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: CKI 161
LONG PHU 1 THERMAL POWER PLANT TK n°: 46573.B5.001 rev. 03
1 INTRODUCTION
This specification, together with the drawings/documents mentioned in the reference list or within each piping
design sheet, gives the criteria and provisions to design and supply piping and relevant components.
All applicable documents, including standards, codes, rules, laws, regulations and regulatory bodies referred to
herein shall be of the latest issue or edition at the time the contract.
In the event of conflict between the requirements of this specification and any of the documents, drawings or
specifications listed or connected to the activities in the scope of supply, the Supplier shall bring it to TKC's attention.
Failure to do so shall imply that Supplier guarantees that any parts/components/services related to piping is in
compliance with the most stringent requirements of this specification, related documents, codes and regulations.
The piping system shall be designed, manufactured, inspected and tested according to codes ASME B31.1 and the
requirements of 2014/68/UE (where applicable).
Each line must be clearly marked according to the present specification in the P&ID, piping layout and isometrics.
2 REFERENCE DOCUMENTS
3.1 ASME B 31.1 ASME Code for Pressure Piping - Power Piping
3.2 Piping
ANSI B2.1 Pipe threads
ANSI B36.10 Welded and seamless wrought steel pipe
ANSI B36.19 Stainless steel pipe
API 5L Line pipe
3.3 Fittings and couplings
ANSI B16.9 Factory -made wrought steel buttwelding fittings
ANSI B16.11 Forged steel fittings, socket-welding and threaded
ANSI B16.25 Butt welding ends for pipe valves flanges and fittings
3.4 Flanges
ANSI B16.1 Cast iron pipe flanges and flanged fittings
ANSI B16.5 Pipe flanges and flanged fittings
MSS SP-43 Steel pipe line flanges
EN 1092-1 Flanges and their joints - PN designated
3.5 Bolts/Studs
ANSI B1.1 Unified inch screw threads
3.6 Nuts
ANSI B18.2.2 Square and hex nuts
3.7 Gaskets
ANSI B16.20 Ring-joint gaskets and grooves for steel pipe flanges
ANSI B16.21 Non metallic flat gaskets for pipe flanges
3.8 Valves
ANSI B16.10 Face-to-face and End-to-end dimension of ferrous valves
ANSI B16.34 Steel valves, flanged and buttwelding End
VIETNAM OIL & GAS GROUP Job.: CKI 161
LONG PHU 1 THERMAL POWER PLANT TK n°: 46573.B5.001 rev. 03
4 ABBREVIATIONS
5 BRANCHES
BRANCH TABLE ()
Valid for branches foreseen on lines with rating ≤ 600lb (PN100).
Branch Diameter
6 10 15 20 25 40 50 65 80 100 150 200 250 300 350 400 500 600
15 T T T T
20 T T T T
M 25 T T T T T
a 40 T T T T T T
i 50 T T T T T T T
n 65 M/S M/S M/S S S S S T
80 M/S M/S M/S S S S S S T
D
100 M/S M/S M/S M/S M/S M/S M/S S T T
i
a 150 M/S M/S M/S M/S M/S M/S M/S M/S S W/T T
m 200 M/S M/S M/S M/S M/S M/S M/S M/S W/T W/T T T
e 250 M/S M/S M/S M/S M/S M/S M/S M/S W W/T T T T
t 300 M/S M/S M/S M/S M/S M/S M/S M/S W W W/T T T T
e 350 M/S M/S M/S M/S M/S M/S M/S M/S W W W/T T T T T
r 400 M/S M/S M/S M/S M/S M/S M/S M/S W W W/T T T T T T
500 M/S M/S M/S M/S M/S M/S M/S M/S W W W/T T T T T T T
600 M/S M/S M/S M/S M/S M/S M/S M/S W W W/T T T T T T T T
LEGEND
T = Tee or reduced Tee
M = Half sleeve/coupling
S = Sockolet, Thredolet or equivalent
W = Weldolet or equivalent
NOTE
Branches with reinforcing plates shall be accepted only for temperatures <100°C and only after structural verification
VIETNAM OIL & GAS GROUP Job.: CKI 161
LONG PHU 1 THERMAL POWER PLANT TK n°: 46573.B5.001 rev. 03
6 VENTS, DRAINS, MEASURING IMPULSE TAPS FOR PRESSURE AND FLOW RATE, MEASURING TAPS
FOR LEVEL AND FLUIDS ANALYSIS, TEST AND SAMPLING TAPS
Branches shall be realized complying with the requirements in previous chapter "BRANCHES".
In general dimensional characteristics shall comply with the P&IDs and, where not defined, with the following table.
Wherever more demanding or stringently required, provisions in the reference documents and norms shall be applied.
In general connections between instruments and taps shall include, where foreseen by relevant documents, one or
two (for HP steam lines) root valves.
Where a primary root valves is foreseen (test tap included), it has to be operated in an accessible and safe position
by the Operator; access can be made possible by installing a tube between the measuring point and the valve.
For taps on insulated pipes/ducts root valves have to be installed external to the pipes/ducts insulation (if required
also the root valve shall be insulated).
Taps for fluid sampling and analysis shall be in AISI 316L starting from the sampling probe.
Taps shall be provided with plugs to permit proper isolation of the process lines during flushing or rinsing before
arranging the line for start-up and operation.
Plugs for test taps (class 3000 for P<= 2500lbs, class 6000 for P> 2500lbs) shall be threaded.
L. of L. of L. of L. of L. of
D of D of D of D of D of D of D x L. of
nipple nipple nipple nipple nipple
Ref. Class branch branch branch branch branch branch nipple (mm)
(mm) (mm) (mm) (mm) (mm)
150 lb / PN20 1/2" 150 1/2" 150 3/4" 150 1/2" 150 1" 150 1" 1/2" x 150
300 lb / PN50 1/2" 250 1/2" 250 3/4" 250 1/2" 250 1" 250 1" 1/2" x 250
600 lb / PN100 3/4" 250 1/2" 250 3/4" 250 3/4" 250 1" 250 1" 3/4" x 250
900 lb / PN150 3/4" 300 1/2" 300 3/4" 300 3/4" 300 1" 300 1"1/4 3/4" x 300
1500 lb / PN250 3/4" 300 1/2" 300 3/4" 300 3/4" 300 1" 300 1"1/4 3/4" x 300
2500 lb / PN420 3/4" 300 1/2" 300 3/4" 300 3/4" 300 1" 300 1"1/4 3/4" x 300
VIETNAM OIL & GAS GROUP Job.: CKI 161
LONG PHU 1 THERMAL POWER PLANT TK n°: 46573.B5.001 rev. 03
Taps shall be provided with plugs to permit proper isolation of the process lines during flushing or rinsing before
arranging the line for start-up and operation.
Vents and drains that are necessary just to accomplish the hydraulic tests of pipes shall be realized as follows.
b) insulated pipes
branch dimension as per table at chapter "BRANCHES", without nipple but equipped with definitive threated cap
and threaded connection piece to permit the installation of the threaded cap. In any case final sealing weld shall
be applied.
9 TEMPORARY FILTERS
10 HEAT INSULATION
Materials, thicknesses, finishing and all characteristics of insulations for pipes and ducts are indicated in the
dedicated Technical Specification.
11 GENERAL NOTES
4-
INSTRUMENT AIR QFH 12 AMB. 50
4,5 Stainless ANSI
H C1 AISI 304 (1)
Steel 150
SERVICE AIR QEH 8 12 AMB. 50
Carbon ANSI
AMMONIA ANHYDROUS HSK 1 10 ~ 60 150 H B1 9 A106 B (2)
steel 150
NOTES:
This class is issued by Termokimik in accordance with the corresponding one defined in the Piping Material Specification
1) doc. no. LP1-TKC-10XXX-M-M16-DAS-1100
This class is issued by Termokimik for a specific use within the SCR package, which is not covered by any piping class in the
2) Piping Material Specification doc. no. LP1-TKC-10XXX-M-M16-DAS-1100
The Piping Classes are numbered with an alpha-numeric coding composed of "Pressure Class Code" - "Material type code" -
"Optional Code". The Pressure Class and the Material are defined according the following tables:
GATE VALVE -
V
A GLOBE VALVE 800 - FEM THRD - A182 F304 - A182 F304
L
V CHECK VALVE 800 - FEM THRD - A182 F304 - A182 F304
E
S
BUTTERFLY VALVE -
BALL VALVE 800 - FEM THRD - A182 F304 - A351 CF8M + PTFE
NOTES
1) Branch connections shall be by tee fittings for line sizes DN50 and smaller
2) ASME B1.1, Class 2A Coarse Thread Series up to 25 mm diameter and Eight Thread Series for larger diameter
3) ASME B1.1, Class 2B Coarse Thread Series
4) Hot-dip galvanized as per ASTM A153
5) Garlock Blue-Gard Syle 3000 or approved equal (asbestos free)
6) ASTM A106 Gr. B SML. Hot-dip galvanized as per ASTM A153 is also acceptable
VIETNAM OIL & GAS GROUP Job CKI 161
TK n° 46573.B5.001 rev. 03
LONG PHU 1 THERMAL POWER PLANT
LP1-TK-10HSD-M-M8-
Client n° DEG-1001 rev. C
SCR DENOX PLANT
Page 10
PIPING DESIGN CLASS
of 13
SYSTEM DeNOx package LINE H C1
SERVICE Instrument and Service air distribution PN or CLASS ANSI 150
FLUID Compressed air
GENERAL DATA
Design Temperature °C 50 Insulation No Quality Group
Design Pressure kg/cm2 12 Pickling - Norms/regulations
Temperature for Stress Analysis °C - Washing - Earthquake
Vacuum check - Air flushing Yes CAT. G.O.
Hydraulic Test Pressure kg/cm2 N.A. Sandblasting No Class
Corrosion Allowance mm 0 Painting No Enviromental conditions
Connections Table Electr. Tracing No
DN 15 20 25 40 50 65 80 100
Schedule 40S 10S
P
I Material ASTM A312 TP304 SMLS ASTM A312 TP304 SMLS or ERW
P
E Norm ANSI B16.19M
S
Ends / Junction SW BW
F
I
Material ASTM A182 F304 ASTM A403 WP304
T
T
Rating / Schedule 3000 150
I
N Norm ANSI B16.11 ANSI B16.9
G
S Ends / Junction SW BW
Material ASTM A182 F304
F Norm ANSI B16.5
L
A Rating ANSI 150 lb
N
G Facing / Finishing RF (125 ÷ 250 AARH)
E
S Schedule - 10S
Ends / Junction SW WN
B Material ASTM A193 Gr. B8
O
L Norm ANSI B18.2.1
T
S Type CONT. THREADED STUD BOLTS (note 1)
GATE VALVE - -
V
A GLOBE VALVE - -
L
V 150 - WFR RF - A351 CF8M - A182
CHECK VALVE 800 - SW - A182 F304 - A182 F304
E F304
S
BUTTERFLY VALVE - -
GATE VALVE - -
BALL VALVE - -
NOTES
1) See specification 46573.N5.015 (LP1-TK-10HSD-M-M8-DEG-6001).
VIETNAM OIL & GAS GROUP Job CKI 161
TK n° 46573.B5.001 rev. 03
LONG PHU 1 THERMAL POWER PLANT
LP1-TK-10HSD-M-M8-
Client n° DEG-1001 rev. C
SCR DENOX PLANT
Page 12
PIPING DESIGN CLASS
of 13
SYSTEM DeNOx package LINE H B1 8
SERVICE Dilution air and NH3 gas + Dilution air PN or CLASS ANSI 150
FLUID Air / Mix Air + NH3 (5% vol.)
GENERAL DATA
Design Temperature °C 150 Insulation Yes Quality Group
Design Pressure kg/cm2 0,2 Pickling - Norms/regulations
Temperature for Stress Analysis °C Washing - Earthquake
Vacuum check - Air flushing - CAT. G.O.
Hydraulic Test Pressure kg/cm2 N.A. Sandblasting Yes Class
Corrosion Allowance mm 1 Painting Yes Enviromental conditions
Connections Table Electr. Tracing No
DN 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600
Schedule XS STD 20 (6,35 mm) 10 (6,35 mm)
P
I Material ASTM A106 Gr. B
P
E Norm ANSI B36.10
S
Ends / Junction SW BW
F
I
Material ASTM A105 ASTM A234 WPB
T
T
Rating / Schedule 3000 SAME AS PIPES
I
N Norm ANSI B16.11 ANSI B16.9
G
S Ends / Junction SW BW
Material ASTM A105
F Norm ANSI B16.5
L
A Rating ANSI 150 lb
N
G Facing / Finishing RF (125 ÷ 250 AARH)
E
S Schedule -
Ends / Junction SW SO
B Material ASTM A193 B7 electr. GALVANIZED
O
L Norm ANSI B16.5
T
S Type ALL THREADED ANSI B1.1
BALL VALVE - -
NOTES
1) See specification 46573.N5.015 (LP1-TK-10HSD-M-M8-DEG-6001).
VIETNAM OIL & GAS GROUP Job CKI 161
TK n° 46573.B5.001 rev. 03
LONG PHU 1 THERMAL POWER PLANT
LP1-TK-10HSD-M-M8-
Client n° DEG-1001 rev. C
SCR DENOX PLANT
Page 13
PIPING DESIGN CLASS
of 13
SYSTEM DeNOx package LINE H B1 9
SERVICE Anhydrous ammonia distribution (downstream pressure reducing valve) PN or CLASS ANSI 150
FLUID Anhydrous ammonia vapour
GENERAL DATA
Design Temperature °C 150 Insulation Yes Quality Group
Design Pressure kg/cm2 10 Pickling - Norms/regulations
Temperature for Stress Analysis °C Washing - Earthquake
Vacuum check - Air flushing Yes CAT. G.O.
Hydraulic Test Pressure kg/cm2 15 Sandblasting Yes Class
Corrosion Allowance mm 1 Painting Yes Enviromental conditions
Connections Table Electr. Tracing No
DN 15 20 25 40 50 65 80 100 150
Schedule XS STD
P
I Material ASTM A106 B
P
E Norm ANSI B36.10
S
Ends / Junction SW BW
F
I
Material ASTM A105 ASTM A234 WPB
T
T
Rating / Schedule 3000 SAME AS PIPES
I
N Norm ANSI B16.11 ANSI B16.9
G
S Ends / Junction SW BW
Material ASTM A105
F Norm ANSI B16.5
L
A Rating ANSI 150 lb
N
G Facing / Finishing RF (125 ÷ 250 AARH)
E
S Schedule 3000 SAME AS PIPES
Ends / Junction SW WN
B Material ASTM A193 B7 electrolytically GALVANIZED
O
L Norm ANSI B16.5
T
S Type ALL THREADED ANSI B1.1
GATE VALVE 800 - SW - A105 - A182 F6 Stellit.seat 150 - BW - A216 WCB - A182 F6 Stellit.seat
V
A GLOBE VALVE 800 - SW - A105 - A182 F6 Stellit.seat ( 2 ) 150 - BW - A216 WCB - A182 F6 Stellit.seat ( 2 )
L
V CHECK VALVE 800 - SW - A105 - A182 F6 Stellit.seat 150 - BW - A216 WCB - A182 F6 Stellit.seat
E
S
BUTTERFLY VALVE - -
BALL VALVE 800 - SW (note 4) - A105 - A182 F304L + PTFE 150 - BW - A216 WCB - A182 F304L + PTFE
NOTES
1) See specification 46573.N5.015 (LP1-TK-10HSD-M-M8-DEG-6001).
2) Connection: Flanged RF ANSI 150 for control valve
4) Ball valve to be supplied complete of plain end nipples