Anshu Dhar Jayal

Curriculum Vitae
Room 306, Academic Block, Indian Institute of Technology Ropar, Nangal Road, Rupnagar, PB 140001, INDIA
Email: jayal@iitrpr.ac.in; Phone: +91 1881-242-149 (Office), +91 94-6399-9407 (Mobile)

Education
• Ph.D., Mechanical Engineering, University of Utah, USA, Dec 2006
Dissertation title: An Experimental Investigation of the Effects of Cutting Fluid Application on Machining
Performance.
• M.S., Mechanical Engineering, University of Utah, USA, Dec 2003
Thesis title: Generation of Alternative Tool Paths for Improved Mechanical Properties in Parts Made by Fused
Deposition Modeling (FDM).
• B.E., Mechanical Engineering, University of Pune, India, May 1998

Research Interests
• Development, modeling and optimization of sustainable manufacturing processes and systems.
• Metrics development for sustainability evaluation in sustainable product and process design.
• Tribological and thermo-mechanical issues in manufacturing processes: experimental investigation and
numerical modeling.
• Microstructure alteration in engineering materials for improved surface integrity, and hence enhanced life and
performance, for overall sustainability improvement.

Research Experience
1. Assistant Professor, School of Mechanical, Materials and Energy Engineering, Indian Institute of
Technology Ropar, India, Jan 2011 – Present:
• Proposed studies involving investigation of tool surface texturing effects, and tool design effects, under
environmentally-friendly, dry and near-dry machining conditions (institutional seed grant).
• Prepared groundwork for establishing research programs in the areas of sustainable design and
manufacturing, and manufacturing process tribology.
2. Postdoctoral Researcher, Department of Mechanical Engineering, and Center for Manufacturing,
University of Kentucky, USA, Jan 2008 – Dec 2010:
• Independently proposed and conducted studies into development of environmentally-friendly, dry, near-
dry and cryogenic machining methods for sustainable manufacturing, including investigations of tool
surface topographical effects in dry and lubricated, continuous and intermittent machining. Development
of contact and wear models based on these studies, as well as development of computational models of
thermo-mechanical effects in the machining zone, is currently in progress.
• Collaborated with other researchers on several topics in sustainable manufacturing, including: (i) friction
stir processing of light-weight alloys to produce ultrafine grained materials for improved formability and
enhanced performance, (ii) machining of shape-memory alloys and biomedical implant materials for
improved surface integrity and product life, (iii) cryogenic machining and burnishing to produce ultrafine
grained materials for enhanced product performance and life, (iv) finite element modeling of surface
integrity in dry and cryogenic hard machining of AISI 52100 bearing steel, and (v) development,
prioritization and analysis of comprehensive sustainability metrics for evaluation and design of products,
processes and systems.
• Coordinated and supervised work on several industry-supported research projects, including: (i)
improvement of surface integrity in machining of porous tungsten cathode emitters for a major
manufacturer of dispenser cathodes for defense applications, (ii) multi-objective optimization of deep-
 grooving operation in Inconel 718 superalloy for a major global cutting tool manufacturer, and (iii)
cryogenic and near-dry drilling of deep, small-diameter holes in Ti-6Al-4V for a major international
cutting tool manufacturer.
• Contributed to work on several NSF, NIST and DoD-supported research projects, including: (i)
investigation and modeling of topological effects under the severe plastic deformation conditions
encountered in machining, (ii) development of metrics and ontology for sustainable manufacturing, and
(iii) development of next generation manufacturing technology initiative (model-based enterprise tools).
• Assisted in writing proposals for research funding, as well as project status reports and final reports.

• Managed operation of machining research facility, and mentored several doctoral and masters students in
the research group.
3. Postdoctoral Research Scientist, ME Department, University of Utah, USA, Sep 2006 – May 2007:
• Independently proposed and conducted studies related to sustainable dry and minimal quantity of lubricant
(MQL) machining methods, and investigation of fundamental friction and thermal effects in metal cutting.
• Assisted in writing proposals for research funding and secured in-kind support for research projects from
industry. Also managed operation of machining research laboratory and mentored junior members of
research group.
4. Research Assistant (Doctoral), ME Department, University of Utah, USA, Aug 2001 – Jun 2006:
• Conducted studies in environmentally conscious machining – specifically, the tribological, thermal, and
occupational-exposure effects of different cutting fluid application methods.
• Developed numerical models for transient heat transfer, and utilized these to solve inverse heat transfer
problems in machining using hybrid gradient-based and evolutionary-search methods.
• Assisted in writing proposals for research funding, one of which was selected for a three-year grant from
the NSF, while another was approved for the use of facilities at a major US national lab. Secured in-kind
support for research projects from interested parties in industry.
• Managed operation of machining research laboratory, including: equipment maintenance, test set-up
development, fixture design and fabrication, experiment planning and execution, and supervising junior
researchers.
• Assisted other researchers in conducting machining experiments on various automotive, bearing, and
aerospace alloys, developing computational models for simulating machining, and designing devices for
controlled multi-fluid application in metal cutting.
5. Graduate Assistant (Masters), ME Department, University of Utah, USA, Aug 1998 – Jan 1999:
Developed algorithms and programs to generate non-standard, pseudo-random deposition tool paths for
Fused Deposition Modeling (FDM). The procedure yielded parts with improved mechanical properties (8
% increase in density), thus helping to extend the capability of rapid prototyping processes from being pure
design-aid/visualization tools to production of functional components.

Teaching Experience
1. Course Instructor, Manufacturing with Metallic Materials (MEL 202), IIT Ropar, India, Aug – Nov
2011:
Introduced third year engineering students (class size: approx. 30) to the basic principles of manufacturing
processes related to components made of metal-based materials. Developed course plan with emphasis on
material behavior and its relationship with design and manufacturing activities.

2. Course Instructor, Manufacturing with Non-metallic Materials (MEL 203), IIT Ropar, India, Jan – Apr
2011, 2012:
Introduced third year engineering students (class size: approx. 30) to the basic principles of manufacturing
processes related to components made of polymers, composites, ceramics and semiconductor materials.

A. D. Jayal, Curriculum Vitae Page 2 of 6

 Developed course plan with emphasis on material behavior issues, basic engineering economics and
statistical quality control.

3. Assistance in Modeling of Manufacturing Processes and Machines (ME/MFS 505), Design for
Manufacturing (ME/MFS 507) and Sustainable Products, Processes and Systems (ME/MFS 699),
University of Kentucky, USA, Jan 2008 – Dec 2010:
Assisted in lab sessions, guided student teams through all stages of course projects, and delivered lectures
when instructor was not available.
4. Course Instructor, Concurrent Engineering I (ME EN 2000), University of Utah, USA, Jan – May 2005:
Lectured sophomore/junior students (class size: 51) on the principles of concurrent engineering and basic
manufacturing technology. Developed curriculum with emphasis on material behavior, statistical quality
control, metrology, and design implications for manufacturing. Supervised coordination between
classroom and lab (machine shop) with the aid of two teaching assistants. Advised student teams working
on their course projects. Collaborated with members at the Center for Engineering Leadership (CLEAR) as
part of department-wide initiative to strengthen exposure of engineering students to effective written and
oral communication techniques.
5. Teaching Assistant for Concurrent Engineering I (ME EN 2000), University of Utah, USA, Jan 1999 –
May 2000, Sep – Dec 2002, and Sep – Dec 2004:
Assisted in lab sessions in the machine shop and helped students to learn the basics of workshop practice
(metrology, lathes, mills, CNC, sand casting, injection molding, vacuum thermoforming, and sheet
metalworking). Graded lab assignments and exams, and assisted students with questions during office
hours. Delivered lectures when instructor was not available.

Other Experience
1. Editorial Assistant, Machining Science and Technology, Lexington, KY, USA, Jan 2008 – Jul 2011:
Coordinated all stages of review for submitted manuscripts and maintained correspondence with authors,
editors, reviewers and publishers. Performed technical proofreading for all articles, and acted as a reviewer
for several manuscripts. Coordinated the successful transition of the journal from a paper and email based
manuscript submission system to a fully online system for article submission, peer-review and publishing.
2. Patent Analyst, Intellevate (India) Pvt. Ltd., Noida, UP, India, Oct – Dec 2007:
Conducted detailed prior art searches to establish the patentability of invention disclosures filed by various
global clients. Assisted in standardizing the procedure for systematic searching of large databases,
documenting results, and filing reports.
3. Trainee/Intern, Baker Gauges, Pune, MH, India, Jun – Jul 1998:
Learned about the manufacture of air Go/No-Go dimensional inspection gauges, and assisted in general
shop-floor supervision.
4. Trainee/Intern, 512 Army Base Workshop, Kirkee, MH, India, June 1997:
Learned about the manufacture and overhaul of various military vehicles. Assisted in reverse engineering
of components with lost records/drawings.

Awards and Honors

1. One of the Top Ten Papers in the Conference, 13th CIRP International Workshop on Modeling of Machining
Operations, Sintra, Portugal, May 12-13, 2011.
2. US National Science Foundation Fellowship to participate in the 59th CIRP General Assembly, Boston, USA,
Aug 23-29, 2009.
3. Best Paper Award, 12th CIRP Conference on Modelling of Machining Operations, Donostia-San Sebastián,
Spain, May 7-8, 2009.

4. Best Paper Award, 2nd International and 23rd All India Manufacturing Technology Design and Research
Conference, IIT Madras, Chennai, India, Dec 15-17, 2008.
A. D. Jayal, Curriculum Vitae Page 3 of 6
5. Graduate Honors List, Department of Mechanical Engineering, University of Utah, 2001-2002.

Peer-Reviewed International Journal Publications

1. Umbrello, D., Pu, Z., Caruso, S., Outeiro, J. C., Jayal, A. D., Dillon, O. D., and Jawahir, I. S., 2012, “The
effects of Cryogenic Cooling on Surface Integrity in Hard Machining,” Procedia Engineering, 19, pp. 371-376.
Also presented at 1st CIRP Conference on Surface Integrity (CSI), 30 Jan – 01 Feb 2012, Bremen, Germany.

2. Jawahir, I. S., Brinksmeier, E., M’Saoubi, R., Aspinwall, D. K., Outeiro, J. C., Meyer, D., Umbrello, D., and
Jayal, A. D., 2011, “Surface Integrity in Material Removal Processes: Recent Advances,” Keynote paper,
Annals of the CIRP, 60(2), pp. 603-626.

3. Caruso, S., Di Renzo, S., Umbrello, D., Jayal, A. D., Dillon, O. W., and Jawahir, I. S., 2011, “Finite Element
Modeling of Microstructural Changes in Hard Turning,” Advanced Materials Research, 223, pp. 960-968. Also
presented at 13th CIRP International Workshop on Modeling of Machining Operations, 12-13 May 2011,
Sintra, Portugal, pp. 960-968.
4. Jayal, A. D., Badurdeen, F., Dillon, Jr., O. W., and Jawahir, I. S., 2010, “Sustainable Manufacturing:
Modeling and Optimization Challenges at the Product, Process and System Levels,” CIRP Journal of
Manufacturing Science and Technology, 2(3), pp. 144-152.
5. Umbrello, D., Jayal, A. D., Caruso, S., Dillon, O. W., and Jawahir, I. S., 2010, “Modeling of White and Dark
Layer Formation in Hard Machining of AISI 52100 Bearing Steel,” Machining Science and Technology, 14(1),
pp. 128-147.
6. Umbrello, D., Outeiro, J. C., M’Saoubi, R., Jayal, A. D., and Jawahir, I. S., 2010, “A Numerical Model
Incorporating the Microstructure Alteration for Predicting Residual Stresses in Hard Machining of AISI 52100
Steel,” Annals of the CIRP, 59(1), pp. 113-116.
7. Jayal, A. D., Umbrello, D., Dillon, Jr., O. W., and Jawahir, I. S., 2010, “An Investigation of the Effects of
Cutting Conditions, Tool Edge Geometry and Workpiece Hardness on Surface Integrity in Orthogonal
Machining of AISI 52100 Steel,” Transactions of NAMRI/SME, XXXVIII, pp. 57-64.
8. Jayal, A. D., and Balaji, A. K., 2009, “Effects of Cutting Fluid Application on Tool Wear in Machining:
Interactions with Tool-coatings and Tool Surface Features,” Wear, 267(9-10), pp. 1723-1730.

9. Jayal, A. D., Balaji, A. K., Sesek, R., Gaul, A., and Lillquist, D. R., 2007, “Machining Performance and
Health Effects of Cutting Fluid Application in Drilling of A390.0 Cast Aluminum Alloy,” Journal of
Manufacturing Processes, 9(2), pp. 137-146.

10. Balaji, A. K., Varghese, V., and Jayal, A. D., 2005, “On the Wear of Coated Carbide Inserts in High-Speed
Turning of AISI 1045 Steel,” Transactions of NAMRI/SME, XXXIII, pp. 557-564.
11. Jayal, A. D., Balaji, A. K., Sesek, R., Gaul, A., and Lillquist, D. R., 2004, “Environmentally Conscious
Machining of a Cast Aluminum Alloy: Investigation of Cutting Fluid Effects in Drilling,” Transactions of
NAMRI/SME, XXXII, pp. 415-422.

Peer-Reviewed International Conference Publications

1. Gupta, A., Jayal, A. D., Chimienti, M., and Jawahir, I. S., 2011, “A Total Life-Cycle Approach towards
Developing Product Metrics for Sustainable Manufacturing,” Proceedings of the 18th CIRP International
Conference on Life Cycle Engineering, Braunschweig, Germany, May 2-4, 2011, pp. 240-245.

2. Umbrello, D., Caruso, S., Di Renzo, S., Jayal, A. D., Dillon, Jr., O. W., and Jawahir, I. S., 2011, “Dry vs.
Cryogenic Orthogonal Hard Machining: an Experimental Investigation,” Proceedings of the 14th International
ESAFORM Conference on Material Forming, Belfast, Northern Ireland, UK, Apr 27-29, 2011.

3. Jawahir, I. S., and Jayal, A. D., 2011, “Product and Process Innovation for Modeling of Sustainable
Machining Processes,” in Editors: Seliger, G., Khraisheh, M., and Jawahir, I. S., Advances in Sustainable
Manufacturing, Springer-Verlag, Proceedings of the 8th Global Conference on Sustainable Manufacturing,
Abu Dhabi, UAE, Nov 22-24, 2010, pp. 301-307.

A. D. Jayal, Curriculum Vitae Page 4 of 6

4. T. Lu, Gupta, A., Jayal, A. D., Badurdeen, F., Feng, S. C., and Jawahir, I. S., 2011, “A Framework of Product
and Process Metrics for Sustainable Manufacturing,” in Editors: Seliger, G., Khraisheh, M., and Jawahir, I. S.,
Advances in Sustainable Manufacturing, Springer-Verlag, Proceedings of the 8th Global Conference on
Sustainable Manufacturing, Abu Dhabi, UAE, Nov 22-24, 2010, pp. 333-338.
5. Jayal, A. D., and Jawahir, I. S., 2010, “Analytical and Computational Challenges for Developing Predictive
Models and Optimization Strategies for Sustainable Machining,” Proceedings of the 7th CIRP International
Conference on Intelligent Computation in Manufacturing Engineering, Capri (Gulf of Naples), Italy, June 23-
25, 2010.

6. Gupta, A., Vangari, R., Jayal, A. D., and Jawahir, I. S., 2010, “Priority Evaluation of Product Metrics for
Sustainable Manufacturing,” Proceedings of the 20th CIRP Design Conference, Nantes, France, Apr 19-21,
2010.

7. Jawahir, I. S., Badurdeen, F., Gupta, A., and Jayal, A. D., 2009, “Towards Developing Metrics for Sustainable
Manufacturing: An Integrated Systems Approach,” Keynote paper, Proceedings of the 7th Global Conference
on Sustainable Manufacturing, IIT Madras, Chennai, India, Dec 2-4, 2009, pp. 27-37.

8. Jayal, A. D., Balaji, A. K., Dillon, Jr., O. W., and Jawahir, I. S ., 2009, “Cutting Tool Design Considerations
for Sustainable Machining,” Proceedings of the 7th Global Conference on Sustainable Manufacturing, IIT
Madras, Chennai, India, Dec 2-4, 2009, pp. 367-372.

9. Badurdeen, F., Jayal, A. D., and Jawahir, I. S., 2009, “Towards a Systems Approach for Developing
Sustainable Products from Sustainable Manufacturing,” Proceedings of the Indo-US Workshop on Designing
Sustainable Products, Services and Manufacturing Systems, IISc, Bangalore, India, Aug 17-19, 2009.

10. Jayal, A. D., Badurdeen, F., Dillon, Jr., O. W., and Jawahir, I. S., 2009, “New Challenges for Sustainable
Manufacturing: Modeling Issues at the Product, Process and System Levels,” Proceedings of the 42nd CIRP
Conference on Manufacturing Systems, Grenoble, France, June 3-5, 2009.

11. Umbrello, D., Jayal, A. D., Caruso, S., Dillon, O. W., and Jawahir, I. S., 2009, “Modeling of White and Dark
Layers Formation in Orthogonal Machining of Hardened AISI 52100 Steel,” Proceedings of the 12th CIRP
Conference on Modelling of Machining Operations, Donostia-San Sebastián, Spain, May 7-8, 2009, Vol. 2,
pp. 655-662.
12. Jayal, A. D., Balaji, A. K., Dillon, Jr., O. W., and Jawahir, I. S ., 2008, “On the Tribological Effects of Cutting
Tool Surface Texture in Metal Machining Under Dry Cutting Conditions,” Proceedings of the 2nd International
and 23rd AIMTDR Conference, IIT Madras, Chennai, India, Dec 15-17, 2008, Vol. 1, pp. 341-348.
13. Jawahir, I. S., Jayal, A. D., Dillon, Jr., O. W., and Balaji, A. K., 2008, “Sustainable Manufacturing: New
Challenges for Predictive Modeling and Optimization of Dry, Near-Dry and Cryogenic Machining
Operations,” Proceedings of the 2nd International and 23rd AIMTDR Conference, IIT Madras, Chennai, India,
Dec 15-17, 2008, vol. 1, pp. 57-68.
14. Jayal, A. D., and Balaji, A. K., 2007, “On a Process Modeling Framework for Sustainable Manufacturing: A
Machining Perspective,” Proceedings of the ASME IMECE, Seattle, WA, USA, Vol. 15, pp. 301.
15. Jayal, A. D., and Balaji, A. K., 2005, “Tribological and Thermal Effects of Cutting Fluid Application in
Machining With Coated and Grooved Tools,” ASME, MED, 16(1), pp. 513-520. Also presented at ASME
IMECE, Orlando, FL, USA, Nov 5-11, 2005.
16. Jayal, A. D., and Balaji, A. K., 2005, “On the Tribological Effectiveness of Controlled Cutting Fluid
Application in Machining With Coated Tools,” Proceedings of the World Tribology Congress III-2005, pp.
849-850.
17. Wasser, T., Jayal, A. D., and Pistor, C., 1999, “Implementation and Evaluation of Novel Buildstyles in Fused
Deposition Modeling (FDM),” Proceedings of the 10th Solid Freeform Fabrication Symposium, University of
Texas at Austin, Austin, TX, USA, pp. 95-102.

A. D. Jayal, Curriculum Vitae Page 5 of 6

Other Publications
1. Balaji, A. K., Varghese, K. P., Jayal, A. D., Rakurty, C., and Chitrapu, S., 2008, “Effects of Tool Materials
and Cutting Fluid Application on Friction and Wear in Machining,” Proceedings of the 2008 NSF Engineering
Research and Innovation Conference, Knoxville, TN, USA, Jan 7-10, 2008, In DVD-ROM proceedings.
2. Balaji, A. K., Jayal, A. D., and Varghese, K. P., 2006, “Influence of Cutting Fluid Application on Machining
Performance: Interactions With Tool Coatings and Tool Surface Features,” Proceedings of the 2006 NSF
Design, Service, and Manufacturing Grantees and Research Conference, St. Louis, MO, USA, Jul 24-27, 2006.
3. Gaul, A., Sesek, R., Lillquist, D., Jayal, A. D., Balaji, A. K., and Yamamoto, D., 2004, “Health Exposures
During Wet and Dry Drilling of A390,” Proceedings of the 2nd Annual Regional National Occupational
Research Agenda (NORA) Young/New Investigators Symposium, Salt Lake City, UT, USA, Apr 15, 2004.
4. Yamamoto, D., Sesek, R., Lillquist, D., Balaji, A. K., and Jayal, A. D., 2003, “Respirable Silica Exposures
During Dry Machining of Aluminum-Silicon Alloys,” Proceedings of the 1st Annual Regional National
Occupational Research Agenda (NORA) Young/New Investigators Symposium, Salt Lake City, UT, USA, Jun
13, 2003.

Professional Service
1. Served as departmental coordinator (Mechanical Engineering) for B. Tech Projects, IIT Ropar, May 2011 –
Present.

2. Worked as faculty advisor for the Society of Mechanical Engineers, IIT Ropar, Mar 2011 – Present.
3. Worked as departmental representative (Mechanical Engineering) at the Training and Placement Cell, IIT
Ropar, Jul 2011 – Present.

4. Served as editorial assistant, technical proofreader and reviewer for Machining Science and Technology, the
premier international journal for dissemination of research knowledge in the field of machining, from Jan 2008
to Jul 2011. Also assisted in running the editorial office of the International Journal of Sustainable
Manufacturing during 2008.
5. Served as a reviewer for the following journals: Machining Science and Technology, International Journal of
Sustainable Manufacturing, and International Journal of Sustainable Engineering. Also served as a reviewer
for the 12th CIRP Conference on Modelling of Machining Operations, Donostia-San Sebastián, Spain, May 7-
8, 2009, the 1st International Congress of Sustainability Science and Engineering, Cincinnati, OH, USA, Aug
9-12, 2009, and the 7th Global Conference on Sustainable Manufacturing, IIT Madras, Chennai, India, Dec 2-
4, 2009.
6. Acted as a reviewer for the International Conference on Global Technology Initiatives, Rizvi College of
Engineering, Mumbai, 29-30 Mar, 2012, and chaired various sessions at the conference.

7. Assisted in organizing activities for the 1st and 2nd International Forums on Sustainable Manufacturing:
Products, Processes, and Systems, University of Kentucky, Lexington, KY, USA, Aug 7, 2009, and Sep 17,
2010.

8. Assisted in raising awareness of sustainable product design and manufacturing issues among the general public
through participation in local sustainability events.
9. Served on the MS thesis supervisory committees of the following students: Argentino Pierluigi (University of
Calabria, 2008) and Serafino Caruso (University of Calabria, 2008).

Miscellaneous/Personal
1. Member of American Society of Mechanical Engineers, and Society of Manufacturing Engineers.

2. Attained Gold Level of the Duke of Edinburgh’s Award Scheme, 1992.

3. Awarded School Colors (Music), 1992.

A. D. Jayal, Curriculum Vitae Page 6 of 6