


J   (110 x 10 cm /s)  1.16 x 10-5
(0.04 cm) cm2s

26 February 2020 32
BITS Pilani, Pilani Campus
Diffusion Coefficient

• Diffusion coefficient increases with


increasing T.

 Qd 
D  Do exp  
 RT 

D = diffusion coefficient [m2/s]


Do = pre-exponential [m2/s]
Qd = activation energy [J/mol or eV/atom]
R = gas constant [8.314 J/mol-K]
T = absolute temperature [K]

26 February 2020 33
BITS Pilani, Pilani Campus
Factors Affecting Tg
• Cross-linking : reduces chain mobility, so
Tg will be increased.
• Plasticizers : Small molecules, typically
esters, added to the polymer increase the
chain mobility by spacing out the chains,
and so reduce Tg.

25
Problem

Example: At 300ºC the diffusion coefficient and


activation energy for Cu in Si are
D(300ºC) = 7.8 x 10-11 m2/s
Qd = 41.5 kJ/mol
What is the diffusion coefficient at 350ºC?

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BITS Pilani, Pilani Campus
Solution

D transform data ln D

Temp = T 1/T

Qd 1 Qd  1
lnD2  lnD0    and lnD1  lnD0   
R  T2  R  T1 

D2 Qd  1 1
 lnD2  lnD1  ln    
D1 R  T2 T1 
26 February 2020 36
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Electrochromic Glass

2/26/2020 2
Polymer Crystal Forms
• Spherulites – fast
growth – forms
lamellar (layered)
structures

Spherulite
surface

29
Crystal Structure Determination
Powder method gives the values of  for which bragg’s reflection is
allowed. [ = S/4R ]
Each ring will have one value of , but can come from different planes.
 Now, we know that,

For n =1, we get

Since,  is fixed (monochromatic X-ray beam), assume h, k, l and calculate


a for 1st ring.
 Assume different h,k,l for other rings and calculate “a” for each ring.
 If your assumption of h,k,l is correct, you will get same “a” for each. If
yes, then you have already found out the various crystal planes present and
the26lattice constant.  crystal structure determined.
February 2020 4
BITS Pilani, Pilani Campus
Crystal Structure Determination

26 February 2020 5
BITS Pilani, Pilani Campus
Problem
An element, BCC or FCC, shows diffraction peaks at 2θ: 40, 58,
73, 86.8,100.4 and 114.7. Cu-Kα radiation (λD=0.1542 nm) was
used for diffraction studies. Determine:(a)Crystal structure?(b)
Lattice constant?

Hint

26 February 2020 6
BITS Pilani, Pilani Campus
Solution
Assuming BCC

Hence, Lattice Constant = 3.18 A


Crystal Structure BCC
26 February 2020 7
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Microscopy

26 February 2020 8
BITS Pilani, Pilani Campus
Electron Microscopy
Optical Microscopy involves irradiating sample with
visible light beam.
Electron Microscopy involves irradiating sample with
electron beam.

26 February 2020 9
Response of E-Beam irradiation on specimen BITS Pilani, Pilani Campus
Electron Microscopy
Inelastic collision of Elastically scattered Transmitted
Electron Microscopy beam electron is electrons
incoming electron
results in a transfer of deflected back out of are those
energy to the the specimen, the which travel
specimen atom and a electron is termed a through the
potential expulsion of Backscattered specimen
an electron from that electron (BSE) are able to
atom as a secondary reach the
electron (SE). other end
and travel
out.

26 February 2020 10
BITS Pilani, Pilani Campus
Scanning Electron
Microscopy
http://www.technoorg.hu/news-and-events/articles/high-resolution-scanning-
electron-microscopy-1/

 A focused electron beam (2-10


keV) scans on the surface,
several types of signals are
produced and detected as a
function of position on the surface.
The space resolution can be as
high as 1 nm.
 Different type signal gives different
information:
a)Secondary electrons: surface
structure.
b)Backscattered electrons:
surface structure and average
elemental information.
c)X-rays and Auger electrons:
elemental composition with
different thickness-sensitivity. Schematic of SEM
26 February 2020 11
BITS Pilani, Pilani Campus
Scanning Electron Microscopy
http://www.technoorg.hu/news-and-events/articles/high-resolution-scanning-
electron-microscopy-1/

Principle of Image generation in SEM


26 February 2020 12
BITS Pilani, Pilani Campus
Lecture 13

26 February 2020 13
BITS Pilani, Pilani Campus
Scanning Electron Microscopy
SE: low probing volume and provide surface topography
BSE: greater probing volume and provide better contrast
(Z contrast)
The BSE yield depends on the atomic number of the specimen the
backscattered image has a so called Z-contrast. The higher the atomic
number, the larger the BSE yield is. Higher atomic number element appear
brighter.

(a) (b)

SE image (a) and BSE image (b) of the same sample area
26 February 2020 BITS Pilani, Pilani Campus
Transmission Electron
Microscopy
The parts in a TE microscope can be
divided as follows:
i) Electron source (or called
electron gun).
ii) High voltage generator and
acceleration tube.
iii) Illumination lens system and
deflector.
iv) Specimen holder and stage.
v) Image-forming lens system.
vi) Viewing chamber and camera
chamber.
Schematic of TEM
26 February 2020 15
BITS Pilani, Pilani Campus
Transmission Electron Microscopy
Principal features of an optical microscope, a transmission
electron microscope and a scanning electron microscope,
drawn to emphasize the similarities of overall design.

SEM TEM

26 February 2020 BITS Pilani, Pilani Campus


X-Ray Diffraction

• Diffraction gratings must have spacings comparable to


the wavelength of diffracted radiation.
• Can’t resolve spacings  
• Spacing is the distance between parallel planes of
atoms. 4
Scanning Probe Microscopy

Scanning Tunneling
Microscope Image of (111)
silicon plane

26 February 2020
BITS Pilani, Pilani Campus
Length Scales

26 February 2020 19
BITS Pilani, Pilani Campus
Comparison

26 February 2020
20
BITS Pilani, Pilani Campus
Grain Size Determination

TEM Image of a Polycrystalline Material.

How to define grain size here???

26 February 2020 21
BITS Pilani, Pilani Campus
Grain Size Determination

Intercept Method

1. Draw a straight line


2. Count number of grain
boundaries intercepting the line
–n
3. Measure the length of the line, l

Average Grain diameter , d is


defined as

26 February 2020 22
BITS Pilani, Pilani Campus
Crystal Structure Defects
Chapter 5

26 February 2020 23
BITS Pilani, Pilani Campus
Introduction
What is a crystal defect
If we assume a perfect crystal structure containing
pure elements, then anything that deviated from
this concept or intruded in this uniform
homogeneity would be an imperfection/defect.
1. There are no perfect crystals.
2. Many material properties are improved by
the presence of imperfections and
deliberately modified (alloying and doping).
(Defects are not always bad!!!)
26 February 2020 24
BITS Pilani, Pilani Campus
Introduction

Why worry about crystal defects


It is important to know the types of defects
that exists in a crystal and the roles they play
in affecting the behavior of materials.

The properties of some materials are


profoundly influenced by the presence of
imperfections/defects.

26 February 2020 25
BITS Pilani, Pilani Campus
Types of Defects

26 February 2020 26
BITS Pilani, Pilani Campus
Point Defects
Vacancies:
-vacant atomic sites in a structure.

distortion Vacancy
of planes

Self-Interstitials:

distortion self-interstitial
of planes

Substitutional::
Substitutional solid solution.
(e.g., Cu in Ni)
26 February 2020 27
BITS Pilani, Pilani Campus
Point Defects in Ceramics
Frenkel Defect
To maintain the charge neutrality, a cation vacancy-cation interstitial
pair occur together. The cation leaves its normal position and moves to
the interstitial site.
Schottky Defect
To maintain the charge neutrality, remove 1 cation and 1 anion; this
creates 2 vacancies.

Schottky
Defect

Frenkel
Defect

26 February 2020 28
BITS Pilani, Pilani Campus
Point Defect Concentration

All crystalline solids contain vacancies


It is not possible to create such a material that is free
of these defects.

The necessity of the existence of vacancies is explained


using principles of thermodynamics
Presence of vacancies increases the entropy (i.e., the
randomness) of the crystal.
 Hence, vacancy is a thermodynamically stable (or
favored) defect.

26 February 2020 29
BITS Pilani, Pilani Campus
Point Defect Concentration

 The equilibrium number of vacancies (Nv) for a given


quantity of material depends on and increases with
temperature according to

T = absolute temperature in kelvin, N = total number of atomic


K = Boltzmann’s constant. sites,
The value of k is 1.38 10-23J/atom-K, Qv = Activation Energy,
or 8.62 10-5eV/atom-K,
30
26 February 2020
BITS Pilani, Pilani Campus
Problem
Calculate the equilibrium number of vacancies per cubic
meter for copper at 1000oC. The energy for vacancy formation
is 0.9 eV/atom; the atomic weight and density (at 1000 oC) for
copper are 63.5 g/mol and 8.4 g/cm3, respectively.

Given Data T = 1000oC, Qv = 0.9 ev/atom, k= 8.62 10-5 eV/


atom-K, N = ?

The whole logic here is how to find N. Any idea?


Why density and atomic weight are given???

26 February 2020 31
BITS Pilani, Pilani Campus
Solution
What exactly is N: It is the total number of atomic
sites (or atoms) remember that for copper crystal,
basis = 1 atom, which means only one atom per
atomic site.
Logic:
1 mole of copper contains = 6.023 X 1023 atoms (NA)
1 mole of copper weights = 63.5 g
In 8.4 g of copper how many atoms will be there:
(8.4/63.5) * 6.023 X 1023 atoms
That is, that many atoms will be present per cm3
26 February 2020 32
BITS Pilani, Pilani Campus
Solution

26 February 2020 33
BITS Pilani, Pilani Campus
Point Defects – Activation Energy
• We can get Qv from Nv -Q v 
= exp 
 
an experiment.  k T 
N
• Measure this... • Replot it...

Nv Nv slope
ln
N N
- Q v /k
exponential
dependence!
T
1/ T
defect concentration
26 February 2020 34
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Mycelium – Based Materials

2/26/2020 2
Modern Diffractometer

26 February 2020 17
BITS Pilani, Pilani Campus
Crystal Structure Defects
Chapter 5

26 February 2020 4
BITS Pilani, Pilani Campus
X-Rays to Determine Crystal
Structure
• Incoming X-rays diffract from crystal planes.

reflections must
be in phase for
a detectable signal From Fig. 4.35
Callister’s Materials
extra
distance
 Science and Engineering,

travelled   Adapted Version.

by wave “2” spacing


d between
planes

Measurement of critical X-ray


intensity n
angle, c, allows d=
(from 2 sin c
computation of planar
detector)
spacing, d.

c 18
Point Defects
Vacancies:
-vacant atomic sites in a structure.

distortion Vacancy
of planes

Self-Interstitials:

distortion self-interstitial
of planes

Substitutional::
Substitutional solid solution.
(e.g., Cu in Ni)
26 February 2020 6
BITS Pilani, Pilani Campus
Point Defect Concentration

 The equilibrium number of vacancies (Nv) for a given


quantity of material depends on and increases with
temperature according to

T = absolute temperature in kelvin, N = total number of atomic


K = Boltzmann’s constant. sites,
The value of k is 1.38 10-23J/atom-K, Qv = Activation Energy,
or 8.62 10-5eV/atom-K,
7
26 February 2020
BITS Pilani, Pilani Campus
Crystal Structure Determination
Powder method gives the values of  for which bragg’s reflection is
allowed. [ = S/4R ]
Each ring will have one value of , but can come from different planes.
 Now, we know that,

For n =1, we get

Since,  is fixed (monochromatic X-ray beam), assume h, k, l and calculate


a for 1st ring.
 Assume different h,k,l for other rings and calculate “a” for each ring.
 If your assumption of h,k,l is correct, you will get same “a” for each. If
yes, then you have already found out the various crystal planes present and
the26lattice constant.  crystal structure determined.
February 2020 19
BITS Pilani, Pilani Campus
Observing Point Defect Conc
• Low energy electron
microscope view of a (110)
surface of NiAl.
• Increasing T causes surface
island of atoms to grow.

• Why?
The equilibrium vacancy
conc. increases via atom
motion from the crystal Island grows/shrinks to maintain
equil. vancancy conc. in the bulk.
to the surface, where
they join the island.

26 February 2020
BITS Pilani, Pilani Campus
Point Defects in Alloys
An Alloy is formed when two metals are mixed together given
that one metal is soluble in the other one in “solid state”.
Therefore, an alloy is a solid solution of two or more metals.
There are two types of solid solutions -
 Substitutional – Solute atoms
occupy the regular lattice sites of the
parent metal (solvent). Substitutional
solid solutions can be random (Cu-Ni)
or ordered (Cu-Au).

 Interstitial – Solute atoms occupy


the interstitial positions (Steel – C
solute atoms in Fe)
26 February 2020 10
BITS Pilani, Pilani Campus
Point Defects in Alloys
Hume-Rothery Rules
Empirical rules that govern formation of solid solution by
substitution. Extensive solubility occurs when:

1. The solute and the solvent atoms do not differ by more than
15% in diameter.
2. The electronegativity difference between the elements is
small
3. The valency and the crystal structure of the elements are the
same.
4. The solubility of a metal with higher valency in a solvent of
lower valence is more compared to the reverse situation. e.g.
Zn is much more soluble in Cu than Cu in Zn.
26 February 2020 11
BITS Pilani, Pilani Campus
Point Defects in Alloys
Will Cu and Ni form a Substitutional solid solution???

Crystal electroneg r (nm)


Structure
Ni FCC 1.9 0.1246
Cu FCC 1.8 0.1278

26 February 2020 BITS Pilani, Pilani Campus


Point Defects in Alloys
Application of Hume–Rothery rules – Solid
Solutions Element Atomic Crystal Electro- Valence
Radius Structure nega-
(nm) tivity
1. Would you predict Cu 0.1278 FCC 1.9 +2
C 0.071
more Al or Ag H 0.046
O 0.060
to dissolve in Zn? Ag 0.1445 FCC 1.9 +1
Al 0.1431 FCC 1.5 +3
Co 0.1253 HCP 1.8 +2
Cr 0.1249 BCC 1.6 +3
2. More Zn or Al Fe 0.1241 BCC 1.8 +2
Ni 0.1246 FCC 1.8 +2
in Cu? Pd 0.1376 FCC 2.2 +2
Zn 0.1332 HCP 1.6 +2

26 February 2020 13
BITS Pilani, Pilani Campus
Alloy Compositions
Specification of composition of Alloys
m1
– weight percent C1  x 100
m1  m2
m1 = mass of component 1

n m1
– atom percent C 
'
1 x 100
n m1  n m 2

nm1 = number of moles of component 1

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BITS Pilani, Pilani Campus
Point Defects in Ceramics
• Frenkel Defect
--a cation is out of place.
• Shottky Defect
--a paired set of cation and anion vacancies.
Shottky
Defect:

Frenkel
Defect

QD / kT
• Equilibrium concentration of defects ~e
15
26 February 2020 BITS Pilani, Pilani Campus
Point Defects in Ceramics
• Impurities must also satisfy charge balance = Electroneutrality
• Ex: NaCl Na + Cl -
cation
• Substitutional cation impurity vacancy
Ca 2+
Na +
Na +
Ca 2+
initial geometry Ca 2+ impurity resulting geometry

• Substitutional anion impurity


an ion vacancy
O 2-

Cl - Cl -
initial geometry O 2- impurity resulting geometry
26 February 2020 BITS Pilani, Pilani Campus
Question

What point defects are possible for MgO as an


impurity in Al2O3? How many Mg2+ ions must be
added to form each of these defects?

BITS Pilani, Pilani Campus


Line Defects

26 February 2020 18
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Line Defects
 Linear defects (Dislocations) are one-dimensional defects
that cause misalignment of nearby atoms.
 Slip between crystal planes result when dislocations
move,
 Dislocation movement produce permanent (plastic)
deformation. Schematic of Zinc (HCP):
before deformation after tensile elongation
 Types of Dislocations
Edge Dislocation slip steps

 Screw Dislocation
 Mixed Dislocation

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BITS Pilani, Pilani Campus
EDGE DISLOCATION

 extra half-plane of atoms inserted in a crystal structure; the


edge of the plane terminates within the crystal.
 Around the dislocation line there is some localized
distortion.
 b perpendicular () to dislocation line

Burgers vector, b: measure of lattice distortion


26 February 2020 BITS Pilani, Pilani Campus
BURGERS VECTOR

Johannes Martinus BURGERS

Burger’s vector Burgers vector


26 February 2020 BITS Pilani, Pilani Campus
Screw Dislocation

• Results from shear deformation


• b parallel () to dislocation line

26 February 2020 22
BITS Pilani, Pilani Campus
Mixed Dislocation

• Contains both edge and screw


dislocation.
• b parallel () to dislocation line

26 February 2020 23
BITS Pilani, Pilani Campus
Crystal Structure Defects
Chapter 5

26 February 2020 4
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Radar Absorbing Materials

Microwave Absorption

2/26/2020 2
Re-Cap

2/26/2020 3
Area Defects

26 February 2020

BITS Pilani, Pilani Campus


Surface Defects

External Internal

Free surface Grain boundary


Same
Stacking fault phase

Twin boundary

Interphase Different
phases
boundary
26 February 2020 5
BITS Pilani, Pilani Campus
Dislocations
Dislocations are visible in electron micrographs

26 February 2020 9
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Diffusion in Solids
Chapter 6

26 February 2020 7
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Lecture 15

BITS Pilani, Pilani Campus


Interdiffusion
In an alloy, atoms tend to migrate from regions of
high concentration to regions of low concentration
Initially After some time

26 February 2020 9
Diffusion Mechanism
Vacancy Diffusion:
• atoms exchange with vacancies
• applies to substitutional impurities atoms
• rate depends on:
--number of vacancies
--activation energy to exchange.

increasing elapsed time


26 February 2020 10
BITS Pilani, Pilani Campus
Diffusion
How do we quantify the amount or rate of diffusion?

moles (or mass) diffusing mol kg


J  Flux   or
surface area time  cm2s m2s
Measured empirically
– Make thin film (membrane) of known surface area
– Impose concentration gradient
– Measure how fast atoms or molecules diffuse through the
membrane

M=
M l dM mass J  slope
J  diffused
At A dt
time
26 February 2020 11
BITS Pilani, Pilani Campus
Slip Planes

The plane on which a dislocation


moves

The plane containing both b (burgers


vector) and t (dislocation line) is called
the slip plane of a dislocation line.

26 February 2020 12
BITS Pilani, Pilani Campus
Diffusion Coefficient

• Diffusion coefficient increases with


increasing T.

 Qd 
D  Do exp  
 RT 

D = diffusion coefficient [m2/s]


Do = pre-exponential [m2/s]
Qd = activation energy [J/mol or eV/atom]
R = gas constant [8.314 J/mol-K]
T = absolute temperature [K]

26 February 2020 13
BITS Pilani, Pilani Campus
Dislocation Motion
Dislocation motion leads to plastic (permanent) deformation)

26 February 2020 13
BITS Pilani, Pilani Campus
Lecture 16

BITS Pilani, Pilani Campus


Non Steady State Diffusion

The concentration of diffusing species is a function


of both time and position C = C(x,t)

In this case Fick’s Second Law is used

C  C 2
D
t x 2

26 February 2020 16
BITS Pilani, Pilani Campus
Fick’s Second Law
• Copper diffuses into a bar of aluminum.
Surface conc.,
bar
Cs of Cu atoms
pre-existing conc., Co of copper atoms
Cs

B.C. at t = 0, C = Co for 0  x  
at t > 0, C = CS for x = 0 (const. surf. conc.)

26 February 2020
C = Co for x =  17
BITS Pilani, Pilani Campus
Fick’s second Law

C  x , t   Co  x 
 1  erf  
Cs  Co  2 Dt 

C(x,t) = Conc. at point x at time t CS


erf (x) = error function

C(x,t)

Co
erf(z) values are given in Table 6.1

How to Solve the Fick’s second law of diffusion for semi infinite solid?
26 February 2020 18
BITS Pilani, Pilani Campus
Problem 5.34
For an FCC single crystal, would you expect the surface
energy for a (100) plane to be greater or less than that of
(111) plane? Why?

Solution:

Planar Density is inverse proportional to the surface energy

26 February 2020 BITS Pilani, Pilani Campus


Problem

An FCC iron-carbon alloy initially containing 0.20 wt% C is


carburized at an elevated temperature and in an
atmosphere that gives a surface carbon concentration
constant at 1.0 wt%. If after 49.5 h the concentration of
carbon is 0.35 wt% at a position 4.0 mm below the surface,
determine the temperature at which the treatment was
carried out.

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BITS Pilani, Pilani Campus
Solution
C ( x , t )  Co  x 
Solution (cont.):  1  erf  
Cs  Co  2 Dt 

– t = 49.5 h x = 4 x 10-3 m
– Cx = 0.35 wt% Cs = 1.0 wt%
– Co = 0.20 wt%

C( x, t )  Co 0.35  0.20  x 
  1  erf    1  erf ( z )
Cs  Co 1.0  0.20  2 Dt 

 erf(z) = 0.8125

26 February 2020 21
BITS Pilani, Pilani Campus
Solution
We must now determine from Table 5.1 the value of z for which the
error function is 0.8125. An interpolation is necessary as follows

z erf(z) z  0.90 0.8125  0.7970



0.95  0.90 0.8209  0.7970
0.90 0.7970
z 0.8125 z  0.93
0.95 0.8209

Now solve for D x x2


z D
2 Dt 4 z 2t

 x2  3 2
( 4 x 10 m) 1h
D      2.6 x 10 11 m2 /s
 4z 2t  ( 4)(0.93)2 ( 49.5 h) 3600 s
 
26 February 2020 22
BITS Pilani, Pilani Campus
Solution
To solve for the temperature at Qd
which D has above value, we T 
use a rearranged form of R(lnDo  lnD )
Equation (6.9a);

from Table 6.2, for diffusion of C in FCC Fe


Do = 2.3 x 10-5 m2/s Qd = 148,000 J/mol

 148,000 J/mol
T 
(8.314 J/mol - K)(ln 2.3 x10 5 m2 /s  ln 2.6 x10 11 m2 /s)

T = 1300K = 1027°C
26 February 2020 23
BITS Pilani, Pilani Campus
Solution to Ficks 2nd Law

26 February 2020 24
BITS Pilani, Pilani Campus
Solution of Ficks 2nd Law

But,

We need to solve this Equation


BITS Pilani, Pilani Campus
Introduction

Diffusion - Mass transport by atomic motion


Mechanisms
Gases & Liquids – random (Brownian)
motion
Solids – vacancy diffusion or interstitial
diffusion

BITS Pilani, Pilani Campus


Solution of Ficks 2nd Law
First and Second Boundary Condition

26 February 2020 BITS Pilani, Pilani Campus


Solution of Ficks 2nd Law

26 February 2020 28
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus

BITS Pilani, Pilani Campus


Recap

2/26/2020 2
BITS Pilani, Pilani Campus
Diffusion
How do we quantify the amount or rate of diffusion?

moles (or mass) diffusing mol kg


J  Flux   or
surface area time  cm2s m2s
Measured empirically
– Make thin film (membrane) of known surface area
– Impose concentration gradient
– Measure how fast atoms or molecules diffuse through the
membrane

M=
M l dM mass J  slope
J  diffused
At A dt
time
26 February 2020 29
BITS Pilani, Pilani Campus
Non Steady State Diffusion
•The concentration of diffusing species is a function of
both time and position C = C(x,t)

• In this case Fick’s Second Law is used


C  C 2
D
t x 2

4
26 February 2020
BITS Pilani, Pilani Campus
Chemical Protective Cloathing

Methylene chloride is a common ingredient of paint removers.


Besides being an irritant, it also may be absorbed through
skin. When using this paint remover, protective gloves
should be worn.
If butyl rubber gloves (0.04 cm thick) are used, what is the
diffusive flux of methylene chloride through the glove?
Data:
– diffusion coefficient in butyl rubber:
D = 110 x10-8 cm2/s
– surface concentrations: C1 = 0.44 g/cm3
C2 = 0.02 g/cm3

26 February 2020 31
BITS Pilani, Pilani Campus
Thought for the Day
Indestructible Coatings

2/26/2020 6
BITS Pilani, Pilani Campus
Diffusion in Polymers

Diffusion mechanism : analogous to


interstitial diffusion in metals.
diffusive movements occur through small
voids between polymer chains

Rates of diffusion are greater through


amorphous regions than through
crystalline regions.

26 February 2020 7
BITS Pilani, Pilani Campus
Diffusion in Polymers
Modified Fick’s First Law is applicable

where, PM = permeability coefficient


J = diffusion flux of gas through the membrane.
[(cm3STP/(cm2-s)]
Δx = Thickness of Membrane
ΔP = Pressure gradient
For small molecules (O2, CO2, N2),
PM= D*S
D = Diffusion coefficient (D)
S = Solubility of the diffusing species in the polymer
26 February 2020 8
BITS Pilani, Pilani Campus
Diffusion Coefficient

• Diffusion coefficient increases with


increasing T.

 Qd 
D  Do exp  
 RT 

D = diffusion coefficient [m2/s]


Do = pre-exponential [m2/s]
Qd = activation energy [J/mol or eV/atom]
R = gas constant [8.314 J/mol-K]
T = absolute temperature [K]

26 February 2020 33
BITS Pilani, Pilani Campus
Mechanical Behavior of Materials
Chapter 9

2/26/2020 10
BITS Pilani, Pilani Campus
Why study of Mechanical Properties
• We all know that things break.
• Study mechanical properties to better
understand why and how things break.
• Analyze the properties of materials to assess
strength, ductility, and fatigue under
different conditions.
• Understanding how different factors affects
materials helps engineers estimate how long
things will last and identify early signs of
impending failure.
BITS Pilani, Pilani Campus
Why Study Mechanical Properties

• A familiar example is the number of kilometers


tires are expected to last.
• Would you develop at 60000 k.m. tire or 20000
k.m tire?
• The material used to construct a 60,000 k.m.
tire might cost more, but it is a good
investment unless it costs more than three
times the 20,000 k.m tire.

BITS Pilani, Pilani Campus


Solution

D transform data ln D

Temp = T 1/T

Qd 1 Qd  1
lnD2  lnD0    and lnD1  lnD0   
R  T2  R  T1 

D2 Qd  1 1
 lnD2  lnD1  ln    
D1 R  T2 T1 
26 February 2020 36
BITS Pilani, Pilani Campus
Common States of Stress
• Simple tension: cable
F F
A o = cross sectional
area (when unloaded)
F
s s s
Ao
• Torsion (a form of shear): drive shaft
M Fs Ao
Ac t
Fs
t 
M Ao
2R 14
BITS Pilani, Pilani Campus
COMMON STRESS STATES
• Simple compression:

Ao

Canyon Bridge, Los Alamos, NM


(photo courtesy P.M. Anderson)

F Note: compressive
Balanced Rock, Arches s structure member
National Park
(photo courtesy P.M. Anderson)
Ao (s < 0 here).

15
BITS Pilani, Pilani Campus
OTHER COMMON STRESS STATES

• Bi-axial tension: • Hydrostatic compression:

Pressurized tank Fish under water

16
BITS Pilani, Pilani Campus
Thought for the Day
Electrochromic Glass

2/26/2020 2
Poisson’s Ratio
• Define as ratio of Lateral to Longitudinal Strain


 L

metals:  ~ 0.33
ceramics: ~0.25
polymers: ~0.40

Can Poisson’s Ratio be Negative for any materials??


18
BITS Pilani, Pilani Campus
Negative Poisson’s Ratio Material

Auxetics are structures or materials that have a negative Poisson's


ratio. This occurs due to their particular internal structure and the
way this deforms when the sample is uniaxially loaded
19
BITS Pilani, Pilani Campus
Linear Elastic Behavior
• Modulus of Elasticity, E: (also known as Young's modulus)
s
• Hooke's Law: E F
s=E 1 
Units: Linear-
E: [GPa] or [psi] elastic

F
simple
tension
test

10
BITS Pilani, Pilani Campus
Crystal Structure Determination

26 February 2020 5
BITS Pilani, Pilani Campus
Relation between Young and Bulk Modulus
What is εx for this cube subjected
to stress in the x,y and z
directions?

22
2/26/2020
BITS Pilani, Pilani Campus
Volumetric Strain Vs Linear Strain
Let a cuboid of material having initial sides of Length x, y and z.

If under some load system, the sides changes in length by dx, dy,
and dz then the new volume ( x + dx ) ( y + dy ) ( z +dz )

New volume = xyz + yzdx + xzdy + xydz


Original volume = xyz
Change in volume = yzdx +xzdy + xydz
Volumetric strain = ( yzdx +xzdy + xydz ) / xyz = εx+ ε y+ ε z

Neglecting the products of epsilon's since the strains are


sufficiently small.
23
2/26/2020
BITS Pilani, Pilani Campus
Solution
Assuming BCC

Hence, Lattice Constant = 3.18 A


Crystal Structure BCC
26 February 2020 7
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering

Krishna Etika
BITS Pilani Department of Chemical Engineering
B.I.T.S-Pilani, Pilani Campus
Pilani Campus
Thought of the Day
Tuning Shape Tunes Mechanical
Properties

2
BITS Pilani, Pilani Campus
Recap

3
2/26/2020
BITS Pilani, Pilani Campus
Mechanical Behavior of Materials
Chapter 9

2/26/2020 4
BITS Pilani, Pilani Campus
Engineering Stress
• Tensile stress, s: • Shear stress, t:
Ft Ft F

Area, A
Area, A Fs

Fs
Ft Ft Fs
s t Ft
Ao Ao F
original area
before loading Stress has units:
N/m2 or lb/in2

BITS Pilani, Pilani Campus


Common States of Stress
• Simple tension: cable
F F
A o = cross sectional
area (when unloaded)
F
s s s
Ao
• Torsion (a form of shear): drive shaft
M Fs Ao
Ac t
Fs
t 
M Ao
2R 6
BITS Pilani, Pilani Campus
Engineering Strain
• Tensile strain: • Lateral strain:
/2
L
  wo
Lo L 
Lo wo
/2
• Shear strain: L/2 L/2 Strain is always
dimensionless.
/2

 = tan 
/2 -

/2 /2
BITS Pilani, Pilani Campus
Poisson’s Ratio
• Define as ratio of Lateral to Longitudinal Strain


 L

metals:  ~ 0.33
ceramics: ~0.25
polymers: ~0.40

Can Poisson’s Ratio be Negative for any materials??


8
BITS Pilani, Pilani Campus
Other Elastic Properties
• Elastic Shear modulus, t M
G:
G
1  simple
t=G torsion
test

M
• Elastic Bulk modulus, P P
K:
V V P P
P= K
- Vo Pressure test:
Vo -K Initial vol =Vo.
1 Vol change = V
• Special relations for isotropic materials:
E E
G K
2(1  ) 3(1  2)
BITS Pilani, Pilani Campus
Lecture 18

10
BITS Pilani, Pilani Campus
Deformation
• Material deforms under external stress (force/area).
• Deformation: Change in shape or size of a material
under the application of an external stress.
Deformation

Temporary Permanent

Elastic Anelastic Plastic Viscoelastic


Fully recoverable, Fully recoverable, Not recoverable, Elastic + Plastic,
Time independent. Time dependent. Time independent. Time dependent.
BITS Pilani, Pilani Campus
Elastic Deformation
1. Initial 2. Small load 3. Unload

bonds
stretch

return to
initial

Stress- Strain Diagram Strain-time Diagram
F 
F
s Linear- F Linear-
elastic elastic
Elastic means reversible!
Non-Linear- Non-Linear-
elastic elastic
 t
BITS Pilani, Pilani Campus
Plastic Deformation

bonds
stretch planes
& planes still
shear sheared

Elastic+Plastic
s
tensile stress, at larger stress
elastic + plasticplastic

F Elastic
initially
permanent (plastic)
after load is removed

Plastic means permanent! 


engineering strain,
p
plastic strain

BITS Pilani, Pilani Campus


Anelastic Deformation
Recoverable deformation that occurs as a function of
time is called Anelastic deformation.
Relaxation process occurring inside the material leads to
time dependence. t = Relaxation timer
Stress Stress

t<<tr
ttr x = 1- exp[-t/tr]
x= fraction of the
completed relaxation
process.
t>>tr

Strain Strain
Relaxation time is defined as the time required for 63% completion of the
relaxation process
BITS Pilani, Pilani Campus
Viscoelastic Deformation
• In viscoelastic deformation, both elastic and plastic
deformation occur simultaneously.

BITS Pilani, Pilani Campus


Problem

A tensile stress is to be applied along the long


axis of a cylindrical brass rod that has a
diameter of 10mm. Determine the magnitude
of the load required to produce a 2.5x10-3 mm
change in diameter if the deformation is
considered elastic.

16
BITS Pilani, Pilani Campus
Stress Strain Testing
• Typical tensile specimen
load cell
• Typical tensile
specimen test machine
extensometer

moving cross head

gauge(portion of sample with


=
lengthreduced cross section)

• Other types of tests:


--compression: brittle
materials (e.g., concrete)
--torsion: cylindrical tubes,
shafts.
BITS Pilani, Pilani Campus
Stress Strain Diagram - Metals

TS We can
determine
various
engineering

parameters
stress

related to
mechanical
performance of a
Typical response of a metal material from its
stress-strain
diagram.
strain
BITS Pilani, Pilani Campus
True Stress-Strain Diagram

σT=KϵTn n= Strain hardening exponent

Relation between true to engineering stress and strain


σT= σ(1+ϵ) ϵT= ln(1+ϵ) 19
BITS Pilani, Pilani Campus
Yeild Strength (sy)
• Stress at which noticeable plastic
deformation has occurred.
tensile stress, s
sy

When p = 0.002

engineering strain, 
 p = 0.002
BITS Pilani, Pilani Campus
Yeild Strength (sy)
• Some steels exhibit Yield point phenomena
two yield points exists

Why this happens?


•Due to the presence of Carbon as
solute in mild steels.
•Pins the dislocation till upper yield
point.

21
BITS Pilani, Pilani Campus
Yield Strength Comparison
s y(ceramics)
>> s y(metals)
>> s y(polymers)

Room T values

BITS Pilani, Pilani Campus


Tensile Strength, TS
The maximum possible engineering stress that an material can
experience. Stress corresponding to the highest point in the stress-
strain diagram.

TS
engineering
stress

Typical response of a metal

strain
BITS Pilani, Pilani Campus
Introduction
What is a crystal defect
If we assume a perfect crystal structure containing
pure elements, then anything that deviated from
this concept or intruded in this uniform
homogeneity would be an imperfection/defect.
1. There are no perfect crystals.
2. Many material properties are improved by
the presence of imperfections and
deliberately modified (alloying and doping).
(Defects are not always bad!!!)
26 February 2020 24
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering

Krishna Etika
BITS Pilani Department of Chemical Engineering
B.I.T.S-Pilani, Pilani Campus
Pilani Campus
Thought of the Day
Themochromic Paint

2
BITS Pilani, Pilani Campus
Recap

3
2/26/2020
BITS Pilani, Pilani Campus
Mechanical Behavior of Materials
Chapter 9

2/26/2020 4
BITS Pilani, Pilani Campus
Stress Strain Testing
• Typical tensile specimen
load cell
• Typical tensile
specimen test machine
extensometer

moving cross head

gauge(portion of sample with


=
lengthreduced cross section)

• Other types of tests:


--compression: brittle
materials (e.g., concrete)
--torsion: cylindrical tubes,
shafts.
BITS Pilani, Pilani Campus
Stress Strain Diagram - Metals

TS We can
determine
various
engineering

parameters
stress

related to
mechanical
performance of a
Typical response of a metal material from its
stress-strain
diagram.
strain
BITS Pilani, Pilani Campus
True Stress-Strain Diagram

σT=KϵTn n= Strain hardening exponent

Relation between true to engineering stress and strain


σT= σ(1+ϵ) ϵT= ln(1+ϵ) 7
BITS Pilani, Pilani Campus
Yeild Strength (y)
• Stress at which noticeable plastic
deformation has occurred.
tensile stress, 
y

When p = 0.002

engineering strain, 
 p = 0.002
BITS Pilani, Pilani Campus
Tensile Strength, TS
The maximum possible engineering stress that an material can
experience. Stress corresponding to the highest point in the stress-
strain diagram.

TS
engineering
stress

Typical response of a metal

strain
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Lecture 19

11
2/26/2020
BITS Pilani, Pilani Campus
Ductility
• It can defined as the plastic strain at failure.
• measured by % Area reduction or % Elongation
smaller %EL
Engineering (brittle if %EL<5%)
tensile
A
stress,  larger %EL Lo o Af Lf
(ductile if
%EL>5%)

Engineering tensile strain, 


• Another ductility measure:
L f  Lo Ao  A f
%EL  x100 %AR  x100
Lo Ao
BITS Pilani, Pilani Campus
Problem
• A cylindrical specimen of steel having an
original diameter of 12.8 mm (0.505 in.) is
tensile tested to fracture and found to have an
engineering fracture strength of 460 MPa
(67,000 psi). If its cross-sectional diameter at
fracture is 10.7 mm (0.422 in.), determine:
(a) Ductility (b) The true stress at fracture

13
BITS Pilani, Pilani Campus
Problem

14
BITS Pilani, Pilani Campus
Question?

• Why in the engineering stress strain diagram,


the engineering stress decreases after tensile
strength is reached? Why?

TS
engineering
stress

Typical response of a metal

strain
15
BITS Pilani, Pilani Campus
Question

• Do tensile and compression test yeild similar


results?

16
BITS Pilani, Pilani Campus
Crystal Structure Defects
Chapter 5

26 February 2020 4
BITS Pilani, Pilani Campus
Toughness
• It can be defined as the energy required to
break a unit volume of the material.
• It is equal to the area under the stress strain
diagram.

BITS Pilani, Pilani Campus


Toughness
• Another definition of Toughness is: Amount of
energy absorbed by the material to
“plastically” deform.

• In reality, toughness is the area under the true


stress-strain curve, however, engineers use
area under the engineering stress-strain curve
till fracture as a measure.

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Toughness

Toughness

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Lecture 14

BITS Pilani, Pilani Campus


Hardness
Hardness is a measure of how resistant solid matter is to various
kinds of permanent shape change when a compressive force is
applied

Large hardness values mean that material has :


-- more resistance to plastic deformation or cracking in
compression.
--better wear properties.
apply known forcemeasure size
e.g., (1 to 1000g) of indent after
10mm sphere removing load

Smaller indents
D d mean larger
hardness.
BITS Pilani, Pilani Campus
Brinell Hardness Test

23
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Other Hardness Tests

24
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CHE F243
Materials Science and Engineering

Krishna Etika
BITS Pilani Department of Chemical Engineering
B.I.T.S-Pilani, Pilani Campus
Pilani Campus
Point Defects in Alloys
Will Cu and Ni form a Substitutional solid solution???

Crystal electroneg r (nm)


Structure
Ni FCC 1.9 0.1246
Cu FCC 1.8 0.1278

26 February 2020 BITS Pilani, Pilani Campus


Recap

3
2/26/2020
BITS Pilani, Pilani Campus
Alloy Compositions
Specification of composition of Alloys
m1
– weight percent C1  x 100
m1  m2
m1 = mass of component 1

n m1
– atom percent C 
'
1 x 100
n m1  n m 2

nm1 = number of moles of component 1

26 February 2020 14
BITS Pilani, Pilani Campus
Lecture 19

5
2/26/2020
BITS Pilani, Pilani Campus
Ductility
• It can defined as the plastic strain at failure.
• measured by % Area reduction or % Elongation
smaller %EL
Engineering (brittle if %EL<5%)
tensile
A
stress,  larger %EL Lo o Af Lf
(ductile if
%EL>5%)

Engineering tensile strain, 


• Another ductility measure:
L f  Lo Ao  A f
%EL  x100 %AR  x100
Lo Ao
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Question

• Do tensile and compression test yield similar


results?

7
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Elastic Strain Recovery or Strain Hardening

8
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Toughness
• It can be defined as the energy required to
break a unit volume of the material.
• It is equal to the area under the stress strain
diagram.

BITS Pilani, Pilani Campus


Resilience
• Ability of a material to store energy
– Energy stored in elastic region
y
Ur   d
0

If we assume a linear stress-


strain curve this simplifies to
1
U r @ y  y
2
10
BITS Pilani, Pilani Campus
EDGE DISLOCATION

 extra half-plane of atoms inserted in a crystal structure; the


edge of the plane terminates within the crystal.
 Around the dislocation line there is some localized
distortion.
 b perpendicular () to dislocation line

Burgers vector, b: measure of lattice distortion


26 February 2020 BITS Pilani, Pilani Campus
Chapter 11
Failure in Materials

12
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Fracture
Type of failure where the material breaks due to stress,
at temperatures below the melting point.
Fracture takes place in two stages:
(i) initial formation of crack and
(ii) spreading of crack.
Depending upon the type of materials, the applied
load, state of stress and temperature metals have
different types of fracture.
Types of fracture in materials
 Brittle Fracture
 Ductile Fracture
BITS Pilani, Pilani Campus
Ductile Fracture
-slow propagation of crack with considerable
plastic deformation.
There are three successive events involved in
a ductile fracture.
– Necking:The specimen begins necking and
minute cavities form in the necked region.

– Crack Formation: small micro cracks are formed


at the centre of the specimen due to the
combination of dislocations.

– Crack growth: Finally these cracks grow out


ward to the surface of the specimen
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Ductile Fracture

BITS Pilani, Pilani Campus


Mixed Dislocation

• Contains both edge and screw


dislocation.
• b parallel () to dislocation line

26 February 2020 23
BITS Pilani, Pilani Campus
Brittle Vs Ductile Fracture

A. Very ductile: soft metals


(e.g. Pb, Au) at room T,
polymers, glasses at high T
B. Moderately ductile
fracture
typical for metals
A. Brittle fracture: ceramics,
cold metals,
• Ductile Ductile: A B Brittle:
C
fracture is usually warning before No
desirable! fracture warning

BITS Pilani, Pilani Campus


Ductile Vs Brittle Fracture

cup-and-cone fracture brittle fracture

18
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Ductile Vs Brittle Fracture

Brittle Fracture Ductile Fracture

19
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Principles of Fracture Mechanics
• The measure fracture strength for most brittle
materials are significantly lower than the
predicted values.

• This is attributed to the presence of


microscopic flaws or “Cracks” on the surface
and within the body of the material.

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Flaws are Stress Concentrators!

1/ 2 t = radius of curvature
a  o = applied stress
 m  2o    K t o m = stress at crack tip
 t  Kt = Stress Concentration Factor
21
BITS Pilani, Pilani Campus
Fracture Toughness
A property that is a measure of a materials
resistance to brittle fracture when a crack is present.
Kc = Yc a
Y = 1.1

Kc = Fracture toughness, MPa√(m)


Y = dimensionless parameter depends on crack geometry
and manner of loading.
Y=1
σC= critical stress for crack propagation

22
BITS Pilani, Pilani Campus
Re-Cap

2/26/2020 3
Let’s Review
• What is the difference between Stress
Concentration factor (Kt) and Fracture
Toughness (KIc)
• If a material has low value of KIc, what does it
mean?
• Which one will have lower Klc values? Metals
or ceramics?

24
BITS Pilani, Pilani Campus
K1C comparison

25
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering

Krishna Etika
BITS Pilani Department of Chemical Engineering
B.I.T.S-Pilani, Pilani Campus
Pilani Campus
Thought of the Day
LIGHT TRANSMITTING CONCRETE

2
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Diffusion Mechanism
Vacancy Diffusion:
• atoms exchange with vacancies
• applies to substitutional impurities atoms
• rate depends on:
--number of vacancies
--activation energy to exchange.

increasing elapsed time


26 February 2020 10
BITS Pilani, Pilani Campus
Chapter 11
Failure in Materials

4
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Fracture
Type of failure where the material breaks due to stress,
at temperatures below the melting point.
Fracture takes place in two stages:
(i) initial formation of crack and
(ii) spreading of crack.
Depending upon the type of materials, the applied
load, state of stress and temperature metals have
different types of fracture.
Types of fracture in materials
 Brittle Fracture
 Ductile Fracture
BITS Pilani, Pilani Campus
Brittle Vs Ductile Fracture

A. Very ductile: soft metals


(e.g. Pb, Au) at room T,
polymers, glasses at high T
B. Moderately ductile
fracture
typical for metals
A. Brittle fracture: ceramics,
cold metals,
• Ductile Ductile: A B Brittle:
C
fracture is usually warning before No
desirable! fracture warning

BITS Pilani, Pilani Campus


Principles of Fracture Mechanics
• The measure fracture strength for most brittle
materials are significantly lower than the
predicted values.

• This is attributed to the presence of


microscopic flaws or “Cracks” on the surface
and within the body of the material.

7
BITS Pilani, Pilani Campus
Flaws are Stress Concentrators!

1/ 2 t = radius of curvature
a  so = applied stress
s m  2so    K t so sm = stress at crack tip
 t  Kt = Stress Concentration Factor
8
BITS Pilani, Pilani Campus
Non Steady State Diffusion

The concentration of diffusing species is a function


of both time and position C = C(x,t)

In this case Fick’s Second Law is used

C  C 2
D
t x 2

26 February 2020 16
BITS Pilani, Pilani Campus
Modes of Crack Propagation

• Mode I: (a)
• KIc is the “plane strain” fracture toughness
• Mode I type of loading is the most common
10
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K1C comparison

11
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Lecture 21-22

12
2/26/2020
BITS Pilani, Pilani Campus
Error Function

26 February 2020 19
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Solution

Kc = Ysc a

What is the missing in the problem???

14
BITS Pilani, Pilani Campus
Solution Hint
• Y is specific to the crack geometry. It differs from
crack to crack.
• Only if plate have semi-infinite width with edge
crack, we get this Y = 1.1

• Only if we have plate of infinite width with Y = 1


through thickness crack

15
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Solution
1st Determine the Y parameter applicable for this case

Plug the Y parameter in the 2nd case and find K1c

Compare K1c in both cases and comment 16


BITS Pilani, Pilani Campus
Solution
To solve for the temperature at Qd
which D has above value, we T 
use a rearranged form of R(lnDo  lnD )
Equation (6.9a);

from Table 6.2, for diffusion of C in FCC Fe


Do = 2.3 x 10-5 m2/s Qd = 148,000 J/mol

 148,000 J/mol
T 
(8.314 J/mol - K)(ln 2.3 x10 5 m2 /s  ln 2.6 x10 11 m2 /s)

T = 1300K = 1027°C
26 February 2020 23
BITS Pilani, Pilani Campus
IZOT TESTING VIDEO

18
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Impact Testing Results Vs Temp

More Shiny or grainy surface More fibrous or dull surface


Possible Brittle Fracture Possible ductile Fracture 19
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Ductile to Brittle Transition
• Increasing temperature...
--increases %EL and K1c
• Ductile-to-Brittle Transition Temperature (DBTT)...
FCC metals (e.g., Cu, Ni)
Impact Energy

BCC metals (e.g., iron at T < 914°C)


polymers
Brittle More Ductile

High strength materials

Temperature
Ductile-to-brittle
transition temperature 20
BITS Pilani, Pilani Campus
Stay Above The DBTT!
Titanic

• Problem: Used a type of steel with a DBTT ~ Room temp.


21
BITS Pilani, Pilani Campus
Fatigue

• Under fluctuating / cyclic


stresses, failure can occur at
lower loads than under a
static load.

Cyclic Stress Cycle


• 90% of all failures of metallic
structures (bridges, aircraft, Stress amplitude
machine components, etc.) S = (smax - smin) / 2
Mean Stress
• Fatigue failure is brittle-like – s m= (smax + smin) / 2
– even in normally ductile
Stress Ratio
materials. Thus sudden and
catastrophic! R = smin/ smax
BITS Pilani, Pilani Campus
Fatigue: S-N Curve
Plotted between S (stress) vs. N (number of
cycles to failure)
Most alloys: S decreases
with N.
Fatigue strength: Stress at
which fracture occurs after
specified number of cycles
(e.g. 107)
Fatigue life: Number of
cycles to fail at specified
stress level
BITS Pilani, Pilani Campus
Fatigue S-N Curve Ferrous Alloys
Fatigue limit/Endurance :
demonstrated by some Fe
and Ti (i.e., ferrous)alloys)

S—N curve becomes


horizontal at large N
Defined as Stress amplitude
below which the material
never fails, no matter how
large the number of cycles
is
BITS Pilani, Pilani Campus
Problem

A 15.2 mm (0.60 in.) diameter cylindrical rod


fabricated from a 2014-T6 aluminum alloy
(Figure 11.34) is subjected to a repeated
tension compression load cycling along its
axis. Compute the maximum and minimum
loads that will be applied to yield a fatigue life
of 1x108cycles. The data were taken for a
mean stress of 35 MPa (5000 psi).

25
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus

BITS Pilani, Pilani Campus


Creep
Time-dependent deformation due to constant load
at high temperature
1. Instantaneous deformation, mainly Stages of creep
elastic.
2. Primary/transient creep. Slope of
strain vs. time decreases with time:
strain-hardening
3. Secondary/steady-state creep. Rate
of straining constant: work-
hardening and recovery.
4. Tertiary. Rapidly accelerating strain
rate up to failure: formation of
internal cracks, voids, necking, etc. Creep Curve
BITS Pilani, Pilani Campus
Creep

28
BITS Pilani, Pilani Campus
Creep: Stress and Temperature effects

Creep in metals becomes important at Temp > 0.4 Tm

With increasing stress or temperature:


 The instantaneous strain increases
 The steady-state creep rate increases
 The time to rupture decreases

BITS Pilani, Pilani Campus


Creep Testing

Furnace

30
BITS Pilani, Pilani Campus
Steady State Diffusion

Rate of diffusion independent of time


dC
Flux proportional to concentration gradient =
dx
Fick’s first law of diffusion
C1 C1

dC
C2 C2 J  D
dx
x1 x2
x
D  diffusion coefficient
dC C C2  C1
if linear  
dx x x2  x1
26 February 2020 3
BITS Pilani, Pilani Campus
Stress and Temp Effects
Empirical relationships have been developed in which
the steady-state creep rate as a function of stress and
temperature is expressed

when the influence of temperature is included

where K2 and Qc are constants; Qc is termed the


activation energy for creep
32
BITS Pilani, Pilani Campus
Creep Test Data

33
BITS Pilani, Pilani Campus
Fick’s second Law

C  x , t   Co  x 
 1  erf  
Cs  Co  2 Dt 

C(x,t) = Conc. at point x at time t CS


erf (z) = error function

2 z C(x,t)

y 2
 e dy
 0
Co
erf(z) values are given in Table 6.1

Take Home Assignment:


Solve the Fick’s second law of diffusion for semi5 infinite solid
26 February 2020
BITSPilani,
BITS Pilani,Pilani
PilaniCampus
Campus
Solution

• If we know the steady state creep rate, then one


can determine the stress using a standard chart
shown below.

• How to determine the steady state creep rate?


• Steady state creep = Total creep – (Inst +
primary) Creep

35
BITS Pilani, Pilani Campus
Solution

• Figure 11.31 in your text book is incorrect for


this problem. Use the figure below as the
correct figure

36
BITS Pilani, Pilani Campus
Diffusion in Polymers

Diffusion mechanism : analogous to


interstitial diffusion in metals.
diffusive movements occur through small
voids between polymer chains

Rates of diffusion are greater through


amorphous regions than through
crystalline regions.

26 February 2020 7
BITS Pilani, Pilani Campus
Larson Miller Parameter

• The rupture lifetime of a given material measured


at a specific stress levels will vary with temperature
such that Larson Millers Parameter remains
constant.

T (C + log tr) Larson Miller Parameter

38
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Stress Vs L-M Parameter

39
BITS Pilani, Pilani Campus
Problem 11.D4
Consider an S-590 iron component (Figure
11.32) that is subjected to a stress of 55 MPa. At
what temperature will the rupture lifetime be
200 h?

Solution: Read L-M parameter for the specified


stress level.

Use L-M definition to calculate the


Temperature
40
BITS Pilani, Pilani Campus
Reading Assignment

Fracture in Polymers
Chapter 14.5-14.9

41
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Why study of Mechanical Properties
• We all know that things break.
• Study mechanical properties to better
understand why and how things break.
• Analyze the properties of materials to assess
strength, ductility, and fatigue under
different conditions.
• Understanding how different factors affects
materials helps engineers estimate how long
things will last and identify early signs of
impending failure.
BITS Pilani, Pilani Campus

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