Gateway Modbus address mapping for Mk5 controller

ZR90_A1 gen. 1 , S904899 Mk5 controller must be in Mk5 CAN profile !

1900525576 - FS GraphicPlus 2.0.20.0
12/28/2015 7:18:11 PM

Coils
Name Coil
Stopped/Running 1
Unload/Load 2
General Warning 3
General ShutdownWarning 4
General Shutdown 5
General Service 6
General StartFailure 7
Emergency Stop 8
Manual/Automatic 9
Local/Remote 10

Analog Inputs Registers

Name Type Unit Status Value
Compressor Outlet Pressure (mBar) mBar 1 2
Dp Air Filter Pressure (mBar) mBar 3 4
Oil Pressure Pressure (mBar) mBar 5 6
Intercooler Pressure (mBar) mBar 7 8
Compressor Outlet Temperature 0.1 °C 11 12
Element 1 Outlet Temperature 0.1 °C 13 14
Element 2 Inlet Temperature 0.1 °C 15 16
Element 2 Outlet Temperature 0.1 °C 17 18
Cooling Water In Temperature 0.1 °C 19 20
Cooling Water Out Temperature 0.1 °C 21 22
Oil Temperature Temperature 0.1 °C 23 24
Cubicle Temperature Temperature 0.1 °C 25 26
Inlet Dryer Temperature 0.1 °C 45 46
Regeneration Air Inlet Temperature 0.1 °C 47 48
Regeneration Air Outlet Temperature 0.1 °C 49 50
Motor Winding 1U1 Temperature 0.1 °C 57 58
Motor Winding 1V1 Temperature 0.1 °C 59 60
Motor Winding 1W1 Temperature 0.1 °C 61 62
Motor Bearing D-end Temperature 0.1 °C 63 64
Motor Bearing ND-end Temperature 0.1 °C 65 66
Dryer Pressure Dewpoint Temperature 0.1 °C 67 68

Calculated Analog Inputs Registers

Name Type Unit Status Value
Delta T Element Temperature 0.1 °C 401 402

Digital Inputs Registers

Name Status Value
Emergency Stop 501 502
Remote Start/Stop 503 504
Remote Load/Unload 505 506
Remote Pressure Sensing 507 508
Pressure Setting Selection 509 510
Overload Motor 511 512
Starter Feedback Contact 515 516
Condensate Drain AC 525 526
Condensate Drain IC 527 528
Condensate Drain MD 559 560
Condensate Drain RC Out 563 564
Bit Description
0 PreWarning
1 Warning
2 ShutdownWarning
3 Shutdown
4 Service
5 Permissive
6 Sensor Error
7 Set/Not set
8 SPM valid measurement
13 PrePermissive

SPM Inputs Registers

Name Unit Status Value
Motor D-end dB 301 302
Motor ND-end dB 303 304
Element 1 D-end dB 305 306
Element 1 ND-end dB 307 308
Element 2 D-end dB 309 310
Element 2 ND-end dB 311 312
Gearbox dB 313 314
Bit Description
6 Sensor Error
7 Set/Not set
8 Valid Measurement

Digital Outputs Registers

Name Value
Line Contactor 2551
Star Contactor 2552
Delta Contactor 2553
Load/Unload 2554
Automatic Operation 2555
General Warning 2556
General Shutdown 2557
Condensate Drain IC 2558
Condensate Drain AC 2559
Condensate Drain MD 2572
Condensate Drain RC Out 2574

Counters Registers
Value = (65536 x W2) + W1
Name Unit
Value W2 Value W1
Running Hours s 1001 1002
Loaded Hours s 1003 1004
Motor Starts Count 1005 1006
Load Relay Count 1007 1008
Dryer Starts Count 1009 1010
Module Hours s 1013 1014
Fast Starts Count 1015 1016
Emergency Stops Count 1017 1018

Special Alarms Registers

Name Status
No Valid Pressure Control 2703
Dryer Regeneration In-Out DT Too High 2712
Load Duty Too Low 2713
Condensate Drain IC not OK 2715
Condensate Drain AC not OK 2716
Condensate Drain RC Out not OK 2719
Condensate Drain MD not OK 2720
Expansion Module Communication 2742
Bit Description
0 PreWarning
1 Warning
3 Shutdown

Machine Control Mode

Register 702 , LO byte
Name Value
2a - Local Start/Stop & Pressure Sensing 0
3a - Remote Start/Stop, Local Pressure Sensing 1
4a - Communication Start/stop, Local Pressure Sensing 2
2b - Local Start/Stop, Digital Contact Pressure Sensing 16
3b - Remote Start/Stop, Digital Contact Pressure Sensing 17
4b - Communication Start/Stop & SPS Control 18
4c - Communication Start/Stop & Speed Control 34
4d - ES Controlled 50
2e - Local Start/Stop & 4-20mA Speed Control 64
3e - Remote Start/Stop & 4-20mA Speed Control 65
4e - Communication Start/Stop & 4-20mA Speed Control 66

Machine Mechanical State

Register 701 , HI byte
Name Value
Stop 1
Unload 2
Loaded 4

General Status
Register 703
Name Bit
PreWarning 0
General Warning 1
General Shutdown Warning 2
General Shutdown 3
General Service 4
General Start Failure 5
Emergency Stop 6
Manual/Automatic 7
Local/Remote 8
Week Timer 9
PreWarning Service Running Hours 10
- 11
PreWarning Service Analog Input 12
PrePermissive 13
Test Mode 14

ESi Status
Register 709
Name Value
PowerUp ES 8209
Local Operation ES 8225
Central Stop ES 8242
Shutdown ES 8337
Automatic Operation ES 24594
 Pressure Band Selection
Pressure Band 1 - Load 862 mBar n/a
Pressure Band 1 - Unload 863 mBar n/a
Pressure Band 2 - Load 864 mBar n/a
Pressure Band 2 - Unload 865 mBar n/a

Use ES(i) Pressure Band 1 881 1 1

Use ES(i) Pressure Band 2 881 2 2
ES(i) Pressure Band 1 - Load 882 mBar n/a
ES(i) Pressure Band 1 - Unload 883 mBar n/a
ES(i) Pressure Band 2 - Load 884 mBar n/a

Commands
Name Register Value Read Value Write Info
Start 2001 n/a 1 Start the main machine
Stop 2001 n/a 2 stop the main machine
Load 2001 n/a 3
Unload 2001 n/a 4
StartES 2001 n/a 5
StopES 2001 n/a 6
LocalES 2001 n/a 7
Load50 2001 n/a 8

Reset Protection 2004 n/a 1

Reset Permissive 2004 n/a 2
Reset Service 2004 n/a 3
ResetES 2004 n/a 8
Reset ALL 2004 n/a 255
 Value Interpretation

Values are S16. 32767 = Sensor error.

 Value Interpretation
Values are S16. 32767 = Sensor error.

0/1
Triggered / OK
Stopped / Running
Unload / Load
Local / Remote
Pressure Band 1 / Pressure Band 2
Triggered / OK
Open / Closed
Water / No Water
Water / No Water
Water / No Water
Water / No Water
Description
PreWarning
Warning
ShutdownWarning
Shutdown
Service
Permissive
Sensor Error
Set/Not set
SPM valid measurement
PrePermissive

Value Interpretation

HI byte = carpet , LO byte = peak

Description
Sensor Error
Set/Not set
Valid Measurement

0/1
Stopped / Running
Open / Closed
 Open / Closed
Unload / Load
No / Yes
Yes / No
Yes / No
Open / Closed
Open / Closed
Open / Closed
Open / Closed

Reference counters for % calculation

Description
PreWarning
Warning
Shutdown
the main machine
the main machine