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Assembly – Adjustment – Dimensions

Demag chain hoist DKUN 2 – DKUN 5 – DKUN 10 – DKUN 16 – DKUN 20


Low headroom monorail trolley RKDK – EKDK

DKUN 41266944.eps RKDK-1/1 41267044.eps RKDK-2/1 41267144.eps

130204 EN 202 876 44 714 IS 817


Manufacturer Demag Cranes & Components GmbH
P.O. Box 67 · D-58286 Wetter
Telephone (+49/2335) 92-0 · Telefax (+49/2335) 927676
www.demagcranes.com

Vibration in the chain may occur due to additional chain return reeving
arrangements (polygon effect).
Chain hoists with the hoist speed code V2 may, therefore, only be used in
applications after consultation with the manufacturer or his representative.
Kindly inform us about the operating conditions in the case of these
applications.
Depending on the speed, lifting height and the design of the load bearing
system, this vibration may be inconvenient in some applications.
Please clarify this matter in the case of critical applications.

Further documents
Component parts Demag chain hoist DKUN 2 222 501 44 721 IS 817
DKUN 5 222 506 44 721 IS 817
DKUN 10 222 511 44 721 IS 817
DKUN 16 222 546 44 721 IS 817
DKUN 20 222 516 44 721 IS 817

DST assembly instructions 206 165 44 720 IS 951


DST control pendant component parts 222 142 44 721 IS 951
DSE assembly instructions 214 214 44 720 IS 951
202876k1.p65/130204

DSE control pendant technical data 203 119 44 721 IS 951


Demag chain hoist operating instructions 206 501 44 720 IS 817
Demag chain hoist test and inspection book 214 260 44 720 IS 817
2 Technical Data DKUN 2 – 20 202 846 44 714 IS 817
Contents
Page
Technical Data 4
Design 4
Explanation of hoist design 4
Selection table 5
Demag chain hoist DKUN 2, DKUN 5, DKUN 10, DKUN 16, DKUN 20
– weights (for 3 m hook path) 7
Hoist motor data 9
Travel motor data 10
Demag chain hoist DKUN 2 – DKUN 20 dimensions 10

Assembling RKDK low-headroom monorail hoists 12


Trolley size 6 - RKDK
DKUN 2-200/250/315 – 1/1 and 2/1
DKUN 5-400/500 – 1/1
DKUN 5-315 – 1/1 and 2/1 14
Trolley size 11 – RKDK
DKUN 5-400/500 - 2/1 16
Trolley size 11 – RKDK
DKUN 10-800/1000 – 1/1
DKUN 10-630 – 1/1 and 2/1 18
Trolley size 22 – RKDK
DKUN 10-800/1000 – 2/1 20

Assembling EKDK low-headroom monorail hoists 22


Trolley size 11 – EKDK
DKUN 2-200/250/315 – 1/1 and 2/1
DKUN 5-315/400/500 – 1/1 and 2/1 24
Trolley size 11 – EKDK
DKUN 10-800/1000 – 1/1
DKUN 10-630 – 1/1 and 2/1 26
Trolley size 22 – EKDK
DKUN 10-800/1000 – 2/1 28

Fitting the travel drive 30

Assembling EKDK low-headroom monorail hoists 31


Trolley size 22 – EKDK
DKUN 16-1000/1250/1600 – 2/1 32
Assembling EKDK low-headroom monorail hoists 34
Trolley size 11 – EKDK
DKUN 20-1250/1600/2000 – 1/1 36
Trolley size 22 – EKDK
DKUN 20-1250/1600/2000 – 2/1 38
202876k1.p65/130204

3
Technical data

Design

27787.tif

1 Electrical equipment cover 5 Chain guide 9 Rotor 13 Brake cup


2 Electrical components 6 Suspension eye 10 Shaft 14 End cap
3 Slipping clutch 7 Intermediate flange 11 Brake adjusting shims 15 Fan cover
4 Gearbox 8 Stator 12 Coupling 16 Chain

Fig. 1

Explanation of hoist designation

EK DKUN 2-250 K V1 1/1 F4 143 28


Travel in m/min

Flange width of the girder in mm

F4 – creep lifting 1 : 4 (pole-changing)

F6 – creep lifting 1 : 6 (pole-changing)

Number of falls from chain drive

Reeving method

Hoist speed code

Motor type: K = squirrel-cage

SWL on load chain

(for 1/1 reeving)

Range

Size

Load supporting means: = chain

Universal

Demag chain hoist – type DKUN


202876k1.p65/130204

K = Low-headroom monorail hoist

E = Electric travel trolley

R = Push travel trolley


4
Selection table

Chain hoists with the hoist speed code V2 may only be used in applications
after consultation with the manufacturer or his representative.

SWL Size FEM Hook path Hoist speed Motor size P n % CDF Hook dim.
m/min C
kg m V1 V2 kW rpm mm ¹)

DKUN 2-200 KV1 1/1 8 - KMP 71 B 2 0,4 2840 60 235


DKUN 2-200 KV1 1/1 F4 8/2 - KMK 80 Z 2/8 0,4/0,1 2770/675 40/20 235
200 2m 3; 4; 6; 8
DKUN 2-200 KV2 1/1 - 14 KMK 71 B 2 0,75 2680 60 235
DKUN 2-200 KV2 1/1 F4 - 14/3,5 KMK 80 B 2/8 0,75/0,17 2800/685 40/20 235
DKUN 2-250 KV1 1/1 8 - KMP 71 B 2 0,4 2840 60 235
DKUN 2-250 KV1 1/1 F4 8/2 - KMK 80 Z 2/8 0,4/0,1 2770/675 40/20 235
250 1 Am 3; 4; 6; 8
DKUN 2-250 KV2 1/1 - 14 KMK 71 B 2 0,75 2680 60 235
DKUN 2-250 KV2 1/1 F4 - 14/3,5 KMK 80 B 2/8 0,75/0,17 2800/685 40/20 235
DKUN 2-315 KV1 1/1 8 - KMK 71 B2 0,75 2680 60 235
DKUN 2-315 KV1 1/1 F4 8/2 - KMK 80 B2/8 0,75/0,17 2800/685 40/20 235
1 Bm 3; 4; 6; 8
DKUN 2-315 KV2 1/1 - 12,5 KMK 71 B2 0,75 2680 60 235
DKUN 2-315 KV2 1/1 F4 - 12,5/3,1 KMK 80 B 2/8 0,75/0,17 2800/685 40/20 235
315
DKUN 5-315 KV1 1/1 8 - KMK 71 B 2 0,75 2680 60 260
DKUN 5-315 KV1 1/1 F4 8/2 - KMK 80 B 2/8 0,75/0,17 2800/685 40/20 260
2m 3; 4; 6; 8
DKUN 5-315 KV2 1/1 - 15 KMK 80 B 2 1,4 2720 60 260
DKUN 5-315 KV2 1/1 F4 - 12,5/3,1 KMK 80 B 2/8 0,75/0,17 2800/685 40/20 260
DKUN 5-400 KV1 1/1 8 - KMK 71 B 2 0,75 2680 60 260
DKUN 5-400 KV1 1/1 F4 8/2 - KMK 90 Z 2/8 0,85/0,2 2770/665 40/20 260
1 Am 3; 4; 6; 8
DKUN 5-400 KV2 1/1 - 15 KMK 80 B 2 1,4 2720 60 260
DKUN 5-400 KV2 1/1 F4 - 12,5/3,1 KMK 90 B 2/8 1,7/0,42 2800/640 40/20 260
400
DKUN 2-200 KV1 2/1 4 - KMP 71 B 2 0,4 2840 60 295
DKUN 2-200 KV1 2/1 F4 4/1 - KMK 80 Z 2/8 0,4/0,1 2770/675 40/20 295
2m 3; 4
DKUN 2-200 KV2 2/1 - 7 KMK 71 B 2 0,75 2680 60 295
DKUN 2-200 KV2 2/1 F4 - 7/1,7 KMK 80 B 2/8 0,75/0,17 2800/685 40/20 295
DKUN 5-500 KV1 1/1 8 - KMK 71 B 2 0,75 2680 60 260
DKUN 5-500 KV1 1/1 F4 8/2 - KMK 90 Z 2/8 0,85/0,2 2770/665 40/20 260
1 Bm 3; 4; 6; 8
DKUN 5-500 KV2 1/1 - 15 KMK 80 B 2 1,4 2720 60 260
DKUN 5-500 KV2 1/1 F4 - 12,5/3,1 KMK 90 B 2/8 1,7/0,42 2800/640 40/20 260
500
DKUN 2-250 KV1 2/1 4 - KMP 71 B 2 0,4 2840 60 295
DKUN 2-250 KV1 2/1 F4 4/1 - KMK 80 Z 2/8 0,4/0,1 2770/675 40/20 295
1 Am 3; 4
DKUN 2-250 KV2 2/1 - 7 KMK 71 B 2 0,75 2680 60 295
DKUN 2-250 KV2 2/1 F4 - 7/1,7 KMK 80 B 2/8 0,75/0,17 2800/685 40/20 295

DKUN 10-630 KV1 1/1 9 - KMK 90 B 2 2,1 2730 60 300

DKUN 10-630 KV1 1/1 F4 2m 9/2,2 - KMK 90 B 2/8 1,7/0,42 2800/640 40/20 300
3; 4; 6; 8
DKUN 10-630 KV2 1/1 3m - 12,5 KMK 90 B 2 2,1 2730 60 300
DKUN 10-630 KV2 1/1 F4 - 12,5/3,1 KMK 90 B 2/8 1,7/0,42 2800/640 40/20 300
DKUN 2-315 KV1 2/1 4 - KMK 71 B 2 0,75 2680 60 295
DKUN 2-315 KV1 2/1 F4 4/1 - KMK 80 B 2/8 0,75/0,17 2800/685 40/20 295
630 1 Bm 3; 4
DKUN 2-315 KV2 2/1 - 6,3 KMK 71 B 2 0,75 2680 60 295
DKUN 2-315 KV2 2/1 F4 - 6,3/1,5 KMK 80 B 2/8 0,75/0,17 2800/685 40/20 295
DKUN 5-315 KV1 2/1 4 - KMK 71 B 2 0,75 2680 60 330
DKUN 5-315 KV1 2/1 F4 4/1 - KMK 80 B 2/8 0,75/0,17 2800/685 40/20 330
2m 3; 4
DKUN 5-315 KV2 2/1 - 7,5 KMK 80 B 2 1,4 2720 60 330
DKUN 5-315 KV2 2/1 F4 - 6,3/1,5 KMK 80 B 2/8 0,75/0,17 2800/685 40/20 330
202876k1.p65/130204

DKUN 10-800 KV1 1/1 9 - KMK 90 B 2 2,1 2730 60 300


800 1 Am 3; 4
DKUN 10-800 KV1 1/1 F4 9/2,2 - KMK 90 B 2/8 1,7/0,42 2800/640 40/20 300

1) Hook dimension C is increased by 80 mm if limit switches for the highest hook position are fitted.

5
Chain hoists with the hoist speed code V2 may only be used in applications
after consultation with the manufacturer or his representative.

SWL Size FE M Hook path Hoist speed Motor size P n % CDF Hook dim.
m/min C
kg m V1 V2 kW rpm mm ¹)

DKUN 10-800 KV2 1/1 - 12,5 KMK 90 B 2 2,1 2730 60 300


1 Am 3; 4; 6; 8
DKUN 10-800 KV2 1/1 F4 - 12,5/3,1 KMK 100 B 2/8 2,5/0,62 2720/620 40/20 300

DKUN 5-400 KV1 2/1 4 - KMK 71 B 2 0,75 2680 60 330


800
DKUN 5-400 KV1 2/1 F4 4/1 - KMK 90 Z 2/8 0,85/0,2 2770/665 40/20 330
1Am 3; 4
DKUN 5-400 KV2 2/1 - 7,5 KMK 80 B 2 1,4 2720 60 330
DKUN 5-400 KV2 2/1 F4 - 6,3/1,5 KMK 90 B 2/8 1,7/0,42 2800/640 40/20 330
DKUN 10-1000 KV1 1/1 9 - KMK 90 B 2 2,1 2730 60 300
DKUN10-1000 KV1 1/1 F4 9/2,2 - KMK 90 B 2/8 1,7/0,42 2800/640 40/20 300
1 Bm 3; 4; 6; 8
DKUN10-1000 KV2 1/1 - 12,5 KMK 100 B 2 3 2780 60 300

DKUN10-1000 KV2 1/1 F4 - 12,5/3,1 KMK 100 B 2/8 2,5/0,62 2720/620 40/20 300
1000
DKUN 5-500 KV1 2/1 4 - KMK 71 B 2 0,75 2680 60 330
DKUN 5-500 KV1 2/1 F4 4/1 - KMK 90 Z 2/8 0,85/0,2 2770/665 40/20 330
1 Bm 3; 4
DKUN 5-500 KV2 2/1 - 7,5 KMK 80 B 2 1,4 2720 60 330
DKUN 5-500 KV2 2/1 F4 - 6,3/1,5 KMK 90 B 2/8 1,7/0,42 2800/640 40/20 330

DKUN 20-1250 KV1 1/1 F4 8/2 - KMK 100 B 2/8 2,5/0,62 2720/620 40/20 400
3; 4; 6; 8
DKUN 20-1250 KV2 1/1 F4 - 12,5/3,1 KMK 112 B 2/8 4/0,97 2720/620 40/20 400
DKUN 10-630 KV1 2/1 4,5 - KMK 90 B 2 2,1 2730 60 410
1250 2m
DKUN 10-630 KV1 2/1 F4 4,5/1,1 - KMK 90 B 2/8 1,7/0,42 2800/640 40/20 410
3; 4
DKUN 10-630 KV2 2/1 - 6,3 KMK 90 B 2 2,1 2730 60 410
DKUN 10-630 KV2 2/1 F4 - 6,3/1,5 KMK 90 B 2/8 1,7/0,42 2800/640 40/20 410

DKUN 20-1600 KV1 1/1 F4 8/2 - KMK 100 B 2/8 2,5/0,62 2720/620 40/20 400
3; 4; 6; 8
DKUN 20-1600 KV2 1/1 F4 - 12,5/3,5 KMK 112 B 2/8 4/0,97 2770/670 40/20 400
DKUN 10-800 KV1 2/1 4,5 - KMK 90 B 2 2,1 2730 60 425
1600 1 Am
DKUN 10-800 KV1 2/1 F4 4,5/1,1 - KMK 90 B 2/8 1,7/0,42 2800/640 40/20 425
3; 4
DKUN 10-800 KV2 2/1 - 6,3 KMK 90 B 2 2,1 2730 60 425
DKUN 10-800 KV2 2/1 F4 - 6,3/1,5 KMK 100 B 2/8 2,5/0,62 2720/620 40/20 425

DKUN 20-2000 KV1 1/1 F4 1 Bm 3; 4; 6; 8 8/2 - KMK 112 B 2/8 4/0,97 2770/670 40/20 400

DKUN 16-1000 KV1 2/1 F4 4/1 - KMK 90 B 2/8 1,7/0,42 2800/640 40/20 490
2m 3; 4
DKUN 16-1000 KV2 2/1 F4 - 6,3/1,5 KMK 100 B 2/8 2,5/0,62 2720/620 40/20 490
2000 DKUN 10-1000 KV1 2/1 4,5 - KMK 90 B 2 2,1 2730 60 425
DKUN 10-1000 KV1 2/1 F4 4,5/1,1 - KMK 90 B 2/8 1,7/0,42 2800/640 40/20 425
1 Bm 3; 4
DKUN 10-1000 KV2 2/1 - 6,3 KMK 100 B 2 3,0 2780 60 425
DKUN 10-1000 KV2 2/1 F4 - 6,3/1,5 KMK 100 B 2/8 2,5/0,62 2720/620 40/20 425
DKUN 20-1250 KV1 2/1 F4 4/1 - KMK 100 B 2/8 2,5/0,62 2720/620 40/20 550
2m 3; 4
2500 DKUN 20-1250 KV2 2/1 F4 - 6,3/1,5 KMK 112 B 2/8 4/0,97 2770/670 40/20 550
DKUN 16-1250 KV1 2/1 F4 1 Am 3; 4 4/1 - KMK 100 B 2/8 2,5/0,62 2720/620 40/20 490
DKUN 20-1600 KV1 2/1 F4 4/1 - KMK 100 B 2/8 2,5/0,62 2720/620 40/20 550
1 Am 3; 4
3200 DKUN 20-1600 KV2 2/1 F4 - 6,3/1,5 KMK 112 B 2/8 4/0,97 2770/670 40/20 550
DKUN 16-1600 KV1 2/1 F4 1 Bm 3; 4 4/1 - KMK 100 B 2/8 2,5/0,62 2720/620 40/20 490
4000 DKUN 20-2000 KV1 2/1 F4 1 Bm 3; 4 4/1 - KMK 112 B 2/8 4/0,97 2770/670 40/20 550
202876k1.p65/130204

1) Hook dimension C is increased by 80 mm if limit switches for the highest hook position are fitted.

6
Demag chain hoist DKUN 2, DKUN 5, DKUN 10, DKUN 16, DKUN 20

Weight without travel drive (for 3 m hook path)


1) Travel drive 13/3 PKF = 10 kg – 13/6 PKF = 14 kg

SWL Size Motor size


Direct control Contactor control
Trolley sizes
Weight in kg (for 3 m hook path)
kg RK 6 RK 11 EK 11 1) RK 6 RK 11 EK 11 1)

DKUN 2-200 KV1 1/1 KMP 71 B 2 41 47 43 49


DKUN 2-200 KV1 1/1 F4 KMK 80 Z 2/8 45 49 47 51
200
DKUN 2-200 KV2 1/1 KMK 71 B 2 41 47 43 49
DKUN 2-200 KV2 1/1 F4 KMK 80 B 2/8 47 51 49 53
DKUN 2-250 KV1 1/1 KMP 71 B 2 41 47 43 49
DKUN 2-250 KV1 1/1 F4 KMK 80 Z 2/8 45 49 47 51
250
DKUN 2-250 KV2 1/1 KMK 71 B 2 41 47 43 49
DKUN 2-250 KV2 1/1 F4 KMK 80 B 2/8 47 51 49 53
DKUN 2-315 KV1 1/1 KMK 71 B2 41 47 43 49
DKUN 2-315 KV1 1/1 F4 KMK 80 B2/8 47 51 49 53
DKUN 2-315 KV2 1/1 KMK 71 B2 41 47 43 49
DKUN 2-315 KV2 1/1 F4 KMK 80 B 2/8 47 51 49 53
315
DKUN 5-315 KV1 1/1 KMK 71 B 2 51 62 53 64
DKUN 5-315 KV1 1/1 F4 KMK 80 B 2/8 55 66 57 68
DKUN 5-315 KV2 1/1 KMK 80 B 2 55 60 57 68
DKUN 5-315 KV2 1/1 F4 KMK 80 B 2/8 55 66 57 68
DKUN 5-400 KV1 1/1 KMK 71 B 2 51 62 53 64
DKUN 5-400 KV1 1/1 F4 KMK 90 Z 2/8 60 71 62 73
DKUN 5-400 KV2 1/1 KMK 80 B 2 55 60 57 68
DKUN 5-400 KV2 1/1 F4 KMK 90 B 2/8 62 73 64 75
400
DKUN 2-200 KV1 2/1 KMP 71 B 2 44 49 46 51
DKUN 2-200 KV1 2/1 F4 KMK 80 Z 2/8 48 51 50 53
DKUN 2-200 KV2 2/1 KMK 71 B 2 44 49 46 51
DKUN 2-200 KV2 2/1 F4 KMK 80 B 2/8 50 53 52 55
DKUN 5-500 KV1 1/1 KMK 71 B 2 51 62 553 64
DKUN 5-500 KV1 1/1 F4 KMK 90 Z 2/8 60 71 62 73
DKUN 5-500 KV2 1/1 KMK 80 B 2 55 60 57 68
DKUN 5-500 KV2 1/1 F4 KMK 90 B 2/8 62 73 64 75
500
DKUN 2-250 KV1 2/1 KMP 71 B 2 44 49 46 51
DKUN 2-250 KV1 2/1 F4 KMK 80 Z 2/8 48 51 50 53
DKUN 2-250 KV2 2/1 KMK 71 B 2 44 47 46 51
DKUN 2-250 KV2 2/1 F4 KMK 80 B 2/8 50 51 52 55
DKUN 10-630 KV1 1/1 KMK 90 B 2 99 100 1 03 104
DKUN 10-630 KV1 1/1 F4 KMK 90 B 2/8 104 105 108 109
DKUN 10-630 KV2 1/1 KMK 90 B 2 99 100 103 104
DKUN 10-630 KV2 1/1 F4 KMK 90 B 2/8 104 105 108 109
DKUN 2-315 KV1 2/1 KMK 71 B 2 44 49 46 51
DKUN 2-315 KV1 2/1 F4 KMK 80 B 2/8 50 53 52 55
630
DKUN 2-315 KV2 2/1 KMK 71 B 2 44 49 46 51
DKUN 2-315 KV2 2/1 F4 KMK 80 B 2/8 50 53 52 55
DKUN 5-315 KV1 2/1 KMK 71 B 2 54 65 56 67
DKUN 5-315 KV1 2/1 F4 KMK 80 B 2/8 58 69 60 71
DKUN 5-315 KV2 2/1 KMK 80 B 2 58 69 60 71
202876k1.p65/130204

DKUN 5-315 KV2 2/1 F4 KMK 80 B 2/8 58 69 60 71


DKUN 10-800 KV1 1/1 KMK 90 B 2 99 119 103 123
800
DKUN 10-800 KV1 1/1 F4 KMK 90 B 2/8 104 124 108 128

7
Weight without travel drive (for 3 m hook path)
1) Travel drive 13/3 PKF = 10 kg – 13/6 PKF = 14 kg

SWL Size Motor size


Direct control Contactor control
Trolley sizes
Weight in kg (for 3 m hook path)
kg RK 11 RK 22 EK 11 1) EK 22 1) RK 11 RK 22 EK 11 1) EK 22 1)

DKUN 10-800 KV2 1/1 KMK 90 B 2 99 119 103 123


DKUN 10-800 KV2 1/1 F4 KMK 100 B 2/8 104 129 113 133
DKUN 5-400 KV1 2/1 KMK 71 B 2 65 65 67 67
800
DKUN 5-400 KV1 2/1 F4 KMK 90 Z 2/8 74 74 76 76
DKUN 5-400 KV2 2/1 KMK 80 B 2 69 69 71 71
DKUN 5-400 KV2 2/1 F4 KMK 90 B 2/8 76 76 78 78
DKUN 10-1000 KV1 1/1 KMK 90 B 2 99 100 103 104
DKUN10-1000 KV1 1/1 F4 KMK 90 B 2/8 104 105 108 109
DKUN10-1000 KV2 1/1 KMK 100 B 2 109 110 113 114
DKUN10-1000 KV2 1/1 F4 KMK 100 B 2/8 109 110 113 114
1000
DKUN 5-500 KV1 2/1 KMK 71 B 2 65 65 67 67
DKUN 5-500 KV1 2/1 F4 KMK 90 Z 2/8 74 74 76 76
DKUN 5-500 KV2 2/1 KMK 80 B 2 69 69 71 71
DKUN 5-500 KV2 2/1 F4 KMK 90 B 2/8 76 76 78 78

DKUN 20-1250 KV1 1/1 F4 KMK 100 B 2/8 162 168

DKUN 20-1250 KV2 1/1 F4 KMK 112 B 2/8 177 183


DKUN 10-630 KV1 2/1 KMK 90 B 2 10 5 106 109 110
1250
DKUN 10-630 KV1 2/1 F4 KMK 90 B 2/8 110 111 114 115
DKUN 10-630 KV2 2/1 KMK 90 B 2 10 5 106 109 110
DKUN 10-630 KV2 2/1 F4 KMK 90 B 2/8 110 111 114 115

DKUN 20-1600 KV1 1/1 F4 KMK 100 B 1/8 162 168

DKUN 20-1600 KV2 1/1 F4 KMK 112 B 2/8 177 183


DKUN 10-800 KV1 2/1 KMK 90 B 2 123 123 127 127
1600
DKUN 10-800 KV1 2/1 F4 KMK 90 B 2/8 128 128 132 132
DKUN 10-800 KV2 2/1 KMK 90 B 2 123 123 127 127
DKUN 10-800 KV2 2/1 F4 KMK 100 B 2/8 133 133 137 137

DKUN 20-2000 KV1 1/1 F4 KMK 112 B 2/8 177 183

DKUN 16-1000 KV1 2/1 F4 KMK 90 B 2/8 145 148


DKUN 16-1000 KV2 2/1 F4 KMK 100 B 2/8 154 157
2000 DKUN 10-1000 KV1 2/1 KMK 90 B 2 123 123 127 127
DKUN 10-1000 KV1 2/1 F4 KMK 90 B 2/8 128 128 132 132
DKUN 10-1000 KV2 2/1 KMK 100 B 2 133 133 137 137
DKUN 10-1000 KV2 2/1 F4 KMK 100 B 2/8 133 133 137 137
DKUN 20-1250 KV1 2/1 F4 2) KMK 100 B 2/8 200 205
2500 DKUN 20-1250 KV2 2/1 F4 2) KMK 112 B 2/8 214 220
DKUN 16-1250 KV1 2/1 F4 KMK 100 B 2/8 154 157
DKUN 20-1600 KV1 2/1 F4 2) KMK 100 B 2/8 200 205
3200 DKUN 20-1600 KV2 2/1 F4 2) KMK 112 B 2/8 214 220
DKUN 16-1600 KV1 2/1 F4 KMK 100 B 2/8 154 157
4000 DKUN 20-2000 KV1 2/1 F4 2) KMK 112 B 2/8 214 220
202876k1.p65/130204

2) EKDKUN 20 low-headroom monorail hoist with two travel drives.

8
Hoist motor data

Main/creep lifting F4 Required supply cable conductor cross sections and fuse links

Size Group of P % CDF n Starts/h Rated current IN and starting current IA for 50 Hz
mecha- cos cos
nisms to 230 V 400V 500 V ϕN ϕA
KMK FEM kW rpm I N (A) I A (A) I N (A) I A (A) I N (A) I A (A)
0,4/ 40/ 2770/ 120/ 2,6 9,1 1,5 5,3 1,1 3,8 0,80 0,84
80 Z 2/8
0,1 20 675 240 2,6 3,8 1,5 2,2 1,1 1,6 0,62 0,84
0,75/ 40/ 2800/ 120/ 3,8 15,5 2,2 9,0 1,5 6,5 0,80 0,90
80 B 2/8
0,17 20 685 240 3,8 5,5 2,2 3,6 1,6 2,6 0,57 0,86
1 Bm 0,85/ 40/ 2770/ 120/ 4,6 20 2,6 11,6 1,9 8,4 0,81 0,79
90 Z 2/ 8
1 Am 0,2 20 665 240 2,7 5,1 1,6 3,0 1,1 2,1 0,59 0,77
2m 1,7/ 40/ 2800/ 120/ 7,7 35 4,4 20 3,2 14,4 0,90 0,82
90 B 2/8
0,42 20 640 240 4,4 8,6 2,5 5,0 1,8 3,6 0,60 0,75
2,5/ 40/ 2720/ 120/ 11,9 49 6,9 29 4,9 20 0,86 0,79
100 B 2/8
0,62 20 620 240 5,8 11,9 3,4 6,9 2,4 4,9 0,65 0,72
4/ 40/ 2770/ 120/ 19,2 91 11,1 53 8 38 0,82 0,68
112 B 2/8
0,97 20 670 240 11,9 24 6,9 13,7 4,9 9,9 0,50 0,68

Size Group of Mains connection delay fuse for 50 Hz 1) Supply lines for 5% voltage drop ∆ U and starting current IA for 50 Hz 2)
mecha-
nisms to 230 V 400 V 500 V 230 V (∆ U 11,5 V) 400 V (∆ U 20 V) 500 V (∆ U 25 V)
KMK FEM A A A mm² m mm² m mm² m

80 Z 2/8 6 6 6 1, 5 73 1,5 100 1,5 100

80 B 2/8 6 6 6 1, 5 42 1,5 100 1,5 100


1 Bm
90 Z 2/8 1 Am 10 6 6 1,5 35 1,5 100 1,5 100

90 B 2/8 2m 16 10 6 2,5 28 1,5 59 1,5 100

100 B 2/8 16 16 10 2,5 23 1,5 42 1,5 77

112 B 2/8 35 20 16 2,5 16 1,5 30 1,5 47

Main lifting

Size Group of P % CDF n Starts/h Rated current I Nand starting current I A for 50 Hz
mecha-
230 V 400V 500 V cos cos
nisms to
ϕN ϕA
FEM kW rpm
I N(A) I A (A) I N(A) I A (A) I N(A) I A (A)

KMP 71 B 2 0,40 60 2840 360 3,7 16,4 2,1 9,5 1,5 6,8 0,52 0,74

KMK 71 B 2 1 Bm 0,75 60 2680 360 4,2 16,4 2,4 9,5 1,8 6,8 0,75 0,74
1 Am
KMK 80 B 2 1,4 60 2720 360 7,3 33 4,2 19 3,0 13,7 0,80 0,82
2m
KMK 90 B 2 2,1 60 2730 360 9,9 46 5,7 26 4,1 19 0,81 0,83

KMK 100 B 2 3,0 60 2780 360 14,6 77 8,4 44 6,1 32 0,78 0,78

Size Group of Mains connection delay fuse for 50 Hz 1) Supply lines for 5% voltage drop ∆ U and starting current IA for 50 Hz 2)
mecha-
nisms to 230 V 400 V 500 V 230 V (∆ U 11,5 V) 400 V (∆ U 20 V) 500 V (∆ U 25 V)
FEM A A A mm² m mm² m mm² m

KMP 71 B 2 6 6 6 1, 5 46 1,5 100 1,5 100

KMK 71 B 2 1 Bm 6 6 6 1,5 46 1,5 100 1,5 100


1 Am
KMK 80 B 2 16 10 6 2,5 34 1,5 62 1,5 100
2m
KMK 90 B 2 16 10 10 2,5 24 1,5 45 1,5 77

KMK 100 B 2 20 16 10 2,5 15 1,5 28 1,5 48


202876k1.p65/130204

1) Fuse links also apply in conjunction with a cross travel motor.


2) The lengths of the supply lines are calculated on the basis of an earth loop impedance of 200 mΩ.

9
Travel motor data

Size P % CDF n Rated current IN and starting current IA for 50 Hz


cos cos
230 V 400V 500 V ϕN ϕA
kW rpm
I N(A) I A (A) I N(A) I A (A) I N(A) I A (A)

13/3 PKF 2 0,2 40 2890 1 ,1 5, 7 0,63 3,3 0,45 2,4 0,73 0,74

13/3 PKF 4 0,14 40 1390 0,77 2,6 0,44 1,5 0,32 1,1 0,76 0,74

13/3 PKF 8 0,05 40 710 0,95 2,2 0,55 1,3 0,4 0,91 0,48 0,7

13/6 PKF 2 0,3 40 2840 1,5 8,8 0,85 5 0,68 4 0,78 0,8

13/6 PKF 4 0,2 40 1320 1,1 3 0,62 1,7 0,49 1,4 0,86 0,88

13/6 PKF 8 0,1 40 710 1,6 3,7 0,95 2,1 0,68 1,5 0,50 0,72

0,07/ 40/ 680/ 1,3/ 2,6/ 0,74/ 1,5/ 0,53/ 1,1/ 0,57/ 0,86
13/6 PKF 8/2
0,27 20 2900 1,8 8,6 1,1 5,0 0,76 3,6 0,71 0,86
0.05/ 40/ 450/ 2,2/ 2,8/ 1,3/ 1,6/ 0,91/ 1,2/ 0,66/ 0,82/
13/6 PKF 12/4
0,17 20 1440 1,8 6,2 1,1 3,6 0,76 2,8 0,55 0,86

Demag chain hoist DKUN 2 – 20 dimensions

b16
b18 b5
b17 b11 b12
h15

l2 b8
h12
d1
h14

h1
d

C11

b10
l3 l1
202876k1.p65/130204

10 Bild 2 40196744.eps
Size Motor Cover Chain collector box size

short long 1 2 3 1 2 3 1 2 3

KMK Code l1 l2 d l3 b 5 b 8 b 11 b 12 b 17 b 18 d 1 h 1 h 12 h 14 h 15 C 11 b 10 b 16
DKUN 2 -200 KMP 71 B 2 256 214 140
-250 V1
80 Z 2/8 300 258 158
DKUN 2 -200 71 B 2 292 250 140
-250 V2 201 300 237 90 63,5 174 49 70 10,2 150 16 91 15 340 400 445 170 170 190 113 120 135
80 B 2/8 330 288 158
DKUN 2 -315 71 B 2 292 250 140
V1
80 B 2/8 V2 330 288 158
DKUN 5 -315 71 B 2 290 246 140
V1
80 B 2/8 331 287 158
DKUN 5 -315 80 B 2 331 287 158
V2
80 B 2/8 331 287 158 208
307 263 100 69 194 49 74 12,2 168 16 100 21 365 415 470 170 170 190 118 125 140
DKUN 5 -400 71 B 2 290 246 140
-500 V1
90 Z 2/8 331 287 178
DKUN 5 -400 80 B 2 331 287 158
-500 V2
90 B 2/8 359 315 178 -
DKUN 10 -630 90 B 2 Chain collector box size
V1
90 B 2/8 V2 4 5 6 4 5 6 4 5 6
368 314 178
DKUN 10 -800 90 B 2 255
-1000 V1
90 B 2/8
399 340 120 94 246 60 93 16,2 216 17 125 37
DKUN 10 -800 90 B 2 368 314 178
V2 545 665 - 225 260 - 181 186 -
100 B 2/8 391 337 198
DKUN 10 -1000 100 B 2 V2 -
391 337 198
100 B 2/8
DKUN 16 -1000 90 B 2/8 V1 368 314 178 255

100 B 2/8 V2
DKUN 16 -1250 399 340 120 94 246 60 93 16,2 216 17 125 37 545 665 745 225 260 320 197 202 212
100 B 2/8 V1 391 337 198 -
DKUN 16 -1600
100 B 2/8 V1
DKUN 20 -1250 100 B 2/8 V1 403 335 198

112 B 2/8 V2 452 384 222


DKUN 20 -1600 100 B 2/8 V1 403 335 198 299 443 414 150 101 313 80 128 20,2 272 22 158 44 607 727 807 225 260 320 195 200 210

112 B 2/8 V2 452 384 222


DKUN 20 -2000 112 B 2/8 V1 452 384 222
202876k1.p65/130204

11
Assembling RKDK low-headroom monorail hoists

Push travel trolley with Demag chain hoist DKUN with 1/1 reeving

Trolley A Frame Trolley B

Buffer
Part no. 978 206 44

Chain hoist

Trolley crossbar lock nut


Tightening torque
Trolley size Trolley A Trolley B Chain arrangement
for 1/1 reeving
RK 6 DK 80 N m 50 Nm
RK 11 DK 120 Nm 80 Nm
R K 2 2 DK 160 Nm 120 Nm

Removing/fitting
the trolley crossbar locknut Fix the limit stop to the 10th chain
If the locknut is completely removed from link at the dead (unloaded) end of
the crossbar, a new locknut acc. to the chain.
DIN 985 must be used.
The locknut can be screwed onto the
trolley crossbar for pre-assembly without
being pre-tensioned. 40964744.eps
For final assembly, only unscrew the lock
nut until the trolley can be placed on the
girder.
Then tighten the locknut with the specified
tightening torque.
202876k2.p65/130204

12 Fig. 3 40975844.eps
Assembling RKDK low-headroom monorail hoists

Push travel trolley with Demag chain hoist DKUN with 2/1 reeving

Trolley A Frame Trolley B

Buffer
Part no. 978 206 44

Chain hoist

Trolley crossbar lock nut


Tightening torque Chain arrangement
Trolley size Trolley A Trolley B for 2/1 reeving
RK 6 DK 80 N m 50 Nm
RK 11 DK 120 Nm 80 Nm
RK 22 DK 160 Nm 120 Nm

Removing/fitting
the trolley crossbar locknut Fix the limit stop to the 10th chain
If the locknut is completely removed from link at the dead (unloaded) end of
the crossbar, a new locknut acc. to the chain.
DIN 985 must be used.
The locknut can be screwed onto the
trolley crossbar for pre-assembly without
being pre-tensioned. 40970044.eps
For final assembly, only unscrew the lock
nut until the trolley can be placed on the
girder.
Then tighten the locknut with the specified
tightening torque.
202876k2.p65/130204

Fig. 4 40964544.eps 13
Trolley size 6 – RKDK
Suitable for Demag chain hoist Reeving
DKUN 2-200/250/315 1/1 and 2/1
DKUN 5-400/500 1/1
DKUN 5-315 1/1 and 2/1

1/1 reeving
Trolley A Trolley B A

40
110 200 130
22
105
19 24
55 100
Ø 92
Ø 65

52
90

C
C4
C3
l1
l2
l

m1
m2
40259444.eps 40460044.eps

Hook dimension C from girder running surface


Size Hook dimension C C3 C4 m1 m2

Reeving Chain collector box size Reeving Chain collector box size

1/1 2/1 1 2 3 1/1 2/1 1 2 3


DKUN 2-200/250/315 255 315 425 485 530 320 32 13 362 369 384
DKUN 5-315 280 350 27 3,5
450 500 555 340 348 355 370
DKUN 5-400/500 280 - 27 -

Flange width b mm 58 66 74 82 90 91 98 106 113 119 125 131 137 143

Trolley Max. flange thickness t mm 20 / w/o anti-tip pins 26 mm

Trolley crossbar I mm A = 177 / B = 182 A = 234 / B = 235


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight tracks
inside - 1 2 3 4 - 1 2 3 3 4 5 6 7
Side cheek, left
outside 5 4 3 2 1 8 7 6 5 5 4 3 2 1
A inside - 1 2 3 4 - 1 2 2 4 4 5 5 6
Side cheek, right
outside 5 4 3 2 1 8 7 6 6 4 4 3 3 2

Side cheek, left l 1 mm 14 30,5

Side cheek, right l 2 mm 14 30,5

inside 1 2 3 4 5 1 2 3 4 4 5 6 7 8
Side cheek, left
outside 5 4 3 2 1 8 7 6 5 5 4 3 2 1
B
inside 1 2 3 4 5 1 2 3 3 5 5 6 6 7
Side cheek, right
outside 5 4 3 2 1 8 7 6 6 4 4 3 3 2

Trolley crossbar 839 907 44 839 918 44

A Travel conical dia. 65 839 632 44


Trolley
wheels
202876k2.p65/130204

cylindrical dia. 61 839 634 44

Trolley crossbar 839 812 44 839 813 44

B Travel conical
Trolley 839 820 44
wheels cylindrical
14
Trolley size 6 – RKDK

2/1 reeving
Trolley B A Trolley B

39
110 200 130
19
105
16 21
100

55,5
Ø 70
Ø 56

85,5
52

C4
C
l
C3

m1
m2

40460144.eps 40259544.eps

For weights see pages 7-8

Flange width b mm 144 149 155 163 170 178 185 200 201 210 220 240 260 280 300

Trolley Max. flange thickness t mm 18 / w/o anti-tip pins 26 mm

Trolley crossbar I mm A = 287 / B = 292 A = 392 / B = 392


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight tracks
inside - 1 2 3 3 4 5 7 - 2 3 5 8 10 13
Side cheek, left
outside 8 7 6 5 5 4 3 1 14 12 11 9 6 4 1
A inside - - 1 2 3 4 5 7 - - 2 5 7 10 12
Side cheek, right
outside 8 8 7 6 5 4 3 1 14 14 12 9 7 4 2

Seitenschild Side cheek, left l 1 mm 57 85,5

Side cheek, right l 2 mm 57 85,5

inside 1 2 3 4 4 5 6 8 1 3 4 6 9 11 14
Side cheek, left links
outside 8 7 6 5 5 4 3 1 14 12 11 9 6 4 1
B
inside 1 1 2 3 4 5 6 8 1 1 3 6 8 11 13
Side cheek, right
outside 8 8 7 6 5 4 3 1 14 14 12 9 7 4 2

Trolley crossbar 839 921 44 839 922 44

A Travel conical dia. 65 839 632 44


Trolley
202876k2.p65/130204

wheels cylindrical dia. 61 839 634 44

Trolley crossbar 839 814 44 839 815 44

B Travel conical
Trolley 839 820 44
wheels cylindrical
15
Trolley size 11 – RKDK
Suitable for Demag chain hoist Reeving
DKUN 5-400/500 2/1

2/1 reeving
Trolley A Trolley B A

44
25 110 235 127
12 27 144

70
Ø 110
Ø 80

63

98

55
l1 95

C4
C
2 l2
C3

m1
m2

40259644.eps 40460344.eps

Hook dimension C from girder running surface


Size Hook dimension C C3 C4 m1 m2

Chain collector box size Chain collector box size

1 2 3 1 2 3

DKUN 5-400/500 350 450 500 555 340 40,5 348 355 370

Flange width b mm 58 66 74 82 90 91 98 106 113 119 125 131 137 143

Trolley Max. flange thickness t mm 16 / w/o anti-tip pins 27 mm

Trolley crossbar I mm A = 212 / B = 208 A = 265 / B = 265


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight tracks
inside 1 2 3 4 5 1 2 3 4 5 6 6 7 8
Side cheek, left
outside 5 4 3 2 1 8 7 6 5 4 3 3 2 1
A inside 1 2 3 4 5 1 2 3 4 4 5 6 7 7
Side cheek, right
outside 5 4 3 2 1 7 6 5 4 4 3 2 1 1

Side cheek, left l 1 mm 14 30,5

Side cheek, right l 2 mm 14 30,5

inside 1 2 3 4 5 1 2 3 4 4 5 6 7 8
Side cheek, left
outside 5 4 3 2 1 8 7 6 5 5 3 3 2 1
B
inside 1 2 3 4 5 1 2 3 4 5 6 7 8 8
Side cheek, right
outside 5 4 3 2 1 8 7 6 5 4 3 2 1 1

Trolley crossbar 839 940 44 839 941 44


A
202876k2.p65/130204

Trolley 840 103 44

Trolley crossbar 839 832 44 839 833 44

B Travel conical dia. 65 839 840 44


Trolley
wheels cylindrical dia. 61 839 839 44
16
Trolley size 11 - RKDK

2/1 reeving
Trolley B A Trolley B

46
110 235 127 28
144 27 30

64,5
Ø 92
Ø 65

90,5
55
95 l

C4
C
C3

m1
m2

40460344.eps 40259744.eps

For weights see pages 7-8

Flange width b mm 144 149 155 163 170 178 185 200 201 210 220 240 260 280 300

Trolley Max. flange thickness t mm 16 / w/o anti-tip pins 27 mm

Trolley crossbar I mm A = 322 / B = 318 A = 422 / B = 423


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight tracks
inside 1 2 3 4 5 6 7 8 1 3 4 6 7 11 14
Side cheek, left
outside 8 7 6 5 4 3 2 1 14 12 11 9 8 4 1
A inside 1 2 2 3 4 5 6 8 1 2 3 6 7 11 13
Side cheek, right
outside 8 7 7 6 5 4 3 1 13 12 11 8 7 3 1

Side cheek, left l 1 mm 57 85,5

Side cheek, right l 2 mm 57 85,5

inside 1 2 3 4 5 6 7 8 1 3 4 6 7 11 14
Side cheek, left
outside 8 7 6 5 4 3 2 1 14 12 11 9 8 4 1
B
inside 1 2 2 3 4 5 6 8 1 2 3 6 7 11 13
Side cheek, right
outside 8 7 7 6 5 4 3 1 13 12 11 8 7 3 1

Trolley crossbar 839 942 44 839 943 44


A
202876k2.p65/130204

Trolley 840 103 44

Trolley crossbar 839 834 44 839 835 44

B Travel conical dia. 65 839 840 44


Trolley
wheels cylindrical dia. 61 839 839 44
17
Trolley size 11 – RKDK
Suitable for Demag chain hoist Reeving
DKUN 10-800/1000 1/1
DKUN 10-630 1/1 and 2/1

1/1 reeving
Trolley A Trolley B A

44
25 145 300 127
12 27 144

70
Ø 110
Ø 80

Ø 10
63
98

43
C
l

C4
151
C3

m1
m2

40267944.eps 40469044.eps

Hook dimension C from girder running surface


Size Hook dimension C C3 C4 m1 m2

Reeving Cain collector box size Reeving Cain collector box size

1/1 2/1 4 5 1/1 2/1 4 5


DKUN 10 - 800/1000 -
320 630 750 430 54 21,5 430 435
DKUN 10 - 630 420

Flange width b mm 91 98 106 113 119 125 131 137 143

Trolley Max. flange thickness t mm 16

Trolley crossbar I mm A = 265 / B = 265


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight tracks
inside 1 2 3 4 5 6 6 7 8
Side cheek, left
A outside 8 7 6 5 4 3 3 2 1

inside 1 2 3 4 4 5 6 7 7
Side cheek, right
outside 7 6 5 4 4 3 2 1 1

inside 1 2 3 4 5 6 6 7 8
Side cheek, left
outside 8 7 6 5 4 3 3 2 1
B
inside 1 2 3 4 5 6 7 8 8
Side cheek, right
outside 8 7 6 5 4 3 2 1 1

Trolley crossbar 839 968 44


A
202876k2.p65/130204

Trolley 840 103 44

Trolley crossbar 839 833 44

B Travel conical dia. 65 839 840 44


Trolley
wheels cylindrical dia. 61 839 839 44
18
Trolley size 11

2/1 reeving
Trolley B A Trolley B

46
145 300 127
28
144
27 30

64,5
Ø 92
Ø 65

90,5
43
151 C4 l
C
C3

m1
m2

40469144.eps 40259744.eps

For weights see pages 7-8

Flange width b mm 144 149 155 163 170 178 185 200 201 210 220 240 260 280 300

Trolley Max. flange thickness t mm 16

Trolley crossbar I mm A = 322 / B = 318 A = 422 / B = 423


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight tracks
inside 1 2 3 4 5 6 7 8 1 3 4 6 7 11 14
Side cheek, left
A outside 8 7 6 5 4 3 2 1 14 12 11 9 8 4 1

inside 1 2 2 3 4 5 6 8 1 2 3 6 7 11 13
Side cheek, right
outside 8 7 7 6 5 4 3 1 13 12 11 8 7 3 1

inside 1 2 3 4 5 6 7 8 1 3 4 6 7 11 14
Side cheek, left
outside 8 7 6 5 4 3 2 1 14 12 11 9 8 4 1
B
inside 1 2 2 3 4 5 6 8 1 2 3 6 7 11 13
Side cheek, right
outside 8 7 7 6 5 4 3 1 13 12 11 8 7 3 1

Trolley crossbar 839 969 44 839 970 44


A
202876k2.p65/130204

Trolley 840 103 44

Trolley crossbar 839 834 44 839 835 44

B Travel conical dia. 65 839 840 44


Trolley
wheels cylindrical dia. 61 839 839 44
19
Trolley size 22 – RKDK
Suitable for Demag chain hoist Reeving
DKUN 10-800/1000 2/1

2/1 reeving
Trolley A Trolley B A

55 145 350 159


28 168
15 30

45
Ø 112
Ø 150

87
135

66
12

101

C4
C
l1
l2
C3

m1
m2

41013144.eps 41013044.eps

Hook dimension C from girder running surface


Size Hook dimension C C3 C4 m1 m2
Chain collector box size Chain collector box size
4 5 4 5
DKUN 10 - 800/1000 440 655 775 440 72 576 581

Flange width b mm 82 90 98 106 113 119 125 131 137 143

Trolley Max. flange thickness t mm 22 / w/o anti-tip pins 35 mm

Trolley crossbar I mm A = 283 / B = 265


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight tracks
inside 1 2 3 4 5 6 7 7 8 9
Side cheek, left
outside 9 8 7 6 5 4 3 3 2 1
A inside 2 3 4 5 6 6 7 8 9 9
Side cheek, right
outside 8 7 6 5 4 4 3 2 1 1

Side cheek, left l 1 mm 21,5

Side cheek, right l 2 mm 21,5

inside 1 2 3 4 5 6 7 7 8 9
Side cheek, left
outside 9 8 7 6 5 4 3 3 2 1
B
inside 2 3 4 5 6 6 7 8 9 9
Side cheek, right
outside 8 7 6 5 4 4 3 2 1 1
202876k2.p65/130204

Trolley crossbar 839 960 44


A
Trolley 840 113 44

Trolley crossbar 839 851 44


B
Trolley 840 112 44
20
Trolley size 22 – RKDK

2/1 reeving
Trolley B A Trolley B

145 350 159


44
168
24
12 27,5

55
Ø 110
Ø 80
66

119
101

C4
C
C3

m1
m2

41013044.eps 41013244.eps

For weights see pages 7-8

Flange width b mm 14 4 149 155 163 170 178 185 200 201 210 220 240 260 280 300

Trolley Max. flange thickness t mm 22 / w/o anti-tip pins 35 mm


A = 340 / B = 322 A =440 / B = 422
Trolley crossbar I mm
A = 452 / B = 426 A = 452 / B = 426
Position of distance washers (4 mm distance washer)
Required number of distance washers for straight tracks
inside 1 2 2 3 4 5 6 8 1 2 3 6 8 11 14
Side cheek, left
outside 8 7 7 6 5 4 3 1 14 13 12 9 7 4 1
A inside 1 1 3 4 5 6 6 8 1 3 4 6 9 11 13
Side cheek, right
outside 8 8 6 5 4 3 3 1 13 11 10 8 5 3 1

Side cheek, left l 1 mm 54 82,5

Side cheek, right l 2 mm 54 82,5

inside 1 2 2 3 4 5 6 8 1 2 3 6 8 11 14
Side cheek, left
outside 8 7 7 6 5 4 3 1 14 13 12 9 7 4 1
B
inside 1 1 3 4 5 6 6 8 1 3 4 6 9 11 13
Side cheek, right
outside 8 8 6 5 4 3 3 1 13 11 10 8 5 3 1
202876k2.p65/130204

Trolley crossbar 839 961 44 839 962 44


A
Trolley 840 113 44

Trolley crossbar 839 852 44 839 853 44


B
Trolley 840 112 44
21
Assembling EKDK low-headroom monorail hoists

Electric travel trolley with Demag chain hoist DKUN with 1/1 reeving

Trolley A Frame Trolley B Travel drive

Buffer
Part no. 978 206 44

For travel drive assembly see page 30


Chain hoist

Trolley crossbar lock nut


Tightening torque
Trolley size Trolley A Trolley B Chain arrangement
EK 11 DK 120 Nm 80 Nm
for 1/1 reeving
EK 22 DK 160 Nm 120 Nm

Fit the limit stop to the 10th chain


Removing/fitting link at the dead (unloaded) end of
the trolley crossbar locknut the chain.

If the locknut is completely removed from


the crossbar, a new locknut acc. to
DIN 985 must be used.
The locknut can be screwed onto the
trolley crossbar for pre-assembly without 40970144.eps
being pre-tensioned.
For final assembly, only unscrew the lock
nut until the trolley can be placed on the
girder.
Then tighten the locknut with the specified
tightening torque.
202876k3.p65/130204

22 Fig. 5 40975944.eps
Assembling EKDK low-headroom monorail hoists

Electric travel trolley with Demag chain hoist DKUN with 2/1 reeving

Trolley A Frame Trolley B Travel drive

Buffer
Part no. 978 206 44

For travel drive assembly see page 30


Chain hoist

Trolley crossbar lock nut


Tightening torque
Trolley size Trolley A Trolley B Chain arrangement
for 2/1 reeving
EK 11 DK 120 Nm 80 N m
EK 22 DK 160 Nm 120 Nm

Fit the limit stop to the 10th chain


Removing/fitting link at the dead (unloaded) end of
the trolley crossbar locknut the chain.
If the locknut is completely removed from
the crossbar, a new locknut acc. to
DIN 985 must be used.
The locknut can be screwed onto the trolley
crossbar for pre-assembly without being 40964844.eps
pre-tensioned.
For final assembly, only unscrew the lock
nut until the trolley can be placed on the
girder.
Then tighten the locknut with the specified
tightening torque.
202876k3.p65/130204

Fig. 6 40964644.eps
23
Trolley size 11 – EKDK
Suitable for Demag chain hoist Reeving
DKUN 2-200/250/315 1/1 and 2/1
DKUN 5-315/400/500 1/1 and 2/1

Reeving 1/1
Trolley A Trolley B A
44
27 48 Mot. 13/3 = 175
25 31 Mot. 13/6 = 235
110 235 127
12 29
144
70
Ø 110

121
Ø 80

110
58
63

55
98

180
Ø10

C4
95

l
C3

m1
m2

40268044.eps 40460244.eps
For weights see pages 7-8

Hook dimension C from girder running surface


Size Hook dimension C C3 C4 m1 m2

Reeving Chain collector box size Reeving Chain collector box size

1/1 2/1 1 2 3 1/1 2/1 1 2 3


DKUN 2 - 200/250/315 255 315 425 485 530 320 68 49,5 397 404 419
DKUN 5 - 315/400/500 280 350 450 500 555 340 63,5 40,5 383 390 405

Flange width b mm 58 66 74 82 90 91 98 106 113 119 125 131 137 143

Trolley Max. flange thickness t mm 16 / w/o anti-tip pins 27 mm

Trolley crossbar I mm A = 171 / B = 208 A = 224 / B = 265


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight tracks
inside 1 2 3 4 5 1 2 3 4 5 5 6 7 8
Side cheek, left
outside 9 7 5 3 1 14 12 10 8 7 5 4 2 1
A
Side cheek, right inside 2 3 4 5 6 2 3 4 5 5 7 7 8 8

Side cheek, left l 1 mm 14 30,5

Side cheek, right l 2 mm 14 30,5

inside 1 2 3 4 5 1 2 3 4 5 6 6 7 8
Side cheek, left
outside 5 4 3 2 1 8 7 6 5 4 3 3 2 1
B
inside 1 2 3 4 5 1 2 3 4 5 6 7 8 8
Side cheek, right
outside 5 4 3 2 1 8 7 6 5 4 3 2 1 1

Trolley crossbar 839 895 44 839 896 44


A
202876k3.p65/130204

Trolley 840 104 44

Trolley crossbar 839 832 44 839 833 44

B Travel conical dia. 65 839 840 44


Trolley
wheels cylindrical dia. 61 839 839 44
24
Trolley size 11 – EKDK

Reeving 2/1
Trolley B A Trolley B

46
110 235 127
28
144
27 30

64,5
Ø 92
Ø 65

90,5
55
95 l
C4
C
C3

m1
m2

40460344.eps 40259744.eps

Possible travel speeds in approx. ... m/min


Travel drive 28 14 7 7/28 4,6/14
13/3 PKF 2 13/3 PKF 4 13/3 PKF 8 13/6 PKF 8/2 13/6 PKF 12/4
230/400 V 563 062 44 563 064 44 563 067 44 - -
Part no. Voltage
400 V - - - 563 057 44 563 056 44

Flange width b mm 144 149 155 163 170 178 185 200 201 210 220 240 260 280 300

Trolley max. flange thickness t mm 16 / w/o anti-tip pins 27 mm

Trolley crossbar I mm A = 281 / B = 318 A = 381 / B = 423


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight tracks
inside 1 2 2 3 4 5 6 8 1 2 4 6 9 11 14
Side cheek, left
outside 15 13 12 10 8 6 4 - 26 23 21 16 11 6 1
A
Side cheek, right inside 2 3 4 5 6 7 8 10 2 4 4 7 9 12 14

Side cheek, left l 1 mm 57 85,5

Side cheek, right l 2 mm 57 85,5

inside 1 2 3 4 5 6 7 8 1 3 4 6 7 11 14
Side cheek, left
outside 8 7 6 5 4 3 2 1 14 12 11 9 8 4 1
B
inside 1 2 2 3 4 5 6 8 1 2 3 6 7 11 13
Side cheek, right
outside 8 7 7 6 5 4 3 1 13 12 11 8 7 3 1

Trolley crossbar 839 946 44 839 947 44


A
202876k3.p65/130204

Trolley 840 104 44

Trolley crossbar 839 834 44 839 835 44

B Travel conical dia. 65 839 840 44


Trolley
wheels cylindrical dia. 61 839 839 44
25
Trolley size 11 – EKDK
Suitable for Demag chain hoist Reeving
DKUN 10-800/1000 1/1
DKUN 10-630 1/1 and 2/1

Reeving 1/1
Trolley A Trolley B A

44
27 48 Mot. 13/3 = 175
25 31 Mot. 13/6 = 235
145 300 127
12 29
144
70
Ø 110

121
Ø 80

110
58
63

43
98

180
Ø10

C
C4
151
C3

m1
m2

40268044.eps 40469044.eps

For weights see pages 7-8

Hook dimension C from girder running surface


Size Hook dimension C C3 C4 m1 m2

Reeving Chain collector box size Reeving Chain collector box size

1/1 2/1 4 5 1/1 2/1 4 5


DKUN 10 - 800/1000 320 - 54 -
630 750 430 430 435
DKUN 10 - 630 320 420 54 21,5

Flange width b mm 91 98 106 113 119 125 131 137 143

Trolley max. flange thickness t mm 16

Trolley crossbar I mm A = 224 / B = 265


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight track
inside 1 2 3 4 5 5 6 7 8
A Side cheek, left
outside 14 12 10 8 7 5 4 2 1

Side cheek, right inside 2 3 4 5 5 7 7 8 8

inside 1 2 3 4 5 6 6 7 8
Side cheek, left
outside 8 7 6 5 4 3 3 2 1
B
inside 1 2 3 4 5 6 7 8 8
Side cheek, right
outside 8 7 6 5 4 3 2 1 1

Trolley crossbar 839 951 44


202876k3.p65/130204

A
Trolley 840 104 44

Trolley crossbar 839 833 44

B Travel conical dia. 65 839 840 44


Trolley
wheels cylindrical dia. 61 839 839 44
26
Trolley size 11 – EKDK

Reeving 2/1
Trolley B A Trolley B

46
145 300 127
28
144
27 30

64,5
Ø 92
Ø 65

90,5
43

151 C4
l
C
C3

m1
m2

40469144.eps 40259744.eps

Possible travel speeds in approx. ... m/min


Travel drive 28 14 7 7/28 4,6/14
13/3 PKF 2 13/3 PKF 4 13/3 PKF 8 13/6 PKF 8/2 13/6 PKF 12/4
230/400 V 563 062 44 563 064 44 563 067 44 - -
Part no. Voltage
400 V - - - 563 057 44 563 056 44

Flange width b mm 144 149 155 163 170 178 185 200 201 210 220 240 260 280 300

Trolley max. flange thickness t mm 16

Trolley crossbar I mm A = 281/ B = 318 A = 381 / B = 423


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight track
inside 1 2 2 3 4 5 6 8 1 2 4 6 9 11 14
A Side cheek, left
outside 15 13 12 10 8 6 4 - 26 23 21 16 11 6 1

Side cheek, right inside 2 3 4 5 6 7 8 10 2 4 4 7 9 12 14

inside 1 2 3 4 5 6 7 8 1 3 4 6 7 11 14
Side cheek, left
outside 8 7 6 5 4 3 2 1 14 12 11 9 8 4 1
B
inside 1 2 2 3 4 5 6 8 1 2 3 6 7 11 13
Side cheek, right
outside 8 7 7 6 5 4 3 1 13 12 11 8 7 3 1

Trolley crossbar 839 952 44 839 953 44


202876k3.p65/130204

A
Trolley 840 104 44

Trolley crossbar 839 834 44 839 835 44

B Travel conical dia. 65 839 840 44


Trolley
wheels cylindrical dia. 61 839 839 44
27
Trolley size 22 – EKDK
Suitable for Demag chain hoist Reeving
DKUN 10-800/1000 2/1

Reeving 2/1
Trolley A Trolley B A

55
30 61 Mot. 13/6 = 175 145 350 159
28 38 Mot. 13/6 = 235
168
15 36
45

Ø153,9
Ø 150
Ø 112

145
87

100

66
135

180
Ø 12

101

C4
C
l1
C3

l2
l

m1
m2

41012944.eps 41013044.eps

For weights see pages 7-8

Hook dimension C from girder running surface


Size Hook dimension C C3 C4 m1 m2
Chain collector box size Chain collector box size
4 5 4 5
DKUN 10 - 800/1000 440 655 775 440 72 576 581

Flange width b mm 82 90 98 106 113 119 125 131 137 143

Trolley max. flange thickness t mm 22 / w/o anti-tip pins 35 mm

Trolley crossbar I mm A = 235 / B = 265


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight track
inside 2 3 4 5 6 6 7 8 9 9
Side cheek, left
outside 16 14 12 10 8 7 5 4 2 1
A
Side cheek, right inside 3 4 5 6 7 8 9 9 10 11

Side cheek, left l 1 mm 21,5

Side cheek, right l 2 mm 21,5

inside 1 2 3 4 5 6 7 7 8 9
Side cheek, left
outside 9 8 7 6 5 4 3 3 2 1
B
inside 2 3 4 5 6 6 7 8 9 9
Side cheek, right
outside 8 7 6 5 4 4 3 2 1 1
202876k3.p65/130204

Trolley crossbar 839 963 44


A
Trolley 840 114 44

Trolley crossbar 839 851 44


B
Trolley 840 112 44
28
Trolley size 22 – EKDK

Reeving 2/1
Trolley B A Trolley B

145 350 159


44
168
24
12 27,5

55
Ø 110
Ø 80
66

119
101

C4
C
C3

m1
m2

41013044.eps 41013244.eps

Possible travel speeds in approx. ... m/min


Travel drive 28 14 7 7/28 4,6/14
13/3 PKF 2 13/3 PKF 4 13/3 PKF 8 13/6 PKF 8/2 13/6 PKF 12/4
230/400 V 563 062 44 563 064 44 563 067 44 - -
Part no. Voltage
400 V - - - 563 057 44 563 056 44

Flange width b mm 144 149 155 163 170 178 185 200 201 210 220 240 260 280 300

Trolley max. flange thickness t mm 22 / w/o anti-tip pins 35 mm

Trolley crossbar I mm A = 340 / B = 322 A = 440 / B = 422


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight track
inside 1 2 3 4 5 5 6 8 1 2 3 6 9 11 14
Side cheek, left
outside 15 14 12 10 8 6 5 1 26 23 20 16 11 6 1
A
Side cheek, right inside 3 3 4 5 6 8 8 10 3 5 7 8 10 13 15

Side cheek, left l 1 mm 54 82,5

Side cheek, right l 2 mm 54 82,5

inside 1 2 2 3 4 5 6 8 1 2 3 6 8 11 14
Side cheek, left
outside 8 7 7 6 5 4 3 1 14 13 12 9 7 4 1
B
inside 1 1 3 4 5 6 6 8 1 3 4 6 9 11 13
Side cheek, right
outside 8 8 6 5 4 3 3 1 13 11 10 8 5 3 1
202876k3.p65/130204

Trolley crossbar 839 964 44 839 965 44


A
Trolley 840 114 44

Trolley crossbar 839 852 44 839 853 44


B
Trolley 840 112 44
29
Fitting the travel drive

EU 11/EU 22 DK

Tightening torque 42 Nm

2 4 5 6

2mm

Grease enclosure
3

The trolley crossbar (1) of


the EU 11 DK /EU 22 DK Tightening torque
must be held at this point EU 11 DK = 120 Nm
with a wrench. EU 22 DK = 160 Nm
SW 32 = EU 11 DK
SW 40 = EU 22 DK

Fig. 7 40960444.eps 41140944.eps

Assembling the trolley Insert trolley crossbar (1) into side cheek (2) (see fig. 7). Then adjust the trolley accor-
ding to the girder flange width of the track by arranging the distance washers as
specified in the tables on pages 22 – 29, 32 – 33, 36 – 39.
EU11/EU22 DK: The locknut (3) must be tightened to the specified tightening torque
(see fig. 7).
Since girder flange width tolerances are relatively high, the gap between the travel
wheel flange and the girder flange must be checked on both sides to ensure that the
play does not exceed 2 mm.

Fitting the travel drive Knock the split sleeve into the hole in the side cheek (2). Then fill the travel drive with
grease – approx. 60 g DG 67B, part no. 011 058 44 – see fig. 7. Screw travel
drive (6) to side cheek (2) with screw (5).
Fit the travel drive in such a way that the play between the teeth of the drive pinion
and the two travel wheels is the same.

Removing/fitting the If the locknut is completely removed from the crossbar, a new locknut acc. to
trolley crossbar locknut DIN 985 must be used.
EU 11/EU 22 DK The locknut can be screwed onto the trolley crossbar for pre-assembly without being
pre-tensioned.
For final assembly, only unscrew the locknut until the trolley can be placed on the
girder.
Then tighten the locknut with th specified tightening torque (see fig. 7).
202876k3.p65/130204

30
Assembling EKDK low-headroom monorail hoists

Electric travel trolley with Demag chain hoist DKUN 16 with 2/1 reeving

Trolley B

Trolley A
Frame

Buffer
Part no. 978 206 44

Travel drive
For travel drive assembly see page 30

Chain hoist

Chain arrangement
for 2/1 reeving

Fit the limit stop to the 10th chain


Trolley crossbar lock nut link at the dead (unloaded) end of
Tightening torque the chain.
Trolley size Trolley A Trolley B
EK 22 DK 160 Nm 120 Nm
42281244.eps

Removing/fitting
the trolley crossbar locknut
If the locknut is completely removed from
the crossbar, a new locknut acc. to
DIN 985 must be used.
The locknut can be screwed onto the trolley
crossbar for pre-assembly without being
pre-tensioned.
For final assembly, only unscrew the lock
nut until the trolley can be placed on the
girder.
Then tighten the locknut with the specified
tightening torque.
202876k3.p65/130204

Fig. 9 42281144.eps
31
Trolley size 22 – EKDK
Suitable for Demag chain hoist Reeving
DKUN 16-1000/1250/1600 2/1

Reeving 2/1
Trolley A Trolley B A

42281444.eps 42281344.eps

For weights see pages 7-8

Hook dimension C from girder running surface


Size Hook dimension C C3 m2
without with Chain collector box size C4 m1 Chain collector box size
Limit switch arrangement 4 5 6 4 5 6
DKUN 16 - 1000/1250/1600 510 645 675 795 875 490 80 650 655 665

Flange width b mm 98 106 113 119 125 131 137 143

Trolley max. flange thickness t mm 22 / w/o anti-tip pins 30 mm

Trolley crossbar I mm A = 235 / B = 332


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight track
Side cheek, left inside 2 3 4 5 6 7 7 8

outside 1 2 3 4 4 5 6 7
A Side cheek, right
inside 13 11 9 7 6 4 3 1

Side cheek, left l 1 mm 29

Side cheek, right l 2 mm 29

inside 1 2 3 4 5 5 6 7
Side cheek, left
outside 14 13 12 11 10 10 9 8
B
inside 1 2 3 4 5 6 6 7
Side cheek, right
outside 14 13 12 11 10 9 9 8

Trolley crossbar 840 505 44


A
Trolley 840 114 44
202876k3.p65/130204

Trolley crossbar 837 541 44


B
Trolley 840 112 44

1) Ident no. without packing


32
Trolley size 22 – EKDK

Reeving 2/1
Trolley B A Trolley B

42281344.eps 42281844.eps

Possible travel speeds in approx. ... m/min


Travel drive 28 14 7 7/28 4,6/14
13/6 PF 2 13/6 PF 4 13/6 PF 8 13/6 PF 8/2 13/6 PF 12/4
Part no. Voltage 380/400 V 803 704 46 803 703 46 803 702 46 803 705 46 803 706 46

Flange width b mm 14 4 149 155 163 170 178 185 200 201 210 220 240 260 280 300

Trolley max. flange thickness t mm 22 / w/o anti-tip pins 30 mm

Trolley crossbar I mm A = 292 / B = 322 A = 392 / B = 422


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight track
Side cheek, left inside 3 3 4 5 6 7 8 10 3 4 5 7 10 12 15

outside 1 2 3 3 4 5 6 8 1 2 3 6 8 11 13
A Side cheek, right
inside 15 14 13 11 9 7 5 1 26 24 22 17 12 7 2

Side cheek, left l 1 mm 51,5 80

Side cheek, right l 2 mm 51,5 80

inside 7 7 8 9 10 11 12 14 1 2 3 6 8 11 14
Side cheek, left
outside 8 8 7 6 5 4 3 1 14 13 12 9 7 4 1
B
inside 7 8 9 10 10 12 12 14 1 2 4 6 9 11 13
Side cheek, right
outside 8 7 6 5 5 3 3 1 13 12 10 8 5 3 1

Trolley crossbar 840 506 44 840 507 44


A
Trolley 840 114 44
202876k3.p65/130204

Trolley crossbar 837 541 44 837 542 44


B
Trolley 840 112 44

33
Assembling EKDK low-headroom monorail hoists

Electric travel trolley with Demag chain hoist DKUN 20 with 1/1 reeving

Frame Trolley B

Travel drive Trolley A

Buffer
Part no. 978 206 44

For travel drive assembly see page 30


Chain hoist

Chain arrangement
for 1/1 reeving

Fit the limit stop to the 10th chain


Trolley crossbar lock nut link at the dead (unloaded) end of
Tightening torque the chain.

Trolley size Trolley A Trolley B


EK 11 DK 120 Nm 120 Nm
41452744.eps

Removing/fitting
the trolley crossbar locknut
If the locknut is completely removed from
the crossbar, a new locknut acc. to
DIN 985 must be used.
The locknut can be screwed onto the trolley
crossbar for pre-assembly without being
pre-tensioned.
For final assembly, only unscrew the lock
nut until the trolley can be placed on the
girder.
Then tighten the locknut with the specified
tightening torque.
202876k3.p65/130204

Fig. 8 41452544.eps
34
Assembling EKDK low-headroom monorail hoists

Electric travel trolley with Demag chain hoist DKUN 20 with 2/1 reeving

Trolley B Travel drive

Frame

Trolley A

Buffer
Travel drive
Part no. 978 206 44

For travel drive assembly see page 30


Chain hoist

Chain arrangement
for 2/1 reeving

Fit the limit stop to the 10th chain


Trolley crossbar lock nut link at the dead (unloaded) end of
Tightening torque the chain.
Trolley size Trolley A Trolley B
EK 22 DK 160 Nm 160 Nm
41452844.eps

Removing/fitting
the trolley crossbar locknut
If the locknut is completely removed from
the crossbar, a new locknut acc. to
DIN 985 must be used.
The locknut can be screwed onto the trolley
crossbar for pre-assembly without being
pre-tensioned.
For final assembly, only unscrew the lock
nut until the trolley can be placed on the
girder.
Then tighten the locknut with the specified
tightening torque.
202876k3.p65/130204

Fig. 9 41452644.eps
35
Trolley size 11 – EKDK
Suitable for Demag chain hoist Reeving
DKUN 20-1250/1600/2000 1/1

Reeving 1/1
Trolley A Trolley B A

44 130
25 127 548 127
12 27 144 144

70
Ø110
Ø80

43
98

240

120

C
550
C3
I

224

41652644.eps 41470444.eps

For weights see pages 7-8

Hook dimension C from girder running surface


Size Hook dimension C C3
without with Chain collector box size
Limit switch arrangement 5 6
DKUN 20 - 1250/1600/2000 410 520 865 945

Flange width b mm 90 98 106 113 119 125 131 137 143

Trolley max. flange thickness t mm 16

Trolley crossbar I mm A = 271 / B = 224


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight track
inside 1 2 3 4 5 6 7 7 8
Side cheek, left
A outside 9 8 7 6 5 4 3 3 2

inside 2 3 4 5 6 6 7 8 9
Side cheek, right
inside 8 7 6 5 4 4 3 2 1

outside 2 3 4 5 6 6 7 8 9
Side cheek, left
B inside 15 13 11 9 7 6 4 3 1

Side cheek, right outside 2 3 4 5 6 7 8 8 9


202876k3.p65/130204

Trolley crossbar cpl. 840 508 44


A
Trolley cpl. 840 103 44

Trolley crossbar cpl. 840 502 44


B
36 Trolley cpl. 840 104 44
Trolley size 11 – EKDK

Reeving 1/1
Trolley B A Trolley B

44
130 27 48 Mot 13/3 = 175
25 31 Mot 13/6 = 235
127 548 127
144 144 12 29

70

Ø110

121
Ø80

110
58
43

63
98

180
10
240

120

110
C
550
C3

224

41470444.eps 41652544.eps

Possible travel speeds in approx. ... m/min


Travel drive 28 14 7 7/28 4,6/14
13/3 PKF 2 13/3 PKF 4 13/3 PKF 8 13/6 PKF 8/2 13/6 PKF 12/4
230/400 V 563 062 44 563 064 44 563 067 44 - -
Part no. Voltage
400 V - - - 563 057 44 563 056 44

Flange width b mm 144 149 155 163 170 178 185 200 201 210 220 240 260 280 300

Trolley max. flange thickness t mm 16

Trolley crossbar I mm A = 324 / B = 281 A = 429 / B = 381


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight track
inside 1 1 2 3 4 5 6 8 1 2 3 5 8 10 13
Side cheek, left
A outside 8 8 7 6 5 4 3 1 14 13 12 10 7 5 2

inside 1 2 2 3 4 5 6 8 1 2 3 6 8 11 13
Side cheek, right
inside 8 7 7 6 5 4 3 1 14 13 12 9 7 4 2

outside 1 2 2 3 4 5 6 8 1 2 3 6 8 11 13
Side cheek, left
B inside 15 14 13 11 9 7 5 1 26 24 22 17 12 7 2

Side cheek, right outside 2 2 3 4 5 6 7 9 2 3 4 6 9 11 14


202876k3.p65/130204

Trolley crossbar cpl. 840 509 44 840 510 44


A
Trolley cpl. 840 103 44

Trolley crossbar cpl. 840 503 44 840 504 44


B
Trolley cpl. 840 104 44
37
Trolley size 22 – EKDK
Suitable for Demag chain hoist
Reeving
DKUN 20-1250/1600/2000 2/1

Reeving 2/1
Trolley B A
Trolley A

159
130 578 159
168 168
55

Mot 13/3 = 175 61 30


Mot 13/6 = 235 38 28

36 15

52
45
Ø150

240
Ø153,9

Ø112

90
100
145

87

564
135
Ø12

C
180

C3
98

211

41652946.eps 41470544.eps

For weights see pages 7-8

Hook dimension C from girder running surface


Size Hook dimension C C3
without with Chain collector box
Limit switch arrangement 5 6
DKUN 20 - 1250/1600/2000 555 655 870 950

Flange width b mm 98 106 113 119 125 131 137 143

Trolley max. flange thickness t mm 22 / w/o anti-tip pins 24 mm

Trolley crossbar I mm A = 235 / B = 235


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight track
Side cheek, left inside 2 3 4 5 6 7 7 8
A
inside 1 2 3 4 4 5 6 7
Side cheek, right
outside 13 11 9 7 6 4 3 1

Side cheek, left inside 3 4 5 6 6 7 8 9

B inside 0 1 2 3 4 5 5 6
Side cheek, right
outside 13 11 9 7 6 4 3 1

Trolley crossbar cpl. 840 505 44


A/B
Trolley cpl. 840 114 44
202876k3.p65/130204

38
Trolley size 22 – EKDK

Reeving 2/1
Trolley B A Trolley B

159
130 578 159
168 168 55

Mot 13/3 = 175 61 30


Mot 13/6 = 235 38 28

36 15
52

45
Ø150
Ø153,9
240

Ø112
90

100
145

87
564

135
Ø12
180
C
C3

98
I

211

41470544.eps 41652946.eps

Possible travel speeds in approx. ... m/min


Travel drive 28 14 7 7/28 4,6/14
13/3 PKF 2 13/3 PKF 4 13/3 PKF 8 13/6 PKF 8/2 13/6 PKF 12/4
230/400 V 563 062 44 563 064 44 563 067 44 - -
Part no. Voltage
400 V - - - 563 057 44 563 056 44

Flange width b mm 144 149 155 163 170 178 185 200 201 210 220 240 260 280 300

Trolley max. flange thickness t mm 22 / w/o anti-tip pins 24 mm

Trolley crossbar I mm A = 292 / B = 292 A = 392/ B = 392


Position of distance washers (4 mm distance washer)
Required number of distance washers for straight track
Side cheek, left inside 3 3 4 5 6 7 8 10 3 4 5 7 10 12 15
A
inside 1 2 2 3 4 5 6 8 1 2 3 6 8 11 13
Side cheek, right
outside 15 14 13 11 9 7 5 1 26 24 22 17 12 7 2

Side cheek, left inside 3 4 4 5 6 7 8 10 3 4 5 8 10 13 15

B inside 1 1 2 3 4 5 6 8 1 2 3 5 8 10 13
Side cheek, right
outside 15 14 13 11 9 7 5 1 26 24 22 17 12 7 2

Trolley crossbar cpl. 840 506 44 840 507 44


A/B
Trolley cpl. 840 114 44
202876k3.p65/130204

39
Printed in Germany DZE/160205/5H

Demag Cranes & Components GmbH


P.O. Box 67 · D-58286 Wetter
Telephone (+49/2335) 92-0 · Telefax (+49/2335) 927676
www.demagcranes.com

Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, D-58286 Wetter Not liable for errors or omissions. Subject to change.

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