STEERING 06

SECTION

Toc of SCT
ON-BOARD DIAGNOSTIC. . . . 06-02 POWER STEERING . . . . . . . . . 06-14
SYMPTOM TECHNICAL DATA . . . . . . . . . . 06-50
TROUBLESHOOTING . . . . . 06-03 SERVICE TOOLS . . . . . . . . . . . 06-60
GENERAL PROCEDURES . . . 06-10
Toc of SCT
06–02 ON-BOARD DIAGNOSTIC
ELECTRO HYDRAULIC POWER ASSIST STEERING DTC B1317, B1318. . . . . . . . . . . . . . . . . . 06–02–4
(EHPAS) SYSTEM WIRING DTC B1342 . . . . . . . . . . . . . . . . . . . . . . . . 06–02–6
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . 06–02–1 DTC B1352 . . . . . . . . . . . . . . . . . . . . . . . . 06–02–6
ELECTRO HYDRAULIC POWER ASSIST STEERING DTC B2477 . . . . . . . . . . . . . . . . . . . . . . . . 06–02–7
(EHPAS) ON-BOARD DTC C1099 . . . . . . . . . . . . . . . . . . . . . . . . 06–02–7
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 06–02–2 DTC C1278 . . . . . . . . . . . . . . . . . . . . . . . . 06–02–8
DTC B1238 . . . . . . . . . . . . . . . . . . . . . . . 06–02–4

End of Toc
ELECTRO HYDRAULIC POWER ASSIST STEERING (EHPAS) SYSTEM WIRING DIAGRAM
DPE060200000W01
With ABS
EHPAS CONTROL MODULE
EHPAS 80 A
1B

1A
2F
IG SW EHPAS 5 A

BATTERY
INSTRUMENT CLUSTER
CAN_L
CAN 2B CAN
DRIVER 2D DRIVER
CAN_H
06
EHPAS WARNING PCM
LIGHT
IG
CAN
DRIVER STEERING ANGLE SENSOR
A
3B B
3D C
3A D
DLC-2

DPE602ZW1001

06–02–1
 ON-BOARD DIAGNOSTIC
With DSC

EHPAS 80 A EHPAS CONTROL MODULE

1B

1A
2F
IG SW EHPAS 5 A

BATTERY

INSTRUMENT CLUSTER STEERING ANGLE

CAN_L DSC HU/CM SENSOR
CAN 2B CAN
DRIVER 2D DRIVER AB A
CAN_H AN B
AE C
EHPAS WARNING PCM AH D
LIGHT
CAN
DRIVER

3B
3D

DLC-2

DPE602ZW1002

End Of Sie
ELECTRO HYDRAULIC POWER ASSIST STEERING (EHPAS) ON-BOARD DIAGNOSIS
DPE060200000W02
On-Board Diagnostic (OBD) Test Description
• The OBD test inspects the integrity and function of the EHPAS and outputs the results when requested by the
specific tests.
• On-board diagnostic test also:
— Provides a quick inspection of the EHPAS usually performed at the start of each diagnostic procedure.
— Provides verification after repairs to ensure that no other faults occurred during service.
• The OBD test is divided into 2 tests:
— Read/clear diagnostic results, PID monitor and record.

Read/clear diagnostic results

• This function allows reading or clearing of DTCs in the EHPAS control module memory.

PID/Data monitor and record

• This function allows access of certain data values, input signals, calculated values, and system status
information.

Reading DTCs Procedure

1. Connect the WDS or equivalent to the vehicle
DLC-2 connector.
2. Retrieve DTCs using the WDS or equivalent.

DLC-2
DPE402AW1005

Clearing DTCs Procedure

1. After repairs have been made, perform the Reading DTCs Procedure.
06–02–2
 ON-BOARD DIAGNOSTIC
2. Clear DTCs using the WDS or equivalent.
3. Verify that the customer’s concern has been resolved.

PID/Data Monitor and Record Procedure

1. Connect the WDS or equivalent to the vehicle
DLC-2 connector.
2. Access and monitor PIDs using the WDS or
equivalent.

DLC-2
DPE402AW1005

DTC Table
DTC
WDS or Diagnosis system component Page
equivalent
B1238 EHPAS control module (See 06–02–4 DTC B1238.)
B1317 Battery power supply (See 06–02–4 DTC B1317, B1318.)
B1318 Battery power supply (See 06–02–4 DTC B1317, B1318.)
B1342 EHPAS control module (See 06–02–6 DTC B1342.)
B1352 Ignition power supply (See 06–02–6 DTC B1352.)
B2477 EHPAS control module configuration (See 06–02–7 DTC B2477.)
C1099 Electric power steering oil pump (motor) (See 06–02–7 DTC C1099.)
C1278 Steering angle sensor (See 06–02–8 DTC C1278.)
U0073 CAN bus communication error (See 09–02–1 MULTIPLEX COMMUNICATION
SYSTEM.)
U0100 Lost communication with the PCM (See 09–02–1 MULTIPLEX COMMUNICATION
SYSTEM.)
U2023 Fault received from other modules (See 09–02–1 MULTIPLEX COMMUNICATION
SYSTEM.)

PID/DATA Monitor Table

PID Name Unit/ EHPAS control 06
Condition/Specification Action
(Definition) Condition module terminal
CCNT
• DTCs are detected: 1—255 Perform inspection using
(Number of continuous — —
• No DTCs are detected: 0 appropriate DTC.
codes)
Inspect the PCM. (See 01–
40B–10 PCM INSPECTION
ENGRPM • Engine speed 1,000 rpm:
RPM [MZR-CD (RF Turbo)].) (See —
(Engine speed signal) 1000 RPM
01–40A–7 PCM
INSPECTION [L8, LF].)
Replace the EHPAS control
module. (See 06-14–25
MTR_AMP
• Indicates pump motor ELECTRIC POWER
(Pump Motor Operation A —
operation current. STEERING OIL PUMP
Current)
REMOVAL/INSTALLATION
[L8, LF].)
Replace the EHPAS control
module. (See 06-14–25
RPM_ACT
• Indicates pump motor ELECTRIC POWER
(Actual pump motor RPM —
revolution per minutes. STEERING OIL PUMP
revolution per minutes)
REMOVAL/INSTALLATION
[L8, LF].)

06–02–3
 ON-BOARD DIAGNOSTIC
PID Name Unit/ EHPAS control
Condition/Specification Action
(Definition) Condition module terminal
Replace the EHPAS control
module. (See 06-14–25
RPM_TGT
• Indicates pump motor target ELECTRIC POWER
(Target pump motor RPM —
revolution per minutes. STEERING OIL PUMP
revolution per minutes)
REMOVAL/INSTALLATION
[L8, LF].)
Inspect steering angle
STEER_RATE
• Indicates steering wheel sensor. (See 09–18–19
(Steering wheel rotation °/s 3B, 3D
rotation rate. STEERING ANGLE
rate)
SENSOR INSPECTION.)
Replace the EHPAS control
module. (See 06-14–25
TEMP_BOARD
ELECTRIC POWER
(Printed circuit board °C • Indicates circuit temperature. —
STEERING OIL PUMP
temperature)
REMOVAL/INSTALLATION
[L8, LF].)
Inspect the battery. (See
01–17B–2 BATTERY
VPWR INSPECTION [MZR-CD (RF
V • IG switch ON: B+ 1B, 2F
(Module supply voltage) Turbo)].) (See 01–17A–5
BATTERY INSPECTION
[L8, LF].)
Inspect the PCM.(See 01–
40B–10 PCM INSPECTION
[MZR-CD (RF Turbo)].) (See
• Vehicle is stopped:
01–40A–7 PCM
VSS 0 KPH/0 MPH
KPH/MPH INSPECTION [L8, LF].) —
(Vehicle speed) • Vehicle speed 20 km/h {12
Inspect the instrument
mph}: 20 KPH/12 MPH
cluster. (See 09–22–3
INSTRUMENT CLUSTER
INSPECTION.)

End Of Sie
DTC B1238
DPE060200000W03

DTC B1238 Electro hydraulic power assist steering (EHPAS) control module
DETECTION
• Excessive load to electric power steering oil pump
CONDITION
POSSIBLE • Due to the continuously static steering, being turned to the lock end, or other causes, the internal
CAUSE temperature of the electric power steering oil pump is more than the specified value.

Diagnostic procedure
STEP INSPECTION
1 TURN IGNITION SWITCH OFF AND ALLOW ELECTRIC POWER STEERING OIL PUMP TO COOL DOWN.
2 VERIFY THAT THE SAME DTC IS NOT
PRESENT
• Turn the ignition switch to the ON position.
• Clear the DTC from the memory.
(See 06–02–2 Clearing DTCs Procedure.)
• Is the same DTC present?
3 VERIFY THAT NO OTHER DTCS ARE
PRESENT
• Are any other DTCs output?
ACTION
Yes Replace the electric power steering oil pump, then go to the
next step.
(See 06-14–25 ELECTRIC POWER STEERING OIL PUMP
REMOVAL/INSTALLATION [L8, LF].)
No Go to the next step.
Yes Go to the applicable DTC inspection.
(See 06–02–3 DTC Table.)
No DTC troubleshooting completed.

End Of Sie
DTC B1317, B1318
DPE060200000W04

DTC B1317, B1318 Battery power supply

DETECTION
• Low voltage or high voltage are detected at the voltage monitor.
CONDITION
• Open or short circuit in wiring harness between electro hydraulic power assist steering (EHPAS) control
POSSIBLE
module terminal 1B and battery positive terminal
CAUSE
• Battery and/or generator malfunction

06–02–4
 ON-BOARD DIAGNOSTIC

EHPAS 80 A FUSE
1B 1A
EHPAS CONTROL
MODULE
BATTERY

EHPAS CONTROL MODULE HARNESS-SIDE CONNECTOR

2E 2C 2A 3C 3A
1B 1A 2F 2D 2B 3D 3B

Diagnostic procedure
STEP INSPECTION ACTION
1 INSPECT BATTERY VOLTAGE Yes Make sure that battery terminal connection is okay.
• Is the battery terminal voltage normal? Go to the next step.
No Charge or replace the battery, then go to Step 6.
2 INSPECT BATTERY GRAVITY Yes Go to the next step.
• Is the battery specific gravity as specified? No Replace the battery, then go to Step 6.
3 INSPECT CHARGING SYSTEM Yes Go to the next step.
• Are the generator and drive belt tension No Replace the generator and/or drive belt if necessary.
normal? Go to step 6.
4 INSPECT EHPAS CONTROL MODULE Yes Go to the next Step.
POWER SUPPLY CIRCUIT FOR OPEN OR No Repair or replace the wiring harness for open circuit
SHORT CIRCUIT between the EHPAS control module and ground, then go to
• Start the engine. Step 6.
• Measure the voltage between following
EHPAS control module terminal (wiring
harness-side) and ground. 06
— EHPAS control module: 1B—ground
• Is the voltage 9 V or more?
5 INSPECT EHPAS CONTROL MODULE Yes Go to the next step.
GROUND CIRCUIT FOR POOR GROUND OR No If there is no continuity:
OPEN CIRCUIT • Repair or replace the wiring harness for open circuit
• Turn the ignition switch off. between the EHPAS control module and ground, then go
• Measure the resistance between the to the next step.
following EHPAS control module terminal If the resistance is not within 0—1 ohm:
(wiring harness-side) and ground. • Repair or replace the wiring harness for poor ground,
— EHPAS control module: 1A—ground then go to the next step.
• Is the resistance within 0—1 ohm?
6 VERIFY THAT THE SAME DTC IS NOT Yes Replace the electric power steering oil pump, then go to the
PRESENT next step.
• Make sure to reconnect all disconnected (See 06-14–25 ELECTRIC POWER STEERING OIL PUMP
connectors. REMOVAL/INSTALLATION [L8, LF].)
• Clear the DTC from the memory. No Go to the next step.
(See 06–02–2 Clearing DTCs Procedure.)
• Is the same DTC present?
7 VERIFY THAT NO OTHER DTCS ARE Yes Go to the applicable DTC inspection.
PRESENT (See 06–02–3 DTC Table.)
• Are any other DTCs output? No DTC troubleshooting completed.

End Of Sie

06–02–5
 ON-BOARD DIAGNOSTIC
DTC B1342
DPE060200000W05

DTC B1342 Electro hydraulic power assist steering (EHPAS) control module
DETECTION
• The EHPAS control module on-board diagnostic function detects system malfunction.
CONDITION
POSSIBLE • EHPAS control module internal malfunction
CAUSE • Poor connection at connectors

Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY THAT THE SAME DTC IS NOT Yes Replace the electric power steering oil pump, then go to the
PRESENT next step.
• Clear the DTC from the memory. (See 06-14–25 ELECTRIC POWER STEERING OIL PUMP
(See 06–02–2 Clearing DTCs Procedure.) REMOVAL/INSTALLATION [L8, LF].)
• Is the same DTC present? No Go to the next step.
2 VERIFY THAT NO OTHER DTCS ARE Yes Go to the applicable DTC inspection.
PRESENT (See 06–02–3 DTC Table.)
• Are any other DTCs output? No DTC troubleshooting completed.

End Of Sie
DTC B1352
DPE060200000W06

DTC B1352 Ignition power supply

DETECTION • Less than 2.5 V detected at the voltage monitor of the electro hydraulic power assist steering (EHPAS)
CONDITION control module
• Short to ground in wiring harness between EHPAS control module terminal 2F and ignition switch
POSSIBLE
• Open circuit in wiring harness between EHPAS control module terminal 2F and ignition switch
CAUSE
• Poor connection at connectors

2F 1A
IGNITION EHPAS 5 A
SWITCH FUSE EHPAS CONTROL MODULE
BATTERY

EHPAS CONTROL MODULE HARNESS-SIDE CONNECTOR

2E 2C 2A 3C 3A
1B 1A 2F 2D 2B 3D 3B

06–02–6
 ON-BOARD DIAGNOSTIC
Diagnostic procedure
STEP INSPECTION ACTION
1 INSPECT FUSES Yes Go to the next step.
• Are the fuses normal? No Repair or replace the fuses, then go to the step 3.
2 INSPECT EHPAS CONTROL MODULE Yes Go to the next step.
POWER SUPPLY CIRCUIT FOR OPEN OR No Repair or replace the harness for open circuit between
SHORT CIRCUIT EHPAS control module and ground, then go to next step.
• Start the engine.
• Measure the voltage between following
EHPAS control module terminal (wiring
harness-side) and ground.
— EHPAS control module: 2F—ground
• Is voltage 10 V or more?
3 VERIFY THAT THE SAME DTC IS NOT Yes Replace the electric power steering oil pump, then go to the
PRESENT next step.
• Make sure to reconnect all disconnected (See 06-14–25 ELECTRIC POWER STEERING OIL PUMP
connectors. REMOVAL/INSTALLATION [L8, LF].)
• Clear the DTC from the memory. No Go to the next step.
(See 06–02–2 Clearing DTCs Procedure.)
• Is same DTC present?
4 VERIFY THAT NO OTHER DTCs ARE Yes Go to the applicable DTC inspection.
PRESENT (See 06–02–3 DTC Table.)
• Are any other DTCs output? No Troubleshooting completed.

End Of Sie
DTC B2477
DPE060200000W07

Electro hydraulic power assist steering (EHPAS) control module

DTC B2477
configuration
DETECTION
• Configuration setting failure is detected.
CONDITION
POSSIBLE
• Module configuration procedure was not completed properly.
CAUSE

Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY CONFIGURATION Yes Go to the next step.
• Has the EHPAS control module configuration No Perform configuration using the WDS or equivalent.
been performed? (See 06-14–27 ELECTRO HYDRAULIC POWER ASSIST
STEERING (EHPAS) CONTROL MODULE
CONFIGURATION.) 06
2 VERIFY THAT THE SAME DTC IS NOT Yes Repeat the inspection from Step 1.
PRESENT If the malfunction recurs, replace the EHPAS control
• Clear the DTC from the memory. module.
(See 06–02–2 Clearing DTCs Procedure.) (See 06-14–25 ELECTRIC POWER STEERING OIL PUMP
• Is the same DTC present? REMOVAL/INSTALLATION [L8, LF].)
No Go to the next step.
3 VERIFY THAT NO OTHER DTCs ARE Yes Go to the applicable DTC inspection.
PRESENT (See 06–02–3 DTC Table.)
• Are any other DTCs output? No DTC troubleshooting completed.

End Of Sie
DTC C1099
DPE060200000W08

DTC C1099 Electric power steering oil pump (motor)

DETECTION • The electro hydraulic power assist steering (EHPAS) control module detects that the motor speed is
CONDITION less than the specified value.
POSSIBLE
• Motor internal malfunction
CAUSE

06–02–7
 ON-BOARD DIAGNOSTIC
Diagnostic procedure
STEP INSPECTION ACTION
1 REPLACE ELECTRIC POWER STEERING OIL PUMP
• Replace the electric power steering oil pump, then go to the next step.
(See 06-14–25 ELECTRIC POWER STEERING OIL PUMP REMOVAL/INSTALLATION [L8, LF].)
2 VERIFY THAT NO OTHER DTCS ARE Yes Go to the applicable DTC inspection.
PRESENT (See 06–02–3 DTC Table.)
• Are any other DTCs output? No DTC troubleshooting completed.

End Of Sie
DTC C1278
DPE060200000W09

DTC C1278 Steering angle sensor

• The electro hydraulic power assist steering (EHPAS) control module detects that the monitor voltage
from the steering angle sensor is more than 4.9 V or less than 0.8 V
DETECTION
• The EHPAS control module detects that the two monitor voltages modulate at the same phase a
CONDITION
specified amount of phases or more.
• The EHPAS control module detects that the EHPAS sensor signal dose not change.
• Short to power supply, open circuit, or short to ground in wiring harness between EHPAS control
module terminal 3B and steering angle sensor B
• Short to power supply, open circuit, or short to ground in wiring harness between EHPAS control
module terminal 3D and steering angle sensor terminal C
• Open circuit in wiring harness between EHPAS control module terminal 3A and steering angle sensor
POSSIBLE
terminal D (with ABS)
CAUSE
• Open circuit in wiring harness between DSC HU/CM terminal AH and steering angle sensor terminal D
(with DSC)
• Short circuit in wiring harness between steering angle sensor terminal A and D
• Steering angle sensor malfunction.
• Steering angle sensor ring has fallen off.

06–02–8
 ON-BOARD DIAGNOSTIC

WITH ABS IG WITH DSC

A AB A
3B STEERING B
STEERING
EHPAS CONTROL B AN
ANGLE DSC HU/CM AE ANGLE
MODULE 3D C C
SENSOR SENSOR
3A D AH D

EHPAS CONTROL 3B
MODULE 3D

STEERING ANGLE SENSOR HARNESS-

EHPAS CONTROL MODULE HARNESS-SIDE CONNECTOR SIDE CONNECTOR

2E 2C 2A 3C 3A
1B 1A D C B A
2F 2D 2B 3D 3B

DSC HU/CM HARNESS-SIDE CONNECTOR

A D G J M P S V Y AB AE AH AK AN AQ AT
C E H K N Q T W Z AC AF AI AL AO AR
B AU
F I L O R U X AA AD AG AJ AM AP AS

06

06–02–9
 ON-BOARD DIAGNOSTIC
Diagnostic procedure
STEP INSPECTION ACTION
1 INSPECT PID FOR STEERING ANGLE Yes Go to the next step.
SENSOR MALFUNCTION USING WDS OR No Replace the steering angle sensor.
EQUIVALENT (See 08–10–13 CLOCK SPRING REMOVAL/
• Turn the ignition switch off. INSTALLATION.)
• Connect the WDS or equivalent to the DLC-
2.
• Select the “STEER_RATE” PID.
• Verify that the WDS display changes
correctly according to steering wheel
operation.
• Does it change correctly?
2 INSPECT POWER SUPPLY VOLTAGE OF Yes Go to the next step.
STEERING ANGLE SENSOR No With ABS
• Turn the ignition switch to the ON position • Repair or replace the wiring harness between ignition
(Engine off). switch and steering angle sensor terminal A, then go to
• Measure the voltage between steering angle the step 7.
sensor terminal A and ground. With DSC
• Is the voltage B+? • Repair or replace the wiring harness between DSC HU/
CM terminal AB and steering angle sensor terminal A,
then go to the step 7.
3 INSPECT GROUND CIRCUIT OF STEERING Yes Go to the next step.
ANGLE SENSOR FOR OPEN CIRCUIT No Repair or replace the wiring harness between EHPAS
• Turn the ignition switch off. control module terminal 3A (with ABS) or DSC HU/CM
• Disconnect the EHPAS control module (with terminal AH (with DSC) and steering angle sensor terminal
ABS) or DSC HU/CM (with DSC) and D, then go to the step 7.
steering angle sensor connectors.
• Inspect for continuity between EHPAS
control module terminal 3A (with ABS) or
DSC HU/CM terminal AH (with DSC) and
steering angle sensor terminal D.
• Is there continuity?
4 INSPECT STEERING ANGLE SENSOR Yes Repair or replace the related wiring harnesses between the
SIGNAL CIRCUIT FOR SHORT TO POWER EHPAS control module and steering angle sensor, then go
• Turn ignition key to ON (engine OFF). to the step 7.
• Measure the voltage between the EHPAS No Go to next step.
control module and body ground at the
following:
— Sensor 1: EHPAS control module terminal
3B and body ground
— Sensor 2: EHPAS control module terminal
3D and body ground
• Is voltage B+?
5 INSPECT STEERING ANGLE SENSOR Yes Repair or replace the related wiring harnesses between the
SIGNAL CIRCUIT FOR SHORT TO GROUND EHPAS control module and steering angle sensor, then go
• Turn the ignition switch off. to the step 7.
• Inspect continuity between the EHPAS No Go to the next step.
control module and body ground at the
following:
— Sensor 1: EHPAS control module terminal
3B and body ground
— Sensor 2: EHPAS control module terminal
3D and body ground
• Is there continuity?
6 INSPECT SENSORS 1 AND 2 OF THE Yes Replace the steering angle sensor, then go to the step 7.
STEERING ANGLE SENSOR FOR (See 08–10–13 CLOCK SPRING REMOVAL/
CONTINUITY INSTALLATION.)
• Turn the ignition switch off. No Go to the next step.
• Disconnect the EHPAS control module and
steering angle sensor connectors.
• Inspect for continuity between steering angle
sensor terminals B and C.
• Is there continuity?

06–02–10
 ON-BOARD DIAGNOSTIC
STEP INSPECTION
7 VERIFY THAT THE SAME DTC IS NOT
PRESENT
• Reconnect all disconnected connectors.
• Clear the DTC from the memory.
(See 06–02–2 Clearing DTCs Procedure.)
• Is the same DTC present?
8 VERIFY THAT NO OTHER DTCS ARE
PRESENT
• Are any other DTCs output?
ACTION
Yes • Repeat the inspection from Step 1.
• If the malfunction recurs, replace the electric power
steering oil pump.
(See 06-14–25 ELECTRIC POWER STEERING OIL
PUMP REMOVAL/INSTALLATION [L8, LF].)
No Go to the next step.
Yes Go to the applicable DTC inspection.
(See 06–02–3 DTC Table.)
No DTC troubleshooting completed.

End Of Sie

06

06–02–11
 SYMPTOM TROUBLESHOOTING

06–03 SYMPTOM TROUBLESHOOTING

ELECTRO HYDRAULIC POWER ASSIST STEERING PRECAUTION. . . . . . . . . . . . . . . . . . . . . . 06–03–2
(EHPAS) SYSTEM WIRING SYMPTOM TROUBLESHOOTING . . . . . . 06–03–3
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . 06–03–1 NO.1 POOR POWER STEERING
FOREWORD . . . . . . . . . . . . . . . . . . . . . . 06–03–2 ASSIST . . . . . . . . . . . . . . . . . . . . . . . . . . 06–03–3

End of Toc
ELECTRO HYDRAULIC POWER ASSIST STEERING (EHPAS) SYSTEM WIRING DIAGRAM
DPE060300000W01
With ABS
EHPAS CONTROL MODULE
EHPAS 80 A
1B

1A
2F
IG SW EHPAS 5 A

BATTERY
INSTRUMENT CLUSTER
CAN_L
CAN 2B CAN
DRIVER 2D DRIVER
CAN_H

EHPAS WARNING PCM

LIGHT
IG
CAN
DRIVER STEERING ANGLE SENSOR
A
3B B
3D C
3A D
DLC-2

DPE602ZW1001

06

06–03–1
 SYMPTOM TROUBLESHOOTING
With DSC

EHPAS 80 A EHPAS CONTROL MODULE

1B

1A
2F
IG SW EHPAS 5 A

BATTERY

INSTRUMENT CLUSTER STEERING ANGLE

CAN_L DSC HU/CM SENSOR
CAN 2B CAN
DRIVER 2D DRIVER AB A
CAN_H AN B
AE C
EHPAS WARNING PCM AH D
LIGHT
CAN
DRIVER

3B
3D

DLC-2

DPE602ZW1002

End Of Sie
FOREWORD
DPE060300000W02
• Before performing the steps in Symptom Troubleshooting, perform the On-board Diagnostic Inspection. To
inspect the DTC, follow the DTC Inspection steps. (See 06–02–3 DTC Table.)
End Of Sie
PRECAUTION
DPE060300000W03
Intermittent Concern Troubleshooting
Vibration method
• If a malfunction occurs or becomes worse while driving on a rough road or when the engine is vibrating,
perform the following steps.

Note
• There are several reasons why vehicle or engine vibration could cause an electrical malfunction. Inspect
the following:
— Connectors not fully seated.
— Wiring harnesses not having full play.
— Wires laying across brackets or moving parts.
— Wires routed too close to hot parts.
• An improperly routed, improperly clamped, or loose wiring harness can cause wiring to become pinched
between parts.
• The connector joints, points of vibration, and places where wiring harness pass through the firewall, body
panels and other panels are the major areas to be inspected.

Inspection method for switch and/or sensor connectors or wires

1. Connect the WDS or equivalent to the DLC-2.
2. Turn the ignition switch to the ON position (engine off).

Note
• If the engine starts and runs, perform the following steps at idle.

3. Access PIDs for the switch you are inspecting.

4. Turn the switch on manually.

06–03–2
 SYMPTOM TROUBLESHOOTING
5. Slightly shake each connector or wiring harness
vertically and horizontally while monitoring the
PID.
• If the PID value is unstable, inspect for poor
connection.

B3E0603W001

Inspection method for sensors

1. Connect the WDS or equivalent to the DLC-2.
2. Turn the ignition switch to the ON position (engine off).

Note
• If the engine starts and runs, perform the following steps at idle.

3. Access PIDs for the switch you are inspecting.

4. Vibrate the sensor slightly with your finger.
• If the PID value is unstable or a malfunction occurs, inspect for poor connection and/or poorly mounted
sensor.

Connector terminal inspection method

1. Inspect the connection of each female terminal.
2. Insert the male terminal to the female terminal
and inspect the female terminal for looseness.
End Of Sie

B3E0603W002
06
SYMPTOM TROUBLESHOOTING
DPE060300000W04
• Verify the symptom, and perform troubleshooting according to the appropriate number.
No. Symptom
1 Poor power steering assist

End Of Sie
NO.1 POOR POWER STEERING ASSIST
DPE060300000W05

1 POOR POWER STEERING ASSIST

TROUBLESHOOTING HINTS
• Power steering fluid leakage from electro hydraulic power assist steering (EHPAS) fluid line
• Steering gear and linkage malfunction
• EHPAS control module malfunction

06–03–3
 SYMPTOM TROUBLESHOOTING
Diagnostic procedure
STEP INSPECTION ACTION
1 RETRIEVE DTC FROM EHPAS CONTROL Yes Record all DTC and go to the applicable DTC inspection.
MODULE No Go to the next step.
• Are any DTCs present?
2 INSPECT STEERING WHEEL ASSIST Yes Go to the next step.
FUNCTION No Visually inspect the steering gear and linkage. Replace it if
• Disconnect the EHPAS control module the malfunction is found.
connector (2-pin).
• Is the power steering assist function
changed?
3 INSPECT IF THERE IS ANY FLUID LEAK Yes Replace it if necessary.
FROM THE EHPAS FLUID LINE No Replace the EHPAS control module.
• Is there fluid leakage? (See 06-14–25 ELECTRIC POWER STEERING OIL PUMP
REMOVAL/INSTALLATION [L8, LF].)

End Of Sie

06–03–4
 GENERAL PROCEDURES

06–10 GENERAL PROCEDURES

GENERAL PROCEDURES
(STEERING) . . . . . . . . . . . . . . . . . . . . . 06–10–1

End of Toc
GENERAL PROCEDURES (STEERING)
DPE061000000W01
Wheel and Tire Installation
1. When installing the wheels and tires, tighten the wheel nuts in a criss-cross pattern to the following tightening
torque.

Tightening torque
88.2—117.6 N·m
{9.00—11.99kgf·m, 65.06—86.73 ft·lbf}

Connector Disconnection
1. Disconnect the negative battery cable before performing any work that requires handling of connectors. (See
01–17B–1 BATTERY REMOVAL/INSTALLATION [MZR-CD (RF Turbo)].) (See 01–17A–1 BATTERY
REMOVAL/INSTALLATION [L8, LF].)

Suspension Links Removal/Installation

1. For the joint sections with rubber bushings, raise the vehicle using a lift, and then temporarily tighten the
installation bolts and nuts. Lower the vehicle to the ground and tighten them completely with the specified
torque.

Power Steering Related Parts Installation

1. If any power steering fluid line has been disconnected, perform the following after installation of the power
steering components. (See 06-14–4 AIR BLEEDING.) (See 06-14–4 POWER STEERING FLUID
INSPECTION.)
— Power steering fluid amount inspection
— Power steering fluid leakage inspection
— Air bleeding

Electro Hydraulic Power Assist Steering (EHPAS) Related Parts

Warning
• If the configuration procedure is not completed, the EHPAS will not operate properly and it might
cause an unexpected accident. Therefore, when replacing or removing the electric power steering
oil pump, make sure to perform the configuration procedure to ensure the proper EHPAS
operation. 06
1. Make sure that there are no DTCs in the EHPAS memory after working on EHPAS related parts. If there are
any codes in the memory, clear them.
2. When replacing or removing the electric power steering oil pump, perform the configuration procedures. (See
06-14–27 ELECTRO HYDRAULIC POWER ASSIST STEERING (EHPAS) CONTROL MODULE
CONFIGURATION.)
End Of Sie

06–10–1
 POWER STEERING

06-14 POWER STEERING

STEERING LOCATION INDEX . . . . . . . . 06-14–1
AIR BLEEDING . . . . . . . . . . . . . . . . . . . . 06-14–4
POWER STEERING FLUID
INSPECTION . . . . . . . . . . . . . . . . . . . . . 06-14–4
STEERING WHEEL AND COLUMN
INSPECTION . . . . . . . . . . . . . . . . . . . . . 06-14–7
STEERING WHEEL AND COLUMN REMOVAL/
INSTALLATION . . . . . . . . . . . . . . . . . . . 06-14–7
STEERING SHAFT INSPECTION. . . . . . 06-14–10
STEERING GEAR AND LINKAGE REMOVAL/
INSTALLATION . . . . . . . . . . . . . . . . . . . 06-14–11
STEERING GEAR AND LINKAGE
DISASSEMBLY . . . . . . . . . . . . . . . . . . . 06-14–12
STEERING GEAR AND LINKAGE
INSPECTION . . . . . . . . . . . . . . . . . . . . . 06-14–15
STEERING GEAR AND LINKAGE
ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . 06-14–16
POWER STEERING OIL PUMP REMOVAL/
INSTALLATION [MZR-CD
(RF Turbo)] . . . . . . . . . . . . . . . . . . . . . . . 06-14–21
POWER STEERING OIL PUMP DISASSEMBLY/
ASSEMBLY [MZR-CD (RF Turbo)] . . . . 06-14–22
ELECTRIC POWER STEERING OIL PUMP
REMOVAL/INSTALLATION [L8, LF] . . . 06-14–25
ELECTRO HYDRAULIC POWER ASSIST STEERING
(EHPAS) CONTROL MODULE
INSPECTION . . . . . . . . . . . . . . . . . . . . . 06-14–26
ELECTRO HYDRAULIC POWER ASSIST STEERING
(EHPAS) CONTROL MODULE
CONFIGURATION . . . . . . . . . . . . . . . . . 06-14–27

End of Toc
STEERING LOCATION INDEX
DPE061400000W01
L.H.D.
8
L8, LF

4
3
6

06

7
MZR-CD (RF Turbo)
1

DPE614ZW1001

06-14–1
 POWER STEERING
1 Power steering fluid
(See 06-14–4 AIR BLEEDING.)
(See 06-14–4 POWER STEERING FLUID
INSPECTION.)
2 Steering wheel and column
(See 06-14–7 STEERING WHEEL AND COLUMN
INSPECTION.)
(See 06-14–7 STEERING WHEEL AND COLUMN
REMOVAL/INSTALLATION.)
3 Steering shaft
(See 06-14–10 STEERING SHAFT INSPECTION.)
4 Steering gear and linkage
(See 06-14–11 STEERING GEAR AND LINKAGE
REMOVAL/INSTALLATION.)
(See 06-14–12 STEERING GEAR AND LINKAGE
DISASSEMBLY.)
(See 06-14–15 STEERING GEAR AND LINKAGE
INSPECTION.)
(See 06-14–16 STEERING GEAR AND LINKAGE
ASSEMBLY.)
06-14–2
5 Power steering oil pump (MZR-CD (RF Turbo))
(See 06-14–21 POWER STEERING OIL PUMP
REMOVAL/INSTALLATION [MZR-CD (RF Turbo)].)
(See 06-14–22 POWER STEERING OIL PUMP
DISASSEMBLY/ASSEMBLY [MZR-CD (RF Turbo)].)
6 Electric power steering oil pump (L8, LF)
(See 06-14–25 ELECTRIC POWER STEERING OIL
PUMP REMOVAL/INSTALLATION [L8, LF].)
7 Electro hydraulic power assist steering (EHPAS)
control module (L8, LF)
(See 06-14–26 ELECTRO HYDRAULIC POWER
ASSIST STEERING (EHPAS) CONTROL MODULE
INSPECTION.)
(See 06-14–27 ELECTRO HYDRAULIC POWER
ASSIST STEERING (EHPAS) CONTROL MODULE
CONFIGURATION.)
8 Steering angle sensor
(See 08–10–13 CLOCK SPRING REMOVAL/
INSTALLATION.)
(See 09–18–19 STEERING ANGLE SENSOR
INSPECTION.)
 POWER STEERING
R.H.D.
L8, LF
6 3
7 4
MZR-CD (RF Turbo)
1 Power steering fluid
(See 06-14–4 AIR BLEEDING.)
(See 06-14–4 POWER STEERING FLUID
INSPECTION.)
2 Steering wheel and column
(See 06-14–7 STEERING WHEEL AND COLUMN
INSPECTION.)
(See 06-14–7 STEERING WHEEL AND COLUMN
REMOVAL/INSTALLATION.)
3 Steering shaft
(See 06-14–10 STEERING SHAFT INSPECTION.)
4 Steering gear and linkage
(See 06-14–11 STEERING GEAR AND LINKAGE
REMOVAL/INSTALLATION.)
(See 06-14–12 STEERING GEAR AND LINKAGE
DISASSEMBLY.)
(See 06-14–15 STEERING GEAR AND LINKAGE
INSPECTION.)
(See 06-14–16 STEERING GEAR AND LINKAGE
ASSEMBLY.)
8
06
DPE614ZW1002
5 Power steering oil pump (MZR-CD (RF Turbo))
(See 06-14–21 POWER STEERING OIL PUMP
REMOVAL/INSTALLATION [MZR-CD (RF Turbo)].)
(See 06-14–22 POWER STEERING OIL PUMP
DISASSEMBLY/ASSEMBLY [MZR-CD (RF Turbo)].)
6 Electric power steering oil pump (L8, LF)
(See 06-14–25 ELECTRIC POWER STEERING OIL
PUMP REMOVAL/INSTALLATION [L8, LF].)
7 EHPAS control module (L8, LF)
(See 06-14–26 ELECTRO HYDRAULIC POWER
ASSIST STEERING (EHPAS) CONTROL MODULE
INSPECTION.)
(See 06-14–27 ELECTRO HYDRAULIC POWER
ASSIST STEERING (EHPAS) CONTROL MODULE
CONFIGURATION.)
8 Steering angle sensor
(See 08–10–13 CLOCK SPRING REMOVAL/
INSTALLATION.)
(See 09–18–19 STEERING ANGLE SENSOR
INSPECTION.)
06-14–3
 POWER STEERING
End Of Sie
AIR BLEEDING
DPE061400000W02

Caution
• Do not maintain the steering wheel fully turned for 5 s or more. It is possible that oil temperature
can rise and this will negatively affect the oil pump.

1. Inspect the fluid level. (See 06-14–4 POWER STEERING FLUID INSPECTION.)
2. Turn the steering wheel fully to the left and right several times.
3. Reinspect the fluid level.
• If the fluid level has dropped, add fluid.
4. Repeat Steps 2—3 until the fluid level stabilizes.
5. Start the engine and let it idle.
6. Turn the steering wheel fully to the left and right several times.
7. Repeat Step 6 until the fluid is not foamy and the fluid level has not dropped.
8. Inspect the fluid level, and If the fluid level has dropped, add fluid to a level between MAX and MIN of the
reserve tank.
End Of Sie
POWER STEERING FLUID INSPECTION
DPE061432040W01
Fluid Level Inspection
1. Verify that the fluid level is between MAX and MIN of the reserve tank when the engine is cold.
• If the fluid is not at the specified level, adjust the fluid level (MIN-MAX on reserve tank) by adding/draining
the fluid.

Power steering fluid type

ATF M-III or equivalent (e.g. Dexron ® II)

Power steering fluid capacity (approximate quantity)

MZR-CD (RF Turbo): 0.97 L {1.03 US qt, 0.85 Imp qt}
L8, LF: 0.8 L {0.85 US qt, 0.70 lmp qt}

Fluid Leakage Inspection

1. Start the engine and idle it.
2. Turn the steering wheel fully to left or right, to generate the fluid pressure.

Caution
• Do not maintain the steering wheel fully turned for 5 s or more. It is possible that oil temperature
can rise and this will negatively affect the oil pump.

06-14–4
 POWER STEERING
3. Inspect for the fluid leakage at the points indicated in the figure.
L.H.D. L8, LF L.H.D. MZR-CD (RF Turbo)

R.H.D. L8, LF R.H.D. MZR-CD (RF Turbo)

DPE614ZW1003

• If fluid leakage is found, repair the related parts.

Fluid pressure Inspection

1. Set the SSTs so that the valve of the SST faces
toward the gear housing side as shown in the 49 1232 670B
figure.

49 H002 671
06
A6E0612W101

06-14–5
 POWER STEERING
2. Disconnect the oil pump side joint of the pressure
hose, connect the SSTs set in the Step 1. MZR-CD (RF Turbo)

49 G032 3A4A
Tightening torque
29.4—44.1 N·m {3.00—4.49 kgf·m, 21.6—32.5
ft·lbf}

3. Bleed the air from the system.

4. Open the gauge valve fully.
5. Start the engine, turn the steering wheel to the left
and right to raise the power steering fluid to the
appropriate temperature (50—60 °C {122—140 L8, LF
°F}).

49 G032 3A4A

DPE614ZW1004

6. Close the gauge valve completely. GAUGE

7. Increase the engine speed to 1,000—1,500 rpm
and measure the fluid pressure generated at the CLOSE VALVE
oil pump. FLUID TEMPERATURE COMPLETELY.
50—60 °
• If it is less than the specification, repair or {122—140 °F}
replace the oil pump component. (MZR-CD
(RF Turbo))
• If it is less than the specification, replace the
oil pump as a single unit. (L8, LF)

Caution
• Do not maintain the gauge valve fully
B3E0614W024
closed for 5 s or more. It is possible that
oil temperature can rise and this will
negatively affect the oil pump.

Oil pump fluid pressure (oil temperature 50—60 °C {122—140 °F})

MZR-CD (RF Turbo): 10.50—10.99 MPa {107.1—112.0 kgf/cm2, 1,523—1,593 psi}
L8, LF: 10.4—11.0 MPa {107—112 kgf/cm2, 1,509—1,595 psi}

8. Open the gauge valve fully and increase the GAUGE

engine speed to 1,000—1,500 rpm.
9. Turn the steering wheel fully to the left and right, OPEN VALVE
then measure the fluid pressure generated at the FLUID TEMPERATURE COMPLETELY.
50—60 °
gear housing. {122—140 °F}

Caution
• Do not maintain the steering wheel fully
turned for 5 s or more. It is possible that
oil temperature can rise and this will
negatively affect the oil pump.
B3E0614W025
Note
• If the fluid pressure is less than the
specification, it is possible that the oil pump or gear housing is not operating correctly.

Gear housing fluid pressure (oil temperature 50—60 °C {122—140 °F})

MZR-CD (RF Turbo): 10.50—10.99 MPa {107.1—112.0 kgf/cm2, 1,523—1,593 psi}
L8, LF: 9.0—11.0 MPa {92—111 kgf/cm2, 1,306—1,585 psi}

10. After removing the SSTs, tighten the oil pump side joint of the pressure hose to the specified torque.
06-14–6
 POWER STEERING
Tightening torque
29.4—44.1 N·m {3.00—4.49 kgf·m, 21.6—32.5 ft·lbf}

11. Bleed the air from the system.

End Of Sie
STEERING WHEEL AND COLUMN INSPECTION
DPE061432010W01
Play Inspection
1. With the wheels in the straight-ahead position, start the engine.
2. Turn the steering wheel to the left and right gently, then verify that the steering wheel play is within the
specification.

Steering wheel play

0—30 mm {0—1.18 in} (When hydraulic operating)

Looseness, Excessive Play Inspection

1. Inspect the steering wheel for looseness or
excessive play in the axial direction of the shaft
and four locations around the steering wheel.
• If there is any malfunction, inspect the
following, and repair or replace the applicable
part.
— Column bearing wear
— Looseness of the steering wheel
installation part
— Looseness of the column installation area
— Excessive play of the steering shaft joint
— Excessive play of the steering gear
A6E0612W015

Steering Force Inspection

1. Verify that the equipped tire size and tire air pressure is as specified.
2. With the vehicle on a hard, level surface, put the wheels in the straight-ahead position.
3. Remove the air bag module. (See 08–10–5 DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION.)

Warning
• Handling the air bag module improperly can accidentally operate (deploy) the air bag module,
which may seriously injure you. Read the service warnings before handling the air bag module.
(See 08–10–2 SERVICE WARNINGS.) (See 08–10–4 SERVICE CAUTIONS.)

4. Start the engine and idle it.

5. Verify that the EHPAS warning light does not illuminate. (L8, LF) 06
6. Inspect the steering force using a torque wrench.
• If not within the specification, verify the
following:
— No air in steering system
— No fluid leakage at hose or connectors
— Function of oil pump and steering gear

Steering wheel force (reference value)

7.8 N·m {80 kgf·cm, 69 in·lbf} or less

Note
• Comparing another vehicle of the same
A6E0612W016
model under the same conditions is an
acceptable inspection method.
• The steering force varies with conditions indicated below.
— Road conditions: Such as dry, wet, asphalt, or concrete
— Tire condition: such as brand, wear, and tire pressure

End Of Sie
STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION
DPE061432010W02

Warning
• Handling the air bag module improperly can accidentally operate (deploy) the air bag module,
which may seriously injure you. Read the service warnings before handling the air bag module.
06-14–7
 POWER STEERING
(See 08–10–2 SERVICE WARNINGS.) (See 08–10–4 SERVICE CAUTIONS.)

1. Remove the front scuff plate inner (driver’s side). (See 09–17–19 FRONT SCUFF PLATE REMOVAL/
INSTALLATION.)
2. Remove the front side trim (driver’s side). (See 09–17–15 FRONT SIDE TRIM REMOVAL/INSTALLATION.)
3. Remove the side wall. (See 09–17–11 SIDE WALL REMOVAL/INSTALLATION.)
4. Remove the front console. (See 09–17–13 FRONT CONSOLE REMOVAL/INSTALLATION.)
5. Remove the bonnet release lever. (See 09–14–5 BONNET LATCH AND RELEASE LEVER REMOVAL/
INSTALLATION.)
6. Remove the lower panel. (See 09–17–8 LOWER PANEL REMOVAL/INSTALLATION.)
7. Remove the meter hood. (See 09–17–7 METER HOOD REMOVAL/INSTALLATION.)
8. Remove the instrument cluster. (See 09–22–1 INSTRUMENT CLUSTER REMOVAL/INSTALLATION.)
9. Remove in the order indicated in the table.
10. Install in the reverse order of removal.
11. If the steering lock component of a vehicle equipped with the advanced keyless system is replaced, perform the
following procedure after installation.
• Without immobilizer system
— Steering lock unit programming (See 09–14–21 STEERING LOCK UNIT ID CODE REGISTRATION.)
• With immobilizer system
— Immobilizer system resetting (See 09–14–29 IMMOBILIZER SYSTEM COMPONENT
REPLACEMENT/KEY ADDITION AND CLEARING [WITH ADVANCED KEYLESS SYSTEM].)

2 40.3—54.7
{4.11—5.57, 11
R 29.7—40.3}
A
3
4
B
8.9—12.7 N·m 10
{90—130 kgf·cm,
R
5 79—112 in·lbf}

R
6

B
A
17.6—26.5
{1.8—2.7,
13.0—19.5}

15.7—22.5
{1.60—2.29,
11.6—16.5}

7
N·m {kgf·m, ft·lbf}
DPE614ZW1005

1 Air bag module 4 Column cover

(See 08–10–5 DRIVER-SIDE AIR BAG MODULE (See 09–17–7 COLUMN COVER REMOVAL/
REMOVAL/INSTALLATION.) INSTALLATION.)
2 Lockbolt 5 Clock spring
3 Steering wheel (See 08–10–13 CLOCK SPRING REMOVAL/
(See 06-14–9 Steering Wheel Removal Note.) INSTALLATION.)
(See 06-14–10 Steering Wheel Installation Note.)

06-14–8
 POWER STEERING
6 Combination switch
(See 09–18–18 COMBINATION SWITCH
REMOVAL/INSTALLATION.)
7 Dust cover
8 Steering shaft
(See 06-14–10 Steering Shaft Installation Note.)
9 Outer cylinder
(See 06-14–9 Outer Cylinder Removal Note.)
10 Ignition switch
(See 09–21–1 IGNITION SWITCH REMOVAL/
INSTALLATION.)
11 Steering lock component
(See 06-14–9 Steering Lock Component Removal
Note.)
(See 06-14–10 Steering Lock component
Installation Note.)

Steering Wheel Removal Note

Caution
• Do not try to remove the steering wheel by hitting the shaft with a hammer. The column will be
damaged.

1. Set the wheels in the straight-ahead position.

2. Remove the steering wheel using any commercially available puller.

Outer Cylinder Removal Note

1. Remove the coil antenna. (With immobilizer system) (See 09–14–28 COIL ANTENNA REMOVAL/
INSTALLATION [ADVANCED KEYLESS SYSTEM].) (See 09–14–6 COIL ANTENNA REMOVAL/
INSTALLATION [KEYLESS ENTRY SYSTEM].)
2. Insert the key into the key cylinder and turn it to the ACC position.
3. Insert a pin from the position indicated by the
WITHOUT IMMOBILIZER SYSTEM
arrow in the figure, and while pressing the lock
bar with the pin, remove the key cylinder from the
steering lock component.

LOCK BAR 06

WITH IMMOBILIZER SYSTEM

LOCK BAR
DPE614ZW1006

Steering Lock Component Removal Note

1. Remove the bolt using a flathead screwdriver, and then remove the steering lock component.

06-14–9
 POWER STEERING
2. Make a groove in the heads of the steering lock
mounting bolts using a chisel and hammer.
3. Remove the steering lock component.

B3A0614W011

Steering Lock component Installation Note

1. Install the steering lock component to the steering shaft.
2. Verify that the lock operates correctly.
3. Install new steering lock mounting bolts.
4. Tighten the bolts until the heads break off.

B3A0614W010

Steering Shaft Installation Note

1. Verify that the tilt / telescope lever is in the LOCK position.
2. Tighten the bolts in alphabetical order.

B3E0614W007

Steering Wheel Installation Note

1. Set the wheels in the straight-ahead position and install the steering wheel.
End Of Sie
STEERING SHAFT INSPECTION
DPE061432100W01
1. Inspect the column bearing for excessive play and damage.

06-14–10
 POWER STEERING
2. Verify that the measurement of the steering shaft
indicated in the figure is as specified.
• If not within the specification replace the
steering shaft component.

Steering shaft length

335.8—340.8 mm {13.23—13.41 in}

STEERING SHAFT LENGTH

DPE614ZW1007

3. Inspect the tilt/telescope mechanism operation for TILT/TELESCOPE LEVER

the following.
(1) Tilt/telescope lever moves smoothly from the
lock to the unlock position.
(2) Steering shaft is fixed firmly when the tilt/
telescope lever is locked.
• If there is any malfunction, replace the
steering shaft.
End Of Sie UNLOCK

LOCK

DPE614ZW1008

STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION

DPE061432960W01

Caution
• Performing the following procedures without first removing the ABS wheel-speed sensor may
possibly cause an open circuit in the wiring harness if it is pulled by mistake. Before performing
the following procedures, disconnect the ABS wheel-speed sensor connector (axle side) and fix
the wiring harness to an appropriate place where it will not be pulled by mistake while servicing
the vehicle.
06
1. Remove the front crossmember, lower arm, front stabilizer, and steering gear and linkage as a single unit. (See
02–13–11 FRONT CROSSMEMBER REMOVAL/INSTALLATION.)
2. Remove the front stabilizer. (See 02–13–8 FRONT STABILIZER REMOVAL/INSTALLATION.)
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.

06-14–11
 POWER STEERING
5. After installation, inspect the front wheel alignment and adjust it if necessary. (See 02–11–2 FRONT WHEEL
ALIGNMENT.) .

R.H.D. 7.8—10.8 N·m

{80—110 kgf·cm,
74.4—104.8 69.1—95.5 in·lbf}
{7.59—10.68,
54.88—79.29}

74.4—104.8
{7.59—10.68,
2 54.88—79.29}

L.H.D. 7.8—10.8 N·m

{80—110 kgf·cm, 7.8—10.8 N·m
69.1—95.5 in·lbf} {80—110 kgf·cm,
74.4—104.8 69.1—95.5 in·lbf}
{7.59—10.68, B
54.88—79.29} 1

A
2

N·m {kgf·m, ft·lbf}

DPE614ZW1009

1 Insulator 2 Steering gear and linkage

End Of Sie
STEERING GEAR AND LINKAGE DISASSEMBLY
DPE061432960W02

Caution
• Place copper plates, rag, or similar material in a vise, when securing the mounting bracket portion
of the steering gear.

06-14–12
 POWER STEERING
1. Disassemble in the order indicated in the table. .

18
2
20
1
19 SST
21 15
17

16
22 10
SST
23
9
22 11 SST
SST 8 SST 12
6 14
7 13 SST
5 3
4
DPE614ZW1010

1 Floor seal
2 Oil pipe
3 Tie-rod end
(See 06-14–14 Tie-rod End Disassembly Note.)
4 Locknut
5 Boot clamp
6 Boot band
7 Boot 06
8 Tie rod
(See 06-14–14 Tie Rod Disassembly Note.)
9 Locknut (on adjusting cover)
(See 06-14–14 Locknut (on Adjusting Cover),
Adjusting Cover Disassembly Note.)
10 Adjusting cover
(See 06-14–14 Locknut (on Adjusting Cover),
Adjusting Cover Disassembly Note.)
11 Yoke spring
12 Support yoke
13 Housing cover
14 Locknut (on pinion shaft)
15 Pinion shaft and valve housing component
16 Return pipe
17 Clip
18 Stopper
19 Steering rack
20 Rack bushing
21 Oil seal
(See 06-14–14 Oil Seal Disassembly Note.)

06-14–13
 POWER STEERING
22 Mounting rubber
(See 06-14–15 Mounting Rubber Disassembly
Note.)
23 Gear housing

Tie-rod End Disassembly Note

1. Place alignment marks as shown in the figure for
proper installation.

MARK

B3E0614W029

Tie Rod Disassembly Note

1. Fix the steering rack and remove the tie rod using
the SST.

49 H032 301

B3E0614W012

Locknut (on Adjusting Cover), Adjusting Cover Disassembly Note

1. Remove the locknut using the SST.
2. Remove the adjusting cover.

49 F017 1A0

B3E0614W013

Oil Seal Disassembly Note

1. Install the SST (49 N032 319A) to the gear housing with the raised part facing up as shown in the figure.
2. Insert the SSTs (49 F032 303, 49 B032 323) into the valve housing side.

06-14–14
 POWER STEERING
3. Remove the oil seal using a press.

49 F032 303

49 B032 323

49 N032 319A

B3E0614W014

Mounting Rubber Disassembly Note

• Press the mounting rubber out from the gear housing using the SSTs and a press.
End Of Sie
1.

49 G033 102

49 T028 301 06

DPE614ZW1018

STEERING GEAR AND LINKAGE INSPECTION

DPE061432960W03
Steering Rack Inspection
1. Inspect for cracking, damage, and tooth wear.
• If there is any malfunction, replace the steering rack.
2. Measure the steering rack warp.
• If it exceeds the maximum specification,
replace the steering rack.

Steering rack runout

Large diameter portion (near point A): 0.15 B
mm {0.006 in} max.
Small diameter portion (near point B): 0.20
mm {0.008 in} max. A

A6E0612W041

06-14–15
 POWER STEERING
Tie-rod End Inspection
1. Inspect the tie-rod end for damage and the boot for cracks.
• If there is any malfunction, replace the tie-rod end.
2. Inspect for excessive play.
• If there is any malfunction, replace the tie-rod end.
3. Rotate the ball joint 10 times.
4. Install two nuts to the ball joint and measure the
tie-rod end rotational torque using a torque
wrench. NUT
• If not within the specification, replace the tie-
rod end.

Tie-rod end rotational torque

0.5—3.0 N·m {6—30 kgf·cm, 5—26 in·lbf}

B3E0614W046

Tie rod Inspection

1. Inspect for bending and damage.
• If there is any malfunction, replace the tie rod.
2. Inspect for excessive play.
• If there is any malfunction, replace the tie rod.
3. Swing the ball joint 10 times.
4. Measure the ball joint swing torque using a pull
scale.
• If it exceeds the specification, replace the tie
rod.

Tie rod swing torque

100 mm
0.4—4.0 N·m {5—40 kgf·cm, 4—35 in·lbf} {3.93 in}
[Pull scale reading 0.6—29.3 N {0.06—2.98 138 mm
kgf, 0.14—6.58 lbf}] {5.43 in}

End Of Sie
ADA6613W019

STEERING GEAR AND LINKAGE ASSEMBLY

DPE061432960W04

Caution
• Place copper plates, rag, or similar material in a vise, when securing the mounting bracket portion
of the steering gear.

06-14–16
 POWER STEERING
1. Assemble in the order indicated in the table. .

10—16 N·m
{102—163 kgf·cm,
89—141 in·lbf}

6
21
5
SST 23
24—29
R 4 SST ATF
{2.5—2.9, SST
18—21}
R 3 8 R
22
GREASE

R
7

13 SST
SEALANT
R
2 20—29
SST
{2.1—2.9,
1 15—21} SST
49—69
68.6—98.6 14 {5.0—7.0,
{7.00—10.0, 78.6—108.0 2 12 37—50}
50.6—72.7} 15 {8.1—11.0, R 11
58.0—79.6} 20—29
19 SST 9 {2.1—2.9,
R 17 15—21}
16 10 49—69
SST {5.0—7.0,
18 20 37—50}
GREASE

SEALANT

N·m {kgf·m, ft·lbf}

DPE614ZW1011

1 Gear housing 11 Support yoke

2 Mounting rubber 12 Yoke spring
(See 06-14–17 Mounting Rubber Assembly Note.) 13 Adjusting cover
3 Oil seal (See 06-14–20 Adjusting Cover Assembly Note.)
(See 06-14–18 Oil Seal Assembly Note.) 14 Locknut (on adjusting cover)
4 Steering rack (See 06-14–20 Locknut (on Adjusting Cover)
(See 06-14–19 Steering Rack Assembly Note.) Assembly Note.) 06
5 Rack bushing 15 Tie rod
(See 06-14–19 Rack Bushing Assembly Note.) 16 Boot
6 Stopper (See 06-14–21 Boot Assembly Note.)
(See 06-14–19 Stopper Assembly Note.) 17 Boot band
7 Clip 18 Boot clamp
8 Pinion shaft and valve housing component 19 Locknut
(See 06-14–20 Pinion Shaft and Valve Housing
Component Assembly Note.) 20 Tie-rod end
9 Locknut 21 Oil pipe
10 Housing cover 22 Return pipe
(See 06-14–20 Housing Cover Assembly Note.) 23 Floor seal
(See 06-14–21 Floor Seal Assembly Note.)

Mounting Rubber Assembly Note

1. Apply soapy water to the rubber part of the mounting rubber.
2. Install the mounting rubber so that two notches of the mounting rubber are parallel to the steering rack.

06-14–17
 POWER STEERING
3. Press the mounting rubber until the mounting
MOUNTING RUBBER
rubber end comes out completely from the gear
housing using the SSTs and a press.
49 G033 102

49 T028 301

49 G033 102

49 T028 301
DPE614ZW1019

4. Reverse the gear housing, then press the

mounting rubber until the mounting rubber end MOUNTING RUBBER
comes out completely from the other side. At this 49 G033 102
time, make sure that the mounting rubber and
steel pipe are aligned.

STEEL PIPE

49 F015 002

49 G033 102

49 F015 002

DPE614ZW1020

Oil Seal Assembly Note

1. Apply ATF to the lip of a new oil seal.
2. Install the SST (49 N032 319A) to the gear housing with the raised part facing up as shown in the figure.

06-14–18
 POWER STEERING
3. Set the stopper into the gear housing to hold the
SSTs as shown in the figure.
4. Install the oil seal using the SSTs (49 F032 303,
49 F032 304) and a press.
STOPPER

49 F032 303

49 F032 304

49 N032 319A
B3E0614W019

Steering Rack Assembly Note

1. Apply multipurpose grease to the rack teeth.
2. Install a plastic bag to the rack teeth and insert
the steering rack in the gear housing.

PLASTIC BAG

B3E0614W035
06
Rack Bushing Assembly Note
1. After installing the SST to the steering rack end,
assemble the rack bushing to the rack housing.
RACK BUSHING

49 F032 310

B3E0614W036

Stopper Assembly Note

1. Assemble the stopper.
2. Inspect airtightness.
(1) Connect the SST to the power cylinder section of the gear housing.

06-14–19
 POWER STEERING
(2) Apply 53.3 kPa {400 mmHg, 15.8 inHg}
vacuum with a vacuum pump and verify that it
is held for 30 s.
• If the vacuum is not held, replace the oil
seal.
49 G032 3A1

B3E0614W028

Pinion Shaft and Valve Housing Component Assembly Note

1. Set the rack in the center with the measurement
between rack housing end and rack end as shown
in the figure.

43.5 mm {1.71 in} 43.2 mm {1.70 in}

DPE614ZW1016

2. When the pinion shaft position is as shown in the

figure with the rack in the center, insert the pinion R.H.D. L.H.D.
shaft and valve housing component.
45°

45°

B3E0614W044

Housing Cover Assembly Note

1. Apply silicone sealant to the threads of the housing cover.
2. Assemble the housing cover.

Adjusting Cover Assembly Note

1. Apply sealant to the threads of the adjusting cover.
2. Using the SST, tighten the adjusting cover with a
tightening torque of 20.0 N·m {2.0 kgf·m, 14.8
ft·lbf}. 49 D032 316
3. Using the SST, loosen the adjusting cover to 25—
30°.

A6E0612W062

Locknut (on Adjusting Cover) Assembly Note

Caution

06-14–20
 POWER STEERING
• Be sure that the adjusting cover will not turn together with the locknut.

1. Fix the adjusting cover and tighten the locknut.

49 F017 1A0

B3E0614W013

2. Measure the pinion torque using the torque

wrench.

Pinion shaft rotation torque NUT

Center of rack ± 90°: 0.88—1.48 N·m {8.98—
15.0 kgf·cm, 7.79—13.0 in·lbf}

3. If not as specified, remove the locknut and adjust

the adjust cover.

B3E0614W037

Boot Assembly Note

1. Apply silicone grease to the rubber lip groove.
2. Assemble the boot.

Floor Seal Assembly Note

1. Assemble a new floor seal using the SST and a
press.
49 B034 202A
End Of Sie

06

B3E0614W038

POWER STEERING OIL PUMP REMOVAL/INSTALLATION [MZR-CD (RF TURBO)]

DPE061432650W08
1. Remove the battery and battery tray. (See 01–17B–1 BATTERY REMOVAL/INSTALLATION [MZR-CD (RF
Turbo)].)
2. Remove the air cleaner. (See 01–13B–4 INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR-CD (RF
Turbo)].)
3. Remove the vacuum pipe.
4. Remove the air pipe and the air hose.
(turbocharger—charge air cooler) (See 01–13B–4
INTAKE-AIR SYSTEM REMOVAL/ MAX
MIN
INSTALLATION [MZR-CD (RF Turbo)].) VACUUM PIPE
5. Remove the air pipe and the air hose. (Air cleaner
cover—turbocharger) (See 01–13B–4 INTAKE-
AIR SYSTEM REMOVAL/INSTALLATION [MZR-
CD (RF Turbo)].)
6.9—9.8 N·m
6. Remove in the order indicated in the table. {70—100 kgf·cm,
7. Install in the reverse order of removal. 61—86 in·lbf}

DPE411ZW1018

06-14–21
 POWER STEERING

OIL
R
5
1

18.6—25.5
{1.90—2.60,
13.8—18.8}

R
R
2
3 29.4—44.1
{3.00—4.49, 21.7—32.5}

N·m {kgf·m, ft·lbf}

DPE614ZW1012

1 Pressure switch connector 4 Power steering oil pump

2 Pressure pipe 5 O-ring
3 Return hose

End Of Sie
POWER STEERING OIL PUMP DISASSEMBLY/ASSEMBLY [MZR-CD (RF TURBO)]
DPE061432650W10

Note
• The following procedure is for replacement of the O-ring and oil seal only. Replace the pump component if
other repairs are necessary.

1. Disassemble in the order indicated in the table.

2. Assemble in the reverse order of disassembly.

06-14–22
 POWER STEERING

22—26
{2.3—2.6, 17—19}
3

2 R

A 10

12

13 R
11
R R 4 14 ATF

ATF ATF

15
ATF

16
ATF

17

31.1—47.0
6 {3.18—4.79, 23.0—34.6}
A
9
5
18 8

7
R

ATF
R
06
31.1—47.0
{3.18—4.79, 23.0—34.6}

1 SST N·m {kgf·m, ft·lbf}

DPE614ZW1013

1 Power steering oil pump component 10 Pressure switch

(See 06-14–24 Power Steering Oil Pump 11 O-ring
Component Disassembly Note)
12 Rear pump body
2 Clip (See 06-14–25 Rear Pump Body Assembly Note)
(See 06-14–24 Clip Disassembly Note)
(See 06-14–25 Clip Assembly Note) 13 Gasket
3 Reserve tank 14 Cam ring
(See 06-14–25 Cam Ring Assembly Note)
4 O-ring
15 Rotor
5 Joint
16 Vane
6 Connector (See 06-14–24 Vane Assembly Note)
7 O-ring 17 Side plate
8 Control valve 18 Power steering oil pump
9 Spring

06-14–23
 POWER STEERING
Power Steering Oil Pump Component Disassembly Note
1. Secure the power pressure oil pump using the SST.

Caution
• Use the SST to prevent damage to the
pump when securing it in a vise.

49 F032 301

A6E66142010

Clip Disassembly Note

1. Lift up the clip tab using a flathead screwdriver.
2. Remove the clip by pushing it with a flathead
screwdriver and a hammer as shown in the figure.

CLIP
R

A6E66142008

Vane Assembly Note

1. Place the vanes in the rotor with the rounded
edges contacting the cam.

A6E6316W013

06-14–24
 POWER STEERING
Cam Ring Assembly Note
1. Install the cam ring in the front pump body with
the mark facing upward.

A6E6316W014

Rear Pump Body Assembly Note

1. After installing the rear body, manually turn the shaft to verify that it rotates smoothly.

Clip Assembly Note

1. Push the clip slowly in the direction shown in the
figure.
2. Confirm that the clip tab is securely fastened.
End Of Sie

CLIP
R

06

A6E66142009

ELECTRIC POWER STEERING OIL PUMP REMOVAL/INSTALLATION [L8, LF]

DPE061432650W06
1. Remove the under cover, splash shield and mudguard.
2. Remove the front bumper. (See 09–10–5 FRONT BUMPER REMOVAL/INSTALLATION.)
3. Remove the washer tank. (See 09–19–6 WASHER TANK REMOVAL/INSTALLATION.)
4. Remove in the order indicated in the table.

06-14–25
 POWER STEERING
5. Install in the reverse order of removal. .

9—11 N·m
{92—112 kgf·cm, 80—97 in·lbf}
4
19—25
1 {2.0—2.5, 15—18} 3 5
9—11 N·m
{92—112 kgf·cm,
80—97 in·lbf}

19—25
{2.0—2.5, 15—18}

R R

19—25
R
{2.0—2.5, 15—18}
7

29.4—44.1
5
{3.00—4.49,
2 21.7—32.5} 9—11 N·m
{92—112 kgf·cm,80—97 in·lbf}
N·m {kgf·m, ft·lbf}

DPE614ZW1014

1 Connector 5 Bracket
2 Pressure pipe 6 Return hose
3 Sub-tank 7 Electric power steering oil pump
4 Electric power steering oil pump and bracket
component

End Of Sie
ELECTRO HYDRAULIC POWER ASSIST STEERING (EHPAS) CONTROL MODULE INSPECTION
DPE061432650W03
Terminal Voltage Table (Reference)

EHPAS CONTROL MODULE HARNESS-SIDE CONNECTOR

2E 2C 2A 3C 3A
1B 1A 2F 2D 2B 3D 3B

DPE614ZW1015

Measured Measured terminal

Terminal Signal name Connected to Standard Inspection item(s)
item (measured condition)
• Wiring harness
1A Ground Ground point Voltage Under any condition 1 V or less
(1A—ground point)
• Wiring harness
Battery power
1B Battery Voltage Under any condition B+ (1B—battery)
supply
• Fuse (EHPAS 80 A)
2A — — — — — —
2B CAN-L — Inspect under DTC inspection. —
2C — — — — — —
2D CAN-H — Inspect under DTC inspection. —
06-14–26
 POWER STEERING
Measured Measured terminal
Terminal Signal name Connected to Standard Inspection item(s)
item (measured condition)
2E — — — — — —
Ignition switch is ON B+ • Wiring harness
Ignition power (2F—ignition
2F Ignition switch Voltage
supply Ignition switch is OFF 1 V or less switch—battery)
• Fuse (EHPAS 5A)
• Wiring harness
Steering angle Steering angle Continuity
3A* sensor ground sensor
Continuity Continuity
detected
(3A—steering
angle sensor D)
Steering angle • Wiring harness
Steering angle Continuity
3B sensor Continuity Continuity (3B—steering
sensor detected
(signal 1) angle sensor B)
Steering angle • Wiring harness
Steering angle Continuity
3D sensor Continuity Continuity (3D—steering
sensor detected
(signal 2) angle sensor C)
*
: With ABS

End Of Sie
ELECTRO HYDRAULIC POWER ASSIST STEERING (EHPAS) CONTROL MODULE CONFIGURATION
DPE061432650W05
1. Turn the ignition switch off.
2. Connect the WDS or equivalent to the DLC-2.
3. Input vehicle information following the directions
on the screen of the WDS or equivalent.
4. Select “Module programming” from the WDS or
equivalent menu.
5. Select “Programmable Module Installation”.
6. Select “EPS”.
7. Clear DTCs using the WDS or equivalent, then
verify that there is no DTC present.
End Of Sie
DLC-2
DPE402AW1005

06

06-14–27
 TECHNICAL DATA

06–50 TECHNICAL DATA

STEERING TECHNICAL DATA. . . . . . . . 06–50–1

End of Toc
STEERING TECHNICAL DATA
DPE065000000W01

Item Specification
Power steering fluid type ATF M-III or equivalent (e.g. Dexron ® II)
L8, LF: 0.8 L {0.85 US qt, 0.70 lmp qt}
Power steering fluid capacity* (approximate quantity) MZR-CD (RF Turbo): 0.97 L {1.03 US qt, 0.85 Imp qt}
L8,LF: 10.4—11.0 MPa {107—112 kgf/cm2, 1509—1595 psi}
Oil pump fluid pressure
MZR-CD (RF Turbo):
(oil temperature 50—60 °C {122—140 °F})
10.50—10.99 MPa {107.1—112.0 kgf/cm2, 1523—1593 psi}
L8, LF: 9.0—11.0 MPa {92—111 kgf/cm2, 1,306—1,585 psi}
Gear housing fluid pressure
MZR-CD (RF Turbo):
(oil temperature 50—60 °C {122—140 °F})
10.50—10.99 MPa {107.1—112.0 kgf/cm2, 1,523—1,593 psi}
Steering wheel play 0—30 mm {0—1.18 in} (When hydraulic operating)
Steering wheel force 7.8 N·m {80 kgf·cm, 69 in·lbf} or less (reference value)
Steering shaft length 335.8—340.8 mm {13.23—13.41 in}
Large diameter portion: 0.15 mm {0.006 in} max.
Steering rack runout
Small diameter portion: 0.20 mm {0.008 in} max.
Tie-rod end rotational torque 0.5—3.0 N·m {6—30 kgf·cm, 5—26 in·lbf}
0.4—4.0 N·m {5—40 kgf·cm, 4—35 in·lbf}
Tie rod swing torque
[Pull scale reading 0.6—29.3 N {0.06—2.98 kgf, 0.14—6.58 lbf}]
Center of rack ± 90°:
Pinion shaft rotation torque
0.88—1.48 N·m {8.98—15.0 kgf·cm, 7.79—13.0 in·lbf}
*
: When reservoir tank is at maximum volume.

End Of Sie

06

06–50–1
 SERVICE TOOLS

06–60 SERVICE TOOLS

STEERING SST. . . . . . . . . . . . . . . . . . . . 06–60–1

End of Toc
STEERING SST
DPE066000000W01

49 1232 670B 49 H002 671 49 G032 3A4A

Power steering Adapter Power steering

gauge set gauge adapter
set

49 B034 202A 49 F017 1A0 49 D032 316

Support block Universal Protractor

wrench

49 F032 303 49 B032 323 49 N032 319A

Handle Rod seal Support plate

remover body

49 G033 102 49 T028 301 49 F015 002

Water seal
Handle Dust boot installer
installer

49 F032 304 49 F032 310 49 H032 301

Body Protector Wrench 06

49 G032 3A1 49 F032 301 WDS

Joint hose set Power steering

pump hanger

End Of Sie

06–60–1