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A A

Electrical Diagrams
B B

Pelleting Section
with PM77XX/PM79XX/PM90XX
and Integrated Circuit Lube System (ICLS)
C C

D D

E E

For technical specifications, see the Order Datasheet

F F
CPM Europe BV Pelleting Section with Frontpage
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS General Sheet 1/40
Chck.
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0 1 2 3 4 5 6 7 8 9

A A
Sheet Part Section

Scheme.0001 Frontpage General


Scheme.0002 Index 1/2 General
Scheme.0003 Index 2/2 General
Scheme.0004 Notes 1/2 General
Scheme.0005 Instrumentation Diagram General
B Scheme.0006 Index Instrumentation 1/2 General B
Scheme.0007 Index Instrumentation 2/2 General
Scheme.0008 Notes 2/2 General
Scheme.0009 Legend General
Scheme.0010 Supply General
Scheme.0011 ES-Circuit General
Scheme.0012 Control & Controlled stop 1/2 Feeder
Scheme.0013 Frequency controller 2/2 Feeder
Scheme.0014 Control Standard Conditioner
C C
Scheme.0015 Control with Hotstart 1/2 Conditioner
Scheme.0016 Frequency Controller Hotstart 2/2 Conditioner
Scheme.0017 Steam Regulator Set Conditioner
Scheme.0018 Water/Air Valves WD2/WD5 (1/2) Water Dosing System
Scheme.0019 Frequency Controller WD5 2/2 Water Dosing System
Scheme.0020 Control 1/2 Force (Sliding) Feeder
Scheme.0021 Frequency Controller 2/2 Force (Sliding) Feeder
Scheme.0022 Dump Valve Pellet Mill
D D
Scheme.0023 Electric Grease Pump Pellet Mill
Scheme.0024 Pneumatic Grease Pump BKE Controller Pellet Mill
Scheme.0025 Pneumatic Grease Pump VIP5 Controller Pellet Mill
Scheme.0026 Oil Lubricated Rollers, Cooler Pellet Mill
Scheme.0027 Oil Lubricated Rollers, Pump Pellet Mill
Scheme.0028 Oil Lubricated Rollers, Roller Temp. Measurement Pellet Mill
Scheme.0029 Lineator Pellet Mill
Scheme.0030 Lineator and Roller Speed Measurement Pellet Mill
E E
Scheme.0031 Roller Speed Measurement Non-ATEX Pellet Mill
Scheme.0032 Roller Speed Measurement ATEX Pellet Mill
Scheme.0033 Roller Temperature Measurement Pellet Mill
Scheme.0034 Electric Knives Pellet Mill
Scheme.0035 Heated Door Pellet Mill

F F
CPM Europe BV Pelleting Section with Index 1/2
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS General Sheet 2/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

A A
Sheet Part Section
Scheme.0036 Control Pellet Mill
Scheme.0037 Gearbox, Oil Pump Pellet Mill
Scheme.0038 Gearbox, Oil Cooler Pellet Mill
Scheme.0039 Motor, Star/Delta Pellet Mill
Scheme.0040 Motor, Current Measurement Pellet Mill

B B

C C

D D

E E

F F
CPM Europe BV Pelleting Section with Index 2/2
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS General Sheet 3/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

A A

B B

C C

D D

E E

F F
CPM Europe BV Pelleting Section with Notes 1/2
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS General Sheet 4/40
Chck.
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0 1 2 3 4 5 6 7 8 9

Pneumatic Grease Pump


MP8X10 MP8X11 TT8X63 TT8X64
A SF8X34 SL8X35 ZP8X82 A
CD8X93
ZV8X79
SR8X26

ZV8X80
MF8X08 TT8X57

TT8X59 valve
B SR8X29 MC8X09 TT8X62 cabinet B

TT8X60 TT8X61 CV8X88 ZV8X78

TT8X58 ST8X39 MC8X16 Option:


ST8X38 Drum
Standard Controller
Oil Cooler
C ZT8X83 ST8X51 MP8X15 C
CG8X94 or CG8X95
ZV8X81 SW8X30
Electric Grease Pump
SV8X45 SV8X32 MM8X12 ST8X31

SV8X46 SV8X33 SL8X35


D
Option: MP8X14 D
MC8X16 Large
MF8X13 SL8X37 SF8X36 Oil Cooler

ZV8X77 Lineator / RSM


TT8X67 TT8X68 SR8X41 SR8X42 SR8X40 Oil Lubricated
Rollers
SE8X27
E
SE8X28 MK8X19 SD8X25
MP8X17 TT8X70 Lineator OR Lineator E
&
RSM

TT8X65 SE8X43 MC8X18 TT8X71

SE8X44 TL8X69 TT8X72 CZ8X96 CZ8X97

F F
CPM Europe BV Pelleting Section with Instrumentation Diagram
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only. 1507 DN Zaandam and ICLS General Sheet 5/40
Chck.
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0 1 2 3 4 5 6 7 8 9

Tag No. Description Sheet

A A
HE8X01 Pellet Mill, Door Heating Element (option) 35/40
IT8X02 Pellet Mill, Left Roller Temperature Display (option) 33/40
IT8X03 Pellet Mill, Right Roller Temperature Display (option) 33/40
IS8X04 Pellet Mill, Left Roller Speed Display (Red Lion) (option) 31/40
IS8X05 Pellet Mill, Right Roller Speed Display (Red Lion) (option) 31/40
IS8X04 Pellet Mill, Left Roller Speed Display (Fluidwell) (option) 32/40
IS8X05 Pellet Mill, Right Roller Speed Display (Fluidwell) (option) 32/40
MF8X08 Feeder, Motor 13/40
B MC8X09 Conditioner, Motor 14/40, 16/40 (option) B
MP8X10 Water Dosing System WD5, Motor 1 (option) 19/40
MP8X11 Water Dosing System WD5, Motor 2 (option) 19/40
MM8X12 Pellet Mill, Main Motor 39/40
MF8X13 Force (Sliding) Feeder, Motor (option) 21/40
MP8X14 Pellet Mill, Grease Pump Motor (option) 23/40
MP8X15 Pellet Mill, Oil Pump Motor 37/40
MC8X16 Pellet Mill, Oil Cooler Motor 38/40
MP8X17 Pellet Mill, OLR Oil Pump Motor (option) 27/40
C MC8X18 Pellet Mill, OLR Oil Cooler Motor (option) 26/40 C
MK8X19 Pellet Mill, Electric Knives 1 Motor (option) 34/40
SD8X25 Emergency Stop Switch 11/40
SR8X26 Feeder, Rotation Switch (option) 12/40
SE8X27 Forced Feeder, Limit Switch, Closed (option) 20/40
SE8X28 Forced Feeder, Limit Switch, Open (option) 20/40
SR8X29 Conditioner, Rotation Switch (option) 14/40
SW8X30 Pellet Mill, Shearpin Safety Switch 36/40
ST8X31 Pellet Mill, Motor Thermistor Switch 36/40
D D
SV8X32 Pellet Mill, Dump Valve Limit Switch, Closed (option PM77XX/PM79XX) 22/40
SV8X33 Pellet Mill, Dump Valve Limit Switch, Open (option PM77XX/PM79XX) 22/40
SF8X34 Pneumatic Grease Pump, Grease Flow Switch (option) 24/40, 25/40
SL8X35 Grease Pump, Grease Level Switch, Low (option) 23/40, 24/40, 25/40
SF8X36 Pellet Mill, Oil Flow Switch 12/40, 36/40
SL8X37 Pellet Mill, Oil Level Switch, Low (option) 12/40, 36/40 (option)
ST8X38 Pellet Mill, Oil Temperature Switch, Low 38/40
ST8X39 Pellet Mill, Oil Temperature Switch, High 38/40
E SR8X40 Pellet Mill, Lineator Rotation Switch (option) 29/40, 30/40 E
SR8X41 Pellet Mill, Left Roller Speed Coil (option) 30/40, 31/40, 32/40
SR8X42 Pellet Mill, Right Roller Speed Coil (option) 30/40, 31/40, 32/40
SE8X43 Pellet Mill, Electric Knife 1 Limit Switch 1, Actuator Minimum (option) 34/40
SE8X44 Pellet Mill, Electric Knife 1 Limit Switch 1, Actuator Maximum (option) 34/40
SV8X45 Pellet Mill, Dump Valve Limit Switch, Closed (option PM90XX) 22/40
SV8X46 Pellet Mill, Dump Valve Limit Switch, Open (option PM90XX) 22/40
ST8X51 Pellet Mill, Door Heating Temperature Switch (option) 35/40
F F
CPM Europe BV Pelleting Section with Index Instrumentation 1/2
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS General Sheet 6/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Tag No. Description Sheet

A A
TT8X57 Feeder, Motor Thermistor 13/40
TT8X58 Conditioner, Product Temperature at Outlet Transmitter (option) 17/40
TT8X59 Conditioner with Hotstart, Product Temperature after Hotstart Transmitter (option) 15/40
TT8X60 Conditioner with Hotstart, Product Temperature Transmitter (option) 15/40
TT8X61 Conditioner with Hotstart, Temperature Steam Chamber Transmitter (option) 15/40
TT8X62 Conditioner with Hotstart, Motor Thermistor (option) 16/40
TT8X63 Water Dosing System WD5, Motor Thermistor 1 (option) 19/40
TT8X64 Water Dosing System WD5, Motor Thermistor 2 (option) 19/40
B TT8X65 Force (Sliding ) Feeder, Motor Thermistor (option) 21/40 B
TI8X66 Pellet Mill, Current Transmitter 40/40
TT8X67 Pellet Mill, Left Roll Temperature Transmitter (option) 33/40
TT8X68 Pellet Mill, Right Roll Temperature Transmitter (option) 33/40
TL8X69 Pellet Mill, OLR Level Transmitter 12/40, 27/40
TT8X70 Pellet Mill, OLR Reservoir Temperature Transmitter (option) 26/40
TT8X71 Pellet Mill, OLR Return Flow Left Roller Temperature Transmitter (option) 28/40
TT8X72 Pellet Mill, OLR Return Flow Right Roller Temperature Transmitter (option) 28/40
ZV8X77 Sliding Force Feeder Solenoid (option) 20/40
C ZV8X78 Steam Regulator Set, Steam Valve Solenoid (option) 17/40 C
ZV8X79 Water Dosing System WD 2, Water Solenoid (option) 18/40
ZV8X80 Water Dosing System WD 2, Air Solenoid (option) 18/40
ZV8X81 Pellet Mill, Dump Valve Solenoid (option) 22/40
ZP8X82 Grease Pump Solenoid (option) 24/40, 25/40
ZT8X83 Pellet Mill, Door Heating (option) 35/40
CV8X88 Steam Regulator Set, Steam Flow Control Valve (option) 17/40
CD8X93 Safety Interlock Controller 36/40
CG8X94 BKE Controller (Pneumatic Grease Pump) (option) 24/40
D D
CG8X95 VIP5 Controller (Pneumatic Grease Pump) (option) 25/40
CZ8X96 Lineator Controller (option) 29/40
CZ8X97 Lineator Controller + Roll Speed Measurement Left and Right (option) 30/40

E E

F F
CPM Europe BV Pelleting Section with Index Instrumentation 2/2
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS General Sheet 7/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

A A

B B

C C

D D

E E

F F
CPM Europe BV Pelleting Section with Notes 2/2
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS General Sheet 8/40
Chck.
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0 1 2 3 4 5 6 7 8 9

A A

B B

For technical specifications, see the Order Datasheet


See for more information the documentation of the manufacturer

Symbol references Symbol names L1 6.0


L2 Comment
F = Fuse/Automatic fuse -5K3 6.0
C L3 C
H = Indicator light - nothing 6.0
K = Relays 5 Page number Option Option indicates an optional supply from CPM.
P = Indicator devices K Reference for relays Wire referencing see image Please check your contract if this part is
R = Resistor 3 Column number on page 6.0 meaning Page 6. Column 0 included.
S = Switch
U = Electronic devices NB. The second component
Q = Circuit Breaker in the same location Separate control part or panel
gets an extension like
-5K3.1
Part placed on the machine by CPM or supplied as
separate package.
FB-XXXX = feedback = Thermal contact NO and
D Feedback Motorrelay NO in serie D

A1 A1 1 1 3 1 3 5 P1 S1
L1 L2 X1 13 1 3 5

2 2 4 %
A2 A2 I >I >I >
Relay Solenoid Emergency Stop Transformer Pushbutton 2 4 6 X2 14 2 4 6 P2 S2
Valve NO MCB Panel Lamp Oil Thermic Current Temperature Level switch
E Meter Sensor Relay Transformer sensor E

A1 A1
bn 1
2 3 13 13 12 14
A2 A2
On delay Off delay 14 14
Timer Timer bu 2 11
1
Power Supply LED Pot.meter Proximity Switch Temp. Thermistor Magnetic Shielded End Relay
Switch Sensor Pickup Cable Switch Contact
F F
CPM Europe BV Pelleting Section with Legend
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS General Sheet 9/40
Chck.
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0 1 2 3 4 5 6 7 8 9

L1
10.9 13.9
L2
10.9 13.9
A A

-10F2
6A
L1 L2
-10T2

B B
-10F2.1

Control-AC 39.4
NULL 39.4

C C
AC
-10U1 DC

D PE D
10.9 12.0

Contrl - Contrl +
11.0

11.0

E E

F F
CPM Europe BV Pelleting Section with Supply
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS General Sheet 10/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl + Contrl +
4.2 6.0

A A
-X3
1 3
12 14
-11S6 1 1
-11S4 1 1-11K7 Integrate all motor contactors
11 NC contact that are switched
SD8X25 2 2 off due to emergencystop
2 2

-X3
B B
2 4

12 14
-11K7.1
11

C C

-11U3 A1 S11 S21 S33 S34 S22 S12 13 23

PNOZ X2.1

A2 14 24
D Contrl ES D
6.0

A1 A1
-11K7 -11K7.1
A2 A2
Contrl - Contrl -
E 4.1 6.0 E

11.5 14 14
11 11.5
11.5 12 11.5 12
11
EXAMPLE Safety circuits must be verified by local rules and standards 24 24
22 21 22 21

F F
CPM Europe BV Pelleting Section with ES-Circuit
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS General Sheet 11/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl +
11.9 Contrl ES 13.0
11.9 13.0

13 -X3 8 [Option Pneumatic Grease Pump]


A A
[Option Electric [Option BKE [Option VIP5
-13F1 Next component Grease Pump] Controller] Controller
14 after pelletmill.
13 16 18 12 14 SF8X34&SL8X35 16 18 SF8X34&SL8X35
Re-start SL8X35
Grease Grease
-12S4 button -23K7 Grease -24K6 Error -25K4 Error
14 Error
53 15 Relay 11 Relay 15 Relay
-X3 5 -X3 9
-14K1 FB-MC8X09 OPTION
54
BN BU

B
-12B2 12 14 [Option Roller Temperature Measurement] B
12 14 12 14
Stop 1 SR8X26 -36K0 SF8X36
BK
11 -33K2 Error Relay TT8X67 -28K3
-12S0 Feeder Error Relay TT8X67
Rotation Sensor 11 Left Roller 11 Left Roller
2
12 14 12 14
-X3 6 -X3 7 12 14 -33K7.1 Error Relay TT8X68 -28K7 Error Relay TT8X68
Right Roller Right Roller
SL8X37 11 11
Start 3 12 14 -36K3
-12S0.1 11
-12K0
C 4 11 C
[Option Roller Speed Measurement]
12 14 12 14 12 14
SR8X41
12 14 -30K6 Speed Left Roller -31K4 -32K4
-12U2 TL8X69 11 11 11
-27K5
11 12 14 12 14 12 14
12 14 SR8X42
Puls -30K8 Speed Right Roller -31K9 -32K8
-12K4 Input
11 11 11
11

D 22 24 D
1.3 2.3
-12K4
-12R1 -12R3 21
1.4 2.4
A1 Time Range: A1 A1 A1
gr 0-180sec rd
-12K0 -12R1.1 -12K2 -12R3.1 -12K4 -12K6 Time Range:
running error
A2 A2 A2 A2 0-180sec
Contrl -
11.9 PE 13.5
E 10.9 17.0 E
MF8X08 Start/Stop Jog Timer Rotation Controlled Stop Relay
Alarm
14 13.5 18 14
12.1 12 11 12.0 36.6 18
13.5 16
15 12 11 16 15
12.1 24 12.0 24 36.6
13.3 22 21 12.6 22 21
13.3 Setting:10 sec. 12.6 Setting:2 min.

Applicable for heavy


duty application

F F
CPM Europe BV Pelleting Section with Control
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX & Controlled stop 1/2 Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Feeder Sheet 12/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

L1
L2 14.5
L3 14.5
Contrl + 14.5
12.9 Contrl ES 14.0
A 12.9 14.0 A

22 24
1 3 5 -12K0
13 21
21
-13F1 14 22
I >I >I >

12.0
2 4 6
16 18
-12K2 Jog Timer
B 15 B
1 3 5
-13K8
2 4 6

Start Circuit Jog Circuit

Frequency Converter
C C

Reference Input
PTC+ PTC-

2 3
MOTOR DIRECTLY -13R7
CONNECTED 1 3 5
D -13S1 1 D
2 4 6

A1 A1
U V W PE
-13K7 -13K8
M -13R3
A2 A2
-13M1 3
Contrl - 16.6
MF8X08 12.9
E E
TT8X57

17.5 14 13.1
1 2
12 11 3 4
17.5 13.1
17.8 24 13.1
5 6
17.8 22 21 21 22
18.1 34
18.1 32 31
44
42 41

F F
CPM Europe BV Pelleting Section with Frequency controller 2/2
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Feeder Sheet 13/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

13.9 Contrl + 15.0


13.9 Contrl ES 15.0

A 12 14 A
-39K9 FB-MM8X12
13.9 L1 16.9
11
13.9 L2 16.9
OPTION 12 14 13.9 L3 16.9
-X3 10
-21K7 OPTION
FB-MF8X13
Force 11
BN BU 1 3 5
(Sliding) 13 21
Feeder -14B3
B 14 22 B
13 -14F5
SR8X26 I >I >I >

14.1
BK 17,5 A 2 4 6
-14F5
14 Conditioner
Rotation Sensor

1 3 5
-X3 11-X3 12
Stop 1 -14K1
-14S1 2 4 6
2
C C

-X1 1 2 3
Start 3 63
-14S1.1 -14K1 -14U3
4 64 1 3 5
Puls -14S5
Input 2 4 6

D U V W PE D
1.3 2.3 M
-14M5 3
-14R1 -14R4
MC8X09
1.4 2.4
A1
gr rd
-14K1 -14R1.1
running -14R4.1
A2 error

E E
MC8X09 Start/Stop Rotation
Alarm
1 2
14.5 3 4
14.5 5 6
14.5
21 22 NB: Also applies to
31 32 conditioner with hotstart
41 42
12.0 53
54
14.1 63
64

F F
CPM Europe BV Pelleting Section with Control Standard
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Conditioner Sheet 14/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

14.9 Contrl + 16.0


14.9 Contrl ES 16.0

A 22 24 A
-39K9
21

22 24
-21K7 FB-MM8X12
21

B 13 B
TT8X59 TT8X60 TT8X61
-16F1
14

Stop 1
-15S1
-X4 -X4 -X4
2 1 23 4 56 7 89
C C

Start 3 12 14
-15S1.1 -15K1
4 11 -15U4 -15U5 -15U6
T T T
I I I
D D
1.3
-15P4 C -15P5 C -15P7 C
-15R1
1.4
A1 To Automation
gr System
-15K1 -15R1.1
running
A2

E E
MC8X09 Start/Stop Product Temperature after Product Temperature Product Temperature
Hotstart (PT100) (PT100) Steam Chamber
15.1 14 (PT100)
12 11
15.1
24
16.3 22 21
16.3
34
32 31
44
42 41 OPTION
F F
CPM Europe BV Pelleting Section with Control with Hotstart 1/2
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Conditioner Sheet 15/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

L1 19.9
L2 19.9
L3 19.9
15.9 Contrl + 17.0
15.9 Contrl ES 17.0
A A

1 3 5 13 21

14 22 22 24
-16F1
I >I >I >
-15K1

15.1
2 4 6
21 13
-16S5
B 14 B
1 3 5
-16K8
2 4 6

Start Circuit Reverse


Operation
C C
Frequency Converter

Reference Input
PTC+ PTC-

MOTOR DIRECTLY 2 3
CONNECTED 1 3 5 -16R7
D D
-16S1
1
2 4 6

U V W PE A1 A1
-16R3
M -16K7 -16K8
-16M1 3 A2 A2
E Contrl - 17.0 E
13.9
TT8X62
MC8X09
14 1 2
12 11 16.1 3 4
16.1 5
24 16.1
6
22 21 21 22
34
32 31
44
42 41 OPTION
F F
CPM Europe BV Pelleting Section with Frequency Controller
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Hotstart 2/2 Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Conditioner Sheet 16/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl +
16.9
16.9 Contrl ES 18.0
18.0
PE
A 12.9 17.0 A
TT8X58

12 14 21
Steam Addition
-13K7 -17S7 On/Off
11 22

-X4
B 10 11 12 B

-17U6
3 4 5 11 12 13 14 15
9 + - +
mA V DI
-17U1 G E 10
I
Q T PID Temperature Controller
O I
R P
C AO DO ALARM C
GND + -
1 2 6 7 8

22 24
-X4 13 14
-13K7
21

D CV8X88 D
-X3 13 3.7
1I
2 P
To Automation A1 -17R9
System 3.8
Place in a ZV8X78
Non ATEX zoned area A2
gr
-17R9.1
on
-X3 14 Contrl - 18.0
E 16.9 PE E
12.9 18.0

OPTION
F F
CPM Europe BV Pelleting Section with Steam Regulator Set
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Conditioner Sheet 17/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl + Contrl +
17.9 Contrl ES 19.0
17.9 19.0

A OPTION OPTION A
WD2 WD5
3 12 14
Water Dosing
-18S1 On/Off -19K7
4 11

B B

32 34
-13K7
C 31 C

-X3 15 -X3 17

D D
A1 A1
3.5
ZV8X79 ZV8X80
-18R1 A2 A2 Place in a
Non ATEX zoned area
3.6

gr -X3 16 -X3 18
-18R1.1 on

Contrl - Contrl -
E 17.9 PE 19.5 E
17.9 20.0

Water Air

OPTION
F F
CPM Europe BV Pelleting Section with Water/Air Valves
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX WD2/WD5 (1/2) Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Water Dosing System Sheet 18/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

L1 21.9
L2 21.9
L3
Contrl + 21.9
18.9 20.0
18.9 Contrl ES 20.0
A A
1 3 5 13 21
3
Water Dosing The need of one or two motors is depending on
-19F1 14 22 -19S3 On/Off the water capacity of the pelleting line
I >I >I >
2 4 6 4

1 3 5
In case of the use of two pumps, a PTC relay
-19K8 must be integrated
2 4 6

B B
Start Circuit

-19FC1
Frequency Converter

Reference Input
PTC+ PTC-
C C

1 3 5 1 3 5
2 3

D -19F0 -19F1.1 -19R6 D


2 4 6 2 4 6
1
3.5

-19R7
1 3 5 1 3 5
-19S0 -19S1 3.6
2 4 6 2 4 6 A1 A1
gr
-19K7 -19R7.1 -19K8
running
E A2 A2 E
18.9 Contrl - 20.0
U V W PE U V W PE
18.3 14
1 2
19.1
M M -19R2
18.3 12
11
19.1
3 4
-19M0 3 -19M1 3 24 5 6
19.1
22 21 21 22

MP8X10 MP8X11
TT8X63/TT8X64 OPTION
F F
CPM Europe BV Pelleting Section with Frequency Controller
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX WD5 2/2 Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Water Dosing System Sheet 19/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl +
19.9 Contrl ES 21.0
19.9 21.0

A 13 A
-21F1
14
-X3 21 -X3 23

32 34
-39K9 FB-MM8X12 Sliding
31

B 21 12 14 B
Stop -20S6 -20K6 -20S7 -20S8
1
22 SE8X27 SE8X28
-20S1 11
2 Cylinder
Open
Close -X3 19
OPTION
Start 3 12 14
-20S1.1 -20K1 -X3 22 -X3 24
C 4 11 C

D A1 D
1.3 ZV8X77 3.5 3.5

-20R1 A2 -20R7 -20R8


1.4 3.6 3.6
A1 A1
gr gr gr
-20K1 -20R1.1 -20K6 -X3 20 -20R7.1
running closed -20R8.1 open
A2 A2
19.9 Contrl - 21.5
PE
E 18.9 22.0 E
MF8X13 Start/Stop

20.1 14 20.6 14
12 11
20.6 12
11
20.1
21.3 24 24
21.3 22 21 22 21

OPTION
F F
CPM Europe BV Pelleting Section with Control 1/2
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Force (Sliding) Feeder Sheet 20/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

L1 23.2
L2 23.2
L3 23.2
20.9 Contrl + 22.0
20.9 Contrl ES 22.0
A A

22 24
1 3 5 -20K1
13 21
21
-21F1 14 22
I >I >I >

20.1
2 4 6

B B
1 3 5
-21K8
2 4 6

Start Circuit

C C
Frequency Converter

Reference Input
PTC+ PTC-

MOTOR DIRECTLY
CONNECTED 2 3
1 3 5
D -21S1 -21R7 D
2 4 6 1

U V W PE
A1 A1
M
-21M1 3 -21K7 -21K8
-21R3 A2 A2
E Contrl - 22.0 E
20.9
MF8X13
TT8X65 14 1 2
14.0 21.1
12 11 3 4
14.0 21.1
15.0 24 21.1
5 6
15.0 22 21 21 22
34
32 31
44
42 41
OPTION
F F
CPM Europe BV Pelleting Section with Frequency Controller 2/2
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Force (Sliding) Feeder Sheet 21/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl + Contrl +
21.9 Contrl ES 23.0
21.9 23.0
Contrl -

A A

21 -X3 27 28 -X3 29 30
Quick Dump
-22S1 Open/Close
22 PM77XX/79XX OPTION PM90XX OPTION
9007CR53B2 3 9007CR53B2 3
SV8X32 BN BU BN BU SV8X33
-22S6 -22S7
-22B3 -22B4 4 4

FESTO BK FESTO BK SV8X45 SV8X46


B SMT-8M-A-PS SMT-8M-A-PS B
24V-OE5 24V-OE5

12 14
-22K1
C 11 C

-X3 31 -X3 32

-X3 25

D D
A1
ZV8X81 3.5 3.5
A2 -22R5 -22R5.2
3.6 3.6
A1
-X3 26 gr gr
-22K1 -22R5.1 -22R5.3
closed open
A2
Contrl - Contrl -
E 21.9 PE 23.0 E
20.9 23.0

22.2 14
22.2 12
11
24
22 21

OPTION
F F
CPM Europe BV Pelleting Section with Dump Valve
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 22/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

22.9 Contrl + 24.0


22.9 Contrl ES 27.0

A A
-X3 33
21.9 L1 26.7
21.9 L2 26.7
1 OPTION
21.9 L3 26.7
12 14 21
2 SL8X35 -23K5 -23K1
13 1 3 5 11 22
13 21
B -23F3 B
-23F3 14 22
14 I >I >I >

23.1
17,5 A 2 4 6 -X3 34

1 3 5
Stop 1 -23K1
-23S1 2 4 6
2
C C

-X1 4 5 6
Start 3 33
-23S1.1 -23K1
4 34 1 3 5
-23S3
2 4 6

D U V W PE D
1.3
M
-23M3 3
-23R1
MP8X14
1.4
A1 A1 A1
gr
-23K1 -23R1.1 -23K5 -23K7 Time Range:
running A2 0-60min.
A2 A2
22.9 Contrl - 24.0
22.9 PE 24.0
E E
MP8X14 Start/Stop Low Level Grease SL8X35 Grease
Error Relay

23.3 1 2 23.7 14 12.6 18


3 4
23.3 23.7 12 11 12.6 16 15
23.3 5 6 24
23.7 21 22 22 21
23.1 33 34 Setting:15 min.

OPTION
F F
CPM Europe BV Pelleting Section with Electric Grease Pump
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 23/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl +
23.9 Contrl - 25.0
23.9 25.0

A A

BKE Controller 13
Always 24VDC On/Off
-24U1 -24S3 Switch
14

B B

CG8X94

SF8X34
C C

BKE Controller SL8X35 Alarm Alarm Alarm


Progressive Sensor Level Switch General Alarm

ZP8X82

D D

A1
-24K6
A2

24.9 Contrl - 24.0

23.9 PE 25.0
E Grease E
Error Relay

12.7 14
12.7 12
11
24
22 21

OPTION
F F
CPM Europe BV Pelleting Section with Pneumatic Grease Pump
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX BKE Controller Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 24/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl +
24.9 26.0

PE
A 24.9 26.0 A

13
On/Off
-25S2 Switch
14

Place in a
non ATEX zoned area
CG8X95

B B

SF8X34

VIP5 Controller
SL8X35

ZP8X82
C C

D D
A1 X1
-25K4 -25P5
A2 X2

24.9 Contrl - 26.0


25.9 PE 25.0
Grease Error Lamp
Error Relay
E E

12.8 18
16 15
12.8

OPTION
F F
CPM Europe BV Pelleting Section with Pneumatic Grease Pump
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX VIP5 Controller Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 25/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl +
25.9 27.0

A A

L1
23.4 27.8
12 14 23.4 L2 27.8
-26K3 L3
23.4 27.8
11

1 3 5 13 21
B B
-26A1 Reservoir Temperature -26F8 14 22
I >I >I >

26.6
2 4 6
12 14 33
Analog
Process Temperature Display Output -26K2 -26K6
with 2 alarm switch points
0-10 V 11 34 1 3 5
0-20 mA
-26K6
2 4 6
C C

13 -X1 7 8 9
-X4 15 16
-26F8 1 3 5
14 -26S8
2 4 6

1.3 U V W PE
D M D
-26R6 -26M8 3
TT8X70 A1 A1 1.4 MC8X18
-26R2 -26K2 -26K3 A1
A2 A2 To Automation gr
System -26K6
-26R6.1
A2 running

Contrl -
25.9 27.0
PE
25.9 27.0
E Start Stop MC8X18 E
Temperature Temperature

26.6 14 26.6 14
1 2
26.8
26.6 12
11
26.6 12
11 3 4
26.8
24 24 26.8
5 6
22 21 22 21 21 22
26.7 33
34

OPTION
F F
CPM Europe BV Pelleting Section with Oil Lubricated Rollers,
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Cooler Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 26/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl +
26.9 28.0
Contrl ES 28.0
23.9

A A

L1
26.9 35.0
L2
26.9 37.6
L3
26.9 37.6

13 22 24 1 3 5 13 21
B -27F8 -27K5 B
-27A3 -27F8 14 22
14 21 I >I >I >

27.0
2 4 6

Process Level Display


with one alarm switch point
Stop 1 1 3 5
-27S0 -27K7
2 2 4 6

C C
-X1 10 11 12
Start 3 12 14 16 18
-27S0.1 -27K0 -27K2
4 11 -X4 17 18 15
1 3 5
-27S8
-27A4 2 4 6

Level U V W PE
Transmitter
D 1.3 2.3 D
M
-27M8 3
-27R3 TL8X69 -27R6
MP8X17
1.4 2.4
A1 A1 A1 A1 A1
gr rd
-27K0 -27K1 -27K2 -27R3.1 -27K5 -27R6.1 -27K7
A2 A2 running error
A2 A2 A2
Contrl -28.0
26.9
26.9 PE 28.0
E MP8X17 Oil Level E
MP8X17
Enable relay Enable Timerelay Alarm

27.1 14 18 27.7 18 12.4 14 27.8 1 2


27.1 12
11 16 15
27.7 16
15 12 11
27.8 3
4
12.4
24 27.6 24 5
27.8 13 6
22 21 Timerange:0-180sec. Timerange:0-60min. 27.6 22 21 36.1 21 14
22
Setting:60 sec. Setting:20 min.

OPTION
F F
CPM Europe BV Pelleting Section with Oil Lubricated Rollers,
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Pump Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 27/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl +
27.9 Contrl ES 29.0
27.9 33.0
PE
A 27.9 28.0 A

-28A0 Return Oil Left Roller -28A5 Return Oil Right Roller

B B
Analog Analog
Process Temperature Display Output Process Temperature Display Output
with 2 alarm switch points with 2 alarm switch points
0-10 V 0-10 V
0-20 mA 0-20 mA

C C
-X4 19 20 -X4 21 22

D D
TT8X71 A1 A1 TT8X72 A1 A1
-28R1 -28K2 -28K3 To Automation -28R6 -28K6 -28K7 To Automation
A2 A2 System A2 A2 System

Contrl -
27.9 PE 29.0
27.9 29.0

Warning Alarm Warning Alarm


E Temperature Temperature Temperature Temperature E

14
12.8 14
14
12 11 12 11 12 11 12.8 14
12 11
24 12.8 24 24 12.8 24
22 21 22 21 22 21 22 21

OPTION
F F
CPM Europe BV Pelleting Section with Oil Lubricated Rollers,
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Roller Temp. Measurement Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 28/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl +
28.9 30.0

A A

13 13
-29S2 -29S3
14 14

-X5 1 2 3 4 5 6

B B

X5-1

X5-2

X5-3

X5-4

X5-5

X5-6
CZ8X96
L1

+ - Local/Remote

Place in a
120-230VAC Lineator Controller non ATEX zoned area

Lineator Analog SR8X40


Motor Active Output
C C
N
PE

X6-1

X6-2

X4-1

X4-2

-X3 35 36 -X4 23 24

D X1 D
-29P1
GN
24VDC X2 To Automation
System

Contrl -
E 28.9 30.0 E
PE
28.9 30.0

OPTION
F F
CPM Europe BV Pelleting Section with Lineator
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 29/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl +
29.9 31.0

A A

13 13
-30S2 -30S3
14 14

-X5 7 8 9 10 11 12

B B
Place in a

X5-1

X5-2

X5-3

X5-4

X5-5

X5-6
non ATEX zoned area
L1

CZ8X97

+ - Local/Remote
SR8X41 SR8X42
120-230VAC Lineator Controller Roller Speed Measurement Roller Speed Measurement
(Left Roller) (Right Roller)

Lineator Analog SR8X40 Analog Speed Analog Speed


Motor Active Output Output Output
C C
N
PE

X6-1

X6-2

X4-1

X4-2

X7-1

X7-2

X8-1

X7-3

X7-4

X8-2
-X3 37 38 -X4 25 26 -X4 27 28 -X3 39 -X4 29 30 -X3 40

D X1 D
-30P1
GN
24VDC X2 To Automation To Automation To Automation
System System System

A1 A1
-30K6 -30K8
Only applicable if
A2 no Automation system is used. A2
Contrl -
E 29.9 31.0 E
29.9 PE Speed Left Roller Speed Right Roller 31.0
12.6 14 12.6 14
12.6 12
11
12.6 12
11
24 24
22 21 22 21

OPTION
F F
CPM Europe BV Pelleting Section with Lineator and
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Roller Speed Measurement Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 30/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

30.9 Contrl + 32.0

30.9 PE 32.0

A SR8X41 SR8X42 A
13
Parameter
-31S2 Release
14 Key

-X11 1 2 3 4

B
B B

31.2

31.6
1 3 5 6 7 8 9 22 25 1 3 5 6 7 8 9 22 25
IS8X04 IS8X05
DC+ +12V A B 1 2 3 COMM COMM DC+ +12V A B 1 2 3 COMM COMM
INPUT USER REL1 REL2 INPUT USER REL1 REL2
RED LION PAXI0010 RED LION PAXI0010
DC- COMM COMM + - NO NC NO NC DC- COMM COMM + - NO NC NO NC
LEFT RIGHT
C 2 4 10 18 19 20 21 23 24 2 4 10 18 19 20 21 23 24 C
A 32.2

B 32.6
D D

To Automation Only applicable if To Automation Only applicable if


System no Automation system A1 System no Automation system A1
is used. is used.
-31K4 -31K9
A2 A2
Contrl -
E 30.9 32.0 E
PE Speed Left Roller Speed Right Roller
31.9 31.0
12.8 14 12.8 14
12.8 12
11
12.8 12
11
24 24
22 21 22 21

OPTION
F F
CPM Europe BV Pelleting Section with Roller Speed Measurement
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Non-ATEX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 31/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

31.9 Contrl + 33.0


31.9 PE 33.0

A SR8X41 SR8X42 A

-32L1 -32L6

Only applicable if Only applicable if


no Automation system A1 no Automation system A1
is used. is used.
-X11 5 6 -32K4 -X11 7 8 -32K8
A2 A2

B
B B

31.2

31.6
IS8X04 IS8X05

-32U0 27 9 10 30 31 6 4 -32U5 27 9 10 30 31 6 4

GND SIGNAL COMM COMM GND SIGNAL COMM COMM


Fluidwell F113 R1 R2 Fluidwell F113 R1 R2
PROCESS DISPLAY PROCESS DISPLAY
+ P-AP-CX-HM-IX-OT-PX-XX-ZB
+ - + P-AP-CX-HM-IX-OT-PX-XX-ZB
+ -

C 11 8 7 11 8 7 C
A 32.2

B 32.6
32.7 Contrl + 32.1
D D

To Automation To Automation
System System

Contrl -
E 31.9 33.0 E
Speed Left Roller Speed Right Roller
32.9 PE 32.0
12.9 14 12.9 14
12.9 12
11
12.9 12
11
24 24
22 21 22 21

OPTION
F F
CPM Europe BV Pelleting Section with Roller Speed Measurement
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX ATEX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 32/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl +
32.9 Contrl ES 36.0
28.9 36.0
PE
A 32.9 33.0 A

TT8X67 TT8X68

1x white

1x white
2x red

2x red
connector
C1 back end
B 1 2 pellet mill 3 4 B

-X4 -X4
31 32 33 34
18
NA

18
NA
17
15
NA
12
14

17
15
NA
12
14
C C
L/+ L/+

N/- Place in a N/-


PROCESS DISPLAY RIA45 non ATEX zoned area PROCESS DISPLAY RIA45
IT8X02 Temperature Left Roller IT8X03 Temperature Right Roller
GND GND
21

21
11
13
23
NA
NA

11
13
23
NA
NA
D D

A1 A1 A1 A1
-33K1 -33K2 -33K7 -33K7.1
A2 A2 A2 A2

Contrl -
32.9 PE 36.0
32.9 35.0
Warning Alarm Warning Alarm
E Temperature Temperature Temperature Temperature E

14
12.6 14
14
12 11 12 11 12 11 12.6 14
12 11
24 12.6 24 24 12.6 24
22 21 22 21 22 21 22 21

OPTION
F F
CPM Europe BV Pelleting Section with Roller Temperature
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Measurement Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 33/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

24VDC
34.9 34.0

A A

13 13
-34S1 -34S1.2
14 14

B -X3 41 43 B
21 21 12 14
-34S1.1 -34S1.3 -34K1
SE8X43 22 SE8X44 22 11

-X3 45 46
-X3 42 44
M Drawn for first knife.
-34M3
C Design for all available knives C
MK8X19
12 14 (See order datasheet)
-34K1.1
11
2

-34R3
1 3
Brown
White
Green

D D

-X4 35 36 37
A1 A1
2,5-7,5 kOhm
-34K1 -34K1.1
A2 A2
34.9 0VDC 34.0

E Electric Potmeter 10k E


Knife 1 feedback
actuator
34.3 14 34.4 14
position
34.3 12
11
34.4 12
11
24 24
22 21 22 21

OPTION
F F
CPM Europe BV Pelleting Section with Electric Knives
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 34/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

L1
27.9 N 37.6
35.9 35.0

PE
A 33.9 36.0 A

1 N
-35F2 30mA
2 N
16A
-X2 3 4

B B
HE8X01 -35A2
5 1 2

3 Raychem 4

6 8 9

C C

-35R2

ST8X51

D D

-X2 1 2 pe

E -35R1 E
2

ZT8X83

OPTION
F F
CPM Europe BV Pelleting Section with Heated Door
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 35/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

33.9 Contrl + 37.0


33.9 Contrl ES 37.0
Contrl -

16 18 OP8X15
A Enable Relay -X3 55 A
-37K2
15
12 14 Place in a
non ATEX zoned area
-36K1 16 18
11 CD8X93
-12K6 1 11 13 7
-CL Safety
15 2 10 12 4 5 6 Interlock
22 24 22 24 Controller

B -36K0 -36K3 B
21 21
-X3 47 -X3 49 -X3 51 -X3 52 -X3 54
-X3 56 57 58 59
BN BU BN BU -X2 5 6
SF8X36 OR Thermistor relay A3 11

Coil1
Coil2
-36B1 -36B3 Pellet mill
-36S0 P1 Stop
1
SL8X30 SL8X37 -36S7
BK BK BK -36U5
2
OPTION P2

39.0
39.0
C A2 13 12 C
13 Pellet mill
-X3 48 -X3 50 -X3 53
-27K7 Start 3 12 14
14 -36S7.1 -36K7
4 11

2.7
22 24
-36R9
D 2.3 2.3 2.3 2.1 2.5 D
A1 A1 A1 -36K1 2.8
-X4 38 39 21
-36K0 -36R1 -36K1 -36R2 -36K3 -36R3 -36R4 -36R8
(2T)P1 gr
A2 2.4 A2 2.4 A2 2.4 2.2 2.6
-36R9.1 ready to
ST8X31 A1
rd rd rd rd gr run
-36R1.1 -36R2.1 -36R3.1 -36R4.1 -36K7 -36R8.1
error error error error (2T)P2 running
A2
33.9 Contrl - 37.0
35.9 PE 37.0
E Oil Flow Shearpin Oil Level Thermistor 155 Degrees E
MM8X12 Start/Stop
Alarm Alarm Alarm Alarm

12.4 14 36.2 14 12.4 14 ATEX 2PTC


36.8 14
12 11 12 11 12 11 NON ATEX 1PTC 12 11
12.4 36.2 12.4 36.8
36.1 24 36.6 24 36.3 24 39.6 24
36.1 22 21 36.6 22 21 36.3 22 21 39.6 22 21
34
32 31
44
42 41

F F
CPM Europe BV Pelleting Section with Control
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 36/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl +
36.9 Contrl ES 38.0
36.9 38.0

A A

L1
35.9 38.4
L2
27.9 38.4
L3
27.9 38.4

13 1 3 5 13 21
B -37F7 B
-37F7 14 22
14 I >I >I >

37.1
2 4 6

1 3 5
Stop 1
-37K5
-37S1
2 4 6
2

C C

Start 3 12 14 16 18 -X1 13 14 15
-37S1.1 -37K1 -37K3
4 11 15 1 3 5
-37S7
2 4 6

U V W PE
D 1.3 D
M
-37M7 3
-37R1
1.4 MP8X15
A1 A1 A1 A1
gr
-37K1 -37K2 -37K3 -37K5
-37R1.1 running
A2 A2 A2 A2

36.9 Contrl - 38.0


36.9 PE 38.0
E MP8X15 MP8X15 MP8X15 E
Start/Stop Enable Timerelay Motor Starter

37.1 14 36.6 18 37.5 18


1 2
37.7
37.1 12
11
36.6 16
15
37.5 16
15 3 4
37.7
24 37.7
5 6
22 21 Timerange:0-180sec. Timerange:0-60min. 21 22
34 33 34
32 31 Setting:60 sec. Setting:20 min.
44
42 41

F F
CPM Europe BV Pelleting Section with Gearbox, Oil Pump
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 37/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl +
37.9 40.0
Contrl ES 40.0
37.9

A A

L1
37.9
-X3 L2
60 37.9
L3
37.9

-38B1.1 1 3 5
ST8X38 13 21
60 degr.
B 14 22 B
-38F5
I >I >I >

38.1
2 4 6
-X3 62
33
-38B1.1 -38K1 1 3 5
ST8X39 34
65 degr. -38K1
2 4 6

C -X3 61 C

-X1 16 17 18
13
-38F5
14
1 3 5
-38S5
2 4 6

D U V W PE D
1.3
M
-38M5 3
-38R1
1.4 MC8X16

A1
gr
-38K1 -38R1.1
running
A2
Contrl -
37.9 PE 40.0
E 37.9 39.0 E
MC8X16 Start/Stop
1 2
38.5 3 4
38.5 5 6
38.5
21 22
38.1 33
34

F F
CPM Europe BV Pelleting Section with Gearbox, Oil Cooler
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 38/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Control-AC
10.9 39.4
L1.3
39.3 39.0
39.3 L2.3 39.0 95
39.3 L3.3 39.0
A -39F1 A
96
P1 S1
22 24

TA

TB
-39T1
TI8X66 -36K7

40.1

40.1
P2 S2 21

To ampere meter
(and automation system)

B B
-X2 7 9

1 3
1 3 5 1 3 5 2 4 6
-39S5 Work Switch Circuit
-39K6 -39K8 -39K7 2 4
2 4 6 2 4 6 1 3 5

1 3 5
-X2 8 10
C -39F1 C
2 4 6
31 43
21 13 13 13
-39K6 -39K6
-39K6 -39K6 -39K7 -39K8 32 44
22 14 14 14
31 21

21 -39K8 -39K7
PE 32 22
38.9 40.0 -39K8
22
D D
A1 A1 12 14 A1 22 24 A1 A1
-39K5 -39K6 -39K5 -39K7 -39K5 -39K8 -39K9
A2 A2 11 A2 21 A2 A2

PE
1 3 5 NULL
U1 V2 10.9 39.4
PM8X12 Main PM8X12 Star PM8X12 Delta

I >I >I >


V1 M W2
N
-39F0 3
2 4 6 W1 U2
E 14 1 2 1 2 1 2 14 E
1,6A 39.6 39.1 39.3 39.2 14.0
-39M2 12 11 3 4 3 4 3 4 12 11
39.6 24
39.1 5 6 39.3 5 6 39.2 5 6 14.0 24
97 98 39.8 22 21
39.1
13 14 39.3 13 14 39.2 13 14 15.0 22 21
39.8 39.6 39.6 39.7 15.0
Coil1

Coil2

95 96 34 21 22 21 22 21 22 34
39.6 39.5 39.8 39.5 20.0
MM8X12 32 31 39.7
31 32 31 32 31 32 32 31
44 43 44 43 44 39.7 43 44 20.0 44
42 41 39.8 53 54 42 41
61 62
36.7

36.8

71 72
83 84

F F
CPM Europe BV Pelleting Section with Motor, Star/Delta
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 39/40
Chck.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

Contrl +
38.9 Contrl ES 40.0
38.9 40.0
PE
A 39.4 40.0 A

-
Ampere meter
-40P4 A
+

B B

A1
Signal from TI8X66 -40U2
39.4

39.4

4-20mA
I+
TA

TB

C C
GND -
0-1(5)A DC
B2 B1 A2

D D
To Automation
System

Contrl -
E 38.9 40.0 E
PE
39.4 40.9
Current converter

F F
CPM Europe BV Pelleting Section with Motor, Current Measurement
Example Functional
Diagram.
Date 09.03.2016
Rijder 2 PM77XX/PM79XX/PM90XX Rev 9
Drw.
Use for design only.
1507 DN Zaandam and ICLS Pellet Mill Sheet 40/40
Chck.
0 1 2 3 4 5 6 7 8 9