B.Sc.

in Textile Engineering
(Specialization in Wet Processing)
Industrial attachment guidelines
The students are instructed to gather proper knowledge of the following sections:

Section Activities
1. Project Information 11. Organogram of Manpower
2. Company Vision and Mission 12. Management System (Shift)
3. Company Profile 13. Job Description of
4. Product range Manager, Production
5. Daily Production Capacity officer and Supervisors/ In-
HR and
6. Project Cost
ADMIN charge
7. History of the Project Development
8. Different Departments 14. Compliance Issues
9. Physical Infrastructure 15. Skill Development Centre
10. Achievements/Certification

1. Layout Plan of Dyeing Section 7. Fabric loading system

2. List of dyeing Machinery 8. Utility lines of a dyeing
3. Specification of Dyeing Machine machine
Machine
4. Important Parts & Accessories for 9. Special features of
Description
Dyeing Machine advanced dyeing machine
(Dyeing)
5. M/C Operating Device 10. Controlling points of
6. Dosing system dyeing machine

1. Purpose and procedure of development.

2. Product development
Research & 3. Study the Characteristics; Analysis of sample, Selection of yarn and
Development fabric, selection of dyes and chemicals, selection of shade percentage,
(R&D) concentration of salt and soda, Dyeing parameters, Finishing parameters,
Checking and testing of the sample, Approval of the sample.
4. Data Storing System
5. Lab equipment with their function & Standard Operating Process (SOP).

1. Process flow chart of Circular Knitted 7. Important Terms Related

Fabric with Knitting: M/C
2. Selection of yarn Count, stitch length & Gauge, Machine Pitch,
GSM according to buyer requirements. Stitch length Length,
3. Relation among machine gauge, yarn GSM, Yarn Count, Yarn
count, Grey and Finished fabric GSM twist, Yarn ply, Yarn
Production
according to requirements tension, Take down
Planning,
Sequence of 4. Manufacturing process of various tension
Operation fabrics according to buyer demands: 8. Effect of Stitch Length
(Knitting/ S/J, RIB, Interlock, Single lacoste, on Color Depth
Weaving double lacoste, PK (Engg. Stripe or 9. Process Flow Chart of
Production feeder stripe), Fleece etc. Flat Bed Knitting
Floor) 5. Selection of m/c dia according to grey 10. End Products of V-bed
and Finished fabric Dia & GSM Knitting m/c
6. Relation between Grey GSM & 11. Factors Influences the
Finished GSM with respect to shade% Knitted Fabric
Production Process
 1. Fabric batching, Pre-treatment, Dyeing, 7. Yarn Dyeing: Flow chart
Printing & Finishing process flowchart of yarn dyeing, soft
for different type of fabric winding, batching, yarn
2. Batching: Batch Ratio, Batch Quantity, dyeing machineries,
order priority, lot no, color to be dyed, process parameters,
capacity of the available machine, machine parts, dyeing
nozzle length, brand and buyer. procedure, hard winding
3. Turning & Sewing: Objectives and etc.
procedure 8. Process flow chart of
4. Pre-treatment process: Objectives, printing, Process
recipes, process diagram and procedure sequences depending on
of different pre-treatment processes fiber types, recipe of
Production
Planning, such as singeing, de-sizing, scouring, printing and functions of
Sequence bleaching, mercerization; Different the chemicals, Different
Operation parameters of pre-treatment processes, parameters during
(Pre- Evaluation of Pre-treatment processes. printing such as
treatment, 5. Enzymatic Pretreatment process: Bio- temperature, time , pH,
Dyeing, scouring and bio-polishing; procedure M:L etc. Different
Printing &
and parameters. methods and styles of
Finishing)
6. Fabric Dyeing: Process flow chart of printing.
knit/woven fabric dyeing, Process 9. Different Finishing
sequences depending on color and process: dewatering
shade% (light, medium or dark), OBA machine, hydro
treatment procedure; recipes, process extractor, stenter,
curve, linear dosing, progressive compactor, dryer,
dosing, Shade% and salt & soda sanforizing, calendaring,
concentration according to shade, and raising, sueding etc;
other process parameters during dyeing Functions of chemicals
such as temperature, time , pH, M:L etc. and mechanism of
finishing machine.

1. Quality Assurance Procedure 8. Acceptance Calculation

2. Quality maintaining policy of the System:
industry. 9. Acceptance Criteria
3. 4 Point Grading System 10. Machine and Equipment
Quality
4. Rejection Criteria for Body & Ribs used in Quality Control
Control
5. Rejection Criteria for Collar & Cuff 11. Fabric Inspection
6. Rejection criteria for shade percentage Machinery
7. Fabric faults and remedies

1. Physical Tests 9. Dimensional Stability

2. Chemical Tests 10. Spiralty Test (%)
3. Fabric Dyeing lab 11. Skewness and Bowing
4. List of machines 12. Shrinkage test
5. Process flowchart of Dyeing Lab 13. Bursting strength test:
Testing 6. Yarn Test: Yarn count, TPI, Fiber 14. Pilling Resistance Test
laboratory
composition of blended yarn 15. Color Fastness to Wash,
7. Shade matching system in light box Perspiration, light,
8. Spectrophotometer, Pantone Book, rubbing etc.
Shade check, QC shade matching 16. Buyer’s requirements of
sequence, swatch card preparation different tests
 1. Fabric storing and quality inspection
2. Cutting, Marker, Grading
3. GARMENT preparation sequence follow-up
Garments
4. IE activities and PPC calculations
5. Finishing

1. Merchandising activities, Garments 5. Commercial activities

consumption and costing. (L/C, Documentation) of
2. Relation of Merchandiser with various Merchandiser.
Merchandising departments. 6. Package Size & Label
and Marketing
3. Major buyer and brands with details. 7. Marketing Strategy
4. Product development.

1. Manpower set up for maintenance: 6. Routine Maintenance of

2. Routine for servicing of machines the fabric and yarn
3. Lubrication of different machineries dyeing Machine
Maintenance 4. Maintenance tools and their functions 7. Common problems of
5. General Cleaning Schedule dyeing machines in
production

1. Water: Quality of water required, 4. Gas

Water Treatment Plant, Water 5. Electricity
distribution system, capacity. 6. Generator: Specification
of Gas & Diesel
2. Boiler: Steam, Main parts of the boiler, Generator
Utilities
capacity
3. Compressed Air/Compressor: 7. ETP: Layout, Process
Specification of the air compressor sequence, used
chemicals, capacity.

1. Inventory control system for raw 4. Spares and parts

materials 5. Problems in storage
Store & 2. Dye store & other chemicals store 6. Monthly
Inventory 3. Inventory control system for spare parts consumption of raw
materials

1. Cost of dyeing per kg of fabric 3. Cost calculation for

according to process and types dyeing
Cost Analysis 2. Cost Elements: Dyes and Chemicals, 4. Price range of different
energy consumption, raw materials. dyed products