«ee GMT-QS-L4-304.1 DOCUMENT TRANSMITTAL Sherer ee Oman Gas Company S.A.0.C. 70. Box, Psa Code 13+ Al Khaw Soltanate of Oman ‘Tels (1968) 24466000 / 2446623, lean: (968) 24466900 E-mail inGomn-mscomom bate 1902/2020 10: AL Tuk P.0.Box 799 ‘OUR REF (0GC- Al Taki T1635 Postal Code 113, Al Khuair Sultanate of Oman YOURREF. : ATE-SIOTRI790 Forth Atenion of — Mr Rajan Gupea PROJECT EPC Works for Aa Dug Gas Supply Station (GSS) Project Project Manager Dear Si Pease etm the ached photocopy ofthis tanita afer your signature ss sckowledgement fr eeipt ofthe flowing éeumentlrewings. SUF] OC ORDRGENO. [yay Pg OQL—T pascumON LE oa =a sy O1 | pQMs200ioemee | c ‘Wiod Saieeat fr 37 Pipeline Hyrosa eng From Ad Dag oss. 6 Note: [LEGENDS FOR STATUS COLUMN (O ssuen ror comments EXAMINED & RETURNED WITH COMMENTS [T57] RETURNED WITH THANKS REASSUED FoRCouMENTS [CET] EXAMINED & RETURNED WITH APPROVAL. [LTE] FOR PAYMENT (5) sven ror arPRovat [25 ror msronmarion [ES] ror rurmisr action (2) retssue0 For aPreovat ASREQUESTED ISSUED FOR PROCUREMENT (5 sven ror constauction — Er] FINA issue ISSUED FOR REVIEWS LE] Reassuen FoR constuction [Cz] RE-ISSUED FOR ENQUIRY [AS STAMPED ON DOCUMENT (2) conrroutep cory (a) apvance copy FoR INFO \Weacnovee tof tore dame nin, eq te Gage Uepyera _etegeglgh _ 16 logla2a ‘PLEASE RETURN ATTACHED PHOTOCOPY AFTHR SIGNATURE ‘Users are responsible for ensuring the use ofthe correct revision ofthis docurnant.1__]ssued for Comments 'e-4sued for Comments o HE se tocaoprot For information fa] ‘As Requested Issued for Enauiry it [75 hssued Fo Construction 2 [He Jressued For Construction 3 Returned with Thanks yee DOCUMENT TRANSMITTAL as “ At TURE Seian Gas comenny soe |TO: DATE 10-Feb-2020 TRANS. NO: ATE-519-T-1790 \(0Gc) P.0. Box: 799, PC 133, |PROJECT NAME: EPC Works for Ad Dugm Gas Supply Station (GSS) Project at rhuwatt Sutanate of man, larms Mr. Srinivasan.TR CONTRACT NO: OGC/47/2016 Page 1 of 1 [Oe Project ngineee) S&T pocument no twee [ev | Novo DescRPTION Status @ Poti a oF Records z fore LEGENDS FOR STATUS COLUM 36 | Issued for Procurement T7_] Issued for Review 1g_] Controlled Coov 19] Advanced Copy for inform, 20 Others [ia] Examined & Returned with Approval [TRANSMITTED BY: Iignature lo~n-2020 Brapor BOG - bate oe Mr. Anupam Tyagi LEASE RETURN ATIACHED PHOTOCOPY AFTER SIGNATURE. contract Manager 10-02-2020Wau AL TURKI AL TURKI ENTERPRISES LLC ae Comments waide athe. document, Though Method Statement ceria points not Complied For Hydrostatic test of 32” Gas pipe line from Ad Jo cunent Duqm GSS plot to DRPIC scraper receiver station i> eer~ve4 considering, the activity Contract Number: OGC/47/2016“Conaclatnn? 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LINE CLEANING AND GAUGING 7.4 FILLING. 7.5 THERMAL STABILIZATIOI 7.6 AIR CONTENT / PRESSURIZATION. 7.7 FORMULAS FOR CALCULATIONS OF VARIOUS PARAMETERS 7.8 STRENGTH TEST... 7.9 LEAK TIGHTNESS TEST. 7.10 DE-PRESSURIZATION 7.11 BULK DE-WATERING 7.12 DRYING / PRE-COMMISSIONING .. 8 HSE REQUIREMENT: 9 Documentatit 10 Attachments. Page 3 of 42tt RCTORK! METHOD STATEMENT FOR HYDROSTATIC TESTING OF ‘0c No: pam 2101-02444 32” GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION Rev wo -c PURPOSE The purpose of this document is to establish detailed methods for carrying out Cleaning, Gauging, filing, hydrostatic testing, Dewatering, swabbing & Drying of 32” Gas Pipeline from ‘AD DUQM GSS PLOT TO DRPIC SCRAPER RECEIVER STATION, in accordance with contract specifications. Test pack with specific requirement and information shall be prepared and submitted to OGC for approval. SCOPE This document details the activities and preparations required for hydrostatic test operations in a sequential order. The operations include selection of testing water, line cleaning & gauging, filling, hydrostatic testing, bulk de-watering, swabbing &drying, etc. This method statement follows the applicable standards and OGC specifications for hydro testing. i) The 32° x (19.05mm thk).8.5 km (approx.) Gas Pipe line from AD DUQM GSS PLOT TO DRPIC Scraper receiver station for EPC works for Ad Dugm GSS & spur lines project. REFERENCES All pressure test operations shall be conducted and carried out to the satisfaction of OGC in compliance with specific standards, Construction drawings and other relevant documents mentioned below. © HSE Plan: DQM-9-2001-025M1-4-Rev.A * HEMP: DQM-9-2001-048-M1- 4 - Rev.A. © Contract Quality Plan: DQM-9-2001-024 -M1-4- Rev.A + Pipeline construction Spec: SP -1208 — Ver. 4.2 + ASME B 31.8(2016): Gas Transmission and Distribution Piping Systems. * SP-1212: Rev3 (2015) Hydrostatic testing of new pipelines © Hydrostatic Test Diagram: GTF-3-0298-001-M1-1-C ~ © DEP. 31.40.50.30- GEN (SEP 2011): Pre-commissioning of pipelines © DEP. 31.40.40.38- GEN(FEB 2014): Hydrostatic testing of new pipelines DEFINITIONS AND ABBREVIATIONS * COMPANY/CLIENT : Oman Gas Company S.A.0.C. (OGC) © ATE Al Turki Enterprises LLC © Contract / Project EPC Works for Ad Dugm GSS & Spur Lines Project. * QcP + Quality Control Plan Page 4 of 42METHOD STATEMENT FOR HYDROSTATIC TESTING OF oc No: pan zeoenean-e 32° GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION. teuno aaac : Quality Assurance/Quality Control CSR : Company Site Representative HSE Health, Safety and Environment TRIC : Tool Box-Talk Risk Identification Card sToP : Safety Training and Observation Program NCR : Non Conformance Report cap : Contract Quality Plan HEMP : Hazard & Effect Management Process PTW : Permit to work wes : Welding procedure specification POR Procedure qualification report NDT Non-destructive testing RT Radiography testing ut : Ultrasonic testing MT : Magnetic particle inspection PPE : Personnel protective equipment SMYS Specified Minimum Yield Strength 1P Test Pressure 4,1 Strength Test: During this test the pressure in the section is maintained at minimum 90% SMYS of 32” pipeline #1 bar (183.15 Bar Refer attached approved Hydrostatic test diagram) for 4 hours only by adding and bleeding water to strength test pressure at the highest point and does not exceed the maximum permissible pressure (95% SMYS) at any point. 4.2 Leak Tightness Test: During this test the pipeline section is subjected to an 80% of Strength Test Pressure test equal to (101.97 bar Refer attached approved Hydrostatic test diagram) for 32” pipeline at the highest point for 24 hours. No water shall be added to or removed from the pipeline during the test. 5 RESPONSIBILITY 5.1 Construction Manager ‘The construction manager have full authority and overall responsible to manage. ‘Supervises and control the works, 5.2 Hse Manager Hse manager has to ensure compliance of contract HSE Plan / Risk re Hse manager has to ensure deploying of competent HSE advisor at site. Hse manager has to ensure the trained and competency work force. ‘The HSE Awareness session to be conducted at site, prior to hydrostatic testing. Page 5 of 42,ATE vat RoTURKI METHOD STATEMENT FOR HYDROSTATIC TESTING OF oe No: aMsz00ts2eMtc 32” GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION — fev.to :¢ Bate Seenaez HSE advisor will conduct " Risk assessment & job Hazards" at site in participation with construction manager, Hydro test Applicant’ permit Foreman. He shall ensure the all safety procedure, safety measures related to the nature of work being carried out are in accordance to the HSE plan /HEMP. HSE advisor shall maintain continuous inspections of the site activities and give adequate training to involved persons on daily basis, to prevent the accident, personal injury and property damage. HSE advisor shall coordinate with Hydro test permit Applicant to ensure that all safety measures are in place for the hydrostatic testing. 5.4 Hydro test Engineer Ensure that all Hydro testing activities are carried out as per OGC standard, approved drawing & Contract Requirement Ensure that all safety precaution are implemented Ensure that Pressure Gauges, Pressure Recorder, etc., shall have valid calibration certificates. Hydro test Engineer shall ensure that pressure gauges are checked for accuracy on site, in the presence of the Company Site representative, before the commencement of the pressure test by comparison with dead weight tester. Responsible for all the calculations and documentation, Responsible for submit all records and supporting documentation, Ensure pressure relief valve is fitted to pipeline set at 3% above specified test pressure. Ensure trained supervision available at site all times. Check proper fitting of couplings before pressurizing. Check proper communication facilities are available at site. Liaison with OGC representative and HSE Dept. on matters regarding health, safety and environmental protection. Ensure that all construction activities are stopped with 50 meters radius of test section. Ensure that the area is barricaded with caution tape. Display warning signs. (English / Arabic) are in place. Restricted Entry. Ensure that no unauthorized persons are within 50 meters of the test section. Page 6 of 42METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c No:BaM.s200ta2eHIc 32” GAS PIPE LINE AD DUQM GSS TO DRIPC RECEIVER STATION fev to :¢ Dates ¢szaea0 5.5 Hydro test Permit Applicant / Permit Holder ‘+The hydro test Permit Applicant/Permit holder will coordinate with Hydro test Engineer on daily basis and distribution of the work to work force and make available requirement at work locations. + Assist Hydro test Engineer during the phase of testing. He will be leading the hydro testing crew for bolting of the cleaning & test header, blind flanges and other skilled labors, who may be required from time to time. (For line checking), ‘* Fixing and checking of all the instruments and pumps and PRV. + Ensure Daily Tool Box Talk conducted and it should be reported to Hydro test Engineer ‘* Ensure the pumps, water filters, break tanks and other heavy equipment used are properly fixed to avoid any vibration. ‘Ensure the hoses are provided with proper supports to avoid any whip lashes. ‘* Ensure first aid boxes are available with enough medicines/ accessories as per requirement. ‘© Ensure no equipment/ accessories being used for testing shall be free from any defects/ damages. 5.6 SITE QC Inspector (Welding): + Shall be responsible for carrying out inspections at each and every stage of the operation. * Shall be responsible for overall control of QC activities, compilation, maintenance and control of all Quality Records. 6 EQUIPMENT, INSTRUMENTS AND ACCESSORIES 6.1 EQUIPMENT 6.1.1 Compressor: ELG! — 600 cfm with an operating pressure of 20 bar. Operating temperature between 23°C - 52°C at sea level with oil injection cooling system. 6.1.2. Lift Pump: ‘Self-priming pump with Diese! engine with a maximum suction & discharge capacity of 250 m3/hr with discharge pressure of 3 bar — 1 No. 6.1.3. Filling Pump: REGENT Pump Model ISO 125x100-400 BS1M with diesel engine made in Australia with discharge capacity of 300 m3/hr with discharge pressure of 10 bar — 1 No. 6.1.4 Pressure Pump: Page 7 of 42ve XCTURK! METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c Ko: 0am 3 008 c24a-4c 32" GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION —Rov.No :c GOMA Pump with diesel engine made in India with discharge capacity of 100 Liter/min with discharge pressure of 600 bar — 1 Nos. 6.1.5 Chemical Injection Pump: Prominent Pump (HP3aH-064048) Electric motor operated made in Germany with discharge capacity of 32 Liter/hr with discharge pressure of 10 bar — 1 No. 6.2 TEST INSTRUMENTS All test instruments shall have valid calibration certificate from third party & Accuracy shall be as per table 5.2 of SP- 1212. Ver-3- 6.2.1 Dead Weight Tester: Type Dead Weight Tester . Manufacturer : Budenberg axed wpe Medel No 580 on mor’ Or ie SerialNo : 880/20882, ys wok SCH <— Range 700 bar > We gene “ Accuracy: 40.05 % Reading 0.05 bar 6.2.2 Pressure recorder: Type : Pressure Chart Recorder Manufacturer: Barton Range Oto 20 Bar -2 Nos. Range + 0 to 250 Bar ~ 2 Nos. Accuracy: #1 % of the full range Reading Div. : or 5 bar 6.2.3 Pressure Gauges: Type 7 Analog pressure gauge Manufacturer : Wika Range 0 to 10 Bar — 2 Nos.(For Cleaning &Gauging) » Range 2 Oto 20 Bar— 2 Nos.(For Cleaning &Gauging) 7 Range 2 Oto 250 Bar— 4 Nos. Accuracy : 40.6 % of the full range Reading Div. 1.2 or 5 bar 6.2.4 Temperature recorders: Type Temperature chart recorder. Manufacturer : Barton Range 0 to 80°C —2 Nos. Page 8 of 42va 6.25 6.26 63 64 METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c No: DaM.s.200sz44-4c 32" GAS PIPE LINE AD DUQM GSS TO DRIPC RECEIVER STATION. rev.no:¢ Date o4mz20a0 Accuracy : #1. % of the full range Reading Div. : 0.5 ital Thermocouple Thermometer: Type : Temperature data logger. Manufacturer Omega Range 2-200 to 700°C ~ 3 Nos. Accuracy : 40.1% ReadingDiv. : 0.1 Flowmeter: Type : Flowmeter.(150mmim? /50 mm/m?) Manufacturer : B-METER Accuracy : #1 % of the full range Reading Div. : mi /h ACCESSORIES * Air-conditioned steel armored test cabin fitted with rigid piping of 700 bar pressure with provisions for all instruments, Flexible hose shall not be used inside the test cabin. The pressure reading and recording instruments are connected to a header leading outside the cabin to which the impulse line from the test section can be connected «For filling and pressurizing purposes, 35 Cubic meter tank with open top arrangement will be used as break tank fitted with a 50-micron filter before entering the pipeline. + Flow meter will be installed before starting filing (As per detail in CL. 6.2.6) Drying units if used will be with operating pressures of 7 bar and capacities of 21 cubic meter/min. + All temporary valves, fittings and piping components to be subjected to test pressure shall be designed for a working pressure not less than the test pressure. However, flanges / blinds connected to permanent piping shall be of the same rating as the permanent piping. * Flexible hoses shall however be used which will have suitable fittings. Controlled discharge line and at the outlet of pressure pump these flexible hoses shall be of the armored type and shall be designed for a pressure of 1.25 times higher than the test pressure. These hoses shall be in as short lengths as practically possible, avoiding joints in between and will be firmly anchored or sand bags placed over them. MANPOWER: Page 9 of 42vs XcTGRK! METHOD STATEMENT FOR HYDROSTATIC TESTING OF oC Ko: Daman 024414 32” GAS PIPE LINE AD DUQM GSS TO DRIPC RECEIVER STATION —Re.No:c Positions RUCTION MANAGER HSE MANAGER ‘SITE HSE ADVISOR Hydro test Engineer PERMIT APPLICANT/PERMIT HOLDER ‘SITE QC INSPECTOR Hydro test TECHNICIAN ‘RIGGERS - HELPERS _ Above position will be assigned as per hydro test work. 7 PROCEDURE 7.1 GENERAL 7.1.1. Sectional Hydro test For Road Crossing For All Road Crossings sections shall be pre-hydro tested and included in the main line hydro test with pipeline. All Road crossing sections shall be pressure tested 4 hours at the strength test pressure. Rate of pressurization shall not exceed 1 bar/ minute, QCI & OGC ‘Should witness the test based on the Visual inspection of joints. 7.4.2. Final Hydro test for 32” CS Pipeline HYDRO TEST SECTION SECTION FROM AD DUQM GSS ON PLOT TO DRPIC ‘SCRAPER RECEIVER STATION ONPLOT. NOMINAL DIAMETER 2 32 OUTSIDE DIAMETER : 812.80 mm WALL THICKNESS : 19.05 MM INSIDE DIAMETER : 774.70 MM LENGTH : 8,500 KM MATERIAL GRADE : APISLGR. X65/L450 TOTAL VOLUME 408.241 ms DESIGN PRESSURE : 92.70 bar TEST PRESSURE : STRENGTH TEST 153.15 bar (Refer approved hydrostatic test diagram) - LEAK TEST 101.97 bar (Refer approved hydrostatic test diagram) ~ TEST MEDIUM > WATER Page 10 of 42a ROTOR | METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c No: DoM.s. 20012244 32" GAS PIPE LINE AD DUQM GSS TO DRIPC RECEIVER STATION fev.No:¢ 7.2. PRE-REQUISITES 7.2.1. Prior to the commencement of the main line section testing program, armored test cabin, pumps, and break tanks shall be located at appropriate locations away from main roads and access areas, considering the surroundings and safety. A 0 meter exclusion zone shall be marked out with warning tapes, around all exposed pipe work, and all access to the Right of Way. 7.2.2. The section of pipeline under test shall be completely backfilled before testing commences. 7.2.3 Prior to the commencement of the main line hydro-testing activities, Water evaporation pond, size of the pond shall be ascertained based on site condition at (Chainage 8+500 refer altached approved procedure for welding of golden joints) shall be constructed and the watering hose laid prior to commencement of filing, 7.2.4 The water used for hydrostatic testing operation shall be in accordance with the requirements as stated in SP1212 Ver. 3 and shall pass through a 50-micron filter prior to entering the pipeline. (If the hydro tested water is considered for re-use,) It shall be re-filtered and chemically treated as per vender recommendation, water analysis before & after hydro test shall be conducted. 7.2.5. Pressure indicating and recording instruments shall be connected to the test section before filling commences. 7.2.6 All necessary personnel at the affected station have been informed of the commencement and duration of hydro static pressure test. 7.2.7 The personnel engaged in the testing work have been briefed on the emergency plans. 7.2.8 Pipe and soil temperature shall be measured and recorded at each end 500 meters on the buried section from the ends and at the center of the pipeline using thermocouple type instruments with digital readout and print out. The pipe thermocouple shall be firmly attached “to bare pipe and covered with insulating materials, the soil thermocouple shall be buried at pipe centerline depth 0.5m laterally from the pipe. thexmocouple Shall be plated *oP 120° For eady accers. 7.2.9 To assist in controlling the line filing, inlet pressure, inflow & downstream pressure shall be maintained by keeping sufficient backpressure, measured and recorded. 7.2.10 No valves shall form part of hydro test (cleaning, Gauging and filling). 7.2.11 All instruments as per given in section 6.2. Shall have valid calibration certificates with range as per the requirements of SP-i212 ver.3. The test gauges used in field shall be mounted Upright on the test section so as to give the best viewing angle. Standard gauges will be used in conjunction with the dead weight tester in the test cal Page 11 of 42 act= KUTORK! METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c No: DaMs.200ts24Ht4-c 32" GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION —fv.to :¢ 7.2.12 Test header required for hydro test shall be fabricated with necessary branch set ups, NDT cleared for all butt and fillet welds, pre-tested at a pressure of 1.25 times of test pressure or 95% of SMYS for 4 hours. 7.3 LINE CLEANING AND GAUGING 7.34 7.3.2 7.3.3 734 73.5 7.3.6 Cleaning activity shall commence only after mechanical completion of pipeline installation in the trench and completely backfilled. Upon clearance from OGC site representative only, the ‘temporary header for cleaning and gauging shall be welded on both ends of pipeline and required NDT done. Pigging shall be carried out as per schematic sketch no.01 The initial run shall be with MD foam pig to ensure that pipeline is in good condition and shall be propelled by compressed air at a maximum pressure of 7 bar (A pressure relief valve to be fitted to pipeline set pressure of 7 bar). Upon receipt of the 1% MD pig, @ series of cleaning pigs with a combination of MD foam pig and BI-DI pig shall follow until the required cleanliness of the pipe line section has been established. In order to assist the speed control of cleaning pig & final cleaning run a constant backpressure of 1-2 bar shall be maintained by suitable adjustment of receiver valve. The speed of cleaning pig shall be maintained as per specification i.e. the speed of the cleaning pigs should not be less than 0.5 m/s and not more than 2.5 mis. ‘A pigging log shall be maintained containing all data regarding Pig type, launching / receiving times, and quantity of debris and details of received condition of pigs. Received pigs shall be inspected for cleanliness. Cleaning operation shall continue until the volume of received material less than 5 liters or dust & debris brought out is of negligible quantity and acceptable to OGC. Upon acceptance of cleaning, gauging of pipeline shall be carried out. The size of gauging plate shall be 95% of the minimum internal diameter of the system. The gauge plate shall be fitted at the rear location of the pig. The thickness of the plate shall be 12mm and made of ‘Aluminum material. d = ID - 0.01D ~ 2bmm or d = 0.95 x ID whichever is smaller, Where d= gauging plate diameter (mm), D = outside diameter (mm) ID = minimum intemal diameter (mm) b = clearance of 5mm, the gauging plate have radial incisions at 45 degree intervals. Gauging plate measurement, introduction & photographic record shall be in the presence OGC. The gauging plate dimensions and the condition of the plate after the run shall be inspected and certified for acceptance by OGC. Page 12 of 42METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c Wo: Dass anor. o2atAc 32” GAS PIPE LINE AD DUQM GSS TO DRIPC RECEIVER STATION tev. ne :¢ Dave i asa.2020 ‘After gauging operation, if the gauge plate is found with damage,gauging pig shall be rerun with new gauging plate til the satisfaction of OGC. In case gauge plate is not found acceptable cause of the damage shall be determined and necessary arrangements for the repair made, if the gauge plate shows cuts breaks or tears deeper than 5 mm. 7.3.8 The speed of Gauging pig shall be maintained between 0.5m/sec to 2.5m/sec. 7.4 FILLING 7.4.1 Prior to water filling, ATE shall ensure the OGC approval for gauging operation 74.2 743 7.4.4 745 746 748 The filling shall be carried out from the Pre constructed PE lined pond/ evaporation pond with the capacity of line volume filled with water from Chainage 8+500. ‘The temporary headers for cleaning /gauging shall be replaced with temporary test headers followed by required NDT High Pressure Test Header shall be fabricated, NDT and hydro-tested according to project specification as per attached schematic sketch No.03 (Refer point CL. 7.2.12). The water used for filling shall be consistent with the recommendations of SP-1212 Ver.3 APPENDIX.C (ANNEX-1) & OGC approval needs to be obtain prior to filling. ‘The fill water shall be passed through a break tank fitted with a 50-micron filter before entering the pipeline with 500ppm NALCO EC1397A (SP-1212 Ver.3) cocktail treatment as per chemical supplier’s recommendation. Pumps specified in CL 6.1.2 fitted with a flow meter shall be used for filing purpose. During filing, the impulse lines shall be connected to pressure recorder and pressure gauges installed in the test cabin located 30M from the test end. A temperature recorder shall also be installed in the cabin and its bulb placed in shade outside the cabin. All the necessary measures shall be taken to remove air from the line during filing, which includes back pressure control at steady controlled filling rate. Filing shall be carried out by using two bi-directional pigs. At first a volume of water equal to 5% of the section volume or 150 linear meters length of line whichever greater shall be pumped into section ahead of 1* pig and pig shall be launched, after which another volume of water equal to the above shall be pumped into the section. Following this, 2” bi-directional pig shall be launched and the pumping of water shall follow. The volume of the section can be computed using the formula given in CL. 7.7.1. Pumping pressure shall be a imum to drive the pig train. Air shall be vented at the receiver end through a valve provided for the purpose so as to maintain a backpressure of minimum 2 bar if required as per site condition. As far as possible, filling shall be carried out starting from the lower end, though this is not a mandatory requirement. Page 13 of 42JI RUTORKI METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c No:DaMs.200m4aNt4.c 32" GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION new no :c 7.4.9 The filling shall be performed at a controlled rate, the filing pig speed should be approximately 0.6 m/s and should not exceed 1.8 mis. 7.4.10 Upon arrival of the pig train at the receiver end, the initial volumes of pre-fill water 1** 82" BI- DI Pig shall be discharged off suitably, and the valves closed. A minimum pressure of static head plus 2 bar shall be maintained at the high point and the section shall be left to stabilize. 7.4.11 During filling, temperature of water, pressure at upstream end & flow meter reading shall be recorded every 30 min. 7.4.12 If the water filling pump stops at any point while filling the line the inlet valve on the header shall be closed immediately. 7.4.13 To keep necessary backpressure @the receiving end, the pig location shall be calculated using cumulative volume of water pumped in to the section. Dates 04mn2020 SCHEMATIC SKETCH FOR WATER FILLING POND | BREAK TANK _ FILLING PUMP ‘TEST HEADER PIPELINE ‘TEST HEADER LAUNCHER RECEIVER 7.5 THERMAL STABILIZATION 7.5.1. The section shall be left to attain thermal stabilization Page 14 of 42AT qi RoTURK 75.2 753 7.5.4 METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c No: pam zsor4zeatc 32" GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION —v.No :c Bare seeo22000 ‘The pipe and soil probes shall be installed at 500 meter from start and end of pipeline and at center of pipeline. The pipe wall temperature, Line pressure, soil temperature and ambient temperature shall be recorded once in every 1 hour. The thermal stabilization deemed to be achieved when the difference between average pipe and soil temp. within 1deg C. Fixing of thermocouple (Refer CL -7.2.8) 7.6 AIR CONTENT / PRESSURIZATION 7.6.1 7.6.2 7.6.3 7.6.4 765 76.6 The pressurization shall be done as per attached schematic sketch No -3. Pressurization shall be carried out with a positive displacement pump fitted with a flow meter/stroke counter to precisely determine the volume of water pumped for pressurization. Tentative layout of the section during pressurization is attached sketch No-3 All equipment (Refer specified in CL. 6.0), ball valves fitted with temporary launcher & receiver, PRV’s shall be checked and tested prior to start of pressurization. Pressure & temperature chart shall be signed by ATE & OGC representatives prior to start pressurization. A safety check shall be carried out to confirm that all measures have been complied with before commencement of pressurization. Pressurization pump shall be fitted with a full capacity relief valve set at the line test pressure. ‘The rate of pressurization shall not exceed 1 bar/min and shall continue up to 50% of test pressure or 36 bar whichever is less. During this period, volume and pressure readings shall be recorded at ‘bar intervals. A plot of pressure / volume shall be made and linear section of the curve extrapolated to the volume axis which shall be corresponding to the static head pressure. The calculations for air content shall be carried out and verified that air content is not more than 0.2% of the full ine volume, This shall be calculated using the formula: Percentage air content = Volume of air__x 100 Volume of line Pressurization shall be stopped upon reaching 35 bar and kept under hold for | hour. When the air content is found less than 0.2%, The pressurization shall be continued at a rate not exceeding 1 bar/min. up to 80% of the test pressure and held for 2 hours for pressure stabilization and any pressure drop to be noted. Air content if found more than ‘2%’ testing shall be terminated and depressurization done accordingly (1bar/min). During the two hours hold period the pressure should be recorded every 30 minutes from the dead weight tester. ‘Thereafter the pressure shall be raised to 95% of test pressure at the rate of 1 bar/minute and Page 15 of 42 -Ss | MEvOD STATEUENTEORITOROSTANC TESTNG OF scrape aman 32" GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION fev no :¢ held for 30 minutes and pressure reading recorded every 15 min. from Dead wt. tester. ‘Thereafter the pressure should be raised at a reduced rate of 0.5 bar/min maximum till the specified full test pressure. During the pressurization, the volume and pressure readings will be recorded at 1 bar intervals. Pressurization volume per bar can be calculated using the formula given in Section 7.7.3. 7.6.7 If during pressure stabilization, any leak is detected, apart from flange joints, then whole system shall be dewatered and leak shall be suitably identified and prior approval shall be taken from OGC for repair. After leak repair, the line shall be backfilled, cleaned, gauged and will be tested again in accordance with the sequence furnished in the document. - 7.6.8 All flanged connections and special fittings shall be carefully checked. If any leak is detected further pressurization shall be stopped immediately. Leaks if any shall be attended to only after lowering the pressure to zero, The personnel inspecting the pipeline shall take all safety precautions while inspecting the pipeline under pressure. 7.6.9 All the above activities are carried out by hydro test foreman and his crew under the direct supervision of the approved hydro test engineer. FORMULAS FOR CALCULATIONS OF VARIOUS PARAMETERS 7.7.1. Formula for calculation of volume for a given section of pipe x Vin (Dy xt 4 Where, Vin = Theoretical volume of the section (m*) {D = Pipe Inner Diameter (m = Length of the section (m) 7.7.2 Formula for calculation of Air content in the given section of pipe % Air in the pipeline = — Where, Vpaa~ Theoretical volume of water read. for pressurization (liters) Vpn = Achial volume of water required for pressurization (liters) Vax = Theoretical fl volume of the section (iters) Page 16 of 42METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c No: poms.2notoaentec 32” GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION —v.ne :c 7.7.3 Formula for calculation of theoretical volume of water required for pressurization in the given section of pipe Volume / bar = Where, Vy = Theoretical fill volume of the section (M°) B= Bulk Modulas of water (Bar) = Poisson's Ratio of steel (0.3) Y D = Outer diameter of the line (meters) E = Young Modulas of Stee! (2.07 X 10°) (Bar) T = Pipe wall thickness (Meters) DETERMINATION OF RESIDUAL AIR VOLUME testpreasure (bar) ‘Sutic head If the slope of the linear Section of curve differs by more than 10% from theoretical curve then testing shall stop and investigation carried out to determine the cause. 7.7.4 Formula for calculation of pressure change as a result of temperature change for a given section of pipe Page 17 of 42METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c No: oom zoat eMC 32” GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION Rev.o :¢ 1a) For restrained test sections Ap _ y= 2(+ vo. aT ~ Boa )+ BO > 5 where AV = incrementalvolume m3 4p = _incrementalpressure bar AT = incremental temperature c V = pipeline fil volume m D = _ pipeline outside diameter m E = Young's elastic modulus of bar stee! (for carbon steel, 2.07 x 10° bar) t nominal pipe wall thickness m v= Poisson ratio (for steel, v= 0.3) B = bulk modulus of water bar (Figure 3 for fresh water or Figure 4 for sea-water) y= volumetricexpansion ‘coefficient ofwater (Figure 5 for fresh water o Figure 6 for sea-water) coefficient oflinearexpansion — “ ofstee! (for carbon steel, oF 1.17 x 10°5°C4 7.8 STRENGTH TEST 7.8.1. The pressurizing layout and set-up shall be retained. There shall be a provision for a controlled release of water and arrangement for collection and measurement of the drained water. 7.8.2. The pipeline will be subject to a 4 hours strength test at test pressure 153.15 bar (Refor~ 1um for buried section. During the strength test, the attached Hydrostatic test diagram) mi pressure shall be maintained + 100 kpa to the test pressure for 4 hours by adding and bleeding water. The volume of water added or bleed shall be measured and recorded. Page 18 of 42st J RoR! 78.3 78.4 78.5 METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c No:DaMs.2001224 MIC 32" GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION —tey.no :¢ During the test, pressure from the dead weight tester shall be recorded every 30 minutes Record of water bled from the section shall be maintained. Pipe and soil temperature shall be recorded every hour from the thermocouples. The line pressure shall also be recorded by a pressure recorder. The ambient temperature shall be recorded by a temperature recorder. At the end of strength test, the pressure shall be brought down to Leak Tightness test pressure, ie 80% of Strength test pressure by bleeding off water at a rate of 1 bar/min. During this time, the line pressure and ambient temp; shall be recorded continuously using recorders at the test station. Pressure and temperature recorder shall be switched on at the start of pressurize and temperature recorder charts shall be signed by OGC representative and ATE representative. The charts shall be signed when placed on and immediately after being taken 1n & only switched off at the completion of depressurization. All pressure off the recorder. 7.9 LEAK TIGHTNESS TEST 7.9.1 7.9.2 793 7.9.4 7.9.5 Leak tightness test shall commence immediately after the completion & acceptance of the strength test. Separate chart shall be placed for leak tightness test after the strength test and held for a period of 24 hours with no interruption The section shall be isolated from the pressure pump. The valve near the outlet of the pressure pump shall be closed and pressure pump package disconnected. A Plug shall be installed on the valve and the valve re-opened. All the other set-up shall be the same as for the strength test. The pipeline will be subjected to a 24 hour tightness test immediately after the strength test at the test pressure of 101.97 bar (Refer attached Hydrostatic test diagram). During this period no water shall be added to or removed from the pipeline. The test shall demonstrate, to company's satisfaction that there are no leaks in the section. Allowance shall be made for instrument in-accuracies and the pressure changes as result of average temperature changes shall be calculated from the formula given in section 7.7.4 (assuming a fully restrained line section). During this 24-hour period, pressure and temperature shall be recorded continuously by recorders and dead weight tester readings recorded every one hour. Pipe and soil temperatures shall be recorded every hour from the thermocouples. The line pressure shall also be recorded by a pressure recorder. The ambient temperature shall be recorded by a temperature recorder. Pressure and temperature recorder shall be switched on at the start of pressurization & only switched off at the completion of depressurization. Page 19 of a2KcTORK! METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c No: DaMa ano o2eMAc 32" GAS PIPE LINE AD DUQM GSS TO DRIPC RECEIVER STATION. tev.ne :c 7.9.6 If the tightness of the section cannot be clearly established at the end of 24 hours hold period, the tightness test will be extended further till such period where the acceptability of test can be demonstrated to OGC's satisfaction without making any changes to the line pressure Ref.Clause 8.3.2 of DEP 40.40.38 Gen. and SP1212 ver.3 7.10 DE-PRESSURIZATION 7.10.1 Following satisfactory completion of the strength and leak tightness tests, the test section will be depressurized slowly at rate of 1 bar/min until the pressure has been reduced to 40% of test pressure. Then depressurization shall continue at a rate of less than 2 bar / min to the static head plus 100 kPa at high point or to the pressure as instructed by the Company. 7.10.2 Care shall be taken to minimize vibration in pipeline and prevent whip in flexible hoses, by depressurizing as slowly as possible. During the depressurization the pressure recorder shall maintain a record of the pressure. 7.10.3 On completion of de-pressurization all testing equipment shall be removed from the site. The pipe and soil temperature thermocouples shall be removed. The coating damage where thermocouples were attached to the pipe shall be repaired as per approved procedure (DOM- 9-2001-339-M1-4), 7.10.4 If the maximum period of contact of water (or residual water after dewatering with in the pipeline is 7 days or less chemical treatment shall not be required, If more than 7days chemical treatment shall be required as per SP-1212.ver 5. 7.11, BULK DE-WATERING 7.11.4 Upon completion of depressurization, dewatering of the pipeline shall be carried out to pre- constructed pond by air compressors connected to the test header to accommodate total volume of water, on confirmation from OGC. De-watering shall be done as per attached schematic sketch.no-4 7.11.2 The water will be disposed of in a manner satisfactory to OGC and speed of pigs shall be maintained between 0.5 m/s -1.0 m/s pressure in the system. 7.11.3 All the vents shall be kept open to allow adequate air in to the system while draining the pipeline. 7.11.4 Dewatering pigs shall be launched and a backpressure of 100 Kpa shall be maintained at the discharge end. Page 20 of 42UTR METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0¢ No: DoM.s. 2001424 Htc 32” GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION — ov.No =¢ 7.42, DRYING / PRE-COMMISSIONING This article set the procedure for the Drying / Pre-commissioning under the following headings and sequence. The section to be dried shall be fitted with temporary pig launcher and Receiver. 7.12.1 SWABBIN 7.12.2 Swabbing operation shall be carried out as per sketch no -5. 7.12.21 Swabbing shall be carried out via the temporary pig launcher and receiver as per sketch No 5. 7.12.2.2 All the hoses shall be fitted with non-return valves and secured at both ends to eliminate whip lashing should any of the connecting pipe work fail. 7.12.2.3 The pigs shall be propelled by oil free air of sufficient quantity to ensure continuous operation. 7.12.2.4, Amaximum of 4 pigs will be in line at any time, LD foam pigs will be run at a maximum of 7 bar pressure until all free water is removed. A single pig will be in the line at any one time. A downstream pressure of 0.5 -1.0 bar shall be maintained to ensure pig control 7.12.2.5 Swabbing operation shall be considered completed upon receipt of pig.at Touch-dry con 7.12.3 DRYING: 7.12.3.1 After completion of swabbing the pipeline sections shall be welded @ golden joint tie-in locations identified earlier prior to drying operation. 7.12.3.2 Drying shall be carried out via the permanent scraper trap and on-plot valve system from soraper launcher as per sketch no -6. 7.2.3.3 Once the “touch dry pig received , the desiccant and pre-cooling unit (air drying unit with super saturated dry air) shall be placed downstream of the compressor and repetitive high- density foam pigs with low density foam pig will be run at a maximum of 7 bar pressure. No downstream pressure shall be maintained to ensure maximum carrying capacity of the air. 7.12.3.4 At this time consecutive Low Density foam pigs will be run at a maximum of 7 bar pressure. Dew point meter reading shall be continueduntil a dew point ‘exteiediey -20°C cements has been achieved. As per Dep.31.40.50.30 Gen the final dew point of the dry pipeline shall be -20°/ scope of work contract document C4 Clause no -11.1 only mentioned drying (Dew point value not written in C4 contract document.). A maximum of 4 pigs will be in line at any fe. Prior to dew point check the entire pipeline shall be filled with dry air for a minimum of 12 hours (soaking time) and then dew point to be verified Page21of42_ ——METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c No:DaMs.z0ots2eMt4c 32" GAS PIPE LINE AD DUQM GSS TO DRIPC RECEIVER STATION —Rev.No :c Dare seen 7.12.35 On receiving a final pig a volume of super dry air equal to the line volume will be pumped. Dew point meter reading should be checked as per scope of work /commissioning engineer recommendation. At which time drying is considered completed and can be certified 8 HSE REQUIREMENTS: 8.1.1 8.1.2 815 81.8 The approval copy of the Project HSE Plan and the specific HSE provisions shall be the working guidelines for the entire operation All personnel involved in these hydrostatic testing operations shall be instructed and made ‘aware of as per HEMP list and consequences of failure of pipeline or fittings under pressure test conditions. Toolbox meetings shall take place prior to start of each shift. The procedure of the work to be carried out during that shift and the safety precautions to be taken shall be ‘explained to all those members during the tool box meetings. During the test, all activities shall cease within a 30 meter radius of the test section and the test area, and unexposed pipe areas along the line if any, and suitable barriers shall be marked out with tiger tapes. Boundaries of the test cabin, pumps and all above ground interconnection pipe work shall also be defined with tiger tapes and flood light will be arranged at night. Special care shall be taken to ensure that all the personnel as well as the environment are adequately protected during the course of test. While pipeline is under pressure, nobody shall be allowed to work on it. Only the testing crewmembers and inspection personnel shall have access to visually inspect for leaks. The leaks, if any found, shall be attended to and only after the line pressure is reduced completely pressure is reduced as required. Flange leaking, if any shall have attended only after the to 80% of test pressure or MAOP. The test cabin, pressurizing pump etc., shall be located in a safe area, minimum 30 m away from the test end. During pressurization no person shall enter into the trench or shall come near any pipe works within 30 meters or safe distance. During the test, all construction within 50 m of the test section shall cease. Safety signboards in English, and Arabic shall be posted at appropriate locations including all entrances to ROW during the testing period to warn everybody of testing operations. The display shall be as follows or equivalent: “WARNING — PIPELINE UNDER HYDRO STATIC TEST” Page 22 of 42RUTORKI METHOD STATEMENT FOR HYDROSTATIC TESTING OF DOC NO: DOM-3-2001-026-46-4.6 32° GAS PIPE LINE AD DUGM GSS TO DRIPC REGEIVER STATION wx noc 8.1.9 All the diesel generators to be located so as not to cause a carbon monoxide hazard to personnel working in test cabin. 8.1.10 All fittings, instruments, materials, equipment, etc., used shall be to specifications approved by the company and shall be of rating higher than the maximum pressure that it will be subjected to the test. 8.1.11 Test headers shall be fabricated in accordance with welding procedures approved for the pipeline. Non-destructive test shall be carried out on each fabricated weld. All butt welds shall be radiographed and MPI shall be carried out on all fillet welds. UT shall be carried out for cut hole area, All Test headers shall be tested at 1.25 times test pressure prior to install on line. 8.1.12 Relevant work permit shall be obtained prior to start of work, if required. 8.1.13 Any ancillary piping not under test shall be isolated by valves, spades, spectacle blinds, and blind flanges of suitable quality or shall be completely disconnected from the test section. 8.1.14 All flexible hoses shall be tied to the rigid objects use whip latch or sandbags placed over them. 8.1.15 Pressure relief valve shall be fitted on pressurizing system. The following shall be checked. HSE Checklist: HSE Checklist: Item Description pee | Yes / No 1 | Permit to Work 2 _| Method statement for the specific job 3. Risk Assessment (HEMP) | 4 _| Toolbox talks conducted Manpower and Supervision assigned + PTW Holder / Supervisor + Plant & Equipment operators + Banksman & Riggers * Other skills / workmen oa Emergency preparedness: First aider | | [+ Means of communication i.e. GSM, telephone Page 23 of 42ew RoR METHOD STATEMENT FOR HYDROSTATIC TESTING OF Oc No:DaM.208-264-4C 32" GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION fev. to :¢ * Means of escape / standby vehicle & driver 6 * Assembly point Mandatory PPE i.e. helmet, safety goggles, safety shoes, hand gloves. T | Appropriate tools and equipment 9 DOCUMENTATION 9.1.1. The approval copy of the Project HSE Plan and the specific HSE provisions shall be the working guidelines for the entire operation. Sketch 1 - Layout during Air cleaning & Gauging Sketch 2 - Layout during Water filing Sketch 3 - Lay out during pressurisation and Pressure Test Sketch 4 - Layout during Dewatering Sketch 5 - Layout during Swabbing ‘Sketch 6 - Layout during Drying 10 ATTACHMENTS Cleaning Report ATE -M-MF-036A, Gauging Report ATE -M-MF-36H Filling Report ATE -M-MF-368 Thermal Stabilization Report ATE-M-MF-36C Pressurization Report ATE-M -MF-36D Hydrostatic Report ATE-M-MF-36E Dewatering Report ATE-M -MF-36F Drying Report ATE-M-MF-36G Hydro testing completion certificate ATE-M-MF-36 | - Page 24 of 42METHOD STATEMENT FOR HYDROSTATIC TESTING OF 32” GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION — fv.to :¢ 0c No: oom z00r024at. Bare” /eeanzem Report No AL TURKI ENTERPRISES LLC Job No. Date CLEANING REPORT Page: 1011 ‘CLIENT | OMAN GAS COMPANY(SA0C) _| PIPE OUT SIDE DIAMETER CONTRACTIPROJECT = PIPE IN SIDE DIAMETER CONTRACT NO : WALL THICKNESS OF PIPE : PIPE LINE : LENGTH OF PIPE LINE VOLUME OF SECTION LAUNCHING | RECEIVING SINo. | PIG TYPE TIME] PRESSURE REMARKS DATE | TIME(hrs) | DATE (bar) (hrs) | 1 Comments (if any) Cleaning has been accepted line for water filing. HYDROTEST ENGINEER QCl- ATE ogc SIGNATURE DATE NAME8, DESIGNATION ATE-M-FM-036A:Rev.00 Page 25 of 42AT wat RUTUREI METHOD STATEMENT FOR HYDROSTATIC TESTING OF Doc No:paMs-200-0244taLc 32" GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION fev. ic Date seaoza0e0 Report No AL TURKI ENTERPRISES LLC AL Job No. f Date GAUGING REPORT Page: 10f1 CLIENT :OMAN GAS COMPANY(SAOC) _| PIPE OUT SIDE DIAMETER CONTRACTIPROJECT PIPE IN SIDE DIAMETER CONTRACT NO WALL THICKNESS OF PIPE PIPE LINE LENGTH OF PIPE LINE VOLUME OF SECTION | LAUNCHING RECEIVING SINo. | ye ee REMARKS DATE | TIME (hrs) | DATE | TIME (hrs) | ‘Comments (if any) Gauging has been accepted line for water filing. HYDROTEST ENGINEER | QCl- ATE occ ‘SIGNATURE DATE NAME8 DESIGNATION ATE-M-FM-036H:Rev.00 Page 26 of 42METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c No: coms 2st 32” GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION ev.no :c Report No: AL TURKI ENTERPRISES LLC - ‘Job No. Date ILLING REPORT Page: CuIENT ‘OMAN GAS COMPANY(SAOC) PIPE OUT SIDE DIAMETER CONTRACTIPROJECT PIPE IN SIDE DIAMETER CONTRACT NO WALL THICKNESS OF PIPE PIPE LINE LENGTH OF PIPE LINE PIG TYPE VOLUME OF SECTION FILL FLOW SINo, | DATETIME | pressure} FLOMETER =| Rate | CUM.VOL(M) | REMARKS. Cs) READING (WM! (bar) (Me) j | | | CHEMICAL NAME USED : INITIAL PREFILL VOLUME TOTAL QUANTITY USED IPREFILL VOLUME Comments (any) ‘Successfully completed filing operation HYDROTEST ENGINEER (QCl- ATE osc SIGNATURE DATE NAME DESIGNATION ATE-M-FMO36B:Rev.00 Page 27 of 42METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c no: ams 2eor zea 32” GAS PIPE LINE AD DUQM GSS TO DRIPC RECEIVER STATION — fov.tio :¢ bare Report No: AL TURKI ENTERPRISES LLC = | Job No. Z | Date | a THERMAL STABILIZATION REPORT : Page : 10f1 ‘CLIENT : OMAN GAS COMPANY(SAOC) PIPE OUT SIDE DIAMETER CONTRACT/PROJECT PIPE IN SIDE DIAMETER CONTRACT NO WALL THICKNESS OF PIPE : PIPE LINE : LENGTH OF PIPE LINE Locarion| : ‘VOLUME OF SECTION PIPE AND SOIL TEMPERATURE (°C) DATE/TIME ‘SILNo. (hrs) DIFF Pi | P2 | P3 | P4 Pavg| Si | S2 | $3 | St | Savg) °C | Comments (if any) HYDROTEST ENGINEER QCl- ATE Gc SIGNATURE DATE NAME DESIGNATION ATE-NL-FM-036C:Rev.00 Page 28 of a2AT Roe ~~" METHOD STATEMENT FOR HYDROSTATIC TESTING OF 20¢ Ho: passione 32” GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION tw. no © Brie” ‘Sanam Report No | AL TURK! ENTERPRISES LLC | Z Job No. Date PRESSURIZATION REPORT Page CuIENT ‘OMANGAS COMPANY(SAOC) _ PIPE OUT SIDE DIAMETER CONTRACTIPROJECT = PIPE IN SIDE DIAMETER. CONTRACT NO : WALL THICKNESS OF PIPE : PIPE LINE LENGTH OF PIPE LINE TEST PRESSURE: VOLUME OF SECTION VOLUME OF SECTION stRoKE | act | CUM So A RE eee) nT | (COUNDER, | VOLIBAR | VOL REMARKS READING (M’) | (liters) | (liters) | | Comments (any) % OF Air Content = (AV-TVx 100)/ PV Where AV = Actual Pressurization Volume (irs) TV = Theoretical Pressurization Volume (rs) PV = Theoretical Pipe line Volume (Irs) HYDROTEST ENGINEER | Och ATE ogee T SIGNATURE DATE NAME DESIGNATION ATE-M-FM-O36D:Rev.00 Page 29 of 42METHOD STATEMENT FOR HYDROSTATIC TESTING OF 32” GAS PIPE LINE AD DUQM GSS TO DRIPC RECEIVER STATION — fw.to :¢ 0c Ho: oaMms.2ee1o2emtc reeon2m0 Report No: AL TURKI ENTERPRISES LLC “Job No. : Date HYDROSTATIC TEST REPORT | Page: cueNT : OMAN GAS COMPANY(SAOC) PIPE OUT SIDE DIAMETER + CONTRACT/PROJECT PIPE IN SIDE DIAMETER CONTRACT NO WALL THICKNESS OF PIPE PIPE LINE LENGTH OF PIPE LINE LOCATION VOLUME OF SECTION =: PIPE TENFERATURE(" | _SOIL TEMPERATURE (°C) DWT _| AMBIENT SLNo, | OATECIME | READING | TEMP. DIFF (bar) | (°C) s+. pt) p2 | Pa [Pav st s2| so) vg) °C Comments (any) HYDROTEST ENGINEER 1. ATE ose SIGNATURE DATE NAMES DESIGNATION ATE-M-FM-036E:Rev.00 Page 30 of 42METHOD STATEMENT FOR HYDROSTATIC TESTING OF 32" GAS PIPE LINE AD DUQM GSS TO DRIPC RECEIVER STATION. rw.No : Dave”: 04022029 0c No: pau anor. ] Report No AL TURK! ENTERPRISES LLC ot JobNo, : - Date DEWATERING REPORT Page: 10f1 CLIENT : OMAN GAS COMPANY(SAOC) PIPE OUT SIDE DIAMETER CONTRACTIPROJECT PIPE IN SIDE DIAMETER CONTRACT NO WALL THICKNESS OF PIPE : PIPE LINE LENGTH OF PIPE LINE VOLUME OF SECTION LAUNCHING RECEIVING SINo. | PIG TYPE THE PRESSURE REMARKS DATE | TIME(hrs) | DATE | [ine | ‘Comments (if any) Dewatering has been completed. HYDROTEST ENGINEER QCl- ATE osc SIGNATURE DATE NAMES. DESIGNATION ATE-M-FM-O36F:Rev.00 Page 31 of 42METHOD STATEMENT FOR HYDROSTATIC TESTING OF 32” GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION eu oc 0c ho: oa 2n0r2ewtec ‘422020 Report No: AL TURKI ENTERPRISES LLC “Job No. Date: DRYING REPORT Page: toft CLIENT OMAN GAS COMPANY(SAOC) PIPE OUT SIDE DIAMETER ‘CONTRACTIPROJECT PIPE IN SIDE DIAMETER ‘CONTRACT NO WALL THICKNESS OF PIPE: PIPE LINE : LENGTH OF PIPE LINE VOLUME OF SECTION : LAUNCHING RECEIVING SL.NO | PIG TYPE ame) eS REMARKS DATE | TIME (hws) | DATE (hrs) Comments (if any) HYDROTEST TRONEER QCl ATE osc SIGNATURE DATE NAME8 DESIGNATION ATE-M-FM-036G:Rev.00 Page 32 of 42METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c ho: paws anor 32” GAS PIPE LINE AD DUQM GSS TO DRIPC RECEIVER STATION. fr..no :¢ DATE :o4m2.2020 AL TURKI ENTERPRISES LLC HYDROSTATIC TEST - COMPLETION CERTIFICATE CLIENT : OMAN GAS COMPANY(SAQC) CERTIFICATE NO. CONTRACT/PROJECT DATE CONTRACT NO : PAGE stoft This is to certificate that following pipe line has been hydro tested in conformance to the project specification & client approved procedure Pipe Line Size From To Matl. Construction Hydrotest Pressure Result of Test Date Strength Test Leak Tightness Test Drying Nitrogen Purging Any Other HYDROTEST ENGINEER QCI- ATE occ SIGNATURE DATE NAMES DESIGNATION ATE-M-FM-0361:Rev00 Page 33 of a20c No: aM. 2e012eatc | Dave sbeea.2ez0 ATE. AL TURKI ENTERPRISES LLC. 32” GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION — fav.tto :¢ METHOD STATEMENT FOR HYDROSTATIC TESTING OF 32 GAS PIPELINE PROJECT DOM LAYOUT DURING AIR CLEANING aND GAUGING / PoP) werner | | | | AIRPIGGING RECEIVER Page 38 of 42oc No: DoM-a.20e1-2¢MIC 32” GAS PIPE LINE AD DUQM GSS TO DRIPC RECEIVER STATION pwno:c. ‘NOTES= 1 1N OASE REVERSE DEWMTERNG 1S PUNNED ONLY 2 IOS SHALL BE USED INSTEAD OF 3 PIS. NO. OF 2° DA VANES MAY ALSO BE CORRESPONDINGLY REDUCED. A 1 ||| 2. He Test Heaners Siu a PRE HYOROMTESTED AT A PRESSURE DUAL TO OR GREATER THAN THE Mu TEST PRESSURE OER EATERIES METHOD STATEMENT FOR HYDROSTATIC TESTING OF . Tie un Pou o's mins ine So SP'GAS PIPELINE DUGM zi 135 Himes of - = || {AVOUT DURING WATER FILING < | ~ [- | smn xo-a - [0 SE Page 35 of 42OC No: Dama 2001- 9264.4 METHOD STATEMENT FOR HYDROSTATIC TESTING OF PRESSURE OWT. secon PUMP COEPRESSURISATION 4 8 a WITH STROKE | COUNTER os TEST SECTION LAUNCHING TESTHEADER RECENING TEST HEADER, NOTES: | 1) CASE REVERSE DEWATERING Is PUNNED ONLY2 GS SHALL BE USED NSTED OF PS No OF 2 DIAVALVES MAY ALSO BE CORRESPONONGLY REDUCED. | 2) oun Te PRESSURE TEST (24 HOUR HOLD PERO COMMECTON EXCEPT THOSE FOR | INSTRUMENTS SH = DISCORECTED ANDTHE VALVES BIND FLANGED, LUGOED TO BOLATE THE SECTIN ATE.|AL TURKI ENTERPRISES LLC. = | | 32° CS GAS PIPE LINE DUGM | me | LAYOUT DURING PRESSURISATION & PRESSURE TEST { = [- 32” GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION. Rev.to 1c SKETCHNO.-3 Page 36 of 42boc no: bamsaiern4an ec ‘COMPRESSOR LAUNCHING TEST HEADER RECEIVING TEST HEADER 1) INCASE REVERSE DEWATERNG I PLINNED ONLY 2PIS SILL BE LSEDNSTEDOF FICS NO.OF? OA VALVES MAY ALSO BE CORRESPONONGLY REDUCED. 2) He poston oF AR COMPRESSOR AND ORANAS SHOWN THE ABOVE FIOURE WL GET NTERCHANGED, INCASE OF REVERSE DEWATERING, METHOD STATEMENT FOR HYDROSTATIC TESTING OF 32" GAS PIPE LINE AD DUQM GSS TO DRIPC RECEIVER STATION —rwv.no :c {32° CS GAS PIPE LINE DUM | LAYOUT DURING DEWATERING ~ SHETEANO. 4 Page 37 of 42zy s0 8¢ ofed () fe CEEEER-EF BEE BR AO ONILSAL OUVISOMGAH HOS INSWLVLS COHN ATE. AL TURKI ENTERPRISES LLC. 2: eN"M NOLLWILS NAAIIOTY DAlud OL SSO WONG GV ANI Adld SVO 4ZE ‘orrunereoaz=n09 0" 900 {32° GAS PIPELINE PROJECT DUGM LAYOUT DURING SWABBINGtw s06E ded = + soaunwis HErTOIVTSH ONIANG YOS HOLES OLLVWSHOS ru HEE 18] # 2 ale 2g wie . i ava D:eN'"M NOLLVLS HAAOTY DIA OL SSO WONG QV NIT 3dld SVO «Ze ‘Srranenzo ie w00 oN 900 4O ONILSAL OULVLSOUGAH YOd LNSWALVLS COHLAW briny aacaa =~st METHOD STATEMENT FOR HYDROSTATIC TESTING OF oc No: Dams 201 02¢mt4C 32” GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION fwwno co Soravanan Durai a Frooe Abwrcd Al Tafe Sent: (01 Juruary 2020 99:41 To. (Omar A-Hsen ce ‘Moras Al adja Gowrisorkar Klisperumat Snivasen.TR: Sing Koma Subject Fi ater sarple test Cerificate Bear Omar, Tis srropondence pectin inthe below (raaing st the dosage of SOlppm of NALCO LCA397A sydrotestinhibiter a From: Omar Ab Hasan ‘Sent: Weénestay,faruary 1, 2020 9:75 AM, ‘Ta: Ahmed AlTale ‘Ce: Mostasin A-Zacal ; Gomrbenkar Kahaperumal ; Shaya Kure ‘Subject FW: water sample Lest Ceriate Importance: High Dees Ahmed, 1, We ed your endorsement ‘or the dosage of cuwosioninititer forthe attached teed water This water would be used of te hyo lest ofthe spur Ae its Ougen Appreciate your east reply Regards ‘Omar AtHesani to M8 OO 7 sep azcs2093 Page 40 of 42 =AT en XOrGRK METHOD STATEMENT FOR HYDROSTATIC TESTING OF 0c no: pam otneMtLc 32° GAS PIPE LINE AD DUGM GSS TO DRIPC RECEIVER STATION. rew.no :c \e76 in documant approval, Govnastor hove weleck Ta gotbeat header ty excluding. end have Werensed the number of golden welds which Is hut accaptatle. Rial approval Gike yea qoldan welds on 32" Line shal be given ky preleets, aqeiden esta (60 TE 18" lime ta we oS ecae phabie. awd GrhastwAl TURK! Aad wil the ap ~ cormorant SEED Moho ‘asl 2 eS aLTUR 2 Now on =o ur, “ ENTERPRISES £LC High 4. cocument snail be vesubmithed after incerfomting all 64 Gommaents avid thee mark mych om ae me, os 4 PROCEDI wraviand carding), . Aine, Plante, vefer ede sail may. Oe ee Tes coe tit. WELDING OF GOLDEN JOINTS FOR CLASS-1 PIPELINE { (96 Works for Ad Due Gas Supply Station 2 Spu Une ‘Contract Humber oaryarprois Document No QMS 7003-146-M1-4 Revision fc Aen cw | we | ow a ascxrnon rreranconn | MOEWED | anc Page 41 of 42zws0 zvaied 4O ONILS3L OILWLSONGAH 4O4 LNSWALVIS GOHLAN, NOLLVIS Y3AIZ0aY Ddhd O1 SSO WONG GV BNI Adld SVD .ZE oumveri00een0a0N 900 bring leet =A= 11003 tal IL, ‘A=11005 LauncHeR bt RECEWER a Sos TnDROTEST SoNEDULE (S920 [sor rarewnne aie ae Feel is LAPSE CD en) >| Garter | ge Preatee (Seat TE ET Tay WT TMS FE UD SE “3 CRE rons A MARKED [UP PRONT SHALL, BE [STH carey Sp esice AL ROWSE TEST RIOWONGS AO GWT ORETIE STF Fae onereu(RANSPORTATION FACILITIES See = | rene t E i i Fi iat Soar ei pope a See Seat ane ' + oa eer rat dopot mop pop bp bt td ee SE ee teoret ease Peat ee a ee ee frre an ete oF error freee — (a ———— ae [Sarre unr Rom scons =e ‘Gein ores sores mace Frou AD QUOM 65s PLOT SAN