VETRON Manual PDF

» Manual de instructiuni
5064 Bedienungsanleitung
09/2012
ConTINUT
02 Manual VETRON SUDURA

06 01. ELEMENTE DE OPERARE
07 01.01. OVERVIEW
08 01.02. TYPICAL OPERATING FIELD P107
09 01.03. HOT KEYS
10 01.04. POSITIONING WHEEL & FEED BUTTON
11 01.05. CONTROL & MAIN SWITCH
12 01.06. PEDALA
13 01.05. ILUMINAT
14 02. WE N WHEE S
14 02.01. ROATA DE SUDURA
15 02.02. ROATA DE TAIERE
16 02.03. PULLER WHEELS
17 03. COMM SS ON N
& WE N
17 03.01. GENERAL INFORMATION ABOUT WELDING
18 03.02. WELDING PRINCIPLE
19 03.03. DEFAULT PROGRAM
20 03.04. ACCESS RIGHTS
21 03.05. FIRST COMMISSIONING
22 03.06. SWITCHING ON/OFF
23 03.07. SELECT LANGUAGE
Manual VETRON W ldi g 03

24 03.08. WHEEL CHANGE
26 03.09. CHANGE PROGRAM
27 03.10. WELDING
MANUAL INTERVENTION DURING WELDING
28 03.11. CONTINUOUS WELDING PROGRAMS
29 03.12. INTERVAL WELDING PROGRAMS
31 03.13. SPOT WELDING
32 03.14. CUT & SEAL
33 03.15. WELDING PROGRAM CHAIN
35 03.16. ERROR MESSAGES DURING WELDING
36 04. PROGRAMMING
37 04.01. CREATE NEW PROGRAM
38 04.01.01. CONTINUOUS WELDING AT CONSTANT SPEED
40 04.01.02. CONTINUOUS WELDING AT DYNAMIC SPEED
42 04.01.03. INTERVAL WELDING AT CONSTANT SPEED
44 04.01.04. SPOT WELDING
45 04.01.05. CUT & SEAL AT CONSTANT SPEED
46 04.01.06. CUT & SEAL AT DYNAMIC SPEED
47 04.01.07. CREATE PROGRAM CHAIN
49 04.02. SAVE
51 04.03. CANCEL
52 04.04. PROGRAM CHANGE VIA PARAMETERS
54 04.04.01. PROGRAM PARAMETER LIST
04 Manual VETRON Welding

63 05. ADMINISTRATION
63 05.01. DELETE PROGRAMS
64 05.02. COPY PROGRAMS
65 05.03. COPY MACHINE PARAMETERS
66 06. MAINTENANCE & CARE
66 06.01. SONOTRODE & WELDING WHEEL CLEANING
67 06.02. AIR FILTER
68 07. CALIBRATION
68 07.01. IMPORTANT INFORMATION REGARDING CALIBRATION
69 07.02. TOOLS, GAGES AND OTHER AIDS
70 07.03. SIDEWAYS SHIFTING OF THE SONOTRODE
71 07.04. MACHINE PARAMETERS
72 07.04.01. MACHINE PARAMETER LIST
75 07.04.02. UPDATING THE OPERATING PROGRAM
77 07.04.03. RESETTING THE MACHINE PARAMETERS
78 07.05. ERROR MESSAGES
Manual VETRON Welding 05

01. OPERATiNg ElEMENTS
01.01. oVeRVIeW
06 Manual VETRON WEldiNg

01.01. OVERVIEW
1 OPERATiNg FiEld (01.02., page 08)

ESC
2 HOT KEYS (01.03., page 09)
3 POSiTiONiNg WHEEl & FEEd BUTTON

(01.04., page 10)
4 CONTROl (01.05., page 11) 5 dONglE 6 PEdAl (01.06., page 12)
Manual VETRON WEldiNg 07

01.02. TYPICAL OPERATING FIELD P107
1 2
ESC
3 4 5 6 7
The operating field indicates the current operating states.

Operation takes place via continuous dialog between control and operator.
Depending on the operating state, different texts are displayed.
The following functions are assigned to the BUTTONS ABOVE ANd BElOW THE diSPlAY:
1 TECHNOlOgiES (from left to right):
1. Continuous Welding (chapter 04.01.01. & 04.01.02., page 28)
2. Interval Welding (chapter 04.01.03. & 04.01.04., page 29)
3. Spot Welding (chapter 04.01.05., page 31)
4. Cut & Seal (chapter 04.01.06. & 04.01.07., page 32)
The technology buttons can also be used as filters during program selection.
2 ligHT ON / OFF (chapter 01.05., page 13)
3 PARAMETERS (chapter 04.04., page 52)
4 NEW PROgRAM (chapter 04.01., page 37)
5 PROgRAM CHAiN (chapter 04.01.07., page 47)
6 SAVE (chapter 04.02., page 49)
7 CANCEl (chapter 04.03., page 51)
If a technology / function is activated,

this is indicated by illuminating the corresponding LED.
In order to CHANgE OR SET VAlUES, use the JOg KEY ( 8 ):

Turning changes the values; pressing the JOG key enters the value.
In the following, the operating type is indicated by the following icons:
Input = Press the JOG key:
Change = Turn the JOG key:

01. OPERATING ELEMENTS
01.03. Hot keys
2 3
1 S
AFETY SWITCH & WHEEL CHANGE
If the safety switch is triggered, the machine automatically travels into the
wheel change position. The LED lights up red. All functions are locked.
2 U
LTRASOUND ON/OFF
Default setting: Ultrasound ON, the LED is lit up.
Press this button to travel a distance without welding.
– The LED goes out.
3 U
LTRASOUND POWER STAGE 2
If you pre-programmed a second ultrasound power stage, you can activate this stage
via this button. If the second power stage is activated, the adjacent LED is lit up.
4 C
USTOMIZABLE BUTTON
This button can be used to manually advance work steps in interval programs.


01.04. POSITIONING WHEEL & FEED BUTTON
1 POSiTiONiNg WHEEl
» Turn the handwheel in order to travel forward or backward without welding.

» Turn the handwheel counterclockwise (direction of view, see )
to travel forward without welding.
» Turn the handwheel clockwise (direction of view, see )
to travel backward without welding.
In the following, the operating type is indicated by the following icons:
Pressing the handwheel: (Function can be customized via program parameters)
Turning the handwheel:
2 FEEd BUTTON
Pulling the button changes the welding direction.

01.05. CONTROL & MAIN SWITCH
1 MACHiNE MAiN SWiTCH ON/OFF

2 USB-PORT
Identify yourself using the provided USB dongle.

Inhalt
Content
01.06. Pedal
A IDLE POSITION
B WELDING,
Speed depending on programming:
» Constant
» Dynamic (speed via pressure on pedal)
C LIFT UPPER TRANSPORT ROLLER

01.07. light
The VETRON head module for welding is equipped with LED welding area lighting,
whose intensity can be controlled via the operating field.
For SWITCHING the light ON and OFF, press button »
To ADJUST THE LIGHT INTENSITY, proceed as follows:
DISPLAY STEP Description
»» ADJUST LIGHT INTENSITY

1 1 Press the “Light” button The corresponding LED on
the display lights up
►
2 1 00 Percentage on the display and

► Change light intensity
A DJ US T LI GH T light intensity of the light are changed.
3 0 60 After 5 seconds without further input,

the value is set and the current program
A DJ US T LI GH T
number is shown
4 P1 23 W1 2345 Machine is ready for operation.
PROGRAM NAME

02. Welding Wheels
Inhalt
Content
02.01. Welding Wheels
Using welding wheels, it is possible to join weldable materials.

The different welding wheels are characterized by the following properties:
1 W
ELDING WHEEL NUMBER
(here: 11002, 14403, 11005)
2 PROFILE respectively surface
– For the generation of different welding seams
3 DIAMETER
The welding wheels offered by TYPICAL are available in different sizes.

02. Welding Wheels
02.02. Cutting wheels
Can only be used for machines with steel sontrodes!

Cutting wheels cut weldable materials and weld the cutting edges.
The different cutting wheels are characterized by the following properties:
1 C
UTTING WHEEL NUMBER
(here: 20001)
2 P
rofile
The cutting wheels offered by TYPICAL are available with different cutting angles.
Examples:
60°
75° 45°
3 DIAMETER
The welding wheels offered by TYPICAL are available with Ø 25 mm.

02. Welding Wheels
02.03. Puller wheels
1 2
In order to improve material transport, (rubber) puller wheels must be used for
cutting and individual welding wheels.
1 CUTTING OR WELDING WHEEL
(here: 20001)
2 2x PULLER WHEEL
Diameter specification in millimeters, here: 24.6 mm
INSTALLATION:
1. If needed, slide the puller wheels from the left, right, or from
both sides onto the respective cutting or welding wheel.
ext, install this unit according to section WHEEL CHANGE

2. N
(chapter 03.08., page 24).

03. COMMISSIONING & WELDING
03.01. GENERAL INFORMATION ABOUT WELDING
Have the machine operated by respectively trained personnel only!

Operating personnel must ensure that authorized persons only are
present in the machine’s danger zone!
CAUTION!
Remove loose metal objects (e.g., tools) from the proximityof welding
wheel and sonotrode prior to starting the welding process.
Otherwise, the welding equipment could be damaged.
The functions listed under the “Welding” menu item are in particularly provided for production.
Depending on the program selection, you can view all relevant functions and settings on the
display by pressing the parameter button.
In the WELDING operating mode, you can select the following technologies via the
program selection (chapter 03.09., Change program, page 26)
1. CONTINUOUS WELDING (chapter 04.01.01. & 04.01.02., page 38)
2. INTERVAL WELDING (chapter 04.01.03., page 42)
3. SPOT WELDING (chapter 04.01.04., page 44)
4. CUT & SEAL (chapter 04.01.05. & 04.01.06., page 45)
5. PROGRAM CHAIN (chapter 04.01.07., page 47)

03.02. WELDING PRINCIPLE
The vibrations of the sonotrode “condense” the material to be joined in the seam area.
During this welding process, the material is heated, compressed and transported at the
same time (= seam generation) due to vibrations.
Please observe the following requirements for an optimum welding result:
»» Select material, which is weldable (thermoplastics) and clean in the seam area.
Furthermore, the material to be welded must be suitable for processing using the
VETRON 5064 with respect to thickness and consistency.
»» Select the welding wheel suitable for your purposes and make sure that pressure,
welding power, welding speed, and welding gap are correctly adjusted.
NOTE:
The material to be welded and the ambient temperature are decisive for all welding equipment
settings. For this reason, optimum settings can be determined using weld tests only.

03.03. Default Program
In order to enable welding immediately after delivery or to test your machine, you can find
a pre-adjusted program, also referred to as “default program”, under program number P000.
The default program is a continuous welding program at constant speed with the
following parameters:
»» 004 Gap dimension: 0.05 mm
»» 005 Generator power: 60%
»» 008 Speed: 2 m/min
»» 011 Pressure: 60%
»» 014 Lifting height (wheel lifting): 3.0 mm
»» 201 Ultrasound power stage 2: 50%
»» 202 Startup power: 75%
»» 203 Startup time: 0.1sec
»» 204 Startup delay: 0.1sec
»» 205 Start / end speed: 80%
»» 206 Acceleration: 10
»» 207 Differential speed: 100%
»» 208 Deceleration: 10
»» 209 Backward welding after stop: 0.0 mm
»» 210 Forward welding after stop: 0.0 mm
»» 211 Generator deactivation time after pedal-0 0.0 sec
»» 212 Gap increase after pedal-0 until stop 50%
»» 213 Lifting delay 0,00 sec
»» 214 Wheel type
»» 215 Wheel – equivalent width
You may never change or overwrite the default program!

The default program was specifically customized for the provided welding sample.
If you would like to generate a new program suitable for your material, proceed as
described under 04.01. NEW PROGRAM (page 43).
If you use your machine for the first time, or if you reset the operating program, the
default program is automatically called up after the determination of the upper and
lower reference points (chapter 07.03, page 78).
Otherwise, activation follows the description under 03.10. CHANGE PROGRAM (page 32).

03.04. Access Rights
Two different dongles for identification purposes are included in the scope of delivery of
the basis module. In the factory, the dongles were programmed with different access rights.
Dongle 1 (RECOGNIZABLE ON XXXX) = ACCESS RIGHTS, LEVEL 1 (= Administrator):
»» Assignment of access rights
»» Access to all machine parameters
»» Program generation
»» Program selection
»» Light
Dongle 2 (RECOGNIZABLE ON XXXX) = ACCESS RIGHTS, LEVEL 2 (= Operator):
»» Program selection
»» Light
»» Wheel change
The administrator has access to all functions and

can assign access rights using the respective PC program.
The “VETRON OPERATOR MANAGEMENT” program is stored on
the administrator dongle and functions as follows:
»» 1. Insert DONGLE 1 (Administrator) into the USB slot of the computer.
»» 2. Call up the “VETRON OPERATOR MANAGEMENT” program.
»» 3. Insert further DONGLE into the computer.
»» 4. Enter first name, last name, employee number, as well as the access rights,
and click on SAVE USER DATA.
»» 5. Select a SAVING LOCATION (DONGLE) for the authentication file.

03.05. First Commissioning
1. Thoroughly clean the machine prior to startup (see chapter 06.01., page 64).
2. Make sure that the machine and all electrical lines have no damage.
3. Have specialists verify, whether the machine may be operated using the
available grid supply voltage, and whether it is correctly connected.
In the case of deviations, the machine must NOT be started up!
Connect the machine to a grounded power socket only!

03.06. switching on/off
»» SWITCHING ON
1 Insert your DONGLE into the USB port. = Identification
2 Switch ON the CONTROL using the
main switch.
3 VE TR ON SW 1.17 Display for 5 seconds:
SN 11 111 P--
SW1.17 = Software version
SN11111 = Serial number
4 P ED AL Press on the pedal and remove
REMOVE MATERIAL
any material under the welding wheel.
5 P ED AL The wheel travels into the starting situation.

PL EASE W AIT. ..
6 P1 23 W1 2345 Machine ready for operation P123 = The program number used last is
PROGRAM NAME
activated.
CHANGE PROGRAM, see page 52.
W12345 = Number of the installed wheel
»» SWITCHING OFF
1 Lower the welding wheel to processing height.
2 Switch OFF the CONTROL using the main switch.
3 P OW ER O FF Remove your DONGLE from the USB port.
In order to avoid misuse, switch the

machine off and remove your dongle,
as soon as you leave the machine.

03. COMMiSSiONiNg & WEldiNg
03.07. SELECT LANGUAGE
DISPLAY STEP DESCRIPTION
» SeleCt lanGuaGe
1 Press the “PARAMETER” button: The corresponding LED on the
display lights up
»
2 Turn the JOg KEY COUNTERClOCKWiSE, until lANgUAgE SElECTiON is shown.

Turn the Jog key counterclockwise
» In order to change the
parameter number
3 English » Confirm
Language
4 The following can be selected:

» English,
» In order to change the language
» German, and
» French
5
» Confirm

03.08. WHEEL CHANGE – 1-2
» WHeel CHanGe
1 The machine travels into
WHEEl CHANgE POSiTiON
2 W 1 2 34 5 » Change wheel number The program suggest the wheel stored

E N T ER W H E EL N O in the program. If you would like to use the
» Confirm suggested wheel, confirm.
Otherwise, enter the requested wheel number.
W1 2345 Mark + confirm

EN TER WH EEL NO = Input
3 W12345
INSTALL WHEEL
REPlACE THE ANVil WHEEl WiTH THE MACHiNE SWiTCHEd ON ONlY!
diligENTlY STORE THE ANVil WHEEl AFTER REMOVAl!

ANY dAMAgE TO THE ROllER Will NEgATiVElY iMPACT THE
WEldiNg RESUlT!
1. Loosen the anvil wheel using an Allen wrench (3 mm) and pull it from the bolt.
2. Always diligently store the anvil wheel.
Preferably in the corresponding / enclosed storage box.
1. Grease the bolt.

Use grease recommended by TYPICAL only.
(INTERFLON Fin Grease LS2, article no. 8546).
2. Slide new anvil wheel onto the bolt and tighten it using the Allen wrench.
» Confirm

03.08. WHEEL CHANGE – 2-2
» WHeel CHanGe
4 MEASURE WHEEL Remove any material under the welding wheel.
R EM OV E MA TE RI AL CAUTiON
» Confirm dANgER OF CRUSHiNg!
5 PL E A S E W A I T . . . diSPlAY:
Mi n - M a x 0.0 10mm Concentricity tolerance of the welding wheel
6 P1 23 W1 2345 Machine ready for operation P123 = The program number used
PROGRAM NAME
last is activated.
CHANgE PROgRAM, see page 52.
W12345 = Number of the installed wheel
NOTE:
If you are not satisfied with the gap measurement,
repeat the WHEEl CHANgE program.
CANCEL
NOTE:
The measuring process cannot be canceled.
Do not switch the machine off during the measurement!

03.09. CHANGE PROGRAM
» CHanGe PRoGRaM
1 P1 23 W1 2345
» Change program
PROGRAM NAME
2 P1 23 W1 2345 After 5 seconds without input,

» Select the the diplay automatically returns to
PROGRAM NAME requested program number the previous program
» Confirm
NOTE:
Using the technology buttons (page 08),
you can set filters and display the respective
programs only.
3A P2 34 W1 2345
Machine is ready for operation
PROGRAM NAME
3B If the installed wheel does NOT match the wheel stored in the program, the machine requests a WHEEl CHANgE.
YE S/N O
WH EEL CH ANG E?
YES » Confirm If you confirm with YES, the machine travels

into the wheel change position and the wheel
change is performed (chapter 03.08., step 2,
page 24)
NO » Mark NO If you do not want to perform a

wheel change, the currently used
» Confirm wheel is shown on the display.
PREREQUiSiTE:
The wheel matches the
technology of the program.
4 P2 34 W2 3456 Machine ready for operation NOTE:

PROGRAM NAME
If your access rights level is 1, you can
overwrite the wheel stored in the program
with the currently used wheel by pressing
on the “Save” button.
CANCEL
NOTE:
When the ESC button is pressed during the program selection,
the display returns to point 1.

03.10. WELDING - MANUAL INTERVENTION DURING WELDING
In principle, all welding programs are defined via

the values previously entered into the parameters.
Manual welding 2nd power stage
However, during welding you can manually perform the following operations using the center
button on the head module:
» SWiTCH UlTRASOUNd ON OR OFF
» Activate a SECONd POWER STAgE
(e.g., on transitions from thin to thick material and vice versa)
Backward welding button
In order to manually WEld iNTO THE OTHER diRECTiON, pull the backward welding button.
This function is particularly suited for overwelding at the end of a weld seam.
Handwheel
In order to TRAVEl a distance FORWARd OR BACKWARd WiTHOUT UlTRASOUNd, turn the

handwheel as described under POSiTiONiNg WHEEl & FEEd BUTTON (chapter 01.04., page 10).

iNHAlT
Content
03.11. CONTINUOUS WELDING PROGRAMS
» ContInuouS WelDInG PRoGRaMS

1 P1 23 W1 2345 » Change program number In order to show programs suitable for the
PROGRAM NAME selected technology only, you can set filters
using the technology buttons.
» Set the CONTiNUOUS
PROgRAMS filter
2 P1 23 W1 2345 After 5 seconds without input, the display

» Select requested program automatically returns to the previous program
PROGRAM NAME
» Confirm
3A P2 34 W1 2345
PROGRAM NAME
YE S/N O
WH EEL CH ANG E?
YES » Confirm If you confirm with YES, the machine

travels into the wheel change position and
the wheel change is performed
(chapter 03.08., step 2, page 24)
If you do not want to perform a

NO » Mark NO wheel change, the currently used wheel
is shown on the display.
» Confirm
PREREQUiSiTE:
The wheel matches the technology of the
program.
PROGRAM NAME

03.12. INTERVAL WELDING PROGRAMS – 1-2
» InteRVal WelDInG PRoGRaMS

1 P1 23 W1 2345 » Change program number In order to only show programs suitable for
PROGRAM NAME the selected technology, you can set filters
using the technology buttons
» Set the
iNTERVAl PROgRAMS filter

PROGRAM NAME
» Confirm
3A P2 34 W1 2345
PROGRAM NAME
YE S/N O
WH EEL CH ANG E?

travels into the wheel change position
and the wheel change is performed

NO » Mark NO wheel change, the currently used
wheel is shown on the display.
» Confirm
PREREQUiSiTE:
program.
PROGRAM NAME
5 PEdAl TRETEN As soon as you press on the pedal and start
welding, the display is switched.Instead of the
P2 34 12 34mm wheel number, the distance still to be traveled
PR OG NAM E N0 1 of the current work step (here: N01) is shown
(in live mode).
P 23 4 30 0mm
If the first work step is finished, the display
PR OG NAM E N0 2
automatically switches to the next step

03.12. INTERVAL WELDING PROGRAMS – 2-2
»» INTERVAL WELDING PROGRAMS

CANCEL
NOTE:
» cancels the interval program and restarts at its beginning.
» cancels the program chain step by step.
NOTE:
If you canceled the interval program and would like resume welding from a certain position, proceed as follows:
» Turn the HANDWHEEL to travel without ultrasound.
» Using the CUSTOMIZABLE BUTTON on the head module, you can skip work steps.

03.13. SPOT WELDING
» SPot WelDInG PRoGRaMS

» Set the
iNTERVAl PROgRAMS filter

PROGRAM NAME
» Confirm
3A P2 34 W1 2345
PROGRAM NAME
YE S/N O
WH EEL CH ANG E?


NO » Mark NO wheel change, the currently used wheel
is shown on the display.
» Confirm
PREREQUiSiTE:
The wheel matches the technology of
the program.
PROGRAM NAME

iNHAlT
Content
03.14. CUT & SEAL
» Cut & Seal

» Set CUT & SEAl filter

PROGRAM NAME
» Confirm
3A P2 34 W1 2345
PROGRAM NAME
YE S/N O
WH EEL CH ANG E?

If you do not want to perform a wheel change,

NO » Mark NO the currently used wheel is shown on the
display.
» Confirm
PREREQUiSiTE:
program.
PROGRAM NAME

03.15. WELDING PROGRAM CHAIN – 1-2
» WelDInG PRoGRaM CHaIn

1 P1 23 W1 2345 » Change program number Um nur die Programme anzuzeigen, die zur
PROGRAM NAME gewünschten Technologie passen haben Sie
die Möglichkeit, über die Technologie-Tasten
» Set PROgRAM CHAiN filter Filter zu setzen.

» Select requested program number automatically returns to the previous program
PROGRAM NAME
» Confirm
3 S1/P3 W1 2345 Machine ready for operation P345 = Higher-level (activated) program
P015 NAME S
number
W12345 = Currently installed wheel number
SCHR1 = Current work step
P038 = Program number for the
current work step
4 Depending on the programming of the program chain (chapter xx, page xx), the NExT WORK STEP iS ACTiVATEd ViA:
S1/P3 W1 2345 = Press customizable button In order to switch from one work step to
P015 NAME S = Lift wheel via pedal the next, execute the activation type shown
= Press handwheel on the display:
= Press knee button*
: Press the customizable button on
the head module (page 09)
: Press backward on the pedal (page 12)
: Press the positioning wheel on the
head module (page 10)
: Press the knee button*
5 As soon as the current work step is completed, activate the change as described under point 2 (in our example, the change
takes automatically place via the traveled distance). Subsequently, the next work step is automatically initiated.
S2/P15 W1 2345 ....

P015 NAME S

03.15. WELDING PROGRAM CHAIN – 2-2
»» WELDING PROGRAM CHAIN

cancel
NOTE:
» cancels the program chain and restarts at its beginning.
NOTE:
If you canceled the interval program and would like resume welding from a certain position, proceed as follows:
» Turn the HANDWHEEL to travel without ultrasound.
» Using the CUSTOMIZABLE BUTTON on the head module, you can skip work steps.
* The knee button is available as an option

03.16. ERROR MESSAGES DURING WELDING
»» ERROR MESSAGES DURING WELDING

W HE EL T YP E Perform a wheel change. This error message is shown on
IS NOT SUITABLE welding start, if a wheel was mounted
during the program change, which is
not compatible with the technology.

04. PROgRAMMiNg

04. Programming
04.01. create new program
»» create new program

1 Press the “NEW PROGRAM” button: The corresponding LED on the
display lights up.
»
2 CR EATE P ROGR AM Select the requested TECHNOLOGY: The following functions are
CH OOSE T ECH referred to as “technologies”:
» oder »» CONTINUOUS WELDING
(chapter 04.01.01., page 38)
» oder »» INTERVAL WELDING
(chapter 04.01.03., page 42)
» oder
»» SPOT WELDING
(chapter 04.01.04., page 44)
» oder
»» Cut & Seal
(chapter 04.01.05., page 45)
»
»» PROGRAM CHAIN
(chapter 04.01.07., page 47)
NOTE:
The “Cut & Seal” technology is only
active for steel sonotrodes.
Cancel
NOTE:
In order to go one step back during program creation, press the “ESC button“:
NOTE:
In order to completely cancel program creation, press the“New program” button:
» .
Next, to following confirmation prompt is shown:
YES/NO Confirm if you would like to exit the program without saving.
E X I T W / O S AV IN G? Otherwise, select “NO”.

04. PROgRAMMiNg
04.01.01. CONTiNUOUS WELDING AT CONSTANT SPEED
– 1-2
» ContInuouS WelDInG at ConStant SPeeD

1 Press the “CONTiNUOUS WEldiNg” button: The corresponding LED on the
display lights up
»
2 FI X/DY NA MIC You are prompted to define the

SE T SP EE D TY PE SPEEd TYPE (constant / dynamic).
Regardless of the pressure on the pedal,

» Confirm CONSTANT
the welding speed remains constant.
3 gAP AdJUSTMENT
0 ,05 mm TR IAL If you would like to manually set the gap, confirm using the
S ET GAP rotary button. Otherwise, use the rotary button and confirm “Automatic” selection (step 5b).
4A MANUAl gAP AdJUSTMENT
» Confirm MANUAl
0 ,05 mm TR IAL » Change VAlUE

S ET GAP
TEST*, whether the gap is correctly set.

If the value is correct, confirm it with »
4B AUTOMATiC gAP AdJUSTMENT
» Mark AUTOMATiC
AUTOMATIC? » Confirm AUTOMATiC

SET GAP
Insert material.
Pl ACE MA TERI AL As soon as you are done, confirm with
»
P RE SS B UTT ON Confirm with The lower value indicates the current distance
G AP 0. 0 5 from welding wheel to sonotrode.
»

04. PROgRAMMiNg
04.01.01. CONTiNUOUS WELDING AT CONSTANT SPEED
– 2-2
» ContInuouS WelDInG at ConStant SPeeD

5 10.0 m/min TRIAL » Change VAlUE Enter the MAx WEldiNg SPEEd.
SET SPEED
TEST*, whether the welding speed is correctly set.

If the value is correct, confirm with »
6 60 TR IAL » Change VAlUE Enter the WEldiNg POWER.

ADJUST POWER
60% power is specified as default value.
TEST*, whether the maximum power is correctly set.

* You can test the settings (welding gap, speed, and power) at any time, while adjusting the values.

04. PROgRAMMiNg
04.01.02. CONTiNUOUS WELDING AT dYNAMiC SPEED
– 2-2
» ContInuouS WelDInG at DYnaMIC SPeeD

1 Press the “CONTiNUOUS WEldiNg” button: The corresponding LED on the
display lights up
»
2 FI X/DY NA MIC You are prompted to define the SPEEd TYPE

SE T SP EE D TY PE (constant / dynamic).
3
» Mark dYNAMiC
F I X /DY N A M IC
» Confirm dYNAMiC
S E T SP E E D TY P E
4 gAP AdJUSTMENT
MANUAL? If you would like to automatically set the gap, confirm using the rotary button.
SET GAP Otherwise, use the rotary button and confirm “Manual” selection (step 5b).
5A MANUAl gAP AdJUSTMENT
» Confirm MANUAl
0 ,05 mm TR IAL » Change VAlUE

S ET GAP
TEST*, whether the gap is correctly set.

If the value is correct, confirm it with »
5B AUTOMATiC gAP AdJUSTMENT
» Mark AUTOMATiC
AUTOMATIC? » Confirm AUTOMATiC

SET GAP

04. PROgRAMMiNg
04.01.02. CONTiNUOUS WELDING AT dYNAMiC SPEED
– 2-2
» ContInuouS WelDInG at DYnaMIC SPeeD

Insert material.
Pl ACE MA TERI AL As soon as you are done, confirm with
»
P RE SS B UTT ON Confirm with The lower value indicates the current distance
G AP 0. 0 5 from welding wheel to sonotrode.
»
6 10.0 M/MIN TRIAL » Change VAlUE

SET MAX SPEED
TEST*, whether the maximum welding speed is correctly set.

7 2.5 M/MIN TRIAL » Change VAlUE

SET MIN SPEED
TEST*, whether the minimum welding speed is correctly set.

8 60 TR IAL Enter the MAxiMUM WEldiNg POWER.

» Change VAlUE
ADJUST POWER 60% power is specified as default value.
9 40 TR IAL Enter the MiNiMUM WEldiNg POWER.

» Change VAlUE
ADJUST MIN POWER A minimum possible value of 39% is
specified as default value.
TEST*, whether the minimum power is correctly set.
* You can test the settings (welding gap, speed, and power) at any time, while adjusting the values.

04. PROgRAMMiNg
04.01.03. INTERVAL WELDING AT CONSTANT SPEED
– 1-2
» InteRVal WelDInG at ConStant SPeeD

1 Press the “iNTERVAl WEldiNg” button: The corresponding LED on
»
2 gAP AdJUSTMENT
04.01.01. CONTiNUOUS WEldiNg AT CONSTANT SPEEd, STEP 3, PAgE 38
MANUAL? If you would like to automatically set the gap, confirm using the rotary button.
SET GAP Otherwise, use the rotary button and confirm “Manual” selection (step 5b).
3 10.0 m/min TRIAL

» Change VAlUE
SET SPEED

4 60 TR IAL
» Change VAlUE
A DJ US T PO WE R
TEST*, whether the power is correctly set.

5 SElECT THE iNTERVAl PROgRAMMiNg TYPE.

TEACH-iN MOdE (step 7a) as well as NUMERiCAl iNPUT can be selected (step 7b).
5A TEACH-iN MOdUS
TE ACH IN ?
» Confirm TEACH-iN
IN TER VAL PR OG
0 50
» Change VAlUE Enter the speed for program creation.
T EA CH I N SPE ED
» Confirm VAlUE
0000 mm Define using the shown button, whether

T EA CH D IS T. 1 » the first section should be traveled with or
without ultrasound or with power stage 2.
TRAVEl THE FiRST SECTiON.
0012 mm The traveled distance is automatically

» Confirm VAlUE calculated and shown. It you are satisfied
T EA CH D IS T. 1
with this value, confirm.
Otherwise, repeat the section determination
by pressing the ESC button and repeat the
last two steps.
0000 mm Define using the shown button, whether the

T EA CH D IS T. 2 » first section should be traveled with or without
ultrasound or with power stage 2.
TRAVEl THE SECONd SECTiON.

04. PROgRAMMiNg
04.01.03. INTERVAL WELDING AT CONSTANT SPEED
– 2-2
» InteRVal WelDInG at ConStant SPeeD

The traveled distance is automatically calculated and shown. It you are satisfied with this value, confirm.
Otherwise, repeat the section determination by pressing the ESC button and repeat the last two steps.
If you are done with section programming, continue with step 8: SAVE (page xx).
5B NUMERiCAl iNPUT
TE ACH IN ?
» Mark NUM iNPUT
IN TER VAL PR OG
NU MBE R I NPU T? » Confirm NUM iNPUT

IN TER VAL PR OG
0000mm N0 1 Define using the shown button, whether the

I NT ER V. D IS T. 1 » first section should be traveled with or without
» Change VAlUE
» Confirm VAlUE
X XX Xm m N0 1 Define using the shown button, whether the

INTERV. DIST.2 » first section should be traveled with or without
» Change VAlUE
» Confirm VAlUE
...... ENTER FURTHER SECTiONS.

As soon as you are done, continue with step 8: SAVE.
CANCEL
NOTE:
» cancels the interval program and restart the whole programming.
NOTE:
If you canceled the interval program and would like resume the programming
from a certain position, proceed as follows:
» Turn the HANdWHEEl to travel without ultrasound.
» Using the CUSTOMiZABlE BUTTON on the head module, you can skip work steps.

04. PROgRAMMiNg
04.01.04. SPOT WELDING
» SPot WelDInG
1 Press the “SPOT WEldiNg” button: The corresponding LED on the
display lights up
»
2 gAP AdJUSTMENT, see

04.01.01. CONTiNUOUS WEldiNg AT dYNAMiC SPEEd, STEP 4, page 40
3 1, 0 0 s e c TRIAL The generator power amounts to 100%,
» Change VAlUE the welding result is controlled by time.
WELDING TIME
TEST*, whether the time is correctly set.


04. PROgRAMMiNg
04.01.05. CUT & SEAL AT CONSTANT SPEED
» Cut & Seal at ConStant SPeeD

1 Press the “CUT & SEAl” button: The corresponding LED on the
display lights up
»

Regardless of the pressure on the pedal,

» Confirm CONSTANT the welding speed remains constant.
3 10.0 m/min TRIAL

» Change VAlUE
SET SPEED

4 60 TR IAL
» Change VAlUE
A DJ US T PO WE R
TEST*, whether the power is correctly set.

* You can test the settings (welding speed and power) at any time, while adjusting the values.

04. PROgRAMMiNg
04.01.06. CUT & SEAL AT dYNAMiC SPEED
» Cut & Seal at DYnaMIC SPeeD

1 Press the “CUT & SEAl” button: The corresponding LED on the
display lights up
»

» Mark dYNAMiC
F I X /DY N A M IC
» Confirm dYNAMiC
S E T SP E E D TY P E
3 10.0 M/MIN TRIAL Enter the MAxiMUM WEldiNg SPEEd.

» Change VAlUE
SET MAX SPEED
TEST*, whether the speed is correctly set.

4 60 TR IAL Enter the MAxiMUM WEldiNg POWER.

» Change VAlUE
ADJUST POWER

5 40 TR IAL Enter the MiNiMUM WEldiNg POWER.

» Change VAlUE
ADJUST MIN POWER 40% power is specified as default value.
TEST*, whether the minimum power is correctly set.
* You can test the settings (welding speed and power) at any time, while adjusting the values.

04. PROgRAMMiNg
04.01.07. CREATE PROGRAM CHAIN
– 1-3
» CReate PRoGRaM CHaIn

1 Press the “PROgRAM CHAiN” button: The corresponding LED on the
display lights up
»
2 S TE P 1 -- P001 Select the program (= P001) necessary

001PROGNAME for the 1st work step
001PROGNAME = Program name
» Change PROgRAM NUMBER
» Confirm PROgRAM NUMBER
3 DI STAN CE Select how you would like to switch from

C HA NG E WI TH the current to the next work step.
The following options can be selected:
_ Default: CUSTOMiZABlE BUTTON
on the head module (3A)
_ liFTiNg THE WHEEl ViA PEdAl (3B)
_ PRESSiNg THE HANdWHEEl (3C)
_ PRESSiNg THE KNEE BUTTON (3D)
3A SWiTCHiNg ViA THE CUSTOMiZABlE BUTTON ON THE HEAd MOdUlE
DI STAN CE
» Select PRESS SOFT KEY
C HA NG E WI TH
SO FT K EY
» Confirm PRESS SOFT KEY
C HA NG E WI TH
3B SWiTCHiNg ViA liFTiNg THE WHEEl ViA PEdAl
DI STAN CE
» Select WHEEl liFTiNg
C HA NG E WI TH
LIFT ANVIL
» Confirm WHEEl liFTiNg
C HA NG E WI TH
3C SWiTCHiNg ViA HANdWHEEl
DI STAN CE
» Select HANdWHEEl
C HA NG E WI TH
HANDWHEEL
» Confirm HANd WHEEl
C HA NG E WI TH

04. PROgRAMMiNg
04.01.07. CREATE PROGRAM CHAIN
– 3-3
» CReate PRoGRaM CHaIn

3d SWiTCHiNg ViA KNEE BUTTON
DI STAN CE
» Select KNEE BUTTON
C HA NG E WI TH
KNEE SW
» Confirm KNEE BUTTON
C HA NG E WI TH
4 PX X X STE P 02 Continue with work step 2 (see step 2).

XXXXXXXXXXXXXXXX As soon as all work steps are programmed, continue with step 5: SAVE.
CANCEL
NOTE:
» cancels the program chain and restarts at its beginning.
NOTE:
If you canceled the interval program and would like resume the programming
from a certain position, proceed as follows:
» Turn the HANdWHEEl to travel without ultrasound.
» Using the CUSTOMiZABlE BUTTON on the head module, you can skip work steps.

04. PROgRAMMiNg
04.02. SAVE – 1-2
» SaVe
1 Press the “SAVE” button: The corresponding LED on the
display lights up
»
2A You have created a NEW program and would like to save it under a NEW number:
The software suggests the next available
P 23 4 » In order to change the
program number (=P234 in the example).
C RE AT E PR OG program number
If you would like to assign a different number
to the program, change the number by turning
» Confirm, or and then pressing the Jog key.
» Cancel
You can confirm the program name letter

» In order to enter the program name
SET PROG NAME
by letter by turning and then pressing the
Jog key.
» Confirm, or
» Cancel
2B You have created a NEW program and would like to overwrite an ExiSTiNg program:
P 23 4 » In order to change the

C RE AT E PR OG program number
Already existing programs can

P 35 6 » Confirm, or
OVERWRITE?
be recognized by the text
“OVERWRiTE PROgRAM”.
» Cancel
YES/NO » Confirm, or
OVERWRITE?
» Cancel
» In order to change the

SET PROG NAME program name
» Confirm, or
» Cancel
2C You changed an ExiSTiNg program:
YES/NO The programs asks, whether you would

OVERWRITE?
like to overwrite the existing program

04. PROgRAMMiNg
04.02. SAVE – 2-2
» SaVe
YES » Confirm
xxxxx.... = Existing name

» In order to change the program name
SET PROG NAME The current program is overwritten with
» Confirm, or the changed program.
» Cancel
NO
» To select NO
» Confirm, or
» Cancel
P2 34 W1 2345 Machine is ready for operation. The “Save” LED on the display goes out.
PROGRAM NAME
CANCEL
NOTE:
In order to go one step back during saving, press the “ESC BUTTON”:
NOTE:
In order to completely cancel saving, press the “SAVE” button:

04. Programming
04.03. Cancel
Depending on the function, canceling may be realized differently:

For example, when creating a new program (chapter 04.01, page 37),
you can stepwise go backward using the ESC button in order to change previously entered values.
If you would like to completely exit the “New program” function, press the “New program” button.
The details, how to cancel, are described at the end of the respective chapter.

04. PROgRAMMiNg
04.04. PROGRAM CHANGE VIA PARAMETERS
– 1-2
» PRoGRaM CHanGe VIa PaRaMeteRS

1 P1 23 W1 2345 Call up the program, whose
PROGRAM NAME
parameters you would like to change
(see 03.09. Change program)
2 Press the “PARAMETERS” button:
The corresponding LED on the
» display lights up
3 Turn the JOg KEY ClOCKWiSE, in order to enter the PROgRAM PARAMETERS (POiNT 4).
Turn the JOg KEY COUNTERClOCKWiSE, to first find AdMiNiSTRATiON (chapter 05., page 61).
If you continue turning, the MACHiNE PARAMETERS (chapter 07.04., page 69) are shown
(accessible with access rights level 2 only, otherwise these elements are hidden).
4 CHANgE PROgRAM PARAMETERS (ExAMPlE); parameter list, see page 54:
P1 23 W1 2345 » In order to change

PROGRAM NAME the parameter number
0 04 0 .0 5mm
» Confirm
G AP
0 04 0,05mm
» In order to change the value
G AP
TESTiNg & TRiAl WEldiNg.

The values are set to “online”, i.e., you can now immediately test, whether the setting fits your
application. If this is not the case, you can change the value and test again, and finally
» Confirm
0 04 0,15mm
The display returns to the parameter selection
G AP
5 SAVE:
You have two choices to save your changes:
5A You would like to save the existing program with the changes applied:
Press the “PARAMETERS”button:
Y ES /N O
» Confirm to save your changes and
SA VE CHA NGE S?
exit the Parameters menu.
5B You would like to save the existing program with the changes applied, or to save it under a different program number.

04. Programming
04.04. PROGRAM CHANGE VIA PARAMETERS
– 2-2
»» PROGRAM CHANGE VIA PARAMETERS

Press the “SAVE” button“:
SAVE (chapter 03.08., page 24)
Cancel
NOTE:
In order to go one step back while changing the program,
press the “ESC” button:
NOTE:
In order to completely cancel changing the program,
press the “PARAMETERS” button:
» .
Next, to following confirmation prompt is shown:
YES/NO Confirm if you would like to exit the program without saving.
EXIT W/O SAVING? Otherwise, select “NO“.

04. Programming
04.04.01. Program parameter list
– 1-4
dyn. dyn. dyn.
# Parameter
001 Program name • • • • • • • •
002 Technology
Continuous welding at
•
CONSTANT speed
Continuous welding at
•
DYNAMIC speed
Interval welding at
•
CONSTANT speed
Interval welding at
•
DYNAMIC speed
Spot welding •
Program chain •
Cut & seal at

•
CONSTANT speed
Cut & seal at

•
DYNAMIC speed
003 Wheel number • • • • • • •
004 Gap dimension • • • • • • •
005 Generator power • • • •
Minimum
006 • • •
generator power
Maximum
007 • • •
generator power
008 Speed • • •

04. Programming
– 1-4
Display EN min max default Explanation

0 01 DEFAULT
– – –
PROGRAM NAME
002 CONTINUOUS
– – –
PROGRAM MODE
002 CONTIN DYN

– – –
PROGRAM MODE
002 INTERVAL
– – –
PROGRAM MODE
002 INTERVAL DYN

– – –
PROGRAM MODE
002 SPOT WELDING

– – –
PROGRAM MODE
002 PGR LINK

– – –
PROGRAM MODE
002 CUT+SEAL
– – –
PROGRAM MODE
002 CUT+SEAL DYN

– – –
PROGRAM MODE
NOTE:
003 W00000 Cutting wheels are to be used for
– – – welding machines with steel sonotrode only.
W HE EL N UM BE R
W 0 00 00
P003: 0-99
P215: 0-99
P214: 0-9
0 04 0 .0 5mm
0.02 0.5 0.05
G AP
005 60
60
P OW ER
006 38
38 100 38 at DYNAMIC speed only
MIN POW ER
007 100
100 at DYNAMIC speed only
M AX P OW ER
008 2.5 m/min

m/min
S PE ED

04. Programming
Inhalt
Content
– 2-4
dyn. dyn. dyn.
# Parameter
009 Minimum speed • • •
010 Maximum speed • • •
011 Pressure • • • •
012 Minimum pressure • • •
013 Maximum pressure • • •
014 Lifting height (wheel lifting) • • • • • • •
015 Welding time •
020 Section programming • •
021 Existing file: File name • •
Numerical input:
022 • •
Step N1 – Section
Numerical input:
022 • •
Step N1 – Ultrasound ON/OFF/Boost
Numerical input:
022 • •
Step N1 – Transition to next work step
022 Insert work step • •
022 Delete work step • •

04. Programming
– 2-4

009 2.5 m/min
0.5 30 2.5 at DYNAMIC speed only
M IN S PE ED
010 10.0 m/min

10 at DYNAMIC speed only
M AX S PE ED
011 60
1 60
PRESSURE
012 50
50 150 50 at DYNAMIC speed only
MIN PRESSURE
013 150
1 150 at DYNAMIC speed only
MAX PRESSURE
014 3.0 mm 1.0 15.0 3.0 Machine parameter: ø 25 mm

LIFT ANVIL
1.0 5.0 3.0 Machine parameter: ø 45 mm
015 1.00 sec

WELDING TIME
020 FILE Existing file

STAGEPROGRAMMING Numerical input
021 INTERVAL Name of a previously generated

FILE NAME document (Windows)
022 11.0 mm
Value from programming
N1 DISTANCE
022 OFF
Selection: ON
OFF ON
N1 ULTRASONIC
BOOST
Selection: Without stop
022 NONSTOP Without
Stop
N1 END FUNCTION stop
Lift wheel
022
A new step respectively a new section is inserted
after the current section. The next work steps are
INSERT A STEP
automatically shifted to the back.
022 The current work step is deleted.
DELETE STEP The next work steps are automatically shifted to the front.

04. Programming
– 3-4
dyn. dyn. dyn.
# Parameter
Numerical input:
022 • •
Step N2 – Section
Numerical input:
022 Step N2 – Ultrasound ON/OFF/Boost • •
... maximum 20 steps • •
Work step 01:

090 •
Program number
Work step 01:

091 •
Change type
Work step 01:

092 •
Distance
Work step 02:

093 •
Program number
Work step 02:

094 •
Change type
Work step 02:

095 •
Distance
maximum 20 work steps
201 Ultrasound power stage 2 • • • • • •
202 Startup power • • • • • •
203 Startup time • • • • • •
204 Startup delay • • • • • •
205 Start / end speed (seSpeed) • • • • • •
206 Acceleration • • • • • •
207 Differential speed • • • • • •
208 Deceleration • • • • • •

04. Programming
– 3-4

022 11.0 mm
Value from programming
N2 DISTANCE
022 OFF
Selection: ON
OFF ON
N2 ULTRASONIC
BOOST
090 P123
Existing programs can be selected
SP1 PROG NUMBER
Selection: Distance
091 DISTANCE Soft key
SP1 CHANGE TYPE Wheel lifting
Knee button
092 11.0 mm
Shown for “Distance” change type only
SP1 DISTANCE
093 P123
Existing programs can be selected
SP2 PROG NUMBER
Selection: Distance
094 DISTANCE Soft key
SP 2 CHANGE TYPE Wheel lifting
Knee button
095 11.0 mm
Shown for “Distance” change type only
SP2 DISTANCE
201 50
1 100 50 Power increase value, if “Boost” is activated.
BOOST POWER
202 75
1 100 75 % of the maximum generator power
ATTACK POWER
203 0 .1 SEC
0 2.5 0.1 Time until maximum generator power is reached
ATTACK TIME
204 0 .1 SEC
START DELAY 0 2.0 0.1 Time between “Welding On” and starting of the anvil wheel
205 80
10 100 80 % of the adjusted speed
ST/END SPEED
206 0,10 SEC

0 0.50 0.10
ACCELERATION
207 +0
-10 +10 +0 Difference between anvil speed and sonotrode speed
DIFF SPEED
208 0,10 SEC

0 0.50 0.10
DECELERATION

04. Programming
Inhalt
Content
– 4-4
# Parameter
209 Backward welding after stop • • • •
210 Forward welding after stop • • • •
211 Generator deactivation time after pedal-0 • • • • • • •
212 Gap increase after pedal-0 until stop • • • • • • • •
v P208
P211 (% of 208)
P212
gap
P205
pedal 0 Generator off stop
213 Lifting delay • • • • • • • •
214 Wheel type • • • • • • • •
215 Wheel – equivalent width • • • • • • • •

04. Programming
– 4-4

209 0 .0 mm
0 100 0
BACKWARDS
210 0 .0 mm
0 100 0
fORWARDS
211 50
ADVANCED OFF
0 100 50 % of P208
212 0.05 mm The gap is stepwise (linearly) increased.

0 0.5 0.05
END GAP INC. At the end, the wheel travels down again
213 1 .0 SEC Time between welding end and

0 25.0 0.0
END WAIT TIME “upper anvil wheel” position
214 08
WHEEL TYPE
215 45
0 99
WHEEL EQUIVWIDTH

05. AdMiNiSTRATiON
05.01. DELETE PROGRAMS
All data is stored in xls-file format!
» aDMInIStRatIon
1 Press the “PARAMETERS” button: The corresponding LED on
the display lights up.
»
2
008 2.5 m/min » In order to navigate to Turn the Jog key counterclockwise!
S PE ED dATA AdMiNiSTRATiON
3 Data admin
» Confirm The “Save” and “Parameters” LEDs
MANAGER are illuminated.
4 Using » select from the following functions:
4A Copy iNdiVidUAl PROgRAMS from the machine TO YOUR USB dONglE
PROGRAM » Confirm
MACHINE USB
dEFAUlT SETTiNg:
P 234 » In order to select the
The current program is shown.
M ACH INE US B program to be copied
If you would like to copy a different
program, turn the Jog key.
» Confirm
4B Copy iNdiVidUAl PROgRAMS from your USB dongle TO THE MACHiNE
P R O G R AM » Confirm
US B MA C HI NE
SN 1111 1 » To select the machine, on which You can copy individual programs
CH OOSE M ACHI NE the program was created from different machines.
» Confirm dEFAUlT SETTiNg:

The number of the current machine.
If you would like to copy a program, which
was created on a different machine, select
it using the Jog key.
P1 23 » In order to select the

CH OOSE P ROGR AM program to be copied
» Confirm

05. AdMiNiSTRATiON
05.02. COPY PROGRAMS
» aDMInIStRatIon
4C dElETE iNdiVidUAl PROgRAMS from the machine
S I N G L E PR O G RA M » Confirm
D EL ET E
dEFAUlT SETTiNg:
P1 23 W1 2345 » In order to select the
The current program is shown.
PROGRAM NAME program to be copied
If you would like to copy a different
program, turn the Jog key.
» Confirm
P 123 DE LET ED
4d dElETE All PROgRAMS from the machine
ALL PROGRAMS » Confirm

D EL ET E
... DO NE
4E Copy All PROgRAMS from the machine TO YOUR USB dONglE

M A CH IN E US B
4F Copy All PROgRAMS from your USB dongle TO THE MACHiNE

US B M A CH I N E
SN 1111 1 » In order to select the machine, on You can copy all programs from
CH OOSE M ACHI NE which the program was generated one of your machines.

The number of the current machine. If you
would like to copy the programs of a different
machine, select them using the Jog key.
4C COPYING PROG Please wait, until all programs are copied onto you USB dongle.
-4F PLEASE WAIT Next, the display automatically switches to the current program again.
P2 34 W1 2345 Machine is ready for operation.

PROGRAM NAME
4g Copy MACHiNE PARAMETERS from the machine TO YOUR USB dONglE
MA CHIN E CONF IG
» Confirm
M ACH INE US B
4H MASCHiNENPARAMETER von Ihrem USB-Dongle AUF diE MASCHiNE übertragen

05. AdMiNiSTRATiON
05.03. COPY MACHINE PARAMETERS
» aDMInIStRatIon
MA CHIN E CONF IG
» Confirm
USB M A C H I NE
» In order to select the machine, You can copy all parameters from
whose parameters should be copied one of your machines.

The number of the current machine. If you
would like to copy the parameters of a differ-
ent machine, select them using the Jog key.

06. Maintenance & Care
06.01. SONOTRODE & WELDING WHEEL CLEANING
Switch the machine off and have it cool down!

Risk of burns in the case of contact with the sonotrode!
Clean the sonotrode as well as the welding wheel (= transport rollers) as needed.
Sonotrode (1) and welding wheel (2) must be kept clean.

Remove possibly adhering welding residues using a brass wire brush.
NOTE:
Use brass wire brushes for cleaning only.
Otherwise you may damage the sonotrode and the welding wheel.

06. Maintenance & Care
06.02. Fan
Switch the machine off and have it cool down!

Risk of burns in the case of contact with the sonotrode!
NOTE:
Make sure that the generator fan is unobstructed.
In the case of high contamination levels you must equip
the fan with respective filters!
Generator air filter
Fan tray air filter

07. Calibration
07.01. IMPORTANT INFORMATION REGARDING CALBRATION
The calibrations listed here may only be performed by trained specialist personal.
The calibration instructions refer to a completely assembled machine.
Removal and installation of covers necessary for calibrations are not mentioned in the text.
Please observe the order of the following chapters, which corresponds to a meaningful work sequence for a machine to
be completely calibrated. If you perform individual work steps only, you must always also consider the previous and next chapter.
Disconnect the machine from the electrical power grid prior to any calibrations.
Risk of injury due to unintentional startup of the machine!

07. Calibration
07.02. TOOLS, GAGES AND OTHER AIDS
» Allen wrench 3 mm
» Grease (INTERFLON Fin Grease LS2, article no. 8546)

07. CAliBRATiON
07.03. SIDEWAYS SHIFTING OF THE SONOTRODE
In order to optimally use the complete welding width, you can shift the VETRON welding unit
respectively the sonotrode sideways. Despite the extreme hardness of the sonotrode, damage
to the surface of the sonotrode due to high pressures and energy may particularly occur in
the case that thick materials are welded.
2 1
1
3
1. Loosen the screws 1 (7 pieces) and shift the sonotrode 2 and

the cover 3 in the direction of the arrow.
2. Once the sonotrode is correctly positioned, tighten the screws 1 again.

07. CAliBRATiON
07.04. MACHINE PARAMETER
You can find all calibrations applicable to the machine, including resetting the operating program and
the states of the digital and analog inputs and outputs under the machine parameters.
Navigate to the machine parameters as follows:
» MaCHIne PaRaMeteRS
the display lights up.
»
2 Turn the JOg KEY COUNTERClOCKWiSE, until you can find the MACHiNE PARAMETERS under PARAMETER NUMBER 098
(accessible with access right level 2 only).
Turn the Jog key counterclockwise
205 80 » In order to change the
ST/END SPEED parameter number
3 Basic parameter » Confirm

Machine
4 The first machine parameter is shown.

M 10 2 10. 00mm
Block Thickness The M in M102 indicates that this
parameter is a machine parameter.

07. Calibration
07.04.01. MACHINE PARAMETER LIST
– 1-3
# Parameter Display EN min max Def. Explanation
Block thickness for M 10 2 10. 00mm

102 1000
zero adjustment Block Thickness
M2 01 3,300 AMP
201 Sonotrode stepper motor 50 5 000 3 300
Sono Current
M202 3,300 AMP

202 Welding wheel stepper motor 50 5 000 3 300
Anvil Current
M203 4,000 AMP

203 Welding wheel lifting motor 50 5 000 4 000
L i t Cu r r e n t
M204 2,000 AMP

204 Welding pressure motor 50 2 000 2 000
Press Current
M304 42 0
304 Pressure reference point -32 000 32 000 420
Pressure Ref Pt
Feed speed of the M307 1. 0 m/ mi n

307 sonotrode wheel during 0.5 40 1.0
Gap: Speed
automatic gap measurement
Power (ampl.) during M308 65

308 50 100 65
automatic gap measurement Gap: Amplit
Power during M309 20

309 10 100 20
automatic gap determination Gap: Power
Pressure during M310 70

310 0 150 70
automatic gap determination Gap: Pressure
Initial gap for M3 11 2 0. 0 mm

311 3 50 20
automatic gap measurement Ini t G ap
M3 12 5. 0 mm
312 Material thickness factor 40
Thickness Factor
M 319 71
319 Pedal value for pedal -1 0 255 71
Pedal -1 Pos
M 320 111
320 Pedal value for pedal 0 0 255 111
Ped al 0 Pos
M 321 250
321 Pedal value for pedal +1 0 255 250
Pedal +1 Pos
Minimum gap M4 03 0.02mm

403 0.02 1 0.02 Unit: mm
(Steel sonotrode) Min Gap (Steel)
Minimum gap M4 04 0.05mm

404 0.02 1 0.05 Unit: mm
(Titanium sonotrode) Min Gap (Titan)
M 405 100
405 Pressure 0 150 100
Max Pressure

07. Calibration
– 2-3
Welding wheel speed M40 6 100

406 90 110 100 Differential speed
relative to sonotrode speed Anvil/Son Speed
Diameter of the M407 104.0 mm

407 40 200 104
sonotrode wheel; Sonotrode Diamtr
Diameter of M408 26.0 mm

408 15 200 26
the reference welding wheel; Re f.Anvil Diam.
Toothed belt wheel of the M409 18

409 1 100 18 Unit: tooth
sonotrode stepper motor Z1; Sonotrode Z1
Toothed belt wheel of the M410 30

410 1 100 30 Unit: tooth
sonotrode stepper motor Z2; Sonotrode Z2
M411 5 .0 m m
411 Upper position for pedal - 1 10 5 Maximum value for P014
Anvil Up Pos
M412 28.42 mm Determined

412 Anvil upper position 150 500
Anvil Ref Pos previously
M413 10
413 Anvil backlash 0 30 10
Anvil Backlash These values
should not be
Welding wheel height M 415 0.1373mm Determined manipulated!
415 0 0.5000
change per full step; Gap/Step previously
Welding wheel height M 416 0.0150mm Determined

416 0 0.0500
change per encoder pulse; Gap /E nc Pul se previously
When the operating program

M701 1 is overwritten and/or if the
701 Operating program version; 1 1000 1 control is updated, the version
Software Version
number is automatically
updated
M702 1
702 Hardware version; 1 1000 1 Display only!
Hardware Version
M 703 00001
703 Serial number 1 1000 1
Se ria l N um er
Sonotrode type: M 704 STEEL

704 1 = Steel sonotrode Steel / titanium
Sonotrode Type
2 = Titanium sonotrode
Welding time M 706 123.67 H

706
(Generator ON) We ldi ng ti me
Unit: hours
Operating time M 708 723.72 H
708
(Machine ON) Wo rki ng ti me
M71 0 2748
710 Anvil up/down cycles
Anvil cycles

07. Calibration
– 3-3
Current lowering of the M807 1

807 0 2 1
sonotrode stepper motor Sono Hal Cur r

808 0 2 1
welding wheel stepper motor; Anvil Hal Cur r

809 0 2 1
welding wheel lifting motor; Li t Hal Cur r

810 0 2 1
sonotrode stepper motor; Press Hal Cur r
Direction of the M811 0

811 0 1 0
sonotrode wheel stepper motor; Sono Direction

812 0 1 0
welding wheel stepper motor; Anvil Direction

813 0 1 0
welding wheel lifting motor; Li t Direction

814 0 1 0
welding pressure motor; Press Direction
1 = Any machine function

can be activated via
USB stick only
0 = Any machine function
Switching ON/OFF: M815 0 can be activated without
815 0 1 0
User administration User USB Dongle USB stick
This parameter
can be changes
via USB stick
only
M902 6
902 Max LED brightness 1 10 6
Light Max
M903 0 1 = Reset
903 Cold start 0 1 0
Cold Start machine parameters

07. CAliBRATiON
07.04.02. UPDATING THE OPERATING PROGRAM
– 1-2
Program updates are available for downloading on our website under www.typical-europe.com.
Copy the current software update onto your USB dongle and proceed as follows:
» uPDate tHe oPeRatInG PRoGRaM

1 Insert your dONglE into the USB port = Identification
2 Switch ON the CONTROl

using the main switch.
3 INITIALISING...
» Press while switching on the machine
4 UPDATE FIRMWARE » Confirm

PR ESS JO G K EY
5 MAIN CONTROLLER Firmware of the main controller (= control);

» Continue turning
MAIN V1.41 V1.41 = version
ST EPPE R BC » Continue turning

83 40 V 1 . 01
ST EPPE R DE » Continue turning Firmware of the 6 stepper motors;

83 40 V 1 . 01
V1.01 = version
ST EPPE R FG
» Continue turning
83 40 V 1 . 01
HEAD PCB V1.02 = version

HEADBASE V1 .02
6A You would like to update the COMPlETE firmware

Press the “PARAMETERS” button:
PROGRAMMING 1/5
1/5: Update 1 of 5
PROGRESS 10
PROGRAMMING 5/5
VERIFY OK

07. Calibration
07.04.02. UPDATING THE OPERATING PROGRAM
– 1-2
»» UPDATE THE OPERATING PROGRAM

6b You would like to update INDIVIDUAL firmware:
Select the element, whose firmware should be updated (e.g., head PCB)
Press the “Light” button:
PROGRAMMING
PROGRESS 10
PROGRAMMING
V ER IF Y OK
7 Switch the machine OFF and ON again using the main switch.

07. CAliBRATiON
07.04.03. RESETTING THE MACHINE PARAMETERS
» ReSettInG tHe MaCHIne PaRaMeteRS

»
2 Turn the JOg KEY COUNTERClOCKWiSE, until you reach MACHiNE PARAMETERS (accessible with access rights level 2 only).
Turn the Jog key counterclockwise.
205 80 » In order to change the
ST/END SPEED parameter number
3 Basic parameter » Confirm

Machine
4 M903 0 » Confirm = Kaltstart

Cold Start
» In order to set the value to “1”
» Confirm
5 Switch the CONTROl OFF and After a new start,

ON again using the main switch. the machine parameters are reset.

07. Calibration
07.05. ERROR MESSAGES

VETRON Welding Manual en 08/2012
XIán TYpical EUROPE GmbH

Hertelsbrunnenring 9
D-67657 Kaiserslautern
Tel.: +49 (0)631 316019-0
Fax: +49 (0)631 316019-11
E-mail: sales@typical-europe.com
www.typical-europe.com

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» Manual de instructiuni

02 Manual VETRON SUDURA

08 01.02. TYPICAL OPERATING FIELD P107

09 01.03. HOT KEYS

10 01.04. POSITIONING WHEEL & FEED BUTTON

11 01.05. CONTROL & MAIN SWITCH

14 02.01. ROATA DE SUDURA

15 02.02. ROATA DE TAIERE

16 02.03. PULLER WHEELS

17 03.01. GENERAL INFORMATION ABOUT WELDING

18 03.02. WELDING PRINCIPLE

19 03.03. DEFAULT PROGRAM

20 03.04. ACCESS RIGHTS

21 03.05. FIRST COMMISSIONING

22 03.06. SWITCHING ON/OFF

23 03.07. SELECT LANGUAGE

Manual VETRON W ldi g 03

26 03.09. CHANGE PROGRAM

28 03.11. CONTINUOUS WELDING PROGRAMS

29 03.12. INTERVAL WELDING PROGRAMS

31 03.13. SPOT WELDING

32 03.14. CUT & SEAL

33 03.15. WELDING PROGRAM CHAIN

35 03.16. ERROR MESSAGES DURING WELDING

37 04.01. CREATE NEW PROGRAM

38 04.01.01. CONTINUOUS WELDING AT CONSTANT SPEED

40 04.01.02. CONTINUOUS WELDING AT DYNAMIC SPEED

42 04.01.03. INTERVAL WELDING AT CONSTANT SPEED

44 04.01.04. SPOT WELDING

45 04.01.05. CUT & SEAL AT CONSTANT SPEED

46 04.01.06. CUT & SEAL AT DYNAMIC SPEED

47 04.01.07. CREATE PROGRAM CHAIN

52 04.04. PROGRAM CHANGE VIA PARAMETERS

54 04.04.01. PROGRAM PARAMETER LIST

04 Manual VETRON Welding

63 05.01. DELETE PROGRAMS

64 05.02. COPY PROGRAMS

65 05.03. COPY MACHINE PARAMETERS

66 06. MAINTENANCE & CARE

66 06.01. SONOTRODE & WELDING WHEEL CLEANING

67 06.02. AIR FILTER

68 07.01. IMPORTANT INFORMATION REGARDING CALIBRATION

69 07.02. TOOLS, GAGES AND OTHER AIDS

70 07.03. SIDEWAYS SHIFTING OF THE SONOTRODE

71 07.04. MACHINE PARAMETERS

72 07.04.01. MACHINE PARAMETER LIST

75 07.04.02. UPDATING THE OPERATING PROGRAM

77 07.04.03. RESETTING THE MACHINE PARAMETERS

78 07.05. ERROR MESSAGES

Manual VETRON Welding 05

06 Manual VETRON WEldiNg

1 OPERATiNg FiEld (01.02., page 08)

2 HOT KEYS (01.03., page 09)

3 POSiTiONiNg WHEEl & FEEd BUTTON

4 CONTROl (01.05., page 11) 5 dONglE 6 PEdAl (01.06., page 12)

Manual VETRON WEldiNg 07

The operating field indicates the current operating states.

If a technology / function is activated,

In order to CHANgE OR SET VAlUES, use the JOg KEY ( 8 ):

Change = Turn the JOG key:

08 Manual VETRON WEldiNg

Manual VETRON Welding 09

» Turn the handwheel in order to travel forward or backward without welding.

ext, install this unit according to section WHEEL CHANGE