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REVISION HISTORY
Rev Description Release Date
Ver 1 First release –
Ver 2 Updates to format and content April, 2004
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L TABLE OF CONTENTS
SECTION 1
INTRODUCTION ......................................................................................................... 1
General ...................................................................................................................... 1
Damage Claims .......................................................................................................... 1
Return Shipping ......................................................................................................... 1
Volatile Organic Compounds (VOC) ........................................................................... 1
SECTION 2
GENERAL INFORMATION ........................................................................................... 3
FOR BEST RESULTS FROM YOUR GS-1000 FUEL ANALYZER ......................................... 3
Tips For Properly Maintaining Your PetroSpec GS Series Instrument ............................ 3
Factory Default Settings ............................................................................................. 5
Sample Care And Preparation ..................................................................................... 6
Collecting And Storing A Retained Sample For Calibration Updating ............................... 6
Collecting And Analyzing Sample For Updating Gs Series Instrument .............................. 6
Updating Instruments .............................................................................................................. 6
Periodic Instrument Performance Validation by Control Charting ............................... 6
SECTION 3: PRODUCT DESCRIPTION ......................................................................... 11
Product Features ...................................................................................................... 11
The Technology ........................................................................................................ 11
Accessories Included ................................................................................................ 13
Parts and Accessories Available ................................................................................. 14
SECTION 4
BASIC OPERATING INFORMATION ............................................................................ 15
Safety ....................................................................................................................... 15
Controls ................................................................................................................... 15
The Power Switch .................................................................................................... 15
The Display .............................................................................................................. 15
The Keypad .............................................................................................................. 15
The Power Connection ............................................................................................. 15
The RS-232 Communication Port .............................................................................. 15
The Parallel Printer Port ............................................................................................ 15
GS-1000 Front and Back Panels............................................................................... 16
Fixed Arm Sample Induction System......................................................................... 17
Filter Housing .......................................................................................................... 17
Operate/Clean Switch ............................................................................................... 18
Cleaning Bottle Pressure Port ................................................................................... 18
Sample Input Port ..................................................................................................... 19
Sample Waste Port .................................................................................................... 20
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
SECTION 5
ANALYZING FUEL WITH THE GS-1000 PLUS VOC ...................................................... 21
Setting Up the GS-1000 ............................................................................................ 21
Sample Preparation .................................................................................................. 21
Analyzing Samples — Quick Start Using the AUTO Function .................................... 22
Results Screens ......................................................................................................... 24
Mahalanobis Distance And Extrapolated Results ........................................................ 25
SECTION 6 ANALYZER SET-UP FUNCTIONS ................................................................ 27
1. PUMP ................................................................................................................... 27
2. PRINT .......................................................................................................................
3. TIME ..................................................................................................................... 27
4. DEN (Density) ...................................................................................................... 28
5. VER (Version) ........................................................................................................ 28
6. VOC ..................................................................................................................... 28
7. Bias ...................................................................................................................... 29
8. UNIT .................................................................................................................... 30
Determining Weight Percent Oxygen ...................................................................... 30
SECTION 7
DATA MANAGEMENT
FUNCTIONS ............................................................................................................. 31
Logging Analysis Results........................................................................................... 31
Entering Identification Codes ................................................................................... 31
Printing Data ........................................................................................................... 31
Erasing Data ............................................................................................................. 31
Exporting Data ......................................................................................................... 32
SECTION 8
USER UPDATEABLE
CALIBRATION .......................................................................................................... 34
SECTION 9
PRODUCT MAINTENANCE ........................................................................................ 35
Cleaning the GS-1000 .............................................................................................. 35
Sample Induction Cleaning Procedure ..................................................................... 35
Replacing Fuel Filters ............................................................................................... 40
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
APPENDIX 1
MESSAGES ............................................................................................................... 41
Extrapolated Result ................................................................................................... 41
Printer Fault Detected, No Connection Or Paper Feed Error..................................... 41
Hydrocarbons Detected, Please Power Down ........................................................... 41
Chopper Wheel Failure Detected .............................................................................. 41
Filter Wheel Failure Detected ................................................................................... 41
Source Failure Detected ........................................................................................... 41
APPENDIX 2
GASOLINE SAFETY INFORMATION ............................................................................ 45
Personal Protection Information ............................................................................... 45
Handling And Storage Precautions .......................................................................... 45
Reactivity Data .......................................................................................................... 45
Health Hazard Data .................................................................................................. 45
Acute Effects of Overexposure ............................................................................................. 45
Subchronic and Chronic Effects of Overexposure ............................................................. 45
First Aid And Emergency Procedures ....................................................................... 46
Fire And Explosion Data ........................................................................................... 46
Spill, Leak, And Disposal Procedures......................................................................... 46
Hazard Classification................................................................................................. 46
APPENDIX 3
WARRANTY INFORMATION ...................................................................................... 47
PETROSPEC WARRANTY REGISTRATION FORM ......................................................... 49
PetroSpec Warranty Registration Form ...................................................................... 49
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TOC-4
PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
SECTION 1
INTRODUCTION
General
Thank you for selecting the PetroSpec GS-1000 Gasoline Analyzer for your fuel analysis needs. We
have designed the instrument to be accurate, durable, and easy to use, and we are confident that our
product will perform to your satisfaction. Furthermore, we guarantee our product to be free of defects
in materials and workmanship for a period of one year.
This manual describes the correct operating procedure for the GS-1000 Gasoline Analyzer. The GS-
1000 is a product of PetroSpec, a subsidiary of PAC.
Damage Claims
Thoroughly examine your GS-1000 and all accompanying accessories as soon as they are received.
NOTE: Insist that the carrier’s agent verify the inspection and sign the description.
Immediately notify the delivering agent of damage or loss. This notification may be given either in
person or by telephone. Written confirmation must be mailed within 48 hours. Railroads and motor
carriers are understandably reluctant to make adjustments for damaged merchandise unless it is
inspected and reported promptly.
For technical support and customer service, please call 1-800-444-8378.
Risk of loss of, or damage to, merchandise remains with the buyer. It is the buyer’s responsibility to
file a claim with the carrier involved.
Contact PAC Customer Service immediately so that we may assist you.
Return Shipping
All return shipments of PetroSpec products must be prepaid. If the product is damaged, return it in the
original shipping container. PetroSpec will accept no liability for damage caused by improper
packaging. Address all returns to: PAC, 300 Bammel Westfield Road, Houston, TX 77090.
Please call PAC in advance, or enclose a detailed letter stating why you are returning your analyzer.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
SECTION 2
GENERAL INFORMATION
This product must not be operated near the highly combustible environment of a fuel storage tank, vent,
fill opening or dispensing systems.
Fuel samples for analysis must be stored and handled in a closed container. Gasoline and gasoline
vapors can create serious environmental, health, and fire hazards. It is the buyer’s responsibility to
operate this product according to the instructions found in this manual.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
5. If there is a noticeable amount of particles in the fuel sample, pre-filtering the sample using
a 20-micron or less pore size filter paper may be in order.
6. Be sure that the filter housing does not leak. Fuel stains on the left side panel are an indication
that the housing is leaking. A leak not only causes unsightly stains but the leak could also cause
invalid measurements.
7. A minimum flow rate of three milliliters is recommended for proper operation of the
instrument. To check for proper flow, first prime the instrument, (run a sample into the waste
bottle) then, using a graduated cylinder as the waste vessel, run another sample. The pump time
is set at the factory for fifty seconds. If the instrument does not pump a minimum of three
milliliters in this time then the pump can be increased.
NOTE: If 3ml or more of sample flow cannot be obtained in ninety seconds or less, it may
indicate that the instrument needs service.
8. Always use clean bottles to introduce the sample into the instrument. Cross contamination
could occur if the bottles are not clean. Sediment in the bottle can result in a clogged system.
9. Screw the red fuel fittings into the sample input port firmly and be sure not to over-tighten.
A fitting that is too tight could restrict the fuel flow. Use care in tightening the fitting – cross
threading could result in a fuel and or pressure loss that could invalidate the measurement.
If the threads of the RED fitting become stripped or the tubing gets kinked, please call
PetroSpec. We offer replacement tubing kits: Model Number BTGS-1402 for Coaxial Side
Arm: Model Number BTGS-1403 for Boston Round Side Arm.
10. If you have any problems or questions please do not hesitate to call us at 281-580-0339.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
NOTE: The Total Oxygen values are expressed in Wt% only and cannot be changed.
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The expected value is the certified benzene concentration of the check sample, the predicted value is
the benzene concentration determined using the instrument, and the difference, dn, is the difference
between the expected value and the predicted value for sample n. The value MRn is calculated by taking
the absolute value of the difference between dn and dn-1
Examples:
For the sample number 2 analyzed on 5/28/98,
d2 = 2.19 – 2.21 = -0.02
and
MR2 = |d2 – d 1| = | -0.02 – 0.00| = 0.02.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
The value dave is the running average of the differences dn. For the data listed in Table 1, dave is calculated
by summing the values for d1 through d24 and dividing the sum by 24 yielding the value –0.005. The
value MRave is the running average of the absolute value of the difference between dn and dn-1. In this
example, MRave is calculated by summing the values for MR1 through MR24 and dividing the sum by
24 yielding the value 0.022. The values for UCL and LCL are 0.053 and –0.063, respectively.
Examples:
For the sample number 2 analyzed on 5/28/98,
UCL = [(0.00+(-0.02))/2]+2.66*[(0.00+0.02)/2] = 0.0166
and
LCL = [(0.00+(-0.02))/2]-2.66*[(0.00+0.02)/2] = -0.0366.
The graph in Figure 1 is a graphical representation of the data summarized in Table 1 and is called a
control chart, specifically the Individual Differences control chart. The graph is a plot of dn versus the
sample number, n. Each time the control sample is analyzed the difference dn is calculated. If the
difference value, dn, falls within the upper and lower control limits, recalculate the UCL, and LCL, and
plot the new d-value.
Figure 1. Control chart for benzene concentration determination
0.10
0.08
0.06
UCL
0.04
0.02
0.00
d
-0.02
-0.04
-0.06
LCL
-0.08
-0.10
0 5 10 15 20 25 30
Sam ple Num ber
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
If the difference, dn, falls outside the upper or lower control limit, the instrument and/or the check
sample appears to be unstable, and efforts should be made to determine the cause. Check the fuel filter,
and the hose connections to ensure the sample is being properly introduced into the instrument, then
re-analyze the check sample. If the result continues to fall outside the control limits contact PAC
Customer Service.
When adding a check sample result to the control chart, it is important not to bias the statistics by adding
more than one result for each check sample. The interval between check samples is variable but should
not be longer than one week or every 50 samples, whichever interval is shorter, during the initial period
of testing. As the trend of the instrument performance is established, the interval between check
samples can be increased, however the interval should not be more than one month. The more often
the instrument is used, the more often a check sample should be tested.
A control chart should be constructed for every parameter reported by the GS-1000 and recorded by
the user.
Check standards can be purchased directly from PAC. Model numbers BTGS-17011 for ethanol or
BTGS-17022 for MTBE. They come in packs of 5 vials. Call for price and availability.
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SECTION 3: PRODUCT
DESCRIPTION
Product Features
The GS-1000 Gasoline Analyzer provides a fast, accurate analysis of fuel composition in the field or
laboratory. In one simple, two-minute analysis process, the instrument reports the following:
Component Calibration Range
Research Octane Number (RON) 90-101
Motor Octane Number (MON) 80-90
Pump Octane Number (R+M/2) Calculated
Oxygenates:
MTBE 0-20 vol %
ETBE 0-24 vol %
Ethanol 0-15 vol %
Methanol 0-8 vol %
TAME 0-24 vol %
DIPE 0-20 vol %
TBA 0-15 vol %
Total Oxygen Calculated
Benzene 0-5 vol %
Total Aromatics 0-60 vol %
Olefins 0-35 vol %
Saturates Calculated
Toluene 0-25 vol %
Xylene 0-15 vol %
T50 150-265 F
T90 265-360 F
E200 30-70%
E300 75-95%
Total VOC Calculated
VOC Redirection Calculated
Note: The calibration ranges stated above are the ranges found in the standard “factory”
calibration. Certain ranges can be expanded higher and lower via calibration update. Please
call PAC at 281-580-0339 for more information.
The Technology
The GS-1000 Multi-Function Analyzer uses a mid-infrared spectroscopic analysis technique to
differentiate and quantify the individual components in a fuel sample. Every fuel component has a
unique spectral absorbance pattern that contains characteristic absorbance bands. The GS-1000
utilizes a proprietary set of optical band-pass filters to measure the amount of energy that is absorbed
by a fuel sample at these identifying bands. The amount of light absorbed is proportional to the
concentration of that component in the fuel sample. The instrument predicts the property value of a
fuel sample using a model that relates the mid-infrared absorbance of the sample to the property value
for the sample. The model is developed using the concentrations and inter-relations of the many
components in a set of calibration samples having defined property values.
The GS-1000 utilizes a thermoelectric temperature control system. The temperature control system
requires an external thermal management system, which consists of a thermal bus, a fan, a thermal
shield, and a heat sink. The thermal bus is mounted on the bottom of the instrument and transfers
thermal energy to or from the optical system to the heat sink, which is located on the right side of the
instrument. The thermal shield covers the thermal bus on the bottom of the instrument.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
The thermal electric temperature control system may need to heat or cool the GS optical system in order
to maintain the optimum internal temperature. This heating or cooling mode is dependent on the
external temperature. The instrument must obtain thermal equilibrium before accurate
analyses can be made, therefore, a warm up period of 30 minutes (minimum) is required
before running any fuels.
The temperature control system can maintain optimum temperature within the GS-1000 when
external temperature is between 60 and 90 degrees F. In order to maintain this operating range, there
must be free air circulation around the thermal bus and the heat sink. It is important to keep the
immediate area around the heat sink clear of obstructions. It is equally important that the exhaust fan
vents be kept clear and unobstructed.
Product Specifications
Sample Size 5 ml minimum
Data Output 2 lines x 40 character LCDRS-232 serial portParallel printer port
Dimensions 10.5W x 11.0D x 12.5H (inches)
Weight 26 pounds
Operating Temperature Range 60 F - 90 F
Power Requirements 120/240 VAC 50/60 Hz
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
Accessories Included
Your GS-1000 is shipped with the following accessories:
• 120/240 VAC external power supply
• 4 large (8 oz.) sample bottles
• 4 small (4 oz.) sample bottles
• Calibration Update Manual
• Or Cleaning Cap
• 20 Teflon fuel filters
• Tubing kit
• User Calibration Software CD
• Instrument Database Diskette
• 1 Serial Cable
• GS-1000 Operating Manual
• Accessories Price List
• Certificate Of Compliance
WARNING: Only use the 120/240 VAC external power supply designated for the GS-1000
series instruments.
For your convenience, the following accessories are available directly from PetroSpec:
• Sample bottles
• Replacement fuel filters
• Replacement tubing kits
• Air shippable carrying case
• Replacement 120/240 VAC external power supply
• Instrument Check Standards
The following page contains a complete list of GS accessories. For pricing and ordering information,
please call PAC at 281-580-0339.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
Description Model
Large 8 oz., Glass Bottles w/ Plastic Armor (Box of 5) BTGS-1301
Small 4 oz., Glass Bottles clear w/o Plastic Armor (Case of 24) BTGS-1320
Glass Vials 20 ml., Clear w/o Plastic Armor (Case of 100) BTGS-1330
Teflon Fuel Filters (Pack of 20) BTGS-1420
Tubing & Compression Fittings for Boston Round Cap (Set of 4) BTGS-1403
Auto Cigarette Lighter Adapter (For use with GS-360 &GS-500) BTGS-1503
Auto Cigarette Lighter Adapter (For use with GS-1000) BTGS-1504
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
SECTION 4
BASIC OPERATING INFORMATION
Safety
The GS-1000 should not be operated near the highly combustible environment of an underground fuel
storage tank, vent, fill opening, or dispensing system. The GS-1000 contains a hydrocarbon sensor that
can detect potentially explosive levels of gasoline vapors. If dangerous levels are detected, the GS-1000
will automatically shut off all power to its infrared source and will alert the user to power down the
instrument.
Controls
The GS-1000 is designed to be easy to use. This section will familiarize you with the few buttons and
connections that will enable you to use the GS-1000 to its fullest capacity.
The Display
The GS-1000 features a 2 line x 40 character back-lit LCD display. All analysis results and menu choices
are shown on the display. When the displayed information does not fit onto one screen, the arrow keys
are used to scroll through multiple screens of data.
The Keypad
The GS-1000 keypad features 12 numerical keys (left side) and 8 control keys (right side). The
numerical keys are used primarily to enter menu choices. The control keys are used to verify menu
selections, scroll through analysis results screens, and for data management.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
Filter Housing
The filter housing contains the fuel filter disc. To access the filter, simply unscrew the knurled screw
and lift up on the hinged filter housing top plate. If the filter housing is dry the filter may become difficult
to remove. To aid in the ease of filter removal PetroSpec recommends that a fuel sample be run on the
instrument prior to changing the fuel filter.
NOTE: Be sure that the sample bottle is disconnected from the sample input port when
replacing the fuel filter. The pressurized fuel in the sample bottle will flow during fuel filter
replacement if the sample bottle is still attached.
Be sure to close the filter housing and tighten the knurled screw after the filter has been replaced and
before running fuel samples.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
Operate/Clean Switch
The Fixed Arm Sample Induction System features a Operate / Clean toggle switch. The purpose of the
toggle switch is to allow the user to easily and effectively clean the sample induction system of the
analyzer. The switch must be in the up position for normal fuel sampling operations. With the switch
in the up position the instrument will pressurize the fuel sample bottle to allow adequate fuel flow for
the test being performed. Placing the switch in the down position will redirect the pressure to the quick
disconnect fitting located on the left side panel of the instrument for cleaning operations. Please refer
to the cleaning instructions on page 35 for additional information on cleaning the instrument’s sample
induction system.
Warning: Running fuel samples without the fuel filter being installed may result in a
clogged Sample Induction System.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
Sample Port Type Thread Size Sample Bottles Available Part Number
Coaxial Sample Input Port 22-400 20 ml vial BTGS-1330 (Case of 100)
4 oz clear bottle BTGS-1320 (Case of 24)
8 oz amber bottle with armor BTGS-1301 (Case of 5)
Boston Round Sample Input Port 33-400 4 oz French Square bottle BTGS-1325 (Case of 24)
For best results, fill the sample bottle at least ¾ full of gasoline sample. Be sure to use the proper dip
tube for the sample bottle selected. Screw the sample bottle firmly onto the Sample Input Port but to
avoid breakage do not over-tighten.
Be sure to select the correct length dip tube to match the chosen sample bottle.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
SECTION 5
ANALYZING FUEL
WITH THE GS-1000 PLUS VOC
NOTE: Best results will be obtained if the analyzer is allowed to warm up for at least 30
minutes. If the instrument is momentarily shut down after the 25-minute warm-up has
taken place due to a fuel spill or any other reason then the 25 minute warm-up period can
be overridden simply by pressing the (1) AUTO KEY.
Sample Preparation
All fuel samples for analysis must be in a container that is compatible with the GS-1000 fuel delivery
system. There are two Fixed Arm Induction options. The most common option is the coaxial Fixed
Arm Induction Port. The Coaxial Fixed Arm Induction Port is designed to accommodate sample
bottles with GPI thread sizes 22-400 or 45-400. The second option is the Boston Round Fixed Arm
Induction Port. The Boston Round Fixed Arm Induction Port accommodates bottles with a GPI thread
size of 33-400. A minimum sample size of 5 ml is required for analysis. However, best results are
obtained with relatively full sample containers.
Standard sample run set up.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
NOTE: Be sure that the Clean / Operate switch is in the Up position prior to running fuel
samples.
At the main menu, press AUTO (1). The GS-1000 will prompt the user for an expected R+M/2 value.
If desired, the user may enter the rated R+M/2 value. This will be logged and printed along with the
analysis results for the purpose of comparison or identification of the sample. The entered R+M/2
value has no effect on the results of the analysis. After entering the expected R+M/2 value (or EXIT
if the user chooses not to do so) analysis cycle will begin, which consists of approximately one minute
of pumping fuel followed by two minutes of analysis. The GS-1000 will automatically begin a complete
analysis cycle, which includes the determination of all oxygenates, benzene, total aromatics, toluene,
xylene, total olefins concentrations; as well as the prediction of the octane, and distillation points (T50,
T90). The weight percent oxygen, the percent of saturates, and the R+M/2 octane values are
determined by calculation.
Upon completion, analysis results will be displayed on the screen. Use the arrow keys or the ENTER
key to scroll from one screen of analysis results to the next.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
Menu Flowchart
Auto Function
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
Results Screens
Pressing ENTER on the eighth screen will display all results again starting from the first screen. Press
EXIT while on the eighth screen to exit the analysis results screen. The GS-1000 will allow the operator
to choose whether to log the results. Press NO to run another analysis without logging the current
results. For information on logging results, see Section 7: Data Management.
Note: Be sure to pump the instrument dry after the day’s use.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
SECTION 6
ANALYZER SET-UP FUNCTIONS
The set-up functions allow the user to modify the GS-1000’s basic operating parameters. The correct
use of these functions allows the user to customize the operation, or modify the results of the instrument.
However, improper use of these functions may negatively impact the accuracy of the GS-1000.
Therefore, only qualified, trained personnel should change any of these settings.
To access the set-up functions, press SETUP (4) from the GS-1000 main menu.
1. PUMP
The PUMP function allows the user to set the length of time that the fuel pump operates before analysis
begins. The GS-1000 should pump at least 3ml of fuel through the system within the selected pump-
time. This sample volume will displace the previous sample. A pump-time of less than 50 seconds is
not recommended. If 50 seconds is not an adequate pump time, try replacing the fuel filter and checking
the fuel lines for kinks before adjusting the pump time. For more information, see Section 9: Product
Maintenance.
To adjust the pump time, press PUMP (1) from the set-up menu. Enter the new pump time and press
ENTER.
2. PRINT
The PRINT Set-Up function sets the format of printed analysis results. You can select either TABLE
(1) or REPORT (2) format. The table format lists the sample identification code, the time and date the
analysis was run, and all analysis results. The report format prints the same information but leaves
room for a description of the sample, results from running a calibration standard, and a place for the
operator’s signature.
3. TIME
PUMP PRINT TIME DEN VER VOC BIAS UNIT
(1) (2) (3) (4) (5) (6) (7) (8)
The TIME function allows the user to change the time and date. Select TIME (3) and enter the new
time and date.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
4. DEN (Density)
The GS-1000 calculates total weight percent oxygen from volume percent using the EPA method
described on page 64 of the Supplemental Notice of Proposed Guidance on Establishment of Control
Periods under Section 211 (m) of the Clean Air Act as amended and released in the first quarter of 1992.
The specific densities used in the calculation are also from this method:
For greater control over the accuracy of the total weight percent oxygen measurement, you may enter
your own values for the specific density of each oxygenate component and of the base gasoline. To do
this, select 4 (DEN) choose the desired component or gasoline, type the new three digit density value,
and press ENTER. The GS-1000 always displays the EPA designated value in parentheses when the
screen is accessed.
5. VER (Version)
Selecting the version function will enable the operator to see the current firm ware version of the
instrument.
The version function also allows the user to put the GS-1000 into the demonstration mode. When the
instrument is in the DEMO mode it goes through all the motions of an analysis but only displays
demonstrated results. The letter “d” will be displayed on the LCD while the instrument is in this mode.
Note: Be sure to disable the DEMO mode once the demonstration is completed.
6. VOC
The VOC set-up function allows the operator to disable or enable the VOC mode, set the VOC region,
and set the VOC season.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
7. BIAS
The BIAS function allows the user to add or subtract an offset to the final oxygenate, xylene, toluene,
total aromatic, benzene, olefin, octane, T50, or T90 analysis result. The BIAS sub-menu allows the
user to select which analysis (oxygenate, aromatic, octane, evaporation point, or VOC) is to be offset.
The user may then increment, decrement, or clear existing offsets. When an oxygenate bias is entered,
the letter “x” will appear on the display in the main menu. When an octane bias is entered, the letter
“e” (for “engine”) will appear on the display in the main menu. Please refer to the chart below for other
letter designations and their respective biasing.
Oxygenate biases can be set in increments of 0.1, with a maximum bias of plus or minus 0.5. Aromatic
and olefin biases can be set in increments of 0.1, to a maximum of plus or minus 3.0. The benzene bias
can be set in increments of 0.01, with a maximum bias of plus or minus 0.3. The RON and MON octane
biases can be set in increments of 0.1 with a maximum bias of plus or minus 3.0. The offsets are stored
in protected memory and are not lost if the instrument is turned off.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
8. UNIT
The UNIT function allows the user to select the format in which all oxygenate analysis results are
displayed. Results can be displayed in either WEIGHT PERCENT or VOLUME PERCENT. The weight
percent values are calculated using the density values selected in the DEN (4) set-up function. (see
above) Total oxygen is calculated as wt% only and cannot be changed. Total aromatics, total olefins,
and benzene are reported as vol. % and can not be changed. The UNIT function also allows the user
to select between displaying the T50 and T90 predictions in degrees Fahrenheit or degrees Celsius.
Note: GS-1000 firmware versions 2.71 and above are programmed to display the T50 and
T90 temperature values in Celsius or Fahrenheit and cannot be selected in set-up.
where:
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
SECTION 7
DATA MANAGEMENT
FUNCTIONS
Printing Data
Pressing PRINT (2) from the main menu will access the print functions. The GS-1000 can print either
to an external printer, or to the display screen. When printing to an external printer, the printer must
be connected to the instrument before the print function is selected, or an error message will appear.
Be sure to remove power to the GS-1000 and the printer prior to making any connections. If power
is not removed, the printer, GS instrument or both can be damaged.
Upon selecting PRINT (2) from the main menu, the operator will have four choices:
1. PRINT LAST - will print the results of the last analysis performed, even if that analysis was
not saved to the log.
2. PRINT LOG - will print the entire contents of the log file.
3. PRINT INDIVIDUAL - will print an individual analysis entry stored in the log. Select the
desired entry by entering the identification code (see above) or by using the up and down
arrows to scroll through a list of all of the stored entries.
All print functions will print the data in the format selected in the set-up menu. For information on
changing the print format, see Section 6: page27.
Erasing Data
The ERASE function permanently deletes entries from the log file. This function is accessed by
pressing ERASE (3) from the GS-1000 main menu. Once selected, you will have two choices:
ERASE INDIVIDUAL - will erase an individual analysis entry stored in the log. Select the desired
entry by entering the identification code (see above) or by using the up and down arrows to scroll
through a list of all of the stored entries.
ERASE ALL - will erase the entire contents of the log file.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
Exporting Data
Analysis data in the log file may be downloaded as an ASCII text file from the GS-1000 to a computer
using the EXPORT function, which is accessed by pressing EXPORT (5) from the main menu.
Data is exported via the 9 pin RS-232 serial port located on the rear panel of the GS-1000. The port
must be connected to an RS-232 serial port on an IBM compatible computer that is running any
standard communication software. The host computer’s protocol must be set to the following:
• Baud rate = 9600 bits per second
• Data bits = 8
• Stop bits = 1
• Parity = none
• Flow control = Xon / Xoff
When the computer is ready to accept the data file, press EXPORT LOG (1) on the GS-1000.
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SECTION 8
USER UPDATEABLE
CALIBRATION
The Calibration Update Software allows the operator to add fuels to their analyzer’s calibration matrix
without the need to return the analyzer to PetroSpec. Your GS-1000 Fuel Analyzer will notify you
when a fuel that you are measuring is outside of the analyzer’s factory calibration matrix. (See
Mahalanobis Distance and Extrapolated Results on page 25). The software allows the user to add the
fuel to the calibration matrix.
Please refer to the Calibration Update Manual for detailed instructions.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
SECTION 9
PRODUCT MAINTENANCE
Follow these step-by-step instructions in order to properly clean the Instruments plumbing and
sample induction system.
WARNING: Use protective gloves and eye protection when snapping open a PetroSpec
Cleaning Solution Ampoule or Check Standard Ampoule. Be sure the area is well
ventilated. Use the plastic-opening tool provided with each tray of Cleaning Solution.
Follow the instructions below for safely opening the Cleaning Solution Ampoules. Be
sure to keep the tool, as it is the only one provided.
WARNING: When opening a Cleaning Solution Ampoule, be sure to slide the opening
tool all the way onto the stem of the ampoule. The tool should bottom out on the body
of the ampoule. Hold the body of the ampoule firmly in one hand. Make sure that the
ampoule is in the upright position. Break the stem of the ampoule, being careful to snap
it away from you.
WARNING: Do not leave the Cleaning Solution Bottle Assembly unattached or unat-
tended. The vapor pressure will cause the Cleaning Solution to flow through the supply
tube. If the Cleaning Solution is not depleted during the cleaning operation, remove the
Cleaning Solution Bottle Assembly Cap and recap the bottle with a normal plastic cap for
storage.
WARNING: It is very important that the Fuel Filter be installed correctly. If the Fuel
Filter is not seated properly in the filter housing, sediment can bypass the Fuel Filter
causing system blockages.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
Tip: If the Teflon Fuel Filter is dry it may stick to the Housing. Use a drop of fuel to wet
the Filter to facilitate ease of removal…
d. Remove the Cap from the Cleaning Solution Bottle Assembly. Snap open a Cleaning
Solution vial and pour the contents of the vial into the bottle. Screw the Cap onto the
bottle and tighten.
e. Attach the Cleaning Solution Bottle Assembly to the instrument as shown in Figure
1. Connect the Red Fitting of the Cleaning Solution Bottle Assembly to the threaded
hole in the underside of the Waste Outlet Port. Connect the Quick-Connect Com-
pressed Air Fitting on the yellow tube of the Cleaning Solution Bottle Assembly to
the Quick-Connect Compressed Air Fitting on the side of the instrument. Place the
Toggle Switch in the DOWN position.
f. Connect a Waste Bottle with Drilled Cap and a Teflon Tube with Red Fitting to the
Sample Inlet Port of the instrument.
g. Press AUTO (1) on your GS or MD Series Analyzer. Allow the instrument to run
through its analysis cycle. Disregard any results that are displayed.
2. Clean the Filter Housing …
a. Unscrew the Cap of the Cleaning Solution Bottle to relieve the pressure.
b. Loosen the Thumb Screw at the top of the Sample Induction System and open the Fuel
Filter Access Cover.
c. Thoroughly clean the inside of the Fuel Filter housing to remove any residue.
d. Install a Teflon Fuel Filter (for Forward-Flush only).
e. Close the Fuel Filter Access Cover and tighten the Thumb Screw.
3. Forward-Flush the Instrument …
a. Carefully remove the Waste Bottle connected to Sample Inlet Port of the instrument.
b. Unscrew the Red Fitting on the Cleaning Solution Bottle Assembly from the Waste
Outlet Port and screw it into the threaded hole in the underside of the Sample Inlet
Port. See Figure 2.
c. Connect the Waste Bottle with Drilled Cap and a Teflon Tube with Red Fitting to the
Waste Outlet Port of the instrument.
d. Press AUTO (1) on your GS or MD Series Analyzer. Allow the instrument to run
through its analysis cycle. Disregard any results that may be displayed.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
e. Close the Fuel Filter Access Cover and tighten the Thumb Screw.
7. Flush the System Induction System dry …
a. Using an empty sample bottle attached to the Sample Inlet Port and a Waste Bottle
attached to the Waste Outlet Port, run one more AUTO (1) cycle to flush the system
dry.
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Back-Flush Setup
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Forward-Flush Setup
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
Please Note
Note: The fuel filters are shipped in tubes with 20 filters. A clear plastic separator
disk separates each filter. Be careful to discard the separator. If the separator is installed
in the fuel filter housing, poor fuel flow, or no fuel flow will result.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
APPENDIX 1
MESSAGES
Extrapolated Result
This message indicates that the fuel sample tested does not fall within the calibration sample set.
Accuracy of the stated properties may be in jeopardy. Use of the User Updateable Calibration software
is recommended for fuels that present this warning. Please refer to the description of Mahalanobis
Distance and extrapolated results on page 25.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
——————
11:38:25am 3/19/98
MeOH = 2.1 Vol%
EtOH = 1.3 Vol%
MTBE = 5.0 Vol%
ETBE = 0.0 Vol%
TAME = 1.4 Vol%
DIPE = 0.0 Vol%
TBA = 0.0 Vol%
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
DESCRIPTION: _______________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
SAMPLE STANDARD
_______ __________
Species Vol% Species Vol%
______ ____ ______ ____
MeOH 2.1 MeOH _______
EtOH 1.3 EtOH _______
MTBE 5.0 MTBE _______
ETBE 0.0 ETB _______
TAME 1.4 TAME _______
DIPE 0.0 DIPE _______
TBA 0.0 TBA _______
DI 1039
T50 214 F
T90 320 F
E200 43%
E300 85%
VOC Season: Summer VOC Region: 1
Expected Sulfur 339ppm
Expected RVP 10.0 psig
Total VOC 1709 mg/mile
VOC Reduction 16.6%
SIGNATURE: _________________________
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
APPENDIX 2
GASOLINE SAFETY INFORMATION
Personal Protection Information
Ventilation — Use adequate ventilation to control exposure below recommended levels
Respiratory Protection — For concentrations exceeding the recommended exposure level, use NIOSH/
MSHA approved air purifying respirator. When entering into or exiting from concentrations of
unknown exposure, use NIOSH/MSHA approved self-contained breathing apparatus (SCBA).
Eye Protection — Use safety glasses with side shields and face shield for splash protection.
Skin Protection — Use gloves resistant to the materials being used (Viton, nitrile, neoprene). Use full-
body, long sleeved garments to prevent skin contact.
Reactivity Data
Stability — Stable
Incompatibility (Material to Avoid) — Oxygen and strong oxidizing agents.
Hazardous Decomposition Products — Carbon oxides, lead fumes and various hydrocarbons when
burned.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
Hazard Classification
Gasoline meets the following hazard definitions as outlined by the Occupational Safety and Health
Hazard Communication Standard (29 CFR Section 1910.1200):
• Flammable Liquid
• Health Hazard (Section F)
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
APPENDIX 3
WARRANTY INFORMATION
A. Limitations of Liability
PetroSpec warrants that the GS-1000 Plus VOC will be free from defects in materials and workmanship
for a period of one (1) year from the date of invoice. If, during the warranty period, the product is
determined by us to be defective, we and/or our representative will repair or replace the product at no
cost to the purchaser.
PetroSpec shall not be responsible for any expenses incurred by the user.
This warranty applies only to products that are operated in accordance with PetroSpec specifications.
This warranty will not apply to any product that has been subject to misuse, negligence or accident;
or misapplied; or used in violation of product manuals, instructions, or warnings; or modified or
repaired by unauthorized persons; or improperly installed.
B. Inspection
It is the responsibility of the purchaser to inspect the product promptly after receipt and to notify
PetroSpec at its Texas office in writing of any claims, including claims of breach of warranty, within
thirty (30) days of discovery of the facts upon which the claim is based. Your failure to give written
notice of a claim within the time period shall be deemed to be a waiver of such claim.
D. Limitations of Damages
Under no circumstances shall PetroSpec be liable for any incidental, consequential or specific
damages, losses or expenses arising from this contract or its performance in connection with the use
of, or inability to use, our product for any purpose whatsoever.
E. Limitation of Actions
No action, regardless of form, arising from this contract may be commenced more than one year after
the cause of action has accrued, except an action for nonpayment.
F. Collateral Promises
There are no representations, warranties, or conditions, expressed or implied, statutory or otherwise
except those herein contained, and no agreement or waivers collateral hereto shall be binding on either
party unless in writing and signed by the purchaser and accepted by PetroSpec at its Houston office.
G. Interpretation
Rights and liabilities arising out of any contract with PetroSpec shall be determined under the Uniform
Commercial Code as enacted in Texas.
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
PETROSPEC WARRANTY
REGISTRATION FORM
PAC/PetroSpec at 281-580-0339
or mail to:
______________________________________________________________
______________________________________________________________
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PETROSPEC GS-1000 PLUS VOC | OPERATING M A N U A L
50
Installation Problem Report
E-mail:
Problem(s)
Model: S/N:
Model: S/N:
Model: S/N: