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1 2 3
J. Edward Glass , Donald N. Schulz , and C. F. Zukoski
1
Polymers and Coatings Department, North Dakota State University,
Fargo, ND 58105
2
Corporate Research Laboratories, Exxon Research and Engineering
Company, Annandale, NJ 08801
3
Department of Chemical Engineering, University of Illinois,
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Publication Date: May 13, 1991 | doi: 10.1021/bk-1991-0462.ch001
Champaign, IL 61820
Polymers are best known for their use as bulk materials (e.g., elastomers,
plastics, and fibers). There is another world, however, where polymers are
used to control solution and dispersion rheology. This world includes
fields as diverse as fuels, lubricants, oil field chemicals, water treatment
chemicals, coatings, and food applications. In these fields polymers affect
the shear and elongational flow behavior (defined in Chapters 2 and 3)
and thereby the performance of the fluid during and after application.
Polymers modify rheology by virtue of their high molecular weights,
chain entanglements, and polymer—solvent interactions. Additional pro
perty control can be achieved by use of phase changes and associations.
In special cases, polymer fluids also can be made to respond to external
electrical fields. In the sections to follow, general flow behaviors are dis
cussed, followed by the rheology requirements as they are desired or
required in various applications. In the last section of this chapter, a
relatively new class of polymeric rheology modifiers, electrorheological
fluids, is discussed. These materials have not yet realized their full com
mercial acceptance but show promise for doing so.
Basic Concepts
The power of polymers to influence fluid rheology arises from the greater
volume of a macromolecule in solution compared to the total of the
molecular dimensions of the repeating units. The solution volume swept
out by the polymer coil is known as the hydrodynamic volume (HDV),
0097-6156/91/0462-0002$06.00/0
© 1991 American Chemical Society
Σ
[η] = (1)
M
where M is molecular weight, [n] is the intrinsic viscosity of the polymer,
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[n] values under poor or theta solvent conditions. In the latter, the
Q
Related phenomena also can be observed when polymer solutions are stu
died with increasing shear rate. The viscosity of a polymer solution will
decrease with shear rate, a consequence, in part, of the disruption of
overlapping chains faster than their ability to associate at higher deforma
tion rates. The shear rate at which non-Newtonian behavior occurs
increases with decreasing molecular weight (5), reflecting a shorter relaxa
tion time of lower molecular weight polymers. This phenomenon also is
apparent with increasing concentration for a polymer of constant molecu
lar weight (Figure 2).
c<σ c = c* c > c*
(1c)
sions at low shear rates are greater than the viscosity of the individual
disperse components; the phenomenon arises from multiplet rotations in a
shear field and, with true agglomerates, entrapment of the continuous
phase. As the shear deformation is increased, these multiple "associations"
are disrupted, with an attendant drop in the viscosity. This phenomenon
has been reported for a variety of disperse phase compositions (e.g., ben-
tonite, coal particles, and titanium dioxide), but the mechanism for
disperse systems has been defined (4) in greatest detail for monodisperse
latices (Figure 3). Among disperse phases, at equal formulation volume
fractions, smaller particles will impart greater viscosities because of greater
surface area and the impact of hydration on the relative "effective volume
fractions" of these dispersions.
- 5 - 4 - 3 - 2 - 1 0 1 2 3
Log γ (sec ) 1
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(3a)
26
24 ο ΒΖΟΗ
22 -cv · "-CRES0L
Nl " H0 2
20
TV 18 V
16
14
12
10
0.0 0.03 0.10 0.30 1.0 3.0 10.0 30.0
Or
(3b)
rate) becomes shorter than the molecular relaxation time. At still higher
shear rates the shear stresses become large enough to prevent interchain
junctions reforming at a rate equal to breakage, and shear thinning is
observed.
In high-molecular-weight polymer solutions at low concentrations, dila-
tional flow occurs when individual high-molecular-weight chains are
stretched in extensional flow with severe constrictions (e.g., in irregular
channels related to subterranean media; 12), leading to increased resis
tance factors (Figure 5) (pressure differential measurements taken during
core testing that can be related to relative viscosities). The phenomenon
has been studied as a function of polymer structure, molecular weight,
solvent quality, and ionic environment (13—15). Shear thickening also is
observed in concentrated dispersions (16-22). Most of the work has been
on monodispersed latices (Figure 6), but the phenomenon also occurs in
multimodal latices and pigments. Light scattering and light diffraction
techniques, complementing rheological studies, have suggested that the
dilatant flow behavior arises from an order—disorder transition (21).
Topical Applications
100
:
H RAM
-
m % C8 •
ΑΑ
Αλ A
AAAAA*
: 1.25 A AAAA
A
: A
1.0 ο ο ο ο OOOOOOOOOOOOOOOOQ A
!ΗΡΑΜ • • • ••••••••••••••• •
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Publication Date: May 13, 1991 | doi: 10.1021/bk-1991-0462.ch001
I I 1 1
50 - Η Ρ Α Μ , 340ppm
2 0
_
20g/1 NaCI
ph=8,0=3O°C / Glass-bead pack-
i
8
υ / (400-500 μιτι) 1
/
CO
-
> 10
Φ 5
^
oc Jf
£1>4C
5HEle!m
Cen
Kts,i --
·•-•- Shear Viscosity
1/r 1
L = ° H
. . . Apparent Viscosity
# H
I I I I I I III I I I I I I 'III ι ι 1L
1_ ni ι ι ι ι 11 ill
10 1
10 10
2 10 3 4
1 1
Vol Fraction PVÇ
• 057
• 0J55
A Q51
3
ο 0.49
°CL in
10 • 0.47
A
(0 A
Ο
ο
g 10 2
•.^o-o-o'o'o-o-o-o-
10
1<T 10" 10' 1
10 10< 10'
Shear Rate (sec' )
1
This effect results in easier engine starts in cold weather and retention of
lubricating ability at high engine running temperatures.
Disperse Phase Modifiers. Dispersions can provide very low cost means of
achieving viscosity control. The technology associated with the low-cost
modifiers are discussed in Chapter 7 (and in Chapters 25, 27, and 28 of
reference 2). Disperse phases also can be used to control low-shear-rate
viscosities without the extensional component that is undesirable in coat
ing spray application. One established commercial example is high-solids
coatings for automobile finishes, where E P A standards limit the use of
high-molecular-weight polymers. The flocculation of microgels is used to
obtain high viscosities at low shear rates until the oligomers have reacted
to achieve interlinked macromolecular structures (41).
sion flow properties have been made by realizing that, in the presence of
the electric field, particles polarize, At the first level of approximation,
each particle interacts like a point dipole with all the other particles in
suspension in a pairwise additive fashion (47-49). The force between two
dipolar particles of radius a can be written as
2 2 2
F = \2*€ € a fiE
p c [(a/R)*(3 cos θ - Vf + (sin 2θ)ί] (2)
where Ε is the magnitude of the applied field strength; e and e are the p c
This force law indicates that a pair of particles with their line of centers
perpendicular with the electric field will experience a repulsion. If, how
ever, the line of particle centers is parallel to the field, the pair feels an
attraction. At all other angles the pair feels a torque that acts to align
the pair with the field. This dipolar pair interaction is the origin of the
fibrous or columnar structures observed in the flow visualization experi
ments.
When sheared, the particles are subjected to viscous forces that tend
to degrade the structure. While critically dependent on the local structure,
2
these viscous forces increase as 6πη α η where r\ is the solvent viscosity
€ Q
and η is the macroscopic shear rate. At low shear rates or at large field
2
strengths, the polarization forces that scale as 12πε e (afiE) dominate c
;
(/) 1667 V/mm
(/)
CD
-l-> 1250 V / m m y ^
(Ω
Shear
ο
833 V / m r n x ^
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Publication Date: May 13, 1991 | doi: 10.1021/bk-1991-0462.ch001
/ 0 V/mm
417 V/mm /
Shear
R a t e (1/s)
Figure 7. Shear stress vs. shear rate for a suspension of hollow
silica spheres in corn oil at several electric field strengths.
Volume fraction of spheres (φ) = 0.350.
ψ - 0.350
4
10
ο 417 V/mm
a 833 V/mm
> 1250 V/mm
3
io - ο 1667 V/mm
8
2
10 -
10 4
'9
I I 1 I I 1 I III III]—I I ι IIIIII—I ! I 11111 f — I I I IΤ11 T | — Γ
5 4 3 2 - 1
10 " 10 " 10 " 10 " 10 1
Mn
Figure 8. Relative suspension viscosity as a fraction of Mason
numbers.
Literature Cited
20. Collins, Ε. Α., Hoffmann, D. J. J. Colloid Interf. Sci. 1979, 71, 21.
21. Tomita, M.; Van deVen, T. G. M. J. Colloid Interf. Sci. 1984, 99,
374.
22. Boersma, W. H.; Laven, J.; Stein, H. N. AICHE J. 1990, 36(3), 321.
23. Casale, Α.; Porter, R. S. Polymer Stress Reactions, Vol. 2; Academic
Press: New York; 548-558.
24. Benfaremo, N.; Liu, C. S. Lubrication 1990, 76(1), 1.
25. Kemnetz, S. J.; Still, A. L.; Cody, C. Α.; Schwindt, R. J. Coatings
Technol. 1989, 61(776), 47.
26. Heinle, S. A; Shah, S.; Glass, J. E. In reference 2, Chapter 11.
27. Glass, J. E. J. Oil and Colour Chemists' Assoc. 1975, 58, 169-177.
28. Glass, J. E. Society of Petroleum Engineers Publ. No. 7872, 1979.
29. Glass, J. E.; Ahmed, Α.; Soules, D. Α.; England-Jongewaard, S. Κ.;
Fernando, R. H. Society of Petroleum Engineers Publ. No. 11691,
1983.
30. Peterlin, A. Nature, 1970, 227, 398.
31. Morgan, S. E.; McCormick, C. L. Prog. Polym. Sci. 1990, 15, 507.
32. Armstrong, R. C.; Gupta, S. K.; Basaran, O. Polym. Eng. Sci. 1980,
20(7), 466.
33. Holtmeyer, M.; Chatterji, J. Polym. Eng. Sci. 1980, 20(7), 473.
34. Mack, M. P. U.S. Patent 4,483,123 9; Feb. 21, 1984.
35. Burger, E. D.; Chorn, L. G.; Perkins, T. K. J. Rheol. 1980, 24, 603.
36. Peng, S. T. J.; Landell, R. F. In Rheology, Vol. 2: Fluids; Starita, G.
A.; Marrucci, G.; Nicolais, L., Eds.; Plenum Press: New York, 1980.