MITSUBISHI INTELLIGENT POWER MODULES

PM300DSA120
FLAT-BASE TYPE
INSULATED PACKAGE

A N SIDE P SIDE
B 1. VN1 1. VP1
2. SNR 2. SPR
H H J
T - DIA. 3. CN1 3. CP1
(2 TYP.) 4. VNC 4. VPC
5. FNO 5. FPO

1234 5
C2E1 E2 C1

N
C D N E
123 4 5
P

S - (8 TYP.)

K
R - DIA.
(4 TYP.) 0.64 MM SQ. PIN Description:
(10 TYP.)
P - M8 THD. Mitsubishi Intelligent Power Mod-
(3 TYP.)
ules are isolated base modules de-
L M
signed for power switching applica-
F G Q tions operating at frequencies to
20kHz. Built-in control circuits pro-
vide optimum gate drive and pro-
tection for the IGBT and free-wheel
VP1 C1
diode power devices.

FPO FO
VCC
TEMP Features:
SPR SR
OUT1

OUT2
u Complete Output Power
CP1 IN SENS Circuit
VPC SINK

u Gate Drive Circuit

GND

VN1 C2E1
u Protection Logic
FNO
VCC
TEMP – Short Circuit
FO

SNR SR
OUT1
– Over Current
OUT2
CN1 IN SENS – Over Temperature
VNC
GND
SINK
– Under Voltage
E2
Applications:
Outline Drawing and Circuit Diagram
u Inverters
u UPS
u Motion/Servo Control
Dimensions Inches Millimeters Dimensions Inches Millimeters u Power Supplies
A 5.12 130.0 K 0.71 18.0
B 4.33±0.010 110.0±0.25 L 0.57 14.5 Ordering Information:
C 3.54 90.0 M 0.53 13.5 Example: Select the complete
D 2.76±0.010 70.0±0.25 N 0.51 13.0 part number from the table below
-i.e. PM300DSA120 is a 1200V,
E 1.61 41.0 P M8 Metric M8
300 Ampere Intelligent Power Mod-
F 1.34 +0.04/-0.02 34.0 +1/-0.5 Q 0.28 7.0 ule.
G 1.22 31.0 R 0.26 Dia. Dia. 6.5
Type Current Rating VCES
H 1.10 28.0 S 0.100 2.54
Amperes Volts (x 10)
J 1.06 27.0 T 0.08 Dia. Dia. 2.0 PM 300 120

Sep.2000
 MITSUBISHI INTELLIGENT POWER MODULES

PM300DSA120
FLAT-BASE TYPE
INSULATED PACKAGE

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Symbol Ratings Units
Power Device Junction Temperature Tj -20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC -20 to 100 °C
Mounting Torque, M6 Mounting Screws — 3.92~5.88 N·m
Mounting Torque, M8 Main Terminal Screws — 8.83~10.8 N·m
Module Weight (Typical) — 910 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) VCC(prot.) 800 Volts
Isolation Voltage (Main Terminal to Baseplate, AC 1 min.) Viso 2500 Vrms

Control Sector
Supply Voltage (Applied between VP1-VPC, VN1 -VNC) VD 20 Volts
Input Voltage (Applied between CP1-VPC, CN1-VNC) VCIN 10 Volts
Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc) VFO 20 Volts
Fault Output Current (Sink Current at FPO, PNO Terminal) I FO 20 mA

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, VCIN = 5V) VCES 1200 Volts
Collector Current, (Tc = 25°C) IC 300 Amperes
Peak Collector Current, (Tc = 25°C) I CP 600 Amperes
Supply Voltage (Applied between C1 - E2) VCC 900 Volts
Supply Voltage, Surge (Applied between C1 - E2) VCC(surge) 1000 Volts
Collector Dissipation PC 1790 Watts

Sep.2000
 MITSUBISHI INTELLIGENT POWER MODULES

PM300DSA120
FLAT-BASE TYPE
INSULATED PACKAGE

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector
Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C, VD = 15V 380 560 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C, VD = 15V 500 840 — Amperes
Over Current Delay Time t off(OC) VD = 15V — 5 — µs
Over Temperature Protection OT Trip Level 100 110 120 °C
OTr Reset Level 85 95 105 °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UVr Reset Level — 12.5 — Volts
Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts
Circuit Current ID VD = 15V, VCIN = 5V, VN1 -VNC — 23 30 mA
VD = 15V, VCIN = 5V, VXP1-VXPC — 23 30 mA
Input ON Threshold Voltage Vth(on) Applied between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage Vth(off) CP1-VPC, CN1 -VNC 1.7 2.0 2.3 Volts
PWM Input Frequency f PWM 3-φ Sinusoidal — 15 20 kHz
Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V — 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — ms
SXR Terminal Output Voltage VSXR -20°C ≤ Tj ≤125°C, Rin = 6.8 kΩ (SPR, SNR) 4.5 5.1 5.6 Volts

Sep.2000
 MITSUBISHI INTELLIGENT POWER MODULES

PM300DSA120
FLAT-BASE TYPE
INSULATED PACKAGE

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current ICES VCE = VCES, Tj = 25°C — — 1 mA
VCE = VCES, Tj = 125°C — — 10 mA
Emitter-Collector Voltage VEC -IC = 300A, VD = 15V, VCIN = 5V — 2.5 3.5 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, I C = 300A — 2.3 3.2 Volts
VD = 15V, VCIN = 0V, I C = 300A, — 2.1 2.9 Volts
Tj = 125°C
Inductive Load Switching Times t on 0.5 1.4 2.5 µs
t rr VD = 15V, VCIN = 0 ↔ 5V — 0.2 0.4 µs
t C(on) VCC = 600V, I C = 300A — 0.4 1.0 µs
t off Tj = 125°C — 2.5 3.5 µs
t C(off) — 0.6 1.1 µs

Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.07 °C/Watt
Rth(j-c)F Each FWDi — — 0.13 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.030 °C/Watt
Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across C1-E2 Terminals 0 ~ 800 Volts
VD Applied between VP1-VPC, VN1-VNC 15 ± 1.5 Volts
Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) CP1-VPC, C N1-VNC 4.0 ~ VSXR Volts
PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz
Minimum Dead Time t dead Input Signal ≥ 3.5 µs

Sep.2000
 MITSUBISHI INTELLIGENT POWER MODULES

PM300DSA120
FLAT-BASE TYPE
INSULATED PACKAGE

SATURATION VOLTAGE COLLECTOR-EMITTER SATURATION OUTPUT CHARACTERISTICS

CHARACTERISTICS (TYPICAL) VOLTAGE CHARACTERISTICS (TYPICAL) (TYPICAL)

5 5 500
VD = 15V IC = 300A Tj = 25oC 15

COLLECTOR-EMITTER SATURATION VOLTAGE

SATURATION VOLTAGE VCE(sat), (VOLTS)

VCIN = 0V VCIN = 0V VCIN = 0V

COLLECTOR CURRENT, IC, (AMPERES)

VD = 17V 13
4 Tj = 25oC 4 Tj = 25oC 400
Tj = 125oC VCE(sat), (VOLTS) Tj = 125oC

3 3 300

2 2 200

1 1 100

0 0 0
0 100 200 300 400 500 0 12 14 16 18 20 0 1 2 3 4 5
COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

SWITCHING TIME VS. SWITCHING TIME VS. REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL) COLLECTOR CURRENT (TYPICAL) COLLECTOR CURRENT (TYPICAL)

101 101 100 103

REVERSE RECOVERY CURRENT, Irr, (AMPERES)

VCC = 600V
VD = 15V
Inductive Load REVERSE RECOVERY TIME, trr, (µs)
SWITCHING TIMES, tc(on), tc(off), (µs)
SWITCHING TIMES, ton, toff, (µs)

Tj = 25oC
Tj = 125oC
toff
trr
ton
100 100 10-1 102
Irr

VCC = 600V tc(off) VCC = 600V

VD = 15V VD = 15V
Inductive Load Inductive Load
Tj = 25oC tc(on) Tj = 25oC
Tj = 125oC Tj = 125oC
10-1 10-1 10-2 101
101 102 103 101 102 103 101 102 103
COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR REVERSE CURRENT, -IC, (AMPERES)

OVER CURRENT TRIP LEVEL VS. OVER CURRENT TRIP LEVEL VS.
DIODE FORWARD CHARACTERISTICS SUPPLY VOLTAGE (TYPICAL) TEMPERATURE (TYPICAL)

103 120 160

COLLECTOR REVERSE CURRENT, -IC, (AMPERES)

VD = 15V
OVER CURRENT TRIP LEVEL % (NORMALIZED)

OVER CURRENT TRIP LEVEL % (NORMALIZED)

VCIN = 5V
Tj = 25oC 100 140
Tj = 125oC

102 80
120

60
100
101 40

80
20
Tj = 25oC VD = 15V
100 0 0
0 0.5 1.0 1.5 2.0 2.5 3.0 0 13 15 17 19 21 0 40 80 120 160
JUNCTION TEMPERATURE, TC, (oC)
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) SUPPLY VOLTAGE, VD, (VOLTS)

Sep.2000
 MITSUBISHI INTELLIGENT POWER MODULES

PM300DSA120
FLAT-BASE TYPE
INSULATED PACKAGE

CONTROL SUPPLY VOLTAGE TRIP-RESET TRANSIENT THERMAL

FAULT OUTPUT PULSE WIDTH VS. LEVEL TEMPERATURE DEPENDENCY IMPEDANCE CHARACTERISTICS
TEMPERATURE (TYPICAL) (TYPICAL) (Each IGBT)

TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)

140 14 101
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)

VD = 15V UV
UVr
120 13
100
UV TRIP-RESET LEVEL,
UV, UVr, (VOLTS)

100 12
10-1
80 11

10-2
60 10
SINGLE PULSE
STANDARD VALUE = Rth(j-c)Q = 0.07oC/W
0 0 10-3
0 40 80 120 160 0 40 80 120 160 10-3 10-2 10-1 100 101
o o
JUNCTION TEMPERATURE, TC, ( C) JUNCTION TEMPERATURE, TC, ( C) TIME, (s)

TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(Each FWDi)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)

101

100

10-1

10-2
SINGLE PULSE
STANDARD VALUE = Rth(j-c)F = 0.13oC/W

10-3
10-3 10-2 10-1 100 101
TIME, (s)

Sep.2000