Ausenco: 103587-01-DS-513

CMBSAA: SGB-HDA-AUS-030800-01-0
Revision Number 0

Compañía de Minas
Buenaventura S.A.A.
Estudio de Pre Factibilidad -
Proyecto San Gabriel
Data Sheet
Desorption and Recovery
June 2019
 Compañía de Minas Buenaventura S.A.A.
Estudio de Pre Factibilidad - Proyecto San Gabriel
DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2500-PK-004
EQUIPMENT NAME Paquete proveedor Desorción
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
1.00 PROCESS INFORMATION

Loaded carbon from CIL circuit is feeded to desorption in

1.01 PROCESS DESCRIPTION recovery plant, which includes acid wash, elution and
thermal regeneration

1.02 DUTY DESCRIPTION 24 h/day, 365 d/y (92% availability)

1.03 DESIGN LIFE 15 y
1.04 ELEVATION 4,800 masl
1.05 SITE CONDITIONS Refers to 103587-01-ES-M-501
1.06 MECHANICAL DESIGN CRITERIA Refers to 103587-01-DC-501
1.07 PFD Refers to 10358701-0000-F-106
1.08 LOCATION Indoor
1.09 Process Design Criteria
1.10 Carbon Strip Batch Size tonnes 3
1.11 Number of Strips per day 1
1.12 Carbon Type Coconut pica 210 or equivalent
1.13 Carbon Bulk Density (dry basis) t/m3 0.47
3
1.14 Carbon Granular SG (wetted carbon) t/m 1.45
1.15 Carbon Size mesh 6 x 12 Mesh
1.16 Acid Wash
1.17 Column Capacity (carbon) t 3
3
1.18 Column Capacity (carbon) m 6.4
1.19 Acid Used Hydrochloric Acid (32% W/V)
1.20 Acid SG 1.14
1.21 Acid Wash Solution Strength %w/v 5
1.22 Acid Wash/Rinse Solution Flowrate BV/h 2
1.23 BV's Acid Solution Circulated per Batch, AW BV 1
1.24 Acid Rinse Solution Circulated per Batch BV 4
1.25 Output
1.26 Washed Carbon to carbon stripping - Design flow m3/h 42 (TBC)
3
1.27 Rince effluent - Design Flow m /h 14.5 (TBC)
1.28 Elution
1.29 Stripping Method (Zadra or AARL) AARL
1.30 Stripping Frequency 1 Strip per day
1.31 Carbon Stripped per day (design) t/d 3
1.32 Number of Elution Columns Required 1
o
1.33 Elution Columns Operating / Design Temperature C 125 / 140
1.34 Elution Columns Operating / Design Pressure kPa 350 / 600
1.35 Elution Column Dimension Ratio, minimum H/D 6:1 (TBC)
1.36 Column Capacity (carbon) t 3
3
1.37 Column Capacity (carbon) m 6.4
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 Compañía de Minas Buenaventura S.A.A.
Estudio de Pre Factibilidad - Proyecto San Gabriel
DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2500-PK-004
EQUIPMENT NAME Paquete proveedor Desorción
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
1.38 Elution Water Flowrate BV/hr 2 - 2.25
1.39 Elution Duration BV 8 - 10
3
1.40 Elution Water Tank Volume m 36
1.41 Solution Heater Type - Electric
1.42 NaCN Solution Strength %w/v 0.2
1.43 NaOH Solution Strength %w/v 2
1.44 Bleed Solution per Strip % 30 (TBC)
3
1.45 Bleed/makeup Solution Flowrate m /strip 12
1.46 Total batch Cycle time, maximum h 5
1.47 Output
1.48 Strip Solution to EW - Design flow m3/h 16
3
1.49 Carbon to Regeneration - Design Flow m /h 42
1.50 Batch Cycle Time
1.51 Carbon Transfer from First CIL Tank to Acid Wash - design min 360
1.52 Total Acid Wash Cycle Time min 180
1.53 Acid Wash Solution Pumping Duration min 30
1.54 Acid Wash Soaking Time min 30
1.55 Rinse Duration min 120
1.56 Neutralization NaOH Solution Pumping Duration min N/A
1.57 Transfer from Acid Wash to Elution Column min 30
1.58 Total Elution Cycle Time min TBD
1.59 Pre-heat Time min 30
1.60 Pre-soak Pumping Time min 30
1.61 Pre-soak Soaking Time min 30
1.62 Elution Time min 400
1.63 Elution Rinse Time (solution recycle) min TBD
1.64 Cooling Time (solution recycle) min 30
1.65 Carbon Transfer from Elution Column to Regeneration Kiln min 30

Technical Time (contigency, misc. tasks, Supplier to indicate the

1.66 min TBD
situation)

1.67 Description of Utilities Available on Site

1.68 Electricity Yes
1.69 Potable Water Yes
1.70 Gland Water Yes
1.71 Process Water Yes
1.72 Treated Water and fire water Yes
1.73 Compressed Air Yes

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 Compañía de Minas Buenaventura S.A.A.
Estudio de Pre Factibilidad - Proyecto San Gabriel
DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2500-PK-004
EQUIPMENT NAME Paquete proveedor Desorción
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
2.00 ACID WASH EQUIPMENT VENDOR TO COMPLETE
2.001 Loaded Carbon Tank
2.002 Design Capacity m3
2.003 Inside Diameter x Height mm
2.004 Material
2.005 Thickness Top/Wall/Bottom
2.006 Total Empty Weight kg
2.007 Loaded Carbon Transfer Pump
2.008 Make & Model (*)
2.009 Pump Type / Speed rpm
2.010 Size, Suction x Discharge mm
2.011 Duty Point (Flow/Head) m3/h @ m (*)
2.012 Pump Efficiency @ Duty Point %
2.013 Pump Break Horsepower @ Duty Point kW (*)
2.014 VFD (Yes/No) N/A
2.015 Pump Motor Rating kW
2.016 Pump Motor Speed rpm
2.017 Pump Motor Enclosure
2.018 Material of Construction of Wet Parts
2.019 Pump/Motor Set Weight kg
2.020 Pump Shaft Seal Type
2.021 Shaft Seal Make / Model
2.022 Shaft Seal Material
2.023 Acid Wash Column
2.024 Equipment Description
2.025 Quantity Supplied 1
2.026 Manufacturer & Model (*)
2.027 Design Pressure kPag
2.028 Column Effective Volume m3
2.029 Column Inside Diameter mm
2.030 Column Height mm
2.031 Column Height to Top Screen mm
2.032 Column Material
2.033 Corrosion Allowance mm
2.034 Column Top/Wall/Bottom Thickness mm
2.035 Corrosion Liner Material/Thickness mm
2.036 Protective Coating Material/Thickness mm
2.037 Resin to Glass Ratio (for FRP column)
2.038 Total Weight of the Empty Column kg

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 Compañía de Minas Buenaventura S.A.A.
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DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2500-PK-004
EQUIPMENT NAME Paquete proveedor Desorción
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
2.039 Total Weight of the Operating Column kg
2.040 Johnson Screen Diameter x Length mm
2.041 Johnson Screen Mesh Size mm
2.042 Johnson Screen Material of Construction
2.043 Washed Carbon Transfer Pump
2.044 Make & Model N/A
2.045 Pump Type / Speed rpm N/A
2.046 Size, Suction x Discharge mm N/A
3
2.047 Duty Point (Flow/Head) m /h @ m N/A
2.048 Pump Efficiency @ Duty Point % N/A
2.049 Pump Break Horsepower @ Duty Point kW N/A
2.050 VFD (Yes/No) N/A
2.051 Pump Motor Rating kW N/A
2.052 Pump Motor Speed rpm N/A
2.053 Pump Motor Enclosure N/A
2.054 Material of Construction of Wet Parts N/A
2.055 Pump/Motor Set Weight kg N/A
2.056 Pump Shaft Seal Type N/A
2.057 Shaft Seal Make / Model N/A
2.058 Shaft Seal Material N/A
2.059 Acid Wash Mix Tank
2.060 Tank Design Capacity m3 N/A
2.061 Tank Inside Diameter x Height mm N/A
2.062 Tank Freeboard mm N/A
2.063 Material N/A
2.064 Thickness Top/Wall/Bottom N/A
2.065 Total Empty Weight kg N/A
2.066 Acid Wash Mix Tank Agitator
2.067 Agitator - Make & Model N/A
2.068 Agitator - Type N/A
2.069 Shaft Length / Diameter mm N/A
2.070 Shaft Material N/A
2.071 Shaft Coating / Linning (type and Thickness) N/A
2.072 Impeller Material N/A
2.073 Impeller Coating / Linning (type and Thickness) N/A
2.074 Agitator Motor kW N/A
2.075 Make & Model N/A
2.076 Motor Enclosure N/A
2.077 Reducer Type N/A

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Estudio de Pre Factibilidad - Proyecto San Gabriel
DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2500-PK-004
EQUIPMENT NAME Paquete proveedor Desorción
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
2.078 Agitator Weight kg N/A
2.079 Acid Wash Feed Pump
2.080 Make & Model N/A
2.081 Pump Type / Speed rpm N/A
2.082 Size, Suction x Discharge mm N/A
3
2.083 Duty Point (Flow/Head) m /h @ m TDH N/A
2.084 Pump Efficiency @ Duty Point % N/A
2.085 Pump Break Horsepower @ Duty Point kW N/A
2.086 VFD Y/N N/A
2.087 Pump Motor Rating kW N/A
2.088 Pump Motor Speed rpm N/A
2.089 Pump Motor Enclosure N/A
2.090 Material of Construction of Wet Parts N/A
2.091 Pump/Motor Set Weight kg N/A
2.092 Pump Shaft Seal Type N/A
2.093 Shaft Seal Make / Model N/A
2.094 Shaft Seal Material N/A
2.095 Neutralization Mix Tank
2.096 Tank Design Capacity m3 N/A
2.097 Tank Inside Diameter x Height mm N/A
2.098 Tank Freeboard mm N/A
2.099 Material N/A
2.100 Thickness Top/Wall/Bottom N/A
2.101 Total Empty Weight kg N/A
2.102 Neutralization Agitator
2.103 Agitator - Make & Model N/A
2.104 Agitator - Type N/A
2.105 Shaft Length / Diameter mm N/A
2.106 Shaft Material N/A
2.107 Shaft Coating / Linning (type and Thickness) N/A
2.108 Impeller Material N/A
2.109 Impeller Coating / Linning (type and Thickness) N/A
2.110 Agitator Motor kW N/A
2.111 Make & Model N/A
2.112 Motor Enclosure N/A
2.113 Reducer Type N/A
2.114 Agitator Weight kg N/A
2.115 Neutralization Pump
2.116 Make & Model N/A

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Estudio de Pre Factibilidad - Proyecto San Gabriel
DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2500-PK-004
EQUIPMENT NAME Paquete proveedor Desorción
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
2.117 Pump Type / Speed rpm N/A
2.118 Size, Suction x Discharge mm N/A
3
2.119 Duty Point (Flow/Head) m /h @ m N/A
2.120 Pump Efficiency @ Duty Point % N/A
2.121 Pump Break Horsepower @ Duty Point kW N/A
2.122 VFD (Yes/No) N/A
2.123 Pump Motor Rating kW N/A
2.124 Pump Motor Speed rpm N/A
2.125 Pump Motor Enclosure N/A
2.126 Material of Construction of Wet Parts N/A
2.127 Pump/Motor Set Weight kg N/A
2.128 Pump Shaft Seal Type N/A
2.129 Shaft Seal Make / Model N/A
2.130 Shaft Seal Material N/A
2.131 Acid Wash Exhaust Fan
2.132 Acid Wash Fan Flow/Pressure m3/h @ kPag N/A
2.133 Acid Wash Fan Make/Model N/A
2.134 Acid Wash Fan Type N/A
2.135 Acid Wash Fan Casing / Impeller Material N/A
2.136 Acid Wash Fan Motor Rating kW N/A
2.137 Motor Enclosure N/A
2.138 Acid Wash Scrubber
2.139 Make & Model N/A
2.140 Type N/A
2.141 Capacity Nm3/h N/A
2.142 Water Consumption l/min N/A
2.143 Compressed Air Consumption Nm3/h N/A
2.144 Overall Size (L x W x H) mm N/A
2.145 Weight kg N/A
2.146 ELECTRICAL DATA
2.147 Power Supply V / Hz / ph 480 / 60 / 3
2.148 Manufacturer / Model No.
2.149 No. Of Motors
2.150 Installed Power kW (*)
2.151 Demand Power kW

2.152 No. Poles

2.153 Type
2.154 Frame Size
2.155 Motor Speed rpm

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 Compañía de Minas Buenaventura S.A.A.
Estudio de Pre Factibilidad - Proyecto San Gabriel
DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2500-PK-004
EQUIPMENT NAME Paquete proveedor Desorción
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
2.156 VFD Required? Y/N No
2.157 INSTRUMENTATION DATA
2.158 Control System
2.159 Type

2.160 NEMA Rating

2.161 Enclosure Material

2.162 Functions

2.163 ANCILLARY EQUIPMENT

2.164 Lubrication System
2.165 Description / Details

2.166 Points Lubricated

2.167 OVERALL DIMENSIONS / WEIGHTS

2.168 Dimensions
2.169 Length Overall mm

2.170 Width Overall mm

2.171 Height Overall mm

2.172 Weights
2.173 Total Installed Mass kg (*)
2.174 Heaviest Installation Lift / Describe kg (*)
2.175 Heaviest Maintenance Lift / Describe kg (*)
3.00 ELUTION EQUIPMENT
3.001 Strip Solution Tank
3.002 Tank Design Capacity m3 (*)
3.003 Tank Inside Diameter x Height mm (*)
3.004 Tank Freeboard mm
3.005 Material
3.006 Thickness Top/Wall/Bottom
3.007 Total Empty Weight kg (*)
3.008 Strip Solution Agitator
3.009 Agitator - Make & Model N/A
3.010 Agitator - Type N/A
3.011 Shaft Length / Diameter mm N/A
3.012 Shaft Material N/A
3.013 Shaft Coating / Linning (type and Thickness) N/A
3.014 Impeller Material N/A
3.015 Impeller Coating / Linning (type and Thickness) N/A
3.016 Agitator Motor kW N/A
3.017 Make & Model N/A
3.018 Motor Enclosure N/A

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Estudio de Pre Factibilidad - Proyecto San Gabriel
DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2500-PK-004
EQUIPMENT NAME Paquete proveedor Desorción
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
3.019 Reducer Type N/A
3.020 Agitator Weight kg N/A
3.021 Barren Solution Pump
3.022 Make & Model (*)
3.023 Pump Type / Speed rpm
3.024 Size, Suction x Discharge mm (*)
3
3.025 Duty Point (Flow/Head) m /h @ m (*)
3.026 Pump Efficiency @ Duty Point %
3.027 Pump Break Horsepower @ Duty Point kW
3.028 VFD (Yes/No) No
3.029 Pump Motor Rating kW (*)
3.030 Pump Motor Speed rpm
3.031 Pump Motor Enclosure
3.032 Material of Construction of Wet Parts
3.033 Pump/Motor Set Weight kg
3.034 Pump Shaft Seal Type
3.035 Shaft Seal Make / Model
3.036 Shaft Seal Material
3.037 Carbon Strip Vessel
3.038 Equipment Description
3.039 Manufacturer & Model (*)
3.040 Number of Elution Columns 1
3.041 Column Inside Diameter mm
3.042 Column Height mm (*)
3.043 Column Height to Top Screen mm
3.044 Column Effective Volume m3
3.045 Column Material
3.046 Column Liner Material
3.047 Column Top/Wall/Bottom Thickness mm
3.048 Corrosion Allowance mm
3.049 Operating / Design Pressure kPag
3.050 Hydrostatic Test Pressure kPag
3.051 Relief Pressure Set Point kPag
o
3.052 Maximum Operating Temperature C
3.053 ASME Certified Y/N
3.054 Strip Vessel Insulation Material & Thickness
3.055 Total Weight of the Empty Column kg (*)
3.056 Total Weight of the Operating Column kg
3.057 Johnson Screen Diameter x Length mm (*)

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Estudio de Pre Factibilidad - Proyecto San Gabriel
DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2500-PK-004
EQUIPMENT NAME Paquete proveedor Desorción
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
3.058 Johnson Screen Mesh Size mm
3.059 Johnson Screen Material of Construction
3.060 Stripped Carbon Transfer Pump
3.061 Make & Model N/A
3.062 Pump Type / Speed rpm N/A
3.063 Size, Suction x Discharge mm N/A
3
3.064 Duty Point (Flow/Head) m /h @ m N/A
3.065 Pump Efficiency @ Duty Point % N/A
3.066 Pump Break Horsepower @ Duty Point kW N/A
3.067 VFD (Yes/No) N/A
3.068 Pump Motor Rating kW N/A
3.069 Pump Motor Speed rpm N/A
3.070 Pump Motor Enclosure N/A
3.071 Material of Construction of Wet Parts N/A
3.072 Pump/Motor Set Weight kg N/A
3.073 Pump Shaft Seal Type N/A
3.074 Shaft Seal Make / Model N/A
3.075 Shaft Seal Material N/A
3.076 Electrolyte Filters
3.077 Filter Type
3.078 Filter Make / Model
3.079 Filter Material
3.080 Filter Aperture mm
3.081 Filter Dimensions mm
3.082 Filter Weight kg
3.083 Elution Electrical Heater
3.084 Make & Model
3.085 Type
3.086 Overall Dimensions: L x W x H mm
3.087 Empty Weight kg
3.088 Flooded Weight kg
3.089 Frame Material
3.090 Plate Material & Thickness mm
3.091 Total installed Power Kw
3.092 Power Supply V / Hz / Ph 480 / 60 / 3
3.093 Elution Train Heat Echanger No 1
3.094 Make & Model
3.095 Type
3.096 Overall Dimensions: L x W x H mm

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DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2500-PK-004
EQUIPMENT NAME Paquete proveedor Desorción
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
3.097 Empty Weight kg
3.098 Flooded Weight kg
3.099 Frame Material
3.100 Hot side temperature in °C
3.101 Hot side temperature out °C
3.102 Cold side temperature in °C
3.103 Cold side temperature out °C
3.104 Elution Train Heat Echanger No 2
3.105 Make & Model
3.106 Type
3.107 Overall Dimensions: L x W x H mm
3.108 Empty Weight kg
3.109 Flooded Weight kg
3.110 Frame Material
3.111 Hot side temperature in °C
3.112 Hot side temperature out °C
3.113 Cold side temperature in °C
3.114 Cold side temperature out °C
3.115 ELECTRICAL DATA
3.116 Power Supply V / Hz / ph 480 / 60 / 3
3.117 Manufacturer / Model No.
3.118 No. Of Motors
3.119 Installed Power kW

3.120 Demand Power kW

3.121 No. Poles

3.122 Type
3.123 Frame Size
3.124 Motor Speed rpm

3.125 VFD Required? Y/N

3.126 INSTRUMENTATION DATA

3.127 Control System
3.128 Type

3.129 NEMA Rating

3.130 Enclosure Material

3.131 Functions

3.132 ANCILLARY EQUIPMENT

3.133 Lubrication System
3.134 Description / Details

3.135 Points Lubricated

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DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2500-PK-004
EQUIPMENT NAME Paquete proveedor Desorción
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
3.136 OVERALL DIMENSIONS / WEIGHTS
3.137 Dimensions
3.138 Length Overall mm

3.139 Width Overall mm

3.140 Height Overall mm

3.141 Weights
3.142 Total Installed Mass kg

3.143 Heaviest Installation Lift / Describe kg

3.144 Heaviest Maintenance Lift / Describe kg

3.145 SURFACE PROTECTION / PAINT SYSTEM

3.146 Surface Preparation
3.147 Prime Coat Product / DFT µm

3.148 Intermediate Coat(s) Product / DFT µm

3.149 Finish Coat Product / DFT µm

3.150 Top Coat Colour

7.00 SURFACE PROTECTION / PAINT SYSTEM
7.01 Surface Preparation
7.02 Prime Coat Product / DFT µm

7.03 Intermediate Coat(s) Product / DFT µm

7.04 Finish Coat Product / DFT µm

7.05 Top Coat Colour

8.00 SHIPPING DATA (VENDOR TO SUPPLY)
8.01 HEAVIEST COMPONENT FOR SHIPPING kg
8.02 LARGEST SHIPPING PIECE (LENGTH x WIDTH x HEIGHT) mm
8.03 NO. OF PIECES TO SHIP
8.04 FOB POINT (S) (*)
8.05 TOTAL SHIPPING WEIGHT kg
9.00 CONSTRUCTION DETAILS (VENDOR TO SUPPLY)
9.01 FIELD INSTRUMENTATION (*)
9.02 SURFACE TREATMENT / PROPOSED PAINT SYSTEM
10.00 ASSEMBLY AND TESTING (VENDOR TO SUPPLY)
10.01 DEGREE OF SHOP TESTING
10.02 DEGREE OF SHOP ASSEMBLY
10.03 DEGREE OF ASSEMBLY FOR DELIVERY
10.04 PERFORMANCE GUARANTEE - PROVIDE DETAILS
11.00 NOTES
11.01 Field marked with an (*) are to be completed by the equipment supplier.
11.02

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DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2530-PK-005
EQUIPMENT NAME Paquete proveedor Horno de regeneracion de carbon
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
1.00 PROCESS INFORMATION

Barren carbon from elution column is feeded to thermal

1.01 PROCESS DESCRIPTION
perception circuit

1.02 DUTY DESCRIPTION 24 h/day, 365 d/y (92% availability)

1.03 DESIGN LIFE 15 y
1.04 ELEVATION 4,800 masl
1.05 SITE CONDITIONS Refers to 103587-01-ES-M-501
1.06 MECHANICAL DESIGN CRITERIA Refers to 103587-01-DC-501
1.07 PFD Refers to 10358701-0000-F-106
1.08 LOCATION Indoor
1.09 Feed
1.10 Maximum Carbon Throughput per Unit kg/h 300
1.11 Moisture Content % w/w TBD
1.12 Wet Carbon Bulk Density t/m3 TBD
3
1.13 Dry Carbon Bulk Density t/m 0.47
1.14 Carbon Temperature °C TBD
1.15 Carbon Particle Size mesh 6 x 42 Mesh
1.16 Cut Size of Carbon Dewatering Screen mm 1.6
1.17 Carbon Batch Size t 3
1.18 Batches per Week 7
1.19 Regeneration Temperature °C 700 - 750
2.00 DESIGN REQUIREMENTS
2.01 Duty Continuous
2.02 Carbon Regeneration Kiln Type / Description Electrical heated rotary kiln.

Where VFDs are required, supplier to provide VFD ready

2.03 Drives
motors to be used with owner supplied VFDs.

A battery powered barring drive shall be supplied to enable

the kiln to be turned and enable the discharge carbon from
2.04 Barring Drive the kiln drum in the event of a power failure during
reactivation. This facility shall prevent localised heat
retention in the kiln drum.

The regenerated carbon shall have an activity of ≥80% of

2.05 Carbon Activation
new carbon.

Each kiln shall be fitted with a large access cleanout / door

2.06 Access with non-corrodible fastening and flame peep holes on the
burners or elements.

The kiln shall have continuously variable automatic control

of heat output between 600°C to 700°C and be capable of
2.07 Temperature Control
operation for 24 hours per day and control to maintain
temperature within 30°C of set point.

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DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2530-PK-005
EQUIPMENT NAME Paquete proveedor Horno de regeneracion de carbon
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)

Insulation and cladding shall be applied to the kilns as

required to minimise heat loss. The cladding jointing
2.08 Insulation / Cladding
method shall ensure that the kiln is weather-proofed
against the extremes of rainfall in this tropical environment.

3.00 MECHANICAL DATA

3.001 Carbon Reactivation Kiln
3.002 Manufacturer (*)

3.003 Model
3.004 Carbon Regeneration Kiln Type / Description
3.005 Batch Cycle Time min
3.006 Net Process Heat Required kW/kg Dry Carbon kW / kg
3.007 Kiln Efficiency %
3.008 Kiln Availability %
3.009 Kiln Rotational Speed rpm
3.010 Carbon Discharge Temperature °C
3.011 Refractory Material / Thickness mm
3.012 Insulation Material / Thickness mm
3.013 Post Regeneration Carbon Cooling Method
3.014 Instrument Air Requirements
3.015 Pressure at Battery Limit kPa
3.016 Consumption Nm3/h
3.017 Quality
3.018 Instrument Air Flange Size / Rating mm
3.019 Water Requirements
3.020 Pressure at Battery Limit kPa
3.021 Consumption m3/h
3.022 Quality
3.023 Process Water Inlet Flange Size / Rating mm
3.024 Gearbox
3.025 Type (*)

3.026 Manufacturer
3.027 Model
3.028 Ratio
3.029 Gear Type
3.030 Mechanical Rating kW (*)

3.031 Thermal Rating kW

3.032 Number of Stages
3.033 Service Factor
3.034 Maximum Available Torque kNm

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DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2530-PK-005
EQUIPMENT NAME Paquete proveedor Horno de regeneracion de carbon
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
3.035 Input Speed rpm
3.036 Output Speed rpm
3.037 AGMA Quality Standard Qv
3.038 Lubrication Method
3.039 Cooling Method
3.040 Output Shaft L10 Bearing Life h
3.041 Other Gearbox L10 Bearing Life h
3.042 Output Shaft Bearing Make / Model
3.043 Other Gearbox Bearing Make / Model
3.044 Couplings
3.045 High Speed
3.046 Type
3.047 Make / Model
3.048 Rating kW
3.049 Low Speed
3.050 Type
3.051 Make / Model
3.052 Rating kW
3.053 Carbon Regeneration Kiln Electrical Heater
3.054 Manufacturer / Model
3.055 Number of Heater
3.056 Rated Power per Heater kW
3.057 Total installed Power kW (*)

3.058 Power Supply kV/Ph/Hz

3.059 Feed Hopper
3.060 Capacity t (*)
3
3.061 Live Volume m
3.062 Materials of Construction
3.063 Hopper supports included ? Y/N
3.064 Pre-Dryer Fan
3.065 Required Y/N
3.066 Fan Manufacturer / Model No.
3.067 Fan Capacity Nm3/h @ kPag
3.068 Fan Type
3.069 Fan Motor Rating kW (*)

3.070 Amount of Moisture Removed From Carbon %

3.071 Casing / Impeller Materials of Construction
3.072 Screw Feeder
3.073 Manufacturer / Model No.

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Estudio de Pre Factibilidad - Proyecto San Gabriel
DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2530-PK-005
EQUIPMENT NAME Paquete proveedor Horno de regeneracion de carbon
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
3.074 Feed Rate Range kg/h
3.075 Feeder Diameter mm
3.076 Materials of Construction
3.077 Kiln Process Gases Fan
3.078 Fan Manufacturer / Model No.
3.079 Fan Capacity Nm3/h
3.080 Amount of Moisture Removed From Carbon %
3.081 Materials of Construction
3.082 Wet Mercury Scrubber
3.083 Make & Model (*)

3.084 Type
3.085 Capacity Nm3/h
3.086 Water Consumption l/min
3.087 Compressed Air Consumption Nm3/h
3.088 Overall Size (L x W x H) mm
3.089 Weight kg
3.090 Kiln Exhaust Mist Eliminator
3.091 Manufacturer / Model No.
3.092 Type
3.093 Droplet Capture Efficiency %
3.094 Materials of Construction
3.095 Kiln Exhaust Heater
3.096 Manufacturer / Model No.
3.097 Type
3.098 Total installed power kW (*)

3.099 Materials of Construction

3.100 Kiln Exhaust Carbon Filter
3.101 Manufacturer / Model No.
3.102 Type
3.103 Capacity Nm3/h
3.104 Materials of Construction
3.105 Kiln Exhaust Fan
3.106 Fan Manufacturer / Model No.
3.107 Fan Capacity Nm3/h
3.108 Total Amount of Moisture Removed From Carbon %
3.109 Materials of Construction
3.110 Exhaust Stack Diameter mm
3.111 Exhaust Stack Height mm

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DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2530-PK-005
EQUIPMENT NAME Paquete proveedor Horno de regeneracion de carbon
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
3.112 Carbon Hopper
3.113 Capacity m3 (*)

3.114 Dimensions (L x W x H) mm
3.115 Materials of Construction
3.116 Lining (type and Thickness)
3.117 Carbon Attrition Tank
3.118 Capacity m3 (*)

3.119 Inside Diameter x Height mm

3.120 Freeboard mm
3.121 Materials of Construction
3.122 Thickness (Top / Wall / Bottom) mm
3.123 Lining (type and Thickness)
3.124 Total Empty Weight kg
3.125 Carbon Attrition Agitator
3.126 Agitator - Make & Model
3.127 Agitator - Type
3.128 Shaft Length / Diameter
3.129 Shaft Material
3.130 Shaft Coating / Linning (type and Thickness)
3.131 Impeller Material
3.132 Impeller Coating / Linning (type and Thickness)
3.133 Agitator Motor kW (*)

3.134 Make & Model

3.135 Motor Enclosure
3.136 Reducer Type
3.137 Agitator Weight (*)

3.138 Carbon Attrition Transfer Pump

3.139 Make & Model
3.140 Pump Type / Speed rpm
3.141 Size, Suction x Discharge mm
3.142 Duty Point (Flow/Head) m3/h @ m TDH
3.143 Pump Efficiency @ Duty Point %
3.144 Pump Break Horsepower @ Duty Point kW
3.145 VFD (Yes/No)
3.146 Pump Motor Rating kW (*)

3.147 Pump Motor Speed rpm

3.148 Pump Motor Enclosure
3.149 Material of Construction of Wet Parts
3.150 Pump/Motor Set Weight kg (*)

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DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2530-PK-005
EQUIPMENT NAME Paquete proveedor Horno de regeneracion de carbon
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
3.151 Pump Shaft Seal Type
3.152 Shaft Seal Make / Model
3.153 Shaft Seal Material
3.154 Carbon Quench Tank
3.155 Capacity m3
3.156 Inside Diameter x Height mm
3.157 Freeboard mm
3.158 Materials of Construction
3.159 Thickness (Top / Wall / Bottom) mm
3.160 Lining (type and Thickness)
3.161 Total Empty Weight kg
3.162 Carbon Quench Pump
3.163 Make & Model
3.164 Pump Type / Speed rpm
3.165 Size, Suction x Discharge mm
3.166 Duty Point (Flow/Head) m3/h @ m TDH
3.167 Pump Efficiency @ Duty Point %
3.168 Pump Break Horsepower @ Duty Point kW
3.169 VFD (Yes/No)
3.170 Pump Motor Rating kW (*)

3.171 Pump Motor Speed rpm

3.172 Pump Motor Enclosure
3.173 Material of Construction of Wet Parts
3.174 Pump/Motor Set Weight kg (*)

3.175 Pump Shaft Seal Type

3.176 Shaft Seal Make / Model
3.177 Shaft Seal Material
3.178 Regenerated Carbon Holding Tank
3.179 Capacity m3
3.180 Inside Diameter x Height mm
3.181 Freeboard mm
3.182 Materials of Construction
3.183 Thickness (Top / Wall / Bottom) mm
3.184 Lining (type and Thickness)
3.185 Total Empty Weight kg
3.186 Carbon Transfer Pump
3.187 Make & Model
3.188 Pump Type / Speed rpm
3.189 Size, Suction x Discharge mm

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DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2530-PK-005
EQUIPMENT NAME Paquete proveedor Horno de regeneracion de carbon
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
3.190 Duty Point (Flow/Head) m3/h @ m
3.191 Pump Efficiency @ Duty Point %
3.192 Pump Break Horsepower @ Duty Point kW
3.193 VFD (Yes/No)
3.194 Pump Motor Rating kW (*)

3.195 Pump Motor Speed rpm

3.196 Pump Motor Enclosure
3.197 Material of Construction of Wet Parts
3.198 Pump/Motor Set Weight kg (*)

3.199 Pump Shaft Seal Type

3.200 Shaft Seal Make / Model
3.201 Shaft Seal Material
3.202 Carbon Fines Collection Tank
3.203 Capacity m3
3.204 Inside Diameter x Height mm
3.205 Freeboard mm
3.206 Materials of Construction
3.207 Thickness (Top / Wall / Bottom) mm
3.208 Lining (type and Thickness)
3.209 Total Empty Weight kg
3.210 Carbon Fines Pump
3.211 Make & Model
3.212 Pump Type / Speed rpm
3.213 Size, Suction x Discharge mm
3.214 Duty Point (Flow/Head) m3/h @ m
3.215 Pump Efficiency @ Duty Point %
3.216 Pump Break Horsepower @ Duty Point kW
3.217 VFD (Yes/No)
3.218 Pump Motor Rating kW (*)

3.219 Pump Motor Speed rpm

3.220 Pump Motor Enclosure
3.221 Material of Construction of Wet Parts
3.222 Pump/Motor Set Weight kg
3.223 Pump Shaft Seal Type
3.224 Shaft Seal Make / Model
3.225 Shaft Seal Material
3.226 Carbon Fines Filtrate Pumpbox
3.227 Capacity m3
3.228 Dimensions (L x W x H) mm

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DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2530-PK-005
EQUIPMENT NAME Paquete proveedor Horno de regeneracion de carbon
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
3.229 Materials of Construction
3.230 Thickness mm
3.231 Lining (type and Thickness)
3.232 Total Empty Weight kg
3.233 Carbon Fines Filtrate Pump
3.234 Make & Model
3.235 Pump Type / Speed rpm
3.236 Size, Suction x Discharge mm
3.237 Duty Point (Flow/Head) m3/h @ m
3.238 Pump Efficiency @ Duty Point %
3.239 Pump Break Horsepower @ Duty Point kW
3.240 VFD (Yes/No)
3.241 Pump Motor Rating kW (*)

3.242 Pump Motor Speed rpm

3.243 Pump Motor Enclosure
3.244 Material of Construction of Wet Parts
3.245 Pump/Motor Set Weight kg
3.246 Pump Shaft Seal Type
3.247 Shaft Seal Make / Model
3.248 Shaft Seal Material
4.00 ELECTRICAL DATA
4.01 Power Supply V/Hz/ph 480 / 60 / 3
4.02 Pre-Dryer Fan Motor (if required)
4.03 Manufacturer / Model No.
4.04 Installed Power kW (*)

4.05 VFD Required? Y/N

4.06 Screw Feeder Motor
4.07 Manufacturer / Model No.
4.08 Installed Power kW (*)

4.09 VFD Required? Y/N

4.10 Kiln Process Gases Fan Motor
4.11 Manufacturer / Model No.
4.12 Installed Power kW (*)

4.13 VFD Required? Y/N

4.14 Kiln Exhaust Fan Motor
4.15 Manufacturer / Model No.
4.16 Installed Power kW (*)

4.17 VFD Required? Y/N

4.18 Main Kiln Motor

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DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2530-PK-005
EQUIPMENT NAME Paquete proveedor Horno de regeneracion de carbon
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
4.19 Manufacturer / Model No.
4.20 No. Of Units
4.21 Installed Power kW (*)

4.22 Demand Power kW

4.23 No. Poles
4.24 Type
4.25 Frame Size
4.26 Motor Speed rpm
4.27 VFD Required? Y/N
4.28 Emergency Kiln Motor
4.29 Manufacturer / Model No. kW
4.30 Installed Power kW (*)

4.31 Drive Voltage V

4.32 Battery Capacity A/h
4.33 Interruptable Power Supply Rotation Time Hr
4.34 Combustion Fan Motor
4.35 Manufacturer / Model No. kW
4.36 Installed Power (ea) kW (*)

4.37 VFD Required? Y/N

5.00 INSTRUMENTATION DATA
5.01 Control System
5.02 Type

5.03 NEMA Rating

5.04 Enclosure Material

5.05 Functions

6.00 OVERALL DIMENSIONS / WEIGHTS

6.01 Dimensions
6.02 Length Overall mm

6.03 Width Overall mm

6.04 Height Overall mm

6.05 Weights
6.06 Total Installed Mass kg (*)
6.07 Heaviest Installation Lift / Describe kg

6.08 Heaviest Maintenance Lift / Describe kg (*)

7.00 SURFACE PROTECTION / PAINT SYSTEM
7.01 Surface Preparation
7.02 Prime Coat Product / DFT µm

7.03 Intermediate Coat(s) Product / DFT µm

7.04 Finish Coat Product / DFT µm

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Estudio de Pre Factibilidad - Proyecto San Gabriel
DATASHEET Rev
DOCUMENT No: Ausenco: 103587-01-DS-513
CLIENT DOCUMENT No: CMBSAA: SGB-HDA-AUS-030800-01-0
TAG: 2530-PK-005
EQUIPMENT NAME Paquete proveedor Horno de regeneracion de carbon
QUANTITY REQUIRED: 1
CONTRACT PACKAGE No.: 0013
VENDOR: (*)
7.05 Top Coat Colour
8.00 SHIPPING DATA (VENDOR TO SUPPLY)
8.01 HEAVIEST COMPONENT FOR SHIPPING kg
8.02 LARGEST SHIPPING PIECE (LENGTH x WIDTH x HEIGHT) mm
8.03 NO. OF PIECES TO SHIP
8.04 FOB POINT (S) (*)
8.05 TOTAL SHIPPING WEIGHT kg
9.00 CONSTRUCTION DETAILS (VENDOR TO SUPPLY)
9.01 FIELD INSTRUMENTATION (*)
9.02 SURFACE TREATMENT / PROPOSED PAINT SYSTEM
10.00 ASSEMBLY AND TESTING (VENDOR TO SUPPLY)
10.01 DEGREE OF SHOP TESTING
10.02 DEGREE OF SHOP ASSEMBLY
10.03 DEGREE OF ASSEMBLY FOR DELIVERY
10.04 PERFORMANCE GUARANTEE - PROVIDE DETAILS
11.00 NOTES
11.01 Field marked with an (*) are to be completed by the equipment supplier.
11.02

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