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Course Structure
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About The Course Instructor
Why am I teaching Materials Science and Engineering Course?
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Why Study Materials?
Materials Used Define the Civilizations. For ex:
Stone Age
Bronze Age
Iron Age
Plastic or Silicon Age?????
In the past, using the already available materials was the
priority .
Now, “creating” new materials with desired “properties” is the
challenge - Needs understanding on fundamental
properties of materials.
26 February 2020 7
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Introduction
What is a Material?
“Materials are the things that humankind uses to make
articles of necessity, utility, and/or artistic beauty”
Why should we care about Materials?
Materials drive our society
Stone Age Bronze Age Iron Age
http://www.popsci.com/node/42027
26-Feb-20
Structure-Property Relations
6 00
30 mm
5 00 (c)
Hardness (BHN)
4 00 (b)
(a)
4 mm
3 00
30 mm
2 00 30 mm
100
0.01 0.1 1 10 100 1000
Cooling Rate (ºC/s)
Processing can change structure
ex: structure vs cooling rate of steel
26-Feb-20
Types of Materials
Polymers/plastics
Metals
Soft, ductile, low density
Strong, ductile,high thermal &
thermal & electrical insulators
electrical conductivity opaque, reflective.
Optically translucent or transparent.
Ceramics/Glass
Brittle, glassy, elastic
non-conducting (insulators) Composites
A hybrid material that is
formed by mixing two(or more)
individual materials (i.e.,
polymers, metals, ceramics)
26-Feb-20
Types of Materials
Advanced Materials
Materials used in high-tech applications
☼Semiconductors – Si wafer
☼Biomaterials - heart valve
☼Smart Materials– responsive polymers
☼Nanomaterials- nanotubes, graphene
26-Feb-20
The Materials Selection Process
1. Pick Application Determine required Properties
26-Feb-20
Properties
• What exactly is a “Property”?
– Any response of a material to an external
stimulus
• Types of Properties:
– Mechanical
– Electrical
– Thermal
– Magnetic
– Optical
26-Feb-20
Mechanical Property
Hardness is a mechanical property.
(d)
600
30 mm
500 (c)
Hardness (BHN)
400 (b)
(a)
4 mm
300
30 mm
200 30 mm
100
0.01 0.1 1 10 100 1000
Cooling Rate (ºC/s)
26-Feb-20
Bombproof wall paper
http://www.popsci.com/node/42027
3
2
1
0 T (°C)
-200 -100 0
Fe+3%Si
Magnetization
Fe
Magnetic Field
26-Feb-20
Property Comparison
26-Feb-20
Types of Materials
Advanced Materials
Materials used in high-tech applications
☼Semiconductors – Si wafer
☼Biomaterials - heart valve
☼Smart Materials– responsive polymers
☼Nanomaterials- nanotubes, graphene
26-Feb-20
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Chapter 3
The Structures of Crystalline Solids
Introduction
• Crystalline Material…..
• Properties Depend on Crystal Structure…
• How to describe “crystal” structure?
• Atomic Hard Sphere Model
– In this model, the atoms actually can touch each
other.
– Lattice means 3-D array of points
– In simple cases, lattice coincides
with sphere centers
– Each lattice point has identical
surroundings (i.e., motifs)
Lattice + Basis = Crystal Structure
2/26/2020 3
Crystal Structure
26-Feb-20
Lattice
7 crystal systems
14 crystal lattices (Bravais)
7
Bravais Lattice
2/26/2020 8
Bravais Lattices
2/26/2020 9
Unit Cells
2/26/2020 10
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Chapter 3
The Structures of Crystalline Solids
Introduction (Recap)
• Crystalline Material…..
• Properties Depend on Crystal Structure…
• How to describe “crystal” structure?
• Atomic Hard Sphere Model
– In this model, the atoms actually can touch each
other.
– Lattice means 3-D array of points
– In simple cases, lattice coincides
with sphere centers
– Each lattice point has identical
surroundings (i.e., motifs)
Lattice + Basis = Crystal Structure
2/26/2020 3
Crystal Structure (Recap)
7 crystal systems
14 crystal lattices (Bravais)
6
Crystallographic Points, Directions
and Planes
2/26/2020 7
Point Coordinates
z
111 Point coordinates for unit cell
c center are
a/2, b/2, c/2 ½½½
y
a 000 b
Point coordinates for unit cell
x
corner are 111
z 2c
Translation: integer multiple of
lattice constants identical
b y position in another unit cell
b
8
Crystallographic Directions
z Algorithm
2/26/2020 11
Practice Problem 2
2/26/2020 12
Bravais Lattice
2/26/2020 8
Crystallographic Planes
2/26/2020 10
Crystallographic Planes
z
example a b c c
1. Intercepts 1 1
2. Reciprocals 1/1 1/1 1/
1 1 0
y
3. Reduction 1 1 0
a b
4. Miller Indices (110) x
z
example a b c
1. Intercepts 1/2 c
2. Reciprocals 1/½ 1/ 1/
2 0 0
3. Reduction 2 0 0 y
4. Miller Indices (100) a b
16
Crystallographic Planes
z
example a b c
c
1. Intercepts 1/2 1 3/4
2. Reciprocals 1/½ 1/1 1/¾
2 1 4/3 y
a b
3. Reduction 6 3 4
x
4. Miller Indices (634)
17
Crystallographic Planes (Hexagonal)
example a1 a2 a3 c
1. Intercepts 1 -1 1
2. Reciprocals 1 1/ -1 1
1 0 -1 1 a2
3. Reduction 1 0 -1 1
a3
18
Miller Vs Miller-Bravais
Miller indices indicate that these two planes are of a different family
(even though they belong to the same family). But Miller-Bravais
notations confirm that they are from the same family
19
Energy and Packing
Energy
• Non dense, random packing
typical neighbor
bond length
typical neighbor r
bond energy
Energy
• Dense, ordered packing
typical neighbor
bond length
typical neighbor r
bond energy
Crystalline materials...
• atoms pack in periodic, 3D arrays
• typical of: -metals
-many ceramics
-some polymers crystalline SiO2
Si Oxygen
Noncrystalline materials...
• atoms have no periodic packing
• occurs for: -complex structures
-rapid cooling
z Algorithm
2/26/2020 3
Materials and Packing
Crystalline materials...
• atoms pack in periodic, 3D arrays
• typical of: -metals
-many ceramics
-some polymers crystalline SiO2
Si Oxygen
Noncrystalline materials...
• atoms have no periodic packing
• occurs for: -complex structures
-rapid cooling
2/26/2020 5
Crystal Structure of Metals
• Tend to be densely packed.
• Reasons for dense packing:
• Coordination # = 6
(# nearest neighbors)
2/26/2020
7
Practice Problem 2
2/26/2020 12
Face Centered Cubic Structure (FCC)
2/26/2020 9
Coordination Number
C.N ?
10
MEEN 222- Krishna Etika 10
Coordination Number
C.N ?
2/26/2020
11
Atoms/Unit Cell
volume
atoms
atom
4
a unit cell 1 p (R) 3
3
R=0.5a APF =
a3 volume
2a
R Close-packed directions:
a
Relation: 4R = 3 a
atoms
4 volume
unit cell 2 p ( R )3
3 atom
APF =
volume
a3
unit cell 14
2/26/2020
Atomic Packing Factor: FCC
Close-packed directions:
Relation: 4R = 2a
2a
Unit cell contains:
6 x 1/2 + 8 x 1/8
= 4 atoms/unit cell
a
Adapted from
Fig. 3.1(a),
atoms
Callister 7e.
4 volume
unit cell 4 p ( R)3
3 atom
APF =
volume
a3
2/26/2020 unit cell
15
Linear Density
Number of atoms
• Linear Density of Atoms LD = Unit length of direction vector
[110]
ex: linear density of Al in [110]
direction
a = 0.405 nm
# atoms
a
2
LD = = 3.5 nm- 1
length 2a
16
Linear Packing Fraction
• Linear density can also be determined from the
packing fraction: the fraction of line length in a
particular direction that passes through the atom
centers.
• For FCC [100] direction PF can be determined
as
Packing fraction =
17
Linear Packing Fraction
18
LD from PF
19
Metallic Crystal Structures
20
20
FCC Stacking Sequence
• ABCABC... Stacking Sequence
• 2D Projection
B B
C
A
A sites B B B
C C
B sites B B
C sites
A
• FCC Unit Cell B
C
21
Hexagonal Close-Packed Structure (HCP)
• 3D Projection • 2D Projection
• c/a = 1.633
2/26/2020 22
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Micro-lattice
2/26/2020 2
Chapter 4.
Structures of Crystalline Solids
Recap of Lecture 5
2/26/2020 3
Simple Cubic Structure (SC)
• Coordination # = 6
(# nearest neighbors)
2/26/2020
4
Chapter 4.
Structures of Crystalline Solids
2/26/2020 5
Atoms/Unit Cell
volume
atoms
atom
4
a unit cell 1 p (R) 3
3
R=0.5a APF =
a3 volume
[110]
ex: linear density of Al in [110]
direction
a = 0.405 nm
# atoms
a
2
LD = = 3.5 nm- 1
length 2a
8
Coordination Number
C.N ?
10
MEEN 222- Krishna Etika 10
FCC Stacking Sequence
• ABCABC... Stacking Sequence
• 2D Projection
B B
C
A
A sites B B B
C C
B sites B B
C sites
A
• FCC Unit Cell B
C
10
Hexagonal Close-Packed Structure (HCP)
• 3D Projection • 2D Projection
• c/a = 1.633
2/26/2020 11
Chapter 4.
Structures of Crystalline Solids
Lecture 6
2/26/2020 12
Theoretical Density, r
r = nA
VC NA
13
Theoretical Density, r
• Ex: Cr (BCC)
A = 52.00 g/mol
R = 0.125 nm
n = 2 atoms/unit cell
R a = 4R/ 3 = 0.2887 nm
a
atoms
g
unit cell 2 52.00
mol rtheoretical = 7.18 g/cm3
r = nA
VC NA
15
Exercise Problem 4.12
16
Densities of Material Classes
In general Metals/
Graphite/
Composites/
r r r Ceramics/ Polymers
metals > ceramics > polymers Alloys
Semicond
fibers
30
Why? Based on data in Table B1, Callister
Platinum *GFRE, CFRE, & AFRE are Glass,
20 Gold, W
Metals have... Tantalum Carbon, & Aramid Fiber-Reinforced
Epoxy composites (values based on
• close-packing 60% volume fraction of aligned fibers
10 Silver, Mo in an epoxy matrix).
(metallic bonding) Cu,Ni
Steels
• often large atomic masses Tin, Zinc
Zirconia
5
Ceramics have... (g/cm 3) 4
Titanium
Al oxide
Diamond
• less dense packing 3 Si nitride
Aluminum Glass -soda Glass fibers
• often lighter elements Concrete
Silicon PTFE GFRE*
2
Polymers have... Carbon fibers
r
18
Planar Density of (100) Iron
Solution: At T < 912ºC iron has the BCC structure.
2D repeat unit
(100) 4 3
a= R
3
3
h= a
2
ç
2 16 3 2
area = 2 ah = 3a = R
atoms 3
2D repeat unit 1
Planar Density = = atoms = atoms
7.0 0.70 x 1019
area 16 3 nm2 m2
R2
2D repeat unit 3
20
Planar Packing Fraction –
(100) BCC
21
Linear Packing Fraction
18
Metallic Crystal Structures
20
20
Single vs Polycrystals
BCC -Fe
carbon
1394ºC
diamond, graphite
FCC -Fe
912ºC
BCC -Fe
25
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Bendable Glass
Package
2/26/2020 2
Recap of Lecture 6
2/26/2020 3
Theoretical Density, r
r = nA
VC NA
4
Theoretical Density, r
• Ex: Cr (BCC)
A = 52.00 g/mol
R = 0.125 nm
n = 2 atoms/unit cell
R a = 4R/ 3 = 0.2887 nm
a
atoms
g
unit cell 2 52.00
mol rtheoretical = 7.18 g/cm3
6
Planar Density of (100) Iron
(100) 4 3
a= R
3
2/26/2020 3
PD from Planar PF
PF = PD x πr2
9
Crystal Structure of
Ceramics
Lecture 7
10
Ceramic Crystal Structures
11
Ceramic Crystal Structures
2. Stoichiometry
– if all of one type of site is full the
remainder have to go into other types of
sites.
3. Bond Hybridization
14
Ionic Bonding & Structure
1. Size - Stable structures:
--maximize the # of nearest oppositely charged neighbors.
- - - - - -
+ + +
- - - - - -
unstable stable stable
• Charge Neutrality:
F-
--Net charge in the Ca 2+
structure should CaF : + anions
2 cation
be zero. F-
--General form:A m Xp
m, p determined by charge neutrality
Coordination # and Ionic Radii
r
cation
• Coordination # increases with r
anion
How many anions can you arrange around a cation?
r cation Coord ZnS
r anion # (zincblende)
From Fig. 4.13
< 0.155 2 linear
Figures and table from Callister’s Materials Science and Engineering, Adapted Version.
LD from PF
9
Example: Predicting Structure of FeO
19
Site Selection III
3. Bond Hybridization – significant covalent
bonding
– the hybrid orbitals can have impact if significant
covalent bond character present
– For example in SiC
• XSi = 1.8 and XC = 2.5
rNa = 0.102 nm
rCl = 0.181 nm
rNa/rCl = 0.564
21
MgO and FeO
MgO and FeO also have the NaCl structure
O2- rO = 0.140 nm
rMg/rO = 0.514
cations prefer OH
sites
rCs 0.170
= = 0.939
rCl 0.181
cubic sites preferred
23
AX Crystal Structures
Zinc Blende structure rZn2 0.074
= = 0.529 OH ??
rO 2 0.140
• Calcium Fluorite
(CaF2)
• cations in cubic sites
• UO2, ThO2, ZrO2,
CeO2
• antifluorite structure –
cations and anions
reversed
25
ABX3 Crystal Structures
Perovskite structure
26
Ceramic Density Computation
rNa+ = 0.102 nm
rCl- = 0.181 nm
28
Solution
• ∑AC = A Na = 22.99 g/mol
• ∑AA = A Cl= 35.45 g/mol
• VC = (2rNa+ +2rCl- )3
How to calculate n’?
29
Silicate Ceramics
Si4+
O2-
crystobalite
32
Silicates
Mg2SiO4 Ca2MgSi2O7
• (Si2O5)2-
• So need cations to balance From Fig. 4.22
Callister’s Materials Science and
charge Engineering, Adapted Version.
34
Single vs Polycrystals
BCC -Fe
carbon
1394ºC
diamond, graphite
FCC -Fe
912ºC
BCC -Fe
25
Carbon Forms
37
Carbon Forms - Graphite
• layer structure – aromatic layers
38
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Bullet Trapping Polymers
2/26/2020 2
Crystal Structure of Ceramics
Lecture 8-9
3
Thought for the Day
Bendable Glass
Package
2/26/2020 2
Ceramic Crystal Structures
Oxide structures
– oxygen anions much larger than metal
cations
– close packed oxygen in a lattice
(usually FCC)
– cations in the holes of the oxygen
lattice
• Generally cations occupy
specific sites in ceramics in a
crystal lattice of anions
• What factors determine the
position of cations?? 5
Silicate Ceramics
Si4+
O2-
crystobalite
8
Silicates
Mg2SiO4 Ca2MgSi2O7
• (Si2O5)2-
• So need cations to balance From Fig. 4.22
Callister’s Materials Science and
charge Engineering, Adapted Version.
10
Layered Silicates
• Kaolinite clay alternates (Si2O5)2- layer with
Al2(OH)42+ layer
13
Carbon Forms - Graphite
• layer structure – aromatic layers
14
Carbon Forms –
Fullerenes and Nanotubes
• Fullerenes or carbon nanotubes
– wrap the graphite sheet by curving into ball or tube
– Buckminister fullerenes
• Like a soccer ball C60 - also C70 + others
15
Structure and Properties of
Polymers
16
Polymers
What is a polymer?
Poly mer
many repeat unit
17
Ancient Polymer History
18
Site Selection
2. Stoichiometry
– if all of one type of site is full the
remainder have to go into other types of
sites.
3. Bond Hybridization
14
Paraffin Compounds
20
Unsaturated Hydrocarbons
H C C H
21
Example: Predicting Structure of FeO
23
Rock Salt Structure
Same concepts can be applied to ionic solids in general.
Example: NaCl (rock salt) structure
rNa = 0.102 nm
rCl = 0.181 nm
rNa/rCl = 0.564
21
25
26
MOLECULAR WEIGHT
• Molecular weight, Mi: Mass of a mole of chains.
Lower M higher M
total wt of polymer
Mn
total # of molecules
M n x i M i
M w w i M i
27
Ceramic Density Computation
H H H H H H H H H H H H
29
Degree of Polymerization, n
For Copolymers
Mn Mw
nn xi ni nw w i ni
m m
31
Solution
32
End to End Distance, r
33
Molecular Structures
secondary
bonding
34
Silica Glass
• Dense form of amorphous silica
– Charge imbalance corrected with “counter
cations” such as Na+
– Borosilicate glass is the pyrex glass used
in labs
• better temperature stability & less brittle than sodium
glass
32
Silicates
Mg2SiO4 Ca2MgSi2O7
• (Si2O5)2-
• So need cations to balance From Fig. 4.22
Callister’s Materials Science and
charge Engineering, Adapted Version.
34
cis/trans Isomerism
cis trans
cis-isoprene trans-isoprene
(natural rubber) (gutta percha)
bulky groups on same bulky groups on opposite
side of chain sides of chain
38
Copolymers
two or more monomers random
polymerized together
• random – A and B randomly
vary in chain
• alternating – A and B
alternate in polymer chain alternating
• block – large blocks of A
alternate with large blocks of block
B
• graft – chains of B grafted
on to A backbone
A– B–
graft
39
Layered Silicates
41
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Super Hydrophobic Coatings
2/26/2020 2
Re-Cap
2/26/2020 3
Polymers
What is a polymer?
Poly mer
many repeat unit
4
MOLECULAR WEIGHT
• Molecular weight, Mi: Mass of a mole of chains.
Lower M higher M
total wt of polymer
Mn
total # of molecules
M n x i M i
M w w i M i
5
Degree of Polymerization
H H H H H H H H H H H H
6
Crystal Structure of Ceramics
Lecture 8-9
3
Molecular Structures
secondary
bonding
8
Tacticity
Tacticity – stereoregularity of chain
H H H H H H H H
isotactic – all R groups on same side
of chain C C C C C C C C
H R H R H R H R
syndiotactic – R groups
alternate sides H H H R H H H R
C C C C C C C C
H R H H H R H H
atactic – R groups random
H H H H H R H H
C C C C C C C C
H R H R H H H R
9
Copolymers
two or more monomers random
polymerized together
• random – A and B randomly
vary in chain
• alternating – A and B
alternate in polymer chain alternating
• block – large blocks of A
alternate with large blocks of block
B
• graft – chains of B grafted
on to A backbone
A– B–
graft
10
Ceramic Crystal Structures
Oxide structures
– oxygen anions much larger than metal
cations
– close packed oxygen in a lattice
(usually FCC)
– cations in the holes of the oxygen
lattice
• Generally cations occupy
specific sites in ceramics in a
crystal lattice of anions
• What factors determine the
position of cations?? 5
What exactly is Tg ?
• There is a certain temperature(different for
each polymer) called the glass transition
temperature, or Tg for short.
• When the polymer is cooled below this
temperature, it becomes hard and brittle, like
glass.
• Some polymers are used above their glass
transition temperatures, and some are used
below.
– Polystyrene, PMMA etc below Tg
– Rubber Elastomers above their Tg
12
Lecture 10
2/26/2020 13
Question?
14
Answer
16
Question?
17
Silicates
Mg2SiO4 Ca2MgSi2O7
?
19
Typical DSC data for
some polymers
What is Tc now!!!!!
20
Crystallization Temperature
• Above the glass transition temperature the
polymer chains have high mobility.
• chains have enough energy to form
ordered arrangements and undergo
crystallization.
• Crystallization is an exothermic process,
so heat is released to the surroundings.
21
Layered Silicates
23
Carbon Forms - Graphite
• layer structure – aromatic layers
14
Factors Affecting Tg
• Cross-linking : reduces chain mobility, so
Tg will be increased.
• Plasticizers : Small molecules, typically
esters, added to the polymer increase the
chain mobility by spacing out the chains,
and so reduce Tg.
25
Polymer Crystallinity
Ex: polyethylene unit cell
10 nm
26
Polymer Crystallinity
Polymers are rarely 100%
crystalline
• Too difficult to get all those chains
aligned crystalline
region
• % Crystallinity: % of material
that is crystalline.
-- TS and E often increase
with % crystallinity.
-- Annealing causes
crystalline regions
to grow. % crystallinity
increases. amorphous
region
27
Polymer Crystal Forms
• Single crystals – only if slow careful growth
28
Polymer Crystal Forms
• Spherulites – fast
growth – forms
lamellar (layered)
structures
Spherulite
surface
29
Spherulites – cross polarized
light transmission photomicrograph
Maltese cross
30
Determining %Crystallinity
• ρs = Sample Density
• ρa = density of totally amorphous polymer
• ρC = density of totally crystalline polymer
31
Problem
• (a) Compute the density of totally
crystalline polyethylene, whose
unit cell is orthorhombic and the
equivalent of two ethylene repeat
units is contained within each unit
cell.
32
Solution (a)
n =2
33
Solution (b)
34
The image part with relationship ID rId3 was not found in the file.
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Self Healing Material
2/26/2020 2
Lecture 11
Crystal Structure Determination
X-Ray Diffraction
2/26/2020
X-Ray Diffraction
26 February 2020
6
Bulk or Commodity Polymers
24
Production of X-Rays
8
25
Interplanar Spacing
26 February 2020 10
BITS Pilani, Pilani Campus
Problem
For BCC iron, compute (a) the interplanar spacing, and (b)
the diffraction angle for the (220) set of planes. The lattice
parameter for Fe is 0.2866 nm. Also, assume that
monochromatic radiation having a wavelength of 0.1790
nm is used, and the order of reflection is 1.
26 February 2020 11
BITS Pilani, Pilani Campus
d spacing formulae
26 February 2020 12
BITS Pilani, Pilani Campus
Bragg’s Law
Crystals reflect the x-rays falling on their surface. The reflection of
x-rays follow the Bragg’s law:
Bragg’s law tells us the conditions that must be met for the reflected X-
ray waves to be in phase with each other (constructive interference).
If these conditions are not met, destructive interference reduces the
reflected intensity to zero!
26 February 2020 13
BITS Pilani, Pilani Campus
MOLECULAR WEIGHT
• Molecular weight, Mi: Mass of a mole of chains.
Lower M higher M
total wt of polymer
Mn
total # of molecules
M n x i M i
M w w i M i
27
X-Ray Powder Diffraction Method
Powder method is used for
determination of Crystal
Structures.
A set of parallel crystal planes
making an angle with the
incident beam will reflect if
Bragg’s condition is satisfied.
Since powder sample, different
orientations of same crystal
planes different directions of
reflection. Hence we get a cone
of reflections and not a line.
The distance between arc of
On the film, only arcs from each cone is given by S = 4R
each cone are recorded.
26 February 2020 15
BITS Pilani, Pilani Campus
X-Ray Powder Diffraction Method
26 February 2020 16
BITS Pilani, Pilani Campus
Modern Diffractometer
26 February 2020 17
BITS Pilani, Pilani Campus
X-Rays to Determine Crystal
Structure
• Incoming X-rays diffract from crystal planes.
reflections must
be in phase for
a detectable signal From Fig. 4.35
Callister’s Materials
extra
distance
Science and Engineering,
secondary
bonding
34
Polymers – Molecular Shape
35
Polymers – Molecular Shape
Configurations – to change must break bonds
• Stereoisomerism
H H H H H R
C C C C or C C
H R
H R H H
A A
C C
E E
B D D B
mirror
plane
36
Solution
Assuming BCC
26 February 2020 24
BITS Pilani, Pilani Campus
cis/trans Isomerism
cis trans
cis-isoprene trans-isoprene
(natural rubber) (gutta percha)
bulky groups on same bulky groups on opposite
side of chain sides of chain
38
Crystal Structure Determination
26 February 2020 26
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Anti-Corrosive Coating for Steel
2/26/2020 2
Re-Cap
2/26/2020 3
Crystal Structure Defects
Chapter 5
26 February 2020 4
BITS Pilani, Pilani Campus
Point Defects in Alloys
Hume-Rothery Rules
Empirical rules that govern formation of solid solution by
substitution. Extensive solubility occurs when:
1. The solute and the solvent atoms do not differ by more than
15% in diameter.
2. The electronegativity difference between the elements is
small
3. The valency and the crystal structure of the elements are the
same.
4. The solubility of a metal with higher valency in a solvent of
lower valence is more compared to the reverse situation. e.g.
Zn is much more soluble in Cu than Cu in Zn.
26 February 2020 5
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Alloy Compositions
Specification of composition of Alloys
m1
– weight percent C1 x 100
m1 m2
m1 = mass of component 1
n m1
– atom percent C
'
1 x 100
n m1 n m 2
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Line Defects
26 February 2020 7
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Re-Cap
2/26/2020 3
Dislocations
Dislocations are visible in electron micrographs
26 February 2020 9
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MOLECULAR WEIGHT
• Molecular weight, Mi: Mass of a mole of chains.
Lower M higher M
total wt of polymer
Mn
total # of molecules
M n x i M i
M w w i M i
5
Dislocations Types
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Degree of Polymerization, n
For Copolymers
Mn Mw
nn xi ni nw w i ni
m m
26 February 2020 13
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Area Defects
26 February 2020
External Internal
Twin boundary
Interphase Different
phases
boundary
26 February 2020 15
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Free Surface
Free Surface is
Area A not similar to
bulk and is a
Broken
defect since
bonds atoms on surface
are not bonded
Area A
to other atoms
on all sides.
If bond are broken over an area A then two
free surfaces of a total area 2A is created
26 February 2020 BITS Pilani, Pilani Campus
Melting vs. Glass Transition Temp.
What factors affect Tm and Tg?
11
Grain Boundary
Grain Boundaries
regions between crystals
transition from lattice of one
region to another
Depending on orientation of
grains, it can be
1. High angle grain boundary
2. Small angle grain boundary
26 February 2020 20
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Tg and Tm of Various Polymers
But even crystalline polymers will have a some
amorphous portion.
16
Introduction
17
Importance of Diffusion
• Doping silicon with phosphorus for n-type semiconductors:
0.5 mm
• Process:
1. Deposit P rich
layers on surface.
magnified image of a computer chip
silicon
2. Heat it.
3. Result: Doped light regions: Si atoms
semiconductor
regions.
?
19
Self Diffusion
21
Factors Influencing Tg
• Chain length
22
Steady State Diffusion
Rate of diffusion independent of time
dC
Flux proportional to concentration gradient =
dx
Fick’s first law of diffusion
C1 C1
dC
C2 C2 J D
dx
x1 x2
x
D diffusion coefficient
dC C C2 C1
if linear
dx x x2 x1
26 February 2020 30
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Factors Affecting Tg
• Chain Flexibility: polymer with a backbone
that exhibits higher flexibility will have a
lower Tg.
23
Solution
26 February 2020 32
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Diffusion Coefficient
Qd
D Do exp
RT
26 February 2020 33
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Factors Affecting Tg
• Cross-linking : reduces chain mobility, so
Tg will be increased.
• Plasticizers : Small molecules, typically
esters, added to the polymer increase the
chain mobility by spacing out the chains,
and so reduce Tg.
25
Problem
26 February 2020 35
BITS Pilani, Pilani Campus
Solution
D transform data ln D
Temp = T 1/T
Qd 1 Qd 1
lnD2 lnD0 and lnD1 lnD0
R T2 R T1
D2 Qd 1 1
lnD2 lnD1 ln
D1 R T2 T1
26 February 2020 36
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Electrochromic Glass
2/26/2020 2
Polymer Crystal Forms
• Spherulites – fast
growth – forms
lamellar (layered)
structures
Spherulite
surface
29
Crystal Structure Determination
Powder method gives the values of for which bragg’s reflection is
allowed. [ = S/4R ]
Each ring will have one value of , but can come from different planes.
Now, we know that,
26 February 2020 5
BITS Pilani, Pilani Campus
Problem
An element, BCC or FCC, shows diffraction peaks at 2θ: 40, 58,
73, 86.8,100.4 and 114.7. Cu-Kα radiation (λD=0.1542 nm) was
used for diffraction studies. Determine:(a)Crystal structure?(b)
Lattice constant?
Hint
26 February 2020 6
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Solution
Assuming BCC
26 February 2020 8
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Electron Microscopy
Optical Microscopy involves irradiating sample with
visible light beam.
Electron Microscopy involves irradiating sample with
electron beam.
26 February 2020 9
Response of E-Beam irradiation on specimen BITS Pilani, Pilani Campus
Electron Microscopy
Inelastic collision of Elastically scattered Transmitted
Electron Microscopy beam electron is electrons
incoming electron
results in a transfer of deflected back out of are those
energy to the the specimen, the which travel
specimen atom and a electron is termed a through the
potential expulsion of Backscattered specimen
an electron from that electron (BSE) are able to
atom as a secondary reach the
electron (SE). other end
and travel
out.
26 February 2020 10
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Scanning Electron
Microscopy
http://www.technoorg.hu/news-and-events/articles/high-resolution-scanning-
electron-microscopy-1/
26 February 2020 13
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Scanning Electron Microscopy
SE: low probing volume and provide surface topography
BSE: greater probing volume and provide better contrast
(Z contrast)
The BSE yield depends on the atomic number of the specimen the
backscattered image has a so called Z-contrast. The higher the atomic
number, the larger the BSE yield is. Higher atomic number element appear
brighter.
(a) (b)
SE image (a) and BSE image (b) of the same sample area
26 February 2020 BITS Pilani, Pilani Campus
Transmission Electron
Microscopy
The parts in a TE microscope can be
divided as follows:
i) Electron source (or called
electron gun).
ii) High voltage generator and
acceleration tube.
iii) Illumination lens system and
deflector.
iv) Specimen holder and stage.
v) Image-forming lens system.
vi) Viewing chamber and camera
chamber.
Schematic of TEM
26 February 2020 15
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Transmission Electron Microscopy
Principal features of an optical microscope, a transmission
electron microscope and a scanning electron microscope,
drawn to emphasize the similarities of overall design.
SEM TEM
Scanning Tunneling
Microscope Image of (111)
silicon plane
26 February 2020
BITS Pilani, Pilani Campus
Length Scales
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Comparison
26 February 2020
20
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Grain Size Determination
26 February 2020 21
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Grain Size Determination
Intercept Method
26 February 2020 22
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Crystal Structure Defects
Chapter 5
26 February 2020 23
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Introduction
What is a crystal defect
If we assume a perfect crystal structure containing
pure elements, then anything that deviated from
this concept or intruded in this uniform
homogeneity would be an imperfection/defect.
1. There are no perfect crystals.
2. Many material properties are improved by
the presence of imperfections and
deliberately modified (alloying and doping).
(Defects are not always bad!!!)
26 February 2020 24
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Introduction
26 February 2020 25
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Types of Defects
26 February 2020 26
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Point Defects
Vacancies:
-vacant atomic sites in a structure.
distortion Vacancy
of planes
Self-Interstitials:
distortion self-interstitial
of planes
Substitutional::
Substitutional solid solution.
(e.g., Cu in Ni)
26 February 2020 27
BITS Pilani, Pilani Campus
Point Defects in Ceramics
Frenkel Defect
To maintain the charge neutrality, a cation vacancy-cation interstitial
pair occur together. The cation leaves its normal position and moves to
the interstitial site.
Schottky Defect
To maintain the charge neutrality, remove 1 cation and 1 anion; this
creates 2 vacancies.
Schottky
Defect
Frenkel
Defect
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Point Defect Concentration
26 February 2020 29
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Point Defect Concentration
26 February 2020 31
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Solution
What exactly is N: It is the total number of atomic
sites (or atoms) remember that for copper crystal,
basis = 1 atom, which means only one atom per
atomic site.
Logic:
1 mole of copper contains = 6.023 X 1023 atoms (NA)
1 mole of copper weights = 63.5 g
In 8.4 g of copper how many atoms will be there:
(8.4/63.5) * 6.023 X 1023 atoms
That is, that many atoms will be present per cm3
26 February 2020 32
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Solution
26 February 2020 33
BITS Pilani, Pilani Campus
Point Defects – Activation Energy
• We can get Qv from Nv -Q v
= exp
an experiment. k T
N
• Measure this... • Replot it...
Nv Nv slope
ln
N N
- Q v /k
exponential
dependence!
T
1/ T
defect concentration
26 February 2020 34
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Mycelium – Based Materials
2/26/2020 2
Modern Diffractometer
26 February 2020 17
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Crystal Structure Defects
Chapter 5
26 February 2020 4
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X-Rays to Determine Crystal
Structure
• Incoming X-rays diffract from crystal planes.
reflections must
be in phase for
a detectable signal From Fig. 4.35
Callister’s Materials
extra
distance
Science and Engineering,
distortion Vacancy
of planes
Self-Interstitials:
distortion self-interstitial
of planes
Substitutional::
Substitutional solid solution.
(e.g., Cu in Ni)
26 February 2020 6
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Point Defect Concentration
• Why?
The equilibrium vacancy
conc. increases via atom
motion from the crystal Island grows/shrinks to maintain
equil. vancancy conc. in the bulk.
to the surface, where
they join the island.
26 February 2020
BITS Pilani, Pilani Campus
Point Defects in Alloys
An Alloy is formed when two metals are mixed together given
that one metal is soluble in the other one in “solid state”.
Therefore, an alloy is a solid solution of two or more metals.
There are two types of solid solutions -
Substitutional – Solute atoms
occupy the regular lattice sites of the
parent metal (solvent). Substitutional
solid solutions can be random (Cu-Ni)
or ordered (Cu-Au).
1. The solute and the solvent atoms do not differ by more than
15% in diameter.
2. The electronegativity difference between the elements is
small
3. The valency and the crystal structure of the elements are the
same.
4. The solubility of a metal with higher valency in a solvent of
lower valence is more compared to the reverse situation. e.g.
Zn is much more soluble in Cu than Cu in Zn.
26 February 2020 11
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Point Defects in Alloys
Will Cu and Ni form a Substitutional solid solution???
26 February 2020 13
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Alloy Compositions
Specification of composition of Alloys
m1
– weight percent C1 x 100
m1 m2
m1 = mass of component 1
n m1
– atom percent C
'
1 x 100
n m1 n m 2
26 February 2020 14
BITS Pilani, Pilani Campus
Point Defects in Ceramics
• Frenkel Defect
--a cation is out of place.
• Shottky Defect
--a paired set of cation and anion vacancies.
Shottky
Defect:
Frenkel
Defect
QD / kT
• Equilibrium concentration of defects ~e
15
26 February 2020 BITS Pilani, Pilani Campus
Point Defects in Ceramics
• Impurities must also satisfy charge balance = Electroneutrality
• Ex: NaCl Na + Cl -
cation
• Substitutional cation impurity vacancy
Ca 2+
Na +
Na +
Ca 2+
initial geometry Ca 2+ impurity resulting geometry
Cl - Cl -
initial geometry O 2- impurity resulting geometry
26 February 2020 BITS Pilani, Pilani Campus
Question
26 February 2020 18
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Line Defects
Linear defects (Dislocations) are one-dimensional defects
that cause misalignment of nearby atoms.
Slip between crystal planes result when dislocations
move,
Dislocation movement produce permanent (plastic)
deformation. Schematic of Zinc (HCP):
before deformation after tensile elongation
Types of Dislocations
Edge Dislocation slip steps
Screw Dislocation
Mixed Dislocation
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EDGE DISLOCATION
26 February 2020 22
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Mixed Dislocation
26 February 2020 23
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Crystal Structure Defects
Chapter 5
26 February 2020 4
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Thought for the Day
Radar Absorbing Materials
Microwave Absorption
2/26/2020 2
Re-Cap
2/26/2020 3
Area Defects
26 February 2020
External Internal
Twin boundary
Interphase Different
phases
boundary
26 February 2020 5
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Dislocations
Dislocations are visible in electron micrographs
26 February 2020 9
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Diffusion in Solids
Chapter 6
26 February 2020 7
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Lecture 15
26 February 2020 9
Diffusion Mechanism
Vacancy Diffusion:
• atoms exchange with vacancies
• applies to substitutional impurities atoms
• rate depends on:
--number of vacancies
--activation energy to exchange.
M=
M l dM mass J slope
J diffused
At A dt
time
26 February 2020 11
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Slip Planes
26 February 2020 12
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Diffusion Coefficient
Qd
D Do exp
RT
26 February 2020 13
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Dislocation Motion
Dislocation motion leads to plastic (permanent) deformation)
26 February 2020 13
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Lecture 16
C C 2
D
t x 2
26 February 2020 16
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Fick’s Second Law
• Copper diffuses into a bar of aluminum.
Surface conc.,
bar
Cs of Cu atoms
pre-existing conc., Co of copper atoms
Cs
B.C. at t = 0, C = Co for 0 x
at t > 0, C = CS for x = 0 (const. surf. conc.)
26 February 2020
C = Co for x = 17
BITS Pilani, Pilani Campus
Fick’s second Law
C x , t Co x
1 erf
Cs Co 2 Dt
C(x,t)
Co
erf(z) values are given in Table 6.1
How to Solve the Fick’s second law of diffusion for semi infinite solid?
26 February 2020 18
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Problem 5.34
For an FCC single crystal, would you expect the surface
energy for a (100) plane to be greater or less than that of
(111) plane? Why?
Solution:
26 February 2020 20
BITS Pilani, Pilani Campus
Solution
C ( x , t ) Co x
Solution (cont.): 1 erf
Cs Co 2 Dt
– t = 49.5 h x = 4 x 10-3 m
– Cx = 0.35 wt% Cs = 1.0 wt%
– Co = 0.20 wt%
C( x, t ) Co 0.35 0.20 x
1 erf 1 erf ( z )
Cs Co 1.0 0.20 2 Dt
erf(z) = 0.8125
26 February 2020 21
BITS Pilani, Pilani Campus
Solution
We must now determine from Table 5.1 the value of z for which the
error function is 0.8125. An interpolation is necessary as follows
x2 3 2
( 4 x 10 m) 1h
D 2.6 x 10 11 m2 /s
4z 2t ( 4)(0.93)2 ( 49.5 h) 3600 s
26 February 2020 22
BITS Pilani, Pilani Campus
Solution
To solve for the temperature at Qd
which D has above value, we T
use a rearranged form of R(lnDo lnD )
Equation (6.9a);
148,000 J/mol
T
(8.314 J/mol - K)(ln 2.3 x10 5 m2 /s ln 2.6 x10 11 m2 /s)
T = 1300K = 1027°C
26 February 2020 23
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Solution to Ficks 2nd Law
26 February 2020 24
BITS Pilani, Pilani Campus
Solution of Ficks 2nd Law
But,
26 February 2020 28
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
2/26/2020 2
BITS Pilani, Pilani Campus
Diffusion
How do we quantify the amount or rate of diffusion?
M=
M l dM mass J slope
J diffused
At A dt
time
26 February 2020 29
BITS Pilani, Pilani Campus
Non Steady State Diffusion
•The concentration of diffusing species is a function of
both time and position C = C(x,t)
C C 2
D
t x 2
4
26 February 2020
BITS Pilani, Pilani Campus
Chemical Protective Cloathing
26 February 2020 31
BITS Pilani, Pilani Campus
Thought for the Day
Indestructible Coatings
2/26/2020 6
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Diffusion in Polymers
26 February 2020 7
BITS Pilani, Pilani Campus
Diffusion in Polymers
Modified Fick’s First Law is applicable
Qd
D Do exp
RT
26 February 2020 33
BITS Pilani, Pilani Campus
Mechanical Behavior of Materials
Chapter 9
2/26/2020 10
BITS Pilani, Pilani Campus
Why study of Mechanical Properties
• We all know that things break.
• Study mechanical properties to better
understand why and how things break.
• Analyze the properties of materials to assess
strength, ductility, and fatigue under
different conditions.
• Understanding how different factors affects
materials helps engineers estimate how long
things will last and identify early signs of
impending failure.
BITS Pilani, Pilani Campus
Why Study Mechanical Properties
D transform data ln D
Temp = T 1/T
Qd 1 Qd 1
lnD2 lnD0 and lnD1 lnD0
R T2 R T1
D2 Qd 1 1
lnD2 lnD1 ln
D1 R T2 T1
26 February 2020 36
BITS Pilani, Pilani Campus
Common States of Stress
• Simple tension: cable
F F
A o = cross sectional
area (when unloaded)
F
s s s
Ao
• Torsion (a form of shear): drive shaft
M Fs Ao
Ac t
Fs
t
M Ao
2R 14
BITS Pilani, Pilani Campus
COMMON STRESS STATES
• Simple compression:
Ao
F Note: compressive
Balanced Rock, Arches s structure member
National Park
(photo courtesy P.M. Anderson)
Ao (s < 0 here).
15
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OTHER COMMON STRESS STATES
16
BITS Pilani, Pilani Campus
Thought for the Day
Electrochromic Glass
2/26/2020 2
Poisson’s Ratio
• Define as ratio of Lateral to Longitudinal Strain
L
metals: ~ 0.33
ceramics: ~0.25
polymers: ~0.40
F
simple
tension
test
10
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Crystal Structure Determination
26 February 2020 5
BITS Pilani, Pilani Campus
Relation between Young and Bulk Modulus
What is εx for this cube subjected
to stress in the x,y and z
directions?
22
2/26/2020
BITS Pilani, Pilani Campus
Volumetric Strain Vs Linear Strain
Let a cuboid of material having initial sides of Length x, y and z.
If under some load system, the sides changes in length by dx, dy,
and dz then the new volume ( x + dx ) ( y + dy ) ( z +dz )
Krishna Etika
BITS Pilani Department of Chemical Engineering
B.I.T.S-Pilani, Pilani Campus
Pilani Campus
Thought of the Day
Tuning Shape Tunes Mechanical
Properties
2
BITS Pilani, Pilani Campus
Recap
3
2/26/2020
BITS Pilani, Pilani Campus
Mechanical Behavior of Materials
Chapter 9
2/26/2020 4
BITS Pilani, Pilani Campus
Engineering Stress
• Tensile stress, s: • Shear stress, t:
Ft Ft F
Area, A
Area, A Fs
Fs
Ft Ft Fs
s t Ft
Ao Ao F
original area
before loading Stress has units:
N/m2 or lb/in2
= tan
/2 -
/2 /2
BITS Pilani, Pilani Campus
Poisson’s Ratio
• Define as ratio of Lateral to Longitudinal Strain
L
metals: ~ 0.33
ceramics: ~0.25
polymers: ~0.40
M
• Elastic Bulk modulus, P P
K:
V V P P
P= K
- Vo Pressure test:
Vo -K Initial vol =Vo.
1 Vol change = V
• Special relations for isotropic materials:
E E
G K
2(1 ) 3(1 2)
BITS Pilani, Pilani Campus
Lecture 18
10
BITS Pilani, Pilani Campus
Deformation
• Material deforms under external stress (force/area).
• Deformation: Change in shape or size of a material
under the application of an external stress.
Deformation
Temporary Permanent
bonds
stretch
return to
initial
Stress- Strain Diagram Strain-time Diagram
F
F
s Linear- F Linear-
elastic elastic
Elastic means reversible!
Non-Linear- Non-Linear-
elastic elastic
t
BITS Pilani, Pilani Campus
Plastic Deformation
bonds
stretch planes
& planes still
shear sheared
Elastic+Plastic
s
tensile stress, at larger stress
elastic + plasticplastic
F Elastic
initially
permanent (plastic)
after load is removed
t<<tr
ttr x = 1- exp[-t/tr]
x= fraction of the
completed relaxation
process.
t>>tr
Strain Strain
Relaxation time is defined as the time required for 63% completion of the
relaxation process
BITS Pilani, Pilani Campus
Viscoelastic Deformation
• In viscoelastic deformation, both elastic and plastic
deformation occur simultaneously.
16
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Stress Strain Testing
• Typical tensile specimen
load cell
• Typical tensile
specimen test machine
extensometer
TS We can
determine
various
engineering
parameters
stress
related to
mechanical
performance of a
Typical response of a metal material from its
stress-strain
diagram.
strain
BITS Pilani, Pilani Campus
True Stress-Strain Diagram
When p = 0.002
engineering strain,
p = 0.002
BITS Pilani, Pilani Campus
Yeild Strength (sy)
• Some steels exhibit Yield point phenomena
two yield points exists
21
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Yield Strength Comparison
s y(ceramics)
>> s y(metals)
>> s y(polymers)
Room T values
TS
engineering
stress
strain
BITS Pilani, Pilani Campus
Introduction
What is a crystal defect
If we assume a perfect crystal structure containing
pure elements, then anything that deviated from
this concept or intruded in this uniform
homogeneity would be an imperfection/defect.
1. There are no perfect crystals.
2. Many material properties are improved by
the presence of imperfections and
deliberately modified (alloying and doping).
(Defects are not always bad!!!)
26 February 2020 24
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering
Krishna Etika
BITS Pilani Department of Chemical Engineering
B.I.T.S-Pilani, Pilani Campus
Pilani Campus
Thought of the Day
Themochromic Paint
2
BITS Pilani, Pilani Campus
Recap
3
2/26/2020
BITS Pilani, Pilani Campus
Mechanical Behavior of Materials
Chapter 9
2/26/2020 4
BITS Pilani, Pilani Campus
Stress Strain Testing
• Typical tensile specimen
load cell
• Typical tensile
specimen test machine
extensometer
TS We can
determine
various
engineering
parameters
stress
related to
mechanical
performance of a
Typical response of a metal material from its
stress-strain
diagram.
strain
BITS Pilani, Pilani Campus
True Stress-Strain Diagram
When p = 0.002
engineering strain,
p = 0.002
BITS Pilani, Pilani Campus
Tensile Strength, TS
The maximum possible engineering stress that an material can
experience. Stress corresponding to the highest point in the stress-
strain diagram.
TS
engineering
stress
strain
BITS Pilani, Pilani Campus
CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
Lecture 19
11
2/26/2020
BITS Pilani, Pilani Campus
Ductility
• It can defined as the plastic strain at failure.
• measured by % Area reduction or % Elongation
smaller %EL
Engineering (brittle if %EL<5%)
tensile
A
stress, larger %EL Lo o Af Lf
(ductile if
%EL>5%)
13
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Problem
14
BITS Pilani, Pilani Campus
Question?
TS
engineering
stress
strain
15
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Question
16
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Crystal Structure Defects
Chapter 5
26 February 2020 4
BITS Pilani, Pilani Campus
Toughness
• It can be defined as the energy required to
break a unit volume of the material.
• It is equal to the area under the stress strain
diagram.
19
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Toughness
Toughness
20
BITS Pilani, Pilani Campus
Lecture 14
Smaller indents
D d mean larger
hardness.
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Brinell Hardness Test
23
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Other Hardness Tests
24
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CHE F243
Materials Science and Engineering
Krishna Etika
BITS Pilani Department of Chemical Engineering
B.I.T.S-Pilani, Pilani Campus
Pilani Campus
Point Defects in Alloys
Will Cu and Ni form a Substitutional solid solution???
3
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Alloy Compositions
Specification of composition of Alloys
m1
– weight percent C1 x 100
m1 m2
m1 = mass of component 1
n m1
– atom percent C
'
1 x 100
n m1 n m 2
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Lecture 19
5
2/26/2020
BITS Pilani, Pilani Campus
Ductility
• It can defined as the plastic strain at failure.
• measured by % Area reduction or % Elongation
smaller %EL
Engineering (brittle if %EL<5%)
tensile
A
stress, larger %EL Lo o Af Lf
(ductile if
%EL>5%)
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Elastic Strain Recovery or Strain Hardening
8
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Toughness
• It can be defined as the energy required to
break a unit volume of the material.
• It is equal to the area under the stress strain
diagram.
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Fracture
Type of failure where the material breaks due to stress,
at temperatures below the melting point.
Fracture takes place in two stages:
(i) initial formation of crack and
(ii) spreading of crack.
Depending upon the type of materials, the applied
load, state of stress and temperature metals have
different types of fracture.
Types of fracture in materials
Brittle Fracture
Ductile Fracture
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Ductile Fracture
-slow propagation of crack with considerable
plastic deformation.
There are three successive events involved in
a ductile fracture.
– Necking:The specimen begins necking and
minute cavities form in the necked region.
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Brittle Vs Ductile Fracture
18
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Ductile Vs Brittle Fracture
19
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Principles of Fracture Mechanics
• The measure fracture strength for most brittle
materials are significantly lower than the
predicted values.
20
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Flaws are Stress Concentrators!
1/ 2 t = radius of curvature
a o = applied stress
m 2o K t o m = stress at crack tip
t Kt = Stress Concentration Factor
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Fracture Toughness
A property that is a measure of a materials
resistance to brittle fracture when a crack is present.
Kc = Yc a
Y = 1.1
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Re-Cap
2/26/2020 3
Let’s Review
• What is the difference between Stress
Concentration factor (Kt) and Fracture
Toughness (KIc)
• If a material has low value of KIc, what does it
mean?
• Which one will have lower Klc values? Metals
or ceramics?
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K1C comparison
25
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CHE F243
Materials Science and Engineering
Krishna Etika
BITS Pilani Department of Chemical Engineering
B.I.T.S-Pilani, Pilani Campus
Pilani Campus
Thought of the Day
LIGHT TRANSMITTING CONCRETE
2
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Diffusion Mechanism
Vacancy Diffusion:
• atoms exchange with vacancies
• applies to substitutional impurities atoms
• rate depends on:
--number of vacancies
--activation energy to exchange.
4
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Fracture
Type of failure where the material breaks due to stress,
at temperatures below the melting point.
Fracture takes place in two stages:
(i) initial formation of crack and
(ii) spreading of crack.
Depending upon the type of materials, the applied
load, state of stress and temperature metals have
different types of fracture.
Types of fracture in materials
Brittle Fracture
Ductile Fracture
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Brittle Vs Ductile Fracture
7
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Flaws are Stress Concentrators!
1/ 2 t = radius of curvature
a so = applied stress
s m 2so K t so sm = stress at crack tip
t Kt = Stress Concentration Factor
8
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Non Steady State Diffusion
C C 2
D
t x 2
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Modes of Crack Propagation
• Mode I: (a)
• KIc is the “plane strain” fracture toughness
• Mode I type of loading is the most common
10
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K1C comparison
11
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Lecture 21-22
12
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Error Function
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Solution
Kc = Ysc a
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Solution Hint
• Y is specific to the crack geometry. It differs from
crack to crack.
• Only if plate have semi-infinite width with edge
crack, we get this Y = 1.1
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Solution
1st Determine the Y parameter applicable for this case
148,000 J/mol
T
(8.314 J/mol - K)(ln 2.3 x10 5 m2 /s ln 2.6 x10 11 m2 /s)
T = 1300K = 1027°C
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IZOT TESTING VIDEO
18
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Impact Testing Results Vs Temp
Temperature
Ductile-to-brittle
transition temperature 20
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Stay Above The DBTT!
Titanic
25
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CHE F243
Materials Science and Engineering
Krishna Etika
Department of Chemical Engineering
BITS Pilani
Pilani Campus
B.I.T.S-Pilani, Pilani Campus
28
BITS Pilani, Pilani Campus
Creep: Stress and Temperature effects
Furnace
30
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Steady State Diffusion
dC
C2 C2 J D
dx
x1 x2
x
D diffusion coefficient
dC C C2 C1
if linear
dx x x2 x1
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Stress and Temp Effects
Empirical relationships have been developed in which
the steady-state creep rate as a function of stress and
temperature is expressed
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Fick’s second Law
C x , t Co x
1 erf
Cs Co 2 Dt
2 z C(x,t)
y 2
e dy
0
Co
erf(z) values are given in Table 6.1
35
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Solution
36
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Diffusion in Polymers
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Larson Miller Parameter
38
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Stress Vs L-M Parameter
39
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Problem 11.D4
Consider an S-590 iron component (Figure
11.32) that is subjected to a stress of 55 MPa. At
what temperature will the rupture lifetime be
200 h?
Fracture in Polymers
Chapter 14.5-14.9
41
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Why study of Mechanical Properties
• We all know that things break.
• Study mechanical properties to better
understand why and how things break.
• Analyze the properties of materials to assess
strength, ductility, and fatigue under
different conditions.
• Understanding how different factors affects
materials helps engineers estimate how long
things will last and identify early signs of
impending failure.
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