SECTION 4.

8 – UPS SYSTEM
specification

1.0.0 INTRODUCTION

This specification covers the requirements of Uninterruptible Power Supply system (UPS) for
the River water intake System.

2.0.0 CODES AND STANDARDS

The equipment and accessories covered under this specification shall be

designed, manufactured and tested in accordance with the latest revision of the applicable
Standards..

3.0.0 DESIGN AND CONSTRUCTION

3.1.0 To provide Uninterrupted power supply to River water intake system PLC, back up panel
and other control panels, 240 V AC UPS system is envisaged. UPS system shall be of
parallel redundant with static bypass consisting of 2x100% chargers, 2X100% inverters,
1x100% battery, Isolating transformer and Servo controlled voltage stabilizer, Static bypass
and Maintenance bypass, UPS battery shall be rated for 60 minutes back-up.

3.2.0 Normally, each inverter shall share 50% UPS load. On failure of any inverter, other inverter
shall feed 100% load. On failure of both the inverters, a Normal AC source shall feed UPS
load automatically through a static transfer switch. Additionally maintenance bypass switch
shall be provided. Power supply shall be restored manually back to inverter from the
voltage stabilizer.

3.3.0 Output from Inverter shall be single phase sine wave, 50 Hz.

3.4.0 The output from UPS shall be connected to UPS DBs. Redundant feeders shall be provided
for all critical loads.

3.5.0 UPS shall be located in Air conditioned room.

3.6.0 UPS Battery shall be of Sealed Maintenance free Lead Acid Plante battery.

3.7.0 In the event of mains supply failure, the floating battery bank shall be connected to the DC
input of each inverter and maintain continuity of AC Power output without interruption,
through inverters During normal operation both the inverters shall share the load equally.

3.8.0 On failure of an inverter due to any one of the following faults:

 Excess inverter output voltage
 Very low inverter output voltage

On failure of inverter, the entire load shall be automatically transferred to the other inverter.

Parallel operation (load sharing) shall start automatically when the fault condition clears. If the
transfer was due to the inverter failure the retransfer (parallel operation) shall be manually
initiated.

3.9.0 The entire load shall be automatically transferred to the alternate AC source through static
switch within a maximum of five (5) milli-seconds under the following conditions :
Battery discharged completely
Initiation of manual control switch
Failures of both inverters
Inverter output voltage is more than ±5 % of the rated value
The load current exceeds specified over load rating and time.
3.10.0 Retransfer of load shall be accomplished automatically by synchronizing the inverter to the
alternate source and allowing the inverter to ramp into the load and then disconnecting the
alternate source. Manual transfer facility through static transfer switches shall be provided in
either direction.

3.11.0 The UPS shall be protected from over voltage, under voltage, overload and short circuits. The
UPS shall have facility for remote indication of the essential alarms and
indications.

3.12.0 The overall efficiency of UPS system shall be more than 90%.

3.13.0 Battery capacity shall be based on inverter efficiency. Supplier shall furnish sizing
calculations for the battery.

3.14.0 The batteries shall be supplied with the following accessories.

a. plated terminals posts

b. Battery racks
c. Porcelain insulators, rubber pads etc.
d. Set of intercell, intertier and interbank connectors as
required. e. Centre - Zero DC voltmeter for cell voltage
measurements
f. Spanner set
g. Ammeter
3.15.0 The UPS system components comprising of inverters shall be suitably housed in sheet steel
panels and shall be complete with all interconnections. The panels shall be fabricated with 2
mm thick cold rolled sheet steel and structural steel. Degree of protection for cubicles shall
be IP 31.

3.16.0 Each UPS panel shall be provided with the following:-

a. Internal illumination lamp with door

switch b. Thermostat controlled space
heater.
c. One (1) no 3 pin, 5A, receptacle with
plug.

The above shall be rated for 240 V + 10%, 50Hz + 5% 1 phase AC, supply and shall have
individual MCB units.

3.17.0 All control wiring shall preferably be enclosed in plastic channels or neatly bunched together.
Each wire shall be identified at both ends by self sticking wire marker tapes or PVC ferrules.
Ferruling of wires shall be as per relevant IS.

3.18.0 UPS shall be provided with the required meters, controls, indications and alarms for proper
operations and maintenance. The display shall be of LCD type.

4.0.0 PAINTING

Painting shall be carried out by approved process. After preparation of the under surface the
equipment shall be painted with epoxy based paint by powder coating. The final thickness of
paint film on steel shall not be less than 85 microns. Final shade shall be 631 (light grey) of
IS 5.

5.0.0 TESTING AND INSPECTION

UPS & Battery should have been type tested and proven type. Type test certificates shall be
furnished for Owner’s review. UPS shall be subjected to routine tests as per applicable
Indonesian Standard. In addition, any special test required shall also be performed. Test
reports shall be submitted for approval.
6.0.0 DRAWINGS, DATA AND MANUAL

6.1.0 Drawings/Documents to be Submitted After Award of Contract:

Technical schedules duly filled in

Dimensional General arrangement drawing for
UPS Schematic & wiring diagram for UPS
Sizing Calculation for UPS and battery
Quality Plan
Test certificates
O&M Manual