Qurayyah CCPP Project

Fail Free Commissioning

Control Valve(Fisher HC6010)

EPC) Commissioning Management Team

ƒ Page index

1. POSITIONER SPECIFICATION

2. POSITIONER AND ACTUATOR AIR FLOW

3. POSITIONER ATTACHMENT

4 SIGNAL LINE CONNECTION

4.

5. CALIBRATION PROCEDURE

6. MANUAL OPERATION

7.CONTROL VALVE LIMIT SWITCHES

8.ALARM AND STATUS

1
1. Positioner Specification

Electrical Specification
Power Supply
l 11 ‐30Vdc
d
Communication Hart protocol
Minimum Operating Current 3.5mA without microprocessor
Maximum Voltage 30Vdc
Analog Input Signal 4 ‐ 20mA

Positioner Specification
Linearity ±0.5% of output span
Air Consumption 1.4 bar (20 psi )
Maximum Air Supply 10 bar (145 psi)

2
2. Positioner And Actuator Air Flow (1/2)

ƒ Flow diagram
g on how the actuator moves closing
g and opening
p g position
p in digital
g
and analog mode.

3
2. Positioner And Actuator Air Flow (2/2)

positioner

actuator

positioner

4
3. Positioner Attachment (1/2 )
Fieldvue DVC6010 Digital Valve Controller Mounted on
Sliding-Stem Actuators with up to 2 inches Travel

5
3. Positioner Attachment (2/2)

• Air to Open Actuator

1. Insert the alignment pin in the hole marked A
2. The feedback arm rotates counterclockwise, from A to B as air pressure to
the casingg or lower cylinder
y increases.

• Air to Close Actuator

1. Insert the alignment pin in the hole marked B
2. The feedback arm rotates clockwise from B to A as air pressure to the
casing or upper cylinder increases.
increases

6
4. Signal Line Connection

7
 5. Calibration Procedure (1/3)

.
• Connect 4 – 20mA source to the instrument
• Connect Hart Communicator and power ON

Auto Calibration
• Select to Auto travel calibration, the control
valve start to stroke from 0% to 100% open
automatically.
• Wait until the calibration is completed.
completed
4 – 20mA
Source Manual Calibration
• Select To Manual calibration, its allows you
to determine 0% to 100% calibration point.
• Refer to Hart Communicator for some
adjustment for tuning and travel calibration.

Hart Communicator

8
5. Calibration Procedure (2/3)
H tC
Hart Communicator
i t M Menu T
Tree

9
5. Calibration Procedure (3/3)
H tC
Hart Communicator
i t M Menu T
Tree

10
6. Manual Operation

• Handwheel

• Handwheel lock

• Position travel indicator

• Rotate the handwheel lock Anti-clockwise to operate

the handwheel
•Start to rotate the handwheel lock to desire direction
• Clockwise for closing
• Anti clockwise for opening
• If the handwheel reach the maximum turn, you can
check
h k the
th position
iti iin ttravell indicator
i di t if it is
i fully
f ll close
l
or fully open.

11
7. Control Valve Limit Switch

• Limit switch for “open position” when control

valve is in fully open
open, the contact is close for
fully open feedback.

• Limit switch for “close position“ when control

valve is in fully close
close, the contact is open for
fully close feedback.

12
8.Alarm And Status

2
1 -2 -3
1

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