DD310-26 5092

SECTION 2
ROCK DRILL, FLUSHING HEAD
PERFORATEUR, TETE D’INJECTION

SPARE PARTS MODIF. DESIGNATION BILL OF MATERIAL

DOCUMENT MODIF. DESCRIPTION NOMENCLATURE
DOCUMENT PIÈCES
DE RECHANGE

5504 6599 aa HLX5 ROCK DRILL 7701 1529

PERFORATEUR HLX5

7701 5648 A.7 ACCUMULATOR FILLING CASE 7701 5648

MALLETTE DE GONFLAGE ACCUMULATEURS

Copyright © Sandvik Mining and Construction

ID: 7849 5092 SP - 26-05-2010 ER-OM-SR
0805 DMSVB 550 465 99aa 1/3

HYDRAULIC ROCK DRILL HLX 5

WATER FLUSHING, HYDRAULIC MOTOR OMS 80

550 465 99

PAGE 3

PAGE 2

PAGE 2

SPARE PARTS

E 2005 SANDVIK TAMROCK CORP. TAMPERE PLANT

P.O.Box 100
FIN-- 33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
0805 DMSVB 550 465 99aa 2/3

HYDRAULIC ROCK DRILL HLX 5

550 465 99

20 21

2 42

8
39 60
9
1
23
46

16 19

17
59
18 27

47 44 26
19

Ref Part No. Description Standard designation Qty

1 152 749 48 FLUSHING DEVICE ASSEMBLY SEP. PART LIST, INCL. PART 39 1
2 550 466 28 GEARBOX SEP. PART LIST 1
8 550 577 98 ROTATION BUSHING INCL. PART 60 1
9 550 508 28 COUPLING 1
16 154 194 08 GEAR WHEEL 1

17 154 217 48 ROTATION SHAFT 1

18 550 007 62 BEARING BUSHING INCL. PART 59 1
19 150 797 18 SLIDE WASHER 2
20 152 716 38 STUD 6
21 152 525 68 CAP NUT 6

23 550 034 00 SCREW 4

26 887 946 09 SHAFT SEAL TG3100300--T10 1
27 511 108 30 DEEP GROOVE BALL BEARING 1
39 152 748 18 GASKET 1
42 800 658 09 O--RING 74,5X3--1, SMS 1586 1
44 853 575 89 O--RING 41,2X3--1 , NBR , 70 SHORE A 1

46 047 689 68 RUBBER COVER 1 1/2“ SHANK 1

47 280 678 90 HOSE CLAMP 50 SMS 2298 1
59 888 097 49 BEARING 1
60 152 723 68 CHUCK 1

PARTS TO BE ORDERED SEPARATELY:

550 252 93 SEAL KIT FOR ROCK DRILL INCL. PARTS 26. 39. 44
550 065 07 SPECIAL TOOLS SEP. PART LIST

E 2005 SANDVIK TAMROCK CORP. TAMPERE PLANT

P.O.Box 100
FIN-- 33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
0805 DMSVB 550 465 99aa 3/3

HYDRAULIC ROCK DRILL HLX 5

550 465 99
29
30 36 37
38
5 42 15

11 28
10
41 42
24
14
4, 28, 29, 30
42 1

43
25 13
12 42 22

Ref Part No. Description Standard designation Qty

1 550 103 31 BODY SEP. PART LIST 1

4 550 036 25 LOW PRESSURE ACCUMULATOR SEP. PART LIST 1
5 550 036 27 HIGH PRESSURE ACCUMULATOR SEP. PART LIST 1
10 152 715 08 FRONT BUSHING 1
11 302 969 08 PISTON 1

12 550 047 84 CYLINDER PILOT CYLINDER 1

13 152 576 38 DISTRIBUTOR 1
14 550 023 18 BUSHING REAR BUSHING ASSY 1
15 550 026 37 COVER REAR 1
22 550 097 85 ROTATION MOTOR SEP. PART LIST 1

24 887 944 59 PISTON ROD SEAL 2

25 887 945 89 PISTON ROD SEAL 2
28 550 042 26 GASKET PLATE ACCUMULATOR 2
29 802 198 29 BOLT M16X70 -- 8.8 8
30 850 687 49 DOUBLE LOCK WASHER M16 8

36 550 046 25 GASKET 1

37 800 470 59 HEX. HEAD SCREW M12X30 -- 8.8 4
38 851 068 09 DOUBLE LOCK WASHER M12 4
41 801 368 49 O--RING 59,5X3, NBR 2
42 800 658 09 O--RING 74,5X3--1 SMS 1586 8

43 550 091 05 O--RING 55X2 90 SHORE A 2

PARTS TO BE ORDERED SEPARATELY:

550 252 93 SEAL KIT FOR ROCK DRILL INCL. PARTS 24. 25. 28. 36. 41--43
550 065 07 SPECIAL TOOLS SEP. PART LIST

E 2005 SANDVIK TAMROCK CORP. TAMPERE PLANT

P.O.Box 100
FIN-- 33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
1205 DMMK 152 749 48da 1/ 2
2 7 4
8 9 7
80 81

53,89 51

1,50

52

82 83

3
7 85 85 7 6 13 7 5

10,84

88
87
12 86

E 2005 SANDVIK TAMROCK CORP. TAMPERE PLANT

P.O.Box 100
FIN-- 33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
 2/ 2 152 749 48da 1205 DMMK

FLUSHING DEVICE ASSEMBLY

HLX5 AND HLX5T, UNDERGROUND APPLICATIONS, SHANK 45

152 749 48
Ref Part No. Description Standard designation Qty

1 550 056 39 FRAME ASSEMBLY INCL. PARTS 50--53 1

2 152 745 38 FRONT COVER INCL. PARTS 80--81 1
3 152 747 98 SHANK BUSHING INCL. PARTS 82--83 1
4 150 809 18 GASKET PLATE 1x95 1
5 300 637 10 O--RING 62,2X3, NBR, 70 SHORE A 1

6 152 748 18 GASKET PLATE 1x182x184 1

7 872 189 39 U--SEAL 45--60X10 5
8 442 218 50 HEXAGON HEAD SCREW M1640 m8.8 SFS 2064 4
9 850 687 49 DOUBLE LOCK WASHER M16 4
10 550 695 68 SEAL HOUSING INCL. PARTS 84--85 1

12 550 056 76 ADAPTER ASSEMBLY INCL. PARTS 86--88 1

13 800 816 79 O--RING 124,5X3--1 1
50 NSS FLUSHING DEVICE BODY 1
51 881 140 79 PLUG R1/2”, E336--1/2” 1
52 865 683 09 PLUG R1/8”, E336--1/8” 1

53 550 093 63 PLUG INCL. PART 89 1

PARTS TO BE ORDERED SEPARATELY:

80 NSS FRONT COVER FOR PART 2 1

81 152 744 08 BEARING BUSHING D55 d45 L70, FOR PART 2 1
82 152 697 08 BUSHING D68 d45 L56, FOR PART 3 1
83 NSS SHANK BUSHING D68 d47 L43,5, FOR PART 3 1
84 550 653 80 SEAL HOUSING, GUIDE RINGS FOR PART 10 1

85 550 668 36 SLYD--RING FOR PART 10 2

86 550 032 32 ADAPTER FOR PART 12 1
87 812 949 59 LOCK NUT R 3/4”, FOR PART 12 1
88 800 348 19 USIT--SEAL U 27,2x36x2, FOR PART 12 1
89 871 692 89 PLUG R1/4”, E336--1/4”, FOR PART 53 1

SEAL KIT FOR ROCK DRILL INCL. PARTS 4--7,13

NSS = NOT SOLD SEPARATELY

E 2005 SANDVIK TAMROCK CORP. TAMPERE PLANT

P.O.Box 100
FIN-- 33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
0804 DMJT 550 466 28a 1/ 1

GEARBOX

550 466 28

7
8
6 4 20

3
2

Ref Part No. Description Standard designation Qty

2 152 711 08 BEARING BUSHING D135 d130 L40 1

3 550 356 04 BEARING BUSHING 1
4 150 259 08 BEARING HOUSING INCL. PART 20 1
5 865 683 09 PLUG R1/8” 1
6 522 107 40 O--RING 26,2X3--1 1

7 550 036 03 SCREW 1

8 801 802 69 USIT--SEAL U 13,7X22X1,5 D2=15,4 1
9 871 692 89 PLUG R1/4” 1
20 815 035 19 BEARING d=3/4” D=1” B=5/8” 1

E 2004 SANDVIK TAMROCK CORP. TAMPERE PLANT

P.O.Box 100
FIN-- 33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
1205 DMMK 550 103 31c 1/ 2

15 17

18
7 16
6,42

49
48
7

8 4
1
4
8
14
14

40
4

2, 3

41
4
8

14
4
7
5 10
8 11
9
13
4
13
12
12 4 2, 3 16
8

15, 17
REAR VIEW OF
THE DRIFTER 16, 18

2, 3

48, 49 8 4

E 2005 SANDVIK TAMROCK CORP. TAMPERE PLANT

P.O.Box 100
FIN-- 33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
 2/ 2 550 103 31c 1205 DMMK

BODY ASSEMBLY
HLX5 ROCK DRILL

550 103 31
Ref Part No. Description Standard designation Qty

1 NSS BODY 1
2 150 221 58 PLUG SCREW R1/2 2
3 522 067 70 O--RING 17,3x2,4--1, NBR, 70 SHORE A 2
4 881 140 79 PLUG SCREW R1/2”, E336--1/2” 11
5 882 322 79 SPRING--TYPE STRAIGHT PIN 5x12 1

6 550 093 63 PLUG SCREW INCL. PART 42 1

7 871 692 89 PLUG SCREW R1/4” 3
8 881 139 09 PLUG SCREW R3/8”, E336--3/8” 10
9 152 538 58 PLATE ACCUMULATOR PLACE SHIELD 1
10 152 539 88 GASKET PLATE D110 d38 s0,5 1

11 818 735 39 O--RING 32,2X3 1

12 800 537 39 HEXAGON HEAD SCREW M16x35 m8.8 SFS 3
13 850 687 49 DOUBLE LOCK WASHER M16 3
14 881 141 09 PLUG R3/4” (E336--3/4”) 6
15 817 094 69 STRAIGHT THREAD ADAPTER 1/2 x3/4--16 JIC 2063--8--8 1

16 816 768 29 STRAIGHT THREAD ADAPTER 1,1/16”--12 JIC 2

17 817 097 49 PLUG 210292--8 3/4--16 JIC 1
18 816 909 59 PLUG 1,1/16 12JIC 2

PARTS TO BE ORDERED SEPARATELY:

40 550 152 17 O--RING 245X3, NBR 1

41 808 788 39 O--RING 22,3X2,4, NBR 156, 90 SHORE A 3
42 871 692 89 PLUG R1/4”, E336--1/4”, FOR PART 6 1
48 816 698 29 STRAIGHT THREAD ADAPTER 7/8--14JIC 2
49 816 749 39 PLUG 7/8--14JIC 2

550 252 93 SEAL KIT FOR ROCK DRILL INCL. PARTS 3,10,11,40,41

NSS = NOT SOLD SEPARATELY

E 2005 SANDVIK TAMROCK CORP. TAMPERE PLANT

P.O.Box 100
FIN-- 33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
1102 DMJAS 550 036 25 1/ 1

LOW PRESSURE ACCUMULATOR

550 036 25

3 5 6

8
4

Ref Part No. Description Standard designation Qty

3 092 602 98 DIAPHRAGM 1

4 807 590 69 VALVE ASSY INCL. PARTS 8. 9. 1
5 522 134 90 O--RING 129,5X3 , NBR , 70 1
6 819 532 09 O--RING 64,5X3 64,5X3 SMS 1586, 88 NBR/156, 90 ShA 1
7 151 548 58 PLATE 1

8 808 010 69 O--RING 14X1,78 1

9 851 682 19 CAP 1

SEAL KIT FOR ROCK DRILL INCL. PARTS 5--6

E 2000 SANDVIK TAMROCK CORP. TAMPERE PLANT

P.O.Box 100
FIN-- 33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
1102 DMJAS 550 036 27a 1/ 1

HIGH PRESSURE ACCUMULATOR

550 036 27

3
5

6
8

4 9

Ref Part No. Description Standard designation Qty

3 092 602 98 DIAPHRAGM 1

4 807 590 69 VALVE ASSY INCL. PARTS 8. 9. 1
5 522 134 90 O--RING 129,5X3 , NBR , 70 1
6 819 532 09 O--RING 64,5X3 64,5X3 SMS 1586, 88 NBR/156, 90 ShA 1
7 151 548 58 PLATE 1

8 808 010 69 O--RING 14X1,78 1

9 851 682 19 CAP 1

SEAL KIT FOR ROCK DRILL INCL. PARTS 5--6

E 2000 SANDVIK TAMROCK CORP. TAMPERE PLANT

P.O.Box 100
FIN-- 33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
0106 DMMK 550 097 85ba 1/ 1

ROTATION MOTOR ASSEMBLY KIT

HLX5 AND HLX5T OMS80

550 097 85

80
81
8 83
82

82

5
3
6
7 PART 3 IS INSTALLED INSIDE OF THE ROTATION SHAFT

Ref Part No. Description Standard designation Qty

1 NSS GEAR MOTOR INCL. PARTS 80--83, EXCL. PART 8 1

2 NSS GEAR MOTOR COVER 1
3 150 800 78 THRUST BUTTON FOR ROTATION SHAFT 1
4 800 658 09 O--RING 74,5X3--1 SMS 1586 1
5 550 065 90 STUD FOR OMS--MOTORS 4

6 851 068 09 DOUBLE LOCK WASHER M12 4

7 811 260 29 LOCK NUT M12 m8 BH8 4
8 855 207 09 O--RING 70X2 1

PARTS TO BE ORDERED SEPARATELY:

80 855 206 89 O--RING 45X2 1

81 814 872 89 O--RING 24X2 1
82 550 091 04 O--RING 82X2 2
83 550 351 48 SPRING WASHER 1

SEAL KIT OF ROCK DRILL INCL. PARTS 4,8,80--82

NSS = NOT SOLD SEPARATELY

E 2006 SANDVIK TAMROCK CORP. TAMPERE PLANT

P.O.Box 100
FIN-- 33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
 1 2 3 4 30

5 6
7
22
28
51
8 24 23
9 10
55 56 25
31

11 12 13 14 26
27
29

15 52
53
20 57
16 17 18 21
54 19

32 34 35 36 37 38 39

40 41 42 44
43 46
45

550 065 07d 1/ 2

 SPECIAL TOOLS

550 065 07
Ref Part No. Description Standard designation Qty

1 550 056 57 PUNCH NEEDLE BEARING ASSY Ø 30mm, STAB 1

2 152 248 88 PUNCH FRONT BEARINGS ASSY 1
3 550 055 88 PUNCH FOR SEAL HOUSING REMOVAL 1
4 550 057 30 PUNCH FOR CHUCK BEARING REMOVAL 1
5 150 545 68 PUNCH FRONT BEARINGS 1

6 550 055 68 PUNCH FRONT BEARING ASSY 1

7 151 866 08 HANDLE FOR PUNCHES 1
8 550 056 20 PUNCH FOR PILOT CYLINDER REMOVAL 1
9 150 546 98 THRUST FRONT BEARINGS OUT 1
10 150 551 68 PUNCH FRONT NEEDLE BEARING OUT 1

11 550 055 57 PUNCH REAR BEARING ASSY. Ø 112mm 1

12 550 054 94 PUNCH FOR REAR BEARING REMOVAL 1
13 550 054 80 PUNCH FOR FRONT BEARING REMOVAL 1
14 150 746 48 GAGE NO--GO GAGE FOR SEAL GROOVE 1
15 550 103 96 PUNCH ASSEMBLY OF NEEDLE BEARINGS, HLX5 1
Ø 19mm, Ø 30mm, BASIC

16 550 067 40 MOUNTING SUPPORT INCL. PARTS 53, 54 1

17 449 701 50 LIFTING EYE M24 C15 DIN 580 2
18 449 697 70 LIFTING EYE M16 C15 DIN 580 2
19 150 678 08 PUNCH FOR STABILATOR PISTON SEAL MOUNTING 1
20 150 679 28 PUNCH FOR STABILATOR PISTON SEALS 1

21 150 680 98 PUNCH STABILATOR PISTON SEAL MOUNTING 1

22 550 058 64 STAND STAND FOR ACCUMULATOR 1
23 152 501 38 OPENER ACCUMULATOR 1
24 096 876 58 STAND FOR ACCUMULATOR 1
25 152 098 78 TOOL FOR ACCUMULATOR BOTTOM 1

26 090 300 38 CHECKING GAUGE HP (0--100 bar) 1

27 090 845 48 CHECKING GAUGE LP (0--10 bar) 1
28 153 936 18 FILL. DEVICE FOR HYDR--ACCUMUL. INCL. PART 51 1
29 833 710 99 SEALS REMOVING SET SEALS 1
30 550 067 39 SPECIAL TOOLS INCL. PARTS 1
870 492 19 TORQUE WRENCH 1
870 495 09 SOCKET 24MM 1
870 493 49 SOCKET 19MM 1
880 976 79 OPEN END SOCKET 1
870 504 19 HAMMER 1

870 498 89 SPANNER 1

870 499 09 WRENCH 1
870 510 19 EXTENSION BAR 1
836 746 09 SOCKET KLM 7 1
836 747 39 SOCKET KLM 8 1
870 511 49 ADAPTER 1

31 886 364 09 END SOCKET REAR MOUNTING TO 1

32 872 445 79 SOCKET 46MM 46mm 3/4” 1
34 550 435 36 PUNCH FOR HLX5 1
35 550 435 37 PUNCH FOR HLX5 1
36 550 416 59 FLANGE FOR HLX5, special tools 1

37 550 398 97 GREASE NIPPLE FOR HLX5T 1

38 550 439 65 FLANGE FOR HLX5T, special tools 1
39 550 439 66 SCREW FOR HLX5T, special tools 1
40 550 398 70 PUNCH FOR HLX5 1
41 550 098 84 STOPPER LIMITER OF ASSEMBLY DEPTH 1

42 550 099 24 PUNCH REMOVAL OF REAR BEARING, HLX5 1

43 550 099 31 PUNCH REMOVAL AND ASSEMBLY OF CHUCK, HLX5 1
44 550 855 13 PUNCH for hlx5 1
45 550 834 58 PUNCH for hlx5--serie. special tools 1
46 550 606 66 PUNCH Removal of chuck bearing. HLX5T,HFX5T 1

51 152 280 08 HOSE ASSY FOR FILLING DEVICE 1

52 869 598 69 PRESSURE SEAL FOR PARTS 26, 27 2
53 550 057 27 ASSEMBLY STAND STAND FOR ROCK DRILL HLX5 1
54 098 067 79 STAND 1
55 550 056 18 ROD 1

56 550 056 17 PUNCH 1

57 550 479 73 SPECIAL TOOL KIT FOR THE SITE INCL. 22, 23, 24, 25, 26, 27, 28, 30, 31, 52 1

550 065 07d 2/ 2

 B-26-08-2008 ER-SR-GP Page 1

INFLATING BOX
MALLETTE DE GONFLAGE
7701 5648

SPARE PARTS

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

19, av. De Lattre de Tassigny
B.P. 46 - 69881 MEYZIEU cedex, FRANCE
Tel: +33 (0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80
 Page 2 7701 5648 B-26-08-2008 ER-SR-GP

7701 5648 INFLATING BOX A.7

MALLETTE DE GONFLAGE
INFLATING BOX
2. COMPONENTS OF THE INFLATING BOX
The inflating box must contain:

3
1 2

6
4 5

7 8 9

10 11 12

13 14

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

19, av. De Lattre de Tassigny
B.P. 46 - 69881 MEYZIEU cedex, FRANCE
Tel: +33 (0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80
B-26-08-2008 ER-SR-GP 7701 5648 Page 3

1 7701 5648 INFLATING BOX A.7

MALLETTE DE GONFLAGE

REP. REFERENCE QTE.

DESIGNATION DESCRIPTION
ITEM PART NB. QTY.
1+2 77015649 1 ELBOW FITTING ADAPTEUR COUDE

3 77015658 1 1/8 NPT MINIMESS FITTING ADAPTEUR MINIMESS 1/8 NPT

4 77015656 1 G2 FITTING ADAPTEUR G2

5 77015657 1 G4 FITTING ADAPTEUR G4

6 1 6MM ALLEN KEY CLE ALLEN 6MM

7 77015654 1 CONNECTING HOSE FLEXIBLE DE CONNEXION

8 77015650 1 INFLATING HOSE FLEXIBLE DE GONFLAGE

9 77015652 1 INFLATING FITTING M28X1.5 (FOR ROD ADAPTEUR DE GONFLAGE M28X1,5

CLAMP ACCUMULATOR) (POUR ACCUMULATEUR PINCE
MECHE)

10 77015651 1 SEAL KIT KIT DE JOINTS

11 77016633 1 FILLING DEVICE DISPOSITIF DE REMPLISSAGE

12 77011830 1 DIGITAL PRESSURE GAUGE MANOMETRE DE PRESSION DIGITAL

13 73803410 1 MINIMESS FITTING ADAPTEUR MINIMESS

14 77015659 1 BOX MALLETTE

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

19, av. De Lattre de Tassigny
B.P. 46 - 69881 MEYZIEU cedex, FRANCE
Tel: +33 (0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80
SANDVIK MINING AND CONSTRUCTION LYON S.A.S.
19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80