Vehicle Systems Parts Book 2009 V1

Fire Safety prevent | detect | contain | escape ™
CHUBB FIRE SAFETY

VEHICLE SYSTEMS SERVICE
PARTS BOOK
Version No. 1.0
Effective: 1st February 2009
Submissions:
Keith Harman
Export Manager
Chubb Fire Safety

A UTC Fire and Security Company
1/1075 Beaudesert Rd
Archerfield QLD 4108
Phone: +61 (0)7 3246 3927
Fax: +61 (0)7 3246 3903
Mobile: +61 (0)401 779 776
Web: http://www.chubb.com.au
© Chubb Fire Safety 2009 Company Confidential
www.chubb.com.au
1
TABLE OF CONTENTS
TABLE OF CONTENTS ...........................................................................................................................................2

SECTION ONE ......................................................................................................................................................3
PARTS BOOK PHILOSOPHY ................................................................................................................................................................ 3
SECTION TWO ......................................................................................................................................................4
MECHANICAL ........................................................................................................................................................................................ 4
ELECTRICAL ........................................................................................................................................................................................ 15
LABELS ................................................................................................................................................................................................ 19
FASTENERS ........................................................................................................................................................................................ 22
SECTION THREE .................................................................................................................................................23
SPARE PARTS..................................................................................................................................................................................... 23
SECTION FOUR ..................................................................................................................................................26
MANUAL USER FEEDBACK FORM .................................................................................................................................................... 26
2
SECTION ONE
PARTS BOOK PHILOSOPHY
Welcome to the Chubb Fire Safety Vehicle Systems Service Parts book.
As this Parts book is a dynamic document it will continue to be updated in response to changes in the market,
our client base and internal factors. You have a responsibility to provide feedback on any changes you believe
need to be made to ensure this document retains its validity.
AUDITING
Auditing of the use of this Price book will be performed on a regular basis during General Management Reviews.
INTERPRETATION
All pictorial descriptions are interpreted as;
3
SECTION TWO
MECHANICAL
CYLINDERS AND BRACKETS
PICTORIAL PART No. DESCRIPTION

6011/12 CYL ASSY COMPLETE C23 ROP
6016/12 CYL ASSY COMPLETE C23 LOP
LOP PRODUCT LINE DISPLAYED

128735 C23 CYLINDER BRACKET
128737 C45 & C65 CYLINDER BRACKET
91323 BOLT HEX M12 X 23MM ZINC PLATED
94247 WASHER SPRING M12 ZINC PLATED
94246 WASHER FLAT M12 ZINC PLATED
128759 WELD LUG CYLINDER BRACKET
86280/1 FOAM CHUBB AFFF 3% 20LTR DRUM
118554 VALVE ASSY LOP PEFS
28022 SERVICE KIT LOP VALVE
4
110269 VALVE ASSY MAN/PNEU ROP PEFS
28023 SERVICE KIT ROP VALVE
107656 O’RING – CYLINER VALVE ROP/LOP
109298 TUBE SIPHON FLEX C23
112255 DISC BURSTING R1/4 (M) 3.3MPA
23100 FILLER PLUG ASSY
30247 FILL TUBE C23
30215 FILL TUBE C30
30248 FILL TUBE C45
30249 FILL TUBE C65
30250 FILL TUBE C106
90127 O’RING FILL TUBE
16091 CYLINDER 23L
16092 CYLINDER 30L
16093 CYLINDER 45L
16094 CYLINDER 65L
16095 CYLINDER 106L
FILLER PLUG 109508 CYLINDER ASSY 23L

ANTI OVER FILL TUBE
109510 CYLINDER ASSY 30L
CYLINDER 109511 CYLINDER ASSY 45L
BURSTING DISC ASSY

5
1 110265 1- SOCKET HEAD SCREW
103194 2 - SPRING WASHER
110251 3 - LEVER
2 23
107555 4 - KNOB
5 110245 5 - MANUAL ACTUATOR BODY

8 110247 6 - PNEUMATIC ACTUATOR BODY
9
20 103222 7 - CHECK VALVE
24 40503 8 - CAP
6 94001 9 - SCHRADER VALVE
7
110243 10 - VALVE BODY
103604 11 - PLUG
18
3 110255 12 - SPRING
4 19 110263 13 - VALVE STEM ASSEMBLY
22 17 15 90441 14 – GAUGE PRESURE 1350KPA

12
118551 15 - PLUG
110273 16 - SPRING
21 10 110254 17 - O’RING
14 110253 18 - NEUMATIC PISTON
107238 19 - O’RING
104657 20 - PULL PIN

11
94001 21 - SCHRADER VALVE
13 40503 22 - CAP
16
110249 23 - CAM
110264 24 - GRUB SCREW
1 118537 1 - SCREW SOCKET HD CAP
16 17 2 118538 2 - WASHER SPRING 5MM SS LOP
128817 3 - NIPPLE 1/8" NPTm x 7/16" JICm
90022 4 - O'RING
4
15 3 118534 5 - PISTON OPERATING HEAD LOP
5 103856 6 - O'RING (VALVE CHECK)
118549 7 - O’RING
14
118551 8 - PLUG
6 118532 9 - BODY OPERATING HEAD LOP

13
7 90441 10 – GAUGE PRESURE 1350KPA
12 118551 11 - PLUG
11 8 118535 12 - RETAINER OPERATING HEAD LOP
118536 13 - VALVE CHECK OPERATING HEAD LOP
10 118548 14 - O’RING BS 211 70~ NITRILE LOP
118533 15 - CAP OPERATING HEAD LOP
9 40503 16 - CAP
94001 17 - SCHRADER VALVE
6
DISCHARGE SYSTEM
46111 NOZZLE ASSY C/W FOIL CAP BM17N
46112 NOZZLE ASSY C/W FOIL CAP BM16W
46116 PINTLE
46115 FOIL SEAL
46113 FOIL CAP
115371 NOZZLE KIT SINGLE TEE
115151 NOZZLE KIT SINGLE 90° END
115152 NOZZLE KIT SINGLE ANGLE
115153 NOZZLE KIT DOUBLE STRAIGHT 90°/90
125316 NOZZLE KIT DOUBLE STRAIGHT 90°/45
115815 NOZZLE KIT TEE - BRACKET TYPE
119271 REDUCING BUSH – ¼”
130104 REDUCING BUSH – 3/8”
NOZZLE BRACKET
104592 SIZE: 76X51X5 ANGLE, 50MM WIDTH, ZINC PLATED
7
112108 ½’ STAINLESS TUBE/ MTR (PER 2MTR LENGTH)
112145 TUBE NUT & SLEEVE JIC. ¾”
118097 HOSE DISCHARGE PER/MTR 12.7MM
118098 HOSE DISCHARGE PER/MTR 19MM
40139 SPIRAL WRAP PER/MTR 16MM
40156 RED SPIRAL WRAP PER/MTR 16MM
112114 CLAMP WELDED 12.7MM SUIT 1/2" TUBE
112113 CLAMP WELDED 19MM SUIT 1/2" HOSE
130073 CLAMP DOUBLE WELDED 12.7MM SUIT 1/2" TUBE
103199 PCLIP 29MM (A1.12) SUIT ¾" HOSE
130081 PCLIP 32MM (A1.25) SUIT ¾” HOSE W/WRAP
103198 PCLIP 19MM (A.81) SUIT ½" HOSE
130080 PCLIP 25MM (A1.00) SUIT ½’ HOSE W/WRAP
128755 M6 WELDLUG C/W BOLT & WASHER FOR PCLIPS
129578 M8 WELDLUG C/W BOLT & WASHER FOR PCLIPS
8
COUPLING FIELD ATTACHABLE F JIC. 1 1/16” CONNECT

118100 TO ¾” DISCHARGE HOSE
COUPLING CRIMP
128995 F.JIC. 1 1/16” CONNECT TO ¾” DISCHARGE HOSE
COUPLING FIELD ATTACHABLE F JIC. ¾” CONNECT TO

118099 ½” DISCHARGE HOSE
COUPLING CRIMP
116257 F.JIC. ¾” CONNECT TO ½” DISCHARGE HOSE
COUPLING FIELD ATTACHABLE M JIC. ¾” CONNECT TO

128744 ½” DISCHARGE HOSE
COUPLING CRIMP
129671 M JIC. ¾” CONNECT TO ½” DISCHARGE HOSE
112129 NIPPLE M. BSP ¾” TO JIC 1 1/16”
112128 NIPPLE M. BSP ¾’ TO JIC ¾’
112142 BULKHEAD M. JIC 1 1/16”
112131 TEE M. JIC 1 1/16”
9
130077 TEE BULKHEAD M. 1 1/16” JIC
112436 ELBOW 90º F/M. JIC 1 1/16
128743 ELBOW 45º F/M. JIC 1 1/16
114609 TEE M. JIC ¾’ X JIC ¾’ X JIC 1 1/16”
130075 TEE M. JIC 1 1/16” X JIC ¾” X JIC ¾”
128766 BULKHEAD M. JIC ¾”
114545 NIPPLE M. JIC ¾”
130076 TEE BULKHEAD M. JIC ¾”
10
112130 TEE M. JIC ¾”
128747 TEE M/M/F. JIC ¾”
128748 TEE F/M/M. JIC ¾”
112134 ELBOW 90º M. JIC ¾”
112136 ELBOW 90º F/M. JIC ¾”
114567 ELBOW 45º F/M. JIC ¾”
128741 CAP F. JIC ¾”
128745 PLUG M. JIC ¾”
11
ACTUATION SYSTEM
ES9106-B CHUBB SURFACE MOUNTED REMOTE ACTUATOR
1
26172 1- BUTTON
Manual CO2 Actuator
ES9106-A (Flush Mounted) 26171 2 - BODY
10 11 41010 3 - PULL PIN ASSY
9
8
26173 4 - PISTON
36404 5 - WASHER
7 2 66517 6 - LABEL (NOT SHOWN)
26170 7 - SLEEVE
16004 8 - CO2 CARTRIDGE
4 94814 9 - ORING
3
5 90011 10 - ORING
6
90222 11 - O’RING
92327 12 - NUT
Manual CO2 Actuator 1&2
ES9106-B (Surface Mounted) 94234 1 - SPRING WASHER
91314 2 - BOLT
3
76818 3 -BRACKET
47124 MANUAL PUSH BUTTON LOP ACTUATOR
6 PORT MANIFOLD BLOCK

128761 4 X NPT ¼” PORTS AND 2 X NPT 1/8” PORTS
128841 MOUNTING CLAMP PLATE FOR 6 PORT MANIFOLD
8 PORT MANIFOLD BLOCK

128760 6 X NPT ¼” PORTS AND 2 X NPT 1/8” PORTS
128842 MOUNTING CLAMP PLATEFOR 8 PORT MANIFOLD
M6 X 35 HEX HEAD BOLT FOR MANIFOLD BLOCKS. 2

91319 PER BLOCK REQD
M6 X 40 HEX HEAD BOLT FOR MANIFOLD BLOCKS. 2

91320 PER BLOCK REQD
103222 CHECK VALVE ¼ NPT
12
118551 PLUG BRASS M. NPT 1/8”
119568 PLUG BRASS M. NPT ¼”
128817 NIPPLE BRASS M. NPT 1/8” TO JIC 7/16”
112148 NIPPLE BRASS M. NPT ¼” TO JIC 7/16”
115443 NIPPLE BRASS M. NPT 1/8” NPT
130131 SOCKET BRASS F. NPT 1/8”
93650 ELBOW 90º BRASS F. NPT 1/8”
129579 ADAPTOR BRASS M/F. NPT 1/4” TO JIC 7/16”
128817 ADAPTOR BRASS M/F. NPT 1/8” TO JIC 7/16”
115440 TEE BRASS F. NPT 1/8”
112149 TEE BRASS F. NPT 1/4”
128756 HOSE ROP HOSE 3/16’ PER/MTR
9344220356 HOSE LOP HOSE ¼’ PER/MTR
118837 TUBING 1/4" LOP PER/MTR
103197 P-CLIP 12.7MM (A.50) SUIT ¼’ HOSE
130078 PCLIP 15.7MM (A.62) SUIT¼’ HOSE W/WRAP
103161 P-CLIP 11MM (A.44) SUIT3/16’ HOSE
130079 P-CLIP 14MM (A.56) SUIT 3/16’ HOSE W/WRAP
128819 P-CLIP 6MM (1 X M6) SUIT 1/4" PYROTUBE OR LOP TUBE
WASHER – RUBBER GROMMET SUIT ¼ PYROTUBE,

103248 LOPTUBE, LHD.
(COMBINE WITH PT NO. 103198)
13
COUPLING FIELD ATTACHABLE F. JIC. 7/16 CONNECT

117811 TO 3/16 ACTUATION HOSE
COUPLING FIELD ATTACHABLE F. JIC. 7/16 CONNECT

9344220357 TO 1/4 ACTUATION HOSE
COUPLING CRIMP F. JIC. 7/16 CONNECT TO 1/4

128999 ACTUATION HOSE
128763 COMPRESSION NUT & AN UNION ¼” TO 7/16” JIC
COMPRESSION NUT & CAP ¼” PLASTIC TUBE WITH

128764 PLUG
112150 BULKHEAD M. JIC 7/16”
128749 TEE M/F/M. JIC 7/16”
128752 TEE M. JIC 7/16”
128753 TEE M/M/F. JIC 7/16”
114544 ELBOW 90º F/M. JIC 7/16”
114568 ELBOW 45º F/M. JIC 7/16”
14
ELECTRICAL
87001 VS CONTROL SYSTEM KIT (INCLUDES 87006, 87007,

87008, 87009, 87003, 87021 & 2 x 87020)
87006 DISPLAY PANEL
87021 BRACKET - DISPLAY PANEL
87007 CONTROL MODULE
87008 CONNECTOR KIT
87009 AUDIBLE ALARM KIT
87003 EOL RESISTOR KIT
87020 RESISTOR ASSY 1K
47125 MANUAL RELEASE ELECTRICAL
87002 MANUAL RELEASE INTERNAL SWITCH
15
87011 MANUAL RELEASE EXTERNAL SWITCH
87010 BATTERY PACK
ES9014-D VS - ACTUATOR SOLENOID ASSY LOP
ES9014-E VS - ACTUATOR SOLENOID ASSY ROP
127361 PRESSURE SWITCH 1050KPA
87000 LHD CABLE
CABLE JUNCTION KIT

87004 (JIFFY SPLICE)
87012 CABLE RS232 CONNECT
128713 RADOX CABLE 4 CORE
121256 RADOX CABLE 2 CORE
130082 5MM x 290MM CABLE TIES BLACK PK100
130071 8MM x 290MM CABLE TIES BLACK PK50
129923 POLYFLEX 16MM X 50MTR
129921 FLEXIBLE BRAIDING 6-20MM X 15MTR
129922 FLEXIBLE BRAIDING 12-30MM X 10MTR
16
129928 THREADCONNECTOR M16 X 16 PK5
129920 CABLE GLAND M16 PK10
129919 CABLE GLAND M12 PK 10
129925 END CAP PK5
129904 2 CIRCUIT PLUG
129905 2 CIRCUIT SOCKET
130132 2 CIRCUIT CONNECTOT KIT (PLUG, SOCKET & PINS)
129910 4 CIRCUIT SOCKET FLANGE MOUNT
130134 4 CIRCUIT CONNECTOR KIT (PLUG, SOCKET & PINS)
130133 8 CIRCUIT CONNECTOR KIT (PLUG, SOCKET & PINS)
17
129924 MOUNTING PLATE S/STEEL
129926 SOCKET SIZE 0.5 TO 1.0MM
129927 PIN SIZE 0.5 TO 1.0MM
129929 SEALING BLANK
18
LABELS
66132 LABEL MAIN PEFS
CAB WARNING LABEL REFLECTIVE ADHESIVE - FIRE

66534 PROTECTION AUTO SHUTDOWN

66535 PROTECTION MANUAL SHUTDOWN


CAB WARNING LABEL - IN CASE OF FIRE – INITIATE

66538 EMERGENCY PROCEDURE
19
CAB WARNING LABEL - IN CASE OF FIRE – SAFELY

66539 STOP MACHINE
ACTUATOR LABEL REFLECTIVE ADHESIVE – ENGINE

66540 COMPARTMENT
ACTUATOR LABEL REFLECTIVE ADHESIVE – ENGINE &

66541 HYDRAULIC COMPARTMEN
ACTUATOR LABEL REFLECTIVE ADHESIVE – ENGINE &

66542 TRANSMISSION COMPARTMENT
ACTUATOR LABEL REFLECTIVE ADHESIVE – ENGINE,

66543 HYDRAULIC & TRANSMISSION COMPARTMENT
BATTERY WARNING LABEL ADHESIVE – EQUIPMENT

66544 ISOLATION
66545 BATTERY LABEL ADHESIVE – FIRE SYSTEM ISOLATION
20
66546 CAB WARNING LABEL ADHESIVE – DISCHARGE DELAY
66509 ACTUATOR LABEL NON - REFLECTIVE PVC – GENERIC
ACTUATOR LABEL NON - REFLECTIVE ADHESIVE –

66137 GENERIC
21
FASTENERS
91548 M4 X 30MM S/STEEL SOCKET HEAD
91617 M5 X 30MM S/STEEL SOCKET HEAD
91619 M6 X 35MM SOCKET HEAD BOLT
91620 M6 X 40MM SOCKET HEAD BOLT
91324 M6 X 16MM HEX HEAD BOLT
91618 M6 X 25MM S/STEEL BUTTON HEAD
94245 M4 X 9MM ZINC FLAT WASHER
94207 M6 X 12.5MM ZINC FLAT WASHER
94250 M6 X 19MM S/STEEL FLAT WASHER
92344 M4 S/STEEL NYLOCK NUT
92345 M6 ZINC NYLOCK NUT
22
SECTION THREE
SPARE PARTS
77025 INSERT 40X33X7 WITH Ø12.5 HOLE FOR BRACKETS
91323 BOLT HEX M12 X 23MM ZINC PLATED
94246 WASHER FLAT M12 ZINC PLATED
94247 WASHER SPRING M12 ZINC PLATED
109476 BM17N. 60° HIGH FLOW NOZZLE
119338 BM16W. 120° HIGH FLOW NOZZLE
117350 BM8N. 50° MEDIUM FLOW NOZZLE
114620 BRASS NOZZLE CAP WITH LANYARD
46121 S/ST BM17N. 60° HIGH FLOW NOZZLE
46122 S/ST BM16W. 120° HIGH FLOW NOZZLE
46123 S/ST BM8N. 50° MED FLOW NOZZLE
46124 S/ST NOZZLE CAP WITH LANYARD
125317 NOZZLE KIT TRIPLE STRAIGHT 45°/90°/45°
114632 ELBOW 45° M. BSP 3/8”
119336 ELBOW 90° M. BSP 3/8”
112139 ELBOW 90° F. BSP 3/8”
112143 SOCKET REDUCING F. BSP 3/8” TO ¼”
23
112138 ELBOW 90° M. JIC ¾” TO BSP 3/8”
112183 TEE F. BSP 3/8”
112132 TEE M. JIC ¾” TO JIC ¾ “ TO BSP 3/8”
112144 BUSH REDUCING ID. BSP ¼” TO OD. BSP 3/8”
36646 PYROTUBE ASSY 1MTR (NO WICK)
36647 PYROTUBE ASSY 1.5MTR (NO WICK)
128762 PYROTUBE FILTER
TUBE NUT & SLEEVE JIC 7/16”

128750 TO 1/4" S/STEEL TUBE
128746 PLUG BRASS M. JIC 7/16”
93501 PYROCORD PER/MTR (Discontinued)
112182 VIBRATION DAMPER FOR CYLINDER BRACKET
24
125275 STANDARD FIRE PANEL
125276 SHUTDOWN FIRE PANEL
130466 PANEL AFSCMK 1
ES9014-A SOLENOID 24VLT - ROP
ES9014-B SOLENOID 12VLT - ROP
ES9014-C SOLENOID 24VLT - LOP
25
SECTION FOUR
MANUAL USER FEEDBACK FORM
We welcome feed back regarding this manual. If you have any recommendations for improvement please
provide details using this form.
1. PART NUMBER 2. TITLE: VEHICLE SYSTEMS PARTS BOOK 3. VERSION: V1
4. USER EVALUATION
MANUAL IS: □ EXCELLENT □ GOOD □ FAIR □ POOR □ COMPLETE □ INCOMPLETE

5. □ PROBLEM □ QUESTION □ SUGGESTION □ COMMENT:
6. RECOMMENDED CHANGE TO PUBLICATION
PAGE PARAGRAPH LINE NO. COLUMN NO. RECOMMEND CHANGES AND REASON
NO. NO.
7. ORIGINATOR 8. STATE, TERRITORY / BRANCH / AREA
9. ADDRESS
10. OFFICE USE ONLY

A. RECEIVED B. ACTION REQUIRED C. PRIORITY D. COMMENTS
26

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Fire Safety prevent | detect | contain | escape ™

CHUBB FIRE SAFETY

Chubb Fire Safety

© Chubb Fire Safety 2009 Company Confidential

TABLE OF CONTENTS ...........................................................................................................................................2

PARTS BOOK PHILOSOPHY

All pictorial descriptions are interpreted as;

CYLINDERS AND BRACKETS

PICTORIAL PART No. DESCRIPTION

6012/12 CYL ASSY COMPLETE C30 ROP

6013/12 CYL ASSY COMPLETE C45 ROP

6014/12 CYL ASSY COMPLETE C65 ROP

6015/12 CYL ASSY COMPLETE C106 ROP

6016/12 CYL ASSY COMPLETE C23 LOP

6017/12 CYL ASSY COMPLETE C30 LOP

6018/12 CYL ASSY COMPLETE C45 LOP

LOP PRODUCT LINE DISPLAYED

6020/12 CYL ASSY COMPLETE C106 LOP

128735 C23 CYLINDER BRACKET

128736 C30 CYLINDER BRACKET

128737 C45 & C65 CYLINDER BRACKET

128738 C106 CYLINDER BRACKET

91323 BOLT HEX M12 X 23MM ZINC PLATED

94247 WASHER SPRING M12 ZINC PLATED

94246 WASHER FLAT M12 ZINC PLATED

128759 WELD LUG CYLINDER BRACKET

86280/1 FOAM CHUBB AFFF 3% 20LTR DRUM

118554 VALVE ASSY LOP PEFS

28022 SERVICE KIT LOP VALVE

110269 VALVE ASSY MAN/PNEU ROP PEFS

28023 SERVICE KIT ROP VALVE

107656 O’RING – CYLINER VALVE ROP/LOP

109298 TUBE SIPHON FLEX C23

110281 TUBE SIPHON FLEX C30

110282 TUBE SIPHON FLEX C45

110283 TUBE SIPHON FLEX C65

112040 TUBE SIPHON FLEX C106

112255 DISC BURSTING R1/4 (M) 3.3MPA

23100 FILLER PLUG ASSY

30247 FILL TUBE C23

30215 FILL TUBE C30

30248 FILL TUBE C45

30249 FILL TUBE C65

30250 FILL TUBE C106

90127 O’RING FILL TUBE

16091 CYLINDER 23L

16092 CYLINDER 30L

16093 CYLINDER 45L

16094 CYLINDER 65L

16095 CYLINDER 106L

FILLER PLUG 109508 CYLINDER ASSY 23L

109510 CYLINDER ASSY 30L

CYLINDER 109511 CYLINDER ASSY 45L

BURSTING DISC ASSY

111045 CYLINDER ASSY 106L

1 110265 1- SOCKET HEAD SCREW

103194 2 - SPRING WASHER

5 110245 5 - MANUAL ACTUATOR BODY

22 17 15 90441 14 – GAUGE PRESURE 1350KPA

14 110253 18 - NEUMATIC PISTON

104657 20 - PULL PIN

110264 24 - GRUB SCREW

1 118537 1 - SCREW SOCKET HD CAP

16 17 2 118538 2 - WASHER SPRING 5MM SS LOP