Calculation Setting SDV Flowline

PROYEK PENGEMBANGAN
GAS JAWA (PPGJ)
ANALISYS PRESSURE DROP AND SETTING

SDV WELL FOR CONTROL GAS FROM WELL
TO MANIFOLD CPP
0 27 SEPT. 2012 NTB ISSUED FOR COMMENT - - RBA AFM

CHECK APPR. CHECK APPR.
REV DATE BY DESCRIPTION
CONTRACTOR PT PERTAMINA EP
TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN

WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER
PT PERTAMINA EP
PEMBANGUNAN CENTRAL PROCESSING PLANT (CPP)
AREA GUNDIH
Contract Number : 4650001978 Job No. : 10001
Document Type : CAL Discipline : PIP Page : 1 of 6
REVISION STATUS
- 0 IFC
PROYEK PENGEMBANGAN GAS JAWA
(PPGJ)
TABLE OF CONTENTS
Section Page
1. CONDITIONS AND RESULTS OF PRESSURE DROP FLOWLINE 3

1.1. Applicable doc. Calculation 3
1.2. Subject flow system and Case Analysis 3
1.3. Data for calculation 3
1.4. Terms and Condition for Analysis 6
2. PRESSURE DROP ANALISYS 7
2.1. Equation for Pressure drop analysis 7
2.2 Table follow for equation 8
Attachments:
1. Route map flow gas from well to Manifold CPP

2. Table calculation setting PSHH & PSLL SDV
Document :- Page 2 of 14
Revision :-
(PPGJ)
1. CONDITIONS AND RESULTS OF PRESSURE DROP FLOWLINE
This report covers the pressure drop piping from well area ( KTB 01, KTB
03,KTB 06, KTB 02,KTB 04, RBT 01,RBT 02 & KDL 01 ) in piping system on the
PPGJ Project of PT Pertamina EP, East Java, Indonesia.
1.1. Applicable doc. Calculation
1) Applicable Code: ASME B31.8

2) SNI – 13-3473-2002
3) Oregon residential specialist code
4) Pipeline rule of thumb E.W Mc Allister & Edition
5) Doi pipeline
1.2. Subject flow system and Case Analysis
1) Flow System refer to Attachment-1

2) Case Analysis
a) To confirm enough for setting pressure SDV in well pad to
Manifold area and make sure for setting height and Low
pressure SDV for control flow.
b) The result will be checked based on allowable stress provided
by ASME Code B31.8 or API 1104.
1.3. Data for Calculation
Following cases are data calculation area
1) KTB 01
Transport pipe from well pad to manifold ( flow line )
Stretch of location : Well KTB 01 to Manifold CPP
Stretch of Long : 4050 meter
Standard : ASME B31,8 ; SNI -13-3473-2002
Class : 3 ( three )
ROW : 8 Meter
Construction type : Underground
Material of pipe : API 5L X52
Content of Valve : 2 Unit ( 1 Butterfly valve, 1 Ball Valve )
Size : 7.11 mm(T),168.3 mm(OD)
Fluids : Natural Gas ( Row gas )
Revision :-
(PPGJ)
Corrosion system
Internal : Incoloy 825 and Incoloy 625
External : Wrapping ,Coating & Insulation
2) KTB 03
Class : 3 ( three )
ROW : 8 Meter
Size : 7.11 mm(T),168.3 mm(OD)
Corrosion system
External : Wrapping ,Coating & Insulation
3) KTB 06
Class : 3 ( three )
ROW : 8 Meter
Size : 7.11 mm(T),168.3 mm(OD)
Corrosion system
External : Wrapping,Coating & Insulation
4) KTB 02
Revision :-
(PPGJ)

Class : 3 ( three )
ROW : 8 Meter
Size : 7.11 mm(T),168.3 mm(OD)
Corrosion system
5) KTB 04
Class : 3 ( three )
ROW : 8 Meter
Size : 7.11 mm(T),168.3 mm(OD)
Corrosion system
6) RBT 01
Stretch of location : Well RBT 01 to Manifold CPP
Class : 3 ( three )
ROW : 8 Meter
Size : 7.11 mm(T),168.3 mm(OD)
Revision :-
(PPGJ)
Corrosion system
7) RBT 02
Stretch of location : Well RBT 02 to Manifold CPP
Class : 3 ( three )
ROW : 8 Meter
Size : 6.02 mm(T),114 mm(OD)
Corrosion system
Internal : Incoloy 825 and Incoloy 625 & Solid 825
8) KDL 06
Stretch of location : Well KDL 01 to Manifold CPP
Class : 3 ( three )
ROW : 8 Meter
Size : 7.11 mm(T),
1.4. Terms and Condition for Analysis
CONDITION
Design Ope. Temp. Design Pressure
NPS SCH. MATERIAL Temp. (oF) (0F) (Psi)
4” 40 API 5L – X52 180 150 600

6” 40 API 5L – X52 180 150 600
Revision :-
(PPGJ)
2. Pressure drop Analysis
2.1 Equation for Pressure drop analysis
Debit / flow gas must meet this req as follow :

P1 = Upstream Psig
P2 = Down stream pressure Psig
S = Specific gravitas of gas ( 0,6 )
Qg = Gas flow rate mmscf/d
Z = Compressibility factor gas ( 1.015 )
T = Flowing temperature 338 °R,
f = Moody friction factor ( 0.06 for commercial pipe )
d = Inside diameter Inch
L = Length ft
Revision :-
(PPGJ)
2.2 Table follow for equation

The equation should follow as table :
Revision :-
(PPGJ)
1.015
Revision :-
(PPGJ)
Revision :-
(PPGJ)
Revision :-
(PPGJ)
Revision :-
(PPGJ)
For simple Calculation RBT 01 :
Differential pressure gas must meet this req as follow :
P1 = Upstream - Psig
P2 = Down stream pressure 450 Psig
S = Specific gravitas of gas ( 0,6 )
Qg = Gas flow rate 13.1 mmscf/d
Z = Compressibility factor gas ( 1.015 )
T = Flowing temperature 338 °R,
f = Moody friction factor ( 0.06 for commercial pipe )
d = Inside diameter 5.82 Inch
L = Length 6398 ft
Calcutalion :
P12 – (450)2 = 25.2 x (0.6) x (13.7)2 x(1.015)x(338)x(0.06)x(6398)

----------------------------------------------------------
(5.82)5
P1 = 508.4 Psig
Revision :-
(PPGJ)
MAOP flow line riffer to B31.8 is equal with Design pressure is 600 Psi for pipe after shut
down valve ( see table 8.4.1 321 B31.8 Gas transmission and distribution piping system)
Incoming pipelines delivering gas to the CPP ( Central Processing Plan ) may be equipped
with high- and low-pressure sensors (PSHL), which activate audible and visual alarms in lieu
of requirements. The PSHL shall be set at 15 percent, whichever is greater, above and below
the normal operating pressure range ( DOI Pipeline )
Incoming pipelines boarding a production well shall be equipped with an automatic shutdown
valve (SDV) immediately upon boarding the well. The SDV shall be connected to the
automatic- and remote-emergency shut-in systems ( DOI Pipeline )
Gas pipelines receiving production from production facilities shall be protected by high- and
low-pressure sensors (PSHL) to directly or indirectly shut in all production facilities. The
PSHL shall be set not to exceed 15 percent above and below the normal operating pressure
range. However, high pilots shall not be set above the pipeline's MAOP ( DOI Pipeline )
Setting PSHH is 15 % from Up stream pressure = 15 % x 508.5 = 585 Psi
Setting PSLL is 15 % from Down stream pressure = 15 % x 450 = 382.5 Psi
Revision :-

Calculation Setting SDV Flowline

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PROYEK PENGEMBANGAN

GAS JAWA (PPGJ)

ANALISYS PRESSURE DROP AND SETTING

0 27 SEPT. 2012 NTB ISSUED FOR COMMENT - - RBA AFM

TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN

1. CONDITIONS AND RESULTS OF PRESSURE DROP FLOWLINE 3

1. Route map flow gas from well to Manifold CPP

1. CONDITIONS AND RESULTS OF PRESSURE DROP FLOWLINE

1.1. Applicable doc. Calculation

1) Applicable Code: ASME B31.8

1.2. Subject flow system and Case Analysis

1) Flow System refer to Attachment-1

1.3. Data for Calculation

Following cases are data calculation area

Standard : ASME B31,8 ; SNI -13-3473-2002

1.4. Terms and Condition for Analysis

4” 40 API 5L – X52 180 150 600

2. Pressure drop Analysis

2.1 Equation for Pressure drop analysis

Debit / flow gas must meet this req as follow :

2.2 Table follow for equation

For simple Calculation RBT 01 :

Differential pressure gas must meet this req as follow :

P12 – (450)2 = 25.2 x (0.6) x (13.7)2 x(1.015)x(338)x(0.06)x(6398)

Setting PSHH is 15 % from Up stream pressure = 15 % x 508.5 = 585 Psi

Setting PSLL is 15 % from Down stream pressure = 15 % x 450 = 382.5 Psi

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