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Astra G

J Engine and Engine

Aggregates > DOHC Petrol
Engine > Seals and Seal Rings
> Repair Instructions > Cylinder
Head Cover, Remove and Install

Cylinder Head Cover, Remove an

  Remove

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 Remove
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engine
cover.
Donate and help keep workshop
Remove
manuals freely available.
ignition
module –
see
operation
"Ignition
Module,
Remove and
Install (X 14
XE, Z 14 XE,
X 16 XEL, Z
16 XE, Z 16
YNG)" or
Other Vauxhall Workshop Manuals "Ignition
Other Makes Module,
Remove and
Install (X 18
Astra G Workshop Manual XE1, Z 18
General Vehicle Information XE, Z 18
A Maintenance, Body and Chassis XEL)".
Sheet Metal Parts, Frame
B Paint For X 14 XE,
C Body Equipment Z 14 XE, X
D Heating, Ventilation, Air 16 XEL, Z 16
Conditioning (HVAC) XE, Z 16
E Front Wheel Suspension, YNG:
Wheels and Tyres
F Rear Axle and Rear Wheel Detach
Suspension engine vent
H Brakes hoses (1)
J Engine and Engine Aggregates from
Repair Instructions cylinder
Description and Operation head cover.
Specifications 1

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head cover
(2) from
cylinder
head.

For X 18
 XE1, Z 18
XE, Z 18
XEL:

Detach
engine vent
hoses (3)
from
cylinder
head cover.

Disconnect
wiring
harness plug
(4) from
coolant
temperature
sensor.

Detach
coolant line
(5) from
thermostat
housing,
cylinder
head cover
and intake
manifold –
place
coolant line
to one side.

Detach
cylinder
head cover
(6) from
cylinder
head. 1

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  Clean
 Clean
sealing
surfaces and
remove
gasket
residues.

  Install

I For X 14
XE, Z 14
XE, X 16
XEL, Z 16
XE, Z 16
YNG:
Apply
adhesive
sealing
compound
(black) to
sealing
surfaces
(1).
II For X 18
XE1, Z 18
XE, Z 18
XEL: Apply
adhesive
sealing
compound
(black) to
sealing
surfaces
(2).

Insert new 1

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cylinder
head cover –
sealing lips
of the seals
must be
inserted into
 groove of
cylinder
head cover.

Attach
cylinder
head cover
to cylinder
head –
tightening
torque 8 Nm
/ 6 lbf. ft.

Attach engine vent hoses to cylinder h

For X 18 XE1: Connect wiring harness

temperature sensor and attach coolan
housing, cylinder head cover and intak

Install ignition module – see operation

and Install (X 14 XE, Z 14 XE, X 16 XEL
"Ignition Module, Remove and Install (X
XEL)".

Install engine cover.

For X 18 XE1: Charge cooling system –

System, Charge and Bleed" and "Coolin
Leaks".

Related Literature Units

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J Engine and Engine
Aggregates > DOHC Petrol
Engine > Seals and Seal Rings
> Repair Instructions > Cylinder
Head Cover, Remove and Install
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