CABLING AND JUNCTION SOLUTION SPECIALISTS

Our
Consider Total Cost of
Junction
Solutions
As a premium provider in the
design and manufacture of ONSHORE
junction solutions, the Nexans JUNCTION
range of products brings CABINET
certainty of increased operational
efficiency with reduced capital
expenditure. From our European
testing and manufacturing
facilities we design and build
innovative junction solutions
that provide technological and TRANSITION
financial benefits to developers JUNCTION BOX
and installers.

PACKAGE SUBSTATION
PRE-TERMINATED LEADS

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 PRE-TERMINATED

Ownership LEADS

OFFSHORE
JUNCTION
PRE-TERMINATED
FRAME
LEADS

Cost
By decreasing distances
Space
In conjunction with Commissioning
between cable entry and Junction solutions
pre-terminated leads the
equipment connection point, simplifies the array cable
compact solution will take
OFFSHORE a cost reduction is ensured by work, a project critical
care of the limited space in
JUNCTION minimizing the over pulling path activity influenced by
both offshore substations
CABINET of array cable, the cable external conditions,
and transition pieces.
stripping and leading to delays.
the termination.

Demarcation
By creating a specific and
defined demarcation point,
interface management is
simplified due to improved
off line planning with the
developer.
Testing
An intermediate interface
provides the possibility to
test the array cable string
ensuring quality post
installation.

OFFSHORE
JUNCTION Dependant on the turbine manufacturer or the developers preference the
PRE-TERMINATED transformers and switchgear can be located in a number of points within the
FRAME LEADS turbine/transition piece, as a result these are not detailed in the diagrams. For
your specific junction requirements, please contact Nexans for further details.

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Onshore
Specification features include:
• For application with separable cable connectors
up to 42 kV - 630A, according to CENELEC HD

Junction
629.1 S2
• Polyester housing structure and base with optional
UV resistant coating (type ONJC)

Cabinet
• Powder coated steel housing structure and base
(type ONJC-S)
• Ingress protection rated for outdoor use: IP44
(ONJC), IP43 (ONJC-S)

Design features include:

ONJC and ONJC-S
• Per phase a screened four-way (ONJC) or two-way
Designed, tested and
(ONJC-S) interface-C junction with stainless steel
manufactured for onshore base and cover
renewable projects, the • Cable cleats for up to 12 single core cables for cable
onshore junction cabinet sizes up to 240 mm2. Higher cable sizes on request
acts as a disconnecting • Earth bar with earth disconnection clamp
outlet between grid and • Voltage detection package comprising three
application. mounted and an optional central control unit (ONJC
only)
• Short circuit and earth fault indicator comprising
three transformers and one optional central control
unit (ONJC only)

Unique product benefits ensuring:

• Suitable for outdoor conditions
• Ease of installation, reduction of footprint
• Test and demarcation point
• Time saved on installation and down time
• Reduced capital costs

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 Specification features include:

Transition • For application with separable cable connectors up to 42 kV – 630 A, according to

CENELEC HD 629.1 S2
• Suitable for transition of no metallic screen fl exible multi-core tower cables to single core

Junction
polymeric power cables with a metallic screen enabling cable runs external to the turbine (in
accordance with UK ESQCR regulations)
• Can be adapted and made suitable for connecting any other variations of cables

Box
• Suitable to be placed on the door level of the tower or the fl oor beneath

Design features include:

• Support plate with integrated feed through bushings
• Front and back access panel
Designed for onshore wind • Split gland plate for incoming cables
turbines, the Transition • Cable cleats for 1 multi-core tower cable and 3 single core cables
Junction Box was originally • Earth bar
designed as a transition point
for flexible multi-core tower Unique product benefits ensuring:
cables. • Possible use of pre-terminated leads and tested jumpers to tower
equipment
• Ease of installation
• Test and demarcation point

Pre- • Pre-assembled in ideal conditions

Terminated • Can be pre-tested in accordance with

CENELEC

Leads
• No special tools required on site
• Reduced commissioning time on site
• No loss of time due to weather conditions
Designed to complement and • Reduction of direct and indirect consequences
enhance our range of junction due to possible failure provided installed correctly
family solutions, Nexans has • Providing Plug and Play system
also developed a range of pre-
terminated medium voltage
jumper leads which have
considerable installation benefits.

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Offshore
Specification features include:
• For application with separable cable connectors up to 42 kV –
630 A, according to CENELEC HD 629.1 S2. Higher current

Junction
ratings on request
• Marine grade 316L stainless steel and A2/A4 grade fittings
• Robust design using screened separable cable connectors with

Cabinet
IP67 ingress protection
• Short circuit tested acc. to DIN VDE 0278-626-1(HD 629.1
S2:2006 + A1:2008): 2009-07: Thermal short-circuit
25 kA/1s, Dynamic short-circuit 62.5 kA

Design features include:

Developed, trialled and
• A floor standing cabinet secured by four M12 internal or
manufactured for offshore
external base fixings
wind projects, the offshore
• Support plate with per phase integrated feed through bushings
junction cabinet acts as a
• Front and back access panel for array cable and turbine
connection point between the connections
internal tower cable and
• Bottom entry with split gland plate incorporating nine feed
external subsea array cables. through or compression glands
• Earth bar on insulated stand offs and earth cable compression
gland
• Cable cleat arrangements for up to nine single core cables
• Lifting eyes
• Channels for mounting of external accessories

Unique product benefits ensuring:

• Suitable to be installed within the transition piece awaiting
installation of the tower
• A simplified interface management by creating a clear division
of responsibility
• Creating a test and demarcation point
• Onshore prepared and tested pre-terminated leads allows
for ready plug and play solutions, saving time, space and
reducing complexity of installation

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Offshore
Specification features include:
• For application with IP67 ingress protection separable cable
connectors up to 42 kV – 1250 A, according to CENELEC HD

Junction
629.1 S2,
• Marine grade 316L stainless steel and A2/A4 grade fi ttings
• Robust design with ingress protection rating IP54 category 2

Frame
(closed confi guration)

Design features include:

• A wall mounted enclosure in closed (IP54) or open
confi guration to be secured by four fi xings on a frame
structure
Manufactured for offshore
• An assembly with per phase a screened two-way interface C
wind applications, the junction with stainless steel base and cover
offshore junction frame • Front access panel for array cable and turbine connections
performs as a connecting (IP54)
point to the subsea array • Top and bottom entry with split gland plate incorporating six
cables. feed through glands (IP54)
• Earth bar on insulated stand offs and earth cable compression
gland (IP54)
• External cable cleat arrangements and frame for up to six
single core cables (optional)
• Lifting eyes (IP54)

Unique product benefits ensuring:

• Unique modular design for varying confi gurations
• A simplifi ed interface management by creating a clear division
of responsibility
• Creating a test and demarcation point
• Onshore prepared and tested pre-terminated leads allows
for ready plug and play solutions, saving time, space and
reducing complexity of installation

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To find out how Nexans can transform your SPECIFIC requirements and increase operational performance
contact the team on:

United Kingdom Germany

NEXANS POWER ACCESSORIES ltd NEXANS POWER ACCESSORIES GERMANY GmbH
+44 (0) 1977 669966 +49 (0) 9281 83060
www.nexanspoweraccessories.co.uk www.nexans-power-accessories.com

Belgium Italy
NEXANS NETWORK SOLUTIONS NV - div. EUROMOLD NEXANS ITALY SpA
+32 (0) 5385 0220 +39 02 92910
www.euromold.be www.nexans.it

France South-Africa
NEXANS POWER ACCESSORIES FRANCE SAS ISO-TECH SYSTEMS
+33 (0) 3242 77850 +27 11 466 3701
www.nexanspoweraccessories.fr www.iso-tech.co.za

Australia
NEXANS AUSTRALMOLD
+61 3 9338 1600
www.australmold.com.au

Email: power.accessories@nexans.com