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Applications
• Chemical industry: Features at a Glance
Concentration measurements, • Non-contact measurement
monitoring polymerisation processes, independent of process conditions
identifying different liquids in piping such as pressure, temperature,
systems viscosity, flowrate or corrosion.
• Mining, quarrying and mineral • Easy installation (and retrofitting) by
processing: clamping the measuring system onto
Measurement of solids contents in the piping.
slurries and sludge, monitoring • Rugged, insensitive to vibration
sedimentation rates • Rod scintillation detector with
• Environmental protection: self-monitoring and automatic
Lime feed production for flue gas compensation for long-term ageing
desulphurisation units, monitoring • High statistical accuracy despite
sedimentation tanks for sewage extremely low source activity, even
sludge in treatment plants with short time constants
• Pulp and paper: • Same transmitter for measuring
Concentration measurement of alkalis density, mass flow, level and interface
• Oil industry: layers
Density measurement of drilling mud, • No expensive cable required
identification of oil types transported • RFI immune through redundant digital
through the same piping transmission (plausibility control)
Endress + Hauser
The Power of Know How
Density Measurement
Measuring System The density measuring system consists
2-core cable of the following units:
• radioactive source
➀ • QG 020/100 source container
• DG 57-density, scintillation detector
➂ ➁ • clamping device for detector and
source container (for piping systems)
• FMG 573 Z/S transmitter.
➃ • density [g/cm3]
Density measurement • % concentration
➀ FMG 573 • % solids [mass]
➁ DG 57
➂ clamping device
• solids content [% volume]
➃ QG 020/100 • solids content [mass/volume]
2
Function and Accuracy
Radiometric
measurement system
for
➀ density in piping
➁ density in tanks
3
Source Container and
Source
Flange C 100 x 114,3
DIN 2633 simular to
ASA 4 150 Ib
Original size
of the source
(sealed in a double-walled
steel capsule)
4
Scintillation Detector total length B=A+665 A=/100/400
Ø 110
Ø 80
144
12
Dimensions in mm
detector DG 57
Ø 108
177
12
Dimensions in mm
detector and water
cooling jacket
Detector DG 57
Certificate, approvals
A ATEX II 2G/EEx d ib IIC T6 s. XA 057F
H ATEX II 2G/EEx d IIC T6 s. XA 057F
M ATEX II 2G/EEx de IIC T6 s. XA 057F
D ATEX II 2D IP65 T 60 °C s. XA 112F
Material
1 Pipe in 1.4301
Measuring length
A 400 mm
H 100 mm
P 100 mm, with water cooling jacket
R 400 mm, with water cooling jacket
Electrical connection
1 1 x water-proof gland PG 16
Application
B for density measurement (measuring length 400 mm/100 mm)
Source
1 Cs 137
2 Co 60
5
Clamping devices
D
DN
B
40°
F E
A
30°
300
Left:
Positioning for diagonal
beam, pipe clamping
device TSP 015354 for
DN 80...200
Right:
measuring path for
density measurement
6
Gammasilometer
FMG 573
Dimensions (mm) of
transmitter FMG 573 Z/S
7
The detector is supplied with power via • Type of Protection:
Electrical Connection the FMG 573 Z/S transmitter: [EEx ib] IIB / IIC with Zener barrier and
FMG 573 S
• two-core, commercial installation
cable, resistance max. 25 Ohm per All local regulations governing explosion
core protection must be observed when
• screened cable is recommended in laying cables in hazardous areas
electrical or magnetic fields.
d2 d2
PCM d4 - d4
DG 57 standard
z2 6
PFM T TMT 2530 Z
z4 5
FMG 573 Z
non-Ex area or
d b z
with 0/4…20 mA
d2 d2
PCM from temp.
2 + +
input
d4 - d4
DG 57
sensor or
z2 z2 electromagnetic
4 PFM T TSP 8267
z4 z4
flowmeter
6
d12 T
+
8
T
current d14 - 0/4...20 mA
density or
10 T R b12 T
+ mass flow
12 + + analogue
voltage b14 - 0/2...10 V
T T r
outputs z18
14 u
d20 relay 1
a
16 z20
r
z22
18 r u
d24 relay 2
relay 1 a
20 u a z24
r
z26
22 r u
d28 alarm relay
relay 2 a
z28
24 u a
26 r z30 L-
alarm relay 20...26 V DC
d32 L+
28 u a
T d30 L-
T 24...240 V
30 Li L- z30
power AC
32 N L+ PE supply d32 N 47...83 Hz
Connection diagram for a32 PE
use in non-explosion
hazardous areas
d2 Safety d2 DG 57
PCM d4 - barrier d4
FMG 573 S z2 Safety 6 standard
PFM T
z4 barrier 5 TMT 2530 Z
d b z
or with
0/4…20 mA from
2 + +
temp. sensor or
input z2
4 or z2 T electromagnetic
TSP 8267
z4 z4
PFM flowmeter*
6
d12 T
+
8
T
current d14 - 0/4...20 mA
density or
10 T R
voltage b12 T
+ mass flow
12 + + analogue
b14 - 0/2...10 V
T T r
outputs z18
14 u
d20 relay 1
a
16 z20
r
z22
18 r u relay 2
relay 1 d24
a
20 u a z24
r
z26
22 r u alarm relay
d28
relay 2 a
24 u a z28
26 r z30 L-
Connection diagram alarm relay 20...26 V DC
d32 L+
(EEx ib) IIC for FMC 573 S 28 u a
*Ex-protection for T d30 L-
T 24...240 V
30 Li L- power z30
temperature sensor/
supply d32 N 47...83 Hz AC
electromagnetic 32 N L+ PE
flowmeter must be a32 PE
incorporated in the
transmitter.
8
Detector Connection
explosion hazardous area safe area
DG 57 FMG 573 S
Zener barrier
non- not certified
GHG 1119133V1503
intrinsically
EExib IIC safe
1 d2 (+)
2 d4 (-)
Rmax = 25Ω Input 1
1 Umax=15,8 V
2 Imax= 75 mA
Ri = 7.5 Ω
ground
Density measurement
Connection diagram for
potential equalisation line or earth bonding
[EEx ib] IIB/IIC with
FMG 573 S
safe area
FMG 573 Z
DG 57 screening not certified
(optional)
(+)
Rmax = 25Ω d2 (+)
1
(-) d4 (-)
2 Input 1
z2 (+)
1
z4 (-)
2 Input 2
b12
0/2...10 V b14
flow signal z2
non- or or z4
intrinsically d12
0/4...20 mA PFM
ground d14
safe
TMT 2530Z
ground
Temperature-compensat
ed density measurement
Connection diagram for
non explosion hazardous
areas with FMG 573 Z
9
U/F Converter TSP 8267 Temperature Sensor
Accessories This converts an analogue 0/4…20 mA A suitable sensor must be used for
or 0/2…10 V into a PFM signal. The density measurement with temperature
converter has the following functions: compensation. This can be:
• temperature input for density • a sensor with a PFM signal,
measurement with the e.g. Omnigrad TMT 2530 Z or
Gammasilometer FMG 573 Z/S using • a sensor with a 0/4…20 mA output
an existing temperature measurement e.g. Omnigrad TMT 2034 Z in
system with an analogue output. Not connection with the TSP 8267
required for the TMT 2530 Z U/F converter.
• flowrate input for mass flowrate with
Technical Data, TMT 2530 Z:
density measurement using the
Gammasilometer FMG 573 Z/S and a • Measuring range:
flowmeter. -200 °C…+850 °C
• Operating temperature:
Available as 4 HP, 19" Racksyst card
-20 °C…+60 °C
with 28-pole plug to DIN 41 612, Type F.
Storage temperature:
-40 °C…+85 °C
Flowmeter
• Pt 100 measurement current: 1 mA
For mass flow measurements, the
• Power supply: 14.8 V, 10 mA
density determination is combined with
flowrate measurement from an
electromagnetic flowmeter. Depending
Zener Barrier
on pipe diameter and flowrate, the
A Zener barrier must be connected
following Endress+Hauser flowmeters
between the FMG 573 S transmitter and
are suitable:
the DG 57 detector to ensure protection
• Variomag or Tecmag class [EEx ib] IIC. Type GHG 1119133 V
1503 from ABB is recommended.
A TSP 8267 converter is required for
Technical data:
converting the analogue flow signal into
a PFM signal. Technical data are given • Certificate of conformity:
in the corresponding documentation. PTB No. Ex 85.B.2082 X
• Operating
temperature:-40 °C…+40 °C
Control Panel Housing Storage temperature: -40 °C…+80 °C
35 HP steel plate housing with screw • Installation area: Outside the Ex area in
terminals at rear. For mounting the a housing, protection to IEC 144: min.
Gammasilometer FMG 573 and IP 20
TSP 8267 U/F converter.
Dimensions Zener
barrier
51,5
40
control panel cut-out
186
138
85
94
192
4,5
35-TE 260
7,5
144
Dimensions in mm of
12
1" = 25.4 mm
10
Radioactive Source Detector DG 57
Technical Data • Cs 137 (glass-ceramic caesium) or Scintillation detector 100 and 400 mm
Co 60 (metallic cobalt)
• double sealed and welded stainless
DG 57 100 400
steel capsule
Sensitivity for
• Classification C 66646 to ISO 2919 or
DIN 25426, Part 1 Cs 137 [c/s per mSv/h] 1560 3900
(Guaranteed source protection against Weight [kg]
extreme temperatures, pressures as
1 kg = ca. 2.2 lbs 12.6 14.0
well as impact, vibration and
puncturing.) Weight with cooling jacket 18.0 19.5
[kg]
1
7.5 µSv/h • Power supply from FMG 573
- voltage approx. 13.3 V
2.5 µSv/h
- base current approx. 50 mA,
short-circuit proof
QG 100
Control zones for 5 10 20 100 500 mCi • Output signal: PCM signal, base
QG 020 and QG 100 0
current superimposed with pulses of
8
with Co 60 source 1.85 3.7 7.4 37 185 10 Bq
7.5 µSv/h approx. 15 mA and approx. 200 ms
activity
- - - 2.5 µSv/h duration
• Sensitivity adjustment and function
1
QG 020 monitoring: automatic with reference
pulses
Radius of control zone (m)
2.5 µSv/h
11
Transmitter FMG 573 Z/S • Output signal linear, proportional to
Technical Data • Dimensions: see figure on page 7 density
• Housing: 19" Racksyst board • Relay outputs: 2 potential-free
28 HP wide changeover contacts for limit values or
for totaliser/preset counter;
• Plug connection: Plug strip to DIN
1 potential-free change-over contact
41612, Type F
for fault indication.
• Protection: IP 20 front panel,
• Switching capacity: U=250 VAC;
IP 00 connection strip
I = 4 A; P~=500 VA, cosj > 0.7
• Weight: 2.2 kg P= 100 W at 48 V, 50 W at 250 V
• Permissible ambient temperature: • Input 1: PCM signal from DG 57;
-20 °C...+60 °C 13.3 V/48 mA, two-core, common
Permissible storage temperature: installation cable, max. 25 Ohm per
-40 °C...+75 °C core
• Power supply: • Input 2: PFM signal from
24/110/115/127/220/230/240 V AC TMT 2530 Z or from TSP 8267
+15 %/-10 %, 50...60 Hz; 20...28 V DC (analogue/PFM converter)
• Power consumption: approx. 23 VA, • Type of protection: [EEx ib] IIB/IIC
approx. 15 W with Zener barrier and FMG 573 S
• Data backup: CMOS RAM, battery • Time constant: 1...1000 s, adjustable
buffer for 8 years min.
• Statistical accuracy: up to æ0.0001
• Analogue outputs: 0/4...20 mA g/cm3 depending on density range,
(selectable) RL max. 500 Ohm measuring path and time constant with
0/2...10 V (selectable) RL min. 1 kOhm 7.5 mSv/h at scintillator
Test sockets for current output on the • Emitted interference to En 61326;
front panel Class A equipment
Immunity to interference to EN 61326
Use a screened cable to connect the
sensor to the switching unit.
Endress+Hauser
GmbH+Co. KG
Instruments
International
P.O. Box 2222
D-79574 Weil am Rhein
Germany
Tel. (0 76 21) 9 75-02
Fax (0 76 21) 9 75-3 45
http://www.endress.com
info@ii.endress.com
Endress + Hauser
The Power of Know How
05.02/PT1
TI 110 F/00/en/06.03
EHF/CV8.0