TONG CONG TY KHi VIET NAM-CTCP

cONG TY DIcH vU KHi

QUY TRiNH BAO DI,ONG NGAN NGUA I NAM CAC FLOW

CONTROL VALVE (DCV) CUA CAC HQNG XUAT TAI KHO
LPG DiNH VO - ITAI PHONG

HO VA TEN
K!
V6 Minh Thdnh
su XDTDH
C6ng t1'DVK -b,
Quan D6c XDTDH
Hodng Ndng Hai
C6ng t1' DVK

Truong PKTSX
\,,,. KIEM TRA
I:\
\; ,i
C6ng ty DVK

Truong PKTSX
Dinh Xudn Di€u
v',. ,,,, C6ng ty KVT
't-,//
v //.\
'/."'r 'trrr11;1u;
r/' I l.',; C,0 \ 6
*l x l vllT HAt

Pho Girim D6c 1\1

Ld DiQp Binh
C6ng Ty DVK

PHE DUYET

le TAt rhing
Pho Gi6m D6c
Cdng Ty KVT .,;#
-a!::i1:r,-

..,
.- . i.l>r{ ni
,)-!)/.;'
/:
. r:
-1-.;/
Sd tdi liQu: DVK.XDTDH.MP')+37 Ngdy ban nenn, ii[iilZal,l
LAn ban hdnh Rev : 01 Han cdp nhdt :
 QUy rRiNH BAO DTIONG I NAM CAC FLOW CONTROTIVALVE (DCv)
cuA cAc HqNG xuAr rAI KHo LPG DiNH v0 - nAr puoNc
So: D\rK.XDTDll.tW. ) 4 4 Rev 0l Trarg216

DANH SACH pnAN PHoI TAI LIEU

STT oiii tugng phin phiii Sii luqng

1 C6ng ty Dich Vr; Khi I

2 Cdng ty Ctri5 ei6n Khi Vfrng Tdu 1

tc.,

tiAl.

:lltt
i-.-'.
 QUy rRiNH BAO DtIoI.{G I NAM CAC FLOW CONTROTIVALVE (DCV)
cuA cAc HqNG xuAr rAI KHo LPG DiNH v0 - nAr rnoNc
56: DVK.XDTDH.MP.,,|qqJ- Rev 01 Trane 3/6

IHEO DOI CAC THAY DOI

- T€n tdi liQu: Quy trinh bio du0ng 1 ndm c6c Flow Control Valve (DCV) cia c6c
hong xu6t tqi kho LPG Dinh vi - HAi Phdng.
- S6-tdi liQu: DVK.XDTDH.MP. )t+97 , Rev 0l
- Cdp nhat vir c6 hiQu luc ru ngdy: ...2 ! )011? alp
NQi dung:

DVK.XDTDH.MP. /q91- NQi dung

stt Rev 0l
I NOi dung Ban hdnh lin dAu
 QUY TRiNH BAO DTIONG I NAM CAC FLOW CONTROL VALVE (DCV)
CUA CAC HqNG XUAT TAI KHO LPG DiNH VO. HAI PHONG
:DVK.XDTDH.MP.

BANG THEO D6I QUA TRiNH BAN HANH VA CAP NHAT TAI LIEU

Ngiv Neuoi (BP ) ki6m tra Nguli phG

l\ gu(n so?n
Rev I ban
th6o Hg vi t6n Chri'c danh duyQt
i nirnh
i
Qudn D6c
Hodng Ndng L6 DiQp Binh
XDTDH
HAi
C6ng ty DVK
Ph6 Gi6m D6c
I Vd Minh Truong
I
C6ng Ty DVK
i
Thdnh D6 Duc Thdnh P.KTSX
or L5l0)
K! su
C6ne ty DVK

Luj XDTDH LC T6t Thlng

C6ns t\ DVK Truong
"
l
Dinh Xudn Di6u P.KTSX
Ph6 Girim D6c
Cdng t.v KVT
I
C6ng Ty KVT
 QUy rRiNH BAO DUoNG l NAM CAC FLOW CONTROTIVALVE @C9
cirA cAc HqNG xuAr rAI KHo LPG DiNH v0 - nArpnoNc
Sil:orx.xoroH.l\P / q q7- Rev 0l Trang 516
 QUY TRiNH BAO DUONG NGAN NGUA OI NAM CAC FLOW CONTROL VALVE
(DC\O CUA CAC HQNG XT]AT T4IKHO LPG DiNHYU-TTAI PTTONC
56: DVK.XDTDH.MP. / tt T?- Rev 01 Trang6l6

r. MUC DiCH:
. Quy trinh ndy dua ra c6c budc b6o du0ng Flow Control Valve (DCV) nhim
d6m b6o sg hoat dQng chinh x6c, tin cdy cria thi6t bi vd ph6t hiQn c6c hu h6ng
d6 sira chira hodc thay th6 kip thdi.
2. PH{,M VI:
. Quy trinh ndy 6p dpng cho vi€c b6o dudng ngdn ngira 01 n6m c6c Flow
Control Valve (DCV) cria c6c hong xuAt t4i kho LPG Dinh Vfr - H6i Phdng.
3. QUY TRiNH VA TAI LIPU LIEN QUAN:
. Quy trinh c6p giAy ph6p ldm vi€c: KVT.KCTV.CAM.007.08 rev05.
. Quy trinh il6nh gi6 rui ro: KVT.ATMT.CAM.002.03.
o Data sheet Flow Control Valve (DCV) cria h6ng OCV Control Valves, Model
115-3.
4. MAU oixn xivr:
o Bien b6n drinh giri rii ro.
o Bi€n bdn ki6m tra hi€n trang.(Checksheet)'
. Dinh muc tham chi6u.
s. vAT rtlvA DVNG cU cAN rurrr:
VAT TI.I:
o Tham khdo dinh mric s6: PVGAS.PL7.DMBD 115 (dinh mric v6t tu ti€u hao
cho kho LPG Dinh Vfr chua duqc phd duyQt)
DUNG CU:
tr.-
. B0 dung cg k! thuft.
. Ddng hd da ning: Fluke 87V (Fluke 787 ho{c tuong duong).
a
6. ANTOAN:
. Thdng b5o cho truong ca vfn hirnh khi ti6n hdnh c6ng viQc.
. Gi6y phdp ldm viQc nguQi, gi6y cd l{p cdng nghQ'
r Phdn tich vd d6nh giri rui ro cho c6ng vi€c trudc khi thUc hiQn c6ng viQc'
7. M0 rA HE rHONG:
r Flow Control Valve (DCV) duqc lip d4t t?i diu ra cia cdc hgng xu6t.xe b6n
c6 chuc ning di€u khi6n chinh luu luqng LPG khi bom ra xe b6n. C6 tdt cA 05
DCV cho 05 hsng xu6t: DCV41l, DCV 431,DCY421. DCV 441, DCV451'
. Flow Control Valve (DCV) ndy thu6c lo?i Solenoid Control Valve (hdng OCV
Control Valves, Model 115-3). Flow Control Valve duoc di€u khi0n blng tin
hiEu diQn th6ng qua 02 solenoid valve, FIow Control Valve il6ng mo nhd 6p
suAt dp mdng valve, st dung Instrument Gas tryc tiOp tu dudng 6ng.
 QUY TRiNH BAO DTIONGNAM CAC FLOW CONTROL VALVE (DC\)
1
cuA cAc HqNG xuAr r4I KHo LPG DiNH vu - nAI PHoNG
56: DVK.XDTDH.MP /L+( 1- Rev 01 Ttane T 16

o Khi xiy ra su c6 @ail), Flow Control Valve giir nguy€n vi tri.

o
8omonffi
1 . Baslc Valve
2. ?-way solenoid
3. $way solenoid
4. Sway auxiliary pilot
5. Eieclor
6. Needle valve speed control
7. Y-st,ainer
8. lsolation ball valve

Hinh 1. So d6 nguy€n lj ho4t

dQng cria Flow Control Valve

8. TRiNH TurHr.I{ HrEN CoNG VIpC:

a Ghi nh{n tinh trang hopt dQng vA thdi gian hoat dQng cria ciic DCV vdo biOn
bin ki€m tra hi€n trang.
. CO tap van tay d hai d6u Flow Control Valve.
. Ki6m tra c6c tludng 6ng din khi di6u khiOn, ki0m tra c6c dAu mrop nOi. N6u
ph6t hiQn c6 hu h6ng, ro ri khi thi ti6n hdnh c6 lflp.c6c isolation ball valve, xi
rip vd ti€n hdnh sria &t, ho4" thay th6. Ghi nhdn kt5t qui vdo checksheet.
Ti6n hdnh kitim tra cdc solenoid valve (luu y: khi 02 solenoid mdt tin hiQu
diQn, Flow Control Valve vdn giir nguy€n vi tri):
/ MO nip solenoid vd ki6mlra d-6 kin nuOc, O-ring cao su ldm kin, thay th6
n6u c6 d6u hi€u l5o h6a.
/ C6 l0p di€n solenoid, qu6n bdng keo c6ch diQn c6c <IAu ddy sau d6 ve sinh
sach sE solenoid vd hdp ddu ndi.
,/ Ki6m tra cable gtand (aam Uao kin nudc, d6u chic ch6n), thay thtl ntSu cAn
rhict.
,/ Thu ho4t dQng cria solenoid bing c6ch c6 lfp vd b6 c6.16p tin hiQu di€n.
/ Diltnoi tqi dau dAy c6p diQncho solenoid, d6ng nip solenoid.
"ai
Sau khi noan ihenn c6c budc tr€n, cho rl6ng md thri Flow Control Valve dti
ki6m tra lai.
o Ghi nhqn k6t quA vdo checksheet
a 86 cd lQp van tay d hai diu Flow Control Valve. Dua Flow Control Valve vd
trang thrii hoqt dQng binh thudng.
o V€ sinh thu don noi lim viOc.
a Th6ng brio vdi trudng ca vdn hdnh c6ng vi6c dE hodn thdnh.
a D6ng gi6y phdp ldm viQc.
 \a\!'a34r' {/e/
KVT.ATBV.cAM.002.003,tsM004 pnrEu rnAn ricH.q.N roAN cno cAc cdNc vrsc Ncuv gItNr
Ngdy: I /20

T6n c6ng vi6c nguy hi6m: Bdo du0ng I n5m ciic Flow Control Valve (DCV) crha c6c hong xu5t
Dia di6m thuc hi6n: Kho LPG Dinh V[ Hdi Phdng

TT Budc c6ng M6 tii cic y6u t6 BiQn phip phdng Giiim Ghi nh{n
viic nguy hi6m
Phan tich khi ning Phan tich hau quii xiiy ra ngria sau thEc
.
(d6i vdi con ngtoi,
xiy ra x6p Rni hien
hiol bi, sonxuAt, Gren co sq BPAT hien c6) logi ro (Nsdy
fi6i trvdng,...) rrii ro cdn th6ng, nQi
Giai thich hdu Iei dung ghi
Gidi thich kha xiip x6p
N6i dung Gi6m Giim C nhAn)
qua P
ning xdy ra loai P loai C

(l) (2) (3) (4) (s) (6) (7) (8) (e) ( l0) (l t) ( l2) ( l3)
Ki6m tra
tinh trang
cta cdc -C6 ldp thi6t bi n6u
D6 nghe bi6t -C6 th6 gay
duong ong phAi sua chira, xi
-Ap suAt cao m6t vAi lAn C6 chdn thuong . Rat
din khi tli6u Kh6 khi tru6c khi ti6n Trung
I -Thao tiic sai trong nh[ng th6 -Hu h6ng phdn 5 hi6m 3
khi6n, c6c ldn hinh. bin h
tinh hu6ng xiy ra co khi c[ia
-Thao tiic cAn thin,
xiry ra
khop, dAu
tuong tu thiiit bi
nol chinh x6c
([nstrument
Gas)

Da nghe biiit -Ciy hu hong -Cu6n blng keo

Ki6m tra vd -Cham chdp
mdt vdi lin Co thiiit bi cdn thAn cdc tlAu ndt
bio dudng ngu6n di6n tli6u Khe Trung
2 trong nhiing tne -Gdy hu h6ng 5 ddy tlugc th6o ra. hi6m 3
c6c solenoid khi6n l6n binh
tinh hu6ng xiy ra cic chi ti€t co Thao tiic cdn thdn, xiy ra
valve -Thao t6c sai
tuong tu khi chfnh x6c.

- Ki6m tra, thu don

Ph6t sinh
vd v6 sinh khu vuc
chat thei
D5 nghe bi6t ldm vi6c sach sE.
sinh hoat, Kh6ng thu 6 nhi6m m6i
- PhAn loai vd bdn
m6t vdi lan C6
chAt thai gom, phAn loai trudng, vi Kh6 Kh6 Trung
2 trong nhthg th6 5 giao tling mI r5c 3
nguy hai vd bdn giao ph4m y6u c6u lon
thii nguy h4i cho
xdy n binh
tinh hu6ng xAy ra
trong quii dring quy tlinh luit phrip
tuong tu don vi vAn hdnh^
trinh - Phin loai vd tl6
BDSC
CTNH dring c6c
 .
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,",E=€
roE:
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EC

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= x -
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ii
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.=. ')i q i= .f .-. .d.
i
= =

or

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61

rAt
 TdxC c6t,lc rY KHi vIEr NAM - crcP
C6xc rv DICH vU KHi
QUY TRiNH BAO DUONG I NAM CAC FLOW CONTROL VAL!'E Rev: 01
(DCV) CUA CAC HQNG XUAT
DVK.XDTDH.MP. Trang:
Sie" tan ki6m tra hiQn trgng Neiy:

Tinh trgng
Thir chfc nlng
Solenoid Valve
stt Tagname Duimg 6ng din khi, DVC
diu khdp n6i Thri chrirc
Kin nudc VQ sinh D6ng M&
ning
I DCV4ll
2 DCV42t
3 DCV431
4 DCV44l
5 DCV451
Ghi chti:

Thu. c HiQn Gidm S6t

r'. H9 vi t6n
.t
,/ chfr ky
.i
,0'

aLr
ri.
,tr
 TONG CONG W THi VIET NAM - CTCP
DrNH NtrJC KTKT CHO VAN HANH VA eAO OtJOruC HE rH6nC KHi BACH Hd-NAM CON SgN- PM3 CA MAU
IEN Dr. NH MriciA.o DUqNG 1. NAM.cAc FLow coNrRoL VALVE (DCV) cUA cAC HoNG xuAr rAI KHo LPG
DINH VU - HAI PHONG
s6 xrEu oIttH t'4Uc: Rev.01 Trang 1/1

BAN HANH THEo QUYTT DINH 56 /QD.KVN NGAY I I2O CUA HQI ObruC QUAII TNI

TdNG coNG rv rHi uEr NAM - crcP

I. Dinh ki thuc hi€n 12 th6ng ki6m tra bio du0ng.

2. N6i dune c6ng vi6c:
-
ChuAn bithi€t bivd quy trinh ldm viQc.
-
Ddnh gi6 rui ro vd xin gi6y ph6p lim vi6c'
- Ki6m tra dubng c6p ktri. cdc diu n6i.
- Ki6m tra, bdo dudng c6c solenoid valve.
- D6ng, Md DCV, ghi nh4n k6t qud.
- Hodn tAt report vd k6t thirc c6ng vi6c.

3. Co s0 thuc hi€n:
-
Tham kh6o dinh mirc: PVGAS.PL7.DMBD.158 (dinh mric v$t tu ti6u hao cho kho
LPG Dinh Vfr chua duqc PhC duYgt)
4. Dinh mirc chi phi:

Dctn v! tlnh: 05 valve

C6c chi phi

hao
€ vNMool8 CuQn 5,9
Cao su non
Gi6 lau VNMOOOI Kg 4,0
wD40 Chai i_,,0

Bdng keo crich diqn CuQn 3,0

Ging tay \,NM0002 D6i ),0

Phu tuc l0 Dinh mftc cho kho LPG Dinh Vii - Hai Phdng