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YZF-R6
5EB-28199-E2
E_5eb_Intro0.fm Page 1 Thursday, November 18, 1999 4:00 PM
EAU00001
INTRODUCTION
As the owner of a YZF-R6, you are benefiting from Yamaha’s vast experience in and
newest technology for the design and the manufacture of high-quality products,
which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all your YZF-R6’s
advantages. The owner’s manual does not only instruct you in how to operate,
inspect and maintain your motorcycle, but also in how to safeguard yourself and oth-
ers from trouble and injury.
In addition, the many tips given in this manual will help to keep your motorcycle in
the best possible condition. If you have any further questions, do not hesitate to con-
tact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put
safety first!
E_5eb_Info0.fm Page 1 Thursday, November 18, 1999 4:01 PM
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS IN-
VOLVED!
WARNING Failure to follow WARNING instructions could result in severe injury or death to the
motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
CAUTION: A CAUTION indicates special precautions that must be taken to avoid damage to the
motorcycle.
NOTE:
@
● This manual should be considered a permanent part of this motorcycle and should remain
with it even if the motorcycle is subsequently sold.
● Yamaha continually seeks advancements in product design and quality. Therefore, while
this manual contains the most current product information available at the time of printing,
there may be minor discrepancies between your motorcycle and this manual. If there is any
question concerning this manual, please consult your Yamaha dealer.
@
E_5eb_Info0.fm Page 2 Thursday, November 18, 1999 4:01 PM
@
WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING
THIS MOTORCYCLE.
@
E_5eb_Info0.fm Page 3 Thursday, November 18, 1999 4:01 PM
EAU00008
YZF-R6
OWNER’S MANUAL
© 1999 by Yamaha Motor Co., Ltd.
1st Edition, November 1999
All rights reserved. Any reprinting or
unauthorized use without the written
permission of Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
E_5eb_Toc0.fm Page 1 Thursday, November 18, 1999 4:01 PM
EAU00009
TABLE OF CONTENTS
2 DESCRIPTION 2
4 PRE-OPERATION CHECKS 4
8 SPECIFICATIONS 8
9 CONSUMER INFORMATION 9
INDEX
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E_5eb_LabelTOC.fm Page 1 Thursday, November 18, 1999 4:01 PM
1
E_5eb_Label.fm Page 1 Thursday, November 18, 1999 4:02 PM
Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and
freedom. However, they also impose certain limits, which you must accept; even the best motorcycle
does not ignore the laws of physics.
1
Regular care and maintenance are essential for preserving your motorcycle’s value and operating
condition. Moreover, what is true for the motorcycle is also true for the rider: good performance
depends on being in good shape. Riding under the influence of medication, drugs and alcohol is, of
course, out of the question. Motorcycle riders - more than car drivers - must always be at their mental
and physical best. Under the influence of even small amounts of alcohol, there is a tendency to take
dangerous risks.
Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and
passengers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant
synthetic materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet.
Optimum protective wear, however, should not encourage carelessness. Though full-coverage
helmets and suits, in particular, create an illusion of total safety and protection, motorcyclists will
always be vulnerable. Riders who lack critical self-control run the risk of going too fast and are apt to
take chances. This is even more dangerous in wet weather. The good motorcyclist rides safely,
predictably and defensively - avoiding all dangers, including those caused by others.
1-1
E_5eb_DescriptionTOC.fm Page 1 Thursday, November 18, 1999 4:02 PM
DESCRIPTION
2
E_5eb_Description.fm Page 1 Thursday, November 18, 1999 4:02 PM
DESCRIPTION
2-
EAU00026
Left view
1. Front fork compression damping force 6. Rear shock absorber spring preload
adjusting screw (page 3-19) adjusting ring (page 3-20)
2. Front fork rebound damping force 7. Rear shock absorber rebound damping
adjusting screw (page 3-18) force adjusting knob (page 3-20)
3. Front fork spring preload adjusting bolt (page 3-18) 8. Shift pedal (page 3-11)
4. Air filter (page 6-17) 9. Coolant reservoir tank (page 6-13)
5. Rear shock absorber compression 10. Engine oil filter (page 6-11)
damping force adjusting screw (page 3-20)
2-1
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DESCRIPTION
Right view
2-2
E_5eb_Description.fm Page 3 Thursday, November 18, 1999 4:02 PM
DESCRIPTION
Controls/Instruments
2-3
E_5eb_FunctionsTOC.fm Page 1 Thursday, November 18, 1999 4:03 PM
3
1. Push
EAU00029 EAU00040 2. Turn
Main switch/Steering lock LOCK EW000016
The main switch controls the ignition The steering is locked in this position WARNING
@
and lighting systems. Its operation is and all electrical circuits are switched Never turn the key to “OFF” or
described below. off. The key can be removed in this po- “LOCK” when the motorcycle is
sition. To lock the steering, turn the moving. The electrical circuits will
EAU00036 handlebars all the way to the left. While be switched off which may result in
ON pushing the key into the main switch, loss of control or an accident. Be
Electrical circuits are switched on. The turn it from “OFF” to “LOCK” and re- sure the motorcycle is stopped be-
engine can be started. The key cannot move it. To release the lock, turn the fore turning the key to “OFF” or
be removed in this position. key to “OFF” while pushing. “LOCK”.
@
EAU00038
OFF
All electrical circuits are switched off.
The key can be removed in this posi-
tion.
3-1
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Indicator lights
EAU00061
EAU00063
3-2
E_5eb_Functions.fm Page 3 Thursday, November 18, 1999 4:03 PM
el is low. If this symbol flashes, Even if the oil is fislled to the specified
stop the engine immediately and level, the indicator light may flicker
fill it with oil to the specified level. when riding on a slope or during sud-
den acceleration or deceleration, but
this is normal.
@
3-3
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3-4
E_5eb_Functions.fm Page 5 Thursday, November 18, 1999 4:03 PM
Indicator comes on. After a few seconds: Indicator does not come on.
3
Indicator goes off. Indicator does not go off. Have a Yamaha dealer inspect
the electrical circuit.
Oil level is OK. Oil level is low. If the engine is hot, If the engine
allow it to cool and see temperature is
Supply “Engine overheating” normal, have a
Have a Yamaha dealer
recommended in the troubleshooting Yamaha dealer
inspect the electrical
engine oil. chart on page 6-42 for inspect the
circuit.
instructions. electrical circuit.
3-5
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Indicator goes off. Indicator does not go off. Have a Yamaha dealer
Inspect the fuel level. inspect the electric
circuit.
3-6
E_5eb_Functions.fm Page 7 Thursday, November 18, 1999 4:03 PM
● a fuel reserve trip meter After the fuel reserve trip meter is reset,
will automatically change to the fuel re-
● a clock the display always returns to the
serve trip meter mode “TRIP F” and
“TRIP 1” mode. If “TRIP 2” was being
NOTE: start counting the distance traveled
@
used before the fuel reserve trip meter
For UK and USA models only: from that point. Push the “SELECT”
is reset, be sure to push the “SELECT”
To change the speedometer display button to change between the fuel
button to change back to the “TRIP 2”
from kilometers to miles, press the odometer, trip odometer and odometer
mode.
“SELECT” button for at least two sec- modes in the following order: @
3-7
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To change the display to the clock After setting the clock, be sure to push
mode, push both the “SELECT” and the “SELECT” button before turning the
“RESET” buttons. main switch to “OFF”, otherwise the
To change the display back to the clock will not be set.
@
seconds. Tachometer
2. When the hour digits start flashing, This model is equipped with an electric
push the “RESET” button to set tachometer so the rider can monitor the
the hours. engine speed and keep it within the
3. Push the “SELECT” button to ideal power range.
EC000003
change the minutes.
4. When the minute digits start flash- CAUTION:
@
ing, push the “RESET” button to Do not operate in the red zone.
set the minutes. Red zone: 15,500 r/min and above
@
3-8
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EAU00121
Dimmer switch
Turn the switch to “ ” for the high
beam and to “ ” for the low beam.
3-9
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Start switch “ ”
1. Engine stop switch
EAU00129 2. Lights switch The starter motor cranks the engine
Horn switch “ ” 3. Start switch “ ” when pushing the start switch.
EAU00138
Press the switch to sound the horn. EC000005
Engine stop switch
CAUTION:
The engine stop switch is a safety de- @
3-10
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3
1. Shift pedal
EAU00152 EAU00157 EAU00161
3-11
E_5eb_Functions.fm Page 12 Thursday, November 18, 1999 4:03 PM
3
1. Lever position adjusting dial 1. Rear brake pedal
2. Arrow mark EAU00162
3-12
E_5eb_Functions.fm Page 13 Thursday, November 18, 1999 4:03 PM
EW000023
@
WARNING
3 Be sure the cap is properly installed
1. Lock cover and locked in place before riding the 1. Filler tube
2. Open motorcycle. 2. Fuel level
EAU02935 @
EAU01183
@
WARNING
To close Do not overfill the fuel tank. Avoid
Push the tank cap into position with the spilling fuel on the hot engine. Do
key inserted. To remove the key, turn it not fill the fuel tank above the bot-
counterclockwise to the original posi- tom of the filler tube or it may over-
tion. Then, close the lock cover. flow when the fuel heats up later and
expands.
@
3-13
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CAUTION:
@
EAU00191 3
Recommended fuel: 1. Fuel tank breather hose
EAU02955*
Regular unleaded gasoline with a
Fuel tank breather hose
research octane number of 91 or
This model is equipped with a fuel tank
higher.
breather hose.
Fuel tank capacity:
Before using this motorcycle:
Total:
● Check the fuel tank breather hose
17 L
connection.
Reserve:
● Check the fuel tank breather hose
3.5 L
for cracks or damage and replace
NOTE: it if damaged.
@
If knocking or pinging occurs, use a dif- ● Make sure the end of the fuel tank
ferent brand of gasoline or higher oc- breather hose is not blocked and
tane grade. clean it if necessary.
@
3-14
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CAUTION:
@
3-15
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3
1. Projection 1. Passenger seat lock 1. Projection
2. Seat holder 2. Open 2. Seat holder
To install Passenger seat To install
Insert the projection on the front of the To remove Insert the projection on the rear of the
seat into the seat holder and install the Insert the key into the seat lock and seat into the seat holder and push
bolts. turn it counterclockwise. While holding down on the front of the seat.
the key in that position, lift up the front
of the seat and pull it forward. NOTE:
@
3-16
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@
WARNING
Each fork leg must be set to the
same pressure. Uneven setting can
3
cause poor handling and loss of sta-
1. Helmet holder 1. Storage compartment bility.
EAU00265 EAU01242 @
3-17
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3
1. Spring preload adjusting bolt 1. Setting position 1. Rebound damping force adjusting screw
Adjusting spring preload 2. Front fork cap bolt Adjusting rebound damping force
Turn the adjusting bolt in direction a to in- Standard Turn adjusting screw in direction a to
CI-18E
crease spring preload and in direction b Hard Soft increase rebound damping force and in
to decrease spring preload. Align the Adjusting direction b to decrease rebound
1 2 3 4 5 6 7 8
preferred setting with the top of the position damping force.
front fork cap bolt. CI-33E
Minimum (soft) 9 clicks out*
EC000013
Standard 6 clicks out*
CAUTION:
@ Maximum (hard) 1 click out*
The grooves are provided to show * From the fully turned-in position
the adjustment level. Always keep
the adjustment level equal on both
fork legs.
@
3-18
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@
Never attempt to turn an adjuster
1. Compression damping force adjusting screw beyond the maximum or minimum
Adjusting compression damping setting.
force
Turn the adjusting screw in direction a
to increase compression damping
force and in direction b to decrease
compression damping force.
CI-33E
Minimum (soft) 10 clicks out*
Standard 6 clicks out*
Maximum (hard) 1 click out*
* From the fully turned-in position
EC000015
CAUTION:
@
3-19
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3
1. Spring preload adjusting ring 1. Rebound damping force adjusting knob 1. Compression damping force adjusting screw
2. Special wrench Adjusting rebound damping force Adjusting compression damping
3. Position indicator
Turn the adjusting knob in direction a force
Adjusting spring preload
to increase rebound damping force and Turn the adjusting screw in direction a
Turn the adjusting ring in direction a to in-
in direction b to decrease rebound to increase compression damping
crease spring preload and in direction b
damping force. force and in direction b to decrease
to decrease spring preload. CI-34E
compression damping force.
Make sure that the appropriate notch in Minimum (soft) 25 clicks out*
CI-34E
the adjusting ring is aligned with the po- Standard 9 clicks out* Minimum (soft) 13 clicks out*
sition indicator on the rear shock ab- Maximum (hard) 1 click out* Standard 7 clicks out*
* From the fully turned-in position Maximum (hard) 1 click out*
sorber.
CI-18E * From the fully turned-in position
Stan-
Hard Soft
dard
Adjusting
9 8 7 6 5 4 3 2 1
position
3-20
E_5eb_Functions.fm Page 21 Thursday, November 18, 1999 4:03 PM
3-21
E_5eb_Functions.fm Page 22 Thursday, November 18, 1999 4:03 PM
Recommended combinations of the front fork and the rear shock absorber settings
Use this table as a guide for specific settings according to motorcycle load conditions.
CI-31E
EC000016
CAUTION:
@
Never attempt to turn the adjuster beyond the maximum or minimum setting.
@
3-22
E_5eb_Functions.fm Page 23 Thursday, November 18, 1999 4:03 PM
Sidestand WARNING
@
This model is equipped with an ignition This motorcycle must not be operat-
circuit cut-off system. The motorcycle ed with the sidestand in the down
must not be ridden when the sidestand position. If the stand is not properly
is down. The sidestand is located on retracted, it could contact the
the left side of the frame. (Refer to ground and distract the operator, re-
page 5-1 for an explanation of this sys- sulting in a possible loss of control.
3
tem.) Yamaha has designed into this
1. Luggage strap holder (× 2)
EAU01600
motorcycle a lockout system to as-
Luggage strap holders sist the operator in fulfilling the re-
There are two luggage strap holders sponsibility of retracting the
below the rear of the passenger seat. sidestand. Please check carefully
the operating instructions listed be-
low and if there is any indication of a
malfunction, return the motorcycle
to a Yamaha dealer immediately for
repair.
@
3-23
E_5eb_Functions.fm Page 24 Thursday, November 18, 1999 4:03 PM
SIDESTAND IS DOWN.
3-24
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E_5eb_PreopTOC.fm Page 1 Thursday, November 18, 1999 4:04 PM
PRE-OPERATION CHECKS
4
E_5eb_Preop.fm Page 1 Thursday, November 18, 1999 4:05 PM
PRE-OPERATION CHECKS
4-
EAU01114
Owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate
quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or
loss of tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thorough visual in-
spection, you check the following points before each ride.
EAU00340
4-1
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PRE-OPERATION CHECKS
ITEM CHECKS PAGE
• Check for smooth operation.
Sidestand pivot 6-31
• Lubricate if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
• Check fuel level.
Fuel tank 3-13 ~ 3-14
• Fill with fuel if necessary.
Lights, signals and
• Check for proper operation. 6-35 ~ 6-36
switches
NOTE: 4
Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be thoroughly accom-
plished in a very short time; and the added safety it assures is more than worth the time involved.
WARNING
If any item in the PRE-OPERATION CHECK is not working properly, have it inspected and repaired before operating
the motorcycle.
4-2
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E_5eb_OperationTOC.fm Page 1 Thursday, November 18, 1999 4:05 PM
5
E_5eb_Operation.fm Page 1 Thursday, November 18, 1999 4:05 PM
EAU00373 EAU01382*
EW000054
death within a short time. Al-
WARNING
ways operate your motorcycle @
5-1
E_5eb_Operation.fm Page 2 Thursday, November 18, 1999 4:05 PM
PUSH THE START SWITCH. PULL IN THE CLUTCH LEVER AND PUSH START
ENGINE WILL START. THE SWITCH. ENGINE WILL START.
5-2
E_5eb_Operation.fm Page 3 Thursday, November 18, 1999 4:05 PM
should come on for a few seconds than 10 seconds on any one attempt. See the “Engine break-in” section
and then go off. If an indicator light
@
prior to operating the motorcycle for
5. After starting the engine, move the the first time.
does not go off, refer to the corre- starter (choke) to the halfway posi- @
NOTE:
@ 6. After the engine is warm, turn off
When the transmission is in neutral, the the starter (choke) completely.
neutral indicator light should be on. If
the light does not come on, ask a NOTE:
@
5-3
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5-4
E_5eb_Operation.fm Page 5 Thursday, November 18, 1999 4:05 PM
this reason we ask that you carefully Avoid cruising speeds in excess of @
WARNING
read the following material. Because 6,000 r/min. The exhaust system is hot. Park the
EC000052
the engine is brand new, you must not motorcycle in a place where pedes-
put an excessive load on it for the first CAUTION: trians or children are not likely to
@
1,600 km. The various parts in the en- After 1,000 km of operation, be sure touch the motorcycle. Do not park
gine wear and polish themselves to the to replace the engine oil and oil fil- the motorcycle on a slope or soft
correct operating clearances. During ter. ground; the motorcycle may over-
5 this period, prolonged full throttle oper-
@
turn.
@
CAUTION:
@
5-5
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EAU00464 EAU01296
6-1
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EW000062
@
WARNING
Modifications to this motorcycle not
approved by Yamaha may cause
loss of performance, excessive
emissions, and render it unsafe for
use. Consult a Yamaha dealer be-
fore attempting any changes.
@
6-2
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6-3
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6-4
E_5eb_Periodic.fm Page 5 Thursday, November 18, 1999 4:06 PM
NOTE:
@
● The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
● Hydraulic brake system
• When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level
regularly and fill as required.
• Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years.
• Replace the brake hoses every four years or if cracked or damaged.
@
6-5
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6-6
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6-7
E_5eb_Periodic.fm Page 8 Thursday, November 18, 1999 4:06 PM
1. Screw (× 2) 1. Projection
EAU01315 2. Slot
Panel C To install
To remove Place the panel in the original position
Remove the screws. and install the screws.
6
6-8
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6-9
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CAUTION:
@
6-10
E_5eb_Periodic.fm Page 11 Thursday, November 18, 1999 4:06 PM
1. Engine oil filler cap 1. Engine oil drain bolt 1. Oil filter wrench
Engine oil and oil filter cartridge re- 4. Remove the drain bolt and drain 2. Oil filter cartridge
placement the oil. NOTE:
@
1. Remove cowling B. (See page 6-6 5. Remove the oil filter by using an oil An oil filter wrench is available at a
for removal and installation proce- filter wrench. nearby Yamaha dealer.
@
6-11
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Recommended oil:
See page 8-1.
Oil quantity:
Total amount:
1. O-ring 1. Torque wrench
3.5 L
7. Apply a light coat of engine oil to 8. Install the oil filter and tighten it to
Periodic oil change:
the O-ring of the new oil filter. the specified torque with an oil fil-
2.5 L
ter wrench.
NOTE:
@
With oil filter replacement:
Make sure the O-ring is seated proper- 2.7 L
Tightening torque: 6
ly.
@
Oil filter: EC000066
6-12
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6-13
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CAUTION:
@
NOTE:
@
6
5. If your motorcycle overheats, see dures.) loosening the clamp and drain the
page 6-42 for details. 2. Place a container under the en- coolant completely.
gine. 6. Thoroughly flush the cooling sys-
3. Remove the radiator cap. tem with clean tap water.
6-14
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Tightening torque:
Drain bolt:
12 Nm (1.2 m·kg)
1. Bolt (× 2) 1. Bolt (× 2)
9. Remove the reservoir tank cover 10. Remove the reservoir tank by re-
by removing the bolts. moving the bolts.
11. Remove the reservoir tank cap
and turn the tank upside down to
6 empty it.
12. Install the reservoir tank.
13. Fill the reservoir tank with coolant
up to the maximum level, then in-
stall the cap and cover.
14. Pour the recommended coolant
into the radiator until it is full.
6-15
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CAUTION:
@
6-16
E_5eb_Periodic.fm Page 17 Thursday, November 18, 1999 4:06 PM
tank.
3. Lift the fuel tank upward.
6-17
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6-18
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CAUTION: @
WARNING
@
● Make sure the air filter element Make sure that the fuel hoses and
is properly seated in the air filter vacuum hose are properly connect-
case. ed, in place and not pinched. If a
● The engine should never be run hose is damaged, be sure to replace
without the air filter installed. it.
Excessive piston and/or cylin-
@
6-19
E_5eb_Periodic.fm Page 20 Thursday, November 18, 1999 4:06 PM
should be left to a Yamaha dealer who If the specified idle speed cannot be
obtained by performing the above ad-
has the professional knowledge and
experience to do so. However, the idle justment, consult a Yamaha dealer.
@
CAUTION:
Idle speed adjustment
@
1. Start the engine and warm it up for
The carburetors were set at the
a few minutes at approximately
Yamaha factory after many tests. If
1,000 to 2,000 r/min. Occasionally
they are changed, poor engine per- 6
rev the engine to 4,000 to
formance and damage may result.
@
5,000 r/min. The engine is warm
when it quickly responds to the
throttle.
2. Set the idle to the specified engine
speed by adjusting the throttle
stop screw. Turn the screw in di-
rection a to increase engine
speed and in direction b to de-
crease engine speed.
6-20
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EAU00635
WARNING
Throttle cable free play @
6-21
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6-22
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@
WARNING @
WARNING
Operating the motorcycle with ex- ● After extensive tests, the tires
cessively worn tires decrease riding mentioned below have been ap-
stability and can lead to loss of con- proved by Yamaha Motor Co.,
trol. Have excessively worn tires re- Ltd. for this model. No guaran-
placed by a Yamaha dealer tee for handling characteristics
immediately. Brakes, tires, and relat- can be given if tire combina-
ed wheel parts replacement should tions other than what is ap-
1. Tire valve
be left to a Yamaha Service Techni- proved are used on this 2. Valve core
cian. motorcycle. The front and rear 3. Valve cap with seal
@
6-23
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WARNING Wheels
@
● Always inflate to the correct tire changing a tire since the tire sur-
pressure according to the oper- face must first be broken in for it to
ating conditions. develop its optimal characteristics.
@
6-24
E_5eb_Periodic.fm Page 25 Thursday, November 18, 1999 4:06 PM
Clutch lever free play for removal and installation proce- Brake light switch adjustment
adjustment dures.) The rear brake light switch is activated
The clutch lever free play should be ad- 4. Loosen the locknut at the crank- by the brake pedal and is properly ad-
6 justed when the brake light comes on
justed to 10 ~ 15 mm. case side.
1. Turn the adjusting bolt at the 5. Turn the adjusting nut at the just before braking takes effect. To ad-
clutch lever in direction a to in- crankcase in direction a to in- just the rear brake light switch, hold the
crease free play or in direction b crease free play or in direction b switch body so it does not rotate while
to decrease free play. If the speci- to decrease free play. Then tight- turning the adjusting nut.
fied free play cannot be obtained, en the locknut. Turn the adjusting nut in direction a to
proceed with the following steps. 6. Install the cowling. make the brake light come on earlier.
2. Turn the adjusting bolt at the Turn the adjusting nut in direction b to
clutch lever in direction a to loos- make the brake light come on later.
en the cable.
6-25
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6-26
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6-27
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6-28
E_5eb_Periodic.fm Page 29 Thursday, November 18, 1999 4:06 PM
Too little chain slack will overload The chain consists of many parts which
the engine and other vital parts. work with each other. If the chain is not
Keep the slack within the specified maintained properly, it will wear out
limits. quickly. Therefore, the chain must be
@
serviced regularly. This service is es-
3. After adjusting, tighten the lock- pecially necessary when riding in dusty
nuts. Then tighten the axle nut to areas. This motorcycle is equipped
1. Axle nut the specified torque. with a sealed type chain. Steam clean-
2. Adjusting bolt
3. Locknut
ing, high-pressure washers, and sol-
Tightening torque: vents can damage the drive chain, so
4. Alignment marks
EAU01251 Axle nut: do not use these for cleaning it. Use
Drive chain slack adjustment 150 Nm (15.0 m·kg) only kerosene to clean the drive chain.
6 1. Loosen the axle nut. Wipe it dry, and thoroughly lubricate it
2. Loosen the locknuts on each side. with SAE 30 ~ 50W motor oil. Do not
To tighten the chain, turn the chain use any other lubricants on the drive
adjusting bolts in direction a. To chain. They may contain solvents that
loosen the chain, turn the adjust- could damage the sealed chain.
ing bolts in direction b and push EC000097
justing bolt exactly the same Be sure to oil the chain after wash-
amount to maintain correct axle ing the motorcycle or riding in the
alignment. There are marks on rain.
each side of the swingarm. Use @
Lubricate the cables and cable ends. If metal surface of the grip assembly with Lubricate the pivoting parts.
a cable does not operate smoothly, ask a suitable all-purpose grease.
a Yamaha dealer to replace it. Recommended lubricant:
6
Engine oil
Recommended lubricant:
Engine oil
6-30
E_5eb_Periodic.fm Page 31 Thursday, November 18, 1999 4:06 PM
Recommended lubricant:
Lithium soap base grease
EAU02985 EAU02986
@
WARNING
If the sidestand does not move
smoothly, consult a Yamaha dealer.
@
6-31
E_5eb_Periodic.fm Page 32 Thursday, November 18, 1999 4:06 PM
@
WARNING
Securely support the motorcycle so
there is no danger of it falling over.
@
If any damage or unsmooth move- dealer to inspect and adjust the steer-
ment is found with the front fork, ing. Inspection is easier if the front
consult a Yamaha dealer. wheel is removed.
@
EW000115
@
WARNING
Securely support the motorcycle so
there is no danger of it falling over.
@
6-32
E_5eb_Periodic.fm Page 33 Thursday, November 18, 1999 4:06 PM
If there is play in the front or rear wheel This motorcycle is equipped with a Battery electrolyte is poisonous and
hub or if the wheel does not turn sealed-type battery. Therefore it is not dangerous, causing severe burns,
smoothly, have a Yamaha dealer in- necessary to check the electrolyte or fill etc. It contains sulfuric acid. Avoid
spect the wheel bearings. the battery with distilled water. contact with skin, eyes or clothing.
● If the battery seems to have dis- ANTIDOTE:
charged, consult a Yamaha deal- ● EXTERNAL: Flush with water.
er. ● INTERNAL: Drink large quanti-
● If the motorcycle is equipped with ties of water or milk. Follow with
optional electrical accessories, the milk of magnesia, beaten egg,
battery tends to discharge more or vegetable oil. Call a physi-
quickly, so be sure to recharge it cian immediately.
periodically. ● EYES: Flush with water for
6 15 minutes and get prompt
medical attention.
Batteries produce explosive gases.
Keep sparks, flame, cigarettes etc.,
away. Ventilate when charging or
using in an enclosed space. Always
shield your eyes when working near
batteries.
KEEP OUT OF REACH OF CHIL-
DREN.
@
6-33
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6-34
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6-35
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CAUTION:
@
6-37
E_5eb_Periodic.fm Page 38 Thursday, November 18, 1999 4:06 PM
Tightening torque:
5. Pull out the wheel axle and re-
Wheel axle:
move the wheel by pulling it back-
72 Nm (7.2 m·kg)
wards.
Pinch bolt:
20 Nm (2.0 m·kg)
Caliper bolt:
40 Nm (4.0 m·kg)
6-38
E_5eb_Periodic.fm Page 39 Thursday, November 18, 1999 4:06 PM
3. Locknut
and caliper. ● Do not depress the brake pedal
EAU01247
Rear wheel removal 4. Loosen the locknuts on each side when the caliper is off the disc as
EW000122 of the swingarm. the brake pads will be forced shut.
6 WARNING 5. Turn the chain adjusting bolts fully ● You do not have to disassemble
@
6-39
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6-40
E_5eb_Periodic.fm Page 41 Thursday, November 18, 1999 4:06 PM
Troubleshooting chart
EW000125
@
WARNING
Never check the fuel system while smoking or in the vicinity of an open flame.
@
1. Fuel
Enough fuel. Go to compression check.
Check if there is fuel
in the fuel tank.
No fuel. Supply fuel. Engine doesn’t start, go to compression check.
2. Compression
There is compression. Go to ignition check.
Use the electric starter.
Ask a Yamaha dealer to
6 No compression.
inspect.
3. Ignition Wipe clean with dry cloth and correct Open throttle half-way and start
Wet.
spark gap or replace spark plugs. the engine.
Remove spark plugs
and check electrodes.
Engine doesn’t start, go to battery
Dry. Ask a Yamaha dealer to inspect.
check.
6-41
E_5eb_Periodic.fm Page 42 Thursday, November 18, 1999 4:06 PM
@
WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown
out under pressure, which could cause serious injury. Open the radiator cap as follows. Wait until the engine has
cooled. Remove the radiator cap stopper by removing the screw. Place a thick rag like a towel over the radiator cap
and slowly rotate the cap counterclockwise to the detent. This procedure allows any residual pressure to escape.
When the hissing sound has stopped, press down on the cap while turning counterclockwise and remove it.
@
NOTE:
@
If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is changed to the recom-
mended coolant as soon as possible.
@
6-42
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E_5eb_CleaningTOC.fm Page 1 Thursday, November 18, 1999 4:07 PM
7
E_5eb_Cleaning.fm Page 1 Thursday, November 18, 1999 4:08 PM
7-1
E_5eb_Cleaning.fm Page 2 Thursday, November 18, 1999 4:08 PM
● Avoid using strong acidic wheel sure to avoid using cloths or cleaners or hard sponges as
cleaners, especially on spoked sponges which have been in they will cause dulling or
wheels. If you do use such contact with strong or abrasive scratching. Some cleaning
products for hard-to-remove cleaning products, solvent or compounds for plastic may
dirt, do not leave it on any long- thinner, fuel (gasoline), rust re- leave scratches on the wind-
er than instructed, then thor- movers or inhibitors, brake flu- shield. Test the product on a
oughly rinse it off with water, id, antifreeze or electrolyte. small hidden part of the wind-
immediately dry the area and ● Do not use high-pressure wash- shield to make sure they do not
apply a corrosion protection ers or steam-jet cleaners since leave any marks. If the wind-
spray. they cause water seepage and shield is scratched, use a quali-
● Improper cleaning can damage deterioration in the following ar- ty plastic polishing compound
windshields, cowlings, panels eas: seals (of wheel bearings, after washing.
and other plastic parts. Use swingarm bearings, forks and @
7-2
E_5eb_Cleaning.fm Page 3 Thursday, November 18, 1999 4:08 PM
water and soap after the engine 1. Dry the motorcycle with a chamois @
WARNING
has cooled down. or an absorbing cloth. Make sure that there is no oil or wax
ECA00012
2. Immediately dry the drive chain on the brakes and tires. If neces-
CAUTION: and lubricate it to prevent it from sary, clean the brake discs and lin-
@
Do not use warm water since it in- rusting. ings with a regular brake disc
creases the corrosive action of the 3. Use a chrome polish to shine cleaner or acetone, and wash the
salt. chrome, aluminum and stainless- tires with warm water and mild soap.
@
steel parts, including the exhaust Then, carefully test the motorcycle
2. Be sure to apply a corrosion pro-
system. (Even the thermally in- for its braking performance and cor-
tection spray on all (even chrome-
duced discoloring of stainless- nering behavior.
and nickel-plated) metal surfaces @
7-3
E_5eb_Cleaning.fm Page 4 Thursday, November 18, 1999 4:08 PM
● Apply spray oil and wax spar- Always store your motorcycle in a cool, eral months:
ingly and wipe off any excess. dry place and, if necessary, protect it 1. Follow all the instructions in the
● Never apply oil or wax on rub- against dust with a porous cover. “Care” section of this chapter.
ber and plastic parts, but treat ECA00014 2. Drain the carburetor float cham-
them with a suitable care prod- CAUTION: bers by loosening the drain bolts;
@
uct. ● Storing the motorcycle in a this will prevent fuel deposits from
● Avoid using abrasive polishing poorly ventilated room or cover- building up. Pour the drained fuel
compounds as they wear away ing it with a tarp while it is still into the fuel tank.
the paint. wet will allow water and humidi- 3. Only for motorcycles equipped
with a fuel cock which has an
@
7-4
E_5eb_Cleaning.fm Page 5 Thursday, November 18, 1999 4:08 PM
@
WARNING
When turning the engine over, be
sure to ground the spark plug elec-
trodes to prevent damage or injury
from sparking.
@
7-5
E_5eb_SpecTOC.fm Page 1 Thursday, November 18, 1999 4:08 PM
SPECIFICATIONS
8
E_5eb_Spec.fm Page 1 Thursday, November 18, 1999 4:08 PM
SPECIFICATIONS
8-
EAU01038
Specifications
01E
Model YZF-R6 Engine oil
Dimensions Type
-20˚ -10˚ 0˚ 10˚ 20˚ 30˚ 40˚ 50˚C
Overall length 2,025 mm (except for N, S, SF)
SAE 10W/30
2,075 mm (for N, S, SF)
Overall width 690 mm SAE 10W/40
8-1
E_5eb_Spec.fm Page 2 Thursday, November 18, 1999 4:08 PM
SPECIFICATIONS
Cooling system capacity Gear ratio
(total amount) 2.15 L
1st 2.846
Air filter Wet type element 2nd 1.947
Fuel
3rd 1.556
Type Regular unleaded gasoline
4th 1.333
Fuel tank capacity 17 L 5th 1.190
Fuel reserve amount 3.5 L
6th 1.083
Carburetor
Chassis
Type × quantity CVRD37 × 4 Frame type Diamond
Manufacturer KEIHIN
Caster angle 24°
Spark plug
Trail 81 mm
Manufacturer/Type NGK / CR10EK Tire
Gap 0.6 ~ 0.7 mm
Front
Clutch type Wet, multiple-disc Type Tubeless
Transmission
Size 120/60 ZR17 (55 W)
Primary reduction system Spur gear
Manufacturer/model Bridgestone / BT56FE
Primary reduction ratio 1.955 Dunlop / D207FJ
Secondary reduction system Chain drive 8
Rear
Secondary reduction ratio 3.000
Type Tubeless
Transmission type Constant mesh 6-speed Size 180/55 ZR17 (73 W)
Operation Left foot operation
Manufacturer/model Bridgestone / BT56RE
Dunlop / D207N
Maximum load* 187 kg
8-2
E_5eb_Spec.fm Page 3 Thursday, November 18, 1999 4:08 PM
SPECIFICATIONS
Air pressure (cold tire) Rear
Up to 90 kg load* Type Single disc brake
Front 250 kPa; 2.50 kg/cm2; 2.50 bar Operation Right foot operation
2
Rear 250 kPa; 2.50 kg/cm ; 2.50 bar Fluid DOT 4
90 kg load ~ maximum Suspension
load* Front
Front 250 kPa; 2.50 kg/cm2; 2.50 bar
Type Telescopic fork
Rear 290 kPa; 2.90 kg/cm2; 2.90 bar
Rear
High speed riding Type Swingarm (link suspension)
Front 250 kPa; 2.50 kg/cm2; 2.50 bar
Shock absorbers
Rear 250 kPa; 2.50 kg/cm2; 2.50 bar
Front Coil spring / oil damper
* Load is total weight of cargo, rider, passenger and accessories. Rear Coil spring / gas-oil damper
Wheels
Wheel travel
Front Front 130 mm
Type Cast
Rear 120 mm
Size 17 × MT 3.50
Electrical
Rear Ignition system C.D.I.
8 Type Cast
Charging system
Size 17 × MT 5.50
Type A.C. magneto
Brakes Standard output 14 V, 320 W@ 5,000 r/min
Front
Battery
Type Dual disc brake
Type GT12B-4
Operation Right hand operation Voltage, capacity 12 V, 10 AH
Fluid DOT 4
Headlight type Quartz bulb (halogen)
8-3
E_5eb_Spec.fm Page 4 Thursday, November 18, 1999 4:08 PM
SPECIFICATIONS
Bulb voltage, wattage × quantity
Headlight 12 V, 60/55 W × 2
Tail/brake light 12 V, 5/21 W × 1
Turn signal light 12 V, 21 W × 4
Auxiliary light 12 V, 5 W × 2
Meter light 12 V, 1.4 W × 2
Neutral indicator light LED
High beam indicator light LED
Turn indicator light LED
Fuel indicator light LED
Oil level/coolant temperature
indicator light LED
Fuses
Main fuse 30 A
Headlight fuse 20 A
Signaling system fuse 20 A
Radiator fan fuse 7.5 A
Ignition fuse 15 A 8
Odometer fuse 7.5 A
8-4
E_5eb_Spec.fm Page 5 Thursday, November 18, 1999 4:08 PM
SPECIFICATIONS
EAU01064
8-5
E_5eb_ConsumerTOC.fm Page 1 Thursday, November 18, 1999 4:08 PM
CONSUMER INFORMATION
9
E_5eb_Consumer.fm Page 1 Thursday, November 18, 1999 4:09 PM
CONSUMER INFORMATION
9-
EAU01039
EAU02944
9-1
E_5eb_Consumer.fm Page 2 Thursday, November 18, 1999 4:09 PM
CONSUMER INFORMATION
1. Model label
EAU01049
Model label
The model label is affixed to the loca-
tion shown in the figure. Record the in-
formation on this label in the space
provided. This information will be need-
ed to order spare parts from your
Yamaha dealer.
9-2
E_5ebIX.fm Page 1 Thursday, November 18, 1999 4:09 PM
INDEX
10-
A E I
Air filter ..................................................6-17 Engine break-in ....................................... 5-5 Identification number records ...................9-1
Air intake duct ........................................6-19 Engine oil .............................................. 6-10 Idle speed adjustment ............................6-20
Antitheft alarm (optional) ........................3-12 Engine stop switch................................. 3-10 Indicator lights..........................................3-2
Fuel indicator light...............................3-2
B F
High beam indicator light ....................3-2
Battery ...................................................6-33 Front brake lever ................................... 3-11
Neutral indicator light ..........................3-2
Brake and clutch lever lubrication...........6-31 Front fork adjustment............................. 3-17
Oil level/coolant temperature
Brake fluid replacement .........................6-28 Front fork inspection .............................. 6-32
indicator light....................................3-3
Brake light switch adjustment.................6-25 Front wheel installation .......................... 6-38
Turn indicator light ..............................3-2
Brake pedal lubrication...........................6-30 Front wheel removal .............................. 6-37
Inspecting the brake fluid level ...............6-27
Fuel ....................................................... 3-13
C
Fuel indicator light ................................... 3-2 K
Cable inspection and lubrication ............6-30
Fuel indicator light circuit check ............... 3-6 Key identification number .........................9-1
Carburetor adjustment ...........................6-20
Fuel tank breather hose......................... 3-14
Care.........................................................7-1 L
Fuel tank cap......................................... 3-13
Changing the coolant .............................6-14 Left view...................................................2-1
Fuse replacement.................................. 6-34
Checking the front and rear brake Light switch ............................................3-10
pads ....................................................6-26 G Luggage strap holders ...........................3-23
Clutch lever............................................3-11 Give safety the right of way ..................... 1-1
M
Clutch lever free play adjustment ...........6-25
H Main switch/Steering lock.........................3-1
Controls/Instruments................................2-3
Handlebar switches ................................. 3-9 Model label ..............................................9-2
Cooling system ......................................6-13
Dimmer switch ................................... 3-9
Cowling and panel removal and N
Engine stop switch ........................... 3-10
installation .............................................6-6 Neutral indicator light ...............................3-2
Horn switch ...................................... 3-10
Cowlings A and B ....................................6-6
Light switch ...................................... 3-10 O
D Pass switch ........................................ 3-9 Oil level/coolant temperature indicator
Diagnosis device......................................3-9 Start switch ...................................... 3-10 light........................................................3-3
Digital speedometer .................................3-7 Turn signal switch ............................ 3-10 Oil level / coolant temperature indicator
Dimmer switch .........................................3-9 Headlight bulb replacement ................... 6-35 light circuit check ...................................3-5
Drive chain lubrication............................6-29 Helmet holder ........................................ 3-17
P
Drive chain slack adjustment..................6-29 High beam indicator light ......................... 3-2
Panel C ....................................................6-8
Drive chain slack check..........................6-28 Horn switch ........................................... 3-10
Parking.....................................................5-5
E_5ebIX.fm Page 2 Thursday, November 18, 1999 4:09 PM
INDEX
Pass switch ............................................. 3-9 T
Periodic maintenance and lubrication ...... 6-3 Tachometer............................................. 3-8
Pre-operation check list ........................... 4-1 Tail/brake light bulb replacement........... 6-36
R Throttle cable and grip lubrication.......... 6-30
Rear brake pedal ................................... 3-12 Throttle cable free play inspection ......... 6-21
Tips for reducing fuel consumption.......... 5-4
Rear shock absorber adjustment ........... 3-19
Tires...................................................... 6-21
Rear suspension lubrication................... 6-31
Rear wheel installation........................... 6-40 Tool kit .................................................... 6-1
Troubleshooting .................................... 6-40
Rear wheel removal............................... 6-39
Troubleshooting chart ........................... 6-41
Recommended combinations of the
front fork and the rear shock Turn indicator light................................... 3-2
Turn signal light bulb replacement......... 6-36
absorber settings................................. 3-22
Turn signal switch ................................. 3-10
Right view................................................ 2-2
S V
Seats ..................................................... 3-15 Valve clearance adjustment .................. 6-21
Vehicle identification number................... 9-1
Shifting .................................................... 5-4
Shift pedal ............................................. 3-11 W
Sidestand .............................................. 3-23 Wheel bearings ..................................... 6-33
Sidestand/clutch switch operation Wheels.................................................. 6-24
check .................................................. 3-24
Sidestand lubrication ............................. 6-31
Spark plug inspection .............................. 6-9
Specifications .......................................... 8-1
Starter (choke) “ ”.............................. 3-15
Starting a warm engine............................ 5-3
Starting the engine .................................. 5-1
Start switch............................................ 3-10
Steering inspection ................................ 6-32
Storage.................................................... 7-4
Storage compartment ............................ 3-17
Supporting the motorcycle ..................... 6-37
YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
99 · 11 - 1.9 × 1 CR
(E)