Академический Документы
Профессиональный Документы
Культура Документы
2008
DRILLING AND THREAD DEPTHS
2
THREAD SELECTION SERIES AND UNDERCUTS
DESIGN DIRECTIVES
MECHANICAL FASTENERS
PRODUCT STANDARDS / PARTS KEPT IN STOCK
7 PARALLEL KEYS
The standard parts quoted in this Standards Book 2008 are a selection from the DIN, DIN EN and DIN
EN ISO standards.
These parts are intended exclusively for the preparation of drawings and bills of materials in STOR.
When drawings and bills of material are prepared in SAP, the standardised parts in the Standards
Book do not correspond to the selection series released for use. The standardised parts to be used in
this case are provided in SAP as master data and are additionally made available in PARTsolutions.
The table below shows the standards used with STOR and with SAP.
The most recent versions of the standards can be found on the Intranet under:
• Standardization – Standards Online
EN 10208-2
EN 10216-1
DIN 2448 Tube, seamless EN 10216-2
EN 10216-3
EN 10297-1
EN 10217-1
DIN 2458 Tube, welded EN 10217-2
EN 10296-1
DIN 2462 Stainless steel tube, seamless ISO 1127 (EN 10216-5)
DIN 2463 Stainless steel tube, welded ISO 1127 (EN 10217-7)
ISO 1127 (EN 10216-5) Stainless steel tube, seamless DIN 2462
ISO 1127 (EN 10217-7) Stainless steel tube, welded DIN 2463
Materials NH
Part 1
Selection
developed from SN 359
This Part 1 of the Standards Book (Normenheft, NH for short) shows a selection of materials which are preferably used in
SMS Demag products and specifies the properties of these materials. Within this selection, priority shall be given to the semi-
finished products of Part 9, which are kept in stock, and to the materials they are made of.
CAD-STOR
The materials are made available in the CAD library and can be used in the drawings.
CAD-SAP
The materials are entered in the SAP transaction "ZMM_Werkstoff" by the Dept. of Standardization ATE2. In the preparation
of drawings, the CAD system has direct access to this file of materials. In the ProE system a file of materials is created with
the help of an additional programme and the system has access to the material master data stored in this file.
Use can be made only of those materials which have been given the status FG (freigegeben/released) in SAP. Applications
for the addition of missing materials or for changes of the master data can be filed with the Dept. of Standardization ATE2.
Material conversion
Comparative tables are available which state the Chinese and Russian equivalents of a part of the materials specified herein.
The tables can be found on the SMS Demag Intranet under Various – Standardization – Standards Online.
This copy will not be updated in case of changes!
Footnotes ................................................................................................................................................................46
Continued on pages 2 to 46
Page 2
NH Part 1 : 2008-01
Strength properties
Longitudinal direction = l
Elongation at rupture
Nominal thickness
Transverse dir. = t
and long products
Yield point for flat
Test temperature
ISO-V specimen
Brinell hardness
Tensile strength
(guide values)
ReH Rm KV HBW
Type and Treatment Density
Designation No. mm MPa MPa J
standard condition %
kg/dm³
min. min. min.
≤ 16 235 26
S235JR+N 1.0038 > 16 ≤ 40 225 26 JR 27 20°C l
> 40 ≤ 63 215 360 to 510 25
> 63 ≤ 80 215 24 100 -
S235J0+N 1.0114 7,85 > 80 ≤ 100 215 24 J0 27 0°C l 150
> 100 ≤ 150 195 350 to 500 22
> 150 ≤ 200 185 21
340 to 490
S235J2+N 1.0117 > 200 ≤ 250 175 21 J2 27 -20°C l
≤ 16 275 23
S275JR+N 1.0044 > 16 ≤ 40 265 23 JR 27 20°C l
> 40 ≤ 63 255 410 to 560 22
> 63 ≤ 80 245 21
110 -
S275J0+N 1.0143 normalised 7,85 > 80 ≤ 100 235 21 J0 27 0°C l 165
> 100 ≤ 150 225 400 to 540 19
> 150 ≤ 200 215 18
Unalloyed S275J2+N 1.0145 > 200 ≤ 250 205 380 to 540 18 J2 27 -20°C l
structural steels
DIN EN 10025-2 ≤ 16 355 22
16) S355JR+N 1.0045 > 16 ≤ 40 345 22 JR 27 20°C l
> 40 ≤ 63 335 470 to 630 21
> 63 ≤ 80 325 20
S355J0+N 1.0553 > 80 ≤ 100 315 20 J0 27 0°C l 130 -
7,85
> 100 ≤ 150 295 18 190
> 150 ≤ 200 285 450 to 600 17
S355J2+N 1.0577 > 200 ≤ 250 275 17 J2 27 -20°C l
> 250 ≤ 400 265 17
E295 1.0050
The steels E295, E335 and E360, for which no toughness values have been determined, should not be used
E335 1.0060 and replaced with the structural steels mentioned above. They shall not be used for equipment with CE marking.
E360 1.0070
19)
Welding suitability
Hardening depth
In nitriding depth
Welding preheat
Limit hardness
Nitriding depth
For machining
At the surface
At the surface
Application example
temperature
For material
Chemical composition Application reference
(ladle analysis) in per cent
0,035 0,012
0,20
- - - - - - - 1,40 0,030 - - 0,55 0,012 1 - 0,9 1,2 0,9
(0,17)*
0,025 -
0,035 0,012
Wall thick-
0,22 0,030 0,012 nesses Steel for general
- - - - - - - 1,50 - - 0,55 2 1,0 1,2 0,9 purposes,
(0,21)* from 30 mm:
ca. 150°C welded structures
0,025 -
0,035 0,012
Wall thick-
480 420 0,6 0,22 nesses
- - - 0,55 1,60 0,030 - - 0,55 0,012 2 1,0 1,3 1,0
+ 50 (0,20)* from30 mm:
ca. 150°C
0,025 -
Longitudinal direction = l
Elongation at rupture
Nominal thickness
Transverse dir. = t
Test temperature
t = wall thickness
ISO-V specimen
Brinell hardness
Tensile strength
(guide values)
stress
ReH / Rm KV HBW
Treatment Density Rp 0,2
Type and standard Designation No. mm MPa MPa %
condition J
kg/dm³ min. min. min.
≤ 16 275
40 -20°C l
S275N 1.0490 > 16 ≤ 40 265 N
20 -20°C t
> 40 ≤ 63 255
> 63 ≤ 80 245 100 -
7,85 350 to 510 23
> 80 ≤ 100 235 150
>100 ≤ 150 225 27 -50°C l
S275NL 1.0491 ≤ 200 NL
>150 215 16 -50°C t
>200 ≤ 250 205
≤ 16 355
40 -20°C l
S355N 1.0545 > 16 ≤ 40 345 N
20 -20°C t
> 40 ≤ 63 335
> 63 ≤ 80 325 130 -
7,85 450 to 630 21
> 80 ≤ 100 315 190
Hot-rolled, >100 ≤ 150 295 27 -50°C l
normalised, S355NL 1.0546 ≤ 200 NL
>150 285 16 -50°C t
weldable >200 ≤ 250 275
fine-grain structural steels normalised
DIN EN 10025-3 ≤ 16 420
40 -20°C l
S420N 1.8902 > 16 ≤ 40 400 N
20 -20°C t
16) > 40 ≤ 63 390
> 63 ≤ 80 370 150
7,85 500 to 680 18
> 80 ≤ 100 360 - 200
>100 ≤ 150 340 27 -50°C l
S420NL 1.8912 ≤ 200 NL
>150 330 16 -50°C t
> 200 ≤ 250 320
19)
Chemical composition
Welding suitability
(ladle analysis)
Hardening depth
In nitriding depth
Welding preheat
Limit hardness
Nitriding depth
For machining
Application example
At the surface
At the surface
temperature
For material
Application reference
% % % % % % % % (°C)
min. min. (mm) min. min. (mm) max. max. each max. max. max. max.
0,18
0,50
- - - - - - 0,40 to 0,30 2 150 1,1 1,6 1,2
1,50
0,16
0,20
0,90
- - - - - - 0,50 to 0,50 2 150 1,1 1,6 1,2
1,65 Welding regulations
acc. to SEW 088
N max. 0,015
0,18 shall be observed.
Al min. 0,02 **
total
1,00
- - - - - - 0,20 0,60 to 0,80 2 150 1,3 1,8 1,2
1,70
** The minimum value of the Altotal content does not apply if there are sufficient contents of nitrogen-fixing elements.
*** When the copper contents exceed 0,35%, the nickel content shall be at least half the copper content.
Page 6
NH Part 1 : 2008-01
Strength properties
1) 2)
Longitudinal direction = l
Elongation at rupture
Nominal thickness
Transverse dir. = t
Test temperature
ISO-V specimen
Brinell hardness
Tensile strength
(guide values)
stress
R eH / Rm KV HBW
Density R p 0,2
Type and standard Designation No. Treatment mm MPa MPa % J
condition kg/dm³
min. min. min.
30 -20°C l
S620Q 1.8914 > 3 ≤ 50 620 Q
27 -20°C t
700 to 890
190
30 -40°C l
S620QL 1.8927 7,85 > 50 ≤ 100 580 15 QL -
27 -40°C t
265
30 -60°C l
S620QL1 1.8987 > 100 ≤ 150 560 650 to 830 QL1
27 -60°C t
30 -20°C l
S690Q 1.8931 > 3 ≤ 50 690 770 to 940 Q
27 -20°C t
210
30 -40°C l
Hot-rolled S690QL 1.8928 7,85 > 50 ≤ 100 650 760 to 930 14 QL
27 -40°C t
-
structural steels of 280
high yield strength 30 -60°C l
in quenched and S690QL1 1.8988 Quenched and > 100 ≤ 150 630 710 to 900 QL1
tempered 27 -60°C t
tempered condition
30 -20°C l
S890Q 1.8940 Q
DIN EN 10025-6 27 -20°C t
> 3 ≤ 50 890 940 to 1100
260
30 -40°C l
S890QL 1.8983 7,85 11 QL -
27 -40°C t
325
> 50 ≤ 100 830 880 to 1100 30 -60°C l
S890QL1 1.8925 QL1
27 -60°C t
30 -20°C l
S960Q 1.8941 Q
27 -20°C t 290
7,85 > 3 ≤ 50 960 980 to 1150 10 -
30 -40°C l 340
S960QL 1.8933 QL
27 -40°C t
Chemical composition
Welding suitability
(ladle analysis)
Hardening depth
In nitriding depth
Welding preheat
Limit hardness
Nitriding depth
Application example
For machining
At the surface
At the surface
temperature
For material
Application reference
% % % % % % % % (°C)
min. min. (mm) min. min. (mm) max. max. max. each max. max. max. max. max.
P 0,025 B 0,0050
S 0,015 Cu 0,50
N 0,015 120
- - - - - - 0,20 0,80 1,70 P 0,020 1,50 0,70 2,0 Nb 0,06 * 4 to - - -
S 0,010 Ti 0,05 * 150
V 0,12 *
P 0,020 Zr 0,15 *
S 0,010
P 0,025
B 0,0050
S 0,015
Cu 0,50
N 0,015 120
- - - - - - 0,20 0,80 1,70 P 0,020 1,50 0,70 2,0 Nb 0,06 * 4 to - - -
S 0,010 Ti 0,05 * 150
V 0,12 * Vessel, trunnion ring,
P 0,020 Zr 0,15 * brackets, lamella
S 0,010 plates
P 0,025
S 0,015 B 0,0050
Cu 0,50
N 0,015 120
P 0,020
- - - - - - 0,20 0,80 1,70 1,50 0,70 2,0 Nb 0,06 * 4 to - - -
S 0,010
Ti 0,05 * 150
V 0,12 *
P 0,020 Zr 0,15 *
S 0,010
P 0,025 B 0,0050
S 0,015 Cu 0,50
N 0,015 120
- - - - - - 0,20 0,80 1,70 1,50 0,70 2,0 Nb 0,06 * 4 to - - -
P 0,020 Ti 0,05 * 150
S 0,010 V 0,12 *
Zr 0,15 *
* At least one of the grain-minimizing elements, one of which is aluminium AlLös, should be present at a min. percentage of 0,015%.
Page 8
NH Part 1 : 2008-01
Strength properties
1)
Longitudinal direction = l
Elongation at rupture
Product thickness
Transverse dir. = t
Test temperature
ISO-V specimen
Brinell hardness
Tensile strength
(guide values)
Yield point
t ReH Rm KV HBW
Type and Density
Designation No. mm MPa MPa % J
standard Treatment condition
kg/dm³ min. min. min.
t ≤ 16 235
16 < t ≤ 40 225
360 to 480
40 < t ≤ 60 215 110 -
P235GH+N 1.0345 7,85 24 40 +20°C t
60 < t ≤ 100 200 145
100 < t ≤ 150 185 350 to 480
150 < t ≤ 250 170 340 to 480
t ≤ 16 265
16 < t ≤ 40 255
410 to 530
40 < t ≤ 60 245 115 -
P265GH+N 1.0425 7,85 22 40 +20°C t
60 < t ≤ 100 215 155
100 < t ≤ 150 200 400 to 530
Flat products 150 < t ≤ 250 185 390 to 530
made of steels normalised
for pressure t ≤ 16 355
purposes; 16 < t ≤ 40 345 510 to 650
non-alloy and
40 < t ≤ 60 335 140 -
alloy steels P355GH+N 1.0473 7,85 20 40 +20°C t
60 < t ≤ 100 315 490 to 630 193
DIN EN 10028-2 100 < t ≤ 150 295 480 to 630
16) 150 < t ≤ 250 280 470 to 630
t ≤ 16 275
16 < t ≤ 40 270 440 to 590
40 < t ≤ 60 260 120 -
16Mo3+N 1.5415 7,86 22 31 +20°C t
60 < t ≤ 100 240 430 to 560 175
100 < t ≤ 150 220 420 to 570
150 < t ≤ 250 210 410 to 570
t ≤ 16 300
450 to 600 31 +20°C t
13CrMo4-5+NT 16 < t ≤ 60 290
quenched and 27 +20°C t 125 -
1.7335 7,85 60 < t ≤ 100 270 440 to 590 19
tempered 178
13CrMo4-5+QT 100 < t ≤ 150 255 430 to 580 -
150 < t ≤ 250 245 420 to 570 -
Chemical composition
Welding suitability
(ladle analysis)
Hardening depth
In nitriding depth
Welding preheat
Limit hardness
Nitriding depth
For machining
Application example
At the surface
At the surface
temperature
For material
Application reference
% % % % % % % % (°C)
min. min. (mm) min. min. (mm) max. each max. max.
Al total
min. 0,020
N max. 0,012
0,60 Cu max. 0,30
max. P 0,025 max. max.
- - - - - - 0,35 to 0,30 Nb max- 0,020 1 - - - -
0,16 S 0,015 0,30 0,08 Ti max. 0,03
1,20
V max. 0,02
Cr+Cu+Mo+Ni
max. 0,70
Al total
min. 0,020 Wall
N max. 0,012 thick-
0,80 Cu max. 0,30
max. P 0,025 max. max. ness
- - - - - - 0,40 to 0,30 Nb max- 0,020 2 - - -
0,20 S 0,015 0,30 0,08 Ti max. 0,03 from
1,40
V max. 0,02 30 mm
Cr+Cu+Mo+Ni ca. 150
max. 0,70
Al total
min. 0,020 Wall
N max. 0,012 thick- Pressure vessels,
0,10 1,10 Cu max. 0,30 metal sheets,
P 0,025 max. max. ness
- - - - - - to 0,60 to 0,30 Nb max- 0,020 2 - - - steel strips
S 0,015 0,30 0,08 Ti max. 0,03 from
0,22 1,70
V max. 0,02 30 mm
Cr+Cu+Mo+Ni ca. 150
max. 0,70
Wall
thick-
0,12 0,40 0,25
P 0,025 max. * ness
- - - - - - to 0,35 to to 0,30 Cu 0,30 2 - - -
S 0,010 0,30 max. from
0,20 0,90 0,35
30 mm
ca. 150
* The aluminium share Al total of the heat shall be determined and indicated in the inspection document.
Page 10
NH Part 1 : 2008-01
Strength properties
1)
Longitudinal direction = l
Elongation at rupture
Product thickness
Transverse dir. = t
Test temperature
ISO-V specimen
Brinell hardness
Tensile strength
(guide values)
Yield point
t ReH Rm KV HBW
Type and Density
Designation No. mm MPa MPa % J
standard Treatment condition
kg/dm³ min. min. min.
t ≤ 16 275
P275NH 1.0487
16 < t ≤ 40 265 390 to 510 24
40 < t ≤ 60 255 105 -
P275NL1 1.0488 7,85 - -
60 < t ≤ 100 235 370 to 490 150
100 < t ≤ 150 225 360 to 480 23
P275NL2 1.1104
150 < t ≤ 250 215 350 to 470
Flat products
t ≤ 16 355 50 +20°C t
made of steels P355N 1.0562 N
for pressure 16 < t ≤ 40 345 490 to 630 22 75 +20°C l b)
purposes, 50 +20°C t
P355NH 1.0565 40 < t ≤ 60 335 NH
weldable fine normalised 75 +20°C l b) 130 -
7,85
grain structural 60 < t ≤ 100 315 470 to 610 60 +20°C t 190
P355NL1 1.0566 NL1
steels 80 +20°C l b)
100 < t ≤ 150 305 460 to 600 21 70 +20°C t
P355NL2 1.1106 NL2
DIN EN 10028-3 150 < t ≤ 250 295 450 to 590 85 +20°C l b)
t ≤ 16 460
50 +20°C t c)
P460NH 1.8935 16 < t ≤ 40 445 NH
570 to 720 17 75 +20°C l c)
60 +20°C t c) 160 -
P460NL1 1.8915 7,85 40 < t ≤ 60 430 NL1
80 +20°C l c) 215
70 +20°C t c)
P460NL2 1.8918 60 < t ≤ 100 400 540 to 710 16 NL2
85 +20°C l c)
100 < t ≤ 250 a) a) a)
Chemical composition
Welding suitability
(ladle analysis)
Hardening depth
In nitriding depth
Welding preheat
Limit hardness
Nitriding depth
For machining
Application example
At the surface
At the surface
temperature
For material
Application reference
% % % % % % % % (°C)
min. min. (mm) min. min. (mm) max. max. each max. max. max. max.
Al total
min. 0,020 Wall
P 0,025 N max. 0,012 thick-
0,80 S 0,015 Cu max. 0,30
ness
- - - - - - 0,16 0,40 to 0,30 0,08 0,50 Nb max- 0,05 2 - - -
Ti max. 0,03 from
1,50
P 0,020 V max. 0,05 30 mm
S 0,010 Nb+Ti+V ca. 150
d) max. 0,05
Al total
min. 0,020 Wall
P 0,025 N max. 0,012 thick-
1,10 S 0,015 Cu max. 0,30
ness -
- - - - - - 0,18 0,50 to 0,30 0,08 0,50 Nb max- 0,05 2 - - -
Ti max. 0,03 from
1,70
P 0,020 V max. 0,10 30 mm
S 0,010 Nb+Ti+V ca. 150
d) max. 0,12
Al total
min. 0,020 Wall
P 0,025 N max. 0,025 thick-
1,10 S 0,015 Cu max. 0,70
ness
- - - - - - 0,20 0,60 to 0,30 0,10 0,80 Nb max- 0,05 2 - - -
Ti max. 0,03 from
1,70
P 0,020 V max. 0,20 30 mm
S 0,010 Nb+Ti+V ca. 150
d) max. 0,22
Elongation at rupture
Nominal thickness
reversed bending
Brinell hardness
Tensile strength
(guide values)
d = diameter
proof stress
stresses
rupture
ReH / Rm A Z KV Rbw
HBW
Type and Treatment Density Rp 0,2
Designation No.
standard condition mm MPa MPa % % J MPa
kg/dm³ min. min. min. min. min.
max.
C10E+A 1.1121 7,85 - - - - - - -
soft
131
annealed
max.
C15E+A 1.1141 7,85 - - - - - - -
143
Welding suitability
(ladle analysis)
In nitriding depth
Hardening depth
At the surface
Nitriding depth
For machining
At the surface
Limit hardness
Application example
For material
perature
HRC HV1 Rht HV3 HV3 Nht C Si Mn P&S Cr Mo Ni Others TP
SMS Demag specific
(mm) % % % % % % % % (°C)
(mm) (mm) min. min. max. max. each max.
0,07 0,30
- - - - to - - 0,40 to 0,035 - - - - 2 - - - - -
0,13 0,60
0,12 0,30
- - - - - - to 0,40 to 0,035 - - - - 2 - - - - -
0,18 0,60
0,14 1,00 0,80 Pins, bushes
Car- to 0,40 to 0,035 to - - - 2 ca. 200 - - -
buriz- Per- sliding liners, eccentrics,
0,19 1,30 1,10
ing missi- At the Limit Hard- Rela- 0,17 cylinders, worm shafts,
1,10 1,00 pinion shafts
depth ble sur- hard- ening tive to 0,40 to 0,035 to - - - 2 ca. 250 - - -
C min.: devia- face ness depth cost 0,22 bevel gears, gearwheels
1,40 1,30
0,4% tion HRC HV1 Eht factor
1,6 0,2 57+5 520 0,8 4) 1,0 0,15 0,50 1,50 0,25 1,40 Gear components, ring
2,4 1,2 4) 1,1 2 a)
0,3 9) to 0,40 to 0,015 b) to to to - ca. 300 1,6 2,1 2,9 gears, drive pinions,
1,6 4) (5)
3,2 0,3 1,2 0,21 0,90 1,80 0,35 1,70
4,0 2,0 4) 1,4 wear parts
0,3
- - - - - - 1,2
0,045
0,32 0,50 Cr+Mo+
max. max. max.
to 0,40 to Ni max. 2 150 1,1 1,4
P:0,030 d) 0,40 0,10 0,40
2 0,39 0,80 d) 0,63
300 S:0,035
51+6 420 to 200 0,5 1,6
+50
4
2
50+6 410 to - - - 1,2
0,045
4 0,42 0,50 Cr+Mo+
max. max. max.
to 0,40 to Ni max. 3 250 1,2 1,5
P:0,030 d) 0,40 0,10 0,40
2 0,50 0,80 d) 0,63
360 S:0,035
55+6 484 to 300 0,5 1,7
+50
4 For medium loads,
for general purposes
surface-hardenable
- - - - - - -
0,045
0,52 0,60 Cr+Mo+
max. max. max.
to 0,40 to Ni max. 4 350 1,2 1,5
P:0,030 d) 0,40 0,10 0,40
2 0,60 0,90 d) 0,63
400 S:0,035
57+6 520 to 330 0,5 1,8
+50
4
1,3
0,045
0,57 0,60 Cr+Mo+
max. max. max.
- - - - - - to 0,40 to Ni max. 5 350 1,6 2,1
P:0,030 d) 0,40 0,10 0,40
0,65 0,90 d) 0,63
S:0,035
-
Nominal thickness
Brinell hardness
Tensile strength
(guide values)
d = diameter
rupture
stress
ReH / Rm A Z KV Rbw HBW
Density Rp 0,2
Type and Treatment
Designation No. mm MPa MPa % % J MPa
standard condition
kg/dm³
min. min. min. min. min.
t ≤ 16; d ≤ 16 345 min. 630 17
min
28Mn6+N normalised 16 < t ≤ 100; 16 < d ≤ 100 310 min. 600 18 - - -
175
100 < t ≤ 250; 100 < d ≤ 250 290 min. 590 18
1.1170 7,85
t ≤ 8; d ≤ 16 590 800 to 950 13 40 -
28Mn6+QT 205 -
8 < t ≤ 20; 16 < d ≤ 40 490 700 to 850 15 45 40 -
300
20 < t ≤ 60; 40 < d ≤ 100 440 650 to 800 16 50 40
t ≤ 8; d ≤ 16 700 900 to 1100 12 50 - 440*
8 < t ≤ 20; 16 < d ≤ 40 600 800 to 950 14 55 50 - 205 -
25CrMo4+QT 1.7218 7,83
20 < t ≤ 60; 40 < d ≤ 100 450 700 to 850 15 60 50 - 345
60 < t ≤ 100; 100 < d ≤ 160 400 650 to 800 16 60 45 -
Chemical composition
Welding suitability
(ladle analysis)
Hardening depth
In nitriding depth
Welding preheat
Application example
Nitriding depth
Limit hardness
At the surface
At the surface
For machining
Application reference
For material
temperature
HRC HV1 Rht HV3 HV3 Nht C Si Mn P&S Cr Mo Ni TP
Others
SMS Demag specific* %
% % % % % % % (°C)
max.
min. min. (mm) min. min. (mm) max. each max.
Nominal thickness
reversed bending
Brinell hardness
Tensile strength
Type of product
(guide values)
stresses
rupture
stress
ReH / Rm A Z KV Rbw HBW
Type and Density mm Rp 0,2
Designation No. Treatment
standard MPa MPa % % J MPa
condition
kg/dm³ min. min. min. min. min.
700
220 -
X20Cr13+QT700 10) - ≤ 160 500 to 13 - 25 370
268
850
quenched and
tempered
800
250 -
X20Cr13+QT800 10) 1.4021 7,70 - ≤ 160 600 to 12 - 20 400
300
950
X20Cr13+A max.
- - - max. 760 - - - -
annealed 230
800
250 -
X17CrNi16-2+QT800 10) 600 to 20
quenched and 280
900
10 - -
tempered 900
280 -
X17CrNi16-2+QT90010) 1.4057 7,70 - ≤ 250 700 to 15
330
1050
X17CrNi16-2+A max.
- max. 1000 - - - -
annealed 295
max.
X90CrMoV18+A 1.4112
annealed
7,70 - ≤ 100 - - - - - -
265
quenched and
Stainless steels X39CrMo17-1+QT tempered
C* ≤ 3 - - - - - - -
500
≤ 160 180
X5CrNi18-10 1.4301 7,90 - 190 to 35 - 100 -
> 160 ≤ 250 700
-
C* ≤ 6 240
530
-
to 40
680
X5CrNiMo17-12-2 1.4401 8,00 H* ≤ 12 220 - - -
solution- 90
annealed 520
P* ≤ 75 220 to 45
670
500
≤ 160
X6CrNiTi18-10 1.4541 7,90 - 190 to 30 - 100 200 -
> 160 ≤ 450 700
500
≤ 160
X6CrNiMoTi17-12-2 1.4571 8,00 - 200 to 30 - 100 - -
> 160 ≤ 450 700
Chemical composition
Welding suitability
(ladle analysis)
Hardening depth
In nitriding depth
Welding preheat
Limit hardness
Nitriding depth
Application example
For machining
At the surface
At the surface
temperature
For material
Application reference
- - - - - - 4 300 - - -
- - - - - - 4 300 - - -
- - - - - -
- - - - - -
Screws/bolts,
P 0,045 17,0 8,00 washers, flanges,
max. N max.
- - - - - - 1,00 2,00 S 0,015 to - to 1 - 1,5 1,9 3,8 vessels, shapes,
0,07 0,11
a) 19,5 10,50 wires, chains, semi-
finished products
Longitudinal direction = l
Longitud. direction = l
Elongation at rupture
Transv. direction. = t
Material
Nominal thickness
Test temperature
ISO-V specimen
Brinell hardness
Tensile strength
(guide values)
stress
ReH / Rm A KV
HBW
Type and Density Rp 0,2
Designation No. Treatment
standard mm MPa MPa % J
condition
kg/dm³ min. min. min. min.
≤ 100 215 340 24 l 35 20°C l
min
S235JR+N 1.0038 7,85 > 100 ≤ 250 175 340 23 l JR 30 20°C l
100
> 250 ≤ 500 165 340 23 l 27 20°C l
≤ 100 215 340 24 l 35 -20°C l
min
S235J2+N 1.0116 7,85 > 100 ≤ 250 175 340 23 l J2 30 -20°C l
100
> 250 ≤ 500 165 340 23 l 27 -20°C l
≤ 100 315 490 20 l 35 -20°C l
min
S355J2+N 1.0577 normalised 7,85 > 100 ≤ 250 275 450 18 l J2 30 -20°C l
133
> 250 ≤ 500 265 450 18 l 27 -20°C l
min
C22+N 1.0402 7,85 ≤ 100 210 410 25 l - -
122
≤ 100 300 530 22 l 50 20°C l
20Mn5+N
> 100 ≤ 250 280 520 22 l 50 20°C l min
-
> 250 ≤ 500 260 500 22 l 40 20°C l 145
1.1133 7,85 > 500 ≤ 750 250 490 22 l 40 20°C l
≤ 70 400 550 16 l 50 20°C l
20Mn5+QT quenched and min
> 70 ≤ 160 300 500 20 l - 45 20°C l
tempered 100
> 160 ≤ 330 300 500 20 l 45 20°C l
≤ 100 310 600 18 35 20°C l
> 100 ≤ 250 290 570 18 30 20°C l min
28 Mn6+N normalised -
Non-alloy steels > 250 ≤ 500 270 540 18 25 20°C l 160
for open die 1.1170 7,85 > 500 ≤ 1000 260 540 17 20 20°C l
forgings ≤ 70 440 650 16 40 20°C l
quenched and min
28 Mn6+QT tempered > 70 ≤ 160 390 590 18 - 34 20°C l
DIN EN 10250-2 160
> 160 ≤ 330 340 540 19 29 20°C l
≤ 100 270 520 19 l 30 20°C l
> 100 ≤ 250 245 500 19 l 25 20°C l min
C35E+N normalised -
> 250 ≤ 500 220 480 19 l 20 20°C l 140
1.1181 7,85 > 500 ≤ 1000 210 470 18 l 17 20°C l
≤ 70 320 550 20 l 35 20°C l
C35E+QT quenched and min
> 70 ≤ 160 290 490 22 l - 31 20°C l
tempered 140
> 160 ≤ 330 270 470 21 l 25 20°C l
≤ 100 305 580 16 l -
> 100 ≤ 250 275 560 16 l 18 20°C l min
C45E+N normalised -
> 250 ≤ 500 240 540 16 l 15 20°C l 156
1.1191 7,85 > 500 ≤ 1000 230 530 15 l 12 20°C l
≤ 70 370 630 17 l 25 20°C l
C45E+QT quenched and min
> 70 ≤ 160 340 590 18 l - 22 20°C l
tempered 160
> 160 ≤ 330 320 540 17 l 20 20°C l
≤ 100 340 670 11 l -
> 100 ≤ 250 310 650 11 l - min
C60E+N normalised -
> 250 ≤ 500 275 630 11 l - 185
1.1221 7,85 > 500 ≤ 1000 260 620 10 l -
≤ 70 450 750 14 l
C60E+QT quenched and min
> 70 ≤ 160 390 690 15 l - -
tempered 198
> 160 ≤ 330 350 670 14 l
hardening treatment
Welding suitability
Carburizing depth
(ladle analysis)
Hardening depth
Welding preheat
For machining
Limit hardness
At the surface
Application example
For material
temperature
C min.: 0,4%
Application reference
max. max.
- - - - - - 0,55 0,045 0,30 0,08 0,30 Al min.
a) a) 0,9 1,2 1
0,20 1,40
0,020 For low loads,
max. max. for general
- - - - - - 0,55 0,035 0,30 0,08 0,30 Cr+ Mo+ a) a) - - 1
0,17 1,40 purposes
Ni max.
max. max. 0,48
- - - - - - 0,55 0,035 0,30 0,08 0,30 a) a) 1,0 1,3 1
0,22 1,60
0,17 0,40 Cr+Mo+
- - - - - - to 0,40 to 0,045 0,40 0,10 0,40 Ni max. a) a) 1,0 1,3 1
0,24 0,70 0,63
Al min.
0,020 1
0,17 1,00
- - - - - - to 0,40 to 0,035 0,40 0,10 0,40 a) a) - -
Cr+Mo+
0,23 1,50 For medium loads,
Ni max.
0,63 1,3 for general
purposes
1,1
0,25 1,30
- - - - - - to 0,40 to 0,035 0,40 0,10 0,40 a) a) - -
0,32 1,65
1,4
1
0,32 0,50
- - - - - - to 0,40 to 0,035 0,40 0,10 0,40 a) a) 1,1 1,4
0,39 0,80
Cr+Mo+ 1,3
Ni max.
0,63
1 For medium loads,
0,42 0,50
for general
- - - - - - to 0,40 to 0,035 0,40 0,10 0,40 a) a) 1,2 1,5
purposes,
0,50 0,80
surface-hardenable
1,3
1
0,57 0,60
- - - - - - to 0,40 to 0,035 0,40 0,10 0,40 a) a) 1,6 2,1
0,65 0,90
1,3
a) Forgings weldable only under certain conditions; previous consultation required with the designer and the specialist welding engineer.
Page 20
NH Part 1 : 2008-01
Strength properties
1) 2)
Elongation at rupture
Nominal thickness
ISO V specimen,
Brinell hardness
Tensile strength
(guide values)
longitudinal
stress
ReH / Rm A KV HBW
Type and Density mm Rp 0,2
Designation No. Treatment
standard MPa MPa % J
condition
kg/dm³ min. min. min. min. min.
≤ 70 450 700 15 50
25CrMo4+QT 1.7218 7,85 > 70 ≤ 160 400 650 17 - 45 178
> 160 ≤ 330 380 600 18 38
≤ 70 550 800 14 45
34CrMo4+QT 1.7220 7,85 > 70 ≤ 160 450 700 15 - 40 205
> 160 ≤ 330 410 650 16 33
≤ 160 500 750 14 30
> 160 ≤ 330 460 700 15 27
42CrMo4+QT 1.7225 7,85 > 330 ≤ 500
- 22 178
390 600 16
♦ > 500 ≤ 750 390 590 to 740 16 (38)∆
≤ 160 550 800 13 25
> 160 ≤ 330 540 750 14 20
50CrMo4+QT 1.7228 7,85 > 330 ≤ 500
- 15 220
490 700 15
♦ > 500 ≤ 750 490 690 to 840 15 (31)∆
Alloy steels for ≤ 160 700 900 12 45
open die > 160 ≤ 330 630 850 12 45
forgings 30CrNiMo8+QT 1.6580 7,85 > 330 ≤ 660
- 40 250
590 800 12
DIN EN 10250-3 ♦ > 500 ≤ 1000 590 780 to 930 12 (45)∆
Quenched and
tempered ≤ 160 600 800 13 45
and
> 160 ≤ 330 540 750 14 45
34CrNiMo6+QT 1.6582 7,85 > 330 ≤ 660 490 700 15 - 40 220
♦ SEW 550
♦ > 500 ≤ 1000 490 690 to 840 15 (41)∆
(for >500 mm)
≤ 160 980 1100 10 28
> 160 ≤ 330 820 1000 12 48
> 330 ≤ 660 780 950 12 48
33NiCrMoV14-5+QT 1.6956 7,85 ♦ ≤ 1000
- (34)∆ 260
785 930 to 1130 12
♦ >1000 ≤ 1500 735 880 to 1080 13 (34)∆
♦ >1500 ≤ 2000 685 830 to 980 14 (34)∆
≤ 160 680 900 12 35
> 160 ≤ 330 630 850 13 35
32CrMo12+QT 1.7361 7,85 > 330 ≤ 660 490 700 15 - 35 220
♦ > 500 ≤ 750 590 780 to 930 14 (34)∆
♦ > 750 ≤ 1250 490 690 to 840 15 (34)∆
≤ 160 700 900 12 35
30CrMoV9+QT 1.7707 7,85 - 250
> 160 ≤ 330 590 800 14 35
Chemical composition
Welding suitability
(ladle analysis)
Welding preheat
Application example
For machining
temperature
For material
Application reference
C Si Mn P&. S Cr Mo Ni Others TP
% % % % % % % % (°C)
max. each max.
0,22 0,60 0,90 0,15
to 0,40 to 0,035 to to - - a) a) 1,5 1,9 1,6
0,29 0,90 1,20 0,30
0,30 0,60 0,90 0,15
to 0,40 to 0,035 to to - - a) a) - - - Pressure plates, coupling
0,37 0,90 1,20 0,30 wobblers, drive shafts, bending
blocks
0,38 0,60 0,90 0,15
to 0,40 to 0,035 to to - - a) a) 1,7 2,1 1,6
0,45 0,90 1,20 0,30
a) Forgings weldable only under certain conditions; previous consultation required with the designer and the specialist welding engineer.
Page 22
NH Part 1 : 2008-01
Strength properties
1) 2) 3)
Brinell hardness G
Nominal thickness
reversed bending
Tensile strength
(guide values)
stresses
rupture
stress
ReH / Rm A Z KV Rbw HBW
Type and Density mm Rp 0,2
Designation No. Treatment MPa
standard MPa % % J MPa
condition
kg/dm³ min. min. min. min. min. min. max.
X20Cr13+QT700 10)
Quenched and
tempered
Values are indicated in DIN EN 10088-1 to -3
X20Cr13+QT800 10) 1.4021 7,70
or in Part 1 of the Standards Book on pages 16 and 17.
X20Cr13+A Annealed
X17CrNi16-2+QT800
10) Quenched and
tempered
Values are indicated in DIN EN 10088-1 to -3
X17CrNi16-2+QT900 1.4057 7,70
10) or in Part 1 of the Standards Book on pages 16 and 17.
X17CrNi16-2+A Annealed
Steels for
forgings
X4CrNiMo16-5-1 550 760 to 960 90
DIN EN 10250-4 +QT760 10) Quenched and
tempered ≤ 450 16 -
X4CrNiMo16-5-1 1.4418 7,70 700 900 to 1100 - 80 -
+QT900 10)
X4CrNiMo16-5-1+A
Annealed - - ≤ 1100 - - 320
Chemical composition
Welding suitability
(ladle analysis)
Welding preheat
Application example
For machining
temperature
For material
Application reference
C Si Mn P&S Cr Mo Ni Others TP
% % % % % % % % (°C)
max. max. max. each max. max.
a) Forgings weldable only under certain conditions; previous consultation required with the designer and the specialist welding engineer.
Page 24
NH Part 1 : 2008-01
Strength properties
1) 2) 3)
Nominal thickness
reversed bending
t = wall thickness
Brinell hardness
Tensile strength
(guide values)
stresses
rupture
stress
ReH / Rm A Z KV Rbw
HBW
Type and Treatment Density Rp 0,2
Designation No.
standard condition Mm MPa MPa % % J MPa
kg/dm³ min. min. min. min. min.
40CrMoV4-6+QT quenched and ≤ 100 700 850 to 1000 14 45 30 265-
-
High 1.7711 tempered 7,85 > 100 ≤ 160 640 850 to 1000 14 45 25 315
temperature 40CrMoV4-6+A max.
annealed - - - - - - -
steels 241
250 -
X22CrMoV12-1+QT1 ≤ 160 600 800 to 950 14 40 27 -
DIN EN 10269 quenched and 300
1.4923 7,70
X22CrMoV12-1+QT2 tempered 282 -
≤ 160 700 900 to 1050 11 35 20 -
330
≤ 60 250
> 60 ≤ 105 240 410 to 540 44
High > 105 ≤ 225 230 120 -
P250GH+N 1.0460 normalised 7,85 25 - -
temperature 160
> 225 ≤ 375 210
steels for 400 to 520 40
> 375 ≤ 750 200
forgings
≤ 100 39
DIN EN 10222-2 X20CrMoV11-1+QT 1.4922 quenched and 7,76 500 700 to 850 16 - 310
220 -
> 100 ≤ 250 31
tempered 265
> 250 ≤ 330 27
≥ 5 ≤ 10 380 500 to 800 7
> 10 ≤ 16 340 480 to 780 8
C15+C 1.0401 drawn 7,85 > 16 ≤ 40 280 430 to 730 9 - - - -
> 40 ≤ 63 240 380 to 670 11
> 63 ≤ 100 215 340 to 600 12
Bright steel ≥ 5 ≤ 10 565 750 to 1050 5
products > 10 ≤ 16 500 710 to 1030 6
C45+C 1.0503 drawn 7,85 > 16 ≤ 40 410 650 to 1000 7 - - - -
> 40 ≤ 63 360 630 to 900 8
DIN EN 10277-2
> 63 ≤ 100 310 580 to 850 8
≥ 5 ≤ 10 410 650 to 950 6
> 10 ≤ 16 420 600 to 900 7
E295GC+C 1.0533 drawn 7,85 > 16 ≤ 40 320 550 to 850 8 - - - -
> 40 ≤ 63 300 520 to 770 9
> 63 ≤ 100 255 470 to 740 9
Sheets
DC01+LC 1.0330 cold-drawn - ≤ 3 140 270 to 410 28 - - - -
DIN EN 10130
t ≤ 16 235
105 -
P235TR1 1.0254 normalised 7,85 16 < t ≤ 40 225 360 to 500 25 l - - -
149
40 < t ≤ 60 215
t ≤ 16 235
105 -
P235GH 1.0345 - 7,85 16 < t ≤ 40 225 360 to 500 25 l - 40 -
149
Tubes 40 < t ≤ 60 215
t ≤ 12
355 490 to 650
DIN EN 12 < t ≤ 20
10216-1 to -3 20 < t ≤ 40 345
133 -
and P355N 1.0562 7,85 40 < t ≤ 50 335 490 to 630 22 l - 55 l -
190
DIN EN 10305-4 50 < t ≤ 65 325
normalised
65 < t ≤ 80 315
450 to 590
80 < t ≤ 100 305
100 -
E235 1.0308 7,85 - 235 340 to 480 25 - - -
143
hardening treatment
Chemical composition
Welding suitability
Carburizing depth
(ladle analysis)
Hardening depth
Welding preheat
Limit hardness
For machining
Application example
At the surface
temperature
For material
C min.: 0,4%
Application reference
0,12 0,30
- - - - - - to 0,40 to 0,045 - - - - 1 - - - -
0,18 0,80
150
N max.
- - - - - - - - - 0,045 - - - 3 to 1,0 1,3 1,3
0,009
200
max. max.
- - - - - - - 0,045 - - - - 5 - - - 1,0 Sheets
0,12 0,60
max. max. P 0,025
- - - - - - 0,35 - - - - 1 - 0,9 1,2 1,0
0,16 1,20 S 0,020
Cr+Cu+
max. max. P 0,025 max. max. max.
- - - - - - 0,35 Mo+Ni 1 - 0,9 1,2 1,0
0,16 1,20 S 0,020 0,30 0,08 0,30
max. 0,70
Altotal
min. 0,020
0,90
max. P 0,025 max. max. max. Cumax 0,30
- - - - - - 0,50 to Nmax 0,020 2 - 1,0 1,3 1,3
0,20 S 0,020 0,30 0,08 0,50 Nb
1,70 max 0,05
Timax 0,04
Vmax 0,10 Pipework
max. max. P 0,025
- - - - - - 0,35 - - - - 1 - - - -
0,17 1,20 S 0,015
16,50 2,00 10,00
max. max. P 0,045 N max.
- - - - - - 1,00 to to to 1 - - - -
0,030 2,00 S 0,015 0,11
18,50 2,50 13,00
17,00 9,00
max. max. P 0,045 Ti 5x%C
- - - - - - 1,00 to - to 1 - - - 8,1
0,08 2,00 S 0,015 to 0,70
19,00 12,00
16,50 2,00 10,50
max. max. P 0,045 Ti 5x%C
- - - - - - 1,00 to to to 1 - - - 12,0
0,08 2,00 S 0,015 to 0,70
18,50 2,50 13,50
a) Forgings weldable only under certain conditions; previous consultation required with the designer and the specialist welding engineer.
Page 26
NH Part 1 : 2008-01
Mechanical properties
Nominal thickness
Brinell hardness
Tensile strength
rupture
tudinal
stress
data)
ReH / Rm Z KV HBW
Type and Treatment Density Rp 0,2
Designation No. mm MPa MPa % % J °C
standard condition
kg/dm³ min. min. min. min.
DILLIDUR®
≤ 30 1300 1650 8 - 25 -20 470-530
500 V
(1.8721) 7,85 > 30 ≤ 70 - - - - - - 450-530
> 70 ≤ 100 - - - - - -
(26MnCr6-3)
4 ≤ 10 - - - - -
> 10 ≤ 20 1000 1250 10 - 45 - 40
HARDOX > 20 ≤ 32 - - - - -
- - 7,85 370-430
400 > 32 ≤ 51 - - - - -
High-strength > 51 ≤ 80 - - - - -
plates made of > 80 - - - - -
≤130
fine-grained
4 ≤ 13 - - - - -
engineering
steels HARDOX > 13 ≤ 26 1300 1550 8 - 30 - 40
- - 7,85 470-530
500 > 26 ≤ 40 - - - - -
> 40 ≤ 80 - - - - -
HARDOX
- - 7,85 > 10 ≤ 30 - - - - - 560-640
600
> 4 ≤ 50 700
D (1.8931) > 50 ≤ 100 650 780- 930 14* - 30* 0 -
> 100 ≤ 130 630 710- 900
WELDOX
> 4 ≤ 50 700
High-strength 700 quenched and 780- 930 14*
E (1.8928) 7,85 > 50 ≤ 100 650 - 35* 0 -
weldable plate tempered
> 100 ≤ 130 630 710- 900
(S690)
> 4 ≤ 50 700
F (1.8988) > 50 ≤ 100 650 780- 930 14* - 40* 0 -
> 100 ≤ 130 630 710- 900
> 4 ≤ 50 900 940-1100
D (1.8940) 12* - 30* 0 -
> 50 ≤ 80 830 880-1100
WELDOX
High-strength 900
quenched and > 4 ≤ 50 900 940-1100
quenched and E (1.8983) 7,85 12* - 35* 0 -
tempered > 50 ≤ 80 830 880-1100
tempered plate (S890)
> 4 ≤ 50 900 940-1100
F (1.8925) 12* - 40* 0 -
> 50 ≤ 80 830 880-1100
Welding suitability
(ladle analysis)
For machining
For material
Remark
perature
C Si Mn P&S Cr Mo Ni Others TP
% % % % % % % % (°C)
each
max. max. max. max. max. max. max.
max.
Available in thicknesses from 5 to 50 mm;
Cu 0,6 100 max. short-time working temperature 300 °C ;
0,30 1,2 1,0 V 0,20 normalising temperature 920 °C to 970 °C;
P 0,025
0,23 to to to 0,5 0,6 2 to - - - min. bending radii perpendicular to direction of rolling 5 t,
S 0,010
0,70 1,7 1,6 Nb+V+Ti parallel to direction of rolling 6 t; min. die width perpen-
0,20 200 dicular to dir. of rolling 14 t, parallel to direction of rolling
16 t (t = plate thickness).
Min. bending radii perpendicular to direction of rolling 3 t,
V 0,08 75 parallel to direction of rolling 4 t; min. die width perpen-
P 0,025 dicular to direction of rolling is 10 t, parallel to direction
0,20 0,50 1,80 1,50 0,50 0,80 Nb 0,05 2 to - - -
S 0,010 of rolling 12 t (t = plate thickness).
B 0,005 100
2)
Elongation at rupture
Vickers hardness
Tensile strength
Testing stress
stress
Designation / Density
Type and standard ReL Rm A Sp KU HV10
strength category MPa MPa % MPa J
mm
kg/dm³
min. min. min. min. min.
4.6 7,85 - 240 400 22 - - -
8 ≤ d ≤ 16 690 175-302
5 7,85 - - - -
16 ≤ d ≤ 39 720 190-302
8 ≤ d ≤ 10 770
188-302
10 ≤ d ≤ 16 780
Nuts with fine pitch 6 7,85 - - - -
16 ≤ d ≤ 33 870
threads 233-302
33 ≤ d ≤ 39 930
DIN EN ISO 898-6 8 8 ≤ d ≤ 16 955 250-353
Quenched and 7,85 - - - -
16 ≤ d ≤ 33 1030
tempered 295-353
33 ≤ d ≤ 39 1090
10 8 ≤ d ≤ 16 1055 250-353
Quenched and 7,85 - - - -
tempered 16 ≤ d ≤ 39 1080 260-353
12
Quenched and 7,85 8 ≤ d ≤ 16 - - - 1200 - 295-353
tempered
14H 7,85 - - - - - - 140-290
Set screws made
of carbon steel 22H 7,85 - - - - - - 220-300
and alloy steel
33H 7,85 - - - - - - 330-440
DIN EN ISO 898-5
45H 7,85 - - - - - - 450-560
Chemical composition
(ladle analysis)
C Si Mn P S Cr Mo Ni Cu Others
% % % % % % % % % %
max. max. max. max. max. max.
0,55 - - 0,05 0,06 - - - - B ≤ 0,003
Material
Elongation at rupture
Tensile strength
Hardness after
and tempering
Testing stress
quenching
Strength category
Steel grade.
Rp 0,2 Rm A Sp Av HV
Standard Steel group Density mm MPa MPa MPa J
min. min. min. min. min.
240 -
martensitic C3 80 7,85 - 640 800 0,2 x d - -
340
A2 50 7,85 d ≤ 39 - - - 500 - -
Nuts made of
corrosion-resistant
stainless steel austenitic A2 70 7,85 d ≤ 24 - - - 700 - -
A4 70 7,85 d ≤ 24 - - - 700 - -
A4 80 7,85 d ≤ 24 - - - 800 - -
Chemical composition
(ladle analysis)
C Si Mn P S Cr Mo Ni Cu Others
% % % % % % % % % %
max. max. max. max. max. max. max. max.
0,15 to max. 1,75 to
0,12 1 6,5 0,2 16 to 19 5 to 10 -
0,35 0,70 2,25
0,17 to
1 1 0,04 0,03 16 to 18 - 1,5 to 2,5 - -
0,25
- - - - - - - - - -
- - - - - - - - - -
Page 32
NH Part 1 : 2008-01
Strength properties
1) 2) 3)
Nominal thickness
reversed bending
Brinell hardness
Tensile strength
(guide values)
stresses
rupture
Rp 0,2 Rm A5 Z KV Rbw HBW
Supplementary mm MPa MPa % % J MPa
Type and Density
Designation No. symbol and
standard treatment condition
kg/dm³ min. min. min. min. min.
10 ≤ 20 - ° min. 180 0,8 - - 90 -
EN-JL
EN-GJL-200
1030
7,15 - > 20 ≤ 40 - ° min. 155 to - - - -
> 40 ≤ 80 - ° min. 130 0,3 - - - -
Grey cast
iron 10 ≤ 20 - ° min. 225 0,8 - - 120 -
EN-JL
EN-GJL-250 11)
1040
7,20 - > 20 ≤ 40 - ° min. 195 to - - - -
DIN EN 1561 > 40 ≤ 80 - ° min. 170 0,3 - - - -
10 ≤ 20 - ° min. 270 0,8 - - 140 -
EN-JL
EN-GJL-300
1050
7,25 - > 20 ≤ 40 - ° min. 240 to - - - -
> 40 ≤ 80 - ° min. 210 0,3 - - - -
133 -
GS 240 1.0455 +N 7,85 - ≤ 100 240 450 to 600 22 - 31 -
178
Steel castings
for general - ≤ 30 300 600 to 750 15 - 27 - 155 -
engineering GE 300 1.0558 +N 7,85
- > 30 ≤ 100 300 520 to 670 18 - 31 - 220
uses
27
143 -
DIN EN 10293 +N - ≤ 30 300 480 to 620 20 - -30°C -
184
50RT
G20Mn5 1.6220 7,85
27
149 -
+QT - ≤ 100 300 500 to 650 22 - -30°C -
192
60RT
+N ≤ 250 260 520 to 670 18 - 27 -
155 -
G28Mn6 1.1165 +QT1 7,85 - ≤ 100 450 600 to 750 14 - 35 -
252
+QT2 ≤ 50 550 700 to 850 10 - 31 -
Coefficient of expansion
Modulus of elasticity
Chemical composition
Welding suitability
(ladle analysis)
Hardening depth
Welding preheat
Limit hardness
For machining
At the surface
Application example
For material
temperature
Application reference
- - - to - - - - 5 -
at –100°C to +20°C
- - - to - - - - 5 -
118 the supplier Castings for hydr. components
Test pressure e.g. 30 MPa
108
10,0
- - - - 4
- - - - - - - - - Threaded fittings
- - - - 5
Cu
max. max. max. P 0,030 max. max. max.
- - - 11,1 211 max. 1 - 1,0 1,3 1,0 For medium loads
0,18 0,60 1,20 S 0,025 0,30 0,12 0,40
0,30
Cu
max. max. max. P 0,030 max. max. max. 20 to
- - - - - max. 2 1,1 1,3 1,0 Cylinders, mill housings
0,23 0,60 1,20 S 0,025 0,30 0,12 0,40 150
0,30
P 0,035 150 to
- - - - - - - - - - - - 3 1,2 1,4 1,0 Track rollers, gear components
S 0,030 300
Nominal thickness
reversed bending
Brinell hardness
Tensile strength
(guide values)
stresses
rupture
Rp 0,2 Rm A5 Z KV Rbw HBW
Type and Supplementary mm MPa MPa % % J MPa
Density
Designation No. symbol and treat-
standard ment condition
kg/dm³ min. min. min. min. min.
266 -
+QT2 - ≤ 100 800 900 to 1050 10 - 35 -
311
High-strength
steel castings quenched and I ≤ 300 400 550 to 700 16 - 55 - 164 -
G20MnMoNi5-5 1.6309 7,85
tempered II ≤ 200 450 600 to 750 16 - 45 - 222
SEW 520
Coefficient of expansion
Welding suitability
(ladle analysis)
Hardening depth
For machining
Limit hardness
At the surface
Application example
For material
Application reference
perature
HRC HV1 Rht C Si Mn P&S Cr Mo Ni Others TP
10-6/ kN/
K mm2 % % % % % % % % (°C)
min. min. (mm) max. each max. max.
- - - - -
0,22 0,50 0,80 0,15
P 0,025 max. Cu 150 to
to 0,60 to to to 4 1,5 1,9 1,2
S 0,020 0,40 0,30 300
0,29 0,80 1,20 0,30
- - - - -
Wheels, pinions, bevel gears
- - - - -
0,38 0,60 0,80 0,15
P 0,025 max. Cu 200 to
to 0,60 to to to 4 1,6 2,0 1,2
S 0,020 0,40 0,30 350
0,45 1,00 1,20 0,30
- - - - -
- - - - -
- - - - -
Nominal thickness
reversed bending
ISO V specimen,
Brinell hardness
Tensile strength
(guide values)
longitudinal
stresses
rupture
Rp 0,2 Rm A5 Z KV Rbw HBW
Type and Supplementary mm MPa MPa % % J MPa
Density
Designation No. symbol and treatment
standard condition
kg/dm³ min. min. min. min. min. max.
130 -
G20Mo5 1.5419 +QT 7,85 ≤ 100 245 440 to 590 22 - 27 -
175
Steel castings
for use at 146 -
elevated G17CrMo5-5 1.7357 +QT 7,85 ≤ 100 315 490 to 690 20 - 27 -
204
temperatures
DIN EN
10213-2 175 -
G17CrMoV5-10 1.7706 +QT 7,85 ≤ 150 440 590 to 780 15 - 27 -
231
219 -
GX23CrMoV12-1 1.4931 +QT 7,70 ≤ 150 540 740 to 880 15 - 27 -
261
Coefficient of expansion
Chemical composition
Modulus of elasticity
(ladle analysis)
Welding suitability
Hardening depth
Welding preheat
Application example
For machining
Limit hardness
At the surface
Application reference
For material
temperature
HRC HV1 Rht C Si Mn P&S Cr Mo Ni Others TP
10-6/ kN/ % % % % % % % % (°C)
SMS Demag specif.
K mm2
min. min. (mm) each max.
reversed bending
Tensile strength
Brinell hardness
stresses
Rp 0,2 Rm A5 Rbw
HBW 10/1000 at
Density MPa MPa % MPa
Type and standard Designation No.
20°C 150°C 200°C 250°C
kg/dm³ min. min. min.
min. min. min. min. min.
Copper-tin-zinc
cast alloys
(red brass) GK-CuSn10Zn * - 8,80 160 290 20 - 85 - - -
DIN EN 1982
CuSn10-C-GS CC480K-GS 130 250 18 70 - - -
9,00
Modulus of elasticity
Chemical composition
(main alloying constituents)
Application example
Properties
Application reference
Cu Sn Zn Pb Ni Fe P&S Al Si Sb Mn Others
10-6/ kN/ % % % % % % % % % % % %
K mm2
max. max. max. max.
P
88,0 9,0 0,20 Resistance to normal rolling
max. max. max. max. max.
18,5 min. 90 to to 0,02 0,2 - Lead-free alloy
emulsion on aluminium stands
0,5 1,0 2,0 0,2 0,01 0,10
90,0 11,0 S
0,05
P
85,0 11,0 0,60
max. max. max. max.
18,5 to to - 0,01 0,15 0,20 -
0,7 2,0 0,20 0,01
88,5 13,0 S Sliding liners, highly stressed
0,05 sliding blocks, spindle nuts
Seawater-resistant, high
moving under load, highly
P 0,05 wear resistance, good
stressed and fast-running
to impact and alternate
90 84,5 11,0 1,5 worm gears; very well suited
max. max. max. 0,40 max. . strengths, sensitive to edge
17,5 to to to to 0,1 - as bearing material at high
0,4 0,3 0,20 0,01 0,01 0,20 pressure.
110 87,5 13,0 2,5 surface quality and hardened
S CuSn12Ni with increased
0,05 shaft material.
strength and resistance to
wear.
P Operating temperature
83,5 10,5 0,7 0,40 max. 250 °C
max. max. max. max.
18,5 to to to 0,01 0,20 0,20 -
2,0 2,0 0,20 0,01
87,0 12,5 2,5 S
0,08
Seawater-resistant, good
metal-working and emer- Slide plates, high-load
98 81,0 6,0 2,0 5,0 gency running properties, bearings.
max. max. max.
18,5 to to to to to 0,10 0,01 0,3 - - sensitive to edge pressure,
2,0 0,2 0,01
115 85,0 8,0 5,0 8,0 cost 30% lower as compared Operating temperature
*** with CuSn12-C-GS, not max. 150 °C
weldable.
Cr max.
0,05; Bearing material for roll
17 100 76,0 4,0 4,0 8,5 bearings and rotary shears.
max. max. max. Mg max. High resistance to wear and
to to to to to - to 0,1 - 3,0 Superior to tin bronze and red
0,1 0,50 0,03 0,05; heat, acid-proof, poor
19 128 83,0 6,0 5,5 10,5 brass for journals without
Bi max. emergency running
surface hardening.
0,01 properties.
Increased resistance to rolling
emulsion on aluminium stands.
16 112 85,5 - - - - 3,5 - 10,5 - - - 0,5
Page 40
NH Part 1 : 2008-01
Physical
Strength properties Hardness data
properties
3)
Coefficient of expansion
Fatigue strength under
Elongation at rupture
Modulus of elasticity
Material
reversed bending
Tensile strength
Brinell hardness
stresses
Rp 0,2 Rm A5 Rbw HBW 10/1000 at
Type and standard Designation No. Density MPa MPa dm3 MPa 20°C 150°C 200°C 250°C 10-6/ kN/
kg/dm³ min. min. min. min. min. K mm²
220 280 5 85
MAIN-METALL ** - 4,40 to to to - to 40 - - 24 112
300 320 15 125 ***
Copper-zinc alloy
(special brass) CW713R- ca. min. min.
CuZn37Mn3Al2PbSi-R540 8,10 - ca. 150 - - - 20 105
R540 280 540 15
DIN EN 12164
Copper-zinc alloy 350 19
CW508L- min.
CuZn37-R350 8,40 to to - - - - - - -
R350 170
DIN EN 1652 440 28
Copper-zinc alloy
CW617N- min. min. min.
CuZn40Pb2-H080 8,40 - 80 - - - - -
H080 120 360 20
DIN EN 12420
Only electrical characteristics are known for this material.
Cu-PHC CR020A 8,93
Copper Specific volume resistance: max. 0,01724 µΩ • m
DIN EN 1976 Only electrical characteristics are known for this material.
DIN EN 13599 Cu-HCP CR021A 8,93
Specific volume resistance: max. 0,01754 µΩ • m
DIN EN 12420
DIN EN 12499 Only electrical characteristics are known for this material.
Cu-DHP CW024A 8,94 128
Specific volume resistance: no indication
Tin cast alloy for
multilayer plain bearings 22 17 11 8
(bearing metal) SnSb8Cu4 2.3791 7,30 47 - - 31 at at at at 23,9 57
20°C 50°C 120°C 150°C
DIN ISO 4381
Sintered bronze 60 90 5 25
Sintered bronze B 50 15) - 6,80 to to to - to - - - 18 45
oil-impregnated *
100 120 8 45
Screwdown nuts
Sb max. 0,08 ; Ni max. 6,0 ;
Pb max. 0,5 ; Sn max. 1,0 ;
Cu * 55,0 to 66,0; Al 1,0 to 3,0;
Fe 0,5 to 2,5; Mn 1,0 to 4,0; Screwdown nuts, piston rings, sliding
Sb max. 0,05 ; Ni max. 3,0 ; blocks exposed to very high stresses.
Pb max. and Sn max. each 0,3; -
High strength even at elevated operat- Statically very high loaded construc
ing temperatures; tional parts, like bearings under
Cu * 60,0 to 67,0; Al 3,0 to 7,0; moderate sliding and emergency run- high load and at low number of revolu
Fe 1,5 to 4,0; Mn 2,5 to 5,0; ning properties.
Sb max.0,03 ; Ni max. 3,0 ; tions,
Pb max. and Sn max.each 0,2 ; highly stressed, slow-running worm
gear wheels, internal parts of high-
pressure fittings
Cu 57,0 to 59,0; Al 1,3 to 2,3;
Mn 1,5 to 3,0; Pb 0,2 to 0,8;
Si 0,3 to 1,3; Sn max. 0,4; - Slide liners, shafts, washers, rings
Fe max. and Ni max. each 1,0;
Zn balance
Cu 62,0 to 64,0; Al max. 0,05;
Fe max. 0,1; Ni max.0,3; Pb max. 0,1; - - -
Sn max. 0,1; Zn balance
Cu 57,0 to 59,0; Al max. 0,05;
Fe max. 0,3; Ni max. 0,3; Pb 1,6 to 2,5; - - -
Sn max. 0,3; Zn balance
Cu min. 99,95; Bi max. 0,0005;
- - -
P 0,001 to 0,006; Pb max. 0,005
deva.metal ® 111
6,4 220 110 0,3 1,5 350 -100
heat-treated
Lead bronze alloys
**
deva.metal ® 117 6,6 230 115 0,3 1,5 200 -50
Iron alloys
deva.glide
deva.tex
The use of the above materials is in general also possible in conjunction with conventional lubricants, but these should
be free of additional solid lubricants (like Molycote).
Where bearing locations are exposed to heavy soiling by scale, dust etc., additional provision of dirt discharge grooves
is recommended (see manufacturer's instructions).
Page 43
NH Part 1 : 2008-01
Hardness
Coefficient of friction *** Surface of shaft
Shaft
Product description/
optimum examples of application
dry in water min. Ra
f f HB (HRC) µm
*** Note:
The sliding-friction and wear values given by DEVA or indicated in catalogues or other technical documents are no
guaranteed characteristics. The values are test stand values obtained under conditions which do not necessarily
correspond to those of the direct application because its comprehensive simulation is not possible.
Page 44
NH Part 1 : 2008-01
Mechanical properties
Compressive strength
Material
Nominal thickness
Bending modulus
Linear expansion
Bending strength
Tensile strength
Rm
Type
Density
and Designation No. Condition mm MPa MPa MPa MPa m/m/k
standard
kg/dm³
Chemical composition
Welding suitability
Welding preheat
Application example
For machining
Properties
temperature
For material
Application reference
TV
(°C)
Footnotes
1) For product materials and sizes kept in stock, please refer to part 9 of this Standards Book.
2) Unless otherwise indicated, the notch impact energy values are determined at 20 °C and apply to samples with
longitudinal fibre orientation.
3) Measured on polished round bars of 10 mm dia.
4) The hardening depth Eht depends on the duration of use. For economic reasons, only the absolutely necessary
hardening depth (Eht) shall be indicated.
5) Categories of suitability for welding:
Category 1: Good suitability for welding, in general without pre-heating and/or heat post-treatment.
Category 2: In general good suitability for welding, heat pre-treatment and/or post-treatment may be required.
Category 3: Average suitability for welding, preheating and tempering required after welding.
Category 4: Limited suitability for welding. Necessity of preheating and of tempering after welding; use of special
welding electrodes/wires required.
Category 5: Difficult to weld or not suitable for welding.
6) These temperatures are guidance values; the exact preheating temperature shall be determined taking into account the
electrode thickness, sheet/plate thickness, and the type of weld seam. If necessary, the Department of Welded
Fabrications shall be consulted.
7) The relative cost of steel refers to S355JR+N, that of cast iron (EN-GJL and EN-GJS) to EN-GJL-200, and that of cast
steel to GS200. Comparisons shall be made only within the individual groups of steel, cast iron or cast steel. The relative
cost shall not be used for the purpose of cost estimating. The relative cost of cast iron and cast steel are exclusive of the
cost of mould and core components, these factors lead to higher relative cost depending on the degree of difficulty in the
making of the castings.
9) On workpieces with thicknesses above 30 mm, lower hardness values are attained.
10) The steel is available in two strength categories; it is therefore necessary to indicate the full material designation in the
drawing (e.g. X20Cr13+QT800).
11) When used as castings for hydraulic systems, the following drawing indication is required: Casting for hydraulic systems,
test pressure (e.g. 300 bar).
15) Bushings in sintered bronze B 50 are standardised up to d1 = 80 mm and commercially available up to d1 = 100 mm.
They shall be used only for a max. operating temperature of 80 °C. For bushings of bigger diameters and for
temperatures exceeding 80 °C, "deva.metal" or "deva.glide" shall be used instead.
16) DIN EN 10164 shall be observed where loading is in thickness direction (lamellar tearing).
19) The definition of limit hardness is given in DIN EN 10328, item 3.1.
January 2008
1)
Maximum drilling depths
d1 t1 t2 d1 t1 t2 d1 t1 t2 d1 t1 t2
1,2 16 - 11,8 94 125 26 165 1500 50 220 321
2 24 56 12 101 250 26,5 165 214 52 225 1500
2,5 30 62 12,5 101 - 28 170 600 53 225 -
3 33 160 13,5 108 700 28,5 175 - 54 230 -
3,3 36 69 14 108 1500 29,5 175 - 56 235 -
3,5 39 180 14,5 114 - 30 175 1100 57 235 -
4 43 190 15,25 120 230 30,5 180 - 58 235 -
4,2 43 78 15,5 120 - 32 185 500 60 235 -
4,5 47 200 16 120 315 33 185 1500 61 240 -
5 52 250 16,5 125 230 33,5 185 - 62 240 600
5,3 52 - 17 125 315 34 190 340 66 245 -
t1 for bits of 5,5 57 250 17,5 130 700 35 190 - 68 250 -
normal lengths 6 57 900 18 130 1500 36 195 267 70 250 -
t2 for bits with 6,6 63 - 18,5 135 - 37,5 195 267 76 260 -
overlengths and drilling tools 6,8 69 155 19 135 310 38 200 - 78 260 -
This copy will not be updated in case of changes!
1)
All holes of drilling depths > 30 x d shall be agreed with the Operations Scheduling Dept. (material-dependent).
It is also possible to make single-diameter holes instead of multi-diameter holes. If no definite diameter is required for the hole
(d2), a diameter range, for example d2 = 11 mm to 22 mm, should be indicated to allow optimal and cost-effective manufacture
of the hole. The drawing indication of multi-diameter and single-diameter holes shall be made as follows:
for example
The forming of a thread runout or undercut is at the discretion of the manufacturing shop provided that the useful
thread length is maintained.
1)
Guidance values for length of thread engagement approx. 1,25 d.
2)
To be used only in exceptional cases. The values of b can be attained only by manual recutting of the threads.
3)
Bigger depths shall be agreed upon with the Operations Scheduling Dept.
4)
SMS Demag specific
Page 3
NH Part 2 : 2008-01
Thread runouts / thread undercuts according to DIN 76-1
Thread runout Thread undercut
x1 normal case a1 normal case Type A normal case
x2 short a2 short Type B short
a3 long
1) +0,5
Recommended permissible deviation from the calculated dimension t = P 0
2)
da min. = 1 d
da max. = 1,05 d
The normal case (shaded columns) applies every time no indications to the contrary are made in the drawings.
Page 5
NH Part 2 : 2008-01
Metric ISO threads according to DIN 13
Core hole
Designation
Through-hole Lead
of thread
0,5 0,7 0,75 0,8 1 1,25 1,5 1,75 2 2,5 3 3,5 4 4,5 5 5,5 6
M 4 4,5 3,5 3,3 - -
M 5 5,5 4,5 - - 4,2
M 6 6,6 5,25 5,2 5
M 8 9 7,25 7,2 7 6,8
M 10 11 9,25 - 9 8,75 8,5
M 12 13,5 11 10,75 10,5 10,2
(M 14) 15,5 13 - 12,5 - 12
M 16 17,5 15 - 14,5 - 14
(M 18) 20 17 - 16,5 - 16 15,5
M 20 22 19 - 18,5 - 18 17,5
(M 22) 24 21 - 20,5 - 20 19,5
M 24 26 23 - 22,5 - 22 - 21
(M 27) 30 25,5 - 25 - 24
M 30 33 28,5 - 28 - - 26,5
(M 33) 36 31,5 - 31 - - 29,5
M 36 39 34,5 - 34 - 33 - 32
(M 39) 42 - - 37 - 36 - 35
M 42 45 40,5 - 40 - 39 - - 37,5
(M 45) 48 43,5 - 43 - 42 - - 40,5
M 48 52 46,5 - 46 - 45 - - - 43
(M 52) 56 50,5 - 50 - 49 - - - 47
M 56 62 54,5 - 54 - 53 - 52 - - 50,5
(M 60) 66 58,5 - 58 - 57 - 56 - - 54,5
M 64 70 62 - 61 - 60 - - - 58
(M 68) 74 66 - 65 - 64 - - - 62
M 72 x 6 78 70 - 69 - 68 - - - 66
M 80 x 6 86 78 - - - 76 - - - 74
M 90 x 6 96 88 - - - 86 - - - 84
M100 x 6 107 98 - - - 96 - - - 94
M110 x 6 117 108 - - - 106 - - - 104
M125 x 6 132 123 - - - 121 - - - 119
M140 x 6 147 138 - - - 136 - - - 134
M160 x 6 168 157 - - - - - 154
M180 x 6 188 177 - - - - - 174
M200 x 6 208 197 - - - - - 194
M220 x 6 228 217 - - - - - 214
M250 x 6 258 247 - 246 - - - 244
M280 x 6 288 277 - 276 - - - 274
Sizes in brackets shall be used only in special cases.
Values in shaded boxes apply to the coarse pitch thread.
For metric ISO thread selection series, see SN 152.
Add tolerance class 2A to the designation for male L1 = nominal length of threaded insert (calculation value).
threads and tolerance class 2B for female threads
(e.g. 1-12 UNF-2A or 1-12 UNF – 2B).
Page 6
NH Part 2 : 2008-01
Nominal thread d1 t1
Predrill cylindrical hole without
dimension and NPT NPTF
using an expanding reamer acc. to
number of starts Dry-sealing ≈
SN 453
1/16 - 27 6,25 6,15 12
1/8 - 27 8,5 8,4 12
1/4 - 18 11,1 11 17,5
3/8 - 18 14,7 14,5 17,6
1/2 - 14 18 17,75 22,9
3/4 - 14 23,25 23 23
1 - 11 29,25 29 27,4
37,5
Observe cutting depth of thread cutting tool according to data of tool manufacturer and thread plug gauge.
All holes having the same center shall be dimensioned from the top edge of the mounting plate.
Exceptions are as follows:
Thread and core-hole depths commencing centrically or non-centrically in a centering area and holes
commencing non-centrically in a centering area. In these cases dimensioning is from the lower surface. If
the simplified representation is not clear enough, a sectional view of the situation is required.
Thread and
Holes commencing non-
centrically in a centering area. Holes and countersinks/counter- core-hole
bores having the same center depths
Top edge of
mounting plate = datum surface
For reasons of economy, the same sizes shall be used on a workpiece whenever possible.
r1 0,2 0,4 0,6 0,8 1 1,2 1,6 2 2,5 3 4 5 6 8 10 12,5 16 20 25 32 40
f1 2 3 4 4,5 6 7,5 9,5 11,2 13 15 22,5 26 30 37 52 60 75 93 120 150 187
f2 1 1,5 2 2,5 3 3,5 4,5 5 6 7 11 12 14 17 24 28 35 43 55 69 87
f3 0,5 0,8 1 1,2 1,6 2 2,5 3 3,5 4 6 7 8 10 14 16 20 25 32 40 50
Type 1 shall be used with preference on shafts and holes when installation of bearings, bushes, rotary shaft seals, wipers,
guide strips etc. is intended.
This copy will not be updated in case of changes!
Type 5 Type 6
For reasons of economy, the same sizes shall be used on a workpiece whenever possible.
Mostly required sizes are shown in shaded boxes. If required for functional reasons, the curves r2 shall be specified with the
permissible deviations. Otherwise, the general tolerances according to SN 200 are applicable.
For manufacturing reasons, grooved holes shall be provided with undercuts. The undercut shall be selected from the types 1
to 3 below. The dimensioning of the undercut depends upon the type of feather key (NH Part 7) used; in the normal case, the
depth t2 shall be 20 mm. If, for reasons of design, the dimension t2 is required to be less than 20 mm, it shall not be smaller
than t2 min = 10 mm.
Continued on pages 2 to 4
Page 2
NH Part 3 : 2008-01
Undercuts and curves on antifriction bearing seats (antifriction bearings acc. to DIN 5418)
Important! On antifriction bearings combined with Nilos rings, type F according to DIN 509 shall be used.
Curves
Housing
Designation and graphical representation of an undercut according to DIN 509 are shown on the next page.
On shafts having constant nominal dimensions but different tolerance fields, the respective areas shall be separated by an
undercut. This undercut shall be dimensioned from the smaller tolerance field (diameter).
Type E Undercut on a cylindrical surface Type F Undercut on end and cylindrical surface
for further machining for further machining
z1 z2 = machining allowance
d1= workpiece diameter
Designation of an undercut of type E with radius r = 1,2 mm and plunge depth t1 = 0,2 mm:
Undercut DIN 509 - E 1,2 x 0,2
Surface quality as in SN 200, Part 5, Table 15; other surface qualities shall be expressly stated in the designation, for
example
Designation of an undercut of type E with radius r = 1,2 mm, plunge depth t1 = 0,2 mm
and surface roughness Ra = 0,8:
Undercut DIN 509 – E 1,2 x 0,2 - Ra 0,8
1)
The assignment to the diameter range does not apply to short projections and thin-walled parts.
For reasons of economy, it is practical to use the same type and size of undercut if several undercuts are required on a
workpiece with different diameters.
Page 4
NH Part 3 : 2008-01
In drawings undercuts are indicated in a simplified way by giving their respective designations.
Example: Undercut type F 1,2 x 0,2 Example: Undercut type E 1,2 x 0,2
The permissible axial operating loads FA stated in the table take into account the fatigue strength of a
bolted connection. If these operating loads are exceeded, there is no guarantee against fatigue fracture.
In this case recalculation of the bolted connection according to VDI 2230 is required. A computing
program for this purpose is available in the R & D department.
The operating loads stated in the table refer to purely axial loading and centric load introduction in the case of bolts with
metric ISO threads in a permissible temperature range from -50 °C to +300 °C. The calculation is based on repeated
alternating stress of 40 N/mm² for bolts < M 20 and of 33 N/mm² for bolts ≥ M 20. The controlled tightening of the bolts
using the specified torques and pretensioning forces is an essential prerequisite for the durability of the bolted
connections. Fine threads have different permissible tightening torques, operating and pretensioning forces; tools for
tightening by stretching, however, are not available at SMS Demag. To avoid excess interfacial pressure under bolt head and
nut and the resulting loss in tension, washers as in SN 808 shall be used. The strength categories 10.9 and 12.9 should be
used only in exceptional cases. Bolted connections which need controlled pretensioning must be specially marked in the
drawing. This marking shall be in the form of a CAD drawing sticker (F0403).
This copy will not be updated in case of changes!
Tightening method
Turning Stretching Turning 2) Stretching 3)
Bolt size
Pretensioning force 4)
Pretensioning force 5)
Tightening torque
Units available at
Units available at
MA (µ = 0,125)
(slightly oiled)
SMS Demag
SMS Demag
d1 P As Grip ratio Ik / d for up to 3 joints
In the normal case the necessary pretensioning of the bolted connection is performed with the tools for pretensioning by
turning or stretching available in the SMS Demag workshop. Sometimes these tools cannot be used due to lack of space. In
these cases the tightening angle shall be indicated with pretensioning torque (MV = 0,1 MA) in addition to the necessary
pretensioning forces. The values of these tightening angles cannot be represented in a table. The tightening angles for bolts
are calculated with the following equation:
Note: Further information on the pretensioning tools can be obtained from the Workshop Assembly Dept.
1)
When other bolt materials are used, the pretensioning forces, oil pressures and tightening torques are converted with the
following factors:
For bolt materials 5.6 = 0,47; 10.9 = 1,41; 12.9 = 1,69; A2-70 = 0,71; A2-80 = 0,94.
These factors cannot be used for converting the permissible axial operating loads. Recalculation according to VDI 2230
is required.
2)
During the tightening of the bolt torsional and frictional moments occur in addition to the axial tensile forces; there are
also friction losses which depend on the thread pitch and the lubricating and surface conditions. The stated
pretensioning forces and tightening torques take these factors into account for a 70 % use of the yield point of bolt
material 8.8. The effective pretensioning force after settling is between 50 % and 60 % of the yield point force.
3)
The stated pretensioning forces take into account a 70 % use of the yield strength of bolt material 8.8 during tensioning.
The removal of the hydraulic pressure reduces, after manual retightening of the nuts, the pretensioning force applied
down to approximately 60 % of the yield point force due to settling taking place in the turns of the thread and on the
contact surface of the nut.
Tightening factor α A 1,4.
4)
6)
Size of the required end face as mounting surface of the pretensioning tool.
Page 3
NH Part 4 : 2008-01
Tool weights:
LT 50 MS = 14 kg
pertaining hydraulic unit = 50 kg
Tightening by hydraulic
turning Opening of Tool dimensions, space requirement in mm
Bolt Tightening
impact socket h1 X
size torque 1)
wrench
Hexagon Hexagon
Nm Output bolt bolt
d1 d3 A B E h2 l1 V
(µ = 0,125) a (mm)
M 24 500 36 62 30 83
173 143 38 43,75 53 45
M 30 1004 46 78 37 90
M 24 500 36 62 30 96
M 30 1004 46 78 37 103
230 175 60
M 36 1749 55 90 57,95 66 70 44 110
M 42 2806 65 107 51 117
M 48 4236 75 125 228 180 58,5 58 124
M 48 4236 75 125 58 142
M 56 6791 85 140 300 203 75 67,5 84 87 67 151
M 64 10147 95 156 74 158
Tool weights:
Type HSX 246 F = 1,45 kg
Type HSX 575 W = 3,25 kg
Type HSX 12100 F = 4,4 kg
Output a Washer SN 808
Tool weight:
Type MSX/T155 TS = 14,1 kg
Tightening by stretching
(hydraulic pretensioning tool)
Note:
Given the small supporting faces of the
hydraulic pretensioning units as from
M 80 x 6, the pretensioning forces may Tool type
shown: SKF-
cause indentations on the component.
HTS
Nut
Washer
Welds shall leave sufficient SN 808
space for tool!
Bolt size Pretensioning force Tool dimensions, space requirement in mm
Fv S
d1 d2 d3 d4 6) h1 l1 l2 v +10
0 X
kN mm
M 24 158 36 45 64 50 300
78 84 250 45
M 30 251 46 55 70 60 310
M 36 366 55 65 97 80 395
102 108 320 55
M 42 502 65 75 93 90 405
M 48 660 75 90 121 100 470
M 56 909 85 100 145 157 370 79 128 120 485
M 64 1199 95 110 133 130 500
M 64 1199 95 110 153 130 630
M 72 x 6 1551 105 120 180 192 500 96 158 150 645
M 80 x 6 *) 1946 115 140 165 160 660
M 80 x 6 *) 1946 115 140 215 160 870
M 90 x 6 *) 2504 130 160 225 180 890
¨ 280 264 710 145
M100 x 6 *) 3136 145 175 233 200 910
M110 x 6 *) 3835 155 185 238 220 925
M125 x 6 *) 5018 180 220 295 250 970
M140 x 6 *) 6362 200 240 364 356 710 190 305 280 990
M160 x 6 *) 8378 230 270 320 310 1030
*) Use only in exceptional cases; ITH units to be used instead.
Tool weights:
Type 02.382 = 7 kg
Type 02.383 = 15 kg
Type SD 55 = 32 kg
Type 2.83 = 38 kg
Type 2.135 = 70 kg
d1 Fv [kN] s d2 d3 d4 6) h1 l1 v +10
0 X
M 30 251 46 55 107 95 63 200
119 60
M 36 366 55 65 107 105 75 215
M 42 502 65 75 150 125 137 80 90 250
M 48 660 75 90 169 140 145 90 100 270
M 56 909 85 100 190 168 153,5 102 120 300
Nut
s
Tool weights:
Type ITH M 80 / M 90 / M100 x 6 = 68 kg
Nut Type ITH M110 / M120 / M125 x 6 = 122 kg
s Type ITH M125 / M140 / M160 x 6 = 224 kg
b1 = useful thread
length
at a pressure ≥ 20 MPa
d2
d1
Thread dia. DIN ISO 228
c i
SMS Demag-
Pertaining sealing rings, Profile packing is part specific for For Specifically
This copy will not be updated in case of changes!
type A as in DIN 7603 of the coupling DIN 908; SN 595; SN 456; SN 501 defined for SMS
Material: Cu (Perbunan or Viton) SN 870 SN 834; SN 839 Demag purposes
Perm.
d1 d2 c i d2 l i a1 a1 max. b1 +1 d4 min. d7 dev. t1
G 1/8 14 3 8 14 12 8 5 1 9 19 9,8 13
G 1/4 18 3 12 19 17 12 6 1,5 13 25 13,2 18
+0,2
G 3/8 22 3 12 22 17 12 6 2 13 28 16,7 18
0
G 1/2 26 4 14 27 19 14 7 2,5 15 34 21 22
G 3/4 32 4 16 32 21 16 7 2,5 17 42 26,5 24
G1 39 5 16 40 22,5 16 8 2,5 19 47 33,3 28
G 1 1/4 49 5 16 50 22,5 16 8 2,5 22 58 42 +0,3 30
G 1 1/2 55 5 16 55 22,5 16 8 2,5 24 65 47,9 0 32
G2 68 5 20 72 34,3 24 12 3 26 76 59,7 34
G 2 1/2 84 8 26 - - - 12 - 32 85 - - 40
G3 100 8 26 - - - 17 - 32 102 - - 40
Core section
(max. dim.)
Lead
DIN 13-28
DIN 336
DIN 13
Stressed cross-section As
Minor dia. of bolt thread
DIN EN ISO
4032
Dia. of core hole bit:
Through-hole
Thread dia.
Lead
d3 d3
d1 P mm2 mm2 k vmin. a b t ds k6 d4 k vmin. a b t vmin.
Medium Coarse
M 4 0,7 3,3 3,14 8,78 7,8 4,5 4,8 2,8 4,5 5 7 11 - - - - 5 7 11 4,5
M 5 0,8 4,2 4,02 14,2 12,7 5,5 5,8 3,5 6,5 6,5 9 14 - - - - 6,5 9 14 6,5
M 6 1 5 4,77 20,1 17,9 6,6 7 4 7 7,5 10 16 - - - - 7,5 10 16 7
M 8 1,25 6,8 6,47 36,6 32,8 9 10 5,3 9,5 10 13 20 9 10 5,3 9,5 10 13 20 9,5
M 10 1,5 8,5 8,16 58,0 52,3 11 12 6,4 11,5 12 15 23 11 13 6,4 11,5 12 15 23 11,5
M 12 1,75 10,2 9,85 84,3 76,3 13,5 14,5 7,5 14,5 15 18 27 13 15 7,5 14,5 15 18 27 14,5
M 16 2 14 13,55 157 144,1 17,5 18,5 10 19 20 24 34 17 19 10 19 20 24 34 19
M 20 2,5 17,5 16,93 245 225,2 22 24 12,5 23 25 29 41 21 23 12,5 23 25 29 41 23
M 24 3 21 20,32 353 324,3 26 28 15 27,5 30 34 48 25 28 15 27,5 30 34 48 27,5
M 30 3,5 26,5 25,71 561 519 33 35 18,7 32,5 38 42 58 32 34 19 32,5 38 42 58 32,5
M 36 4 32 31,09 817 759,3 39 42 22,5 39 45 49 66 38 40 22 39 45 49 66 39
M 42 4,5 37,5 36,48 1121 1045 45 48 26 43 52 56 75 44 46 26 43 52 56 75 43
M 48 5 43 41,87 1473 1377 52 56 30 48 60 65 86 50 54 30 48 60 65 86 48
M 56 5,5 50,5 49,25 2030 1905 62 66 35 56 70 75 100 58 63 35 56 70 75 100 56
M 64 6 58 56,64 2676 2520 70 74 40 63 80 86 110 65 70 40 63 80 86 110 63
M 72x6 6 66 64,64 3463 3287 78 82 45 70 90 95 119 75 80 45 70 90 95 119 70
M 80x6 6 74 72,64 4344 4144 86 91 50 76 100 106 130 82 87 50 76 100 106 130 76
M 90x6 6 84 82,64 5590 5364 96 101 57 84 112 118 142 - - - - 112 118 142 84
M100x6 6 94 92,64 7000 6740 107 112 63 92 125 132 156 - - - - 125 132 156 92
M110x6 6 104 102,64 8560 8273 117 122 69 100 137 143 167 - - - - 137 143 167 100
M125x6 6 119 117,64 11200 10869 132 137 79 112 156 162 186 - - - - 156 162 186 112
M140x6 6 134 132,64 14200 13818 147 155 88 124 175 182 206 - - - - 175 182 206 124
M160x6 6 154 152,64 18700 18299 168 175 100 140 200 206 230 - - - - 200 206 230 140
According to DIN EN ISO 4014, 4017 and 4032, hexagon bolts and nuts are standardised only up to size M 64.
For bigger thread diameters, SMS Demag still uses the withdrawn standards DIN 931 and DIN 934.
Width across flats Hexagon nut Hexagon nut, Castle nut Eye bolt
prevailing
torque type DIN 580
of bolts and nuts DIN 935
as in:
Split pin
DIN 609, DIN 561, DIN EN ISO 4032 DIN EN ISO DIN EN ISO 1234
DIN 935, DIN 934 5) 7042
DIN EN ISO 4014,
DIN 931 5),
DIN 13
DIN EN ISO 4017,
DIN EN ISO 4032,
DIN 934 5)
Thread dia.
DIN 580 – M 20 – C15E
Eye nut see DIN 582
Split pin
emin. s mmax. vmin. hmax. vmin. mmax. vmin. nmin. d2 d3 d4 h l b 4) t 4) d1
dia. x l
7,66 7 3,2 8 - - 5 6,5 1,2 1 x 10 - - - - - - - M 4
8,79 8 4,7 11 5,1 7,5 6 8 1,4 1,2 x 12 - - - - - - - M 5
11,05 10 5,2 13 6 9 7,5 10 2 1,6 x 14 - - - - - - - M 6
DIN EN ISO 4014, DIN EN ISO 4017, DIN EN ISO 4032
161,02 145 80 172 - - 100 112 14 13 x 160 190 330 180 330 130 160 190 M100 x 6
DIN 934
relevant standards.
4) Specifically defined for SMS Demag purposes. (adapted to load ring thread)
without washer
without washer
without washer
and box wrench
Thread dia.
DIN 7984
Over M64: DIN 912 5)
All sizes with fine threads
acc. to DN 912 5)
M 80 x 6 86 120 18 80 - - - - - - 132 82 - - - -
M 90 x 6 96 135 18 90 - - - - - - 145 92 - - - -
M100 x 6 107 150 18 100 - - - - - - 160 102 - - - -
M110 x 6 117 - - - - - - - - - Short designation (d3 / d2 x t)
M140 x 6 147 - - - - - - - - -
M160 x 6 168 - - - - - - - - -
faced
DIN 13
Thread dia.
α = 90° +2° α = 90° ±1°
DIN 24536
Grout grout and
shuttering
Stone bolt sleeve seal
Graphical symbol for bolt : examples for M30
T-head bolt
anchor plate
Adhesive
bolt
Shank type A
Threaded Note:
Note:
bolt Always combined with
Observe SN 559 and other standards.
anchor plate or
double anchor plate
thread
per 500 mm of
per 10 mm of
per 1000 mm
per 10 mm of
size
Weight in
of length
∅
kg / m
length
length
length
+2 +2 +2
d1 e1 0 e2 0 d3 d2 0
f L1 b t1 t2 oe w
The graphical symbols shall always be drawn with axes of coordinates (see Figs. 1 and 2).
The dimensioning of the axes of coordinates determines the positions of the stone bolts or T-head bolts with anchor plates.
The graphical symbols for T-head bolts with double anchor plates shall be shown with T-head bolt clearance (k) stated in
accordance with SN 227-2 (see Figs. 1 and 2). The graphical symbols themselves need not be shown true to scale.
Projection Rectangular washer Washer Nut Anchor plate Shuttering sleeve Graphical
length up to M64: bolt
SN 220 SN 808 DIN EN ISO SN 227–1 DIN EN 10296-1 symbol 1)
4032
Weight in
Weight in
Weight in
Weight in
SN 808 220
kg/unit
kg/unit
kg/unit
kg/unit
kg/m
SN 808 SN 220 a b s di da s m b1 a t1 da di s d1
Graphical bolt Shuttering sleeve seals for T- Shuttering sleeve seal for Seals for rectangular shuttering
symbol 1) head bolts threaded bolt sleeves
H (uncompressed)
H (uncompressed)
Ba
Bi
hu
hu
Threaded bolt Ød Li
ØD La
ØD
H
H
H (uncom-
For thread (uncompressed)
(uncompressed) pressed)
size for a grout height
for a grout height of Nominal for a grout
of
height of
dimension
Nom. Nom.
d1 dia. dia.
hU ≈ hU ≈ hU ≈ hU ≈ hU ≈
50 mm 80 mm 50 mm 80 mm Li x Bi 80 mm
d ØD d ØD La x Ba
M 10 - - - - - - - - - - -
M 12 - - - - - - - - - - -
M 16 - - - - - - - - - - -
M 20 - - - - - - - - - - -
M 24 60 160 30 130 - - -
M 30 60 160 30 130 - - -
M 36 80 180 60 160 - - -
M 42 80 180 60 160 - - -
M 48 110 210 60 160 - - -
M 56 110 210 80 180 - - -
M 64 130 230 80 180 - - -
M 72x6 160 260 100 150 80 180 100 150 - - -
M 80x6 160 260 80 180 200 x 100 300 x 200
M 90x6 210 300 110 210 200 x 100 300 x 200
M100x6 230 320 110 210 200 x 100 300 x 200 150
M110x6 260 370 130 230 210 x 130 310 x 230
M125x6 260 370 130 230 210 x 130 310 x 230
M140x6 300 400 160 260 - - -
M160x6 370 460 160 260 - - -
Safety instructions
It is in the responsibility of the designer to clearly mark the holes in the drawings or on the component itself to avoid inadver-
tent use or misapplication of eye bolts in the threads intended for load rings. The inadvertent use of eye bolts in threads in-
tended for load rings will inevitably lead to overloading of the eye bolts and to endangering of persons.
Flatness of the screw-on surface shall be ensured. Counterbore of tap hole = nominal thread diameter + 4 mm. The threaded
connection of the component to be handled shall be suitable for the introduction of force (minimum grade 1.0037 S235JR). As
the load rings are provided with ball bearings, tightening with the open-ended spanner according to DIN 895 or DIN 894 with-
out extension piece is sufficient.
WBG-V/WBG are not suitable for permanent rotary movements under full load.
It is absolutely necessary to comply with the installation and operating instructions of RUD Company.
Direction of loading
This copy will not be updated in case of changes!
*Important! Load rings WBG-V are used in various directions of loading and the suspension link may take any posi-
tion that is possible. Nominal working load limit (WLL) indicates the most unfavourable value that is possible (see
Fig. 1 X). When the suspension link is manually adjusted (see Fig. 1 Y), the higher values shown in ( ) are applicable.
** The value Fvario indicates the available thread length.
Continued on pages 2 to 4
Page 2
NH Section 5.3 : 2008-01
Thread sizes
M 8-M 30
WBG-V-0,45 t
WBG –V-0,6 t
WBG –V-1,3 t
WBG -V-3,5 t
WBG-V-0,3 t
Direction of loading
WBG –V-2 t
Number of strands
WBG-V-5 t
M8 M10 M12 M16 M20 M24 M30
Direction of loading
Table 3
Nom. WLL
Tighten-
t
Designation A B C D E F G M ing Weight
SW
mm mm mm mm mm mm mm mm torque in kg
Fig. 2 Fig. 2
X Y
∅
WBG 30-M80x6 30 (35) 40 125 80 170 332 120 163 80 130 28,7
WBG 35-M90x6 35 (40) 40 125 80 170 332 135 165 90 130 29,2
*Important! Load rings WBG-V are used in various directions of loading and the suspension link may take any position
that is possible. Nominal load capacity indicates the most unfavourable value that is possible (see Fig. 2 X).
When the suspension link is manually adjusted (see Fig. 2 Y), the higher values shown in ( ) apply.
Page 4
NH Section 5.3 : 2008-01
Thread sizes
M36-M90x6
WBG 10t
WBG 10t
WBG 15t
WBG 15t
WBG 25t
WBG 30t
WBG 35t
WBG 8t
Direction of loading
Number of strands
1 0° 12,5 16 16 25 25 35 35 35
2 0° 25 32 32 50 50 70 70 70
8 10 10 15 15 25 30
1 90° 35
(10) (12,5) (12,5) (18) (18) (30) (35)
16 20 20 30 30 50 60 70
2 90°
(20) (25) (25) (36) (36) (60) (70) (80)
11,2 14 14 21 21 35 42 49
2 0-45°
(14) (17,5) (17,5) (25,6) (25,6) (42) (49) (56)
8 10 10 15 15 25 30 35
2 45-60
(10) (12,5) (12,5) (18) (18) (30) (35) (40)
asymmet- 8 10 10 15 15 25 30 35
2
rical (10) (12,5) (12,5) (18) (18) (30) (35) (40)
asymmet- 8 10 10 15 15 25 30 35
3 and 4
rical (10) (12,5) (12,5) (18) (18) (30) (25) (40)
Mechanical fasteners NH
Selection Part 6
d M4 M5 M6 M8 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56 M64
Hexagon head screw amax. 2,1 2,4 3 4 4,5 5,3 6 7,5 9 10,5 12 13,5 15 16,5 18
with coarse-pitch thread
da max. 4,7 5,7 6,8 9,2 11,2 13,7 17,7 22,4 26,4 33,4 39,4 45,6 52,6 63 71
DIN EN ISO 4017 emin. 7,66 8,79 11,05 14,38 17,77 20,03 26,75 33,53 39,98 50,85 60,79 71,3 82,6 93,56 104,86
k 2,8 3,5 4 5,3 6,4 7,5 10 12,5 15 18,7 22,5 26 30 35 40
s 7 8 10 13 16 18 24 30 36 46 55 65 75 85 95
l Weight (7,85 kg/dm³) in kg per 1000 pieces
12 1,8 2,87 4,42
16 2,1 3,37 5,11 11,1
20 2,41 3,87 5,8 12,3 21,2
25 2,8 4,49 6,65 13,9 23,7 34,1
30 3,19 5,11 7,51 15,5 26,2 37,7 76,9
35 3,75 5,73 8,37 17,1 28,7 41,3 83,5
40 3,96 6,35 9,23 18,7 31,2 44,9 90,2 155
45 6,99 10,1 20,3 33,7 48,5 97,1 165
50 7,59 11 21,8 36,2 52 103 176 274
55 11,9 23,4 38,7 55,6 110 186 289
60 12,7 25 41,3 58,2 117 196 304 543
65 26,6 43,8 62,8 123 207 319 566
70 28,2 46,3 66,4 130 217 334 590 910
80 31,4 51,3 73,6 144 238 363 637 990 1460
90 56,3 80,8 157 258 393 685 1060 1550
Ordering example: 100 61,3 88 170 279 423 732 1140 1650 2320
ISO 4017 – M12 x 30 – 8.8
110 95,2 184 300 453 779 1200 1740 2450 3410
120 102 197 320 483 827 1260 1840 2570 3580 4900
Note: 130 210 340 513 874 1330 1930 2690 3750 5120
Use hexagon head screws For lengths below the stepped line
140 224 361 543 921 1400 2020 2820 3920 5340
with metric fine pitch thread refer to ISO 4014.
according to DIN EN ISO 8676. 150 237 381 572 969 1470 2120 2940 4080 5560
160 (SMS Demag stipulation) 1010 1540 2210 3060 4250 5780
180 1110 1680 2400 3310 4590 6230
200 1210 1810 2590 3560 4920 6670
d M4 M5 M6 M8 M10 M12 M16 M20
Hexagon socket countersunk P 0,7 0,8 1 1,25 1,5 1,75 2 2,5
head screws b 20 22 24 28 32 36 44 52
dk max. 8,96 11,2 13,44 17,92 22,4 26,88 33,6 40,32
DIN EN ISO 10642 kmax. 2,48 3,1 3,72 4,96 6,2 7,44 8,8 10,16
lg max. *) 4,58 5,5 6,72 8,71 10,7 12,69 14,8 17,66
s 2,5 3 4 5 6 8 10 12
a 90° bis 92°
l Weight (7,85 kg/dm³) in kg per 1000 pieces
8 0,92 1,6 2,35
10 1,07 1,85 2,7 5,47
12 1,23 2,1 3,05 6,1 10,1
16 1,53 2,59 3,76 7,35 12,1
20 1,84 3,09 4,46 8,6 14,1 21,2
25 2,23 3,71 5,34 10,2 16,6 24,8
30 2,9 4,33 6,22 11,7 19,1 28,5 51,8
35 3,4 5,43 7,1 13,3 21,6 32,1 58,4 91,4
40 3,9 6,2 8,83 14,8 24,1 35,7 65,1 102
The following applies to screws over -- 45 7 9,9 17,3 27,1 39,3 71,7 112
--: 50 7,74 11 19,9 30,1 43 78,4 123
b = l – lg max. 55 12,1 22,3 32,9 48,5 85 133
60 13,2 24,8 35,7 54 91,7 143
The following applies to screws below 65 27,3 38,5 59,5 98,4 153
-- - - : 70 29,8 41,2 62,9 111 164
lg max. = l – b
80 32,3 44 67,4 127 200
90 46,8 71,9 143 226
100 49,6 76,4 159 253
Ordering example: *) Lengths shown above the dashed stepped line have threads up to the screw head within a distance of 3P.
ISO 10642 – M 12 x 40 – 8.8 This leads to the equation lg max. = kmax. + 3P
Page 3
NH Part 6 : 2008-01
d M4 M5 M6 M8 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56 M64
Hexagon socket head cap screw b 20 22 24 28 32 36 44 52 60 72 84 96 108 124 140
with coarse pitch thread da max. 4,7 5,7 6,8 9,2 11,2 13,7 17,7 22,4 26,4 33,4 39,4 45,6 52,6 63 71
dk max. 7 8,5 10 13 16 18 24 30 36 45 54 63 72 84 96
DIN EN ISO 4762 k max. 4 5 6 8 10 12 16 20 24 30 36 42 48 56 64
lg max. *) 2,1 2,4 3 3,75 4,5 5,25 6 7,5 9 10,5 12 13,5 15 16,5 18
s 3 4 5 6 8 10 14 17 19 22 27 32 36 41 46
l Weight (7,85 kg/dm3) in kg per 1000 pieces
12 1,95 2,95 5,07 10,9
16 2,25 3,45 5,75 12,1 20,9
20 2,65 4,01 6,53 13,4 22,9 32,1
25 3,15 4,78 7,59 15 25,4 35,7 71,3
30 3,65 5,55 8,3 16,9 27,9 39,3 77,8 128
35 4,15 6,32 9,91 18,9 30,4 42,9 84,4 139
40 4,65 7,09 11 20,9 32,9 46,5 91 150 270
45 7,86 12,1 22,9 36,1 50,1 97,6 161 285 500
50 8,63 13,2 24,9 39,3 54,5 106 172 300 527
55 14,3 26,9 42,5 58,9 114 183 316 554 870
60 15,4 28,9 45,7 63,4 122 194 330 581 910 1370
65 31 48,9 67,8 130 205 345 608 950 1420
70 33 52,1 71,3 138 216 363 635 990 1470 2040
The following applies to screws
80 37 58,5 80,2 154 241 399 690 1070 1580 2180 3340
over - - - :
b = l – lg max. 90 64,9 89,1 170 266 435 745 1150 1680 2320 3530 5220
100 71,2 98 186 291 471 800 1230 1790 2460 3720 5470
The following applies to screws 110 107 202 316 507 855 1310 1890 2600 3920 5730
below - - - : 120 116 218 341 543 910 1390 2000 2740 4110 5980
lg max. = l – b 130 234 366 579 965 1470 2100 2880 4300 6230
140 250 391 615 1020 1550 2210 3020 4490 6490
150 266 416 651 1080 1630 2320 3160 4680 6740
Ordering example: 160 282 441 687 1130 1710 2420 3300 4880 6900
ISO 4762 – M 12 x 50 - 8.8
180 491 759 1240 1870 2640 3590 5270 7250
200 541 831 1350 2030 2860 3870 5650 7750
Note: 220 903 1460 2190 3080 4150 6040 8250
For thread diameters over M64, 240 975 1570 2250 3300 4430 6420 8750
SMS Demag still uses the withdrawn 260 1680 2410 3520 4710 6810 9260
standard DIN 912. 280 1790 2570 3740 4990 7200 9760
300 1900 2730 3960 5270 7580 10300
*) Lengths shown above the dashed stepped line in bolt type have threads reaching to the screw head within a
distance of 3P. This leads to the equation lg max. = 3P
d M4 M5 M6 M8 M10 M12 M16 M20 M24
Hexagon socket head cap screw b 2) 14 16 18 22 26 30 38 46 54
with low head dk 7 8,5 10 13 16 18 24 30 36
da max. 4,7 5,7 6,8 9,2 11,2 13,7 17,7 22,4 26,4
DIN 7984
k 2,8 3,5 4 5 6 7 9 11 13
lg max. 2,1 2,4 3 3,75 4,5 5,25 6 7,5 9
s 2,5 3 4 5 7 8 12 14 17
l Weight (7,85 kg/dm3) in kg per 1000 pieces
6 0,96
8 1,12 2,26
10 1,28 2,5 3,59
12 1,44 2,74 3,94 8,05
16 1,76 3,22 4,64 9,25 14,4
20 2,15 3,77 5,34 10,5 16,4 24,1
25 2,64 4,54 6,45 12 19 27,7
30 5,31 7,56 14 21,6 31,3 62,1
The following applies to screws above
---: 35 8,67 16 24,7 34,9 68,8
lg max. = 3 P 40 9,78 18 27,8 39,3 75,5 130
45 20 30,9 43,7 82,2 140
The following applies to screws below 50 22 34 48,1 89,6 150 223
---: 60 26 40,2 56,9 104 172 253
lg max. = l – b 70 46,4 65,8 119 197 288
80 74,7 134 222 324
Ordering example: 2) For lengths l ≤ 125 mm
DIN 7984 – M 12 x 60 - 8.8 90 247 359
100 272 395
Page 5
NH Part 6 : 2008-01
Plug screw with d G 1/8 A G 1/4 A G 3/8 A G 1/2 A G 3/4 A G1A G 1 1/4A G 1 1/2A G2A
hexagon socket,
parallel-thread type
SN 869 b 8 10 12 18 20 22
s 5 7 8 10 12 17 22 24 32
tmin. 4 5 6 11,5 13
PN Weight
Designation d1 d2 i l s
MPa kg/1000 pcs.
VSTI 1/8-ED G 1/8 A 14 8 12 5 8
Plug screw
VSTI 1/4-ED G 1/4 A 19 6 20
SN 870 12 17
VSTI 3/8-ED G 3/8 A 22 8 25
40
VSTI 1/2-ED G 1/2 A 27 14 19 10 51
VSTI 3/4-ED G 3/4 A 32 21 12 79
16
VSTI 1 -ED G1 A 40 22,5 17 130
VSTI 1 1/4-ED G 1 1/4 A 50 22 198
31,5 16 22,5
VSTI 1 1/2-ED G 1 1/2 A 55 24 263
25 VSTI 2 -ED G2 A 72 24 34,3 32 300
DIN EN ISO 7042 emin. 8,79 11,05 14,38 17,77 20,03 26,75 32,95 39,55 50,85 60,79
smax. 8 10 13 16 18 24 30 36 46 55
Weight
Ordering example: 1,23 2,5 5,2 11,6 17,3 33,3 64,4 110 223 393
kg / 1000 pcs.
ISO 7042 – M 30 – 8
above M 64.
emin. 39,55 50,85 60,79 71,3 82,6 93,56 104,86
m 21,5 25,6 31 34 38 45 51
s 36 46 55 65 75 85 95
Ordering examples:
ISO 4032 – M 30 – 8 or Weight
110 223 393 652 977 1420 1980
ISO 8673 – M 30 x 2 – 8 kg / 1000 pcs.
m 58 64 72 80 88 100 112
emax. 20 26 33 39 51 65 73 90 110
hmax. 12 14 16 20 25 30 34 44 52 58
smax. 13 16 18 24 30 36 46 55 65 75
emin. 14,38 17,77 20,03 26,75 32,95 39,55 50,85 60,79 72,02 82,60
Weight
9,5 19,3 25,5 48,1 94,1 165 310 577 958 1410
kg / 1000 pcs.
Ordering example:
DIN 917 – M 30 – 8
*) > M10 thread undercut g2 max. (type D, short) as in DIN 76-1
1) For thread diameters over M64, SMS Demag still uses the withdrawn standard DIN 934.
Page 8
NH Part 6 : 2008-01
d M4 M5 M6 M8 M10
Slotted cheese head screw
amax. 1,4 1,6 2 2,5 3
DIN EN ISO 1207 da max. 4,7 5,7 6,8 9,2 11,2
dk max. 7 8,5 10 13 16
kmax. 2,6 3,3 3,9 5 6
l Weight (7,85 kg/dm3) in kg per 1000 pieces
10 1,47 2,55 3,92 7,85
12 1,63 2,8 4,27 8,49 14,6
16 1,95 3,3 4,98 9,77 16,6
20 2,25 3,78 5,69 11 18,6
25 2,64 4,4 6,56 12,6 21,1
30 3,02 5,02 7,45 14,2 23,6
35 3,41 5,62 8,25 15,8 26,1
Ordering example:
ISO 1207 – M10 x 20 – 4.8 40 3,8 6,25 9,2 17,4 28,6
45 6,88 10 18,9 31,1
50 7,5 10,9 20,6 33,6
d M4 M5 M6 M8 M10 M12
Slotted set screw
with cone point n 0,6 0,8 1 1,2 1,6 2
tmin. 1,12 1,28 1,6 2 2,4 2,8
DIN EN 27434
dt max. 0,4 0,5 1,5 2 2,5 3
l Weight (7,85 kg/dm3) in kg per 1000 pieces
6 0,36
8 0,51 0,77 1,04
10 0,66 1,02 1,44 2,65
12 0,82 1,27 1,84 3,25 4,6
16 1,12 1,76 2,64 4,45 6,6 9,5
20 1,42 2,25 3,44 5,65 8,6 11,8
25 2,88 4,44 7,15 11,1 14,7
Ordering example:
ISO 7434 – M 10 x 30 – 14H 30 5,44 8,65 13,6 17,6
35 10,2 16,1 20,4
d1 M8 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56
Masonry bolt
P 1,25 1,5 1,75 2 2,5 3 3,5 4 4,5 5 5,5
amax. 25 32 40 55 65 80 100 120 140 160 185
DIN 529 type A
+2 P
b 0 20 25 30 40 50 60 75 90 105 120 140
cmax. 55 55 70 90 110 130 160 190 230 260 290
l Weight (7,85 kg/dm3) in kg per 100 pieces
160 8 13,8 20,5 39,2
200 9,5 16,3 24,1 45,4 76
250 19,4 28,5 53,5 88 136
320 34,7 64,5 106 160 270
400 77,2 126 189 314 477
500 93 150 225 370 557 798
Ordering example: 630 182 270 441 660 939 1277
DIN 529 – AM 20 x 500 – 5.6
800 224 331 536 796 1124 1517 2135
1000 401 648 955 1344 1802 2525
d1 M8 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56 M64 M72 M80 M100
Eye bolt x6 x6 x6
DIN 580
d2 20 25 30 35 40 50 65 75 85 100 110 120 150 170 190
Two
100 170 240 500 860 1290 2300 3300 4500 6100 8200 11000 14000 20000 29000
strands
d3 b e h k l s Weight
Type d1
Button-head lubricating nipple h12 ± 0,1 min. max. j16 - 0,5 h13 kg / 1000 pcs.
G 1/4 A 16 6,5 19,3 17,6 4,5 5,5 17 18
DIN 3404
A G 1/4 A
22 8,5 25 23,1 5,5 7,5 22 34
G 3/8 A
Ordering example:
DIN 3404 - A G 1/4 A – 22 – St-A3F
Grease gun connection Socket wrench
d1 m6 1) 6 8 10 12 16 20 25 30 40 50
Parallel pin with internal thread c1 ≈ 0,8 1 1,2 1,6 2 2,5 3 4 5 6,3
unhardened c2 ≈ 1,2 1,6 2 2,5 3 3,5 4 5 6,3 8
l Weight (7,85 kg/dm3) in kg per 1000 pieces
DIN EN ISO 8733
16 2,79
20 3,67 6,4
24 4,55 7,98 12,2
28 5,43 9,56 14,7 19,5
32 6,31 10,3 17,2 23,1 39,4
40 8,07 13,5 22,2 30,3 52 80,2
50 10,3 17,5 28,4 39,9 67,8 105 150
60 12,5 21,5 34,6 49,5 82,8 130 188 265
70 25,5 40,8 59,1 98,5 155 226 320
Cost factor 3,0 2) 80 29,5 47 68,7 115 180 264 376 680
90 53,2 78,3 131 205 303 431 754
Ordering example: 100 59,4 87,9 147 230 341 487 852 1360
ISO 8733 – 6 x 30 – St 120 107 180 280 418 598 1050 1720
d
Parallel pin 2 2,5 3 4 5 6 8 10 12 16 20 25 30 40 50
m6/h8 1)
unhardened
c≈ 0,35 0,4 0,5 0,63 0,8 1,2 1,6 2 2,5 3 3,5 4 5 6,3 8
10
12 Range
14
16
18
20
22
24 of
26
28
30
32
35
40 commercially available
45
Cost factor 3,0 2)
50
55
60
65
70 lengths
Ordering example:
75
ISO 2338 – 30m6x80 – St
80
85
90
95
100
120
140
160
180
200
d1 m6 1) 6 8 10 12 16 20 25 30 40 50
Parallel pin a ≈ 0,8 1 1,2 1,6 2 2,5 3 4 5 6,3
with internal thread, unhardened
c 2,1 2,6 3 3,8 4,6 6 6 7 8 10
DIN EN ISO 8735 l Weight (7,85 kg/dm3) in kg per 1000 pieces
16 2,79
20 3,67 6,4
24 4,55 7,98 12,2
28 5,43 9,56 14,7 19,5
32 6,31 10,3 17,2 23,1 39,4
40 8,07 13,5 22,2 30,3 52 80,2
50 10,3 17,5 28,4 39,9 67,8 105 150
60 12,5 21,5 34,6 49,5 82,8 130 188 265
70 25,5 40,8 59,1 98,5 155 226 320
Cost factor 3,0 2)
80 29,5 47 68,7 115 180 264 376 680
90 53,2 78,3 131 205 303 431 754
Ordering example: 100 59,4 87,9 147 230 341 487 852 1360
ISO 8735 – 6 x 30 – A – St 120 107 180 280 418 598 1050 1720
1) Other tolerances upon agreement.
2) The cost comparison is based on manufacture of the hole without material cost of the pins.
d h10 1) 2 3 4 5 6 8 10 12 16 20 25 30 40 50
Taper pin,
unhardened l Weight (7,85 kg/dm3) in kg per 1000 pieces
DIN EN 22339
32 1,06 2,17 3,68 5,58 7,88 13,7 21 29,9
35 1,19 2,42 4,08 6,18 8,7 15 23,1 32,9
60 11,6 16,1 27,4 41,6 58,7 102 157 242 346 610
Cost factor 3,5 2)
70 19,4 32,7 49,4 69,6 120 185 285 407 715 1109
Ordering example:
80 22,8 38,2 57,5 80,8 139 213 328 468 821 1273
ISO 2339 – A - 6 x 30 – St
Note: 90 26,4 44 65,9 92,3 158 242 372 530 928 1438
Type A (ground): 100 49,9 74,6 104 178 272 417 592 1036 1604
surface roughness Ra = 0,8 µm 120 62,6 92,8 129 219 333 508 720 1256 1939
Type B (turned)
surface roughness Ra = 3,2 µm 140 112 155 261 395 602 851 1479 2280
1) Other tolerances upon agreement.
2) The cost comparison is based on manufacture of the hole without material cost of the pins.
d1 h10 1) 6 8 10 12 16 20 25 30 40 50
Taper pin
with internal thread, unhardened l Weight (7,85 kg/dm3) in kg per 1000 pieces
DIN EN 28736
40 9,13 15,5 23,2 30,3 51,1 78
45 10,5 17,9 26,8 35,4 59,9 91
55 13,5 22,9 34,2 45,8 77,7 118 165
60 15,1 25,5 38,1 51,1 86,8 132 186 246
80 36,3 54 73,2 124 188 272 368 708
90 62,4 84,7 143 217 316 430 815
Cost factor 3,5 2)
100 71,1 96,4 163 247 361 492 923 1396
Ordering example:
ISO 8736 – A - 6 x 30 – St 120 121 204 308 452 620 1143 1731
Note: 140 246 370 546 751 1366 2072
Type A (ground):
160 291 435 642 885 1594 2419
surface roughness Ra = 0,8 µm
Type B (turned) 200 572 843 1163 2062 3126
surface roughness Ra = 3,2 µm
1) Other tolerances upon agreement.
2) The cost comparison is based on manufacture of the hole without material cost of the pins.
Page 14
NH Part 6 : 2008-01
d1 3 4 5 6 8 10 12 14 16 20 25 30 40 50
DIN EN ISO 8752 12 0,407 0,716 1,13 1,66 2,66 4,43 6,66 9,35 11 18,4
14 0,475 0,836 1,32 1,94 3,13 5,17 7,78 10,9 12,9 21,4 33,4 48,5
16 0,543 0,955 1,51 2,21 3,58 5,9 8,89 12,5 14,7 24,5 38,2 55,4
20 0,679 1,19 1,88 2,77 4,48 7,38 11,1 15,6 18,4 30,6 47,8 69,2 117 186
22 0,746 1,31 2,07 3,04 4,92 8,12 12,2 17,1 20,2 33,6 52,5 76,2 129 205
24 0,814 1,43 2,26 3,32 5,37 8,86 13,3 18,7 22 36,7 57,3 83,1 141 223
28 0,95 1,67 2,64 3,87 6,26 10,3 15,6 21,8 25,7 42,8 66,8 96,9 164 261
30 1,02 1,79 2,83 4,15 6,71 11,1 16,7 23,4 27,6 45,9 71,6 104 176 279
32 1,09 1,91 3,02 4,43 7,16 11,8 17,8 24,9 29,4 48,9 76,4 111 188 298
35 1,22 2,18 3,39 4,98 8,06 13,3 20 28,1 33,1 55,1 85,9 125 211 326
40 1,36 2,39 3,77 5,54 8,95 14,8 22,2 31,2 36,7 61,2 95,5 138 235 372
45 2,68 4,24 6,23 10,1 16,6 25 35,1 41,3 68,8 107 156 264 419
50 2,98 4,71 6,92 11,2 18,4 27,8 39 45,9 76,5 119 173 293 465
55 5,18 7,61 12,3 20,3 30,5 42,9 50,5 84,1 131 190 323 512
60 5,65 8,3 13,4 22,1 33,3 46,8 55,1 91,8 143 208 352 558
Cost factor 1,0 1) 65 6,12 8,99 14,5 24 36,1 50,1 59,7 99,4 155 225 382 605
70 6,59 9,69 15,7 25,8 38,9 54,6 64,3 107 167 242 411 651
75 7,06 10,4 16,8 27,7 41,7 58,5 68,9 115 179 260 440 698
80 7,54 11,1 18 29,5 44,4 62,4 73,5 122 191 277 470 745
90 12,5 20,1 33,2 50 70,2 82,7 138 215 312 528 838
Ordering example:
ISO 8752 – 6 x 30 – A – FSt 55Si7 100 13,8 22,4 36,9 55,5 77,9 91,9 153 239 346 587 931
120 26,8 44,3 66,6 93,5 110 184 286 415 704 1120
1) The cost comparison is based on manufacture of the hole without material cost of the pins.
d1 =
SN 808 21 25 31 37 43 50 58 66 74 82 93 104 114 129 144 164
nom. dim.
35 45 55 65 75 90 100 110 120 140 160 175 185 220 240 270
d2
±1 ±2 ±5
d3 23 27 34 40 46 53 64 72 80 88 98 108 118 133 148 168
s 4,5 5 6 7 8 10 11 12 14 16 22
Tensile
strength min. 900 N/mm² min. 700 N/mm²
Rm
Ordering example: Weight (7,85 kg/dm3) in kg per 1000 pieces
SN 808 – 21 – St
26 40 80 129 209 368 520 601 751 1111 1670 1950 2090 4300 5000 6240
Nom. dim. 24 30 36 42 48 56 64 -
d1 25 31 37 45 52 62 70 -
d2 44 56 66 78 92 105 115 -
Ordering example: s 4 4 5 8 8 10 10 -
ISO 7089 – 16 – 200HV Weight (7,85 kg/dm3) in kg per 1000 pieces
32,3 53,6 92,1 209 284 472 547 -
For 32
Washer for clevis pin, 8 10 12 14 16 18 20 22 25 28 30
pin dia. 33
coarse finish
d1 =
9 11 13 15 17 19 21 23 26 29 31 34
Nom. size
DIN 1441
d2 16 20 25 28 28 30 32 34 40 42 45 50
s 2 2,5 3 3 3 4 4 4 4 5 5 5
Weight (7,85 kg/dm3) in kg per 1000 pieces
2,16 4,3 8,43 10,3 9,16 13,3 14,4 15,5 22,8 28,5 32,8 43,5
For 35
40 45 50 55 60 65 70 75 80 90 100
pin dia. 36
d1 =
37 41 46 51 56 62 68 72 78 82 92 102
Nom. dim.
d2 52 58 62 68 75 80 90 95 100 110 115 125
s 6 6 7 8 9 9 9 10 10 12 12 14
Ordering example: Weight (7,85 kg/dm3) in kg per 1000 pieces
DIN 1441 – 19 St
49,4 59,2 70,6 94,7 138 142 193 237 241 298 352 451
Page 16
NH Part 6 : 2008-01
DIN 434 b 22 22 30 36 44 56
DIN 435 b 22 22 30 36 44 56
Nom. dimension
25 28 32 35 40 42 45 47 50 52 55
Retaining ring d1
for bores
Normal type s 1,2 - 0,06 1,5 - 0,06 1,75 - 0,06 2 - 0,07
1,5 1,8 2,21 3,54 4,7 5,4 6 6,1 7,3 8,2 8,3
Nom. dimension
60 62 72 80 85 90 95 100 110 115 120
d1
s 2 – 0,07 2,5 - 0,07 3 - 0,08 4 - 0,1
d2 134 144 149 155 165 185 205 216 246 288 308
nmin. 6 7,5 9 12
1)
In normal cases, tolerance range H13 applies to groove width m. In case of force transmission on one side, the grooves
can be widened and/or bevelled towards the force-relieved side. The groove width has no effect on the load bearing
capacity of the retaining-ring joint.
Page 18
NH Part 6: 2008-01
Short d1 d2 d3 h b t Weight
Locknut designation h13 h13 h13 JS14 H17 *) kg/unit
KM 7 M 35x1,5 52 44 8 0,053
KM 8 M 40x1,5 58 50 9 0,085
KM 10 M 50x1,5 70 61 0,148
KM 11 M 55x2 75 67 11 0,158
KM 12 M 60x2 80 73 7 3 0,174
KM 13 M 65x2 85 79 0,203
12
KM 14 M 70x2 92 85 0,242
MB 7 35 57 44 32,5 0,01 KM 7
1,25
MB 8 40 62 50 37,5 0,012 KM 8
6 7
MB 9 45 69 56 42,5 0,015 KM 9
4
MB 10 50 74 61 47,5 0,016 KM 10
MB 11 55 81 67 52,5 0,02 KM 11
MB 12 60 86 73 57,5 0,025 KM 12
8 1,5 9
MB 13 65 92 79 62,5 0,029 KM 13
MB 14 70 98 85 66,5 0,033 KM 14
The safety plate shall not be located within the relief groove.
Parallel keys NH
Part 7
Selection from DIN
Surfaces of keyways
without drawing indication
(see SN 200).
Example
functional dimension
shaft hub
This copy will not be updated in case of changes!
Example
t4 - 10 11 11 13 12 14 16 17 19 24 22 24 21 22 22 27 28 32 32
DIN EN ISO 1207 – M ....x.... – 4.8 DIN 7984 – M ....x.... – 8.8
Screw d6 x - 10 10 10 12 12 16 16 16 20 25 25 30 30 35 35 40 40 50 50
To be separately stated in the bill of materials.
For footnotes, see page 2 Continued on page 2
Page 2
NH Part 7 : 2008-01
1)
When parallel keys of types B and D with hole for jack screw (s) are used, this shall be expressly stated in the order.
Example of designation: DIN 6885 – BS 12 x 8 x 80 – C45+C
2)
Use type D if I: b1 < 4
3)
Use type F if I: b1 > 4
4)
The keyway length is design-dependent and shall be indicated in the drawing.
The keyway length of key types B, D and F is defined as the useful load-bearing length (functional dimension) without
curves.
5)
H8 for secondary applications (e.g. support strip for pillow block) without transmission of moments.
January 2008
Arrangement
stop collar Parallel to or opposite to the direction of load of the
axle
rounded off
Washer,
Split pin coarse finish Axle holder
d1 1) dl le d2 n c g h1 t1
DIN 1441
max. DIN EN ISO 1234 Inside dia. DIN 15058
h9 H13 min. s
6 1,6 3,2 1,6 x 12 7 1,6
8 2 3,5 2 2 x 12 9 2
10 4,5 3,2 x 16 11 2,5
3,2
12 5,5 - - - 3,2 x 20 13 -
3
14 15
* 15 4 6 - 3 - 4 x 25 - -
16 17 3
18 7 3 19
5 x 32
20 5 21
8
22 6 16 5 x 36 23 4 20 x 5
4
24 6,3 x 36 25
* 25 9 6,3 x 40 26
6,3
27 0,4 28
6,3 x 45
* 28 4,5 29
30 3 8 x 45 31 5
* 32 34
33 7 4 5 19 8 x 50 34 25 x 6
10
* 35 0,6 37
8 6
36 37
* 38 5,5 8 x 56 - -
40 41 6
* 42 8 x 63 - -
4
45 6,5 46 7
12
* 48 10 x 63 - -
50 9 7 21 51 8 30 x 8
0,8
55 10 7,5 10 x 71 56
14
60 9 62
9
* 63 9,5 10 x 80 68
* 65 68
10
70 72
13 x 90 10
* 75 6 10,5 78
6
80 16 13 x 100 82
11 27 40 x 10
* 85 13 12 1 86
13 x 112 12
90 92
* 95 98
13 x 125
100 15 102 14
* 110 13 x 140
* 120 18 13 x 160
* 125
13 x 180
* 130 13 20 32 50 x 12
* 140 16 x 180
* 150 - - 8 8 1,6 - -
22 16 x 200
* 160
* 170
25 16 x 224
* 180
17 38 60 x 16
* 190
28 16 x 250
* 200
* Pin diameters not in accordance with DIN EN 22340.
1) When other tolerances are required, these shall be stated in the designation.
2) L4 defined acc. to NH Section 8.6, bushing length b1 – 2 (a + c1).
January 2008
rounded off
Ordering example:
Pin ISO 2341 – A 60h9 x 95 – S355JR+N
rounded off
Type B - with split-pin hole
(dimensions like type A)
Ordering example:
Pin ISO 2341 - B 60h9 x 95 x 83 – S355JR+N
Plain-bearing bushes NH
Section 8.4
made of copper alloys
Dimensions in mm Supersedes SN 364-1; based on DIN ISO 4379
Bushings for plain bearings as in DIN ISO 4379
For simple-type bearings, bushes made of strip metal (e.g. DU bushes) shall be used.
Ø d1
Ø d3
1,6
3,2
0,2
X (with Y in the designation)
X 3,2
c2 (variabel)
25
b1 u b2
b1 c2
Designation of a bush type C of d1 = 20 mm inside diameter with ISO tolerance range E9 prior to installation,
If a suitable ISO tolerance range cannot be determined, the calculated values can be indicated as deviations from
the nominal dimension, for example 210 ( ++00,,130
084 ) .
Plain bearing bushes subjected to particularly heavy stresses due to axial or radial forces shall be secured using setscrews or
bonding agent Loctite 675 as in SN 507. For bushes with lubricant feed and distribution for rotating bearing movement, refer
to NH Section 8.6.
1)
Dimensions over 200 mm are SMS Demag specific.
2)
Meaning of the variables in the equation:
Vx = biggest diameter reduction of d1 to be expected after pressing in or shrinking in.
ü = maximum interference between location hole and bush outside diameter d2.
d1 = nominal inside dia. of bush.
d2 = nominal outside dia. of bush = nom. diameter of location hole.
3)
The dimensions of b1 indicated here shall be preferred. Other dimensions are allowed, but shall not exceed 1,5 x d1.
4)
This dimension applies only to bushes of type C.
January 2008
The bushes according to SN 364 are designed only for hydraulic cylinders with pivot trunnions.
They differ from types C and F of NH Section 8.4 by a bigger chamfer c1.
Ø d1
Ø d3
1,6
3,2
0,2
X (with Y in the designation)
X 3,2
c2 (variabel)
25
b1 u b2
b1 c2
Relevant shaft tolerance range *) f8 a) , c) or e8 b) , c), d) h9; h11 f7; e9 h9; h11
≤ 120 s6
d2 g6
> 120 r6
Location hole H7 H7
*) Tolerance indications are usually standardised by the supplier.
Example:
a)
Hydraulic cylinders up to 160 bar (type CDM1)
b)
Hydraulic cylinders up to 250 bar (types CDH1, CGH1)
c) Bosch Rexroth Company
Hydraulic cylinders up to 250 bar (types CDH2, CGH2)
d)
Hydraulic cylinders up to 350 bar (types CDH3, CGH3)
Continued on page 2
Page 2
NH Section 8.5 : 2008-01
Ring grooves in conjunction with longitudinal grooves shall be used only in exceptional cases (e.g. greasing
through tappet), as they heavily reduce the load bearing capacity of the plain bearings; longitudinal and ring
grooves shall always be provided in the stationary section
Design recommendation:
For reasons of economy, it may be useful to employ bushes made of maintenance-free graphitic sliding
material or of sintered bronze (see SN 1). This avoids the manufacturing cost for the various lubricant
grooves of the types A to H.
> 4 ≤ 5 6 19 2 12 4,5 2
> 10 12 49 4 35 14 4
Continued on page 2
Page 2
NH Section 8.6: 2008-01
3 Table of types and designations
Lubricant Lubrication holes and grooves
feed and Type Quantity: 1, 2 or 3 Example of designation:
distribution of bush
through ... Type Type and arrangement
according to
or off-center
of 18E9x24s6x20Y, type A (A), with one lubrication hole (1) of type L (L)
at a distance of x = 10 as in DIN ISO 12128, and made of
A L CuSn7Zn4Pb7-C-GZ:
according to Designation of a bush for plain bearing type F as in DIN ISO 4379
Longitudinal groove closed
at both ends and lubr. hole
SN 364 -2 1) Designation of a bush for plain bearing type F as in DIN ISO 4379
and one ring groove w. diagon.
DIN ISO 12128 or bush for cylinder type A as in SN 364, each with a dimension of
a 18E9x24s6x20Y, type G (G), with one longitudinal groove (1),
insert side
a 3 4 6 10
according to Designation of a bush for plain bearing type C as in DIN ISO 4379
Longitud. groove, open
at the end towards the
DIN ISO 12128 or bush for cylinder type A as in SN 364, each with a dimension of
18E9x24s6x20Y, type H (H), with one longitudinal groove (1),
insert side
WearComp/Fibrecomp NH
High-temperature bushings Section 8.7
Dimensions in mm
1 Field of application
This Section specifies product data of bushings of HyComp Inc. The company has a large inventory of mould tools for the
manufacture of bushings. Each mould has a maximum outer diameter (A), a minimum inner diameter (B) and a maximum
length (C) that can be machined into a final part.
This copy will not be updated in case of changes!
A B C
Outer diameter Inner diameter Length
max. min. max.
mm mm mm
54 16 100
60 30 100
68 36 125
78 33 125
91 43 125
104 46 125
116 61 125
129 69 125
154 99 125
194 125 150
211 176 78
317 261 78
355 286 150
508* 0* 25*
* Plate
HyComp , a company of the SMS Group.
January 2008
Important:
Positions and designations
of the bending axes cx + cy
in the booklet on "Stahlbau-
Profile" (structural steel
sections) are different from
those shown here.
Medium-flange I-beams with parallel flange surfaces, I PE series (hot rolled) as in DIN 1025-5.
Flange tapers:
up to h = 300 mm : 8%
over h = 300 mm : 5%
Other sections:
- Narrow flange I-beams as in DIN 1025-1
- Wide flange I-beams with parallel flanges, series IPBI (HE-A) as in DIN 1025-3
- Wide flange I-beams with parallel flanges, series IPBv (HE-M) as in DIN 1025-4
- Zees with round edges as in DIN 1027
- Tee with radiused root as in DIN EN 10055
- Crane rails as in DIN 536-1
- Square and rectangular tubing as in DIN 10210-2
- Square and rectangular tubing as in DIN 10219-2
January 2008
Parts whose stockkeeping will be discontinued are not stated in this Section.
X20Cr13+QT800 A 50 65 100 130 140 145 150 160 170 180 220
This copy will not be updated in case of changes!
1.4021
G 15,4 26 61,7 104 120,8 129 138 157,8 178 199,7 298
S275JR+C A 5 6 8 10 12 16 20 24 25 30 40
1.0044+C
G 0,154 0,222 0,395 0,617 0,888 1,58 2,47 3,55 3,85 5,55 9,86
DIN EN
10278
A 50 55 70
S275JR+SH
Tolerance range h9
1.0044+SH
G 15,4 18,7 30,2
A 20 25 30 40 50 60 70 80 90 100 110
S355J2+N 1) DIN EN G 3,14 4,91 7,07 12,6 19,6 28,3 38,5 50,2 63,6 78,5 95
1.0577 10059 A 120 130 2) 140 2)
G 113 133 154
A 5x5 6x6 8x7 10 x 8 12 x 8 14 x 14 16 x 10 20 x 12
G 0,196 0,283 0,44 0,628 0,754 1,54 1,26 1,88
C45+C DIN A 28 x 16 36 x 20 40 x 22 45 x 25 50 x 28 56 x 32 70 x 36 90 x 45
1.0503 6880 G 3,52 5,65 6,91 8,83 11 14,1 19,8 31,8
A 100 x 50
G 39,3
S235JR+N DIN EN A 20 x 3 30 x 3
1.0038 10 048 G 0,471 0,707
S235JR+N DIN EN A 70 x 10 70 x 15 70 x 20 70 x 25 70 x 30 80 x 8 80 x 10 80 x 12
1.0038 10058 G 5,5 8,24 11 13,7 16,5 5,02 6,28 7,54
A 80 x 15 80 x 20 80 x 30 80 x 40 90 x 10 90 x 20 100 x 6 100 x 10
G 9,42 12,6 18,8 25,1 7,07 14,1 4,71 7,85
A 100 x 15 100 x 20 100 x 25 100 x 30 100 x 40 120 x 10 120 x 15 120 x 20
G 11,8 15,7 19,6 23,6 31,4 9,42 14,1 18,8
A 120 x 25 150 x 10 150 x 15 150 x 20
G 23,6 11,8 17,7 23,6
DC01+LC DIN EN A 0,5 1 1,5 2 It is recommended processing the products in steel DC01
1.0330 10131 G 3,9 7,85 11,8 15,7 within 6 weeks after their placing at disposal.
A 3 4 5 6 8 10 12 15 20 25 30
S235JR+N 3) G 23,6 31,4 39,3 47,1 62,8 78,5 94,2 117,8 157 196 235,5
1.0038 A 40 45 50 60 70 80 150
G 314 353,3 392,5 471 549,5 628 1177
DIN EN A 15 20 25 30 35 40 45 50 60 70 80
10029
class A G 117,8 157 196 235,5 274,5 314 353,3 392,5 471 549,5 628
S355J2+N 4) A 90 100 110 120 130 140 150 160 170 180 200
Plate
1.0577 G 720 785 863,5 942 1040 1099 1177 1280 1334 1413 1570
A 210 230 240 250 270
G 1648 1805 1884 1962 2120
CuZn37-R350 A 0,1 x 400 2) 0,15 x 400 2) 0,2 x 400 0,5 x 600 1 x 1000 2 x 1000
CW508L DIN EN G 0,84 1,26 1,68 4,2 8,4 16,8
1652
Cu-DHP-R240 (DIN 1751*) A 0,7 1 2
CW024A G 6,2 8,9 17,8 Panel size 1000 x 2000
Al99,0-H12 A 1 2
DIN EN 485
EN AW-1200 G 2,7 5,4
A T5 T8 T 10 Dimensions correspond to plate thickness without bulbs.
S235JR+N
Panel size 1500 x 3000
1.0038
Bulb plate
EN-GJS-400-15
-
EN-JS 1030
G 247 478 732
Semi- A Dimensions in mm
Sec- Material
finish. prod.
tion Material number G Weight in kg/m
as in
A 26,9 x 2,3 33,7 x 2,6 42,4 x 2,6 48,3 x 2,6 60,3 x 2,9 76,1 x 2,9
DIN EN
P235TR1 10216-1 G 1,4 1,99 2,55 2,93 4,11 5,24
1.0254 A 88,9 x 3,2 114,3 x 3,6 139,7 x 4 168,3 x 4,5 219,1 x 6,3
(DIN 2448)
G 6,76 9,83 13,4 18,2 33,1
A 6x1 8x1 8 x 1,5 10 x 1,5 12 x 2 16 x 2 16 x 2,5
1)
Material selection:
Whenever possible use shall be made of the semi-finished products available from stock stated in this Section or of the
materials in the SMS Demag selection (see Standards Book NH Part 1).
The designation "St" is allowed for steel components with no particular strength requirements. In this case it is at the
maker's discretion to use semi-finished products such as plate, rounds C22, S275JR+C or pipe for manufacture. Suitability
for welding shall be taken into account.
When materials like S355 are indicated, the above procedure is used by analogy; the melting and treatment processes
can be freely chosen, but on condition that the tensile strength of the specified base material is achieved. Manufacture
from S275JR+C, S355JR+N, C35+N is possible.
2)
Supplier-dependent special dimensions, not in accordance with DIN.
3)
The stocked plates in S235JR have not undergone ultrasonic testing; so whenever necessary, such testing of parts
exposed to high dynamic loads shall be indicated in the drawings as follows: Ultrasonic testing as in DIN EN 10160,
quality class S2/E2 with certificate of ultrasonic testing and inspection document as in DIN EN 10204-3.1 or use of plate in
S355J2 instead.
4)
Stocked plates in S355J2 have been ultrasonically tested in accordance with DIN EN 10160, quality class S2/E2, with
certificate of ultrasonic testing and inspection document as in DIN EN 10204-3.1.
January 2008
Acrylic glass
4
Acrylic glass Forming
6 1200 2000 Workable by sawing, drilling, grinding, etc.
(e.g. Plexiglas) temperature: + 130 °C to +150 °C
10
Sealing compound
Permiss. temp.: - 40 °C to +200 °C Sealing of gear casings, machine and motor
Curil K2
Oil resistance: good housings, pumps, flanges, oil trays etc.
Fermit-Special Free from poison Used primarily for water lines
Cleaning agents
HAKU 1025-975
Cold-cleaning and degreasing agent
Supplier: Chem. Werke Kluthe GmbH Machine cleaning agent
Flash point: ca. + 104 °C
69008 Heidelberg, Germany
Lubricants
For assembly and running in of machine
Fett-Micro-Gleit GP 350 Permiss. temp.: - 25 °C to + 120 °C
elements, screws/bolts, pipe couplings,
slideways and guideways, plain and spherical
Colour: white
plain bearings, gear couplings
Air-hardening dry film lubricant,
Permiss. temp.: - 180 °C to + 450 °C for metal-to-metal connections at low to
MOLYKOTE-Spray D 321 Coefficient of friction: 0,075 medium speeds and high loads. Life-time
lubrication of highly stressed slide-ways at low
Colour: black-grey slide speeds, oscillating movements or
intermittent operation.
Permiss. temp.: - 40 °C to + 450 °C
Coefficients of friction: Assembly lubricant, reduces friction and wear.
MOLYKOTE Gn plus - for screws: 0,09 Prevents seizing and metal-to-metal contact.
- at 40 m2/kg: 0,07 Reduces fretting corrosion.
Colour: black
Continued on page 2
Page 2
NH Section 9.3: 2008-01
All products for which no suppliers are stated are available from technical dealers.
January 2008
Steel pipes for systems with nominal pressure PN ≤ 1,6 MPa (16 bar)
Pipe outside dia. Wall thickness Pipe inside dia. Sectional area Weight Standard, material,
Technical delivery
of flow material number,
conditions
mm mm mm cm² kg / m (previous designation)
10 1,5 7 0,39 0,31
12 2 8 0,50 0,49
16 2 12 1,13 0,69
DIN EN 10305-4
18 2 14 1,54 0,79
20 2,5 15 1,77 1,08 E235+N
1.0308
22 2 18 2,55 0,99 (St 37.4 NBK) DIN EN 10305-4
25 3 19 2,84 1,63
28 2 24 4,52 1,28 (NBK means: normalised,
bright-annealed, cold-drawn)
30 4 22 3,80 2,57
35 2,5 30 7,07 2,00
38 3 32 8,04 2,59
42,4 2,6 37,2 10,87 2,55
48,3 2,6 43,1 14,59 2,93
This copy will not be updated in case of changes!
Stainless steel pipes for systems with nominal pressure PN ≤ 1,6 MPa (16 bar)
10 1,5 7 0,39 0,31
12 2 8 0,50 0,49
16 2,5 11 0,95 0,83
18 2 14 1,54 0,79 DIN EN ISO 1127 DIN EN 10216-5
20 3 14 1,54 1,26 Seamless (S)
22 2 18 2,55 0,99 Tolerance: D4/T3
25 4 17 2,27 2,07 X6CrNiMoTi17-12-2 Delivery condition CFA
1.4571
28 2 24 4,52 1,28
30 5 20 3,14 3,08
35 2,5 30 7,07 2,00
38 3 32 8,04 2,59
42,4 2,6 37,2 10,87 2,55
48,3 2,6 43,1 14,59 2,93 DIN EN ISO 1127
DIN EN 10216-5
Seamless (s)
60,3 2,9 54,5 23,33 4,11
76,1 2,9 70,3 38,82 5,24 Tolerance: D3/T3
X6CrNiMoTi17-12-2
Delivery condition CFA
88,9 3,2 82,5 53,46 6,76 1.4571
114,3 3,6 107,1 90,09 9,83
139,7 2,6 134,5 142,08 8,79 DIN EN ISO 1127
168,3 3 162,3 206,88 12,2 DIN EN 10217-7
Welded (w)
219,1 3 213,1 356,66 16,0 Tolerance: D2/T2
273 3 267 559,90 20,0 X6CrNiMoTi17-12-2
Delivery condition W1A
323,9 4 315,9 783,77 31,6 1.4571
Continued on page 2
Page 2
NH Section 10.1: 2008-01
Steel pipes for hydraulic systems with nominal pressures PN ≤ 25 MPa (250 bar)
Pipe outside dia. Wall thickness Pipe inside dia. Sectional area Weight Standard, material, Technical delivery
of flow material number, conditions
mm mm mm cm² kg / m (previous designation)
10 1,5 7 0,39 0,31
12 2 8 0,50 0,49
DIN EN 10305-4
16 2 12 1,13 0,69
20 2,5 15 1,77 1,08 E235+N DIN EN 10305-4
1.0308
25 3 19 2,84 1,63
(St 37.4 NBK)
30 4 22 3,80 2,57
38 5 28 6,16 4,07
48,3 6,3 35,7 10,01 6,53
60,3 8 44,3 15,41 10,3 DIN EN 10216-3
P355N
76,1 10 56,1 24,72 16,3 DIN EN 10216-3
1.0562
88,9 11 66,9 35,15 21,1 (St 52.4)
114,3 14,2 85,9 57,95 35,0
Stainless steel pipes for hydraulic systems with nominal pressures PN ≤ 25 MPa (250 bar)
10 1,5 7 0,39 0,31
12 2 8 0,50 0,49
DIN EN ISO 1127
16 2,5 11 0,95 0,83 DIN EN 10216-5
Seamless (s)
20 3 14 1,54 1,26 Tolerance: D4/T3
25 4 17 2,27 2,07 X6CrNiMoTi17-12-2
Delivery condition CFA
1.4571
30 5 20 3,14 3,08
38 6 26 5,31 4,74
48,3 8 32,3 8,19 7,95
DIN EN ISO 1127 DIN EN 10216-5
60,3 10 40,3 12,76 12,4 Seamless (s)
76,1 12,5 51,1 20,51 19,6 Tolerance: D2/T2
88,9 14,2 60,5 28,75 26,2 X6CrNiMoTi17-12-2 Delivery condition:
1.4571 CFA or HFD
114,3 20 74,3 43,36 46,5
Steel pipes for hydraulic systems with nominal pressures PN ≤ 31,5 MPa (315 bar)
Pipe outside dia. Wall thickness Pipe inside dia. Sectional area Weight Standard, material, Technical delivery
of flow material number, conditions
mm mm mm cm² kg / m (previous designation)
10 1,5 7 0,39 0,31
12 2 8 0,50 0,49 DIN EN 10305-4
16 2,5 11 0,95 0,83
20 3 14 1,54 1,26 E235+N DIN EN 10305-4
25 4 17 2,27 2,07 1.0308
30 5 20 3,14 3,08 (St 37.4 NBK)
38 6 26 5,31 4,74
48,3 8 32,3 8,19 7,95
60,3 10 40,3 12,76 12,4 DIN EN 10216-3
P355N
76,1 12,5 51,1 20,51 19,6 DIN EN 10216-3
1.0562
88,9 14,2 60,5 28,75 26,2 (St 52.4)
114,3 20 74,3 43,36 46,5
Stainless steel pipes for hydraulic systems with nominal pressures PN ≤ 31,5 MPa (315 bar)
10 1,5 7 0,39 0,31
12 2 8 0,50 0,49
DIN EN ISO 1127
16 2,5 11 0,95 0,83 DIN EN 10216-5
Seamless (s)
20 3 14 1,54 1,26 Tolerance: D4/T3
25 4 17 2,27 2,07 X6CrNiMoTi17-12-2
Delivery condition: CFA
1.4571
30 5 20 3,14 3,08
38 6 26 5,31 4,74
48,3 8 32,3 8,19 7,95
DIN EN ISO 1127 DIN EN 10216-5
60,3 10 40,3 12,76 12,4 Seamless (s)
76,1 12,5 51,1 20,51 19,6 Tolerance: D2/T2
88,9 14,2 60,5 28,75 26,2 X6CrNiMoTi17-12-2 Delivery condition:
1.4571 CFA or HFD
114,3 20 74,3 43,36 46,5
January 2008
Pipe couplings NH
Section 10.2
Selection
Dimensions in mm
Selection of pipe couplings, adapted to pipe dimensions of the pipe classes as in SN 901
SN 751 SN 877
Straight male stud coupling
Reducing coupling with U-ring Rotary coupling
with U-ring
Welding cone GUV GUR SKV
coupling
(AVIT)
Thread
of
union nut
PN 1) Designations and weights (weight in kg/unit)
d4
d1 d2 MPa SN 751 – GUV... Weight SN 751 – GUR... d3 Weight SN 877 – SKV... Weight
G 1/4A 10 x 1,5 G 1/4A 0,09 - - - 10 x 1,5 G 1/4A 0,18
10x1,5 M18 x 1,5
31,5 10 x 1,5 G 3/8A 0,11 - - - 10 x 1,5 G 3/8A 0,26
G 3/8A
12x2 M20 x 1,5 12 x 2 G 3/8A 0,12 12 x 2 G 1/4A G 1/4A 0,11 12 x 2 G 3/8A 0,27
16x2 25,0 16 x 2 G 1/2A 16 x 2 G 3/8A 16 x 2 G 1/2A
G 1/2A M24 x 1,5 0,20 G 3/8A 0,17 0,57
This copy will not be updated in case of changes!
Thread
of
PN 1) union nut Designations and weights (weight in kg/unit)
d1 MPa d4 SN 752 – GAV... Weight SN 752 – GV... Weight SN 752 – TV... Weight SN 752 – WV... Weight
10 x 1,5 M 18 x 1,5 10 x 1,5 0,08 10 x 1,5 0,14 10 x 1,5 0,22 10 x 1,5 0,15
31,5
12 x 2 M 20 x 1,5 12 x 2 0,12 12 x 2 0,17 12 x 2 0,28 12 x 2 0,19
16 x 2 25,0 16 x 2 16 x 2 16 x 2 16 x 2
M 24 x 1,5 0,18 0,29 0,49 0,33
16 x 2,5 31,5 16 x 2,5 16 x 2,5 16 x 2,5 16 x 2,5
20 x 2,5 25,0 20 x 2,5 20 x 2,5 20 x 2,5 20 x 2,5
M 30 x 2 0,30 0,47 0,74 0,51
20 x 3 31,5 20 x 3 20 x 3 20 x 3 20 x 3
25 x 3 25,0 25 x 3 25 x 3 25 x 3 25 x 3
M 36 x 2 0,52 0,83 1,49 0,90
25 x 4 31,5 25 x 4 25 x 4 25 x 4 25 x 4
30 x 4 25,0 30 x 4 30 x 4 30 x 4 30 x 4
M 42 x 2 0,66 1,20 1,72 1,22
30 x 5 31,5 30 x 5 30 x 5 30 x 5 30 x 5
38 x 3 1,6 38 x 3 38 x 3 38 x 3 38 x 3
38 x 5 25,0 M 52 x 2 38 x 5 1,10 38 x 5 1,67 38 x 5 2,70 38 x 5 1,88
38 x 6 31,5 38 x 6 38 x 6 38 x 6 38 x 6
SN 732 SN 753
Straight bulkhead pipe Pressure test and vent
Elbow bulkhead coupling Pressure-gauge coupling
coupling coupling
GSV WSV DEV MAV
Welding cone coupling
(AVIT)
Thread
of
PN 1) union nut Designations and weights (weight in kg/unit)
d1 MPa d4 SN 732 – GSV... Wght. SN 732 – WSV... Wght. SN 753 – DEV... Wght. SN 753 – MAV-S.. d3 Wght.
10 x 1,5 M18 x 1,5 10 x 1,5 0,20 10 x 1,5 0,21 10 x 1,5 0,25 10 x 1,5 G 1/2A 0,14
31,5 G 1/2A
12 x 2 M20 x 1,5 12 x 2 0,27 12 x 2 0,28 12 x 2 0,28 12 x 2 G 1/2A 0,15
16 x 2 25,0 16 x 2 16 x 2 16 x 2 - - -
M24 x 1,5 0,40 0,44 0,38
16 x 2,5 31,5 16 x 2,5 16 x 2,5 16 x 2,5 - - -
20 x 2,5 25,0 20 x 2,5 20 x 2,5 20 x 2,5 - - -
M30 x 2 0,64 0,51 0,62
20 x 3 31,5 20 x 3 20 x 3 20 x 3 - - -
25 x 3 25,0 25 x 3 25 x 3 25 x 3 - - -
M36 x 2 1,05 0,90 0,89
25 x 4 31,5 25 x 4 25 x 4 25 x 4 - - -
30 x 4 25,0 30 x 4 30 x 4 30 x 4 - - -
M42 x 2 1,33 1,22 1,11
30 x 5 31,5 30 x 5 30 x 5 30 x 5 - - -
38 x 3 1,6 38 x 3 38 x 3 38 x 3 - - -
38 x 5 25,0 M52 x 2 38 x 5 2,15 38 x 5 1,88 38 x 5 1,73 - - -
38 x 6 31,5 38 x 6 38 x 6 38 x 6 - - -
SN 807 Designations and weights (weight in kg/unit)
Welding cone Pertaining Pertaining
O-rings (continued) O-rings
AK SN 807 – AK ... d1 d2 Weight SN 430 - ... SN 807 – AK ... d1 d2 Weight SN 430 - ...
10 x 1,5 10 7 0,02 7,5 x 1,5 25 x 4 25 17 0,11 20,3 x 2,4
12 x 2 12 8 0,02 9 x 1,5 30 x 4 22 0,14
30 25,3 x 2,4
16 x 2 12 0,03 30 x 5 20 0,17
16 12 x 2
16 x 2,5 11 0,04 38 x 3 32 0,22
20 x 2,5 15 0,06 38 x 5 38 28 0,25 33,3 x 2,4
20 16,3 x 2,4
20 x 3 14 0,06 38 x 6 26 0,28
25 x 3 25 19 0,09 20,3 x 2,4 - - - - -
SN 807 Designations and weights (weight in kg/unit)
Reducing welding cone Pertaining Pertaining
O-rings (continued) O-rings
ARK SN 807 – ARK ... d1 d2 Weight SN 430 - ... SN 807 – ARK ... d1 d2 Weight SN 430 – ...
12/10 x 1,5 0,02 9 x 1,5 30/16 x 2,5 16 11
10 7
16/10 x 1,5 0,03 30/20 x 2,5 15 0,17
12 x 2 20
16/12 x 2 12 8 0,04 30/20 x 3 14 25,3 x 2,4
20/10 x 1,5 10 7 30/25 x 3 19
25 0,16
20/12 x 2 12 8 0,07 30/25 x 4 17
16,3 x 2,4
20/16 x 2 12 38/10 x 1,5 10 7
16 0,32
20/16 x 2,5 11 0,08 38/12 x 2 12 8
25/10 x 1,5 10 7 0,13 38/16 x 2 12
16
25/12 x 2 12 8 0,15 38/16 x 2,5 11
0,28
25/16 x 2 12 38/20 x 2,5 15
16 20,3 x 2,4 20 33,4 x 2,4
25/16 x 2,5 11 0,11 38/20 x 3 14
25/20 x 2,5 15 38/25 x 3 19
20 25 0,27
25/20 x 3 14 0,12 38/25 x 4 17
30/10 x 1,5 10 7 38/30 x 4 22
0,22 30 0,26
30/12 x 2 12 8 25,3 x 2,4 38/30 x 5 20
30/16 x 2 16 12 0,17 - - - - -
SN 888 WALFORM
The WALFORM process is used to shape a pipe end in such a way that it only has to be provided with a soft seal (SN 881)
and then can be assembled with any 24° coupling (according to DIN EN ISO 8434-1, SN 883 and others).
Design notes
- WALFORM can be used with any 24° coupling.
- In the bills of materials only compression ferrule pipe couplings of series S should be specified.
- Minimum pipe lengths for clamping and shaping shall be complied with.
- At the moment only the shaping of pipes having the dimensions of series S is possible; tools for other dimensions are not
available in the workshop.
- Frequent use shall be made of couplings such as pipe reducers (SN 882) or elbow couplings (SN 884).
- Use shall be made only of pipes according to DIN EN 10305-4 made of E235+N and having tolerances according to
DIN EN 10305-4.
- Use shall be made only of pipes according to DIN EN ISO 1127 (seamless) made of material X6CrNiMoTi17-12-2 (1.4571)
and having the tolerances D4/T3 according to DIN EN 10216-5.
SN 883 SN 882
Straight male stud coupling with profile packing Tapered pipe reducer with sealing cone
GE-R-ED RED
Compression ring
coupling
(ERMETO)
SN 517
Straight bulkhead pipe coupling Angular bulkhead coupling Weld-in bulkhead coupling
SV WSV ESV
Compression ring
coupling
(ERMETO)
Thread
of
PN 1) union nut Designations and weights (weight in kg/unit)
d1 MPa d4 SN 517 – SV ... Weight SN 517 – WSV ... Weight SN 517 – ESV ... d8 Weight
6 M 14 x 1,5 6–S 0,10 6–S 0,11 6–S 20 0,17
8 M 16 x 1,5 8–S 0,13 8–S 0,14 8–S 22 0,21
63,0
10 M 18 x 1,5 10 – S 0,18 10 – S 0,20 10 – S 25 0,27
12 M 20 x 1,5 12 – S 0,22 12 – S 0,23 12 – S 28 0,32
16 M 24 x 1,5 16 – S 0,34 16 – S 0,39 16 – S 35 0,58
20 M 30 x 2 20 – S 0,57 20 – S 0,61 20 – S 38 0,74
40,0
25 M 36 x 2 25 – S 0,92 25 – S 1,05 25 – S 45 1,15
30 M 42 x 2 30 – S 1,11 30 – S 1,36 30 – S 50 1,35
38 31,5 M 52 x 2 38 – S 1,81 38 – S 2,06 38 – S 60 1,97
6 M 12 x 1,5 6–L 0,06 6–L 0,07 6–L 18 0,13
8 M 14 x 1,5 8–L 0,08 8–L 0,10 8–L 20 0,16
10 31,5 M 16 x 1,5 10 – L 0,11 10 – L 0,12 10 – L 22 0,18
12 M 18 x 1,5 12 – L 0,14 12 – L 0,15 12 – L 25 0,23
18 M 26 x 1,5 18 – L 0,33 18 – L 0,37 18 – L 32 0,47
22 M 30 x 2 22 – L 0,43 22 – L 0,49 22 – L 36 0,57
28 M 36 x 2 28 – L 0,57 28 – L 0,68 28 – L 40 0,65
16,0
35 M 45 x 2 35 – L 0,86 35 – L 1,04 30 – L 50 1,03
42 M 52 x 2 42 – L 1,24 42 – L 1,51 42 – L 60 1,48
SN 884
Adjustable Adjustable 45° angular Adjustable
T connecting sockets connecting sockets angular connection sockets
Compression ring ET EV EW
coupling
(ERMETO)
Thread
of
PN 1) union nut O-ring Designations and weights (weight in kg/unit)
d1 MPa d4 SN 430 - ... SN 884 – ET ... Weight SN 884 – EV ... Weight SN 884 – EW ... Weight
6 M 14 x 1,5 4 x 1,5 6–S 0,10 6–S 0,06 6–S 0,06
8 M 16 x 1,5 6 x 1,5 8–S 0,12 8–S 0,08 8–S 0,08
63,0
10 M 18 x 1,5 7,5 x 1,5 10 – S 0,17 10 – S 0,12 10 – S 0,12
12 M 20 x 1,5 9 x 1,5 12 – S 0,21 12 – S 0,14 12 – S 0,14
16 M 24 x 1,5 12 x 2 16 – S 0,38 16 – S 0,26 16 – S 0,26
20 M 30 x 2 16,3 x 2,4 20 – S 0,58 20 – S 0,41 20 – S 0,41
40,0
25 M 36 x 2 20,3 x 2,4 25 – S 1,07 25 – S 0,75 25 – S 0,75
30 M 42 x 2 25,3 x 2,4 30 – S 1,36 30 – S 0,96 30 – S 0,96
38 31,5 M 52 x 2 33,3 x 2,4 38 – S 2,06 38 – S 1,43 38 – S 1,43
6 M 12 x 1,5 4 x 1,5 6–L 0,06 6–L 0,04 6–L 0,04
8 M 24 x 1,5 6 x 1,5 8–L 0,08 8–L 0,06 8–L 0,06
10 31,5 M 16 x 1,5 7,5 x 1,5 10 – L 0,11 10 – L 0,07 10 – L 0,07
12 M 18 x 1,5 9 x 1,5 12 – L 0,14 12 – L 0,10 12 – L 0,10
18 M 26 x 1,5 15 x 2 18 – L 0,34 18 – L 0,24 18 – L 0,24
22 M 30 x 2 20 x 2 22 – L 0,45 22 – L 0,33 22 – L 0,33
28 M 36 x 2 26 x 2 28 – L 0,66 28 – L 0,49 28 – L 0,49
16,0
35 M 45 x 2 32 x 2,5 35 – L 0,97 35 – L 0,69 35 – L 0,69
42 M 52 x 2 38 x 2,5 42 – L 1,46 42 – L 1,08 42 – L 1,08
SN 788
Straight male stud coupling Straight male stud coupling
with metric thread with NPT thread
Compression ring GE – M – ED GE – NPT
coupling
(ERMETO)
Thread
of Designations and weights (weight in kg/unit)
PN 1) union nut
d1 MPa d4 SN 788 – GE ... d2 Weight SN 788 – GE ... d2 Weight
6 M 14 x 1,5 6 – SM – ED M 12 x 1,5 0,05 6 – S / 1/4 NPT
1/4 – 18 NPT 0,06
8 M 16 x 1,5 8 – SM – ED M 14 x 1,5 0,06 8 – S / 1/4 NPT
63,0
10 M 18 x 1,5 10 – SM – ED M 16 x 1,5 0,09 10 – S / 3/8 NPT 0,08
3/8 – 18 NPT
12 M 20 x 1,5 12 – SM – ED M 18 x 1,5 0,11 12 – S / 3/8 NPT 0,10
16 M 24 x 1,5 16 – SM – ED M 22 x 1,5 0,17 16 – S / 1/2 NPT 1/2 – 14 NPT 0,17
20 M 30 x 2 20 – SM – ED M 27 x 2 0,26 20 – S / 3/4 NPT 3/4 – 14 NPT 0,26
40,0
25 M 36 x 2 25 – SM – ED M 33 x 2 0,48 25 – S / 1 NPT 1 – 11,5 NPT 0,49
30 M 42 x 2 30 – SM – ED M 42 x 2 0,66 30 – S / 1 1/4 NPT 1 1/4 – 11,5 NPT 0,64
38 31,5 M 52 x 2 38 – SM – ED M 48 x 2 0,93 38 – S / 1 1/2 NPT 1 1/2 – 11,5 NPT 0,93
6 M 12 x 1,5 6 – LM – ED M 10 x 1 0,03 6 – L / 1/8 NPT 1/8 – 27 NPT 0,02
8 M 14 x 1,5 8 – LM – ED M 12 x 1,5 0,04 8 – L / 1/4 NPT 1/4 – 18 NPT 0,04
10 31,5 M 16 x 1,5 10 – LM – ED M 14 x 1,5 0,05 10 – L / 1/4 NPT 1/4 – 18 NPT 0,05
12 M 18 x 1,5 12 – LM – ED M 16 x 1,5 0,07 12 – L / 3/8 NPT 3/8 – 18 NPT 0,07
18 M 26 x 1,5 18 – LM – ED M 22 x 1,5 0,14 18 – L / 1/2 NPT 1/2 – 14 NPT 0,15
22 M 30 x 2 22 – LM – ED M 26 x 1,5 0,19 22 – L / 3/4 NPT 3/4 – 14 NPT 0,20
28 M 36 x 2 28 – LM – ED M 33 x 2 0,27 28 – L / 1 NPT 1 – 11,5 NPT 0,38
16,0
35 M 45 x 2 35 – LM – ED M 42 x 2 0,44 35 – L / 1 1/4 NPT 1 1/4 – 11,5 NPT 0,46
42 M 52 x 2 42 – LM – ED M 48 x 2 0,60 42 – L / 1 1/2 NPT 1 1/2 – 11,5 NPT 0,62
SN 832
Straight coupling Elbow coupling T pipe coupling
G W T
Compression ring
coupling
(ERMETO)
Thread
of Designations and weights (weight in kg/unit)
PN 1) union nut
d1 MPa d4 SN 832 – G... Weight SN 832 – W... Weight SN 832 – T... Weight
6 M 14 x 1,5 6–S 0,06 6–S 0,09 6–S 0,12
8 M 16 x 1,5 8–S 0,08 8–S 0,12 8–S 0,13
63,0
10 M 18 x 1,5 10 – S 0,11 10 – S 0,16 10 – S 0,19
12 M 20 x 1,5 12 – S 0,14 12 – S 0,21 12 – S 0,22
16 M 24 x 1,5 16 – S 0,23 16 – S 0,28 16 – S 0,40
20 M 30 x 2 20 – S 0,37 20 – S 0,42 20 – S 0,60
40,0
25 M 36 x 2 25 – S 0,68 25 – S 0,79 25 – S 1,11
30 M 42 x 2 30 – S 0,81 30 – S 1,02 30 – S 1,40
38 31,5 M 52 x 2 38 – S 1,27 38 – S 1,59 38 – S 2,17
6 M 12 x 1,5 6–L 0,04 6–L 0,05 6–L 0,07
8 M 14 x 1,5 8–L 0,05 8–L 0,08 8–L 0,10
10 31,5 M 16 x 1,5 10 – L 0,07 10 – L 0,10 10 – L 0,11
12 M 18 x 1,5 12 – L 0,09 12 – L 0,14 12 – L 0,14
18 M 26 x 1,5 18 – L 0,20 18 – L 0,25 18 – L 0,36
22 M 30 x 2 22 – L 0,27 22 – L 0,33 22 – L 0,46
28 M 36 x 2 28 – L 0,33 28 – L 0,45 28 – L 0,61
16,0
35 M 45 x 2 35 – L 0,52 35 – L 0,71 35 – L 0,95
42 M 52 x 2 42 – L 0,78 42 – L 1,09 42 – L 1,41
Thread
of Designations and weights (weight in kg/unit)
PN 1) union nut PN 1)
d1 MPa d4 SN 789 – AS ... d2 Wght. SN 878 – EGE ... d2 Wght. MPa SN 865 – WH... d2 Wght.
6 M 14 x 1,5 6–S 11 0,04 6 SR – ED 0,05 6 SR – KDS
G 1/4A G 1/4 A 0,13
8 M 16 x 1,5 8–S 13 0,05 8 SR – ED 0,06 8 SR – KDS
63,0 40,0
10 M 18 x 1,5 10 – S 15 0,07 10 SR – ED 0,09 10 SR – KDS 0,22
G 3/8A G 3/8 A
12 M 20 x 1,5 12 – S 17 0,09 12 SR – ED 0,10 12 SR – KDS 0,23
16 M 24 x 1,5 16 – S 21 0,15 16 SR – ED G 1/2A 0,17 16 SR – KDS G 1/2 A 0,39
31,5
20 M 30 x 2 20 – S 26 0,24 20 SR – ED G 3/4A 0,27 20 SR – KDS G 3/4 A 0,70
40,0
25 M 36 x 2 25 – S 31 0,44 25 SR – ED G1 A 0,49 25,0 25 SR – KDS G1 A 1,29
30 M 42 x 2 30 – S 36 0,54 30 SR – ED G1 1/4A 0,69 30 SR – KDS G1 1/4 A 1,80
16,0
38 31,5 M 52 x 2 38 – S 44 0,79 38 SR – ED G1 1/2A 0,93 38 SR – KDS G1 1/2 A 2,66
6 M 12 x 1,5 6–L 10 0,02 6 LR – ED G 1/8A 6 LR – KDS G 1/8 A 0,06
0,03
8 M 14 x 1,5 8–L 12 0,03 8 LR – ED G 1/4A 8 LR – KDS
G 1/4 A 0,12
10 31,5 M 16 x 1,5 10 – L 14 0,04 10 LR – ED G 1/4A 0,05 31,5 10 LR – KDS
12 M 18 x 1,5 12 – L 16 0,05 12 LR – ED G 3/8A 0,10 12 LR – KDS G 3/8 A 0,21
18 M 26 x 1,5 18 – L 22 0,13 18 LR – ED G 1/2A 0,14 18 LR – KDS G 1/2 A 0,39
22 M 30 x 2 22 – L 27 0,18 22 LR – ED G 3/4A 0,20 22 LR – KDS G 3/4 A 0,67
28 M 36 x 2 28 – L 32 0,27 28 LR – ED G1 A 0,29 28 LR – KDS G1 A 1,13
16,0 16,0
35 M 45 x 2 35 – L 40 0,39 35 LR – ED G1 1/4A 0,50 35 LR – KDS G1 1/4 A 1,66
42 M 52 x 2 42 – L 46 0,56 42 LR – ED G1 1/2A 0,72 42 LR – KDS G1 1/2 A 2,43
SN 455 SN 591
Socket type pipe reducer for high and low-pressure hoselines
RI
Screwed plug > female thread Screwed plug < female thread
Designations and weights (weight in kg/unit)
PN PN
MPa SN 455 – RI ... d1 d2 Weight MPa SN 591 – RI ... d1 d2 Weight
1/4 – ED x 1/8 G 1/4A 1/8 – ED x 1/4 G 1/4A 0,04
G 1/8A 0,04 G 1/8A
3/8 – ED x 1/8 1/8 – ED x 3/8 0,06
G 3/8A G 3/8A
63,0 3/8 – ED x 1/4 0,07 1/4 – ED x 3/8 0,07
G 1/4A 63,0
1/2 – ED x 1/4 0,06 1/4 – ED x 1/2 G 1/4A G 1/2A 0,12
G 1/2A
1/2 – ED x 3/8 G 3/8A 0,09 1/4 – ED x 3/4 G 3/4A 0,17
3/4 – ED x 1/4 G 1/4A 0,10 3/8 – ED x 1/2 G 1/2A 0,13
G 3/8A
3/4 – ED x 3/8 G 3/4A G 3/8A 0,09 3/8 – ED x 3/4 0,18
G 3/4A
3/4 – ED x 1/2 0,14 1/2 – ED x 3/4 0,18
G 1/2A
1 – ED x 1/2 0,20 1/2 – ED x 1 G 1/2A G1 A 0,22
40,0
1 – ED x 3/8 G 3/8A 0,18 1/2 – ED x 1 1/4 G1 1/4A 0,48
40,0 G1 A
1 – ED x 1/2 G 1/2A 0,16 3/4 – ED x 1 G1 A 0,24
1 – ED x 3/4 G 3/4A 0,27 3/4 – ED x 1 1/4 G 3/4A G1 1/4A 0,48
1 1/4 – ED x 1/2 G 1/2A 0,31 31,5 3/4 – ED x 1 1/2 G1 1/2A 0,56
1 1/4 – ED x 3/4 G1 1/4A G 3/4A 0,27 40,0 1 – ED x 1 1/4 G1 1/4A 0,50
G1 A
1 1/4 – ED x 1 G1 A 0,46 1 – ED x 1 1/2 0,59
31,5 G1 1/2A
1 1/2 – ED x 1/2 G 1/2A 0,47 1 1/4 – ED x 1 1/2 G1 1/4A 0,62
1 1/2 – ED x 3/4 G 3/4A 0,40 - - - - -
31,5 G1 1/2A
1 1/2 – ED x 1 G1 A 0,34 - - - - -
1 1/2 – ED x 1 1/4 G1 1/4A 0,54 - - - - -
25,0 2 – ED x 1 1/2 G2 A G1 1/2A 0,99 - - - - -
SW
1)
MPa refers to the permissible nominal pressure of the complete coupling.
January 2008
inside dia.
outside dia.
outside dia.
inside dia.
T
Flanged connection, type A Flange coupling, type B
Pertaining screws/bolts, nuts and seals to be separately specified in conjunction with PN 16 steel flanges for
machine piping
Screws/bolts Nut Gaskets
DN for flange … ISO 4032 DIN EN 1514-1
Quantity
connection coupling 8 Material NP 815
32 IBC- 32 PN 40-2 Flange
M 16 x 40
connection
40 IBC- 40 PN 40-2
4 M 16 x 60
50 IBC- 50 PN 40-2
65 M 16 IBC- 65 PN 40-2
M 16 x 40 ISO 4017 ISO 4017
80 IBC- 80 PN 40-2
8.8 8.8
galvanised galvanised
100 M 16 x 70 IBC-100 PN 16-2 Flange
8 coupling
125 M 16 x 45 IBC-125 PN 16-2
Every flange is provided with a number of bolt holes that can be divided by four. Bolt holes on pipelines and fittings shall be
arranged symmetrically to the two main axes and shall not lie on these axes.
Page 3
NH Section 10.3 : 2008-01
Other wall thicknesses and materials can also be specified in accordance with the above standards taking into
account the wall thicknesses and materials laid down in the pipe classes of SN 901.
2)
For cost-effective manufacture of pipelines, the bending of pipes shall be preferred to the welding-in of elbows, see SN
740.
January 2008
Pipe fasteners NH
Section 10.4
Dimensions in mm
Pipe fasteners for low-pressure lines
Pipe clips Spacers Pipe clips Spacers
DIN 1592 SN 428 DIN 1593 SN 428
Pipe out-
side dia.
Pipe
outside
dia.
F 40 = fixed bearing
150 168,3 130 5,9 5,3 5,5
F 41 = fixed bearing 45°
Dimensions in mm
High-pressure hoseline 1)
SN 756
Complete hoselines
with hose fitting for welding cone couplings
Type A Type F Type G
from DN 6 to DN 40 from DN 6 to DN 32 from DN 6 to DN 32
90° 45°
Operating pressure
MPa
Weight Weight Weight
DN Dynamic Static d4 Nominal size kg/m Nominal size l5 -8 kg/m Nominal size l4 -8 kg/m
Operating
pressure
Flange
MPa size
Weight Weight Nominal Weight
DN Dynamic Static 6000 psi Nominal size kg/m Nominal size l5 -8 kg/m size l4 -8 kg/m
12 41,5 66,0 4 HC 12 1,17 4 HD 12 47 1,26 4 HE 12 25 1,29
1/2“
16 4 HC 16 1,61 4 HD 16 58 1,61 4 HE 16 26 1,81
35,0 50,0
20(19) 3/4“ 4 HC 20 2,05 4 HD 20 66 2,21 4 HE 20 30 2,27
25 38,0 55,0 1 “ 4SHC 25 3,28 4SHD 25 78 3,32 4SHE 25 39 3,60
32(31) 35,0 50,0 4SHC 32 4,59 4SHD 32 105 4,79 4SHE 32 53 4,91
1 1/2“
40(38) 29,0 42,0 4SHC 40 6,02 4SHD 40 115 6,32 4SHE 40 58 7,04
High-pressure hoseline 1)
SN 759
Connection sockets
AVIT male studs AVIT weld-on sockets
from DN 6 to DN 40 from DN 6 to DN 40
Type GUV Type GAV
Operating
pressure
MPa
Weight d1 d3 Bending radius Weight
DN Dynamic Static Nominal size d3 kg/m Type min. max. r min. kg/m
HB 6 x l 6 0,43
6 40,0 64,0 HB 6 x l 8 0,43 2SN 6 6,2 15,7 100 0,35
HB 6 x l 10 0,43
8 35,0 56,0 HB 8 x l 12 0,50 2SN 8 7,7 17,3 115 0,40
12 41,5 66,0 - - - 4SP 12 12,3 25,9 230 0,87
16 - - - 4SP 16 15,5 29,0 250 1,19
35,0 50,0
20 (19) - - - 4SP 20 18,6 33,0 300 1,49
25 38,0 55,0 - - - 4SH 25 25,0 39,9 340 2,08
32 (31) 35,0 50,0 - - - 4SH 32 31,4 47,1 460 2,51
40 (38) 29,0 42,0 - - - 4SH 40 37,7 55,1 560 3,42
1)
High-pressure hoselines of DN 6, 8, 12 and 16 are also used for low-pressure lines.
2)
The length shall be specified as appropriate but with due regard to the standard lengths.
3)
Connection to a compression ferrule pipe coupling.
Page 3
NH Section 10.5 : 2008-01
Low-pressure hoseline
SN 544- 1 SN 775
Complete hoselines Hoses
Type A
for DN 20
with hoseline-end sleeve mountings
Type B
for DN 25 to DN 100
with hoseline-end clamping shell mountings
Operat.
pressure
Smallest Weight
DN MPa Nominal size d3 bending radius Type d1 d2 kg/m
20 NA 20 G 3/4 70 N 20 19 31 0,8
25 NB 25 G1 80 N 25 25 37 0,9
32 NB 32 G 1 1/4 90 N 32 32 44 1,2
40 NB 40 G 1 1/2 110 N 40 38 51 1,4
1,6
50 NB 50 G2 130 N 50 50 66 2,1
63 NB 63 G 2 1/2 160 N 63 63 79 2,7
75 NB 75 G3 180 N 75 75 91 3,3
100 NB100 G4 250 N100 100 116 4,7
SN 544- 1
Complete hoseline with SAE flange connection
3000 PSI
from DN 25 to DN 100
pertaining SAE flange SN 532
Type NE Type NF Type NG
90 ° 45 °
Low-pressure hoseline
SN 544- 4
Types of connection to the hoselines
Double nipple Weld-on nipple
Type C Type D
Operat.
pressure
Weight
Weight L3 kg/unit
DN MPa Nominal size d kg/unit Nominal size d for steel for 1.4571 St 1.4571
20 C 20 G 3/4 A 0,08 D 20 G 3/4 A 30 60 0,07 0,13
25 C 25 G1 A 0,10 D 25 G1 A 35 70 0,11 0,23
32 C 32 G 1 1/4 A 0,15 D 32 G 1 1/4 A 35 70 0,15 0,31
40 C 40 G 1 1/2 A 0,31 D 40 G 1 1/2 A 35 70 0,19 0,38
1,6
50 C 50 G2 A 0,41 D 50 G2 A 45 90 0,34 0,68
63 C 63 G 2 1/2 A 0,69 D 63 G 2 1/2 A 45 90 0,49 0,98
75 C 75 G3 A 0,83 D 75 G3 A 45 90 0,58 1,15
100 C100 G4 A 1,19 D100 G4 A 60 120 1,13 2,25
SN 545- 3
Coupling
Blind plug
for clamping rings for cam connectors
Type D Type E
Operat.
pressure
Weight Weight
DN MPa Nominal size kg/unit Nominal size kg/unit
32
40 D 50 0,31 E 50 0,45
50 1,6
63
D 75 0,77 E 75 1,2
75
SN 545- 1
Coupling
Clamping ring Cam connector
Type A Type B
Operat.
pressure
Weight Weight
DN MPa Nominal size d1 kg/unit Nominal size d2 kg/unit
32 A 32 G 1 1/4 A 0,84
40 A 40 G 1 1/2 A 0,88 B 50 G2 0,34
50 1,6 A 50 G2 A 0,90
63 A 63 G 2 1/2 A 2,10
B 75 G3 0,85
75 A 75 G3 A 2,30
Page 5
NH Section 10.5 : 2008-01
The illustrations are given only as a help for better understanding of the possible applications.
Flange connection
Coupling
SN 532 F
SN 884 EW
Hoseline
Hoseline SN 756 HC
SN 756 HB Mail stud
SN 759 GUV Flange connection
SN 532 F
Pipe
Coupling
SN 832 T
Pipe
Male stud
SN 759 GUV
Hoseline
SN 756 HA
Male stud Coupling
SN 759 GUV SN 753 DEV
Zwischenstutzen
Intermediate socket
SN 880
SN 880
Double nipple
DIN EN 10241 Double nipple
Elbow SN 544-4
DIN EN 10241
Hoseline
Coupling SN 544-1
SN 545-1
Hose fitting Welding nipple
SN 544-3 SN 544-4
Pipe
Hose
SN 775
T-piece
DIN EN 10241
Cam connector
Socket Coupling Hose fitting Welding nipple SN 545-1
DIN EN SN 545-1 SN 544-3 SN 544-4
10241
Hoseline fitting
SN 544-3
Hose
Pipe Pipe SN 775
Hose Hose fitting
SN 775 SN 544-3
Revisions of January 2008
Part 1: Materials
- Reference to CAD-STOR library.
- Reference to file of materials in CAD-SAP.
- Revision of data on materials.
Continued on page 2
Page 2
Revisions: 2008-01
Part 10: Standard pipe dimensions from the pipe classes of SN 901
- Change of designation from Chapter into Section.
- Change of material standard from DIN EN 10220 into DIN EN 10216-1 and into DIN EN 10217-1 for the range
PN ≤ 1,6 MPa in steel.
- Technical delivery conditions changed from DIN EN 10218-5 into DIN EN 10216-5 for the range
PN ≤ 1,6 MPa in stainless steel.
- Change of material standard for PN ≤ 25 MPa in steel.
- Change of material standard from DIN EN 10220 into DIN EN 10216-3 for the range PN ≤ 31,5 MPa in steel.
QU Designation QU Designation
0 set(s) 5 m³
1 kg 6 t
2 piece(s) 7 litre(s)
3 m 8 panel
4 m2 9 pair(s)
Pascal
Newton per 1 Pa 1,01972 1,45038
1,0 x 10-5 1
square 1 N/m² x10-5 x10-4
metre
Technical
1 kp/cm² 0,9807 98.066,5 1 14,2233
atmosphere
Only the units shown in bold type are regulated by law in the Federal Republic of Germany.
Imprint
SMS Demag AG
Normung (Dept. of Standardization)
Wiesenstraße 30,
57271 Hilchenbach, Germany
Phone: +49 (0) 2733 29–1093
Fax: +49 (0) 2733 29–1073
E-mail: hueb@sms-demag.com
mott@sms-demag.com