PUMP SIZING CALCULATION

Tag No. P-XXXX

Description CHW SEC. PUMP
Date 12-03-2020
User Input By

Pipe Diameter - ID2

Pipe Length - L2 P2
Flowrate 511.0 US gpm
Density 62.40 lb/ft3 P1
Viscosity 1.00 cP h2
Vapor Pressure 0.5 psia h1

Differential DP 75.09 psi Pipe Diameter - ID1

Differential Head 173.5 ft Pipe Length - L1
Hydraulic power 22.38 bhp
NPSH available 35.3 ft

Suction Condition Discharge Condition

Pressure P1 14.7 psia Pressure P2 40.0 psia
Static Head h1 3.3 ft Static Head h2 50.0 ft
Equipment DP 0.3 psi Equipment DP 28.0 psi
Misc DP 0.0 psi Misc DP 0.0 psi

Piping Piping
Length L1 6.6 ft Length L2 295.0 ft
Pipe Diameter 10 inch Pipe Diameter 8 inch
Sch/ Thick 40 Sch/ Thick 40
Pipe ID ID1 10.020 inch Pipe ID ID2 7.981 inch

Roughness 0.0018 inch Roughness 0.0018 inch

Fittings No. K DP Fittings No. K

Elbows, 90LR 0 0.22 0.00 Elbows, 90LR 7 0.23
Elbows, 45LR 0 0.17 0.00 Elbows, 45LR 0 0.17
Tees, Thru 0 0.55 0.00 Tees, Thru 1 0.56
Tees, Branch 1 0.88 0.03 Tees, Branch 4 0.90
Ball Valves 0.17 Ball Valves 0.17
Butterfly Valves 0.28 Butterfly Valves 0.29
Gate Valves 1 0.11 0.00 Gate Valves 5 0.11
Globe Valves 4.41 Globe Valves 4.51
Check Valves 1.66 Check Valves 1 1.70
Plug Valves 0.28 Plug Valves 0.29
Pipe Entrance 1 0.50 0.01 Pipe Exit 1 1.00
 0.04
Velocity 2.08 ft/s Velocity 3.28 ft/s
Reynold's No. 161212 Reynold's No. 202399
Pipe DP 0.06 psi/100ft Pipe DP 0.19 psi/100ft
Suction Pressure 15.76 psia Discharge Pressure 90.85 psia
 P-XXXX
HW SEC. PUMP
12-03-2020

h2

DP
0.12
0.00
0.04
0.26

0.04

0.12

0.07
 0.65

psi/100ft
 PUMP SIZING CALCULATION
Chesheets.com Tag No. P-101
Chemical Engineering Spreadsheets Description Feed Pump
Date 08-May-2017
User Input By CheSheets

Pipe Diameter - ID2

Pipe Length - L2 P2
Flowrate 22.7 m³/h
Density 1000 kg/m³ P1
Viscosity 1.00 cP h2
Vapor Pressure 1.0 bar abs h1

Differential DP 2.41 bar Pipe Diameter - ID1

Differential Head 24.6 m Pipe Length - L1
Hydraulic power 1.52 kw
NPSH available 3.74 m

Suction Condition Discharge Condition

Pressure P1 1.7 bar abs Pressure P2 2.1 bar abs
Static Head h1 1.5 m Static Head h2 3.0 m
Equipment DP 0.34 bar Equipment DP 0.00 bar
Misc DP 0.00 bar Misc DP 0.00 bar

Piping Piping
Length L1 36.6 m Length L2 609.6 m
Pipe Diameter 3 inch Pipe Diameter 3 inch
Sch/ Thick 40 Sch/ Thick 40
Pipe ID ID1 77.93 mm Pipe ID ID2 77.93 mm

Roughness 0.04572 mm Roughness 0.04572 mm

Fittings No. K DP Fittings No. K

Elbows, 90LR 1 0.27 0.002 Elbows, 90LR 1 0.27
Elbows, 45LR 1 0.20 0.002 Elbows, 45LR 1 0.20
Tees, Thru 1 0.66 0.006 Tees, Thru 1 0.66
Tees, Branch 1 1.07 0.009 Tees, Branch 1 1.07
Ball Valves 0.20 Ball Valves 0.20
Butterfly Valves 0.34 Butterfly Valves 0.34
Gate Valves 1 0.14 0.001 Gate Valves 1 0.14
Globe Valves 5.32 Globe Valves 5.32
Check Valves 1 2.00 0.018 Check Valves 2.00
Plug Valves 0.34 Plug Valves 0.34
Pipe Entrance 1 0.50 0.004 Pipe Exit 1 1.00
 0.042
Velocity 1.32 m/s Velocity 1.32 m/s
Reynold's No. 103036 Reynold's No. 103036
Pipe DP 0.232 bar/100m Pipe DP 0.232 bar/100m
Suction Pressure 1.40 bar Discharge Pressure 3.81 bar

Pump Manufacturer's Curve Maximum Flow 41 m³/h

Flow value till which System and Head Curve
Flow Head Efficiency are calculated
m³/h m %
0.0 45.7 20.0 Operating Conditions
4.5 44.8 28.0 Flowrate 28.1 m³/h
11.4 42.7 37.0 Head 32.6 m
18.2 39.3 43.0 Efficiency 45.80 %
22.7 36.6 45.0 Hydraulic Power 2.50 kW
34.1 27.4 44.0 Rated Power 5.45 kW
40.9 20.4 40.0
45.4 15.2 35.0

Head Vs Flow
70.0

60.0

50.0

40.0
Head (m)

30.0

20.0

10.0

0.0
0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0

Flow (cubic meter per hour)

 Piping Inside Diameter, Inches
Sch / Thickness Nominal Pipe Size
0.375 1 1.0 10 20 30 40 60
1 0.375 1 1 0.5 0.622
2 0.5 2 2 0.75 0.824
3 1.0 3 3 1 0.565 1.049
4 10 4 4 1.5 1.15 1.61
5 20 5 5 2 1.625 2.067
6 30 6 6 3 2.75 3.068
7 40 7 7 4 3.75 4.026
8 60 8 8 6 5.875 6.065
9 80 9 9 8 7.875 8 8.125 8.071 7.981 7.813
10 100 10 10 10 10 10 10.25 10.136 10.02 9.75
11 120 11 11 12 12 12 12.25 12.06 11.938 11.626
12 140 12 12 14 13.25 13 13.5 13.376 13.25 13.124 12.812
13 160 13 13 16 15.25 15 15.5 15.376 15.25 15 14.688
14 18 17.25 17 17.5 17.376 17.124 16.876 16.5
15 20 19.25 19 19.5 19.25 19 18.812 18.376
16 24 23.25 23 23.5 23.25 22.876 22.624 22.062
17 26 25.25 25 25.376 25
18 28 27.25 27 27.376 27 26.75
19 30 29.25 29 29.376 29 28.75
20 32 31.25 31 31.376 31 30.75 30.624
21 34 33.25 33 33.312 33 32.75 32.624
22 36 35.25 35 35.376 35 34.75 34.5
23 38 37.25 37
24 40 39.25 39
25 42 41.25 41
26 44 43.25 43
27 46 45.25 45
28 48 47.25 47
29 50 49.25 49
30 52 51.25 51
31 54 53.25 53
32 56 55.25 55
33 58 57.25 57
34 60 59.25 59 58
35 66 65.25 65 64
36 72 71.25 71 70
37 78 77.25 77 76
38 84 83.25 83 82
39 90 89.25 89 88
40 96 95.25 95 94
41 102 101.25 ### 100
42 108 107.25 ### 106
43 114 113.25 ### 112
44 120 119.25 ### 118
 P-101 Suction Calculations Outlet Calculations
Feed Pump
08-May-2017 Selected ID 6 Selected ID 6
CheSheets Selected Schedule 7 Selected Schedule 7
Pipe ID Selected 3.068 inch Pipe ID Selected 3.068 inch
3.068 inch 3.068 inch
Area 0.0048 m2 Area 0.0048 m2
Velocity 1.323 m/s Velocity 1.323 m/s
Re 103036 Re 103036
h2 e/D 0.0005867 e/D 0.000587
A 4.96E+20 A 4.96E+20
B 0.00 B 0.00
f 0.0207 f 0.0207
DP1 0.232 bar/100m DP 0.232 bar/100m
Pressure 1.40 bar Pressure 3.81 bar

Curve Fitting Maximum Flow 41.0

Division 20
Flow Head Efficiency Increment 2.1
1 0.0 45.7 20.0
2 4.5 44.8 28.0 Suction Pipe
3 11.4 42.7 37.0 Flow Velocity Reynold
4 18.2 39.3 43.0 m3/h m/s
5 22.7 36.6 45.0 1 0.0 0.000 0
6 34.1 27.4 44.0 2 2.1 0.119 9300
7 40.9 20.4 40.0 3 4.1 0.239 18600
8 45.4 15.2 35.0 4 6.2 0.358 27900
9 45.4 15.2 35.0 5 8.2 0.478 37200
10 45.4 15.2 35.0 6 10.3 0.597 46499
7 12.3 0.716 55799
DP 8 14.4 0.836 65099
0.002 9 16.4 0.955 74399
0.002 10 18.5 1.075 83699
0.006 11 20.5 1.194 92999
0.009 12 22.6 1.313 102299
13 24.6 1.433 111599
14 26.7 1.552 120899
0.001 15 28.7 1.672 130198
16 30.8 1.791 139498
17 32.8 1.910 148798
18 34.9 2.030 158098
0.009 19 36.9 2.149 167398
 0.029 20 39.0 2.268 176698
21 41.0 2.388 185998

bar/100m Discharge Conditions

Flow Velocity Reynold
GPM m/s
1 0.0 0.000 0
2 2.1 0.119 9300
Head Curve 3 4.1 0.239 18600
4 6.2 0.358 27900
5 8.2 0.478 37200
6 10.3 0.597 46499
7 12.3 0.716 55799
8 14.4 0.836 65099
9 16.4 0.955 74399
10 18.5 1.075 83699
11 20.5 1.194 92999
12 22.6 1.313 102299
13 24.6 1.433 111599
14 26.7 1.552 120899
15 28.7 1.672 130198
16 30.8 1.791 139498
17 32.8 1.910 148798
18 34.9 2.030 158098
19 36.9 2.149 167398
20 39.0 2.268 176698
21 41.0 2.388 185998
 80 100 120 140 160 OD
0.546 0.466 0.84 1
0.742 0.612 1.05 2
0.957 0.815 1.315 3
1.5 1.338 1.9 4
1.939 1.687 2.375 5
2.9 2.624 3.5 6
3.826 3.624 3.438 4.5 7
5.761 5.501 5.187 6.625 8
7.625 7.437 7.187 7.001 6.8713 8.625 9
9.562 9.312 9.062 8.75 8.5 10.75 10
11.374 11.06 10.75 10.5 10.126 12.75 11
12.5 12.12 11.812 11.5 11.188 14 12
14.312 13.94 13.562 13.124 12.812 16 13
16.124 15.69 15.25 14.876 14.438 18 14
17.938 17.44 17 16.5 16.062 20 15
21.562 20.94 20.376 19.876 19.312 24 16
26 17
28 18
30 19
32 20
34 21
36 22
38 23
40 24
42 25
44 26
46 27
48 28
50 29
52 30
54 31
56 32
58 33
60 34
66 35
72 36
78 37
84 38
90 39
96 40
102 41
108 42
114 43
120 44
 Head Equation (2nd Order Curve Fitting)
-0.011792 -0.135086 45.70013
5.26E-05 0.002664 0.025435
0.999995 0.032062 #N/A

Efficiency Equation (2nd Order Curve Fitting)

-0.033843 1.864387 20.13678
0.000303 0.015346 0.146548
0.999552 0.184731 #N/A

System Curve (2nd Order Curve Fitting)

0.027196 0.092936 8.438042
7.014E-05 0.002979 0.026353
0.999993 0.044149 #N/A

Solution of System & Head Curve Efficiency 45.80 %

-0.038988 -0.228022 37.26208

Determinant 5.863089 1 2.421382 X Y

Roots -33.97717 28.13 28.129 0
Selected Flow 28.129 GPM Head 32.57 ft 28.129 32.57

A B f DP1 Elb, 90LR Elb, 45LR Tees, Thru Tees, Bran Ball Butterfly
1 1 1 1 0 0
0.00E+00 0.00E+00 0.0000 0.000 0.00 0.00 0.00 0.00 0.00 0.00
1.31E+19 4.95E+09 0.0326 0.003 0.35 0.25 0.68 1.15 0.25 0.42
4.89E+19 7.55E+04 0.0277 0.010 0.31 0.23 0.67 1.10 0.23 0.37
9.58E+19 1.15E+02 0.0254 0.021 0.29 0.22 0.67 1.09 0.22 0.36
1.47E+20 1.15E+00 0.0241 0.035 0.29 0.21 0.67 1.08 0.21 0.35
2.00E+20 3.24E-02 0.0232 0.053 0.28 0.21 0.67 1.08 0.21 0.35
2.53E+20 1.75E-03 0.0225 0.074 0.28 0.21 0.67 1.08 0.21 0.35
3.05E+20 1.49E-04 0.0220 0.099 0.28 0.21 0.67 1.07 0.21 0.34
3.55E+20 1.76E-05 0.0216 0.126 0.28 0.21 0.66 1.07 0.21 0.34
4.03E+20 2.67E-06 0.0213 0.157 0.27 0.20 0.66 1.07 0.20 0.34
4.48E+20 4.95E-07 0.0210 0.192 0.27 0.20 0.66 1.07 0.20 0.34
4.92E+20 1.08E-07 0.0207 0.229 0.27 0.20 0.66 1.07 0.20 0.34
5.34E+20 2.68E-08 0.0205 0.270 0.27 0.20 0.66 1.07 0.20 0.34
5.74E+20 7.44E-09 0.0203 0.314 0.27 0.20 0.66 1.07 0.20 0.34
6.11E+20 2.27E-09 0.0202 0.362 0.27 0.20 0.66 1.07 0.20 0.34
6.47E+20 7.53E-10 0.0200 0.412 0.27 0.20 0.66 1.07 0.20 0.34
6.82E+20 2.68E-10 0.0199 0.466 0.27 0.20 0.66 1.07 0.20 0.34
7.14E+20 1.02E-10 0.0198 0.523 0.27 0.20 0.66 1.07 0.20 0.34
7.46E+20 4.07E-11 0.0197 0.583 0.27 0.20 0.66 1.07 0.20 0.34
7.76E+20 1.72E-11 0.0196 0.646 0.27 0.20 0.66 1.07 0.20 0.34
8.04E+20 7.55E-12 0.0195 0.713 0.27 0.20 0.66 1.07 0.20 0.34

A B f DP1 Elb, 90LR Elb, 45LR Tees, Thru Tees, Bran Ball Butterfly
1 1 1 1 0 0
0.00E+00 0.00E+00 0.0000 0.000 0.00 0.00 0.00 0.00 0.00 0.00
1.31E+19 4.95E+09 0.0326 0.003 0.35 0.25 0.68 1.15 0.25 0.42
4.89E+19 7.55E+04 0.0277 0.010 0.31 0.23 0.67 1.10 0.23 0.37
9.58E+19 1.15E+02 0.0254 0.021 0.29 0.22 0.67 1.09 0.22 0.36
1.47E+20 1.15E+00 0.0241 0.035 0.29 0.21 0.67 1.08 0.21 0.35
2.00E+20 3.24E-02 0.0232 0.053 0.28 0.21 0.67 1.08 0.21 0.35
2.53E+20 1.75E-03 0.0225 0.074 0.28 0.21 0.67 1.08 0.21 0.35
3.05E+20 1.49E-04 0.0220 0.099 0.28 0.21 0.67 1.07 0.21 0.34
3.55E+20 1.76E-05 0.0216 0.126 0.28 0.21 0.66 1.07 0.21 0.34
4.03E+20 2.67E-06 0.0213 0.157 0.27 0.20 0.66 1.07 0.20 0.34
4.48E+20 4.95E-07 0.0210 0.192 0.27 0.20 0.66 1.07 0.20 0.34
4.92E+20 1.08E-07 0.0207 0.229 0.27 0.20 0.66 1.07 0.20 0.34
5.34E+20 2.68E-08 0.0205 0.270 0.27 0.20 0.66 1.07 0.20 0.34
5.74E+20 7.44E-09 0.0203 0.314 0.27 0.20 0.66 1.07 0.20 0.34
6.11E+20 2.27E-09 0.0202 0.362 0.27 0.20 0.66 1.07 0.20 0.34
6.47E+20 7.53E-10 0.0200 0.412 0.27 0.20 0.66 1.07 0.20 0.34
6.82E+20 2.68E-10 0.0199 0.466 0.27 0.20 0.66 1.07 0.20 0.34
7.14E+20 1.02E-10 0.0198 0.523 0.27 0.20 0.66 1.07 0.20 0.34
7.46E+20 4.07E-11 0.0197 0.583 0.27 0.20 0.66 1.07 0.20 0.34
7.76E+20 1.72E-11 0.0196 0.646 0.27 0.20 0.66 1.07 0.20 0.34
8.04E+20 7.55E-12 0.0195 0.713 0.27 0.20 0.66 1.07 0.20 0.34
Gate Globe Check Plug Pipe Sum K DP Suct P Diff P System Cur
1 0 1 0 1
0.00 0.00 0.00 0.00 0.00 0.00 0.000 1.53 0.84 8.6
0.16 5.47 2.15 0.44 0.52 5.26 0.000 1.53 0.86 8.8
0.15 5.38 2.07 0.39 0.51 5.04 0.001 1.52 0.91 9.2
0.14 5.36 2.04 0.37 0.51 4.96 0.003 1.52 0.98 10.0
0.14 5.34 2.03 0.36 0.50 4.92 0.006 1.51 1.08 11.0
0.14 5.34 2.02 0.35 0.50 4.90 0.009 1.50 1.20 12.2
0.14 5.33 2.02 0.35 0.50 4.88 0.013 1.49 1.34 13.7
0.14 5.33 2.01 0.35 0.50 4.87 0.017 1.48 1.50 15.3
0.14 5.32 2.01 0.34 0.50 4.87 0.022 1.46 1.69 17.3
0.14 5.32 2.01 0.34 0.50 4.86 0.028 1.44 1.90 19.4
0.14 5.32 2.01 0.34 0.50 4.85 0.035 1.42 2.14 21.8
0.14 5.32 2.00 0.34 0.50 4.85 0.042 1.40 2.39 24.4
0.14 5.32 2.00 0.34 0.50 4.85 0.050 1.38 2.67 27.2
0.14 5.32 2.00 0.34 0.50 4.84 0.058 1.36 2.97 30.3
0.13 5.32 2.00 0.34 0.50 4.84 0.068 1.33 3.29 33.5
0.13 5.31 2.00 0.34 0.50 4.84 0.078 1.30 3.63 37.0
0.13 5.31 2.00 0.34 0.50 4.84 0.088 1.27 4.00 40.8
0.13 5.31 2.00 0.34 0.50 4.84 0.100 1.24 4.39 44.7
0.13 5.31 2.00 0.34 0.50 4.83 0.112 1.20 4.79 48.9
 0.13 5.31 2.00 0.34 0.50 4.83 0.124 1.17 5.23 53.3
0.13 5.31 2.00 0.34 0.50 4.83 0.138 1.13 5.68 57.9

Gate Globe Check Plug Pipe Sum K DP Disch P

1 0 0 0 1
0.00 0.00 0.00 0.00 1.00 1.00 0.000 2.37
0.16 5.47 2.15 0.44 1.00 3.59 0.000 2.39
0.15 5.38 2.07 0.39 1.00 3.46 0.001 2.43
0.14 5.36 2.04 0.37 1.00 3.41 0.002 2.50
0.14 5.34 2.03 0.36 1.00 3.39 0.004 2.59
0.14 5.34 2.02 0.35 1.00 3.38 0.006 2.70
0.14 5.33 2.02 0.35 1.00 3.37 0.009 2.83
0.14 5.33 2.01 0.35 1.00 3.36 0.012 2.98
0.14 5.32 2.01 0.34 1.00 3.35 0.015 3.15
0.14 5.32 2.01 0.34 1.00 3.35 0.019 3.35
0.14 5.32 2.01 0.34 1.00 3.35 0.024 3.56
0.14 5.32 2.00 0.34 1.00 3.35 0.029 3.79
0.14 5.32 2.00 0.34 1.00 3.34 0.034 4.05
0.14 5.32 2.00 0.34 1.00 3.34 0.040 4.32
0.13 5.32 2.00 0.34 1.00 3.34 0.047 4.62
0.13 5.31 2.00 0.34 1.00 3.34 0.054 4.93
0.13 5.31 2.00 0.34 1.00 3.34 0.061 5.27
0.13 5.31 2.00 0.34 1.00 3.34 0.069 5.62
0.13 5.31 2.00 0.34 1.00 3.34 0.077 6.00
0.13 5.31 2.00 0.34 1.00 3.33 0.086 6.39
0.13 5.31 2.00 0.34 1.00 3.33 0.095 6.81
Pump HeadEfficiency %
%
45.7 20.14
45.4 23.82
44.9 27.21
44.4 30.32
43.8 33.15
43.1 35.69
42.3 37.95
41.3 39.92
40.3 41.61
39.2 43.01
38.0 44.13
36.7 44.97
35.2 45.52
33.7 45.79
32.1 45.77
30.4 45.47
28.6 44.88
26.7 44.01
24.7 42.85
22.5 41.41
20.3 39.69