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GROUP LLC
6400D Series
Wireline Truck
sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
www.artexgroupllc.com
The Artex Group LLC
6351 Highway 36 South
Brenham, Texas, 77833-7055
sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Draw Works
Electrical HD Hydrostatic Winch Pump ...... Pag. 145
Winchman Panel ...... Pag. 66
Bent Axis Motor ...... Pag. 306
Kerr Hoist Panel ...... Pag. 68
Torque Hub ...... Pag. 337
Backup Display Panel ...... Pag. 104
Torque Valve ...... Pag. 340
Pump Joystick ...... Pag. 121
Thermostatic Valve ...... Pag. 342
Power Distribution Panel ...... Pag. 122
Shooting Panel ...... Pag. 125
Warrior Interface System ...... Pag. 126 Accessories
Measuring Head ...... Pag. 127 Intercom System ...... Pag. 345
Diesel Generator ...... Pag. 162 Collector ...... Pag. 346
Roxtec ...... Pag. 164 Cabin Pressurizer ...... Pag. 347
Printers ...... Pag. 349
RF Monitoring Panel ...... Pag. 350
Pneumatic Reels ...... Pag. 361
Air Manifold ...... Pag. 166
Rig Up ...... Pag. 362
Air regulators ...... Pag. 167
Volt-Ohm-Milliameter ...... Pag. 363
Safety Air Valve Timer ...... Pag. 168
Grease Injector System ...... Pag. 169
Pressure Display ...... Pag. 170
Pressure Transducer ...... Pag. 171
Line Oiler ...... Pag. 172
3
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Bill of Materials
www.artexgroupllc.com
The Artex Group LLC
6351 Highway 36 South
Brenham, Texas, 77833-7055
sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
5
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
6
Wednesday, November 10, 2010 460-108658 Page 2 of 24
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
7
Wednesday, November 10, 2010 460-108658 Page 3 of 24
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
8
Wednesday, November 10, 2010 460-108658 Page 4 of 24
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
GROUP LLC
10
Wednesday, November 10, 2010 460-108658 Page 6 of 24
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
GROUP LLC
GROUP LLC
GROUP LLC
14
Wednesday, November 10, 2010 460-108658 Page 10 of 24
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
15
Wednesday, November 10, 2010 460-108658 Page 11 of 24
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
GROUP LLC
GROUP LLC
18
Wednesday, November 10, 2010 460-108658 Page 14 of 24
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
1 460-014
460-013 Acquisition
Paint, System,
Oil India #1 Oil India #1 L1
2
1 100994
03-109925 Printrex
Paint, Plotter,White,
Peterbilt PL 840QF
BOMRM Product L2
2 1 105571
101173 Monitor,
6388 19" Rack MountLow VOC Surface Cleaner, 1
Kleanz-Easy Product L2
L3
gallon
1 108053 Module, Ultralink Telemetry, MK2, H2S Line L2
4 101243 Tape, Masking, 2"
Compatible L3
1 0.5108089
101523 Kit, Installation, ULM for SDS
Plastic, Painters12' x 400'Panel
x .31 mil L2
L3
1 4 108655
101617 Plotter, Iterra A
UTECH Lite
200Color
Activator (qt) (PAINT) Product L2
L3
1 1 109751
101618 Warrior System,
Paint, Tool
UTECH Interface/Power
R200 Supply
Reducer, slow, with
gal (PAINT) Sub-Asy L2
L3
Software, Cased Hole
3 101620 UTECH 460 Activator, qt (PAINT) L3
1 150382 Warrior System Rack Mount Computer with Product L2
2 101621 Sikkens
telemetry cardWashprimer CR, gal (PAINT) Sub-Asy L3
1 2 150383
101622 Warrior System,
Sikkens Rackmount Keyboard
Washhardener- with mouse
gal (PAINT) Product
Sub-Asy L2
L3
and cables
2 102039 Tape, Painters, Masking, 3/4" L3
1 460-015
2 102073 Auxillary Spray
Electronics,
Sock, Oil India #1
Painters' Particulate Protection, L1
L3
Medium
1 08-101705 Panel, Safety Shooting Phantom L2
1 102419 Sandpaper, 80 Grit L3
1 100075 Panel, Shooting, Split, Artex Sub-Asy L3
1 102420 Sandpaper, 180 Grit L3
1 100375 Hardware, Mounting Brackets Sub-Asy L3
2 103043 Sandpaper, 320 Grit L3
1 100465 Relay, General Purpose, 20A, 12VDC/ Tyco CII Product L3
3 103121 U-Tech 460 High Solids Sealer, White (PAINT)
187-32B200 L3
1
4 100466
103996 Switch,DPN
Paint, Toggle, DPST,
00064 WhiteON-NONE-OFF, Spade
Peterbilt U200 MH Sub-Asy L3
Terminals,/ Carling 2GK51-73
(ACCURATE)
1
4 100467
105443 Switch,Toggle,
Tack Rag Combi-Term. DPST, On-None- Sub-Asy L3
(On)/Carling 6GL5G-73-XA
2 105500 Coveralls, XL Kimberly Clark, kleanguard, 25 L3
1 100470 BNC STR.PLUG,Connector/ Amphenol 31-2 UG-
per box Sub-Asy L3
88 U
1 105595 High-Build 2K Primer Surfacer L3
2 100473 UHF STR PLUG FOR CABLES/Amphenol 83- Sub-Asy L3
1 105596 Activator,
58FCP-RFX High Build 2K100 L3
1 100475
105597 Switch, Toggle,
EZ- Mixing Cups,DPDT, on-none-on
5 Quart, 25 per boxSpade Sub-Asy L3
Term.Toggle/Carling 2GL51-73
1 105619 U-TECH E380 Grey Epoxy Primer, item L3
1 100476 DCV Meter/
#399142, Shurite KLY-D3V-600-DC-IV-R
1 gallon Sub-Asy L3
1 100477
105620 DCA Meter/
U-TECH Shurite
E 385 EpoxyKLY-D3A-10-DC-IV-R KLY
Hardener, item #399111, Sub-Asy L3
1 qt. Guard/ Eaton 8497K1
2 100493 Switch Sub-Asy L3
6 105895 E-Z Mixing Cup, 1 quart, 100 per box L3
1 100494 Transformer, 291 Variable, Staco 5874-291, Product L3
1 105967 Masking Paper, Paint,
Shoot. panel-adjust 35"
voltage L3
3.5 4 100495
101617 UTECHResistor,
A 200 Chassis,
Activator Mount, 50 Watts, 4.7 Ohms/
(qt) (PAINT) Sub-Asy L3
L2
Arcol HS50-4.7F
1 101618 Paint, UTECH R200 Reducer, slow, gal (PAINT) Sub-Asy L2
1 100496 Bridge Rectifier, 4A, 800V/Collmer KBL08 Sub-Asy L3
0.5 105484 Paint, U-TECH 200 Black UTE99U L2
2 100499 Resistor, Chassis Mount/ Dale/Vishay RH25- Sub-Asy L3
0.5 105595 High-Build
10K1 2K Primer Surfacer L2
0.5 1 105596
100501 Activator,
BananaHigh BuildRed/
Jack, 2K100
Johnson Compnents 108- Sub-Asy L2
L3
0902-001
3 105619 U-TECH E380 Grey Epoxy Primer, item #399142, L2
1 100502 Banana Plug, Patch Cord, Stacking, Red, 4in/
1 gallon Sub-Asy L3
Fluke Elect. B-4-2
3 105620 U-TECH E 385 Epoxy Hardener, item #399111, 1 L2
1 100531 qt. Switches, Snap Action,SPDT 0.271", 5amp @ Sub-Asy L3
125/250 VAC
1 100789 LED, watertight indicator, 19
Red 12V 557-1503- L3
Wednesday, November 10, 2010 203 460-108658 Page 15 of 24
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
1 100794 Banana Jack, Black/ 108-0903-001 L3
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
1 Artex, to100858
employees, customers and agents of Red
aid in repair and preventive maintenance LED Counter
of equipment Display/PAXC0010
manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express writtenL3 authorization of Artex.
(ELECTRONICS
Artex strictly prohibits unauthorized use of this -document.
E3) Copyright © 2010, The Artex Group, LLC. All rights reserved.
2 100872 Fuse, AGC glass, 5 AMP L3
7 101022 Jumper/95B Cinch L3
1 101123 Terminal Strip 8 Circuit 30A/8-32 Screws L3
Qty / Part Rev Description Reference Designators Type / Lev
THE 3 105746 PAINT, U-TECH 200 473CI Grey, ENOS grey, L2
parts grey
108089
Bill of Materials
1 Kit, Installation, ULM for SDS Panel L2
1 108655 Plotter, Iterra Lite Color Product L2
1 109751 Warrior System, Tool Interface/Power Supply with L2
Software, Cased Hole
1 150382 Warrior System Rack Mount Computer with Product L2
telemetry card
20
Wednesday, November 10, 2010 460-108658 Page 16 of 24
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
GROUP LLC
22
Wednesday, November 10, 2010 460-108658 Page 18 of 24
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
23
Wednesday, November 10, 2010 460-108658 Page 19 of 24
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
GROUP LLC
25
Wednesday, November 10, 2010 460-108658 Page 21 of 24
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
GROUP LLC
GROUP LLC
End of BOM
28
Wednesday, November 10, 2010 460-108658 Page 24 of 24
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
General
www.artexgroupllc.com
The Artex Group LLC
6351 Highway 36 South
Brenham, Texas, 77833-7055
sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
General
Unit Start-Up
Requirements
Electrical
Initial Inspection:
Upon receipt of unit make sure to familiarize yourself
with electrical systems and function. Please check
with Artex-USA service department if any problems
are detected immediately. If you are not sure if any
system is functioning properly,
DO NOT OPERATE!
Perforating Systems:
DOT Lighting: Some or all wireline trucks are delivered with Wireline
Inspect color and function of all lights prior to driving perforating initiating systems. DO NOT OPERATE IF
any vehicle. YOU ARE NOT PROPERLY TRAINED TO DO SO.
DO NOT TOUCH UNLESS YOU ARE PROPERLY If you do not have access to the API-RP 67 Second
TRAINED AND APPROVED TO WORK ON THESE Edition guide lines please request a copy from Artex
SYSTEMS! USA .
Lock Out Tag Out: Do not by-pass or disable any safety features designed
Follow OSHA approved lock out and tag out by Artex USA for your safety.
procedures if you detect any non functioning circuits.
30
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
General
Truck Specifications
Heavy Duty Tandem Axle Truck designed to operate in most worldwide locations and conditions.
Typical uses includes: Logging, Perforating and many other Wireline Services.
Dimensions:
Length: 35.5 ft
Width: 9.5 ft
Total Height: 12.8 ft
Ground Clearance: 10 in
PORCH POSITIVE
LIGHT AIR BLOWER
GREASE REELS
GENERATOR GENERATOR
GREASE TANK
DAYBOX
CA
177.00
245.00
98.00
MICROWAVE
SPARET IRE CABINET ABOVE 55.00
HYDRAULICT ANK
1-1/2
1-1/2
WINCHMANS
CONTROL
GREASE INJ.
142.50
CABINET
98.00
LIGHTT ABLE
CABINET
14'T OOLR ACK
250.00
31
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
General
Chassis Specifications
Transmission:
Fuller RTO16908LL 10 Speed
SPL 250 HD-XL Driveline with Single Midship
bearing.
265.00
177.00
245.00
32
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
General
Trucks Checks
Check:
1. Engine Oil
2. Hydraulic Oil
Truck checks (after every job)
3. Radiator Water
1. Clean, wash and service winch frame
4. All lights and horn
2. Clean engineer cab and replenish those supplies
5. Belts Tension used on the previous job
7. Jack and Wheel Chuck 4. Check and clean all truck attachments
8. Engineer Cabin: Everything well secured 5. Check oil, water, batteries and fuel level
9. Rear Part of the truck: everything well secured 6. Drain air tanks
11. Underneath truck: nothing loose 8. Run the engine and all gauges
12. Drain air tanks 9. Look for leaks in the transmission or hydraulic
system
Maintenance: Check PB MANUAL
10. Check all lights
33
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
General
PTOs
PN: 01-108304
1 Provides external horse power for winch and generator packages
34
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
PTOs
Exploded View
Bulletin HY25-2442-M1/US Power Take-Offs PN: 01-108304
Exploded View 442, 442GMT, 447 & 489 Series
35
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
PTOs
Bulletin HY25-2442-M1/US Power Take-Offs Bill of Materials
Bill of Materials 442, 442GMT, 447 & 489 Series
PN: 01-108304
Item Part Number Description Quantity
442 447 489
1 1-P-557X Housing, Standard Mount ( “X”,”G” & “K” ) (Includes Item 23) ........... 1 1 -
1-P-558X Housing, Deep Mount ( “Z” & “L” ) (Includes Item 23) ......................... 1 1 -
1-P-552X Housing, Standard Mount (Includes Item 23) ....................................... - - 1
1-P-562X Housing, Deep Mount (Includes Item 23) ............................................. - - 1
2 See Chart Gear, Output ........................................................................................ 1 1 1
3 See Charts Shaft, Output Pump Mount ................................................................... 1 1 1
4 3-P-202 Shaft, Output (“XD”) Standard 1.250" Rd. .313" K.W. ........................... 1 1 1
11 378430-10 Capscrew, Hex Head (.312"-18 x 1.00") (Closed cap side) ................. 4 4 4
11A 378430-10 Capscrew, Hex Head (.312"-18 x 1.00") (“XD” Output)) ...................... 4 4 4
12 28-P-216 Oil Seal, “XD” Output ........................................................................... 1 1 1
See Charts Oil Seal ................................................................................................ 1 1 1
13 500007-29 Key, Woodruff (“XD” Output) ............................................................... 1 1 1
14 See Chart Gear, Input ........................................................................................... 1 1 1
15 See Chart Gear, Input Ratio .................................................................................. 1 1 1
16 379522 Lock Ring ............................................................................................ 1 1 1
17 550439 Bearing Cone ....................................................................................... 2 2 2
GROUP LLC
PTOs
Bulletin HY25-2442-M1/US Power Take-Offs Bill of Materials
Bill of Materials 442, 442GMT, 447 & 489 Series
PN: 01-108304
Item Part Number Description Quantity
442 447 489
Ratios “Q” & “W”
329151-1X Shifter Cover Assembly, Wire Control (Ass’y 3 & 6) ........................... - 1 -
329151-2X Shifter Cover Assembly, Wire Control (Ass’y 4 & 5) ........................... - 1 -
Loose Parts
P.T.O. Mounting Kit
328170-76X Mounting Kit (“X” Mounting Type) ........................................................ 1 1 -
328170-77X Mounting Kit (“Z” Mounting Type) ........................................................ 1 1 -
7170-72X Mounting Kit (“G” Metric Mounting Type) ............................................ 1 1 -
7170-68X Mounting Kit (“G” Metric Mounting Type) ............................................ - - 1
328170-200X Mounting Kit (“X” & “Z” Mounting) ....................................................... - - 1
37
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced Parker Hannifin Corporation
or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rightsChelsea
reserved. Products Division
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THE
GROUP LLC
PTOs
Bulletin HY25-2442-M1/US Power Take-Offs Bill of Materials
Bill of Materials 442, 442GMT, 447 & 489 Series PN: 01-108304
Item Part Number Description Quantity
442 447 489
Air Shift Installation Kit
328388-37X Air Shift Installation Kit (“A” Shifter) .................................................... 1 1 1
328388-47X Air Shift Installation Kit (“P” Shifter) .................................................... 1 1 1
328388-48X Air Shift Installation Kit (“Q” Shifter) .................................................... 1 1 1
328388-65X Air Shift Installation Kit (“S” Shifter) .................................................... 1 1 1
328388-72X Air Shift Installation Kit (“T” Shifter) .................................................... 1 - 1
Service Kits
329202X Indicator Switch Connector Service Kit .............................................. 1 - 1
329218X Indicator Switch Service Kit ................................................................ 1 - 1
329304X Bearing Cap and Seal Assembly (Pressure Lube) .............................. 1 - 1
38
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
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Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rightsChelsea
reserved. Products Division
Olive Branch, MS 38654 USA
THE
GROUP LLC
PTOs
Bulletin HY25-2442-M1/US Power Take-Offs Bill of Materials
Bill of Materials 442, 442GMT, 447 & 489 Series
PN: 01-108304
Item Part Number Description Quantity
442 447 489
Service Kits (Continued)
328356-15X Shifter Cover Seal Kit (Wire Control) .................................................... 1 1 1
22-P-69 Gasket .............................................................................................. 1 1 1
28-P-191 O-Ring .............................................................................................. 1 1 1
28-P-226 Oil Seal ............................................................................................. 1 1 1
35-P-8 Gasket, Shifter Cover ....................................................................... 1 1 1
35-P-9-1 Gasket, Housing ............................................................................... 2 2 2
35-P-9-2 Gasket, Housing ............................................................................... 2 2 2
328356-69X Shifter Cover Seal Kit (Wire Control “A” & “C” ratio) ............................. 1 - 1
22-P-69 Gasket .............................................................................................. 1 - 1
28-P-191 O-Ring .............................................................................................. 1 - 1
28-P-226 Oil Seal ............................................................................................. 1 - 1
5-A-188 Spacer .............................................................................................. 1 - 1
35-P-9-1 Gasket, Housing ............................................................................... 2 - 2
35-P-9-2 Gasket, Housing ............................................................................... 2 - 2
39
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5
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced Parker Hannifin Corporation
or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rightsChelsea
reserved. Products Division
Olive Branch, MS 38654 USA
THE
GROUP LLC
PTOs
Bulletin HY25-2442-M1/US
Bill of Materials
Power Take-Offs
442, 442GMT, 447 & 489 Series
Bill of Materials
PN: 01-108304
Item Part Number Description Quantity
442 447 489
328594-15X Bearing and Spacer Kit (Non-Pressure Lube “A” & “C” ratio)
14-P-73-1 Spacer, Idler Gear (.149 - .151) ....................................................... 1 - 1
14-P-73-2 Spacer, Idler Gear (.152 - .154) ....................................................... 1 - 1
14-P-73-3 Spacer, Idler Gear (.155 - .157) ....................................................... 1 - 1
14-P-73-4 Spacer, Idler Gear (.158 - .160) ....................................................... 1 - 1
14-P-73-5 Spacer, Idler Gear (.161 - .163) ....................................................... 1 - 1
14-P-75 Spacer, Input Bearing ....................................................................... 1 - 1
28-P-191 O-Ring .............................................................................................. 1 - 1
31-P-102 Thrust Washer .................................................................................. 1 - 1
379672 Plug, NWD ........................................................................................ 1 - 1
550890 Needle Bearing ................................................................................. 1 - 1
561006 Bearing ............................................................................................. 1 - 1
9-P-88 Shaft, Idler ........................................................................................ 1 - 1
328594-16X Bearing and Spacer Kit (Pressure Lube “A” & “C” Ratio) .................... 1 - 1
14-P-73-1 Spacer, Idler Gear (.149 - .151) ....................................................... 1 - 1
14-P-73-2 Spacer, Idler Gear (.152 - .154) ....................................................... 1 - 1
14-P-73-3 Spacer, Idler Gear (.155 - .157) ....................................................... 1 - 1
14-P-73-4 Spacer, Idler Gear (.158 - .160) ....................................................... 1 - 1
14-P-73-5 Spacer, Idler Gear (.161 - .163) ....................................................... 1 - 1
14-P-75 Spacer, Input Bearing ....................................................................... 1 - 1
28-P-191 O-Ring .............................................................................................. 1 - 1
31-P-102 Thrust Washer .................................................................................. 1 - 1
379672 Plug, NWD ........................................................................................ 1 - 1
500841-1 Street Elbow 90° ............................................................................... 1 - 1
500897-3 Plug, Shipping .................................................................................. 1 - 1
550890 Needle Bearing ................................................................................. 1 - 1
561006 Bearing ............................................................................................. 1 - 1
9-P-89 Shaft, Idler ........................................................................................ 1 - 1
40
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
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Hannifin Use of this document is restricted to authorized
6
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Chelsea Products Division
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Olive Branch, MS 38654 USA
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GROUP LLC
PTOs
Bulletin HY25-2442-M1/US Power Take-Offs
E-Z Shift™ Parts (“Z” Designator)
E-Z Shift Parts (“Z” Designator) 442, 442GMT, 447 & 489 Series
PN: 01-108304
45
44
43
41
37
46 38
42
39
47 40
45
41
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The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
Chelsea Products Division
Olive
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or Branch,
affiliates MSUse
(“Artex”). 38654
of thisUSA
document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
PTOs
Power Take-Offs
Air Control Parts (“A” Designator)
Bulletin HY25-2442-M1/US
Air Control Parts (“A” Designator) 442, 442GMT, 447 & 489 Series
50
PN: 01-108304
51
57
53
49
60
52
48
58
54
51
50
49
55
59
56
42
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Hannifin Corporation
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates
Olive (“Artex”).
Branch, MSUse of thisUSA
38654 document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
PTOs
43
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rightsParker
9 reserved.Hannifin Corporation
Chelsea Products Division
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THE
GROUP LLC
PTOs
Bulletin HY25-2442-M1/US
Constant Mesh Parts
Power Take-Offs (“Z Designator)
Constant Mesh Parts (“M” Designator) 442, 442GMT, 447 & 489 Series PN: 01-108304
86 82 85 82 85 86
84 84
Lockring Lockring
83 Input Ratio Gear 83 Input Ratio Gear
442 & 489 Series Ass’y 4 & 6 442 & 489 Series Ass’y 3 & 5
87 87
44
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
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10 Parker Hannifin Corporation
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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THE
GROUP LLC
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87
88
90 89
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11 Parker Hannifin Corporation
Chelsea Products Division
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail:MSsales@artexgroupllc.com
Olive Branch, 38654 USA
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
PTOs
Bulletin HY25-2442-M1/US Gear Chart - 442 Series
Power Take-Offs
Gear Chart — 442 Series 442, 442GMT, 447 & 489 Series
PN: 01-108304
Model Part Gear No.Teeth No.Teeth Model Part Gear No.Teeth No.Teeth
Number Number Type Input Gear Ratio Gear Number Number Type Input Gear Ratio Gear
Input Gears for L, Q, R, S, U, W & X Ratios 442**GQ 5-P-1150 Left Helix 26
442**AB 5-P-1001 Spur 19 442**GS 5-P-1152 Left Helix 29
442**AC 5-P-1002 Spur 19 442**GR 5-P-1157 Spur 23
442**AG 5-P-1003 Spur 22 442**HW 5-P-1235 Spur 35
442**AH 5-P-1004 Spur 22 442**HX 5-P-1236 Spur 32
442**AP 5-P-1006 Left Helix 21 442**HY 5-P-1237 Left Helix 26
442**AQ 5-P-1007 Left Helix 21
442**AR 5-P-1008 Left Helix 21 442**JA 5-P-1243 Left Helix 27
442**AW 5-P-1009 Left Helix 22 442**JD 5-P-1248 Left Helix 20
442**AX 5-P-1010 Left Helix 22 442**JG 5-P-1256 Left Helix 28
442**JH 5-P-1257 Left Helix 29
442**BA 5-P-1011 Left Helix 23 442**JK 5-P-1261 Left Helix 24
442**BC 5-P-1012 Left Helix 18 442**JM 5-P-1263 Left Helix 22
442**BG 5-P-1015 Left Helix 23 442**JP 5-P-1268 Left Helix 33
442**BH 5-P-1016 Right Helix 25 442**JS 5-P-1310 Left Helix 20
442**BJ 5-P-1017 Left Helix 25 442**JU 5-P-1316 Left Helix 25
442**BK 5-P-1018 Left Helix 23 442**JW 5-P-1319 Left Helix 23
442**BL 5-P-1019 Right Helix 22 Input Gears “A” Ratio Only
442**BM 5-P-1020 Left Helix 22 442*AAB 5-P-1279 Spur 19 14
442**BN 5-P-1021 Left Helix 22 442*AAH 5-P-1280 Spur 22 14
442**BP 5-P-1022 Right Helix 26 442*AAP 5-P-1282 Left Helix 21 14
442**BQ 5-P-1023 Left Helix 25 442*AAR 5-P-1283 Left Helix 21 14
442**BR 5-P-1024 Right Helix 26 442*ADA 5-P-1284 Spur 23 14
442**BS 5-P-1025 Left Helix 26 442*AES 5-P-1285 Left Helix 22 14
442**BU 5-P-1026 Spur 33 Input Gears “C” Ratio Only
442**BY 5-P-1027 Right Helix 26 442*CAB 5-P-1286 Spur 19 17
442**BZ 5-P-1028 Left Helix 26 442*CAH 5-P-1287 Spur 22 17
442*CAP 5-P-1289 Left Helix 21 17
442**CB 5-P-1029 Left Helix 25 442*CAR 5-P-1290 Left Helix 21 17
442**CD 5-P-1031 Left Helix 27 442*CDA 5-P-1291 Spur 23 17
442**CR 5-P-1036 Left Helix 17 442*CES 5-P-1292 Left Helix 22 17
Input Gears “F” Ratio Only
442**DA 5-P-1037 Spur 23 442*FAB 5-P-1076 Spur 19 21
442**DB 5-P-1038 Spur 39 442*FAH 5-P-1077 Spur 22 21
442**DC 5-P-1039 Spur 19 442*FAP 5-P-1079 Left Helix 21 21
442**DD 5-P-1040 Spur 20 442*FAR 5-P-1080 Left Helix 21 21
442**DH 5-P-1041 Left Helix 21 442*FBC 5-P-1081 Left Helix 18 21
442**DJ 5-P-1042 Left Helix 28 442*FBG 5-P-1082 Left Helix 23 21
442**DK 5-P-1043 Left Helix 26 442*FBM 5-P-1083 Left Helix 22 21
442**DM 5-P-1045 Left Helix 17 442*FBQ 5-P-1084 Left Helix 25 21
442**DN 5-P-1046 Left Helix 19 442*FDA 5-P-1085 Spur 23 21
442**DP 5-P-1047 Left Helix 27 442*FDJ 5-P-1086 Left Helix 28 21
442**DQ 5-P-1048 Left Helix 20 442*FDN 5-P-1087 Left Helix 19 21
442**DU 5-P-1050 Left Helix 28 442*FDU 5-P-1088 Left Helix 28 21
442**DX 5-P-1052 Left Helix 26 442*FEC 5-P-1089 Left Helix 36 21
442*FED 5-P-1090 Left Helix 34 21
442**EA 5-P-1054 Left Helix 26 442*FEP 5-P-1091 Right Helix 35 21
442**EC 5-P-1055 Left Helix 36 442*FES 5-P-1092 Left Helix 22 21
442**ED 5-P-1056 Left Helix 34 442*FET 5-P-1093 Left Helix 19 21
442**EL 5-P-1075 Right Helix 30 442*FEV 5-P-1094 Spur 40 21
442**EP 5-P-1057 Right Helix 35 442*FEW 5-P-1095 Left Helix 20 21
442**EQ 5-P-1058 Left Helix 30 442*FFE 5-P-1096 Left Helix 29 21
442**ES 5-P-1059 Left Helix 22 442*FFN 5-P-1097 Left Helix 26 21
442**EV 5-P-1060 Spur 40 442*FGQ 5-P-1149 Left Helix 26 21
442**EW 5-P-1061 Left Helix 20 442*FGS 5-P-1151 Left Helix 29 21
442*FHV 5-P-1300 Spur 24 21
442**FC 5-P-1064 Left Helix 26 442*FJS 5-P-1311 Left Helix 20 21
442**FE 5-P-1065 Left Helix 29 442*FJT 5-P-1314 Left Helix 19 21
442**FK 5-P-1067 Left Helix 21 442*FJU 5-P-1317 Left Helix 25 21
442**FL 5-P-1068 Left Helix 25 442*FJW 5-P-1320 Left Helix 23 21
442**FM 5-P-1069 Spur 28 Input Gears “H” Ratio Only
442**FN 5-P-1070 Left Helix 26 442*HAH 5-P-1364 Spur 22 23
442**FP 5-P-1071 Left Helix 23 442*HAD 5-P-1365 Spur 23 23
442**FW 5-P-1098 Left Helix 28
46
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The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail:
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38654 USA
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
PTOs
Bulletin HY25-2442-M1/US Ratio Gear Chart - 442 Series
Power Take-Offs
Ratio Gear Chart — 442 Series 442, 442GMT, 447 & 489 Series
PN: 01-108304
Input Ratio Gear Chart — 442 Series Output Gear Chart — 442 Series
Ratio Part Number No. Teeth Ratio Part Number No. Teeth
442*A See Chart Page 13 442*A 2-P-791 39
442*C See Chart Page 13 442*C 2-P-792 37
442*F See Chart Page 13 442*F 2-P-726 37
442*HAH See Chart Page 13 442*H 2-P-802 35
442*HDA See Chart Page 13 442*H 2-P-802 35
442*L 5-P-964 25 442*L 2-P-727 34
442*Q 5-P-965 19 442*Q 2-P-559 24
442*R 5-P-1214 22 442*R 2-P-559 24
442*S 5-P-966 24 442*S 2-P-637 22
442*U 5-P-967 26 442*U 2-P-560 20
442*W 5-P-968 26 442*W 2-P-561 17
442*X 5-P-969 38 442*X 2-P-728 21
47
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
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GROUP LLC
PTOs
Bulletin HY25-2442-M1/US
Gear Chart — 489 Series
Gear Chart - 489 Series
Power Take-Offs
442, 442GMT, 447 & 489 Series
PN: 01-108304
Input Gear Chart — 489 Series
Model Part Gear No.Teeth No.Teeth Model Part Gear No.Teeth No.Teeth
Number Number Type Input Gear Ratio Gear Number Number Type Input Gear Ratio Gear
489**AB 5-P-1001 Spur 19 489*CAB 5-P-1286 Spur 19 17
489**AH 5-P-1004 Spur 22 489*CAH 5-P-1287 Spur 22 17
489**AR 5-P-1008 Left Helix 21 489*CAR 5-P-1290 Left Helix 21 17
489**BG 5-P-1015 Left Helix 23 489*CDA 5-P-1291 Spur 23 17
489**DA 5-P-1037 Spur 23
489**DU 5-P-1050 Left Helix 28 489*FAB 5-P-1076 Spur 19 21
489**EV 5-P-1060 Spur 40 489*FAH 5-P-1077 Spur 22 21
489**DB 5-P-1038 Spur 39 489*FAR 5-P-1080 Left Helix 21 21
489**CR 5-P-1036 Left Helix 17 489*FBG 5-P-1082 Left Helix 23 21
489**HW 5-P-1235 Spur 35 489*FDA 5-P-1085 Spur 23 21
489**HX 5-P-1236 Spur 32 489*FDU 5-P-1088 Left Helix 28 21
489*FEV 5-P-1094 Spur 40 21
489*AAB 5-P-1279 Spur 19 14
489*AAH 5-P-1280 Spur 22 14 489*HAH 5-P-1364 Spur 22 23
489*AAR 5-P-1283 Left Helix 21 14 489*HDA 5-P-1365 Spur 23 23
489*ADA 5-P-1284 Spur 23 14
Input Ratio Gear Chart — 489 Series Output Gear Chart — 489 Series
Ratio Part Number No. Teeth Ratio Part Number No. Teeth
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
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Bulletin HY25-2442-M1/US Direct Mount Power
Direct Mount Pump Conversion Kits
Pump Take-Offs Conversion Kits
442, 442GMT, 447 & 489 Series
PN: 01-108304
Flange Suffix Flange Type Shaft Type Conversion Kit
AA Special for England .982"-6 Spline
AF S.A.E. “B” 2 or 4 Bolt 1.0"-15 Spline XD to AF 328591-30X
AK S.A.E. “B” 2 Bolt 7/8"-13 Spline XD to AK 328591-28X
AZ S.A.E. 4 Bolt 1-1/4"-14 Spline XD to AZ 328591-70X
FF S.A.E. “B” 2 or 4 Bolt 7/8" Round XD to FF 328591-29X
GA Rotatable S.A.E. “B” 2 Bolt 7/8"-13 Spline XD to GA 328591-72X
XR to GA 328591-73X
RA to GA 328591-106X
GB Rotatable S.A.E. “B” 4 Bolt 7/8"-13 Spline XD to GB 328591-74X
XR to GB 328591-75X
RB to GB 328591-107X
GF S.A.E. “BB” 2 or 4 Bolt 1.0"-15 Spline XD to GF 328591-71X
AF to GF 328591-108X
GH Rotatable S.A.E. “BB” 2 Bolt 1.0"-15 Spline XD to GH 328591-116X
RF to GH 328591-114X
GJ S.A.E. “B” 4 Bolt Rotatable 1.0"-15 Spline XD to GJ 328591-138X
RE to GJ 328591-114X
GK S.A.E. “B” 2 or 4 Bolt 7/8"-13 Spline XD to GK 328591-89X
XK to GK 328591-86X
GM Din 5462 Pump Mounting DIN 5462 XD to GM 328591-148X
GP S.A.E. “A” Pilot 2 or 4 Bolt 7/8"-13 Spline XD to GP 328591-90X
XP to GP 328591-86X
GQ S.A.E. “B” 2 or 4 Bolt 7/8"-13 Spline XD to GQ 328591-91X
XQ to GQ 328591-86X
GR Chelsea Special 4 Bolt 7/8"-13 Spline XD to GR 328591-76X
GY Din 5462 Pump Mounting 7/8"-13 Spline XD to GY 328591-92X
XY to GY 328591-87X
GZ Non-standard 4 Bolt 1-1/4"-14 Spline XD to GZ 328591-93X
AZ to GZ 328591-88X
LA S.A.E. “B” 2 Bolt 7/8"-13 Spline AK to LA 328591-44X
LB S.A.E. “A” Pilot 2 Bolt 7/8"-13 Spline XP to LB 328591-45X
LC S.A.E. “B” 2 Or 4 Bolt 7/8"-13 Spline XQ to LC 328591-46X
LD Similar to “XD” 1-1/4" Round XD to LD
LE 6 Bolt Round 7/8"-13 Spline XN to LE 328591-47X
LF S.A.E. “B” 2 or 4 Bolt 7/8"-13 Spline XK to LF 328591-48X
MY Din 5462 Pump Mounting DIN 5462 XD to MY 328591-146X
PA Parker P2-060 Pump Mounting 7/8"-13 Spline XD to PA 328591-143X
PF Parker P2-060 Pump Mounting 1.0"-15 Spline XD to PF 328591-142X
RA Rotatable S.A.E. “B” 2 Bolt 7/8"-13 Spline XD to RA 328591-55X
XR to RA 328591-53X
RB Rotatable S.A.E. “B” 4 Bolt 7/8"-13 Spline XD to RB 328591-56X
XR to RB 328591-54X
RC Rotatable S.A.E. “A” 2 Bolt 5/8"-9 Spline XD to RC 328591-112X
RD Rotatable S.A.E. “A” 2 Bolt 7/8"-13 Spline XD to RD 328591-113X
RE S.A.E. “B” 4 Bolt Rotatable 1.0"-15 Spline XD to RE 328591-134X
RF Rotatable S.A.E. “B” 2 Bolt 1.0"-15 Spline XD to RF 328591-78X
RY Rotatable DIN 5462 DIN 5462 XD to RY 328591-131X
XE S.A.E. “A” 2 or 4 Bolt 5/8"-9 Spline XD to XE 328591-27X
XG Non-standard-S.A.E. “A” 2 Bolt 3/4" Round w/ 3/16 key XD to XG 328591-10X
XJ Non-standard 2 Bolt 3/4" Round XD to XJ 328591-11X
XK S.A.E. “B” 2 or 4 Bolt 7/8"-13 Spline XD to XK 328591-16X
XL Non-standard 2 Bolt 7/8"-13 Spline XD to XL 328591-18X
XO S.A.E. “A” Pilot 2 Bolt 3/4" Round w/ 3/16 key XD to XO 328591-26X
XP S.A.E. “A” Pilot 2 Bolt 7/8"-13 Spline XD to XP 328591-23X
XQ S.A.E. “B” 2 or 4 Bolt 7/8"-13 Spline XD to XQ 328591-17X
XR Chelsea Special 4 Bolt 7/8"-13 Spline XD to XR 328591-52X
XV Round Shaft 1-1/4" w/ set screw XD to XV 328591-130X
XX S.A.E Tapered Shaft 1-1/4" w/ 5/16" key XD to XX 328591-122X
XY Din 5462 Pump Mounting DIN 5462 XD to XY 328591-121X
NOTE: Check Current Price Sheet for Availability of Output Options
49
15 Parker Hannifin Corporation
Chelsea Products Division
Olive Branch, MS 38654 USA
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
PTOs
Bulletin HY25-2442-M1/US Output Options
Power Take-Offs Bill of Materials
Output Options Bills of Material 442, 442GMT, 447 & 489 Series
PN: 01-108304
Flange Assembly
Gasket
50
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533
16 www.artexgroupllc.com Mail: sales@artexgroupllc.com
Parker Hannifin Corporation
Chelsea Products Division
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced Olive orBranch, MS 38654
re-transmitted without USA
the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
PTOs
Bulletin HY25-2442-M1/US Output Options
Power Take-Offs Bill of Materials
Output Options Bills of Material 442, 442GMT, 447 & 489 Series
PN: 01-108304
Output Part Number Description
51
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533
17 www.artexgroupllc.com Mail: sales@artexgroupllc.com
Parker Hannifin Corporation
Chelsea Products Division
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced OliveorBranch, MS 38654
re-transmitted USA
without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
PTOs
Bulletin HY25-2442-M1/US Output Options
Power Take-Offs Bill of Materials
Output Options Bills of Material 442, 442GMT, 447 & 489 Series
PN: 01-108304
Output Part Number Description Qty
52
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533
18 www.artexgroupllc.com Mail: sales@artexgroupllc.com
Parker Hannifin Corporation
Chelsea Products Division
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced Olive orBranch, MS 38654
re-transmitted without USA
the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
PTOs
Output Options Bill of Materials
PN: 01-108304
Bulletin HY25-2442-M1/US Power Take-Offs
Output Options Bills of Material 442, 442GMT, 447 & 489 Series
53
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
PTOs
Bulletin HY25-2442-M1/US
P.T.O. Housing Dimensions
P.T.O.
PowerHousing
Take-Offs Dimensions
442, 442GMT, 447 & 489 Series
PN: 01-108304
Part
P.T.O. Series Number CA CB CD CH CV
442/447 Standard 1-P-557X 0.793 3.800 (F,H,L,R,S,U) 3.317 (F,H,L,R,S,U) 6.428 7.000
3.701 (Q,W,X) 3.087 (Q,W,X )
3.568 (A,C) 3.050 (A,C)
442/447 Deep Mount 1-P-558X 0.573 3.580 (F,H,L,R,S,U) 3.317 (F,H,L,R,S,U) 6.207 7.000
3.481 (Q,W,X) 3.087 (Q,W,X )
3.348 (A,C) 3.050 (A,C)
489 Standard 1-P-552X 1.072 4.079 (F,H,L,R,S,U) 3.317 (F,H,L,R,S,U) 6.708 8.500
3.980 (Q,W,X) 3.087 (Q,W,X)
3.847 (A,C) 3.050 (A,C)
489 Deep Mount 1-P-562X 0.930 3.937 (F,H,L,R,S,U) 3.317 (F,H,L,R,S,U) 6.566 8.500
3.838 (Q,W,X) 3.087 (Q,W,X)
3.705 (A,C) 3.050 (A,C)
Assembly Arrangements
.500" .500"
3 4
.500" .500"
5 6
54
20 Parker Hannifin Corporation
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com
Chelsea Mail: sales@artexgroupllc.com
Products Division
Olive
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or Branch,
affiliates MS 38654
(“Artex”). USA
Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
PTOs
Pump Flange & Shaft Dimensions
Bulletin HY25-2442-M1/US Power Take-Offs
Pump Flange & Shaft Dimensions 442, 442GMT, 447 & 489 Series
PN: 01-108304
55
21 Parker Hannifin Corporation
Chelsea Products Division
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: MS
Olive Branch, sales@artexgroupllc.com
38654 USA
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
PTOs
Bulletin HY25-2442-M1/US
442GMT Assembly Drawing
442GMT Assembly Drawing
Power Take-Offs
442, 442GMT, 447 & 489 Series
PN: 01-108304
P.T.O. Switch
56
22 Parker Hannifin Corporation
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
Chelsea Products Division
Olive
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or Branch,
affiliates MSUse
(“Artex”). 38654
of thisUSA
document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
PTOs
Bulletin HY25-2442-M1/US
442GMT Bill of Materials 442GMT
442, 442GMT, 447 & Bill
Power Take-Offs
of Materials
489 Series
Wiring Harness
PN: 01-108304
14
379640 To G.M. P.T.O.
Booted Connector Connector
442GMT Pumps
Pump Model Cubic Inch Gals/Min Maximum Maximum
Number (Item 17) Displacement @ 1000 R.P.M. Pressure (PSI) Speed (R.P.M.)
CGP-P5A008-1AA 0.18 0.80 4400 4000
CGP-P5A010-1AA 0.23 1.00 4400 4000
CGP-P5A013-1AA 0.31 1.34 4400 4000
CGP-P5A019-1AA 0.44 1.90 4400 3300
CGP-P11A016-1AC 0.37 1.60 4400 4000
CGP-P11A021-1AC 0.49 2.10 4400 4000
CGP-P11A026-1AC 0.60 2.60 4400 3600
CGP-P11A029-1AC 0.67 2.90 4400 3600
CGP-P11A037-1AC 0.85 3.70 4400 3300
CGP-P14A049-1AE 1.13 4.90 3000 3600
CGP-P14A062-1AE 1.43 6.20 3000 3400
GROUP LLC
PTOs
Model Number Designation
Bulletin HY25-2442-M1/US Power Take-Offs PN: 01-108304
Model Number Designation 442, 442GMT, 447 & 489 Series
442 X Q AB X – Y 3 XD
58
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
PTOs
Model Number Designation
Power Take-Offs
Bulletin HY25-2442-M1/US
Model Number Designation 442, 442GMT, 447 & 489 Series PN: 01-108304
447 A U FY X – A 5 XE
59
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
PTOs
Bulletin HY25-2442-M1/US Model
PowerNumber
Take-Offs Designation
Model Number Designation 442, 442GMT, 447 & 489 Series PN: 01-108304
489 X F AH X – P 3 XD
ASSEMBLY ARRANGEMENT
3, 4, 5, 6
60
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
General
Drive Shafts
PN: 01-108305
61
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Winch Assembly
www.artexgroupllc.com
The Artex Group LLC
6351 Highway 36 South
Brenham, Texas, 77833-7055
sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Winch Assembly
Overhead Spooler
PN: 02-105784
1. Hydraulic Cylinder 3x8 PN:100183 The overhead spooler is designed to assists in the
2. Boom Riser PN:105782 spooling of various types of cables, for the use in
3. Bearing 1½ Diameter PN:100606 wireline operations. It can hold different types of
4. Hydraulic Cylinder 2x8 PN:100182 measuring heads, which measure the depth and
5. Bearing 1¾ Diameter PN: 102078 tension of the cable as it travels down hole.
6. OH Boom Shaft PN:105779
7. Spooler Boom PN:100032
3 4 5 6 3
2 2
5 7
63
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Winch Assembly
Drum
PN: 108657
950 Split Direct Drive System Features
64
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
44.00
6.75
DRILL FOR
COLLECTOR
Ø14.460
Ø18.00 Ø42.00 Ø48.00
Ø3.435 Ø14.475
45° 11.00
Ø3.430
45°
3
8 DRILL THRU
FOR E-LINE FEED;
HAND GRIND TO 3.00
REMOVE ALL
SHARP EDGES 5.00
GROUP LLC
Electrical
www.artexgroupllc.com
The Artex Group LLC
6351 Highway 36 South
Brenham, Texas, 77833-7055
sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Winchman Panel
PN: 04-109936
1. Throttle PN:101750
2. Transmission Control PN:108228
3. Kerr Operator Hoist Display PN:106052
4. System Pressure PN:100513
5. Charge Pressure PN:100512
6. Dump Valve PN:100226
7. Torque PN:100119
8. Measuring Head Left-Right Control PN:100509
9. Measuring Head Down-Up Control PN:100508
10. Inhole-Outhole Pump Joystick PN:101749
11. Air Brake PN: 101745
12. Emergency Stop PN:100138
2 3 4
5
1
12 11 10 9 8 7
66
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Winchman Panel
PN: 04-109936
2. Transmission Control. Controls which gear the 8. Measuring Head Left-Right Control.
transmission is in. Controls movement of the measuring head from left
The brake must be set and the in/out hole in center to right. Move the joystick to the left to move the
position to change gears. You CANNOT change gears measuring head to the left and move the joystick to
while the drum is moving. the right to move the measuring head to the right.
67
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
REVISIONS
RED
9 A
3 RELAY
B
RED
BLK SELECTOR
1
B1 SOLENOID
2 D D WHT BLK
4 B2 SOLENOID
1
A2 SOLENOID
2 WHT BLK
TOLERANCES
(UNLESS OTHERWISE NOTED)
1 2
EMS 4M13756 RED
3 4
5 6 +12V RED
A + - X B A B
WHT
WHT
RED GND / BLK
RED +12V GND / BLK
(SCREW TERMINALS)
DECK I
COM SOLDERED
B2 SOLENOID
B1 SOLENOID
DECK 2
COM SOLDERED
DECK 3
COM SOLDERED
LAMP NEUTRAL
LAMP HIGH
LAMP LOW
LAMP BRAKE
TOLERANCES
(UNLESS OTHERWISE NOTED)
Red 14 AWG
Tool Box Compartments
Driver Side
Terminal Strip Fuseblock
F1-1 F2-1
10 Amp
F1-2 F2-2
F1-3 F2-3
Red 14 AWG
F1-4 F2-4
F1-5 F2-5
Black 14 AWG
F1-6 F2-6
Red 10 AWG
Black 14 AWG
Tool Box Compartments
Passenger Side Black 10 AWG Red 10 AWG Red 10 AWG
Red 14 AWG
DC 2 DESCRIPTION PART #
DC Ground
DC Busbar
Power Distribution Panel Terminal Strip 101857
Fuse block 101655
Generator Compartment
PDP 04-108105
- +
Winch Panel 04-109936
DC Disconnect
- + Red 2 AWG DC Ground 101707
Black 2 AWG DC Busbar 101707
Battery Compartment
TOLERANCES
(UNLESS OTHERWISE NOTED)
CHECKED BY:
M.H.
-
B - 110807 -
DATE: 09.07.10 NONE P/N
110807
- - -
Winch Panel
Fuseblock
Black 10 AWG
DC Ground
10 Amp 10 Amp
F1-5 F2-5
DC 2
5 amp 5 Amp
DC Busbar
DESCRIPTION PART #
Black 2 AWG
DC Ground 101707
Red 2 AWG
Battery Compartment
V1
- + - + Breaker
12VDC
120 Amp TOLERANCES
(UNLESS OTHERWISE NOTED)
CHECKED BY:
M.H.
-
B - 110792 -
DATE: 09.07.10 NONE P/N
110792
- - -
10 Amp
F1-2 F2-2
Fuseblock
F1-3 F2-3
Ground
F1-4 F2-4
F1-1 F1-4
F1-5 F2-5
F1-3 F1-6
Red 10 AWG
DC Busbar
Power Distribution Panel Fuseblock 101655
Terminal Strip 101857
Generator Compartment
Winch Panel 04-109936
- +
PDP 04-108105
DC Disconnect
- + Red 2 AWG
Black 2 AWG
Battery Compartment
TOLERANCES
(UNLESS OTHERWISE NOTED)
CHECKED BY:
M.H.
-
B - 110787 -
DATE: 09.07.10 NONE P/N 110787
- - -
Winch Panel
Grease Pressure Meter Red16 AWG
F2-4
F1-5
F2-5
F1-6
F2-6
White 16 AWG
10 Amp
Black 16 AWG
Black 10 AWG
Red 10 AWG
DC 2
DESCRIPTION PART #
Passenger Side Compartment
DC Ground
DC Busbar
Power Distribution Panel Terminal Strip 101857
Fuseblock 101655
PDP 04-108105
2
4
1
- -
+ Breaker 120 Amp
+ Red 2 AWG
Black 2 AWG
3 Battery Compartment
Transducer Connector
CHECKED BY:
M.H.
-
B - 110786 -
DATE: 09.07.10 NONE P/N
110786
- - -
Fuseblock
Hydraulic Joystick Micro Timer F1-1 F2-1
10 Amp
A X B X
F1-2
F1-3
F2-2
F2-3
F1-4 F2-4
Black 16 AWG
Gray 16 AWG
Red 18 AWG
F1-66 F2-6
Green 18 AWG
White 18 AWG
White 18 AWG
Red 16 AWG
DC Ground
Red 10 AWG
In/Out Hole Enable LED
DC Ground
DC Busbar
Gray 16 AWG Power Distribution Panel Hydraulic Joystick 101749
Fuseblock 101655
Generator Compartment
DC Ground 101707
- +
DC Busbar 101707
Black 18 AWG
DC Disconnect
Green 18 AWG Red 2 AWG
PDP 04-108105
- +
Black 2 AWG
Hydraulic Pump 101744
Battery Compartment
A B C D
Hydraulic Pump TOLERANCES
(UNLESS OTHERWISE NOTED)
110785
PURCHASE ORDERS. ANY UNAUTHORIZED USE OR REPRODUCTION OF THIS DRAWN BY: M.H.
PROPERTY IS STRICTLY PROHIBITED.
CHECKED BY: -
B - -
DATE: 09.07.10 NONE P/N 110785
- - -
Winch Panel
Fuseblock
Terminal Strip F1-1 F2-1
F1-4 F2-4
F1-5 F2-5
F1-66 F2-6
White 16 AWG
Black 10 AWG
Red 10 AWG
DC 2
DESCRIPTION PART #
DC Ground
DC Busbar
Power Distribution Panel
Terminal Strip 101857
Fuse Block 101655
-+
PDP 04-108105
Black 2 AWG
Coil mounted on Line Oiler Tank
Drum Area Passenger or Driver Side Breaker 120 Amp
- + Red 2 AWG
TOLERANCES
(UNLESS OTHERWISE NOTED)
CHECKED BY:
M.H.
-
B - 110784 -
DATE: 09.07.10 NONE P/N 110784
- - -
Winch Panel
Intercom Terminal Strip
Red 14 AWG
Fuseblock
Speaker 1 Speaker 2 12VDC F1-1 F2-1
A C A C A C F1-2 F2-2
B B B F1-3 F2-3
White 16 AWG
F1-4 F2-4
F1-5 F2-5
White 16 AWG
Black 16 AWG
10Amp
Red 10 AWG
Black 16 AWG
DC Ground
DC Busbar
Power Distribution Panel DC Ground 101707
Speaker 1 101984
Intercom Reel
Generator Compartment
Connector on Intercom Reel Speaker 2 101984
-
White 16 AWG DC Busbar 101707
+
DC Disconnect
A C PDP 04-108105
A C - Red 2 AWG
+
B Black 16 AWG Black 2 AWG
B
Intercom Connector Battery Compartment
in Drum Area Driver Side
A C A C
B B TOLERANCES
(UNLESS OTHERWISE NOTED)
CHECKED BY:
M.H.
-
B - 110783 -
DATE: 09.07.10 NONE P/N 110783
- - -
Red 16 AWG
Terminal Strip
Fuseblock
Black 16 AWG
F1-1 F2-1
Artex F1-2
F2-2
F1-3
Shooting Panel 10 Amp
F2-3
F1-4 F2-4
F1-5 F2-5
F1-66 F2-6
Red 10 AWG
Red 10 AWG
DC 2
DESCRIPTION PART #
DC Ground
DC Busbar
Power Distribution Panel
Shooting Panel 08-101705
Generator Compartment
Terminal Strip 101123
- +
Fuseblock 101655
DC Disconnect
Red 2 AWG
PDP 04-108105
- +
Black 2 AWG
Winch Panel 04-109936
Battery Compartment
TOLERANCES
(UNLESS OTHERWISE NOTED)
CHECKED BY:
M.H.
-
B - 110782 -
DATE: 09.07.10 NONE P/N 110782
-
- - -
Fuseblock
Encoder 120VAC Ground 12 VDC Encoder Load Cell 12 VDC Ground Ground
F1-1 F2-1
Black 16 AWG
Red 16 AWG
White 18 AWG
Black 18 AWG
Cable
Cable F2-2
120 VAC Power Cable
F1-2
F2-3
F1-3
F2-4
F1-4
5 Amp
F1-5 F2-5
5 Amp
F1-6
F2-6
Red 10 AWG
Outlet
DC Ground
Backup Odometer 106053
DC Busbar
Power Distribution Panel Kerr Panel 106052
Fuse block 101655
Generator Compartment
PDP 04-108105
- + Encoder cable 110537
DC Disconnect
- + Red 2 AWG DC Ground 101707
Encoder Encoder Load Cell Black 2 AWG DC Busbar 101707
Battery Compartment
Measuring Head
TOLERANCES
(UNLESS OTHERWISE NOTED)
CHECKED BY:
M.H.
-
B - 110781 -
DATE: 09.07.10 NONE P/N
110781
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
GENERAL DESCRIPTION
The Kerr AMS4A041 panel is designed to acquire and * Zero Depth button - sets depth to 0. Depressing
display depth, tension, and magnetic mark data from button again resets depth to previous setting. Only
a wireline winch unit. The panel provides the operator works when line speed is zero
a means to set and make adjustments to the data as * Approaching surface alarm
necessary. * Depth adjust up or down switches. Only works when
winch is stopped
Depth is displayed from data provided from an * Load cell zero & calibrate controls. Only works when
encoder mounted on a measuring device. The encoder there is no load on cable
quadrature pulses are output to the acquisition system. * Depth & tension saved in non-volatile memory at
The tension data is provided by a load pin and is also power loss
output to the acquisition system. * Outputs for Magnetic Marks, Tension and Encoder
to interface to an acquisition system. Outputs are
FEATURES compatible with SDS Warrior.
* Digital displays for depth, line speed, tension and * RS232 Interface for additional control and data
magnetic marks, CCL depth offset. outputs.
* Analog incremental tension meter, 4 inch (108 mm) * Can be set to display either English or Metric units or
dia., 270 degree a combination of English and Metric units (i.e. depth
* Differential or Incremental tension zero push button in feet, tension in KG).
switch * Panel is powered by 12-24vdc. All sensor power
* Excessive tension alarm setting allows operator to (encoder, load pin, MMD, etc) is provided by the
set tension alarm to a predetermined value. Contact panel. No other power supplies are needed.
closure is provided for winch shutdown
68
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
69
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 4 of 38
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
This switch will change the analog meter from Incremental tension to
Differential tension.
This meter provides a digital display of the depth where the last
mark was detected. It is also used as a CCL offset display when the
panel is configured for cased hole operations (MODE 3).
70
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 5 of 38
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
2.1.8 MAGNETIC MARK RESET
Pressing the MMD reset button clears the last mark setting. The
next mark detected will be used to set the window for any
subsequent marks.
Pressing this button will reset the depth to 0. Depressing the button
again will reset the depth to the previous setting. The Zero Depth
button will only work when the line speed is zero (i.e. winch not
moving).
2.1.10 MENU
Pressing this button will activate the menu software. The software
feature to be set will be displayed on the DEPTH display. The
features can be toggled through by pressing the menu button until
the desired feature is displayed.
2.1.11 + / - SWITCH
This LED is lit and an audible alarm is sounded when the depth is
less than 100' (30 m). This is a warning to the hoist operator that
they are approaching surface and should take care to get the
equipment safely out of the well. When the LED is depressed, the
alarm will stop but the LED will continue to blink. Once the depth
reading is greater than 100' (30 m), both the alarm and the LED will
turn off.
GROUP LLC
Electrical
Kerr Hoist Panel
2.1.14 T-ZERO SWITCH
PN: 106052
Use this switch to set the tension to 0 at the start of a logging run.
This will zero out the tension circuit. The line should be slack
through the head at this time.
Press T-TEST and verify that the panel tension reads 20000 lbs
(MODE 5) or 5000 lbs (MODE 3). Verify tension is being properly
recorded on acquisition system.
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
2.2.3 J4 – LOAD PIN
+/- 15vdc power is provided to the load pin and signal is received
from the load pin on this connector. Refer to the section 6.0 for the
pinout listing..
73
AMS4A041
The PANEL
Artex Group USER
LLC Toll freeMANUAL Rev K May
in the US: 877.839.5533 2008
Phone Page
979.836.5533 www.artexgroupllc.com 8 of
Mail: 38
sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
3.0 MENU COMMANDS
This panel has internal software which allows it to be set for various
configurations. To change the settings, press the MENU button. The feature to be
set will be displayed on the DEPTH display. Press the MENU button again until
the feature you want to set is displayed.
The parameters for each feature will be displayed on the LINE TENSION display.
Press the +/- switch to cycle through all the available parameters. When the
value you want to select is displayed, press the MENU button. ACCEPT will then
be displayed. Press + for yes, - for no.
Note: These options are for the AM3K measuring head. The software can also
be configured for an AM5K measuring head by removing the jumper on JP3.
When preset tension value is reached, alarm sounds and tension display
flashes value
Default Values
7-32 1500
9-32 2400
5-16 2400
3-8 2400
7-16 2400
15-32 2400
15-32HT 2400
SLAM 2400
SLAMHT 2400
S-SLAM 2400
S-SLAMHT 2400
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
3.2 DELTA TENSION ALARM
When the delta tension setting is reached the alarm sounds. In incremental
mode, you must periodically press meter reset or this alarm will sound when
the tension reaches the set value. In differential mode, the meter will reset
itself and the alarm will only sound on a quick change of tension. The Alarm
Reset switch must be pressed to reset the over tension relay.
When value is reached, alarm sounds, tension display flashes value, and
tension contact closure switch is closed. This can be used to provide a
signal to automatically stop the winch.
Default Values
7-32 2000
9-32 3000
5-16 3500
3-8 3500
7-16 3500
15-32 3500
15-32HT 3500
SLAM 3500
SLAMHT 3500
S-SLAM 3500
S-SLAMHT 3500
75
TheAMS4A041
Artex GroupPANEL
LLC TollUSER
free inMANUAL Rev K Phone
the US: 877.839.5533 May 2008 Page
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Mail: of 38
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
3.4 CABLE SIZE
Cable size selection automatically sets load pin angle setting for the
selected cable size.
In mode 3, wheel size is also automatically set for the selected cable size.
76
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Artex GroupPANEL USER
LLC Toll MANUAL
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the US: 877.839.5533 May 2008 Page
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Mail: of 38
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
OTHER
If you select the "OTHER" setting, you will be allowed to change the
measuring wheel circumference and the load cell factor. This allows
the panel to with a different type of measuring head or a different
load cell, such as a derrick mounted load cell.
Default value is 1.
3.5 TENCOF
This option provides a means to adjust the tension coefficient used by the
panel to calculate tension for different sizes of wirelines. Use the +/- switch
to change the coefficient. 10% (+/-) is the maximum adjustment allowed.
When Alarm depth value is reached, the alarm will sound and LED will
flash. Pressing the LED will turn off alarm but the light will continue to
flash.
77
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Artex GroupPANEL USER
LLC Toll MANUAL
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the US: 877.839.5533 May 2008 Page
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
Procedure: Use +/- switch to set the depth alarm value.
Either MMD or CCL can be selected. MMD provides a the ability to detect
magnetic marks. CCL provides a means to display the offset between the
CCL depth and the bull plug depth.
3.8.1 CCL
The CCL depth will be displayed on the MMD meter. This makes it
easier to monitor CCL depth in addition to bottom of tool depth. The
following menu options are available.
CCL OFFSET
OFFSET
Use +/- switch to set the CCL offset depth
LOG
The following menu options are available:
LOG CCL
Displays latest 100 collars. Will overwrite the oldest collar
after 100.
CCL DLY
Use +/- switch to set delay from 1.0 to -0.1 Adds or subtracts
to detected collar depth.
78
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Artex GroupPANEL USER
LLC Toll MANUAL
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Mail: of 38
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
CCL_BP
Turns detected CCL audio on or off.
TOOLWT
The weight of the tool string at the end of the cable. Default
value is 1000 lbs.
FLUIDW
The fluid weight of the well bore fluids. Default value is 8.3
lbs.
As the tool is lowered into the well the depth traveled is measured
using the optical encoders 10 times a second. The tension is used
to “back out” the stretch on the wireline for that segment and a non
stretched depth is calculated by keeping a tally of all of the
segments. This summed value is used in the following manner to
calculate the depth:
If the tension is less than the calculated line weight the tool is
assumed to be floating or supported in some other manner. The
tension is due to the line weight so the stretch added is = summed
depth * tension * Ks * 1/2 where Ks is the stretch coefficient. If the
tension is greater than the line weight the stretch due to the line
weight is calculated as above and all other weight is assumed to be
acting over the entire length of the cable or = sum depth *((line
weight * ½) + (tension-line weight)) * Ks
CCL LOG
Press the +/- switch and you will be able to see the depth at
which each casing collar was detected. The MMD/CCL
display will display the depth of each collar when the switch is
pressed.
79
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AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 14 of 38
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
3.8.2 MMD
PN: 106052
The following menu options are available.
TOOLWT
The weight of the tool string at the end of the cable.
Default value is 1000 lbs.
FLUIDW
The fluid weight of the well bore fluids.
Default value is 8.3 lbs.
SPACNG
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
WINDOW
The MMD Depth display will blink when the depth is within the
mark Window.
MMD LOG
81
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 16 of 38
THE
GROUP LLC
Electrical
Kerr Hoist Panel
3.9 ENCODER SELECT PN: 106052
This function allows the user to change encoders by selecting
a different encoder connected to the panel.
Procedure: Use +/- switch to select which encoder input on the rear panel
will be used.
Note: Encoder 1 will always turn the opposite direction from encoder 2. In
direct mode (see section 3.11), the encoder output will be in the same
direction as encoder 1.
The value selected will automatically be used as the encoder input pulses
per revolution (PPR) setting.
Procedure: Use +/- switch to set the ENCODER Pulse Per Revolution
setting.
The value selected will toggle the encoder direction between UP and
Down.
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
This setting determines the encoder pulse rate that will be output to the
acquisition system.
83
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
4.2 Verify the panel is configured to match the system (head type, system
output, encoder, etc.)
4.4 Press T-Zero and verify that panel tension reads 0. Verify tension is
recorded on acquisition system.
4.5 Set line size to match cable size installed in head (refer to section 3).
4.8 Install cable in measuring head and lay it slack on the ground.
4.10 Press T-Test and verify that panel tension reads 10000 lbs. Verify tension
is being properly recorded on acquisition system.
4.11 Pull tool to depth 0 position. Press D-Zero and verify that panel depth
reads 0. Set acquisition system depth to 0 at this time.
84
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AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 19 of 38
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
85
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
6.0 DRAWINGS AND WIRE LISTS
86
AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 21 of 38
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
6.1.1 ENCODER AND MMD INPUTS
87
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AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 22 of 38
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
6.1.2 ENCODER OUTPUT AND COM PORT I/O
PN: 106052
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
6.1.3 LOAD PIN AND TENSION I/O
89
AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 24 of 38
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
90
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 25 of 38
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
6.1.5 POWER SUPPLIES
91
AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 26 of 38
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
POWER INPUT
J1 - A BATT +
J1 - B BATT -
ENCODER 1
J2 - A ENCODER 1A
J2 - B ENCODER 1B
J2 - C ENCODER 1A*
J2 - E ENCODER 1B *
J2 - J ENCODER1 PWR
J2 - L COMMON
ENCODER 2
J3 - A ENCODER 2A
J3 - B ENCODER 2B
J3 - C ENCODER 2A*
J3 - E ENCODER 2B *
J3 - J ENCODER2 PWR
J3 - L COMMON
LOAD PIN
J4 - A LOAD PIN SIG+
J4 - B LOAD PIN POWER -
J4 - C LOAD PIN POWER +
J4 - E LOAD PIN SIG-
J4 - G SHUNT CAL ENABLE
J4 - J COMMON
MAGNETIC MARK/CCL
J5 - C MARK+
J5 - D MARK-
J5 - E MMD POWER +
J5 - F COMMON
J5 - G CCL -
J5 - H CCL+
RS232
J6 - 2 COM1 TXD
J6 - 3 COM1 RXD
J6 - 5 COMMON
92
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 27 of 38
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
J3 - A ENCODER 2A
J3 - B ENCODER 2B
J3 - C ENCODER 2A*
THE
J3 - E ENCODER 2B *
J3 - J ENCODER2 PWR
J3 - L GROUP LLC COMMON
LOAD PIN
J4 - A LOAD PIN SIG+
Electrical
J4 - B
J4 - C
LOAD PIN POWER -
LOAD PIN POWER + Kerr Hoist Panel
J4 - E
J4 - G
LOAD PIN SIG-
SHUNT CAL ENABLE
PN: 106052
J4 - J COMMON
MAGNETIC MARK/CCL
J5 - C MARK+
J5 - D MARK-
J5 - E MMD POWER +
J5 - F COMMON
J5 - G CCL -
J5 - H CCL+
RS232
J6 - 2 COM1 TXD
J6 - 3 COM1 RXD
J6 - 5 COMMON
SYSTEM OUTPUTS
AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 27 of 38
J7 - 2 PHASE 1A
J7 - 3 PHASE 1B
J7 - 9 0-2V OUT (TENSION)
J7 - 10 MARK- (OUT TO SYSTEM)
J7 – 12 4-20MA OUT
J7 - 13 COMMON
J7 - 14 PHASE 1A*
J7 - 15 PHASE 1B*
J7 - 21 COMMON
J7 - 22 MARK+ (OUT TO SYSTEM)
OVERTENSON
J8 - A CONTACT CLOSURE N.O.
J8 - B CONTACT CLOSURE COM
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
94
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 29 of 38
THE
GROUP LLC
Electrical
Kerr Hoist Panel
6.4 DIGITAL DISPLAY SETUP PN: 106052
The four digital displays can be set for address, baud rate, and brightness.
The button nearest the connector selects the parameter (address, baud rate,
brightness).
The center button increments the parameter up
The end button increments the parameter down.
After the parameter is set, press the parameter button again to store it.
BAUD 38,400
BITS 8
PARITY N
STOP 1
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
N6 15/32; N7 .472; N8 .472DG; N9 .484; N10 .492;
N11 .550; N12 .650
M - Tension Alarm. Usage: 'M2500' for 2500 pound alarm.
J - Depth Adjust. Usage: 'J-1' for -1 ft per 1000 feet
S - System PPF Usage: 'S125' for 125 PPFoot to system
B - Enter Mud Weight B12.3 lbs/gal
T - Enter Tool Weight T1000 lbs
k - Toggle stretch correction on/off
p - Display depth and stretch data
m - Use MMK Correction
C - Toggle D string depth/ccl display (CCL depth or MAIN depth)
WHERE:
U – UNITS (Depth, Tension)
'E' - English, English, 'G' - English, Metric,
'M' - Metric, Metric, 'F' - Metric, English
D - DIRECTION ('U' - UP; 'D' - DOWN; 'S' - STOPPED)
Z - ZERO DEPTH REF. ('+' BELOW GROUND; '-' ABOVE GROUND)
d - DEPTH
s - LINE SPEED
t - TENSION
<CR> - CARRIAGE RETURN, <LF> - LINEFEED
96
AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 31 of 38
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
INSTALLING NEW SOFTWARE
After new software is installed, make sure and "reboot" the panel by turning off the
panel, depressing the T-ZERO and T-TEST buttons simultaneously then turn the
power back on while the buttons are depressed.
7.2.1 PREREQUISITES:
1. The real-time data acquisition board must have a socket for the
MicroController and a CPU piggy-back PCB installed in that socket with a
DS98C450 MicroController installed.
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
7.2.2 PROCEDURE:
6.Open the Hyperterminal connection and then press the keyboard ENTER key.
The MicroController ROM Loader will respond with a banner and then a '>'
prompt.
7. Type an uppercase 'K' and the ROM Loader will Klean-erase the Flash.
8. Type an uppercase 'L' and the ROM Loader will wait to Load a HEX file.
9. Pull down the Hyperterminal TRANSFER menu and choose: Send Text File.
The file browser will open, so ensure that the file filter is set to:
Files of type - All files (*.*) and then choose the new revision HEX file to transfer.
10. The ROM Loader will begin programming the Flash and will report a GOOD
status for the duration of the programming procedure as follows:
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
98
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 33 of 38
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Parity: None
Stop Bits: 1
Flow Control: None
THE
5. Set the switches on the CPU PCB to PROGRAM mode as follows:
1 - AWAYGROUP
FROMLLC
CPU
2 – AWAY FROM CPU
3 - TOWARD CPU Electrical
6.Open the Hyperterminal connection and then press the keyboard ENTER key.
The MicroController ROM Loader will respond with a banner and then a '>'
Kerr Hoist Panel
prompt. PN: 106052
7. Type an uppercase 'K' and the ROM Loader will Klean-erase the Flash.
8. Type an uppercase 'L' and the ROM Loader will wait to Load a HEX file.
9. Pull down the Hyperterminal TRANSFER menu and choose: Send Text File.
The file browser will open, so ensure that the file filter is set to:
Files of type - All files (*.*) and then choose the new revision HEX file to transfer.
10. The ROM Loader will begin programming the Flash and will report a GOOD
status for the duration of the programming procedure as follows:
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 33 of 38
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
11. After the ROM Loader is finished programming the Flash set the switches on
the CPU piggy-back PCB as follows:
1 - TOWARD CPU
2 - TOWARD CPU
3 - AWAY FROM CPU
1 - TOWARD CPU
2 – TOWARD CPU
3 - TOWARD CPU
99
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
100
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 35 of 38
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
101
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 36 of 38
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
102
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Kerr Hoist Panel
PN: 106052
A=+
B=-
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AMS4A041 PANEL USER MANUAL Rev K May 2008 Page 38 of 38
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Backup Display Panel
PN: 106053
FEATURES
The unit is designed to operate without intervention from the user. When external
power fails, the depth display is maintained by the batteries. If the magnetic pickup is
inactive for more than one hour, the depth is stored and the unit switches it self off.
* Switch the power off manually (for use when running on battery power)
The unit is switched on automatically, when external power is restored, or when the
user selects the enable switch on the front panel.
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Backup Display Panel
36220 FM 1093
P. O. BOX 850 PN: 106053
Simonton,Texas 77476
Phone: 281.342.6415
Fax: 281.342.4848
benchmarkwireline.com
2.1 Turn the unit on by pressing the enable switch up. If external power is
applied, the unit will power on automatically.
2.2 Select the appropriate settings from the menu (see section 4.0)
2.3 Set the depth to the proper value by using the set depth switches or to
0 by pressing the zero switch. Note: the enable switch needs to be
pressed in order to set depth.
2.5 After each run in the hole, reset the zero value before entering the
hole again.
105
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
36220 FM 1093
P. O. BOX 850
Electrical
Simonton,Texas 77476
Phone: 281.342.6415
Fax: 281.342.4848
benchmarkwireline.com Backup Display Panel
PN: 106053
3.0 DESCRIPTION OF FEATURES
3.1 Enable Switch
The ENABLE/OFF switch is a center-biased three position switch. If you
push the switch down, the magnetic pickup stores the displayed value
in the non-volatile memory and switches the unit off if not on external
power. The unit cannot be switched off when connected to external
power.
The display unit forces you to use two switches, to prevent accidental
loss or corruption of the depth display value.
The up position (ENABLE) does several things:
The unit powers on, and the unit re-displays the stored value.
Enable is also required to zero or increase/decrease the depth.
There is one LED on the front panel of the display unit. The LED is lit
when the unit is connected to an external power source, either
240/120 vac or 12 vdc. If the LED is not lit, then the unit is operating
off of battery power.
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
36220 FM 1093
P. O. BOX 850
Simonton,Texas 77476
Backup Display Panel
Phone: 281.342.6415
Fax: 281.342.4848
PN: 106053
benchmarkwireline.com
The internal settings of the panel can be set by pressing the menu
button.
To change a setting, press and release the menu button until the
desired setting is displayed. Use the +/- switch to change the setting.
After a setting is changed, continue pressing the menu button until
you pass the last setting. At this time you will be asked if you want to
ACCEPT the setting changes. To accept the changes press + then
the MENU button. If you press – or wait for four seconds, the
changes will be ignored. If you wait for four seconds between switch
presses, the panel will time out and go back to displaying depth.
There are four different menus, one for each of the different type of
measuring systems.
To change the head type, press the menu button until Hd is displayed.
At this time press the +/- button until the desired head type is
selected. Press + then the menu button again to accept the setting.
Each head type has a different menu. Following are the available
settings for each.
Note if the menu shorting jumper is installed (refer to page 16) then
the head type cannot be changed. This prevents the operator form
mistakenly selecting the wrong type of measuring head.
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
June-2007 Rev D Page 5 of 18
THE
GROUP LLC
Electrical
Backup Display Panel
36220 FM 1093
P. O. BOX 850
Simonton,Texas 77476
Phone: 281.342.6415
Fax: 281.342.4848
benchmarkwireline.com PN: 106053
4.1 3K MODE
Select the size of the cable you will be using. This setting will
adjust the wheel size to account for the size of cable.
DIRECTION (dir)
GROUP LLC
Electrical
36220 FM 1093
P. O. BOX 850
Backup Display Panel
Simonton,Texas 77476
Phone: 281.342.6415 PN: 106053
Fax: 281.342.4848
benchmarkwireline.com
4.2 5K mode
No wheel size selections are available. It is set for 2’. Use the
setting for any straight-line measuring device that uses a 2 foot
measuring wheel.
DIRECTION (dir)
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
Electrical
36220 FM 1093
Backup Display Panel
P. O. BOX 850
Simonton,Texas 77476
PN: 106053
Phone: 281.342.6415
Fax: 281.342.4848
benchmarkwireline.com
4.3 SL mode
Select the size of the cable you will be using. This setting will
adjust the wheel size to account for this size of cable.
DIRECTION (dir)
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
Electrical
36220 FM 1093
P. O. BOX 850
Simonton,Texas 77476
Phone: 281.342.6415
Backup Display Panel
Fax: 281.342.4848
benchmarkwireline.com
PN: 106053
DIRECTION (dir)
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
June-2007 Rev D
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved. Page 9 of 18
THE
GROUP LLC
Electrical
36220 FM 1093
Backup Display Panel
P. O. BOX 850
Simonton,Texas 77476
Phone: 281.342.6415
PN: 106053
Fax: 281.342.4848
benchmarkwireline.com
5.1.1 Prepare an appropriate panel cut-out with four fixing holes (refer to
drawing in section 6.1) or use one of the two mounting brackets
shown below (section 5.2).
5.1.2 Connect the magnetic pickup cable to the rear of the unit.
5.1.3 Ensure that power is off. Connect the unit to a 12vdc or 120/240 vac
power supply.
5.1.4 Insert the display unit into the panel and secure it at the four corners.
5.1.5 Check that the magnetic pickup signal has the correct polarity. Move
the measuring wheel in the direction of positive depth (down). If the
display shows a negative value, it can be corrected by rotating the
magnetic pickup on the measuring head by 180 degrees or changing
the direction using from the menu.
5.1.6 Ensure that the unit is setup for the desired measurement units
(feet or meters).
5.1.7 Before you start to use the display unit, leave it connected to the
external power for 4 hours to ensure that the batteries are fully
charged.
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
36220 FM 1093
P. O. BOX 850 Electrical
Simonton,Texas 77476
PN: 106053
5.2 MOUNTING KITS
TOP VIEW
GROUP LLC
36220 FM 1093
P. O. BOX 850 Electrical
Simonton,Texas 77476
Phone: 281.342.6415
Fax: 281.342.4848
benchmarkwireline.com Backup Display Panel
PN: 106053
6.0 SPECIFICATIONS
6.1 Mechanical
6.2 Environmental
IP Rating 40
Temperature 0 to + 50 ° Centigrade
Humidity 10% - 80% RH non-condensing.
114
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of 18
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
36220 FM 1093
P. O. BOX 850
Simonton,Texas 77476
Phone: 281.342.6415
Backup Display Panel
Fax: 281.342.4848
benchmarkwireline.com
PN: 106053
6.3 Electrical
6.4 Batteries
Operating 10 mA (typical)
Magnetic pickup 20 mA (remainder powers the display)
assembly
Power is fused inside the display unit case with a 250 mA fuse
6.7 DC Power-input
Live Pin 1
Neutral Pin 2
Earth Pin 3
115
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
June-2007 Rev D
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved. Page 13 of 18
THE
GROUP LLC
Electrical
36220 FM 1093
P. O. BOX 850
Simonton,Texas 77476
Phone: 281.342.6415
Backup Display Panel
Fax: 281.342.4848
benchmarkwireline.com PN: 106053
6.8 Depth measurement
Quadrature counts/revolution 16
Measurement resolution 0.048 m 0.1573 ft
Display resolution 0.1 m 0.1 ft
E 4180
4180 would be a battery voltage of 4.18 volts. When the battery
reaches 4.8v the charge will stop.
A 310
310 would be a battery charge current of 310 ma.
The display will cycle between the voltage and current display as long
as the buttons are being depressed.
116
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
June-2007 Rev D
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.Page 14 of 18
THE
GROUP LLC
Electrical
36220 FM 1093
P. O. BOX 850
Backup Display Panel
Simonton,Texas 77476
Phone: 281.342.6415
PN: 106053
Fax: 281.342.4848
benchmarkwireline.com
117
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
Electrical
36220 FM 1093
P. O. BOX 850
Simonton,Texas 77476
Phone: 281.342.6415
Backup Display Panel
Fax: 281.342.4848
benchmarkwireline.com PN: 106053
7.2 Magnetic Pickup Cable – AM5KA024-020
118
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
June-2007 Rev D Page 16 of 18
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
36220 FM 1093
P. O. BOX 850
Simonton,Texas 77476
Backup Display Panel
Phone: 281.342.6415
Fax: 281.342.4848
benchmarkwireline.com
PN: 106053
WARNING
119
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
June-2007 Rev D Page 17 of 18
THE
GROUP LLC
Electrical
36220 FM 1093
Backup Display Panel
P. O. BOX 850
Simonton,Texas 77476
Phone: 281.342.6415
PN: 106053
Fax: 281.342.4848
benchmarkwireline.com
120
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
Electrical
Pump Joystick
PN: 101749
Pump Joystick
Controls speed and direction of the drum. To release
line into the hole move joystick forward toward the
drum. To reel line back onto the drum, move joystick
backwards, toward the operator.
NAME PLATE
ALL CONTACTS
M13680
ARE S.P.D.T
S6 OEM CONTROLS, INC.
S5 S3 S1
3
NC
CUSTOMER: MOTION IND
B MTG
SCREW CONTROLLER: EMS4M13680
ORIGINATOR: RFT DATE:
DETENT POSITION
POT C NO MECHANICAL
STANDARD S4 S2 S7 3
8 OTHER
NONE
ELECTRONICS MECHANICAL NOTES
917AM
EA# SHAFT LENGTH
CNTR# 5
PCB# 100 MM
VALVE MFG. EATON
MODEL #
COIL RESISTANCE 5.19 MOUNTING
# OF COILS 2 2
VOLTAGE 14 PANEL/UNMOUNTED
THRESHOLD 350MA
MAXOUT/HI RANGE 1.5A
LO RANGE NAMEPLATE
RAMP TIME
DELAY TIME ELECTRONIC NOTES 2 NONE
TEST RESISTANCE ASSOCIATED DRAWINGS: CONTACTS
DITHER FREQ. 75 HZ
TEST LOAD CONFIG. 2 V/11
POT OPERATION
ELEC. OUTPUT
OPTIONS:
NONE CAMS
SPECIAL OPTIONS: FIXED ADJUSTABLE BOTH NEED
121
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Power Distribution Panel
PN: 04-108105
1 2 3 4 5 6 7 8
9 10 11 12
122
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Power Distribution Panel
PN: 04-108105
123
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Power Distribution Panel
PN: 04-108105
1 2 3 4 5 6 7 8
124
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
- 12 VDC, 8 Breaker - -
DC Ground
Black 10 AWG
Winchman Panel Main DC Ground
Black 16 AWG Black 16 AWG
Red 16 AWG
Red 14 AWG Red 14 AWG
DC 1
Heat Exchanger 12 VDC 10 Amp
Red 16 AWG
Heater Relay F2
Red 12 AWG Red 12 AWG
Red 16 AWG
DC 2 Winchman Panel 12 VDC 5 Amp
F3 System Monitor
Red 14 AWG Rig Lights Red 10 AWG
5 Amp Red 16 AWG
Red 16 AWG
DC 3
F4 Generator Card DC Filter
Red 14 AWG Drum Lights Right 5 Amp
Red 16 AWG
Red 16 AWG
DC Switch 6
Black 2 AWG
DC 4 F5
A-1
Red 14 AWG Drum Lights Left 5 Amp
Red 14 AWG
Red 16 AWG
DC 5 F6 Accessory Plug
Red 16 AWG
Generator Enable 10 Amp
A-1 Red 14 AWG
DESCRIPTION PART #
DC 6
White 16 AWG F7 Stereo Memory
Yellow 16 AWG
10 Amp
Black 12 AWG Heat Exchanger Control DC Ground 101707
Green 12 AWG
F8 Porch Light DC Busbar 101707
DC 7 Red 16 AWG
10 Amp
DC Terminal Strip 101814
Pressurize Blower Relay
Black 12 AWG
Purple 16 AWG
F9 Cabin Lights Fuse Strip 101857
Red 12 AWG
DC 8 10 Amp Fuse Block 101655
F10
DC Busbar Red 10 AWG
Spare
Red 10 AWG
F1 F4
Red 4 AWG
Generator Compartment
-
Spare
Battery Compartment Red 12 AWG
+
30 Amp
Switch
Door
Pressurize Blower F3 F6
Breaker Red 12 AWG
Spare
- + 20 Amp
12VDC
120 Amp
Fuse Block Description:
Red 12 AWG 12 VDC, 8 Breaker
CHECKED BY:
M.H.
-
B - 110796 -
DATE: 11.09.10 NONE P/N 110796
- - -
Orange16 AWG
DESCRIPTION PART #
DC 2
DC Ground 101707
DC Terminal Strip 101814
DC 3 DC Busbar 101707
Heater Relay 100465
Fuse Block 101655
Black 2 AWG
DC 4
DC 5 Red 12 AWG
DC 6
Heater Relay
Red 12 AWG 30 87
DC 7 86 85
DC Busbar F2 F5
Red 12 AWG F3 F6
20 Amp
Red 10 AWG
-
Battery Compartment
-
+
+
Breaker Red 4 AWG
12VDC
120 Amp TOLERANCES
(UNLESS OTHERWISE NOTED)
CHECKED BY:
M.H.
-
B - 110759 -
DATE: 09.07.10 NONE P/N 110759
- - -
Orange 16 AWG
Black 16 AWG
8 7 6 5
6 5 8 4 3
12 VDC
Black 16 AWG
2 Con 16 AWG Cable Black
Red 16 AWG
White 16 AWG - Coil Positive Output
DC Ground
2 Con 16 AWG Cable Black
DESCRIPTION PART #
Fuse 5 Amp
DC Ground 101707
Winch Pump
Black 12 AWG
Red 12 AWG
Black 16 AWG
Door Switch
-
12VDC
Hydraulic Generator LED
+
White 16 AWG
CHECKED BY:
M.H.
-
B - 110758 -
DATE: 09.07.10 NONE P/N 110758
- - -
Rear of Truck
Black 14 AWG Black 14 AWG
Black 14 AWG
Red 14 AWG Red 14 AWG
Red 14 AWG
DC 3 Red 14 AWG
12VDC Busbar
DC Ground
Red 4 AWG
Black 2 AWG
-
Battery Compartment
-
+
+
Breaker
12VDC
120 Amp
TOLERANCES
(UNLESS OTHERWISE NOTED)
110757
PURCHASE ORDERS. ANY UNAUTHORIZED USE OR REPRODUCTION OF THIS DRAWN BY: M.H.
PROPERTY IS STRICTLY PROHIBITED.
CHECKED BY: -
B - -
DATE: 09.07.10 NONE P/N 110757
- - -
Black 14 AWG
Red 14 AWG Red 14 AWG Red 14 AWG
Fuse Strip
Fuse F7
10 Amp
12VDC Cabin Lights
Black 14 AWG
Red 14 AWG
Black 14 AWG
12VDC Busbar
DC Ground
DESCRIPTION PART #
DC Ground 101707
12VDC Busbar 101707
12VDC Cabin Lights 101980
Red 4 AWG
Black 2 AWG
-
Battery Compartment
-
++
Breaker
12VDC TOLERANCES
120 Amp (UNLESS OTHERWISE NOTED)
Black 16 AWG
DC Ground
White 20 AWG
8
12 VDC Switches Green 18 AWG
Resistor
120 OHM
7 8 9 10 11 12 1
DC 1 6 5 4 3 2 1
DC Terminal Strip
Red 12 AWG Black 20 AWG
7
DC 2
2
Red 12 AWG F2
DC 3
5 Amp
F3
Black 2 AWG
DC 5 Hour Meter
DC 6
DC 7
DESCRIPTION PART #
DC 8 DC Ground 101707
DC Terminal Strip 101814
DC Busbar Cantrak System Monitor 102631
Hour Meter 107289
DC Busbar 101707
-
Battery Compartment
-
+
+
Breaker Red 4 AWG
12VDC
120 Amp TOLERANCES
(UNLESS OTHERWISE NOTED)
Black 12 AWG
Blue 12 AWG
DC Terminal Strip Temp
12 VDC Switches Sensor
S
DC 1
Red 12 AWG
Black 12 AWG
1 - 100 4 - 160
2 - 120 5 - 180
3 - 140 6 - 210
1 2 3 4 5 6
Dip Switches
DC 4
12VDC Busbar F2 F5
-
Battery Compartment
-
++
Breaker
12VDC
120 Amp TOLERANCES
(UNLESS OTHERWISE NOTED)
CHECKED BY:
M.H.
-
B - 110754 -
DATE: 09.07.10 NONE P/N 110754
- - -
Black 14 AWG
DC Terminal Strip
Stereo
Red 14 AWG
Stereo Speaker
Red 14 AWG
Ground 12VDC Memory
Black 14 AWG
Fuse F1
Red 14 AWG 10 Amp
DC 1
Speaker Cable
Speaker Cable
Speaker Cable
Speaker Cable
12VDC Busbar
Yellow 16 AWG
DC Ground
-
Battery Compartment
-
++
Breaker
Stereo speaker
DC Ground
101984
101707
12VDC 12VDC Busbar 101707
120 Amp
TOLERANCES
(UNLESS OTHERWISE NOTED)
CHECKED BY:
M.H.
-
B - 110753 -
DATE: 09.07.10 NONE P/N 110753
- - -
Black 14 AWG
Black 14 AWG
DC 5
DC Ground 101707
Red 14 AWG
12VDC Busbar 101707
Black 2 AWG
-
Battery Compartment Drum lights driver 100863
-
++
Breaker
12VDC
120 Amp
TOLERANCES
(UNLESS OTHERWISE NOTED)
110752
PURCHASE ORDERS. ANY UNAUTHORIZED USE OR REPRODUCTION OF THIS DRAWN BY: M.H.
PROPERTY IS STRICTLY PROHIBITED.
CHECKED BY: -
B - -
DATE: 09.07.10 NONE P/N 110752
- - -
Black 16 AWG
DC Ground
Hydraulic Tank
Temperature Sensor
Hydraulic Temperature Meter
S
Black 16 AWG
Blue 16 AWG Green 20 AWG Black 20 AWG
5 4 3 2 1
12 VDC Switches
(Note: The orange wire
Orange 20 AWG
Red 20 AWG
Not Used
on Pin 2 can completely
be removed )
DC 1
DC Terminal Strip
Red 12 AWG
DESCRIPTION PART #
DC 2
DC Ground 101707
Red 12 AWG F2 Red 16 AWG Red 16 AWG DC Terminal Strip 101814
DC 3
5 Amp DC Busbar 101707
F3 Hyd temp gauge 109017
Hyd temp meter 109017
Black 2 AWG
DC 4
Hydraulic Tank 100050SA
DC 6
DC 7
DC 8
DC Busbar
-
Battery Compartment
-
+
+
Breaker Red 4 AWG
12VDC
120 Amp TOLERANCES
(UNLESS OTHERWISE NOTED)
110751
PURCHASE ORDERS. ANY UNAUTHORIZED USE OR REPRODUCTION OF THIS DRAWN BY: M.H.
PROPERTY IS STRICTLY PROHIBITED.
CHECKED BY: -
B - -
DATE: 09.07.10 NONE P/N 110751
- - -
Black 16 AWG
DC Ground
Air Cantrak
Hydraulic
DC Volts Temperature Pressure Hour Meter System
Red 16 AWG
Gauge Gauge Monitor
12 VDC Switches
Blue 16 AWG
Hydraulic Temperature Sensor
Red 16 AWG
DC 1
DC Terminal Strip Red 16 AWG
Red 12 AWG
Yellow 12 AWG
DC 2 Heat Exchanger Control 12 VDC
Purple 16 AWG
Winchman Panel 12 VDC Heater Relay 100465
Fuse Block 101655
DC 6
Heater Relay
Red 12 AWG 30 87 Red 12 AWG
Heater
DC 7 86 85
Black 16 AWG
Purple 16 AWG
DC 8
Fuse Block
F1 F4
F3 F6
Red 10 AWG
-
Battery Compartment
-
+
+
Breaker Red 4 AWG
12VDC
120 Amp TOLERANCES
(UNLESS OTHERWISE NOTED)
Fuseblock
Heater Relay
Red 12 AWG 87 30 Red 12 AWG F2-1 F2-4
85 86 30 Amp
Terminal Bar F2-2 F2-5
Red 12 AWG
Purple 16 AWG
F2-3 F2-6
Black 16 AWG
DC 2
Red 10 AWG
Red 12 AWG
Red 12 AWG
DC Ground
Bench
Heater Housing
Heater
Black 2 AWG
DESCRIPTION PART #
-
Battery Compartment Fuseblock 101655
-
++
Breaker Red 4 AWG
Bench
Heater
110339SA
100528
3
Heater Switch
110749
PURCHASE ORDERS. ANY UNAUTHORIZED USE OR REPRODUCTION OF THIS DRAWN BY: M.H.
PROPERTY IS STRICTLY PROHIBITED.
CHECKED BY: -
B - -
DATE: 09.07.10 NONE P/N 110749
- - -
Fuse Strip
F1
F2
Winch Panel Left Side
F3
F4
Auxillary Plug
Red 12 AWG 12VDC
Black 2 AWG
F5
Red 10 AWG F6
10 Amp
F7
F8
DESCRIPTION PART #
F9
PDP 04-108105
DC Ground 101707
F10
DC Busbar DC Busbar 101707
Battery Compartment
Red 4 AWG
-
-
+ Breaker 120 Amp
+
12VDC
TOLERANCES
(UNLESS OTHERWISE NOTED)
Black 14 AWG
Fuse Strip
Fuse F8
10 Amp
Black 14 AWG
Red 14 AWG
12VDC Busbar
DC Ground
DESCRIPTION PART #
Red 4 AWG
DC Ground 101707
12VDC Busbar 101707
Porch Light 102632
Black 2 AWG
-
Battery Compartment
-
++
Breaker
12VDC
120 Amp
TOLERANCES
(UNLESS OTHERWISE NOTED)
Terminal Strip
10 AWG Black 10 AWG Black Black 12 AWG
AC Transfer Switch - 6 AC Transfer Switch - 2
1-1
1-2
1-4
10 AWG Black
10 AWG Black
1-5
Black 12 AWG
2-1
2-5 2-4 2-3 2-2 2-1 1-5 1-4 1-3 1-2 1-1 2-2
2-5
Green 12 AWG
White 12 AWG
AC Ground
AC Ground
AC Transfer Switch - 10
AC Neutral
10 AWG White
12 AWG White
12 AWG Black
10 AWG Black
10 AWG Black
1-4 10 AWG White
Air Conditioner 1
10 AWG Black 10 AWG Green
20 Amp Switch/Breaker
2-1 10 AWG White
Air Conditioner 3
10 AWG Black 10 AWG Green
Description:
3 Air Conditioner, Shooting Panel
110797
PURCHASE ORDERS. ANY UNAUTHORIZED USE OR REPRODUCTION OF THIS DRAWN BY: M.H.
PROPERTY IS STRICTLY PROHIBITED.
CHECKED BY: -
B - -
DATE: 11.09.10 NONE P/N 110797
- - -
Terminal Strip
Drum Area
10 AWG Black 10 AWG Black
AC Transfer Switch - 6 AC Transfer Switch - 2
1-1
1-2
10 AWG Black
1-5
Green 12 AWG
White 12 AWG
2-1
2-5 2-4 2-3 2-2 2-1 1-5 1-4 1-3 1-2 1-1 2-2
TOLERANCES
(UNLESS OTHERWISE NOTED)
Terminal Strip
10 AWG Black 10 AWG Black
AC Transfer Switch - 6 AC Transfer Switch - 2
1-1
1-2
1-3
Black 12 AWG
AC Current AC Current
1-4
10 AWG Black
10 AWG Black
1-5
2-1
Black 12 AWG
2-5 2-4 2-3 2-2 2-1 1-5 1-4 1-3 1-2 1-1 2-2
2-4
Microwave/Coffeemaker Outlet
2-5
AC Ground
White 12 AWG
TOLERANCES
(UNLESS OTHERWISE NOTED)
Terminal Strip
10 AWG Black 10 AWG Black
Flourescent Cabin Light
AC Transfer Switch - 6 AC Transfer Switch - 2
1-1 Black 12 AWG
1-2
Green 12 AWG
White 12 AWG
Black 12 AWG
AC Current AC Current 1-3
Black 12 AWG
Black 12 AWG
1-4
10 AWG Black
10 AWG Black
1-5
Green 12 AWG
Wall Switch
2-1 White 12 AWG
2-5 2-4 2-3 2-2 2-1 1-5 1-4 1-3 1-2 1-1 2-2
Green 12 AWG
Table Light Outlet
White 12 AWG
20 Amp Switch/Breaker 2-3
Black 12 AWG
2-4
Table Light
2-5
Green 12 AWG
White 12 AWG
TOLERANCES
(UNLESS OTHERWISE NOTED)
CHECKED BY:
M.H.
-
B - 110768 -
DATE: 09.07.10 NONE P/N 110768
- - -
Terminal Strip
10 AWG Black 10 AWG Black
AC Transfer Switch - 6 AC Transfer Switch - 2
1-1
1-2
1-4
10 AWG Black
10 AWG Black
1-5
Air Conditioner 3
2-1
Black 10 AWG
2-5 2-4 2-3 2-2 2-1 1-5 1-4 1-3 1-2 1-1 2-2
Black 10 AWG
20 Amp Switch/Breaker 2-3
2-4
Note: AC Breaker 1-4, 1-5 and 2-1 are 30 Amp Breaker
2-5
AC Ground
Green 10 AWG
AC Transfer Switch - 10
10 AWG White
AC Ground 101707
White 10 AWG AC Neutral 101707
Terminal Strip 101857
Power Distribution Panel AC Transfer switch 101814
TOLERANCES
(UNLESS OTHERWISE NOTED)
110767
PURCHASE ORDERS. ANY UNAUTHORIZED USE OR REPRODUCTION OF THIS DRAWN BY: M.H.
PROPERTY IS STRICTLY PROHIBITED.
CHECKED BY: -
B - -
DATE: 09.07.10 NONE P/N 110767
- - -
Terminal Strip
10 AWG Black 10 AWG Black
AC Transfer Switch - 6 AC Transfer Switch - 2
1-1
1-2
1-4
10 AWG Black
10 AWG Black
1-5
Air Conditioner 2
2-1
Black 10 AWG
2-5 2-4 2-3 2-2 2-1 1-5 1-4 1-3 1-2 1-1 2-2
Black 10 AWG
20 Amp Switch/Breaker 2-3
2-4
Note: AC Breaker 1-4, 1-5 and 2-1 are 30 Amp Breaker
2-5
AC Ground
Green 10 AWG
AC Transfer Switch - 10
DESCRIPTION PART #
AC Neutral
TOLERANCES
(UNLESS OTHERWISE NOTED)
110766
PURCHASE ORDERS. ANY UNAUTHORIZED USE OR REPRODUCTION OF THIS DRAWN BY: M.H.
PROPERTY IS STRICTLY PROHIBITED.
CHECKED BY: -
B - -
DATE: 09.07.10 NONE P/N 110766
- - -
Terminal Strip
10 AWG Black 10 AWG Black
AC Transfer Switch - 6 AC Transfer Switch - 2
1-1
1-2
1-4
10 AWG Black
10 AWG Black
1-5
Air Conditioner 1
2-1
Black 10 AWG
2-5 2-4 2-3 2-2 2-1 1-5 1-4 1-3 1-2 1-1 2-2
Black 10 AWG
20 Amp Switch/Breaker 2-3
2-4
Note: AC Breaker 1-4, 1-5 and 2-1 are 30 Amp Breaker
2-5
AC Ground
Green 10 AWG
AC Transfer Switch - 10
DESCRIPTION PART #
AC Neutral
AC Ground 101707
10 AWG White AC Neutral 101707
White 10 AWG Terminal Strip 101857
AC Transfer switch 101814
Power Distribution Panel
TOLERANCES
(UNLESS OTHERWISE NOTED)
CHECKED BY:
M.H.
-
B - 110765 -
DATE: 09.07.10 NONE P/N 110765
- - -
Terminal Strip
10 AWG Black 10 AWG Black
AC Transfer Switch - 6 AC Transfer Switch - 2
1-1
1-2
Winch Panel
AC Current AC Current 1-3
1-4
10 AWG Black
10 AWG Black
1-5
Artex Shooting
2-1
Panel
2-5 2-4 2-3 2-2 2-1 1-5 1-4 1-3 1-2 1-1 2-2
Green 12 AWG
White 12 AWG
Black 12 AWG
20 Amp Switch/Breaker 2-3
Black 12 AWG
2-4
Black 12 AWG
Note: AC Breaker 1-4, 1-5 and 2-1 are 30 Amp Breaker
2-5 DESCRIPTION PART #
Transformer
Winch panel 04-109936
AC Ground Artex Shooting panel 08-101705
Transformer 105202
Green 12 AWG Terminal block 101707
AC Ground 101707
AC Transfer Switch - 10 AC Neutral 101707
AC Transfer Switch 101814
Black 10AWG 102099
AC Neutral Black 12 AWG 101763
Green 12 AWG 101737
10 AWG White
White 12 AWG 101738
White 12 AWG
SHOOTING PANEL
THIS DOCUMENT AND THE INTELLECTUAL PROPERTY DEPICTED IN IT ARE
OWNED BY AND INTENDED FOR THE EXCLUSIVE USE OF BRENHAM ARTEX LLC ALL DIMENSIONS IN INCHES
110764
PURCHASE ORDERS. ANY UNAUTHORIZED USE OR REPRODUCTION OF THIS DRAWN BY: M.H.
PROPERTY IS STRICTLY PROHIBITED.
CHECKED BY: -
B - -
DATE: 09.07.10 NONE P/N 110764
- - -
Terminal Strip
AC Transfer Switch - 6
10 AWG Black
AC Transfer Switch - 2
10 AWG Black
1-1
Outlet Right
1-2
Black 12 AWG
AC Current AC Current 1-3
1-4
10 AWG Black
10 AWG Black
1-5
Green 12 AWG
White 12 AWG
2-1
2-5 2-4 2-3 2-2 2-1 1-5 1-4 1-3 1-2 1-1 2-2
Outlet Left
20 Amp Switch/Breaker 2-3
AC Ground
TOLERANCES
(UNLESS OTHERWISE NOTED)
110763
PURCHASE ORDERS. ANY UNAUTHORIZED USE OR REPRODUCTION OF THIS DRAWN BY: M.H.
PROPERTY IS STRICTLY PROHIBITED.
CHECKED BY: -
B - -
DATE: 09.07.10 NONE P/N 110763
- - -
Terminal Strip
10 AWG Black 10 AWG Black
AC Transfer Switch - 6 AC Transfer Switch - 2
1-1
1-2
Drum Area
AC Current AC Current 1-3
1-4
10 AWG Black
10 AWG Black
1-5
Black 12 AWG Flourescent Light
2-1
2-5 2-4 2-3 2-2 2-1 1-5 1-4 1-3 1-2 1-1 2-2
Green 12 AWG
White 12 AWG
Note: AC Breaker 1-4, 1-5 and 2-1 are 30 Amp Breaker
2-5
AC Ground
110761
PURCHASE ORDERS. ANY UNAUTHORIZED USE OR REPRODUCTION OF THIS DRAWN BY: M.H.
PROPERTY IS STRICTLY PROHIBITED.
CHECKED BY: -
B -
DATE: 09.07.10 NONE P/N 110761
THE
GROUP LLC
Electrical
Shooting Panel
PN: 100075
DO NOT OPERATE THE SHOOTING PANEL
WITHOUT PROPER CERTIFICATION
125
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
- - -
Yellow
PAX-C 12V SW3
Relay
12VDC-DC2 S1 Fire
Shooting panel fuse, 5A S6 Variac Switch B A Red
2
Armed
On / Off 6
F1
Red Brown 4
5 Amp
1
5 NO Shoot
3 Green Key
Safe
Coax
AC1-4 Log
orange
NC NO CCL to Terminal Bd. 2ft. Coax
AC(120V 60Hz) Red Green
CCL to Computer 8ft Coax BNC.
Coax
Violet
Black 18 12 Test
White 17 Amps S5
Interface to Computer 8ft coax UHF
10
10
Volts 25W 10 K 10 K
R1 R2 Black Red
12 Line Test
Multi point ground
C1
Brown R4 AC -
R6
Blue
25W
4.7 Ohm
White 4.7 Ohm
50 W
TOLERANCES
(UNLESS OTHERWISE NOTED)
110793
PURCHASE ORDERS. ANY UNAUTHORIZED USE OR REPRODUCTION OF THIS DRAWN BY: M.H.
PROPERTY IS STRICTLY PROHIBITED.
CHECKED BY: -
B - -
DATE: 09.07.10 NONE P/N 110793
- - -
S4
S1 S3
CCL CABLE BNC LINE TEST
S5
ALARM
DC CABLE 12V DC
S6
CCL BOX
WINCH PANEL LOGGING CABLE
T1 VARIAC
S2
F12 FUSE BLOCK EXTERNAL PANEL D1
ENCODER CCL
ENCODER CABLE
COMPUTER
LINE CABLE
110746
101705 ARTEX SHOOTING PANEL PURCHASE ORDERS. ANY UNAUTHORIZED USE OR REPRODUCTION OF THIS DRAWN BY: M.H.
108102 SONDEX SHOOTING PANEL PROPERTY IS STRICTLY PROHIBITED.
CHECKED BY: -
B - -
105708 PROBE SHOOTING PANEL
DATE: 09.07.10 NONE P/N 110746
-
THE
GROUP LLC
Electrical
Warrior Interface System
PN: 109751
CCL
LOGGING CABLE
INTERFACE PANEL
CPF-B/C KEY SWITCH CCL-TEST-INTERFACE
2 MODE SELECT
INTERFACE KEY SWITCH
MODE SELECT
CCL-TEST-INTERFACE
5 S4
3
S1 S3
ENCODER 4 LINE TEST
S5
ENCODER CABLE
ALARM
TENSION TRANSDUCER
S6
CCL BOX
A/C CABLE 110V AC S2
T1 VARIAC
D1
USB CABLE
EXTRA MONITOR
LAP TOP
SHOOTING PANEL
POWER SUPPLY
12V RELAY
CAPACITOR
7
LINE CABLE
GROUP LLC
Electrical
Measuring Head
PN: 107434
Kerr AM5K
127
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Measuring Head
PN: 107434
DEPTH MEASUREMENT:
The AM5K Measuring Head uses dual spring-loaded measuring wheels to measure the
amount of wireline moving to and from the borehole. The measuring wheels are
coupled to one or two optical encoders that transmit electrical signals via a cable to the
hoistman’s panel and/or logging computer. An independently powered magnetic
encoder is used for back up depth indication.
The hardened measuring wheels are 2.0000 ft. (.609600 m) in circumference. Springs
are used to hold the measuring wheels in contact with the wireline. The springs are
sized to provide the appropriate friction between the wheels and wireline. The frame
members are anodized 6061-T6 aluminum.
Under ideal conditions, without magnetic marks, the measuring heads have an accuracy
of +/- 3 m in 3000 m (10 ft in 10,000 ft.). With magnetic marks and accurate line stretch
calculations, an accuracy of .3 m in 3000 m (1 ft in 10,000 ft) can be achieved. The
Kerr Hoistman's panel is required to fully utilize the Kerr mark detection and stretch
correction algorithms.
TENSION MEASUREMENT:
Power Requirements: +24vdc input power
4 ma = 0 lbs (0 kg)
10 ma = 10000 lbs (4536 kg) - shunt cal
20 ma = 20000 lbs (9072 kg)
128
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
AM5K User Manual Rev H Jul -2008 Page 4 of 37
THE
GROUP LLC
Electrical
Measuring Head
PN: 107434
GENERAL SPECIFICATIONS:
CABLE BEND OVER TENSION WHEEL: 2.5 – 7.5 degrees (depends on cable)
Minimal or no affects on magnetic marks
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
Electrical
Measuring Head
PN: 107434
3.0 OPERATION
Install the measuring head on to the spooling arm by using the top adapter mount
assembly to mount to an overhead spooling arm. The mount is designed to
mount with a standard U-joint yoke.
MOUNTING YOKE
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AM5K User Manual Rev H Jul -2008 Page 6 of 37
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Measuring Head
PN: 107434
Make sure that the head can freely sit on the wireline. If the mounting
arrangement will not let the head travel up and down freely and if the cable puts
a upward or downward force on the measuring head, this force will cause an
offset to the tension measurement which will result in an incorrect tension
reading.
131
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
Electrical
Measuring Head
PN: 107434
3.2 CABLE INSTALLATION
To install cable, first open the wheels by shifting the red release handles.
Next, remove the push pin, and hinge the head open.
Lifting up on the wireline cable makes it easier to remove the push pin.
Close the red release handles to tighten the wheels against the wireline.
132
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AM5K User Manual Rev H Jul -2008 Page 8 of 37
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Measuring Head
PN: 107434
3.3 CABLE REMOVAL UNDER LOAD
3.4.1 If under load, the load will need to be removed from the device prior to
removing the retaining pin. A “C-clamp" or a nylon "ratchet strap" can be
used to remove the load.
3.4.2 Install a C-Clamp across the top and bottom frames as shown in the
drawing below. The ratchet strap can be installed in a similar way.
3.3.3 Tighten the C Clamp until the load is removed from the retaining pin.
Remove the retaining pin then loosen and remove the C Clamp.
133
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AM5K User Manual Rev H Jul -2008 Page 9 of 37
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Measuring Head
PN: 107434
3.4 CHANGING CONFIGURATION BETWEEN OPEN HOLE AND CASED
HOLE
A measuring head configured for open hole will typically contain a magnetic mark
detector and a 2nd encoder. Cased hole operations rarely require a magnetic
mark detector and typically use only one encoder.
If the head is configured for open hole, no changes are required to run it on a
cased hole unit. You may elect to remove the magnetic mark detector if you
have no plans to use the head on an open hole unit any time in the near future.
The cased hole head can be configured with a different wear plate. The cased
hole wear plate is thicker and stepped on one end to the keep the line from riding
near the top of the wheels. This can occur when going in the hole with a small
cable (7/32") with a very light load. The open hole wear plate is flat. Both plates
are made from hardened tool steel. The wear plate is mounted on the upper
frame above the measure wheels.
Part number for the open hole wear plate is: AM5KM034
Part number for the cased hole wear plate is: AM5KM074
3.4.1 To remove the magnetic mark detector, refer to item 12 of drawing 6.2.
Remove the four screws holding the detector in place then remove the
detector. To install a magnetic mark detector, reverse this procedure.
3.4.2 To remove an encoder, remove the four screws securing the encoder
adapter to the head. Remove the encoder and adapter. Remove the
coupling from the measuring wheel shaft.
3.5.1 A Deep Groove High Load tension wheel is available for use when line
tension greater than 12,000 lbs is commonly encountered. This wheel has
a deeper groove to better support the wireline at high tensions. The deep
groove also reduces the radius of the wheel which lowers the bend angle
of the wireline.
This wheel is only for use with .472 Slammer or .494 Super Slammer
cables and cannot be used with smaller cable sizes. For cables larger
than .472, the severe load tension wheel should be used.
The normal wheel can be used at high loads for short pull durations but
should not be used when loads exceed 12,000 lbs for an extended period
of time.
134
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Artex Group LLC Toll free in the US: 877.839.5533 Rev
User Manual Phone
H 979.836.5533
Julwww.artexgroupllc.com
-2008 Mail:10sales@artexgroupllc.com
Page of 37
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Measuring Head
PN: 107434
3.5.2 To install the High Load tension wheel, replace the standard shallow
grooved tension wheel with the deep grooved tension wheel. The load pin
does not need to be changed. The High Load tension wheel can be
ordered from Kerr Measurement Systems Inc. by part number AM5KA073.
This kit includes the Tension Wheel, and bearing. It can easily be
installed in the field.
Ensure that the slot in the bushing of the tension wheel is aligned with the
roll pin on the side of the frame. The roll pin is only installed on one side
of the frame and it needs to be inserted in the slot.
135
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
AM5K User Manual Rev H Jul -2008 Page 11 of 37
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Measuring Head
PN: 107434
3.6 SYSTEM OPERATION
3.6.1 Determine cable size to be used – .484" to .190”. Since the wireline cable
actually bends around the tension wheel, the bend radius of the wireline
cable will affect the tension measurement.
3.6.2 Enter tension calibrate factor. These corrections are automatically made
in the Kerr hoistman's panel by selecting the proper cable size using the
menu.
Value for deep grooved tension wheel with standard load pin
3.6.4 Make sure line is laying slack and head is free to move. Press the Ten
Zero Cal button and tension value should read 0.
3.6.5 Press the Zero Depth button to set the depth to zero when the tool is
hanging at the zero point.
3.6.6 Simultaneously press the enable and zero button on the backup display
panel at this time to set its zero.
3.6.7 At this point, the system is ready to log. Watch for visual indications of
problems such as excessive vibration, wheel or roller slippage or lockups
that signify bearing or shaft failures, or cable tracking problems.
136
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AM5K User Manual Rev H Jul -2008 Page 12 of 37
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Measuring Head
PN: 107434
Verify that the AM5K is properly and securely attached to the spooling arm.
Several different mounting kits are available for different types of spooling arms.
Verify that the depth measuring wheels are clean and that no groove has been
worn into the measuring wheel surface. Check the measuring and guide wheels
for looseness, play, out-of-roundness, worn or rough sounding bearings, or other
mechanical conditions that could affect measurement accuracy. Ensure that the
wheel bearings inner race is not spinning on the shaft and that the shaft is not
spinning in the bushings.
Verify that all fasteners are tight and that the ball lock pushpin is secure. Verify
that the encoder, electronic load pin, and backup counter cable are installed and
properly routed. Verify that the depth system is working by turning the wheel
and observing the hoistman’s panel and backup display unit to indicate cable
movement. The hoistman's panel and backup display should measure 2' for
each rotation of the wheel. If more than one encoder is installed check both
encoders by turning each wheel and verifying that the hoistman's panel will read
2' for each rotation of either wheel.
At the completion of each job, thoroughly clean and dry the device as soon as
possible. This avoids problems caused from borehole residues transferred from
the wireline onto the measuring device. Borehole residues should be washed
from the device with a cleaning solvent such as Varsol or an equivalent type.
Rinse the device with water, dry, and wipe down with an oily rag.
137
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
Electrical
Measuring Head
PN: 107434
Visually inspect the interiors of the electrical connectors for the encoders and
electronic load axle for dirt and evidence of insulation breakdown. Clean or
replace as necessary. Install dust caps on the connectors if the cables are
removed.
Manually rotate each wheel by hand to verify its condition. Inspect the depth
measuring wheels for signs of abnormal wear, diameter changes, or
shaft/bearing play that can affect measurement accuracy. The wheel should be
replaced if it is grooved more than .005". The wheel should be 7.639 / 7.640"
(194 mm) in diameter with a 24" circumference (609.6 mm).
Inspect the tension wheel for signs of abnormal wear, diameter changes, or shaft
and bearing play that could affect tension measurement accuracy. The shallow
groove tension wheel (item 33 in section 6.1 of this manual) should be 5" in
diameter at the bottom of the groove. It should be replaced if it is worn more
than .010".
The deep grooved tension wheel (item 33 in section 6.1 of this manual) should
be 4.375" in diameter at the bottom of groove. It should be replaced if it is worn
more than .010".
Inspect the two grooved guide wheels on either side of the tension wheel (items
34 in section 6.1 of this manual). They should be 4" (101.6 mm) in diameter
(bottom of groove). They should be replaced if they are worn more than .010".
NOTE: If the tension wheels or guide wheels mentioned above are worn
more than .010” then the tension reading will be less than the actual line
tension. The amount of error is relative to the amount of wear.
Grease all the wheels and bearings that are fitted with a flush mount grease
fitting (see following diagram). Use a water-proof, marine grade grease. An
inverted grease nozzle (p/n AM5KP130) is supplied with each head. This nozzle
will fit any standard grease gun.
138
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
Electrical
Measuring Head
PN: 107434
139
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AM5K User Manual Rev H Jul -2008 Page 15 of 37
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Measuring Head
PN: 107434
Either measuring wheel can be removed from the measuring head. First shift the
red release handle to move the wheel away from the frame. Next remove the
encoder with its adapter.
On the later model heads, the wheels are keyed onto the shaft and can be
removed simply by removing the screw holding the wheel to the shaft.
On earlier model heads, the wheels are pressed on to the shaft. The lower snap
ring between the wheel and the bearing must first be removed. Pull the wheel
and shaft from the mount. Reassemble in the opposite order. The bearing
should also be replaced at this time.
The electronic load pin is held in place by one retaining ring on the outer end of
its shaft. Remove the retaining ring. The load pin can then be removed from the
mounting frame.
The backup depth magnetic pickup is mounted to the encoder adapter. It is held
in place by four screws. Remove the screws and the pickup can then be
removed. The pickup must be properly oriented to work correctly. The slot
should be oriented to the top. The top side is the encoder side. Ensure that an
o-ring is inserted between the plastic housing and the mount. An additional o-
ring is used between the connector and the housing to keep moisture out.
If the backup display is counting backward (i.e. counting negative when going
downhole), simply rotate the pickup 180 degrees to change the direction.
140
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
AM5K User Manual Rev H Jul -2008 Page 16 of 37
THE
GROUP LLC
Electrical
Measuring Head
PN: 107434
To install the encoder coupling, first remove the plug in the encoder adapter.
Install one of the metal parts of the three piece coupling (item 36) to the wheel
shaft and tighten it using a hex wrench. Next, install the center plastic piece of
the coupling onto the wheel shaft coupling. Place the other metal coupling on the
encoder shaft and set the encoder on the mount. Snug up the encoder coupling
then remove the encoder and tighten the coupling.
Reinstall the encoder with o-rings (item 98) and tighten it to the encoder mount
(item 6). Next tighten the plug.
141
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Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
Electrical
Measuring Head
4.4.5 ENCODER MOUNT REMOVAL PN: 107434
Follow these steps to remove the encoder mounts.
1. Using a pair of vice grips, grab the end of the pin and pull on it (see
photo).
2. Use a screw driver to capture the end of the spring (see photo).
3. The end cap and the pin can now be removed (see Photo)
142
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The Artex UserLLC
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Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
Electrical
Measuring Head
PN: 107434
4 Use a hook to pull the spring out far enough to remove the screwdriver
(Careful not to bend the spring).
5. Remove the floating encoder assembly.
6. Repeat for the other side.
7. Remove anti-rotation screw (if equipped).
8. Remove snap ring and pull out sliding shaft.
9. Remove the wheel assembly.
10. Re-assemble in reverse order.
143
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
AM5K User Manual Rev H Jul -2008 Page 19 of 37
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GROUP LLC
Electrical
Measuring Head
PN: 107434
4.4.6 INSTALLING THE LOAD AXLE WHEEL
1. Insert the tension wheel into the frame. Make sure the slotted hole in
the tension wheel bushing is on the same side as the roll pin hole in
the frame and the grease hole is on the opposite side.
2. Use a bolt in place of the load pin to hold it in place. Install an allen
wrench or other long tool to align the hole in the bearing with the
slotted hole in the frame.
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AM5K User Manual Rev H Jul -2008 Page 20 of 37
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
Electrical
Measuring Head
PN: 107434
3. Insert a 3/16” x 1/2” long roll pin into the hole. Do not use a longer
roll pin as it will put the wheel into a bind.
145
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AM5K User Manual Rev H Jul -2008 Page 21 of 37
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
Electrical
Measuring Head
PN: 107434
4. Drive the roll pin flush. Make sure that the wheel can freely
slide up and down.
146
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AM5K User Manual Rev H Jul -2008 Page 22 of 37
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
Electrical
Measuring Head
PN: 107434
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AM5K User Manual Rev H Jul -2008 Page 23 of 37
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
Electrical
Measuring Head
PN: 107434
It is recommended that the following list of parts be kept on hand for remote locations.
148
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
Electrical
Measuring Head
PN: 107434
SIDE VIEW
149
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
Electrical
Measuring Head
PN: 107434
TOP VIEW
150
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
Electrical
Measuring Head
PN: 107434
FRONT VIEW
151
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
Electrical
Measuring Head
PN: 107434
REAR VIEW
152
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Measuring Head
PARTS LIST PN: 107434
ITEM KERR P/N DESCRIPTION QTY REF
1 AM5KA131 ASSY FRAME BACKBONE UPPER 5WHL 1
2 AM5KA232 ASSY FRAME BKBN LWR 5WHL GII 1
3 AM5KA052-1 ASSY MOUNT FLTNG ENCDR WHL W/ 1 OPTION
4 AM5KA052-2 ASSY MOUNT FLTNG ENCDR WHL W/0 1
5 AM5KA053 ASSY BLOCK PIVOT HORIZ/VERT 1
6 AM5KM057 ADAPTER ENCODER H37C/H25D 2 OPTION
6 AM5KM058 COVER ENCODER ADAPTER 1 OPTION
7 AM5KM020 ENDCAP FLOATING ENCODER MOUNT 4
8 AM5KA057 ASSY MOUNT SPOOLNG ROLLR FRNT 1
9 AM5KM026 MOUNT SPOOLING ROLLER REAR 1
10 AM5KA420 ASSY LOAD AXLE 4-20MA CURRENT 1
11 AM5KA040 ASSY MOUNT CENTER YOKE 5 WHEEL 1 OPTION
12 AM5KA039 ASSY MAG MARK DETECTOR 1
13 AM5KP189 ENCODER S25-HA-37F-300-ABC 1
14 AM5KA055 ASSY BACKUP MAGNETIC 1
15 AM5KM024 SHAFT PIVOT VERTICAL 20MM SST 1
16 AM5KM011 SHAFT TENSION ROLLER 30MM SST 5
17 AM5KA059 ASSY SHAFT ENCODER SLIDE 30MM 2
18 AM5KM023 SHAFT PIVOT HORIZONTAL 1/2 SST 1
19 AM5KM013 SHAFT SPOOLING ROLLER 20MM 3
20 AM5KP023 BOLT SHOULDER 3/4 X 3 SST 1
21 AM5KP002 SPRING EXT 4" OAL 47/64 DIA SST 4
22 AM5KM001 WHEEL MEASURING 2FT 5 SPOKE 2
23 AM5KM141 ANCHOR SPRING 1/2" FLOATING 4
24 AM5KM034 PLATE WEAR 1/16 X 1.5 X 3.5 1
25 AM5KM049 BLOCK WEAR 1.50 X 1.50 X 0.56 STL 2 LARGE LINES
25 AM5KM074 BLOCK WEAR UPPER TOOL STL CH 1 SMALL LINES ONLY
26 AM3KM134 BLOCK WEAR 0.75 X 2.50 TOOLSTL 2
27 AM5KM159 BLOCK GUIDE TENSION WHEEL PLAS 2
28 AM5KM084 SCREW ANTI-ROTATION TENS WHEEL 6
29 AM5KM010 SHAFT WHEEL CANTILEVERED 5 WHL 1
30 AM5KM060 SHAFT WHEEL CANTLVRD MAG 5 WHL 1 OPTION
31 AM5KA137 ASSY WHEEL GUIDE PLAS 35MM BRG 4
33 AM5KA063 ASSY WHEEL TENSN SHALLOW GRV 1 OPTION
33 AM5KA073 ASSY WHEEL TENSN DEEP GRV 1 OPTION (HI TENSION)
34 AM5KA164 ASSY WHEEL TENSN FIXD 35MM BRG 2
35 AM5KA065 ASSY ROLLER SPOOLNG 2.75" PLAS 4
36 AM5KM073 COUPLING MOD ENCDR 0.250/0.375 2 OPTION
37 AM5KP124 PIN COILED SPRING 1/4 X 1-1/8 2 ENCODER SLIDE
38 AM5KP125 PIN COILED SPRING 3/16 X 1/2 1 TENSION WHEEL PIN
42 AM5KM138 YOKE PIVOT CENTER MOUNT SST 1
43 AM5KM040 PUSHROD TOGGLE CLAMP PLASTIC 2
51 AMS1P009 RETAINING PIN (T HANDLE) 1
52 AMS1P072 PLUG 3/8 NPT SS 2
53 AM5KP075 CHAIN SASH #35 SST 6
153
AM5K User Manual Rev H Jul -2008 Page 29 of 37
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Measuring Head
PN: 107434
54 AM5KM157 BEARING BALL 35MM ID MOD 6
55 AM5KP088 BEARING LINEAR 30MMID X 40MMOD 8
56 C276P002 BEARING BALL 20MM FAFNIR 204PP 4
58 AM5KM134 BEARING BALL 40MM ID MOD 1
59 AM5KP001 CLAMP TOGGLE PUSH/PULL SST 2
60 AM5KM055 KEY 1/8 X 1/8 X 0.625L SST 2
61 AM5KP144 WASHER 1/4 LOCK SS HIGH COLLAR 4
62 ACMU2P31 WASHER 1/4 FLAT SS 8
63 AMS1P058 WASHER 3/8 LOCK SS 3
64 C276P513 WASHER 3/8 FLAT SST 2
65 C276P036 WASHER 1/4 LOCK SS 4
66 AM5KP011 WASHER 20MM FLAT SST 12
67 C276P039 WASHER 5/16 FLAT SST 2
68 AMS1P066 WASHER 1/2 LOCK SS 2
69 AMS1P047 WASHER 5/16 LOCK SS 4
70 C276P037 WASHER 1/2 FLAT SST 2
71 C276P046 WASHER #6 LOCK SS 4
72 C276P035 WASHER #10 LOCK SS 7
73 AMS1P052 SCREW 10-24 X 5/8 SOC HD SST 4
74 C276P331 SCREW 6-32 X 1/2 PHIL PAN SST 4
75 AM5KP117 SCREW 1/4-20 X 5/8 BTN HD SST 4
76 AM5KP038 SCREW 5/16-18 X 7/8 FH SOC SS 8
77 AM5KP039 SCREW 10-24 X 7/8 FH SOC SST 2
78 AM5KP040 SCREW 10-24 X 3/8 SOC HD SST 5
79 AM5KP042 SCREW 1/2-13 X 3/4 SOC HD SST 2
80 AMS1P048 SCREW 1/4-20 X 3/4 SOC HD SST 4 OPTION W/COVER
80 C276P031 SCREW 1/4-20 X 1-1/4 SOC HD SS 8
82 AM5KP037 SCREW 5/16-18 X 4-1/2 SOC HD 2
83 AM3KP028 SCREW 5/16-18 X 1/2 SHCS SST 2
84 AMS1P052 SCREW 10-24 X 5/8 SOC HD SST 8 OPTION
84 AMS1P053 SCREW 10-24 X 2 SHCS SST 8 OPTION W/HD ENCDR
85 AM5KP043 SCREW 3/8-16 X 1/2 BUTTON HD 3
86 AMS1P006 RING RETNG INT UR187S 4
87 AM5KP033 RING RETNG EXT 0.500 SHAFT SST 1
89 AM3KP018 RING RETNG EXT 1.188 SHAFT SST 4
90 AM5KP168 RING RETNG INT 2.875 LT DUTY 12
91 C276P041 O-RING 2-017 BUNA N 1 BACKUP HSG
92 AM5KP072 O-RING 2-046 BUNA N MMD COVER 1
93 C276P040 O-RING 2-235 BUNA N L/P LID 1
94 AMS8P066 O-RING 2-136 BUNA N L/P HSG 1
95 AM5KP118 O-RING 2-023 BUNA N L/P CONN 1
96 AM5KP020 O-RING 2-030 BUNA N ENDCAP 4
97 AMS1P014 O-RING 2-152 BUNA N ENC ADPTR 2
98 AM5KP071 O-RING 2-141 BUNA N H25 ENCDR 2
99 AM5KP119 O-RING 2-026 BUNA N MMD CONN 1
100 C276P042 O-RING 2-016 BUNA N 1 BACKUP CONN
101 AM5KP130 NOZZLE GREASE FITTNG FLUSH 1 NOT SHOWN
154
AM5K
The Artex User
Group LLCManual Rev H
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Mail: 30 of 37
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
Electrical
Measuring Head
PN: 107434
1. General
2. Mechanical
The mark detector will work in both the original housing p/n AMS1M022 and the
AM5K versions using p/n AM5KM029. The pc board is potted to prevent
damage from shock, vibration, or humidity.
3. Power
4. Outputs
Digital line driver out for strong & strong\ and also weak & weak\ where a weak
mark is 4 gauss or less and a strong mark is greater than 4.1 gauss measured
0.10 inch from cable surface. The signals are a +5vdc digital pulse. A digitized
0-5vdc representation of the analog signal is provided.
5. Performance
b) Magnetic mark detection at cable line speeds of 1 to 1000 feet per minute.
c) Auto cal feature removes offset of the electronics and any constant
magnetic field less than 1 gauss every 100ms. If in a greater field, it will
auto calibrate every 11 seconds.
d) Detection of apparent zero gauss (at high/low crossing) is within 0.1 inch
and repeatable so as any error is not accumulative.
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
AM5K User Manual Rev H Jul -2008 Page 31 of 37
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GROUP LLC
Electrical
Measuring Head
PN: 107434
156
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Measuring Head
PN: 107434
157
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
Electrical
Measuring Head
PN: 107434
6.4 HIGH RESOLUTION ENCODER AM5KP192 (Blue Cover)
Specifications
A - A
C - A\
B - B
E - B\
D - + 5v
F - Gnd
G - Case
158
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AM5K User Manual Rev H Jul -2008 Page 34 of 37
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
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GROUP LLC
Electrical
Measuring Head
6.5 MEDIUM RESOLUTION ENCODER AM5KP189
PN: 107434
Specifications
300 Pulses per revolution
5 – 15 vdc power
Differential Quadrature output (A – A not, B – B not)
SST DISC
Pin Out
A - A
H - A\
B - B
I - B\
D - + 5v – 15 vdc
F - Gnd
G - Case
GROUP LLC
Electrical
Measuring Head
PN: 107434
6.6 LOW RESOLUTION ENCODER
Specifications
120 Pulses per revolution
5 – 15 vdc power
Differential Quadrature output (A – A not, B – B not)
SST DISC
Pin Out
A - A
C - A\
B - B
E - B\
D - + 5v – 15 vdc
F - Gnd
G - Case
GROUP LLC
Electrical
Measuring Head
PN: 107434
6.7 BACKUP ODOMETER CABLE AND WIRING
161
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AM5K User Manual Rev H Jul -2008 Page 37 of 37
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
Electrical
Diesel Generator
PN: 108654
TYPICAL GENSET
1. Push and hold the switch at START until the 4. Monitor the engine gauges if the remote panel is so
genset starts. The status indicator light on the switch equipped. Normal readings during operation are as
flashes during preheat and cranking. It will come on follows:
solid when the starter disconnects, indicating that Oil Pressure: Approximate center of scale
the genset is running. (Depending on how cold it is, Temperature: 160°-220° F (71°-104° C)
preheat can take up to 15 seconds, extending the time DC Voltage: 14-15 volts.
that the light blinks.)
5. Check for fuel, exhaust and coolant leaks. Stop the
CAUTION Excessive cranking can overheat and genset immediately if there is a fuel, exhaust or coolant
damage the starter motor. Do not crank for more than leak and have it repaired.
20 seconds at a time.
162
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
Electrical
Diesel Generator
PN: 108654
LIFTING EYE ACCESS COVER
AC TERMINAL
BOX COVER
DIESEL GENERATOR START UP OPERATOR’S
CONSOLE
Start truck with Engine to idling speed
163
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Roxtec
PN:105797
GROUP LLC
Pneumatic
www.artexgroupllc.com
The Artex Group LLC
6351 Highway 36 South
Brenham, Texas, 77833-7055
sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Pneumatic
Air Manifold
PN: 100148
Part # A B C D E F G H J
AM-1-5 1/8 4.00 0.70 1.00 0.75 2.25 0.50 1/4 0.17
Part #
AM-2-5 A 5.00
1/8 B C
0.88 D
1.25 E
0.88 F
2.62 G
0.75 H
3/8 J
0.20
AM-3-5
AM-1-5 1/4
1/8 5.00
4.00 0.88
0.70 1.25
1.00 0.88
0.75 2.62
2.25 0.75
0.50 3/8
1/4 0.20
0.17
AM-4-5
AM-2-5 1/4
1/8 5.75
5.00 1.12
0.88 1.50
1.25 1.00
0.88 3.00
2.62 0.88
0.75 1/2
3/8 0.20
AM-5-5
AM-3-5 3/8
1/4 5.75
5.00 1.12
0.88 1.50
1.25 1.00
0.88 3.00
2.62 0.88
0.75 1/2
3/8 0.20
Air Manifold
AM-6-5
AM-4-5 1/8
1/4 7.75
5.75 0.70
1.12 1.00
1.50 1.50
1.00 4.50
3.00 0.88 1/4
1/2 0.17
0.20
AM-7-5
AM-5-5 1/8
3/8 7.75
5.75 0.88
1.12 1.25
1.50 1.50
1.00 4.50
3.00 0.88 3/8
1/2 0.20
AM-8-5
AM-6-5 1/4
1/8 7.75 0.88
0.70 1.25
1.00 1.50 4.50 0.88 3/8
1/4 0.20
0.17
AM-9-5
AM-7-5 1/4
1/8 7.75 1.12
0.88 1.50
1.25 1.50 4.50 0.88 1/2
3/8 0.20
166
AM-10-5
AM-8-5 1/43/8 7.75 1.12 1.25
0.88 1.50 1.50 4.50 0.88 3/8 1/2 0.20
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
*AM-11-5
AM-9-5 1/4 12.00
7.75 1.62
1.12 2.25
1.50 2.25
1.50 6.75
4.50 1.50
0.88 1
1/2 0.265
0.20
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
*AM-12-5
AM-10-5 3/8 12.00
7.75 1.62
1.12 2.25
1.50 2.25
1.50 6.75
4.50 1.50
0.88 1
1/2 0.265
0.20
*AM-13-5
*AM-11-5 1/2
1/4 12.00 1.62 2.25 2.25 6.75 1.50 1 0.265
THE
GROUP LLC
Pneumatic
Air Regulators
PN: 101526
Air Regulators (3 required)
Special materials are used in the manufacturing of
seals and resin parts to allow them to withstand
various temperature conditions in cold or tropical
(hot) regions.
Pressure gauge
(option)
L
B
Shifter Regulator
Port size Bracket
(option)
Q
F J
E
Line Oiler Regulator
167
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Pneumatic
Safety Air Valve Timer
PN: 101861
9ft cable
Timing Adjustments
Timing Adjustment:
This timer allows 15 turns of adjustment over the timing range. Divide the selected range by 15. This results
in a seconds per turn ratio to aid in your adjustment. The adjustment knob should be turned about 15-20 turns
counter-clockwise to insure you are starting at minimum. Add the number of turns clockwise to reach the
approximate desired timing. Some additional adjustments may be necessary depending on the desired accuracy.
*Two adjustments for cycling timers only.
**Polarity must be observed for DC but not for AC operation.
168
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Pneumatic
Grease Injector System
PN: 07-150396
Pick-up Tube
PN: 107055
169
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
- - -
20
27
15
19
31 22 LINCOLN GREASE PUMP 5K
18
1 2
GREASE TANK
TOLERANCES
(UNLESS OTHERWISE NOTED)
110795
PURCHASE ORDERS. ANY UNAUTHORIZED USE OR REPRODUCTION OF THIS DRAWN BY: M.H.
PROPERTY IS STRICTLY PROHIBITED.
CHECKED BY: -
B - -
DATE: 09.07.10 NONE P/N 110795
THE
GROUP LLC
170
37 Electronics Catalog
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Seal material (in contact with fluid) (41XX and 43XX only) 1 4
F1 = FPM seal (for hydraulic oils)
E1 = EPDM seal (for coolant, ammonia, water)
1 2
3
Circuit Connection Plug Connection
RLmax = (UB-10V) / 20mA [kΩ]
HDA 4XX4 use with ZBE 03 (see page 99)
RLmax = (UB-10V) / 20mA [kΩ]
1 1 RL
free signal +
2 RL 2 RL
signal + signal -
4 3
HDA 4xx4-A 3 RL HDA 4xx5-A 3 2 3
signal - free 2 3
1 2
4 1 4
free 1 4
4 3
4 3
1 2
1 2
Dimensions
3.6"
(92mm)
ø 1.1" ø 1.4"
(27mm) (35mm)
Hex SW27 Hex SW27 Hex SW27
1.4"
1/4-18 NPT 9/16-18UNF 2A G 1/4 A DIN (35mm)
2.1"
(54mm)
171
Electronics Catalog 8
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Pneumatic
Line Oiler
PN: 07-105078
The line oiler helps prevent premature failure of the cable by giving the operator the ability to apply a small
amount of rust preventative or some type of lubricant for the cable.
4 1 5 6
2
7
1
9 1 8 4
172
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
SET @ 35 PSI
TRUCK AIR
TOLERANCES
(UNLESS OTHERWISE NOTED)
GROUP LLC
Hydraulics
www.artexgroupllc.com
The Artex Group LLC
6351 Highway 36 South
Brenham, Texas, 77833-7055
sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Typical Series 2 Variable Displacement Pump/Fixed Displacement Motor Schematic
- - -
Note:
For Ease of Viewing, The
Heat Exchanger Bubble Inlet Flow
Servo Control Cylinder, Hydraulic Oil
Reservoir Separator Case Pressure
Swashplate, and Control
Valve are Shown
Manual Displacement Screen
Removed From The Control Pressure
Pump Control Valve 30˚ to Horizon
Charge Pressure
Return
High pressure
Filter
Orifices
Variable Pump
Swashplate Servo Control Cylinder IPOR
5500
Shuttle
Valve Valve Fixed Motor
Swashplate
Charge
System Pump Low
Relief Valves/ Presure
Check Valves Relief
Valve
4600
3500
IPOR
Fixed
Charge
Variable V alve Charge
Filter
Pressure
Relief Valve
Motor
Pump
Internal Drained
to Pump Case
TOLERANCES
(UNLESS OTHERWISE NOTED)
28
27 29
ELECTRONIC
CONTROL
VALVE
CHECK
VALVE
RELIFE MOTOR
VALVE
30
31
DESCRIPTION PART #
Pump 105539
Check Valve 100516
Motor 105540
PUMP
1
TOLERANCES
(UNLESS OTHERWISE NOTED)
4
TO TRANSMISSION HI-LO SHIFT 10 8
5
SEE DWG 110387
6
8
9
9 25
7
10
11
11
12
13 2
21
14 24
15
16
17
18 1 26 3
19
20
21
4
22
23
24
25
26
28
16 6
27
15
HYDRAULIC SCHEMATIC
OIL INDIA
THE
GROUP LLC
Hydraulics
Inspection and Maintenance
Maintenance of any hydraulic system is the key to a long life trouble free system. This can be achieved by a
simple filter and fluid change on a timely manner. Artex USA utilizes the best in filters and fluid at it is always
best to use exact replacement parts whenever possible. This eliminates the worry about any possible warranty
issues. The Artex Hydraulic system is designed to prevent wear and excessive heat buildup. Please maintain
your system to keep it running smooth and trouble free.
Upon receipt of a new unit, visually inspect and operate hydraulic system. Operate system until normal
operating temperature and pressure is obtained.
Maximum operating pressure is 5000 PSI and temperature should stay below 180 deg F. Sustained pressures
and temperatures above these maximum readings will degraded the system efficiency and life.
Daily: Visually Inspect for leaks and physical damage to hoses, filters, components and heat exchanger. Check Fan
operation with Auto/On Test Switch
A quick check to verify fan operation is achieved by placing auto/on switch (located in the generator
compartment) in the on position. Be sure DC2 switch is on. You should be able to hear the fan operation.
After testing, return the switch to the auto position normal fan operation will resume. See
Monitor filter visual bypass indicator at operating temperature. If the red button pops up it indicates that the
filter should be changed.
Gauge on return filter should always stay in the green range. If the dial moves to the RED change the filter
500 Hrs (First Time): Change filter and strainers in the hydraulic system with approved replacement parts. Sub standard filters can
cause damage to the hydraulic system.
1000 Hr: Visual inspection of all hydraulic components, paying special attention to heat exchanger and hoses. Replace
damaged items immediately. Check for leaks hose cracking, wet spots below truck and physical damage.
Take hydraulic oil sample and send to certified lab for test results. Maintain all records for the life of you system
Annually: Same inspection as required above, adding the items below. Change all fluids, filters and strainers. Follow up
oil samples fluids.
Qty (65 Gal) Artex Part #:105975
Take hydraulic oil sample and send to certified lab for test results. Maintain all records for the life of you
system.
174
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulics
Spin On Filter
Complete Unit PN: 100511
FEATURES
175
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulics
Return Filter
Replacement Cartridge only PN: 108750
INSTALLATION INSTRUCTIONS
INSTALLATION PROCEDURE
176
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulic System
Charge Pressure Filter
Complete Unit PN: 101297
FEATURES
Technical Data
• Collapse burst pressure
• Low pressure differential: 290 psid (17 bar) - BN4HC
• High pressure differential: 3045 psid (210 bar) - BH4HC
Filter element ratings
• 3, 5, 10, 20 μm
177
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulic System
Charge Filter
Replacement Cartridge Element PN: 107035
Technical Data
Maintenance
First change should be 500 hrs of operation. Fluid and Filter should
be changed every 1000 hrs of operation and more often in dusty
climates.
178
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulic System
Flow Ezy Suction Strainer
PN: 100753
DESCRIPTION
a. Drain fluid and clean out the tank with a clean lint free rag
and solven. Assure that there is not any remnants or particles left
in tank. The tank should be thoroughly cleaned and inspected.
Cleaner the better.
c. Clean and replace access panel, assure that the gasket is clean
and replaced if necessary.
e. Check for leaks and open lower ball valve before starting
hydraulic system.
179
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulics
General Filters Maintenance
Instructions
MAINTENANCE PROCEDURES
Spare parts must fulfil the technical
requirements specified by the
manufacturer. This is always guaranteed instructions for use It is the responsibility of
for HYDAC original spare parts. the operator to comply with
for filters the water regulations of the
Keep tools, working area and equipment
clean.
Information
country concerned.
The pressure unit must only
After disassembling the filter, clean all be operated in conjunction Statutory accident
parts, check for damage or wear and with a machine or system. prevention regulations,
replace parts if necessary. Information safety regulations and
When changing a filter element a high level Caution
safety data sheets for fluids
of cleanliness must be observed! This pressure unit must must be observed.
only be used in accordance
with the requirements of When working on, or in the
INTERVAL BETWEEN CHANGING Information
the operating instructions vicinity of, hydraulic
ELEMENTS
of the machine or system. systems, naked flames,
Caution
spark generation and
We recommend fitting the filter with a smoking are forbidden.
clogging indicator (visual and/or electric or This pressure unit must
electronic) to monitor the filter element. only be operated using
Hydraulic oils and water
hydraulic or lubrication
polluting fluids must not be
Information
fluid.
If the clogging indicator responds, it is allowed to enter the soil or
necessary to change or to clean the filter The user must, by
Caution watercourses or
element without delay (only W and V appropriate action (e.g. sewerage systems.
elements can be cleaned). venting), prevent the Please ensure safe and
Caution
formation of air pockets. environmentally friendly disposal of
If no clogging indicator is fitted, we hydraulic oils. The relevant
recommend changing the elements after Repair, maintenance work regulations in the country
specified intervals (changing the filter and commissioning must concerned with regard to ground
element depends on the design of the filter only be carried out by water pollution, used oil and waste
and the conditions). Caution
trained personnel. must be complied with.
Higher dynamic loads across the element
Ensure the pressure unit has Whenever work is carried
might necessitate shorter intervals between
cooled down before handling. out on the filter, be
changes. Shorter intervals can also be
The stipulations of the operating prepared for hot oil to
expected during commissioning, repairs, oil
instructions of the machine or the Caution
escape which can cause
changes etc. on the hydraulic system.
system must be followed. injury or scalding due to high
The standard clogging indicators only pressure or high temperature.
Caution: pressure unit!
respond when fluid is flowing through the Before any work is carried Filter housing must be
filter. With electrical indicators the signal out on the pressure unit, earthed.
can also be converted into a continuous Danger
ensure the pressure
display on the control panel. In this case chamber concerned (filter Caution
the continuous display must be switched off housing) is depressurized.
during a cold start or after changing the When using electrical
element. On no account must any clogging indicators, before
alterations (welding, removing the clogging
If the clogging indicator responds during a drilling, or opening by Danger indicator connector, the
cold start only, it is possible that the
Danger
force…) be carried out on electrical power supply to
element does not need to be changed yet. the pressure unit. the system must be switched off.
180
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulics
Unique Medal ID System
PN: 07-105675
181
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
HRC2-S
GROUP LLC
Model Code
Hand operated, single-
function bankable models Hydraulics
HRC2-S Remote Control Joystick
Model Code PN: 100509
Hand operated, single-
function bankable models
GROUP LLC
Hydraulics
Hydraulic Manifold
PN: 110486
Part # A B C D E F G H J
AM-1-5 1/8 4.00 0.70 1.00 0.75 2.25 0.50 1/4 0.17
AM-2-5 1/8 5.00 0.88 1.25 0.88 2.62 0.75 3/8 0.20
AM-3-5 1/4 5.00 0.88 1.25 0.88 2.62 0.75 3/8 0.20
AM-4-5 1/4 5.75 1.12 1.50 1.00 3.00 0.88 1/2 0.20
AM-5-5 3/8 5.75 1.12 1.50 1.00 3.00 0.88 1/2 0.20
AM-6-5 1/8 7.75 0.70 1.00 1.50 4.50 0.88 1/4 0.17
AM-7-5 1/8 7.75 0.88 1.25 1.50 4.50 0.88 3/8 0.20
AM-8-5 1/4 7.75 0.88 1.25 1.50 4.50 0.88 3/8 0.20
AM-9-5 1/4 7.75 1.12 1.50 1.50 4.50 0.88 1/2 0.20
AM-10-5 3/8 7.75 1.12 1.50 1.50 4.50 0.88 1/2 0.20
Part #
*AM-13-5 A
1/2 B
12.00 C
1.62 D
2.25 E
2.25 F
6.75 G
1.50 1H J
0.265
*AM-14-5
AM-1-5 3/4
1/8 15.00
4.00 1.62
0.70 2.25
1.00 3.00
0.75 9.00
2.25 1.50
0.50 1
1/4 0.265
0.17
*AM-15-5
AM-2-5 1/4
1/8 12.00
5.00 2.38
0.88 3.00
1.25 2.25
0.88 6.75
2.62 1.50
0.75 1 1/4
3/8 0.33
0.20
*AM-16-5
AM-3-5 3/8
1/4 12.00
5.00 2.38
0.88 3.00
1.25 2.25
0.88 6.75
2.62 1.50
0.75 1 1/4
3/8 0.33
0.20
Hydrulic Manifold
*AM-17-5
AM-4-5 1/2
1/4 12.00
5.75 2.38
1.12 3.00
1.50 2.25
1.00 6.75
3.00 1.50
0.88 1 1/4
1/2 0.33
0.20
*AM-18-5
AM-5-5 3/4
3/8 15.00
5.75 2.38
1.12 3.00
1.50 3.00
1.00 9.00
3.00 1.50
0.88 1 1/4
1/2 0.33
0.20
AM-7-5 1/8 7.75 0.88 1.25 1.50 4.50 0.88 3/8 0.20
183
AM-8-5 1/4 7.75 0.88 1.25 1.50 4.50 0.88 3/8 0.20
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
AM-9-5 1/4 7.75 1.12 1.50 1.50 4.50 0.88 1/2 0.20
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
AM-10-5 3/8 7.75 1.12 1.50 1.50 4.50 0.88 1/2 0.20
GROUP LLC
Hydraulics
Flow Control Check Valve
RV & RVP Series PN: 100516
Check Valves
Specifications
• 5000 psi operating pressure
• 9 Sizes, 1/8” - 2”
• NPT or SAE O-Ring connections and manifold mounting
• Flows to 150 gpm
• Carbon Steel Housing
• FPM (Fluoroelastomer) O-Rings (for RVP series)
• Metal to metal seal design for poppet
• Hardened and ground steel poppet
• 3 Cracking Pressures: 7 psi (standard), 25 psi and 65 psi (optional)
RV Series RVP Series • Temperature Range: -4° to 212°F at full pressure
Inline Mounting Manifold Mounting
Hydraulic Symbol
B A
Model Code
RV - 06 - 01 .X / 5 - 25
Check Valve
RV = Inline Mounting
RVP = Manifold Mounting
Nominal Sizes
Nom Size SAE (RV Only) NPTF (RV Only) BSPP (RV Only)
(RV + RVP) Tube Size Thread Size Pipe Size Pipe OD Thread Size
06 = -2 5/16-24 UNF 1/8” 0.405” G1/8
08 = -4 7/16-20 UNF 1/4” 0.540” G1/4
10 = -6 9/16-18 UNF 3/8” 0.675” G3/8
12 = -8 3/4-16 UNF 1/2” 0.840” G1/2
16 = -12 1-1/16-12 UN 3/4” 1.050’ G3/4
20 = -16 1-5/16-12 UN 1” 1.315” G1
25 = -20 1-5/8-12 UN 1-1/4” 1.660” G1 1/4
30 = -24 1-7/8-12 UN 1-1/2” 1.900” G1 1/2
40 = -32 2-1/2-12 UN 2” 2.375” G2
Housing Material
01 = Carbon Steel
Modification Number
Port Configuration
(omit) = RVP only
0 = BSPP to DIN 3852, Part 2-X
5 = NPTF - ANSI/ASME 1.20.3 Taper Pipe Thread
12 = SAE - SAEJ1926 Ports with ISO 725 Threads and O-Ring Sealing
Cracking Pressure
(omit) = 7 psi (standard)
25 = 25 psi
65 = 65 psi
Note: Not recommended for high-cycle applications!
Model Codes containing selections listed in RED are non-standard items – Minimum quantities will apply – Contact HYDAC for information and availability
Not all combinations are available
184
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulics
Flow Control Check Valve
PN: 100516
185
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulics
Flow Control Check Valve
PN: 100516
186
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulics
Generator Control Card
Application Information:
PN: 109466
Intended for use with Hydraulically driven A.C. voltage generator sets
Direct connection to output for 110 to 240VAC feedback signal
Selectable 50 or 60Hz generator operation ( European compatibility )
Set-up via PC to protect OEM setting values from tampering
Suitable for all retro-fit, re-power, new and OEM applications
187
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulics
Generator Control Card
PN: 109466
Controller Options:
Note:
The current range chosen represents the maximum current
available at the controller output
GROUP LLC
Hydraulics
Generator System
PN: 07-108323
ECO-ECP 2 and 4 pole alternators are brushless, self- On customer’s request alternators can be manufactured
regulating and incorporate a rotating inductor with according to different specifications.
damper cage winding and a fixed stator with skewed
slots. The robust mechanical construction gives good access
to the generator output connections, and allows the
The stator windings have a shortened pitch to reduce user to inspect the various components with ease.
the harmonic content of the output waveform.
The casing is made of steel, the shields of cast iron, and
The alternators are made in compliance with the the shaft of C45 steel and it has a keyed fan.
98/37, 73/23, 89/336 CEE directives and their
amendments, and the CEI 2-3, EN 60034-1, IEC 34- The mechanical protection level meets standard IP21
1, VDE 0530, BS4999-5000, CAN/CSA-C22.2 N°14 (upon request higher levels of protection can be
-N°100 regulations. supplied).
Tests to verify the electromagnetic compability have Insulation materials meet Class H requirements, and
been carried out in the foreseen conditions by the all rotating components are epossy resins impregnated;
standards with the neutral connected to the earth. higher voltage parts, such as the stators, are vacuum-
treated (special treatments are available on request).
GROUP LLC
Hydraulics
Generator 30kw
PN: 105539
ECO 32/4
front cover protection screen
cover stay bolt
casing
termin.brd.side panel
component-carryng panel
electronic regulator
rotor
fan disc plates
190
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulics
Generator 30kw
PN: 105539
2. Engage PTOs.
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulics
Rexroth Motor
PN: 105540
* Optimum efficiency
192
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Rexroth Motor
2/36 Bosch Rexroth Corp. AA2FM RA 91001/03.08
AA2FM (A2FM)
Ordering Code / Standard Program (ordering code size 5 see page 10)
M / 6 W – V
01 02 03 04 05 06 07 08 09 10 11 12 13 14
Hydraulic fluid
Mineral oil and HFD. HFD for sizes 250 to 1000 only in combination with long-life bearing “L“ (no code)
01 HFB-, HFC hydraulic fluid Sizes 10 to 200 (no code)
Sizes 250 to 1000 (only in combination with long-life bearing “L“) E-
Operation mode
04 Motor (plug-in motor A2FE see RE 91008) M
Size
Displacement Vg (cm3)
Size 10 12 16 23 28 32 45 56 63 80
05 in3/rev. 0.63 0.73 0.98 1.40 1.71 1.95 2.78 3.42 3.84 4.91
Size 90 107 125 160 180 200 250 355 500 710 1000
in3/rev. 5.49 6.51 7.63 9.79 10.98 12.20 15.25 21.66 30.51 43.33 61.02
Series
06 6
Index
sizes 10 to 180 1
07 size 200 3
sizes 250 to 1000 0
Direction of rotation
08 Viewed from shaft end alternating W
Seals
09 FKM (flour-caoutchouc) V
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Rexroth Motor
RA 91001/03.08 AA2FM Bosch Rexroth Corp. 3/36
AA2FM (A2FM)
Ordering Code / Standard Program (ordering code size 5 see page 10)
M / 6 W – V
01 02 03 04 05 06 07 08 09 10 11 12 13 14
Valves
Without valve 0
With pressure relief valves (without pressure sequence range) 1
With pressure relief valves (with pressure sequence range) 2
With flush and boost pressure valve 7
Special design
Standard version (no code)
14
Specific version for slew drive applications (standard for port plate 19) J
1) Fastening threads resp. threaded ports are SAE (UN/UNF)
2) Threaded ports at side are plugged with locking screw
3) Fastening threads are metric
4) Complete order recommended, speed sensor page 34
5) See RE 91001 (ISO-Version)
194
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Rexroth Motor
4/36 Bosch Rexroth Corp. AA2FM RA 91001/03.08
Technical Data
Technical Data
Hydraulic fluid Selection diagram
(-40°) (-20°) (0°) (20°) (40°) (60°) (80°) (100°)
Before starting project planning, please refer to our data sheets 7000 (1600) 7400
(1600)
5000 (1000)
RE 90220 (mineral oil), RE 90221 (environmentally 3000 (600)
2000 (400)
acceptable hydraulic fluids) and RE 90223 (HF hydraulic fluids)
for detailed information regarding the choice of hydraulic fluid 1000 (200)
VG 46
VG 68
VG
VG 32
VG 2
viscosity ν SUS (mm2/s)
10
2
and application conditions. 500
0
(100)
300 (60)
The fixed motor AA2FM is unsuitable for operation with HFA. If 200 (40) 170 (36)
HFB, HFC and HFD or environmentally acceptable hydraulic 150
νopt.
fluids are being used, the limitations regarding technical data 100 (20)
and seals mentioned in RE 90221 and RE 90223 must be 80
70
80 (16)
observed. 60 (10)
40 (5) 42 (5)
Operationg viscosity range (-40°) (-25°) (-10°) (0°) (10°) (30°) (50°) (70°) (90°) (115°)
For optimum efficiency and service life, select an operating -40° -13° 0° 20° 40° 60° 80° 120° 160° 195° 240°
viscosity (at operating temperature) within the optimum range of
tmin = -40°F fluid temperature range t in °F (°C) tmax = +240°F
opt = optimum viscosity 80...170 SUS (16...36 mm2/s) (-40°C) (+115°C)
Special measures are necessary in the temperature range from 20/18/15 according to ISO 4406.
-40°F and -13°F (-40°C and -25°C) (cold start phase), please At very high hydraulic fluid temperatures (90°C to max. 115°C, not
contact us. permitted for sizes 250 to 1000) at least cleanliness level
For detailed information about use at low temperatures, see 19/17/14 according to ISO 4406 is required.
RE 90300-03-B.
If the above classes cannot be observed, please contact us.
195
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Rexroth Motor
RA 91001/03.08 AA2FM Bosch Rexroth Corp. 5/36
Technical Data
Technical Data
Operational pressure range
Maximum pressure on port A or B (pressure data in accordance with DIN 24312)
AA2F Sizes 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 250 Nominal pressure Peak pressure
Shaft end: S 5800 psi (400 bar) 6500 psi (450 bar)
S 5100 psi (350 bar) 5800 psi (400 bar)
Q 4350 psi (300 bar) 5100 psi (350 bar)
Q 4100 psi (280 bar) 4550 psi (315 bar)
T 5800 psi (400 bar) 6500 psi (450 bar)
U 5800 psi (400 bar) 6500 psi (450 bar)
B 5100 psi (350 bar) 5800 psi (400 bar)
P 5100 psi (350 bar) 5800 psi (400 bar)
K 5100 psi (350 bar) 5800 psi (400 bar)
A2F Sizes 5 200 355 500 710 1000 Nominal pressure Peak pressure
Shaft end: Z 5100 psi (350 bar) 5800 psi (400 bar)
A 5800 psi (400 bar) 6500 psi (450 bar)
P 5100 psi (350 bar) 5800 psi (400 bar)
B 5100 psi (350 bar) 5800 psi (400 bar)
B 3050 psi (210 bar) 3600 psi (250 bar)
C 4550 psi (315 bar) 5100 psi (350 bar)
With pulsating loads over pN = 4550 psi / 315 bar (pmax = 5100 psi / 350 bar);
we recommend the use of a splined shaft (AA2FM 10 to 250: S, T or U / A2FM 200: A / A2FM 355 to 1000: Z)
The sum of the pressure at ports A and B may not exceed 10150 psi / 700 bar (A2F5: 9000 psi / 630 bar)
Attention: shaft end with drives of radial force loads at the drive shaft (pinion, V-belt drives) necessitate reduction of the nominal
pressure to pN = 4550 psi (315 bar)! Sizes 250 to 1000 please contact us.
Minimum inlet pressure, see page 8
Direction of flow
Direction of rotation, viewed on shaft end
clockwise counter-clockwise
A to B B to A
Speed range
No limit to minimum speed nmin. If uniformity of motion is re-
quired, speed nmin must not be less than 50 rpm. See table of
values on page 7 for maximum speed.
196
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE 6/36 Bosch Rexroth Corp.
GROUP LLC
Technical Data
Shaft seal ring Rexroth Motor
6/36 Bosch Rexroth Corp.
Permissible pressure loading
AA2FM RA 91001/03.08 Technical Data
The service life of the shaft seal ring is affected by the speed
of the motor and the case drain pressure. It is recommended
that the average, continuous case drain pressure at operating
Technical Data temperature 45 psi (3 bar) absolute not be exceeded (max. per-
missible case drain pressure 90 psi (6 bar) absolute at reduced
Shaft seal ring speed, see diagram). Short-term (t < 0.1 s) pressure spikes of
up to 145 psi (10 bar) absolute are permitted. The service life of
Permissible pressure loading the shaft seal ring decreases with an increase in the frequency
of pressure spikes.
The service life of the shaft seal ring is affected by the speed
of the motor and the case drain pressure. It is recommended The case pressure must be equal to or greater than the exter-
that the average, continuous case drain pressure at operating nal pressure on the shaft seal ring.
temperature 45 psi (3 bar) absolute not be exceeded (max. per-
Sizes 10 to 200
missible case drain pressure 90 psi (6 bar) absolute at reduced
psi bar
speed, see diagram). Short-term (t < 0.1 s) pressure spikes of
145 (10)
up to 145 psi (10 bar) absolute are permitted. The service life of
the shaft seal ring decreases with an increase in the frequency 130 (9)
of pressure spikes.
115 sizes 10, 12, 16 (8)
30 (2)
100 (7) size 200
sizes 23, 28, 32 15 (1)
90 (6) 0 1000 2000 3000 4000 5000 6000 7000 8000
size 45
75 (5) Speed n (rpm)
sizes 80, 90 sizes 56, 63
(4) Sizes 250 to 1000
60
sizes 107, 125 psi bar
45 (3) 90 (6)
sizes 160, 180
30 (2) size 250
size 200 75 (5)
15 (1)
Perm. pressure pabs. max.
0 1000 2000 3000 4000 5000 6000 7000 8000 sizes 710, 1000 size 355
Speed n (rpm) 60 (4)
Caution: Exceeding the permissible limit values may result in a loss of function, a reduction in service life or in the destruction
of the axial piston unit.
Other permissible limit values with respect to speed variation, reduced angular accelaration as a function of the
frequency and the permissible startup angular acceleration (lower than the maximum angular acceleration) can be
found in data sheet RE 90261.
198
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Technical Data
Technical Data
Determining the size
Flow qv =
Vg • n
231 • v
gpm
( qv =
Vg • n
1000 • v
L/min
)
Speed n =
qv • 231 • v
Vg
rpm
( n =
qv • 1000 • v
Vg
rpm
)
Torque T =
Vg • p • mh
24 •
lb-ft
( T =
Vg • p • mh
20 •
Nm
)
Power P =
2•T•n
33 000
=
qv • p • t
1714
HP
( P =
2•T•n
60 000
=
qv • p • t
600
kW
)
Vg = Displacement per revolution in in3 (cm3)
p = Differential pressure in psi (bar)
n = Speed in rpm
v = Volumetric efficiency
mh = Mechanical-hydraulic efficiency
t = Overall efficiency
145 (10)
115 (8)
90 (6)
60 (4)
30 (2)
15 (1)
0 0.2 0.4 0.6 0.8 1.0
Speed n/nmax
199
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
RA 91001/03.08 AA2FM Bosch Rexroth Corp. 9/36
GROUP LLC
Technical Data
Permissible radial and axial loading on the drive shaft
RA 91001/03.08 Bosch Rexroth Corp.
Rexroth Motor 9/36
The specifiedAA2FM
values are maximum values and do not apply to continuous operation.
Technical Data
Radial force, max. 1)
at distance a
Fq max lbf
N
160
710
472
2100
562 730 865
2500 3250 3850 4800 5400 7250 8150
1079 1214 1630 1832 2057 23042)
9150 10250
Permissible radial
(from shaft collar)and
loading on the drive shaft
axial a in 0.47 0.63 0.63 0.63 0.63 0.63 0.63 0.71 0.71 0.71 0.79
The specified values are maximum values and do notmm
apply to
12 continuous
16 operation.
16 16 16 16 16 18 18 18 20
3
Size Axial force, max. ) –
+Fax max lbf
5 40
10 112
28 72
112
12
32 72
16 72
23 112
45 142
56180
63 180
80 225
Fax N160 180500 320 320 320
Radial force, max. 1) +Fq max
lbf 4721079 500
562
1214 730 865 500
1630 630
800
1832
2057 800 2
2304 ) 1000
at distance a –Fax max
N lbf
710 40 2100 72
2500 72
3250 72
3850 112
4800 112
5400 112
7250 142
8150 180
9150 180
10250 225
(from shaft collar) a in N0.47 180
0.63 320
0.63 320
0.63 320
0.63 500
0.63 500
0.63 500
0.71 630
0.71 800
0.71 800
0.79 1000
Permissible axial force/psi (bar) ±Fax per.
mm /psi lbf/psi
12 0.023
16 0.05
16 0.05
16 0.05
16 0.08
16 0.08
16 0.08
18 0.
11 0.
18 13
18 0.
13
20 0.16
operating pressure (bar) N/bar 1.5 3.0 3.0 3.0
Axial force, max. 3) +Fax max lbf 40 72 72 72 112 5.2
112 5.2
112 5.2
142 7.0
180 8.7
180 8.7
225 10.6
–
Fax N 180 320 320 320 500 500 500 630 800 800 1000
+
Size –Fax max lbf 40 90
72 107
72 125
72 160
112 180
112 200
112 250
142 355
180 500
180 710
225 1000
Radial force, max. 1) Fq max N lbf
180 320 2) 2720
2574 320 3170
320 3664
500 4114
500 5148
500 270
630 337
800 427
800 674
1000 584
at distance a
Permissible axial force/psi (bar) ±F lbf/psi N0.023 11450
0.05 12100
0.05 14100
0.05 16300
0.08 18300
0.08 22900 0.11 4) 1500
0.08 1200 0.13 4) 1900
0.13 4) 3000
0.16 4) 26004)
(from shaft collar) ax per./psi
operating pressure (bar) a N/bar in1.5 0.79
3.0 0.79
3.0 0.79
3.0 0.98
5.2 0.98
5.2 0.98
5.2 1.61
7.0 2.07
8.7 2.07
8.7 2.66
10.6 2.66
mm 20 20 20 25 25 25 41 52.5 52.5 67.5 67.5
3
Size Axial force, max. ) +Fax max lbf
90 225
107 281 125 281
160 360180 360200 360250 450 355 562500 674710 989 1000 989
Radial force, max. ) 1
F lbf N25742) 1000
2720 1250
3170 1250
3664 1600
4114 1600
5148 1600
270 2000
337 2500
427 3000
674 4400
584 4400
– q max
at distance a Fax –F lbf
+ ax N
max 11450 12100 14100 16300 18300 22900 1200 ) 1500 ) 1900 ) 3000 ) 26004) 989
225 281 281 360 360 360 4 450 4 562 4 674 4 989
(from shaft collar)
a in N0.79 1000
0.79 12500.79 1250
0.98 1600
0.98 1600
0.98 1600
1.61 2000
2.07 2500
2.07 3000
2.66 4400
2.66 4400
5) 5) 5) 5) 5)
Permissible axial force/psi (bar) ±Fax per. mm /psi lbf/psi
20 0.
201 6 0.20
20 0.20
25 0.26
25 0.26
25 0.26
41 52.5 52.5 67.5 67.5
operating pressure (bar) N/bar
Axial force, max. 3) +Fax max lbf 225 10.6
281 12.9 281 12.9
360 16.7
360 16.7
360 16.7
450 562 674 989 989
1) During intermittent operation (sizes 5 to 200)
N 1000 1250 1250 1600 1600 1600 2000 2500 3000 4400 4400
2) Value for Q-shaft:–
Fax Fq max–F= 2023 lbf (9000lbf N)
225 281 281 360 360 360 450 562 674 989 989
3) Max. permissible+axial force ax max
when at a standstill or when axial piston unit working in pressureless conditions
4) When at a standstill or when axial piston N unit1000 1250 1250 1600 1600 1600 2000 2500 3000 4400 when
operating in depressurized condition. Higher forces are permissible 4400 under
pressure.
Permissible Please contact
axial force/psi ax per./psi lbf/psi 0.16
(bar) ±Fus. 0.20 0.20 0.26 0.26 0.26 5) 5) 5) 5) 5)
5) Please contact us
operating pressure (bar) N/bar 10.6 12.9 12.9 16.7 16.7 16.7
1) When
During considering
intermittent the permissible
operation (sizes 5 toaxial200)force, the force-transfer direction must be taken into account.
2) Value– for
Fax Q-shaft: Fq max = in
2023 lbf life
(9000 N)
max = increase sevice of bearings
3) Max. permissible axial force when at a standstill or when axial piston unit working in pressureless conditions
+ F
4) When ataxamax = reduction in service life of bearings (avoid)
standstill or when axial piston unit operating in depressurized condition. Higher forces are permissible when under
pressure. Please contact us. Toothed gear drive V-belt drive
Effect
5) Please of radial
contact us force Fq on the service life of the bearings
AlternatingMotor direction ϕo
When By selecting the
a suitable force-transfer direction of Fq, the stress ϕ opt
bei pt
considering permissible axial force, the force-transfer direction must be taken into account. of wechselnder
rotation
on the bearings caused by the internal transmission forces can Drehrichtung
– Fax max = increase in sevice life of bearings
be reduced, thus achieving the optimum service life for the t ϕo
bearings.
+ Fax max Recommended
= reduction in serviceposition of mating
life of bearings gear is dependent
(avoid) ϕ op pt
200
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Rexroth Motor
Unit Dimensions
12/36 Bosch Rexroth Corp. AA2FM RA 91001/03.08
T1
(DIA 127-0.05 )
(146)
DIA 5.000
DIA 4.998
1.06
(27)
0.56 14.3
°
5.75
40
2.28
IA 38
(58)
2)
(D IA 6.
16
D
IA .17
0.50 2.32
6)
(D IA 4
(12.7) T2
10
(59)
D
Shaft ends
S Splined shaft 1 1/4 in 14T 12/24 DP 1) B Parallel keyed shaft
(SAE J744 – 32-4 (C)) DIN 6885 – AS8x7x40 (mm)
pN = 5800 psi (400 bar) pN = 5100 psi (350 bar)
7/16-14 UNC-2B 2) 4)
+0.002 )
(DIA 30 +0.015
1.10 (28)
0.87 (22)
DIA 1.182
DIA 1.181
1.30 (33)
DIA 1.38
(DIA 35)
M10x1.5 3) 4)
0.31 (8)
1.97
1.89 (48) (50)
Ports
A, B Service line ports (see port plates)
T1, T2 Case drain ports (T2 plugged) ISO 11926 3/4 in -16 UNF-2B; 0.59 (15) deep 120 lb-ft (160 Nm) 4)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Thread according to ISO 68
3) Center bore according to DIN 332 (thread according to DIN 13)
4) Please observe the general notes for the max. tightening torques on page 36
201
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Rexroth Motor
Unit Dimensions
RA 91001/03.08 AA2FM Bosch Rexroth Corp. 13/36
Port plates
51 SAE flange ports, rear 52 SAE flange ports, at side
Detail Y
0.7
2
2.32 (59) (18 Detail Y
.2)
0.51 (13)
2.76 (70)
3.07 (78)
4.09 (104)
(18.2)
(40 .59
0.72
4.61 (117)
.5)
A
1
B
Y B A
6.69 (170) 1.59 (40.5) 6.34 (161) B Y
7.44 (189) 4.53 (115) 8.15 (207) 4.72 (120)
A, B Service line ports SAE J518 1/2 in A, B Service line ports SAE J518 1/2 in
(high pressure series) (high pressure series)
Fastening threads ISO 68 5/16 in-18 UNC-2B; Fastening threads ISO 68 5/16 in-18 UNC-2B;
0.71 (18) deep 1) 0.71 (18) deep 1)
Detail Y Detail Y
2.76 (70)
3.50 (89)
4.61 (117)
4.65 (118)
B A B A
6.34 (161) Y Y
8.15 (207) 4.72 (120) 7.24 (184) 2.28 (58)
8.23 (209) 4.92 (125)
A, B Service line ports 1 5/16 in -12 UN-2B; 400 lb-ft 1) A, B Service line ports 1 5/16 in -12 UN-2B; 400 lb-ft 1)
ISO 11926 0.79 (20) deep (540 Nm) ISO 11926 0.79 (20) deep (540 Nm)
once plugged each
1) Please observe the general notes for the max. tightening torques on page 36
202
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Installation position
Optional. At size 10 to 200 with installation position “shaft to the top” use motor with bleeding port R (indicate in clear when orde-
ring; the port U in the bearing section for bleeding is included in production with sizes 250 to 1000).
T1
Installation position 1
T2
T1
T2
Installation position 2
R(U)
Installation position 2
7.5 psi (0.5 bar)
T1
R(U)
T2
T1
T2
203
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
36/36 Bosch Rexroth Corp. AA2FM RA 91001/03.08
THE
General Notes
36/36 Bosch Rexroth Corp. AA2FM RA 91001/03.08
– During and shortly after operation, there is a risk of burns on the motor. Take suitable safety precautions, e.g. wear protective
clothing
General Notes
– There may be shifts in the characteristic depending on the operating state of the motor (operating pressure, fluid temperature).
– Tightening torques:
– The AA2FM motor is designed to be used in open and closed circuits.
- The tightening torques specified in this data sheet are maximum values and must not be exceeded
(maximum
– Project values
planning, for screwand
assembly, thread).
commissioning of the motor require the involvement of qualified personnel.
Manufacturer's instruction for the max. permissible tightening torques of the used fittings must be observed!
– The service line ports and function ports are only designed to accommodate hydraulic lines.
- For ISO 68 / DIN 13 fixing screws, we recommend checking the tightening torque individually according to VDI 2230
Edition
– During 2003.
and shortly after operation, there is a risk of burns on the motor. Take suitable safety precautions, e.g. wear protective
clothing
– The data and information contained herein must be adhered to.
– There may be shifts in the characteristic depending on the operating state of the motor (operating pressure, fluid temperature).
– Tightening torques:
- The tightening torques specified in this data sheet are maximum values and must not be exceeded
(maximum values for screw thread).
Manufacturer's instruction for the max. permissible tightening torques of the used fittings must be observed!
- For ISO 68 / DIN 13 fixing screws, we recommend checking the tightening torque individually according to VDI 2230
Edition 2003.
– The data and information contained herein must be adhered to.
GROUP LLC
Hydraulics
Generator Pump
PN: 101698
1 4
2 3
205
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
206
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Model
THE Codes
* Additional Settings Available by
Request
420 Mobile Piston Pump
GROUP LLC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
207
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
4 EATON 420 Mobile Piston Artex Pump
strictly prohibits
Technicalunauthorized
Manual useE-PUPI-TM002-E3
of this document. Copyright © 2010, The2009
September Artex Group, LLC. All rights reserved.
Model
THE Codes
* Additional Settings Available by
Request
420 Mobile Piston Pump
GROUP LLC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
17 18Flow Compensator AK – 141 Nm [1250 in-lbs] 24 25Auxiliary (Rear) Mount 27 28Pump Special Features
Setting (Tolerance (49,62,80) & Output Shaft 00 – No Special Features
on Setting)* AL – 153 Nm [1350 in-lbs] 00 – No Auxiliary Mounting AA – Auxiliary Mounting
00 – No Flow Compensator (62,80) Features Cover Plate
Setting AM – 164 Nm [1450 in-lbs] AB – SAE A 2 Bolt, AB – Swash Position Sensor
14 – 12-15 bar (62,80) 11T 16/32 Spline AC – Shaft Speed Sensor
[180-220 lbf/in2] AN – 175 Nm [1550 in-lbs] AC – SAE B 2 Bolt, AD – Modified End Cover,
24 – 23-26 bar (62,80) 13T 16/32 Spline Corner Removed
[330-370 lbf/in2] AP – 186 Nm [1650 in-lbs] AD – SAE B 2 Bolt, AE – Support Studs (1/2-13
(62,80) 15T 16/32 Spline UNC-2B x 117.8 (4.64)
19 20 Torque Control AR – 198 Nm [1750 in-lbs] AE – SAE A 2 Bolt, Long in Top Two End
Setting (62,80) 9T 16/32 Spline Cover/Housing Bolt
00 – No Torque Control AT – 209 Nm [1850 in-lbs] Locations
(62,80) 26 Shaft Seal AG – Swash Position Sensor
AA – 40 Nm [350 in-lbs]
AU – 220 Nm [1950 in-lbs] 0 – No Shaft Seal and Shaft Speed Sensor
(41,49)
AB – 51 Nm [450 in-lbs] (80) 1 – Standard Polyacrylate
29 30 Paint
(41,49) Shaft Seal
Control Special
21 22 2 – Viton 00 – No Paint
AC – 62 Nm [550 in-lbs]
Features Shaft Seal CD – Blue Primer
(41,49,62)
AD – 73 Nm [650 in-lbs] 00 – Control Special Features 3†– Double, Two-Way Shaft
(41,49,62,80) 0A – Bleed Down Orifice Seal, Viton With VHO Filter 31 Identification/Packaging
0D – 12V Cold Start Valve 4 – Nitrile Shaft Seal 0 – Standard Eaton
AE – 85 Nm [750 in-lbs]
5 – Single Viton Shaft Seal Identification Box
(41,49,62,80) 23 Maximum Displacement in 2/4 Bolt C Mount Packaging
AF – 96 Nm [850 in-lbs] Pump Housing
Option*
(41,49,62,80)
AG – 107 Nm [950 in-lbs] 1 – Standard Displacement 32 Design Level
(As Given In Code Title) † Not available on SAE B mount
(41,49,62,80) B – Second Design
2 – External Manual
AH – 119 Nm [1050 in-lbs]
Stroke Adjustment
(49,62,80)
AJ – 130 Nm [1150 in-lbs]
(49,62,80)
208
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this
EATON 420document.
MobileCopyright
Piston©Pump
2010, The Artex Group,
Technical LLC. All rights
Manual reserved.
E-PUPI-TM002-E3 September 2009 5
THE
Hydraulic Fluids
Recommended Minimum Viscosity @ Max.
Operating Maximum Maximum Viscosity Intermittent Temperature of Minimum
Viscosity Range Continuous at Startup 93°C (200°F) Intermittent
Fluid cSt (SUS) cSt (SUS) cSt (SUS) cSt (SUS) cSt (SUS)
Use antiwear hydraulic oil, 16 to 40 (80 to 188) 430 (1192) 2100 (9720) 10 (59) 6 (46)
or automotive type crankcase
oil (designations SC, SD, SE
or SF) per SAE J183 FEB80
For more information, see Eaton publication 579. For operation on other alternative or environmentally friendly fluids, please contact your Eaton Representative.
209
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
6 EATON 420 Mobile Piston Pump Technical Manual E-PUPI-TM002-E3 September 2009
THE
Control Options
Load Sense and Pressure GROUP LLC
Compensator
420 Mobile Piston Pump
Control Options
Load Sense and Pressure Compensator
Load Sense and Pressure Pressure Limit Settings Optional bleed-down orifice in
Compensator Control Code A or B with control special feaure "A".
The pressure compensator ø 0,4 mm (.015 in.). Orifice is plugged for
The pump will provide power uses two springs to cover no bleed down in control Code A or B.
matching of pump output to the full pressure range of
system load demand, maxi- “B” inlet
the ADU pumps. The high “F” case
mizing efficiency and improv- pressure spring covers the drain
ing load metering characteris-
tics of any directional control range from 140 bar (2050
valve installed between the psi) to 280 bar (4060 psi).
pump and the load. The low pressure spring
“K” inlet “J” load
is adjustable from minimum gage port
Load sensing ensures that sense
the pump always provides pressure through 140 bar (optional) signal
only the amount of flow (2050 psi). port
needed by the load. At the
same time, the pump operat-
ing pressure adjusts to the
actual load pressure plus a
pressure differential required “K”outlet
for the control action. When gage port
the system is not demanding Flow Compensator (optional)
power, the load sense control (Load Sense) Settings
will operate in an energy- “C” outlet
There are three springs
saving stand-by mode. used to cover the load To load
Typically, the differential sense adjustment range
pressure is that between the of this control. Code A & B - Page 7 Code C - Page 8
pressure inlet and service
port of a proportionally
controlled directional valve,
or a load sensing directional Typical Operating Curve
control valve. See the model
code on page 4 for differen-
tial pressure settings for load Q Q
sensing.
If the load pressure exceeds
Outlet Flow
Outlet Flow
the system pressure setting,
the pressure compensator
de-strokes the pump. The
load sensing line must be
as short as possible and can
also be used for remote con-
trol or unloading of the pump P P
Outlet Pressure Outlet Pressure
pressure. For remote control
purposes, it is recommended
that you contact your Eaton
Representative for the cor-
rect configuration of the Dynamic Response per SAE J745 (Using Swash Plate Position)
control. Response Recovery Load Sense
Warning: The pressure com- (off stroke) (on stroke) Recovery
pensator may be adjusted msec msec msec
beyond the rated pressure of
the pump. When adjusting ADU041 20 75 90
the pressure limiter, install a ADU049 20 75 90
0-350 bar (0-5000 psi) gage
ADU062 25 90 115
in the outlet gage port and
limit the pressure setting to ADU080 26 75 115
the continuous rated pres-
sure for the pump displace-
ment shown on page 6.
210
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this
EATON 420document.
MobileCopyright
Piston ©Pump
2010, The Artex Group,
Technical LLC. AllE-PUPI-TM002-E3
Manual rights reserved. September 2009 7
73
Eff
Performance 71
17 bar (250 psi)
69
ADU062
THE
67
65
GROUP
63 LLC
61
500 1000 1500 420 Mobile Piston
2000
Input Speed, rpm
2500 Pump
3000
Performance
ADU062
Overall Efficiency Versus
Speed @ 49º C (120º F), 90
Full Flow, and 1.0 bar 200 bar (2900 psi)
(0 psi) Inlet 150 bar (2200 psi)
88
250 bar (3600 psi)
86
280 bar (4000 psi)
Efficiency (%)
84
82
80
78
76
500 1000 1500 2000 2500 3000
Input Speed, rpm
77
75
73
71
17 bar (250 psi)
69
67
65
63
61
500 1000 1500 2000 2500 3000
Input Speed, rpm
211
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized EATON 420 Mobile
use of this document. Piston
Copyright Pump
© 2010, Technical
The Artex Group, LLC.Manual E-PUPI-TM002-E3 September 2009
All rights reserved. 17
90
200 bar (2900 psi) 150 bar (2200 psi)
Performance
ADU062
THE
GROUP LLC
226 (2000)
136 (1200)
103 bar (1500 psi)
0
500 1000 1500 2000 2500 3000
Input Speed, rpm
212
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
18 EATON 420 Mobile Piston Pump Technical Manual E-PUPI-TM002-E3 September 2009
Performance
THE
ADU062
GROUP LLC
95 (25)
76 (20)
57 (15)
213
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
EATONmanufactured
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment 420 Mobile Piston
by Artex. ThisPump Technical
document may not beManual E-PUPI-TM002-E3
altered, reproduced September
or re-transmitted 2009 written authorization19
without the express of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
74.7
(2.94)
77.5
(3.05)
View A – A p. 22 LH Rotation
P. 24
214
Pressure
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 Port
www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
5.1 Optional Diagnostic Port Optional
PortDiagnostic Port
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved. Suction
).20 (
Ø101.6
)4.00(
.81 [20.6] .81 [20.6]
Control
THE Installation
Load Sense and Pressure Compensator
GROUP LLC
92.3 74.3
[ 3.63 ] [ 2.93 ]
Load Sense Port 69.9
[ 2.75 ]
146.1
[ 5.75 ]
131.9 108.5
[ 5.19 ] [ 4.27 ]
172.5
[ 6.79 ]
176.6
[6.95]
With Double
Shaft Seal
215
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
30
employees, EATON
customers and agents 420
of Artex, Mobile
to aid in repairPiston Pumpmaintenance
and preventive TechnicalofManual
equipmentE-PUPI-TM002-E3
manufactured by Artex.September
This document2009
may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
Installation
and Start-up GROUP LLC
Warning: Care should be In those cases where geo- Start-up Procedure Once the pump is started,
taken that mechanical and metric tolerances of mount- Make sure the reservoir and it should prime within a few
hydraulic resonances are ing are critical, or where circuit are clean and free of seconds. If the pump does
avoided in the application of specific tolerance ranges are dirt/debris prior to filling with not prime, check to make
the pump. Such resonances required and not specified, hydraulic fluid. sure that there are no restric-
can seriously compromise consult Eaton Engineering for tions between the reservoir
the life and/or safe operation specific limits. Fill the reservoir with filtered and the inlet to the pump,
of the pump. oil and fill to a level sufficient and that the pump is being
Direction of shaft rotation, enough to prevent vortexing
viewed from the prime mov- rotated in the proper direc-
Drive Data at the suction connection to tion, and that there are no air
er end, must be as indicated pump inlet. It is good practice
Mounting attitude should be in the model designation on leaks in the inlet line and con-
to clean the system by flush- nections. Also check to make
horizontal using the appro- the pump – either right hand ing and filtering, using an
priate case drain ports to (clockwise) or left hand sure that trapped air can
external slave pump. escape at the pump outlet.
ensure that the case remains (counterclockwise).
full of fluid at all times. Caution: Before the pump is After the pump is primed,
Direct coaxial drive through started, fill the case through
Consult your local Eaton a flexible coupling is recom- tighten the loose outlet con-
Representative if a different the uppermost drain port nections, then operate for
mended. If drives imposing with hydraulic fluid of the
arrangement is required. radial shaft loads are con- five to ten minutes (unload-
type to be used. The case ed) to remove all trapped air
sidered, please consult your drain line must be connected
Eaton Representative. from the circuit.
directly to the reservoir
and must terminate below If the reservoir has a sight
the oil level. gage, make sure the fluid is
clear – not milky.
Fluid Cleanliness Eaton 420 Series pumps, as components and systems. – available from your local
The 420 Series pumps are with any variable displace- Hydraulic fluid must have the Eaton distributor. In this pub-
rated in anti-wear petroleum ment piston pumps, will op- correct balance of cleanli- lication, filtration and cleanli-
fluids with a contamination erate with apparent satisfac- ness, materials, and additives ness levels for extending the
level of 21/18/13 per ISO tion in fluids up to the rating for protection against wear life of axial piston pumps and
4066. Operation in fluids with specified here. Experience of components, elevated other system components
levels more contaminated has shown however, that viscosity and inclusion of air. are listed. Included is an
than this is not recommend- pump and hydraulic system Essential information on the excellent discussion of the
ed. Fluids other than petro- life is not optimized with high correct methods for treating selection of products needed
leum, severe service cycles, fluid contamination levels hydraulic fluid is included to control fluid condition.
or temperature extremes (high ISO cleanliness codes). in Eaton publication 561 –
are cause for adjustment of Proper fluid condition is “Eaton Guide to Systemic
these codes. Please contact essential for long and Contamination Control”
your Eaton Representative satisfactory life of hydraulic
for specific duty cycle recom-
mendation.
216
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
EATON 420 Mobile Piston Pump Technical Manual E-PUPI-TM002-E3 September 2009 39
THE
Part Identification -
420 Series Pumps GROUP LLC
GROUP LLC
Exploded Assembly -
420 Series Pumps 420 Mobile Piston Pump Service
Part Item Number Exploded Assembly
Part Item Number
40
58
3
24
50
36 56 1
54 39 42
38
26 30
23
87
22
52
16
32 2
33 12
14
55
4
57
52
10 6
18
28
218
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Side View
219
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
220
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
End Cover - Item 4
Table 2
420 Mobile Piston Pump Service
End Cover - Item 4
Table 2
Rear Ported
Rear
Side Ported Ported
221
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Thru-Drive
Valve
THE Plate - Item 8
Table 3
GROUP LLC
LH RH
Part Number
222
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
10 EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
THE
GROUP LLC
GROUP LLC
B 28 206 .8-213 .7 bar [3000-3100 lbf/in2] 24 22 .75-25 .51 bar [330-370 lbf/in2] 00 9900512-012
B 28 206 .8-213 .7 bar [3000-3100 lbf/in2] 28 26 .20-28 .96 bar [380-420 lbf/in2] 0A 9900512-019
B 43 275 .8-282 .7 bar [4000-4100 lbf/in2] 24 22 .75-25 .51 bar [330-370 lbf/in2] 00 9900512-011
Kit Contents 58
39
38 40 4x Torque 70-80 in
Lb
36
224
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
General Information
on the pump.
Ordering Replacement Parts This manual assumes appropriately trained technicians with
specialized knowledge of mechanical and hydraulic component
Read this assembly manual thoroughly before starting work Ordering Replacement Parts
assembly and disassembly .
on the pump.
This manual assumes appropriately trained technicians with
specialized knowledge of mechanical and hydraulic component
assembly and disassembly .
225
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Before attempting to disassemble, clean the pump exterior. Dispose of leakage oil and oily cloths in an environmentally
responsible manner. All parts within the unit must be kept clean during the overhaul process. Handle each part with
great care, marking as necessary to ensure proper reassebly. The close tolerance of the parts makes this requirement
very important. Clean all parts that are removed from the unit with a commercial solvent that is compatible with the
system fluid. Compressed air may be used in the cleaning process. However, it must be filtered to remove water and
other contamination.
1-A 1-B
1-C
Note: Adjustment will take place in Step 11
226
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Note: The valve plate may stick to end cover. Use caution so
valve plate does not fall off.
Mark the housing and end cover to ensure orientation. Remove
the four cap screws that hold the end cover in place.
Lift
227
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Note: The bearing race is pressed in and will require the use of
a sliding bearing removal hammer or similar tool to remove it.
Note: Install the swash plate hold down tool and tighten the
cap screw 16147-804. This will prevent the swash plate from
moving.
228
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
Note: This step is designed to force the swashplate to a neutral Note: Tighten the set screw while being careful not to damage
position to enable easy removal of the rotating group, and to shaft.
retain the swashplate.
With the hold down tool in place, tighten the adjustment screw
so the control piston spring is compressed.
13. Remove Rotating Group 14. Remove Shaft
Note: Position shaft upwards and carefully remove rotating Note: Remove shaft retainer tool and lift out shaft Use caution
group. when moving shaft through shaft seal.
229
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
230
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
CAUTION: Socket head cap screws are easily damaged during Note: The cradle bearings are asymmetrical. The proper orienta-
repair with improper tool. tion is shown.
231
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
Note: The crush ring located under the bearing cup in the
housing does not need to be removed. The only time the crush
ring needs to be removed is when the front or rear shaft tapered
roller bearings, bear ing cups, drive shaft, end cover or housing
assembly is replaced. A shim kit is required if the crush ring is
25. Remove Shaft Seal replaced.
25-A 25-B
232
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Inspection,
THE Repair and
Part Replacement
GROUP LLC
Inspection
Inspection
Before inspection of parts, clean with a solvent that is com-
patible with system fluid . Piston Block
Between Piston
Shoes (9)
± 0.001”
Shoe Piston
233
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009 23
THEInspection, Repair and
Part Replacement
GROUP LLC
Swashplate Parts 1 . Inspect swashplate face for 2 . Inspect saddle bearing sur-
wear, roughness or scoring . faces for wear, pitting, and
Check the swashplate hubs smooth operation . Replace
and bearing surfaces for if necessary .
wear and cracks . Replace if
defective .
Shaft/Housing Parts 1 . Inspect drive shaft for wear, 3 . Inspect housing mounting
stripped splines, and burrs . flange for nicks and burrs .
Remove burrs with an India Remove minor nicks and
stone . Inspect the contact burrs with an India stone .
area of bearing and shaft Also check the housing
seal) . Replace the drive shaft for damaged or stripped
if wear or scoring is greater threads . If any thread is
than 0 .005 T .I .R . (total indica- damaged, replace the hous-
tor reading) . ing .
2 . Inspect drive shaft bearing 4 . Check remaining pump parts
for roughness, pitting of for excessive wear, dam-
rollers, and excessive end aged threads, burrs, cracks
play . Replace, if defective . and erosion . Replace any
If the bearing needs to be part that is in questionable
replaced, the bearing race condition .
also requires replacement .
234
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Cap Screws 30
Kit 9900194-008
Shimming Process End Cover 4
Installation Information
Rear Bearing 18
This skim kit is to replace the
crush ring within the pump
housing . If the housing, drive Shaft 1
shaft, shaft bearings or end
cover is replaced during servic-
ing, the original crush ring can
Crush Ring 2
no longer be used to assure
Front Bearing 16
proper bearing set .
Housing 14
Shimming Procedures
1 . Measure the thickness of 4 . Using a dial indicator,
the existing crush ring . measure drive shaft end
2 . To obtain a starting point, play . Target bearing set
stack shims to a few thou- range is .001" clearance to
sandth of an inch less than .002" interface (preload).
the measurement of exist- Add shims to achieve
ing crush ring . Then insert proper bearing set . If no
shims into the housing in movement of the shaft is
the same location as the observed, shims will need
removed crush ring . to be removed and steps 3
and 4 repeated .
3 . Assemble the housing
(without interface 0-ring 5 . Finish the assembly of the
seals), shaft bearings, pump .
shaft and end cover . Install
the end cover cap screws
and torque to 97+/- 9 lb-ft .
235
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Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Assembly must be conducted in a clean environment. Dispose of leakage oil and oily cloths in an environmentally
responsible manner. Before assembly carefully clean all parts and blow out holes with compressed air. Tighten all
screws plugs to the specified torque (see Appendix A). Exceptions are specified in the text. Lubricate O-rings and shaft
sealing rings lightly with acid free lubricant for easier installation and to hold the O-ring in place in its groove or cavity.
236
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Note: Note: The old cap screws cannot be reused and must be
replaced with new ones because the screws will be damaged
during disassembly. The new cap screw threads will be coated with
loctite. Kit #9900194-002 (2) bearings and (2) screws per kit.
Note: With the bias spring in place, tilt the swash plate
toward the spring and install the swash plate.
237
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
Note: Adjust the screw until the swashplate is near Caution: Use care while inserting shaft end through
neutral (will look flat in housing) shaft seal
238
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
13. Install Shaft Retainer Tool 14. Install the Rotating Group
239
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GROUP LLC
Case-to-inlet
Check Valve
Locating Pin
Note: Using a press, install the bearing race. Note: Lightly coat the back plate side of the valve plate with
petroleum jelly for retention during assembly.
Install the valve plate over the bearing race aligning the
small slot on the outside of the valve plate with the
dowel pin in the back plate.
240
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
23-A 23-B
241
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Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
25. Testing
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Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
243
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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GROUP LLC
50 Torque
Torque 107-131 Lbf·ft
56 67-83 Lbf·ft
Torque 54
4-5 Lbf·ft
4x Torque
2x Torque
23 33-41 Lbf·in 30 87-107 Lbf·ft
87
Torque 22 Assemble With Longer
67-83 Lbf·ft Segment Toward 52 2x Torque
4-5 Lbf·ft
Top of Pump
55 2x Torque
Torque 10-12 Lbf·ft
67-83 Lbf·ft
57
52 2x Torque
4-5 Lbf·ft
6 .173±.005 To Be Protruding
18 Press to With Split To Be Oriented
Bottom Away From Bearing With
Of Endcover 5° Of Centerline
8 Steel Side Pocket
Of Valve
Plate
Must Face
Endcover
Thru-Drive Part Option Dual Shaft Seal Option Adjustable Maximum Stop Option
Torque 15-25 Lbf-ft
Torque After Adjusting
44 Displacement
107-131 Lbf-ft 48
31 Stake In Place
(Replaces Plug Sub-Assembly Item
50-Reference Kit 9900194-004)
GROUP LLC
Hydraulics
HD Hydrostatic Winch Pump
PN: 101744
4 6 1 6 8
GROUP LLC
246
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
The Series 2 Pump’s single piece pump housing The pump mounted electronics and sensors have been
provides exceptional strength and soundproofing. specially designed to meet the rigors of the mobile - off
Eaton’s cast iron housing has only one major opening road enviroment, including resistance to electromagnetic
versus two openings for competitive pumps. This interference or emissions.
provides a stronger, more rigid pump housing and
reduces the number of gasketed joints. A variety of available drive shaft configurations –
straight keyed, splined, or tapered–ensures the proper
The high-strength, one-piece swashplate has the shaft for your application.
swashlever and servo-pin integrated into the swashplate,
delivering increased reliability without adding extra The serviceable bi-metal bearing plate has steel for high
weight. pressure capability and a bronze bearing face for high
speed capabilities.
A large diameter single servo piston permits pump
operation at lower charge pressures, minimizing parasitic SAE auxiliary mounts: “A,” “B,” “B-B” and “C” are
charge pump losses for increased overall pump available with and without charge pump. Excellent torque
efficiency. A large centering spring, housed within the capability allows high horsepower to work circuits
servo piston, returns the pump to neutral in the event of without multiple pump drives.
control pressure loss.
The main system ports – SAE code 61 and code 62 – are
The new integral gerotor type charge pump combines available with SAE or Metric threads. Opposite side and
excellent suction/speed capabilities in a compact design. same side configurations are now available to
Several displacement options are available to suit the accommodate a wide range of installations.
needs of every application, including tandem pumps.
247
3
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
32˚
147,57
182,9
[5.81]
[7.20]
SEE SHAFT
OPTIONS PORT (N)
103,5
[4.08] 147,57
182,9
[5.81]
[7.20] Cg
3,8
[.15]
106.68
27,9
[7.20]
[1.10]
107,3
[4.22]
PORT (P)
PORT (F)
140,0 NAMEPLATE
[5.51]
258,4
[10.17] PORT (B)
8
248
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
138,9 140,5
[5.47] [5.53]
109,8 119,6 PORT (A)
[4.32] [4.71]
PORT (N)
A
15,0
4X
[.59]
127,3
[5.01]
57,3 62,7
44,3 4X
[2.25] [2.47]
[1.75]
249
9
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
300 54 cm3/r
75 cm /r
3 150 [3.3 in3/r]
[2655]
[4.6 in3/r] [39.6]
64 cm3/r 100
[3.9 in3/r] [26.4]
200 54 cm3/r 50
[1770] [3.3 in3/r] [13.2]
0
500 1000 1500 2000 2500 3000 3500 4000 500 1000 1500 2000 2500 3000 3500 4000
Pump Speed (RPM) Pump Speed (RPM)
250
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
12
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
3.4 98
[4.50] [26.0]
90
[24.0]
3.0
[4.00]
83
[22.0]
68 27,9 cm3/r
2.2 27,9 cm3/r [18.0] [1.70 in3/r]
[3.00] [1.70 in3/r]
61 21,0 cm3/r
21,0 cm3/r [16.0] [1.28 in3/r]
[1.28 in3/r]
1.9
53 17,4 cm3/r
[2.50] 17,4 cm3/r
[14.0] [1.06 in3/r]
[1.06 in3/r]
45 13,9 cm3/r
1.5 13,9 cm3/r
[12.0] [0.85 in3/r]
[2.00] [0.85 in3/r]
38
[10.0]
1.1
[1.50] 30
kW l/min. [8.0]
[HP] [gal/min]
0.7 23
[1.00] [6.0]
15
[4.0]
0.4
[0.50]
8
[2.0]
500 1000 1500 2000 2500 3000 3500 4000 4500 500 1000 1500 2000 2500 3000 3500 4000 4500
251
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
14
252
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
EG ............... Electronic Proportional Control 12 and 24 Volt DC 4 ................. 27,9 cm3/r [1.70 in3/r] (Models 54, 64 ,75, 89, 105)
and Electronic Driver with +/-20 mA Command 5 ................. 34,7 cm3/r [2.12 in3/r] (Models 89, 105)
Input Position 25 - Auxiliary Mounting
EL ............... Electronic Proportional Control 12 and 24 Volt 1 ................. None (Models 54 to 105)
and Electronic Driver with +/-100 mA Command
C ................. A-pad, Dual 2 Bolt Mount, No Shaft Seal, 9 Tooth
Input
16/32 Pitch Spline
FR ............... Forward-Neutral-Reverse Control 12 Volt w/2 2-
D ................. B-pad, Dual 2 Bolt Mount, No Shaft Seal, 13 Tooth
Pin Weatherpack Connectors
16/32 Pitch Spline
FS ............... Forward-Neutral-Reverse Control 24 Volt w/2 2-
E ................. B-B-pad, Dual 2 Bolt Mount, No Shaft Seal, 15
Pin Weatherpack Connectors
Tooth 16/32 Pitch Spline
HA .............. Hydraulic Remote Control with 5-15 bar [73-218
F ................. C-pad, 4 Bolt Mount, No Shaft Seal, 14 Tooth 12/
PSI control range
24 Pitch Spline
MA .............. Manual Displacement Control
H ................. C-pad, Intregal to End Cover ( typically front pump
MB .............. Manual Displacement Control with Normally of tandem), 4 Bolt Mount, No Shaft Seal, 27 Tooth
Closed Neutral Lockout Switch 24/48 Pitch Spline
MC .............. Manual Displacement Control with Normally Open Position 26 - Charge Pump Options
Neutral Lockout Switch
0 ................. None
MG .............. Manual Displacement Control with Neutral Detent
A ................. Remote Filter Ports
ML .............. Manual Displacement Control w/Wide Band
Position 27 - Charge Pressure Relief Valve Setting
Neutral
A ................. 21 bar [304.6 PSI] - Standard
SE ............... Solenoid Control 12 Volt with Swashplate
Feedback Sensor C ................. 24 bar [348 PSI]
Position 20* - Control Orifice Supply (P) E ................. 27 bar [391.6 PSI]
Position 21* - Control Orifice Servo (S1) Position 28 - Charge Pump Special Features
Position 22* - Control Orifice Servo (S2) 0 ................. No Charge Pump Special Features
* Eaton recommends you chose an orifice for control orifice Position 29 - Paint and Packaging
supply (P), servo orifice (S1) and servo orifice (S2). 0 ................. Painted Primer Blue (Standard)
0 ................. None Position 30 - Identification On Unit
A ................. 0,53 [.021] Diameter 0 ................. Standard
B ................. 0,71 [.028] Diameter Position 31 - Design Code
C ................. 0,91 [.036] Diameter A ................. A
D ................. 1,12 [.044] Diameter
E ................. 1,22 [.048] Diameter
F ................. 1,32 [.052] Diameter
G ................. 1,45 [.057] Diameter
H ................. 1,65 [.065] Diameter
J ................. 1,85 [.073] Diameter
K ................. 2,06 [.081] Diameter
L ................. 2,39 [.094] Diameter
M ................ 2,59 [.102] Diameter
Position 23 - Control Special Features
0 ................. No Control Special Features
3 ................. Destroke valve
Position 24 - Charge Pump Displacement
1 ................. 13,9 cm3/r [0.85 in3/r] (Models 54, 64 ,75, 89)
2 ................. 17,4 cm3/r [1.06 in3/r] (Models 54, 64 ,75, 89, 105)
3 ................. 21,0 cm3/r [1.28 in3/r] (Models 54, 64 ,75, 89, 105)
15
253
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Model Code Position 7, 8
55,47 ±0,89
A
protect Control
extended See 55,47 ±0,89
Options Control [2.184 ±.035]
13 A
Tooth
system periods at Options
47,63 ±0,51
Torque
[1.875 ±.020]
components High Pressure
Relief Valve overload High Pressure
Check Valve
from pressures. 1921 N·m
excessive If the 17,000 lbf·in
pressure High Pressure system Ø 63,50 ±0,03
High Pressure
Check Valve
Relief Valve [2.500 ±.001]
spikes. pressure 43,650 ±0,064
Ø [1.7185 ±.0025] Model
B reaches a
H D P
preset limit, P
Code
B
13
H D
the pump INVOLUTE SPLINE
Internal Pressure
Override Valve
destrokes FILLET ROOT SIDE FIT
13 TOOTH 8/16 PITCH
Heavy
HeavyDuty
DutySeries
Series2 2Hydrostatic
HydrostaticPump
Pump [1.875 ±.020]
Pump
PumpFeatures
Featuresand
andOptions
Options
PumpModel
Features and Options
1130 N·m
Code 03, 13, or 14 in Position 16 & 17
10,000 lbf·in
163,1 143,0
MAX MAX
[6.42] [5.63]
High
HighPressure
PressureRelief
ReliefValve
Valve Pressure
Pressure Override
Override
Ø 63,50 ±0,03
[2.500 ±.001] Model
Adjustable Ø 34,442 ±0,127
Model
Mating 2 Way Connector
ModelCode
CodePosition
Position1212& &1313
Connector P/N 1216 2193 (1) Model
ModelCode
Servo Code
StopPosition
Position1414& &1515
[1.3560 ±.0050]
Code 21
Pin Terminal P/N 1212 4075 (2)
The
TheHigh
High Pressure
Pressure
Cable Seal Relief
ReliefValves
Valves
P/N 1204 8086 (2)forfor
ports
ports
A and
A and
B activate
B activate TheThePressure
Pressure Override
Override Control
Control (POR)
(POR) is is
used used in incombination
combination
whenever
whenever system
system
pressure
pressure equals
equals
thethe
All Part Numbers are Packard Electric relief
relief
valve
valve
setting.
setting.TheThe with withthethe
high
highpressure
pressure relief
reliefvalves,
valves, to toprotect
protect
SIDE FIT the
INVOLUTE SPLINE
thetransmission
transmission
21 TOOTH 16/32 PITCH Adjustable
FILLET ROOT
valves
valvesareare when
when WILL FIT ANSI B92.1 1970
and
andhelp
help SpeedSee See
Sensor forfor J KJ K
E E
47,62 ±0,51
F F N N
protect
protect Control
Control
Options
Options
A A
extended
extended See See
Control
Control
[1.875 ±.020]
27 Tooth
A A
system
system periods
periods at at Options
Options 39,60 ±0,89
[1.559 ±.035]
Torque
components
components ValveValve overload
HighHigh
Pressure
ReliefRelief
Pressure
overload 734 N·m
HighHigh
Pressure
Pressure
FOR REAR UNIT OF TANDEM
Check
Check
ValveValve
Charge
from
from Pump Options pressures.
pressures. WITH FRONT UNIT HAVING
6,500 lbf·in
INTEGRAL C-PAD
excessive
excessive
The Series 2 Hydrostatic Pump contains an integral charge If the
If the
63,50 ±0,03
pressure
pressure
pump that may be provided with various filtration options. AHigh High Pressuresystem
Pressure system Ø
Side
[2.500 ±.001]
HighHigh
Pressure
Pressure
Model
CheckCheck
ValveValve
ReliefRelief
ValveValve 29,51 ±0,13
Ø
spikes.
spikes. charge pump will use suction filtration where practical. pressure
standard pressure [1.162 ±.005] View
This arrangement is detailed in the diagram on pageP 29 and
B B reaches
reaches a a Neutral Code
B B
28
H HD D
followed by the filter recommendations on page 31. For
P
preset
presetlimit,
limit, HD DAdjust
H INVOLUTE SPLINE
P P
andandadjusts
adjusts itsits
displacement
displacement to to
thethe load.load.The The POR POR is isavailable
available in in
Remote
Special
SpecialPump Filter
PumpPorts
Features
Features (Optional) a number
a number of of
pressure
pressuresettings.
settings.
16
Model
ModelCode
Model CodeA
Code ininPosition
0202 inPosition26
Position1616& &1717
Remote pressure filter ports allow you to mount a pressure side
filter in a more easily accessible location. The filter ports accept Special
SpecialPump
PumpFeatures
Features
7/8-14 UNF-2B SAE ‘O’ Ring fittings. The filter and lines must Model
ModelCode
Code03,
03,13,
13,oror1414ininPosition
Position1616& &1717
be able to withstand pressures up to 70 bar [1000 PSI].
163,1
163,1 143,0
143,0
MAXMAX MAXMAX
254 [6.42]
[6.42] [5.63]
[5.63]
17
Adjustable
Adjustable
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
Mating
Mating
2 Way
2 Way
Connector
Connector
Connector
employees, Connectorand
customers P/N P/N
1216
1216
agents 2193
of 2193
(1)to(1)
Artex, Servo
ServoStop
Stop
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Pin Pin
Terminal
TerminalP/NP/N
1212
1212
4075 4075
(2) (2) Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Cable
Cable
SealSeal P/NP/N
12041204
8086
8086
(2) (2)
All Part
All Part
Numbers
Numbers
are are
Packard
Packard
Electric
Electric
Adjustable
Adjustable
THE
GROUP LLC
EG ± 20 mA Current loop (4-20 mA) Programmable Logic Controllers (PLC) 250 Ohms
EC 12 Volts
Requires customer supplied electronics
ED 24 Volts
The Electronic Proportional (EP) displacement control is ideal for applications requiring electronic pump displacement control.
The EP displacement control provides the flexibility of three command input choices. Control components include a
proportional solenoid actuated valve assembly and an electronic solenoid driver module mounted on the pump. The control
driver module converts a command input signal to a proportional current output to the proportional solenoids resulting in a
proportional pump displacement.
The EP displacement control has been designed to withstand the rigors of off-highway equipment environmental conditions.
GROUP LLC
Heavy Duty Series 2 Hydrostatic Pump
Heavy Duty Hydrostatic Pump
Electronic Proportional
Electronic Proportional Displacement Control Control
Displacement
Model Code EE, EG, EL in Position 18, 19
Model Code EE, EG, EL in Position 18, 19
Interface Schematic
Power Supply A
Connector* B
Feedback Link
S1
P
S2
Proportional Solenoids
Feedback Link
Control Links
256
22
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
*Delphi/Packard
Mating Connector Part Numbers: Solenoid 2 Command Input Power Supply
Recommended: Wire Size 16-18 AWG, Signal
Cable Dia. 2.03 - 2.80 mm
Reference Source: Pioneer-Standard Electronics
1-800 257-6613
93,1 ± 1.0
1) Power Supply 2-pin connector 3.67 ± .04
Connector P/N 1205 2641 74,0
2x [2.91]
Terminal P/N 1204 8074
TPA P/N 1205 2634
Cable Seal 1204 8086
A B C D E
* Note: The +20 mA command input signal configuration operates the pump in
one direction. The customer has to change the polarity on the -20 mA signal to B Port Flow 100%
operate the pump in the opposite direction. CCW Pump Rotation
257 23
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
G E F
A Displacement B Identifies Type of E Year of Manufacture
cu.in/rev.(cc/rev.) Product
F Specific Serial Number
0033 = 3.3(54) 22 = Variable of Unit
Displacement Pump
0039 = 3.9(64) G Direction of Input Shaft
C Identifies Specific Unit Rotation Observed from
0046 = 4.6(75)
Configuration Shaft End of Unit
0054 = 5.4(89) CW=Clockwise
D Month of Manufacture
0064 = 6.4(105) CCW=Counterclockwise
258
EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004 3
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Required Tools
HD Hydrostatic Pump Service
Disassembly/
Assembly
Required Tools
Disassembly/Assembly
• 1/4 in. Hex Key • Split Blade Bearing Puller
• 5/16 in. Hex Key • Hammer (Steel and Plastic)
• 9/16 in. Hex Key • Small Machinist Ruler
• 5/8 in. Hex Key • Small Flashlight
• 12 mm Hex Key • Light Petroleum Jelly
• 5/16 in. Socket or End Wrench • Suitable Solvents and Cleaners
• 1/2 in. Socket or End Wrench Special Tools
• 9/16 in. Socket or End Wrench • End Cover Tool
• 11/16 in. End Wrench • Limit Stop for Bearing Cone
• 3/4 in. Socket or End Wrench Installation
• 1 in. Socket or End Wrench • Low Clearance Bearing Puller
• 1-1/4 in. Socket or End Wrench • Seal Bullet
• Breaker Bar or Ratchet Wrench
• Torque Wrench (200 Max. Capacity)
• Adjustable Pliers
• Screwdrivers (Small & Large)
• Internal Retaining Pliers (str. .047 Tips)
• Internal Retainer Pliers (Str. Tips)
• Dial Indicator with Magnetic Base
• Depth Micrometer with Extensions
• Parallel Bars (2)
• Slide Hammer
4 End Cover
1 Control
5 Rotating Assembly
& Shaft
6 Servo Piston
7 Main Housing
CAUTION
Main components must be 3 Charge Pump Cover
taken apart in the proper 4 End Cover
order to pre vent damage 5 Rotating Group and shaft
1 Control (as applicable) 6 Servo Piston
2 Auxiliary Mounting adapter 7 Main Housing
(if applicable)
4 EATON 259
Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
4
79
63
3
55
64
60 59 57
63
55
176 41
163
78
5
260
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Model
Artex strictly 5422-6422
prohibits Model 3322-4622
unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
14
56
26
56
12
47
53
54
53
54
46
45
44
Optional External
Servo Stop 35 34
6 33
162
108
7 111 110
31
70 62
2
40
66
30
26 32
27 28
28 27
32
80
81
82
116
66 118
66 117
87
29
ID Tag
31 87
67 86
85 1
86
85
Optional Optional
Optional External Speed Magnetic Speed
Servo Stop Sensor 61
Sensor
111 Port Plug 48
109 110
108
6 261
EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004
119
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com
Optional
Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Parts
Parts List
List HD Hydrostatic Pump Service
Models
Models3322/3922/4622
3322/3922/4622 Parts List
Models 3322 / 3922 / 4622
REFERENCE
REFERENCE REFERENCE
REFERENCE
ITEM
ITEM P/N P/N QTY.
QTY. DESCRIPTION
DESCRIPTION PAGES
PAGES ITEM P/N
ITEM P/N QTY. DESCRIPTION
QTY. DESCRIPTION PAGES
PAGES
1 1 See SeeTable
Table2.02.0 1 1 Main
MainHousing
Housing 99 7979 110700-XXXXXX
110700-XXXXXX (1) (1)
11 Relief
ReliefValve
Valveand/or
and/orCheck
CheckValve
Valve(A(APort)
Port)
2 2 See SeeTable
Table3.03.0 1 1 Drive
DriveShaft
ShaftSub-assembly
Sub-assembly 99 SeeTable
See Table13.0,
13.0,13.1
13.1 2424
3 3 See SeeTable
Table4.0,
4.0,4.1 4.1 1 1 End EndCover
Cover 10-11
10-11 80,81,82
80,81,82See
SeeTable
Table1.0
1.0 1 1 Control
ControlValve
ValveOrifice
Orifice 88
4 4 103090-325
103090-325 8 8 HexHexBolt
BoltHD HD3/8-16
3/8-16Gr.Gr.8 8 8383 95653-012
95653-012 22 Soc
SocPipe
PipePlug
Plug.125-27
.125-27NPTF
NPTF
5 5 See SeeTable
Table18.0
18.0 1 1 EndEndCover
CoverGasketGasket 2525 (insidecharge
(inside chargepumppumpinlet
inletport)
port)
6,7,8,9
6,7,8,9See
SeeTable
Table5.0-6.1 5.0-6.11 1 Control
ControlValveValve 12-16
12-16 8484 95653-006
95653-006 22 SocPipe
Soc PipePlug
Plug.062-27
.062-27NPTF
NPTF
1212 See SeeTable
Table7.0-7.1
7.0-7.1 1 1 Rotating RotatingKit KitSub-assembly
Sub-assembly 17-18
17-18 (insidecharge
(inside chargepumppumpinlet
inletport)
port)
1313 See SeeTable
Table9.09.0 1 1 Propel
PropelValve/V-Groove
Valve/V-Groove 8585 **** 11 MagneticSpeed
Magnetic SpeedSensor
Sensor(optional)
(optional)
/Quiet
/QuietPlate
Plate 1919 108307
108307 11 Plug(optional)
Plug (optional)
1414 1032411Bearing
1032411BearingPlate Plate(Models
(Models33/39)
33/39) 8686 16160-125
16160-125 11 RetainingRing
Retaining Ring(optional)
(optional)
1414 1041981
1041981Bearing
BearingPlate Plate(Model
(Model46)46) 8787 8761-016*
8761-016* 11 O-Ring
O-Ring
15,16,17,18,19,20,21,22,23,24
15,16,17,18,19,20,21,22,23,24 Charge ChargePump PumpSubassembly
Subassembly 95,96,
95, 96,97,
97,105
105 SeeCharge
See ChargePump
PumpSub-assembly
Sub-assembly
See
SeeTable
Table10.0,10.1
10.0,10.1 20-22
20-22 20-22
20-22
2828 108300*
108300* 2 2 Ring
RingSeal
Seal 116
116 **** 11 DriveShaft
Drive ShaftSeal
Seal
2626 See SeeTable
Table11.0,
11.0,11.1 11.11 1 Servo
ServoPiston
PistonSub-assembly
Sub-assembly 2323 117
117 **** 11 Ring,Retaining
Ring, Retaining
2727 8761-144*
8761-144* 2 2 O-Ring
O-Ring 118
118 **** 11 Spacer
Spacer
2828 108300*
108300* 2 2 Ring
RingSeal
Seal 119
119 95653-012
95653-012 11 SocPipe
Soc PipePlug
Plug.125-27
.125-27NPTF
NPTF(optional)
(optional)
2929 See SeeTable
Table11.1
11.1 Servo
ServoPiston
PistonCover
Cover 2323 163
163 4994730-XXX
4994730-XXX 11 PressureOverride
Pressure OverrideRelief
ReliefValve
Valve(optional)
(optional)
3030 See SeeTable
Table11.1
11.1 Servo
ServoPiston
PistonCover
Cover 2323 SeeTable
See Table12.0
12.0 2424
3131 95862-088
95862-088 8 8 HexHexBolt
BoltHD HD5/16-18
5/16-18GrGr5 5 176 499161-001
176 499161-001 22 CapNut
Cap Nut
3232 8761-139*
8761-139* 2 2 O-Ring
O-Ring
3333 16254-8
16254-8 1 1 Thread
Threadseal seal *available
*availableiningasket
gasketkitkit990710-000
990710-000
3434 96097-050
96097-050 1 1 Nut,
Nut,HexHex.50-20
.50-20 **availableininkitkit
**available
(1)SeeTable
(1)See Table14.1
14.1forforcorrect
correctpart
partnumber
numberidentification
identification
3535 16254-28
16254-28 1 1 Washer
Washer andpressure
and pressuresettings.
settings.
4040 103232-000
103232-000 1 1 Bearing
BearingCup Cup Used
Usedonly
onlywith
withremote
remoteoror
4141 See SeeTable
Table15.0
15.0 A/R A/R EndEndCover
CoverBearing
BearingShimShimKit Kit 2626 pressure
pressureside
sidefiltration.
filtration.
42/43
42/43108295-000
108295-000 1 1 Bearing
BearingCup/Bearing
Cup/BearingCone Cone
Subassembly
Subassembly
4444 107575
107575 2 2 Swash
SwashBearing
BearingSub-assembly
Sub-assembly
4545 108331
108331 2 2 Race
RacePin Pin
4646 108823
108823 2 2 Clocking
ClockingLink Link
4747 108152
108152 1 1 Slide
SlideBlock
Block
4848 See SeeTable
Table14.0**
14.0** 1 1 Low LowPressure
PressureReliefReliefValve
ValvePlug
Plug 2525
4949 8785-012*
8785-012* 1 1 O-Ring
O-Ring
5353 108214
108214 2 2 Hold
HoldDownDownSpring
Spring
5454 16048-480
16048-480 2 2 Hold
HoldDownDownWasher
Washer
5555 107582
107582 2 2 Hollow
HollowDowel Dowel
5656 9820298202 3 3 Dowel
Dowel
5757 110457-000*
110457-000* 4 4 Static
StaticFaceFaceSeal
Seal
5959 8761-017*
8761-017* 2 2 O-Ring
O-Ring(between
(betweenend endcover
cover
and
andhousing)
housing)
6060 108562-000*
108562-000* 2 2 Back-up
Back-up Ring (betweenend
Ring (between end
cover
coverand andhousing)
housing)
6161 25083-01
25083-01 1 1 O-Ring
O-RingPlug Plug
6262 107887
107887 1 1 O-Ring
O-RingPlug PlugSocSocHD HD
6363 25706-006
25706-006 2 2 O-Ring
O-RingPlug Plug
6464 25090-010
25090-010 1 1 O-Ring
O-RingPlug Plug
6565 25090-004
25090-004 3 3 O-Ring
O-RingPlug Plug
6666 25083-004
25083-004 1212 O-Ring
O-RingPlug Plug
(not
(notallallpositions
positionsshown)
shown)
6767 25083-002
25083-002 3 3 O-Ring
O-RingPlug Plug(used
(usedwith
with
Pressure
PressureOverride
Overrideoption)
option)
6868 9655996559 1 1 Shipping
ShippingStrap Strap(not
(notshown)
shown)
7070 111402-000
111402-000 1 1 Control
ControlLink LinkSub-assembly
Sub-assembly
71,
71,7272See
SeeTable
Table5.0 5.0 Manual
ManualControl
Control 1212
7676 4994730-xxx
4994730-xxx (1) (1)
2 2 Relief
ReliefValve,
Valve,Pressure
PressureOverride
Override
See
SeeTable
Table12.0
12.0 (optional)
(optional) 2323
7878 110700-xxx
110700-xxx (1) (1)
1 1 Relief
ReliefValve
Valveand/or
and/or
See
SeeTable
Table13.0,13.1
13.0,13.1 Check
CheckValve Valve(B(BPort)
Port) 2323
EATON
EATONHeavy-Duty
Heavy-DutySeries
Series2 2Hydrostatic
HydrostaticPumps
PumpsParts
Partsand
andRepair
RepairE-PUPI-TS004-E
E-PUPI-TS004-EOctober
October2004
2004 77
262
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
REFERENCE
REFERENCE REFERENCE
REFERENCE
ITEM
ITEM P/N P/N QTY.
QTY. DESCRIPTION
DESCRIPTION PAGES
PAGES ITEM P/N
ITEM P/N QTY. DESCRIPTION
QTY. DESCRIPTION PAGES
PAGES
1 1 See
SeeTable
Table2.0
2.0 11 Main
MainHousing
Housing 99 7979 110700-XXXXXX
110700-XXXXXX (1) (1)
1 1 Relief
ReliefValve
Valveand/or
and/orCheck
CheckValve
Valve(A(APort)
Port)
SeeTable
See Table13.0,
13.0,13.1
13.1 2323
2 2 See
SeeTable
Table3.0
3.0 11 Drive
DriveShaft
ShaftSubassembly
Subassembly 99
3 3 See
SeeTable
Table4.0,
4.0,4.1
4.1 1 1 End
EndCover
Cover 10-11
10-11 80,81,82101619-xxx
80,81,82 101619-xxx SeeTable
See Table1.0
1.0Control
ControlValve
ValveOrifice
Orifice
SeeBelow
See Below
4 4 103091-325
103091-325 88 Hex
HexBolt
BoltHDHD7/16-16
7/16-16Gr8 Gr8
8383 95653-012
95653-012 2 2 SocSocPipe
PipePlug
Plug.125-27
.125-27NPTF
NPTF
5 5 See
SeeTable
Table18.0
18.0 11 End
EndCover
CoverGasket
Gasket 2626 (insidecharge
(inside chargepumppumpinlet
inletport)
port)
6,7,8,9
6,7,8,9 See
SeeTables
Tables5.0-6.11
5.0-6.11 Control
ControlValve
Valve 1414 8484 95653-006
95653-006 2 2 SocSocPipe
PipePlug
Plug.062-27
.062-27NPTF
NPTF
1212 See
SeeTable
Table7.0
7.0 11 Rotating
RotatingKitKitSubassembly
Subassembly 1616 (insidecharge
(inside chargepumppumpinlet
inletport)
port)
1313 See
SeeTable
Table8.0
8.0 11 Propel
PropelValve/V-Groove
Valve/V-Groove 8585 See
SeeTable
Table1717 1 1 Magnetic
MagneticSpeed
SpeedSensor
Sensor(optional)
(optional)
/Quiet
/QuietPlate
Plate 1818 2525
1414 103852
103852 1 1 Bearing
BearingPlate
Plate(Model
(Model54) 54) 108307
108307 11 Plug
Plug(optional)
(optional)
1414 103814
103814 1 1 Bearing
BearingPlate
Plate(Model
(Model64) 64) 8686 16160-125
16160-125 11 RetainingRing
Retaining Ring(optional)
(optional)
15,16,17,18,19,20,21,22,23,24
15,16,17,18,19,20,21,22,23,24 Charge
ChargePumpPumpSubassembly
Subassembly 8787 8761-016*
8761-016* 11 O-Ring
O-Ring
See
SeeTable
Table10.0-10.1
10.0-10.1 19-21
19-21
95,96,
95, 96,97,
97,105
105 SeeCharge
See ChargePump
Pump
2828 108300*
108300* 2 2 Ring
RingSeal
Seal Sub-assembly
Sub-assembly 19-21
19-21
2626 SeeSeeTable
Table11.011.0 1 1 Servo
ServoPiston
PistonSub-assembly
Sub-assembly 2222 116See
116 SeeTable
Table16.0
16.0 11 DriveShaft
Drive ShaftSeal
Seal 2626
2727 8761-157*
8761-157* 2 2 O-Ring
O-Ring 117See
117 SeeTable
Table16.0
16.0 11 Ring,Retaining
Ring, Retaining 2626
2828 108915*
108915* 2 2 Ring
RingSeal
Seal 118See
118 SeeTable
Table16.0
16.0 11 Spacer
Spacer 2626
29,
29,3030 See
SeeTable
Table11.1 11.1 Servo
ServoPiston
PistonCover
Cover 2222 11995653-012
119 95653-012 11 SocPipe
Soc PipePlug
Plug.125-27
.125-27NPTF
NPTF(optional
(optional- -
3131 95912-088
95912-088 8 8 Screw,
Screw,CapCapSocSocHD HD5/16-18
5/16-18GrGr8 8 usedonly
used onlywith
withremote
remoteororpressure
pressureside
side
3232 8761-145*
8761-145* 2 2 O-Ring
O-Ring filtration)
filtration)
3333 16254-8
16254-8 1 1 Thread
Threadseal
seal 1634994730-XXX
163 4994730-XXX 11 PressureOverride
Pressure OverrideRelief
ReliefValve
Valve(optional)
(optional)
SeeTable
See Table14.0
14.0 2424
3434 96097-050
96097-050 1 1 Nut,
Nut,Hex
Hex.50-20
.50-20
176499161-001
176 499161-001 22 CapNut
Cap Nut
3535 16254-28
16254-28 1 1 Washer
Washer
4040 103807-000
103807-000 1 1 Bearing
BearingCup Cup
4141 SeeSeeTable
Table15.015.0 A/R
A/R End
EndCover
CoverBearing
BearingShim ShimKitKit 2525
42/43
42/43 990386-000
990386-000 1 1 Bearing
BearingCup/Bearing
Cup/BearingCone Cone
Subassembly
Subassembly *available
*availableiningasket
gasketkitkit990710-000
990710-000
4444 111892
111892 2 2 Swash
SwashBearing
BearingSubassembly
Subassembly **available
**availableininkitkit
(1)See
(1)SeeTable
Table14.1
14.1forforcorrect
correctpart
partnumber
numberidentification
identification
4545 108331
108331 2 2 Race
RacePinPin and
andpressure
pressuresettings.
settings.
4646 108973
108973 2 2 Clocking
ClockingLinkLink
4747 108349
108349 1 1 Slide
SlideBlock
Block
4848 SeeSeeTable
Table14.0**
14.0** 1 1 LowLowPressure
PressureRelief
ReliefValve
Valve 2424
4949 8785-012*
8785-012* 1 1 O-Ring
O-Ring
5353 108214
108214 2 2 Hold
HoldDown
DownSpring
Spring
5454 16048-480
16048-480 2 2 Hold
HoldDown
DownWasher
Washer Table
Table1.0
1.0
5555 108369
108369 2 2 Hollow
HollowDowel
Dowel
5656 98202
98202 3 3 Dowel
Dowel Control
ControlValve
ValveOrifice
Orifice(Item
(Item80,
80,81,
81,82)
82)
5757 110457-000*
110457-000* 4 4 Static
StaticFace
FaceSeal
Seal SIZE
SIZE
5959 8761-017*
8761-017* 2 2 O-Ring
O-Ring(between
(betweenend endcover
cover ITEM
ITEM PARTNO.
PART NO. mm[inch]
mm[inch] DESCRIPTION
DESCRIPTION
and
andhousing)
housing)
80,81,82
80, 81,82 101619-021
101619-021 5,3[.021] Control
5,3[.021] ControlValve
ValveOrifice
Orifice
6060 108562-000*
108562-000* 2 2 Back-up
Back-upRingRing(between
(betweenend end
cover
coverandandhousing)
housing) 80,81,82
80, 81,82 101619-028
101619-028 7,1[.028] Control
7,1[.028] ControlValve
ValveOrifice
Orifice
6161 25083-01
25083-01 1 1 O-Ring
O-RingPlug
Plug 80,81,82
80, 81,82 101619-036
101619-036 9,1[.036]
9,1[.036] ControlValve
Control ValveSupply
SupplyOrifice
Orifice
6262 107887
107887 1 1 O-Ring
O-RingPlug
PlugSocSocHDHD
80,81,82
80, 81,82 101619-044
101619-044 11,1[.044]
11,1[.044] ControlValve
Control ValveOrifice
Orifice
6363 25706-006
25706-006 2 2 O-Ring
O-RingPlug
Plug
80,81,82
80, 81,82 101619-048
101619-048 12,1[.048]
12,1[.048] ControlValve
Control ValveOrifice
Orifice
6464 25090-010
25090-010 1 1 O-Ring
O-RingPlug
Plug
6565 25090-004
25090-004 3 3 O-Ring
O-RingPlug
Plug 80,81,82
80, 81,82 101619-052
101619-052 13,2[.052]
13,2[.052] ControlValve
Control ValveOrifice
Orifice
6666 25083-004
25083-004 1212 O-Ring
O-RingPlug
Plug(not
(notallallpositions
positionsshown)
shown) 80,81,82
80, 81,82 101619-057
101619-057 14,5[.057]
14,5[.057] ControlValve
Control ValveOrifice
Orifice
6767 25083-002
25083-002 3 3 O-Ring
O-RingPlug
Plug(used
(usedwith withPressure
Pressure 80,81,82
80, 81,82 101619-065
101619-065 16,5[.065]
16,5[.065] ControlValve
Control ValveOrifice
Orifice
Override
Overrideoption)
option) 80,81,82
80, 81,82 101619-073
101619-073 18,5[.073]
18,5[.073] ControlValve
Control ValveOrifice
Orifice
6969 101822
101822 1 1 Shipping
ShippingStrap
Strap(not
(notshown)
shown) 80,
80,81,82
81,82 101619-081
101619-081 20,6[.081]
20,6[.081] Control
ControlValve
ValveOrifice
Orifice
7070 111402-000
111402-000 1 1 Control
ControlLink
LinkSub-assembly
Sub-assembly 80,
80,81,82
81,82 101619-094
101619-094 23,9[.094]
23,9[.094] Control
ControlValve
ValveOrifice
Orifice
71,
71,7272 See
SeeTable
Table5.0 5.0 Manual
ManualControl
Control 1212 80,
80,81,82
81,82 101619-102
101619-102 25,9[.102]
25,9[.102] Control
ControlValve
ValveOrifice
Orifice
7676 4994730-xxx
4994730-xxx (1) (1)
2 2 Relief
ReliefValve,
Valve,Pressure
PressureOverride
Override
See
SeeTable
Table12.012.0 (optional)
(optional) 2323
7878 110700-xxx
110700-xxx(1) (1)
1 1 Relief
ReliefValve
Valveand/or
and/orCheckCheckValve
Valve
See
SeeTable
Table13.0,13.1
13.0,13.1 (B(BPort)
Port) 2323
88 EATON
EATONHeavy-Duty
Heavy-DutySeries
Series2 2Hydrostatic
HydrostaticPumps
PumpsParts
Partsand
andRepair 263
RepairE-PUPI-TS004-E
E-PUPI-TS004-EOctober
October2004
2004
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
List
GROUP LLC
ousing
Parts List HD Hydrostatic Pump Service
Main Housing
Table 2.0 Main Housing
Parts ListParts List
Main Housing
List (Item 1) Models 3322/3922/4622
PART NO. QTY. DESCRIPTION
Parts List Main Housing
ousing 111813-000 1 Main Housing Table 2.0 Main Housing Main Housing
111811-000 1 Main Housing, Pressure Override
Models 3322/3922/4622 (Item 1)
Parts List
111812-000 1 Main Housing, Speed Sensor
PART NO. QTY. DESCRIPTION
Parts List 111810-000 1 Main Housing with Pressure Override and Speed Sensor
111813-000 1 Main Housing
Main Housing 114192-000 1 Main Housing, No POR, Metric Ports
111811-000 1 Main Housing, Pressure (Item 1)Override
Main Housing Table 2.0 Main Housing 111812-000 1 Main Housing, Speed Sensor
Tab
Models5422/6422
Models 3322/3922/4622 111810-000 1 Main Housing with Pressure Override and Speed Sensor
114192-000 1 Main Housing, No POR, Metric Ports Mo
PART
(Item
PART NO. QTY.
1)NO. QTY. DESCRIPTION
DESCRIPTION
PA
(Item 1) 111813-000
111817-000 11 MainHousing,
Main Housing No POR, No Speed Sensor Port
111811-000 Table 2.0 Main Housing 111
111816-000 11 MainHousing,
Main Housing,Pressure
PressureOverride,
Models2.0
Override
5422/6422 111
111812-000 1 No Speed
Main Sensor
Housing, Table Port Sensor MainModels
Speed Housing 3322/3922/4622
111815-000
111810-000 11 Main
MainHousing, PART
Speed
HousingModels NO.
Sensor
with Pressure QTY.
Port, DESCRIPTION
No PART
Override POR
and Speed 111
3322/3922/4622 NO.Sensor QTY. DESCRIPTION
111817-000 1and Speed
MainSensor
Housing, No POR, No Speed Sensor Port 111
haft 111814-000
114192-000 11 Main
MainHousing,
Housing,PARTPressure
No POR,
111816-000
Override
Metric Ports
NO. QTY. 111813-000
1
DESCRIPTION 1
Main Housing, Pressure Override,
Main Housing 114
111811-000 1 Port Main Housing, Pressure Override
embly 111813-000 1 Main Housing
No Speed
111812-000
Sensor
1 Main Housing,
Models 5422/6422
111811-000
111815-000 11 Main
MainHousing,
Housing,Pressure
Speed Override
Sensor Port, NoSpeed
POR Sensor
111812-000 11 111810-000
Main
MainHousing,
Housing,Speed 1 Main
Sensor Housingandwith Pressure
SensorOverride and Speed Sensor Mo
Drive Shaft PART NO. QTY. DESCRIPTION
111814-000
111810-000 1 114192-000
Main Housing with
Pressure
1 Pressure
Override
Main Override
Housing,and
Speed
No POR,
SpeedMetric
Sensor Ports
PA
Subassembly 111817-000 1 Main Housing, *Note:
No POR, Bearing
114192-000 No Speedcup must
1 SensorMainbePort
Housing, No POR, Metric Ports
111
111816-000 1 replaced
Main Housing, Pressure Override, with shaft
(Item 2) No Speed Sensor Portand new bearing cone 5422/6422
Models Drive Shaft 111
111815-000 1 Main Housing, Speed Sensor Port, No POR
Models 5422/6422 PART NO. QTY. DESCRIPTION
Main Housing, Pressure Override and Speed Sensor *Note: Bearing cup must be
Subassembly 111
haft
Drive Shaft Subassembly 111814-000 1
PART NO. QTY. 111817-000 DESCRIPTION Drive Shaft
1 Main Housing,
replaced with No
shaftPOR, No Speed Sensor Port 111
(Item 2) Pressure Override,
embly
3922/4622 (54, 64, 75 cc/rev.) 111817-000 1 111816-000
Main Housing, No1 POR,and
Subassembly
Main
No Speed
No
newHousing,
Speed
Sensor
bearing
Sensor
Port
cone
Port
BEARING RETAINING 111816-000 1 Main Housing, Pressure Override,
MBLY SHAFT Table CONE 3.0 Drive Shaft RING SubassemblyDESCRIPTION 111815-000
No Speed Sensor1Port Main Housing, Speed Sensor Port, No POR
(Item 2) Housing,
108028-000 Drive Shaft
103227-000 103222-188
Models 3322/3922/4622 (54, 64, 75 cc/rev.)
23 Tooth 16/32 Pitch
111815-000
*Note:
Spline 1 111814-000
Main Housing, Speed 1 Main
Sensor Port, No POR Pressure Override and Speed Sensor
108624-000 103227-000 103222-188 14 Tooth 12/24 PitchBearing
Spline cup 1 must beHousing, Pressure Override and Speed Sensor
108645-000
Drive Shaft Subassembly
103227-000 103222-188 BEARING
111814-000
Pitchreplaced
21 Tooth 16/32 RETAINING Spline with shaft
Main
Table 3.0 Drive Shaft Subassembly
109737-000 Subassembly
SUBASSEMBLY
103227-000 (Item
SHAFT
103222-188
2)
CONE 23 Tooth 16/32 PitchRING and
Splinenew bearing
3/8-24 UNF 2B DESCRIPTION
coneTapped
113717-000 108029-000
103227-000 108028-000
103222-188 103227-000 103222-188
14 Tooth 12/24 Pitch Spline Front of Tandem 23 Tooth 16/32 Pitch Spline
Models 3322/3922/4622 (54, 64, 75 cc/rev.)
Drive 113719-000 (Item
Shaft Subassembly 2)
108625-000
103227-000 108624-000
103222-188 103227-000
27 Tooth 24/48 Pitch 103222-188
Spline 14 Tooth 12/24 Pitch Spline BEARING
Table 3.0 Drive *Note: Bearing
Shaft cup must be
Subassembly
114680-000 108646-000
103227-000 108645-000
103222-188 103227-000
1.500” Taper With 103222-188
3/8 Square Key 21 Tooth 16/32 Pitch Spline
SUBASSEMBLY SHAFT CONE
/3922/4622 (54, 64, 75 cc/rev.) *Note: Bearing cup must be replaced with shaft
4992794-001 109738-000
103227-000 109737-000
103222-188 103227-000
1.375” Taper With 103222-188
3/8 Square Key 23 Tooth 16/32 Pitch Spline
Models 3/8-24 UNF 2B(54,
108029-000
3322/3922/4622 Tapped
64, 75108028-000
cc/rev.) 103227-000
BEARING RETAINING replaced withofshaft and new bearing cone
4998309-001 113718-000
103227-000 113717-000
103222-188 103227-000
14 Tooth 24/48 pitch 103222-188
Spline 14 Tooth 12/24 Pitch Spline 108625-000
Front Tandem 108624-000BEARING103227-000 R
MBLY SHAFT CONE RING DESCRIPTION and new108646-000
bearing cone
113720-000 Table 113719-000
3.0 Drive 103227-000
Shaft Subassembly 103222-188 27 Tooth 24/48 Pitch Spline
SUBASSEMBLY SHAFT 108645-000 CONE 103227-000
06422 (89, 105
108028-000
cc/rev.) 103227-000 103222-188 23 Tooth 16/32 Pitch Spline
114681-000 114680-000 103227-000 103222-188 1.500” Taper With 3/8 Square
108029-000 Key
109738-000 108028-000109737-000103227-000103227-000
0 108624-000 Table 103227-000 3.0 DriveModels Shaft 103222-188
Subassembly
3322/3922/4622 (54,1464,
Tooth 12/24 Pitch Spline
75 cc/rev.)
BEARING
4992795-001 RETAINING
4992794-001 103227-000 103222-188 1.375” Taper With 3/8 Square
108625-000 Key
113718-000 108624-000113717-000103227-000103227-000
0
MBLY 108645-000
SHAFT 103227-000
CONE 103222-188 21 Tooth 16/32 Pitch Spline
4998310-001
Models 3322/3922/4622 (54, RING
4998309-001
64, 75 cc/rev.) 103227-000 DESCIPTIONBEARING 103222-188 14 Tooth 24/48 pitch
RETAINING Spline 113720-000 108645-000113719-000103227-000103227-000
108646-000
0 109737-000
109139-000 103227-000
103808-000 103222-188
103222-200 23Tooth
14 Tooth12/24
16/32Pitch
PitchSpline
Spline 3/8-24 UNF 2B Tapped
SUBASSEMBLY BEARINGSHAFT CONE
RETAINING RING DESCRIPTION
109738-000 114681-000 109737-000114680-000103227-000103227-000
0 113717-000 Models
109468-000
5422/6422 (89, 105103222-188
103227-000
103808-000
cc/rev.)
108029-000
103222-200 14Tooth
108028-000
21 Tooth16/32
12/24 Pitch Spline3.22
103227-000
Pitch Spline Front of Tandem
ext. 103222-188 23 4992795-001
Tooth 16/32 Pitch Spline4992794-001103227-000103227-000
0 113719-000 SUBASSEMBLY103227-000 SHAFT
103222-188 CONE 27 Tooth 24/48 RING
Pitch Spline DESCRIPTION 113718-000 113717-000
110116-000 103808-000 103222-200
108625-000 BEARING 21 Tooth 16/32 RETAINING
108624-000 Pitch Spline
103227-000 103222-188 14 4998310-001
Tooth 12/24 Pitch Spline4998309-001103227-000103227-000
108029-000 108028-000 103227-000 103222-188 23 Tooth 16/32 Pitch Spline
113720-000 113719-000
0 114680-000 SUBASSEMBLY
110132-000 103227-000
103808-000 SHAFT
103222-188
103222-200
108646-000 CONE 1.500”
13 ToothTaper
108645-000 With
8/16 Pitch RING
3/8 Square Key
Spline
103227-000 DESCIPTION
103222-188 21 Tooth 16/32 Pitch Spline
108625-000
109140-000 108624-000
109139-000 103227-000
103808-000 103222-188
103222-200 14 Tooth 12/24 Pitch
14 Tooth 12/24 Pitch Spline Spline
114681-000 114680-000 103227-000
1 4992794-001
112034-000 103227-000
103808-000 103222-188
103222-200
109738-000 1.375”
1.50
109737-000 Dia.Taper
TaperWith With 3/8
3/8Square
103227-000SquareKey Key 103222-188 Models
23 5422/6422
Tooth 16/32 Pitch (89, 105
Spline 3/8-24cc/rev.)
UNF 2B Tapped
108646-000 108645-000 103227-000 103222-188 21 Tooth 16/32 Pitch Spline
4992795-001 4992794-001 103227-000
1 4998309-001
112036-000 103227-000
109512-000
103808-000 103222-188
109468-000
103222-200
113718-000 103808-00014 Tooth 24/48
27 Tooth 24/48 Pitch
113717-000 pitch Spline
103222-200
Spline
103227-000 21 Tooth
103222-188 16/32 Pitch Spline 3.22
14 Tooth ext. BEARING
109738-000
110117-000 109737-000
110116-000 103227-000
103808-000 103222-188
103222-200 23
21 Tooth
Tooth 16/32
16/32 Pitch Spline
4998310-001
Pitch Spline 3/8-2412/24
UNF Pitch
2B Spline Front of Tandem
Tapped
4998309-001 103227-000
/6422 (89,114889-000
105 cc/rev.) 103808-000 103222-200
113720-000 23 Tooth 16/32 Pitch
113719-000 Spline 3/8-24 UNF 2B
103227-000 Tapped
103222-188 SUBASSEMBLY
27 Tooth 24/48 Pitch Spline SHAFT CONE
113718-000
110133-000 113717-000
110132-000 103227-000
103808-000 103222-188
103222-200 14 Tooth 12/24
13 Tooth 8/16Models Pitch Spline
Pitch Spline Front of Tandem
108366-000 103808-000 103222-200
114681-000 23 Tooth 16/32 Pitch
114680-000 Spline
103227-000 103222-188 1.500”109140-000
5422/6422 Taper(89,
With 1053/8cc/rev.)
Square 109139-000
Key 103808-000
113720-000
BEARING
112035-000 113719-000
RETAINING
112034-000 103227-000
103808-000 103222-188
103222-200 27 Tooth 24/48 Pitch Spline
1.50 Dia. Taper With 3/8 Square Key
MBLY 4992794-001
SHAFT 103227-000
CONE 103222-188
4992795-001
RING 1.50
4992794-001 Dia. Taper With
DESCIPTION .375” x 1” Square Key
103227-000 103222-188 1.375”109512-000
Taper With 3/8 Square 109468-000
Key BEARING103808-000 R
114681-000
112037-000 114680-000
112036-000 103227-000
103808-000 103222-188
103222-200 1.500”
27 Tooth Taper
24/48With 3/8Spline
Pitch Square Key
0227 Pressed 109139-000 103808-000 103222-200
4998310-001 14
4998309-001Tooth 12/24 Pitch Spline
103227-000 103222-188 SUBASSEMBLY 14 110117-000
Tooth 24/48 SHAFT
pitch Spline110116-000 CONE 103808-000
Bearing Cone and 4992795-001
103222-188
114890-000 Retaining 4992794-001
Ring
114889-000 103227-000
103808-000 103222-188
103222-200 1.375” Taper With
23 Tooth 16/32 Pitch 3/8 Square Key
Spline 110133-000
3/8-24 UNF 109139-000
2B Tapped110132-000103808-000103808-000
109140-000
0
3808 Pressed109468-000
Bearing Cone 4998310-001
and 103808-000Retaining
103222-200 Models 103222-200
4998309-001
Ring 5422/6422 (89, 103227-000 21 Tooth 16/32 Pitch
105 cc/rev.) Spline 3.22 ext. 14 Tooth 24/48 pitch Spline
103222-188
108382-000 108366-000 103808-000 103222-200 23 Tooth 16/32 Pitch Spline 112035-000 109468-000112034-000103808-000103808-000
109512-000
0Cup must be110116-000
replaced with shaft 103808-000
and new bearing 103222-200 21 Tooth 16/32 Pitch Spline
4992795-001
Models 5422/6422 (89,cone.
4992794-001
105 cc/rev.) 103227-000 BEARING
103222-188 RETAINING
1.50 Dia. Taper With .375” x112037-000
110117-000 1” Square Key 110116-000112036-000103808-000103808-000
0 110132-000 103808-000 103222-200
SUBASSEMBLY SHAFT13 Tooth 8/16 PitchCONE Spline RING DESCIPTION
0 112034-000 * Includes 103227
103808-000 Pressed Bearing Cone
103222-200 and BEARING
103222-188 1.50 Retaining
Dia. Taper RETAINING
Ring
With 3/8 Square Key 110133-000 114890-000 110132-000114889-000103808-000103808-000
SUBASSEMBLY 109140-000
SHAFT 109139-000
CONE 103808-000
RING 103222-200
DESCIPTION 112035-000 14 Tooth 12/24 Pitch
108382-000 Spline108366-000103808-000103808-000
112034-000
0 112036-000 ** Includes 103808 Pressed
103808-000 Bearing
103222-200Cone and 103222-200 Retaining
27 Tooth 24/48 Ring
Pitch Spline
109140-000
Note: Bearing Cup must be 109512-000
109139-000
replaced with shaft 109468-000
103808-000
and new bearing cone. 103808-000
103222-200 103222-200
14 Tooth 12/24 Pitch 21 4992795-001
Spline
112037-000 Tooth 16/32 Pitch Spline4992794-001
112036-000 3.22 ext. 103808-000103227-000
0 114889-000 103808-000 103222-200
110117-000 23 Tooth 16/32 Pitch
110116-000 Spline 3/8-24 UNF 103222-200
103808-000 2B Tapped 21 Tooth 16/32 Pitch Spline
0 108366-000 109512-000
103808-000 109468-000
103222-200 103808-000 23 Tooth 16/32 Pitch 103222-200
Spline 21 Tooth 16/32 Pitch Spline
114890-000 3.22 ext. 114889-000
* Includes 103227 Pressed Bearing Cone 103808-000
and 103222-188 R
110117-000 110133-000
110116-000 110132-000
103808-000 103808-000
103222-200 103222-200
21 Tooth 16/32 Pitch 13 Tooth 8/16 Pitch
Spline
108382-000 Spline
108366-000 103808-000
1 4992794-001 103227-000 103222-188 1.50 Dia. Taper With .375” x 1” Square Key ** Includes 103808 Pressed Bearing Cone and 103222-200
110133-000 EATON Heavy-Duty 112035-000
110132-000 Series 2 Hydrostatic 112034-000
103808-000
Pumps Parts and Repair 103808-000
103222-200
E-PUPI-TS004-E October 103222-200
132004
Tooth 8/16 Pitch 9 1.50 Dia. Taper With 3/8 Square Key
Spline
4992795-001 4992794-001
227 Pressed Bearing Cone and 103222-188 Retaining Ring Note: Bearing Cup must be replaced103227-000with shaft and new b
112035-000 112037-000
112034-000 112036-000
103808-000 103808-000
103222-200 103222-200 With 3/8 27
1.50 Dia. Taper* Includes ToothKey
Square 24/48 Pitch Spline
3808 Pressed Bearing Cone and 103222-200 Retaining Ring 103227 Pressed Bearing Cone and 103222-188 Retaining Ri
112037-000 114890-000
112036-000 114889-000
103808-000 103808-000
264
103222-200 103222-200
27 Tooth 24/48**Pitch 23 Tooth 16/32 Pitch Spline 3/8-24 UNF 2B Tapped
Spline
Cup must be replaced with shaft and new bearing 114889-000cone. Includes 103808 Pressed Bearing Cone and 103222-200 Retaining R
114890-000 108382-000 108366-000
103808-000 103808-000
103222-200 103222-200
23 Tooth 16/32 Pitch 23 Tooth
Spline 3/8-24 16/32
UNF Pitch
2B Spline
Tapped
The108382-000
Artex Group LLC Toll free in the US:103808-000 877.839.5533 Pumps Parts andNote: RepairBearing Cup must be replaced with shaft and 9 new bearing con
4992794-001 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
EATON Heavy-Duty Series 2 Hydrostatic E-PUPI-TS004-E October 2004
4992795-001
108366-000 103227-000
103222-200 103222-188
23 Tooth 16/32 Pitch Spline 1.50 Dia. Taper With .375” x 1” Square Key
4992795-001
NOTICE: This document,
* 4992794-001
including all attachments, contains confidential and 103227-000
Includes 103227 Pressed Bearing Cone and 103222-188
proprietary information that is the 1.50itsDia.
property of The Artex Group, LLC,
Retaining Ring Taperand/or
subsidiaries Withaffiliates
.375” (“Artex”).
x 1” Square Key
Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
* Includes 103227 Pressed ** Includes
Bearing 103808
Cone
Artex Pressed
strictlyand 103222-188
prohibits Bearing
unauthorized Cone
of thisand
Retaining
use Ring103222-200
document. Copyright Retaining RingGroup, LLC. All rights reserved.
© 2010, The Artex
EA
** Includes 103808 Pressed Note:Bearing
BearingCone Cup and must103222-200
be replaced with shaft
Retaining Ring and new bearing cone.
Note: Bearing Cup must be replaced with shaft and new bearing cone.
EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004 9
EATON Heavy
THE
GROUP LLC
265
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
10 EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004
THE
arts List
GROUP LLC
lectronic
roportional (EP)
Parts List HD Hydrostatic Pump Service
Parts List
ontrolElectronic
Proportional
Electronic
(EP)
Parts List
Proportional (EP) Electronic Proportional (EP) Control
ble 6.0Control
Electronic Control
Proportional (EP) Displacement Control Valve Kits
(Item 12)
A Parts List
1
2
Parts List 3
Standard Wide Land
Rotating Group/ *Optional
Shoe
4
Shoe
Swashplate Sub-assembly
See Note
5 Barrel Kit
9
Table 7.0 Rotating
1 Group/Swashplate Sub-assembly(Standard Shoe)
2 10
Models 3322/3922 Model 5422
3
Complete Rotating/Swashplate Complete Rotating/Swashplate
Standard Wide Land 4
Kit No. 109752-000
Shoe Shoe Kit No. 108424-000
*Optional
ITEM PART NO. QTY. DESCRIPTION 5
ITEM PART NO. QTY. DESCRIPTION
See Note
A 110428-000 1 Rotating Group Kit (includes items B, 7 A 109431-000 1 Rotating Group Kit (includes items B, 7
and 8) and 8)
Note:
B 990730-000 1 Barrel Kit (includes
When overhaulingitems 1 through
rotating and 5) 6 B 990732-000 1 Barrel Kit (includes items 1 through 5)
1 103278-200 1 Retaining Ring sub-assemblies,
swashplate 1 103278-225 1 Retaining Ring
piston and shoe sub-assemblies 7
2 103242-000 1 Spacer Cyl Barrel Spring
must be replaced with new parts.
2 103815-000 1 Spacer Cyl Barrel Spring
3 103240-000 1 Cylinder Barrel Spring 3 103813-000
8 1 Cylinder Barrel Spring
4 107758-000 1 Spacer Shaft Spring 4 108337-000 91 Spacer Shaft Spring
5
Table 109427-000
7.0 1 Group/Swashplate
Rotating Barrel and Sleeve Sub-assembly5 (Standard109430-000
Shoe) 1 Barrel and Sleeve
6 990723-000 1 Hold-down Kit 6 990724-000 1 Hold-down Kit
10
7 103244-000 1 Shoe Retainer Plate 7 103853-000 1 Shoe Retainer Plate
Models
8 3322/3922
101073 -000 9 Shoe Piston Subassembly Model
8 5422
101077-000 9 Shoe Piston Subassembly
Complete
9 Rotating/Swashplate
107854-000 1 Fixed Clr Thrust Plate Complete
9 Rotating/Swashplate
108341-000 1 Fixed Clr Thrust Plate
10 No.109366-000
Kit 109752-000 1 Swashplate Subassembly 10 No.109254-000
Kit 108424-000 1 Swashplate Subassembly
ITEM
ModelPART
4622NO. QTY. DESCRIPTION ITEM
ModelPART
6422NO. QTY. DESCRIPTION
A 110428-000
Complete 1 Rotating Group Kit (includes items B, 7
Rotating/Swashplate A 109431-000
Complete 1 Rotating Group Kit (includes items B, 7
Rotating/Swashplate
and 8) and 8)
BKit No. 109367-000 Barrel Kit (includes items 1 through 5)
990730-000 1 BKit No.990732-000
109435-000 1 Barrel Kit (includes items 1 through 5)
1 103278-200 1 Retaining Ring 1 103278-225 1 Retaining Ring
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
2 103242-000 1 Spacer Cyl Barrel Spring 2 103815-000 1 Spacer Cyl Barrel Spring
3A 109419-000
103240-000 11 Rotating Barrel
Cylinder Group Spring
Kit (includes items B, 7 3A 109434-000
103813-000 11 Rotating Group Kit (includes items B, 7
Cylinder
and 8) Barrel Spring
and 8)
4 107758-000 1 Spacer Shaft Spring 4B 108337-000 1 Spacer Shaft Springitems 1 through 5)
B 990731-000 1 Barrel Kit (includes items 1 through 5) 990733-000 1 Barrel Kit (includes
5 109427-000 1 Barrel and Sleeve 51 109430-000 1 Barrel and Sleeve
1 103278-200 1 Retaining Ring 103278-225 1 Retaining Ring
6 990723-000 1 Hold-down Kit 62 990724-000 11 Hold-down
2 103242-000 1 Spacer Cyl Barrel Spring 103815-000 Spacer Cyl Kit
Barrel Spring
7 103244-000 1 Shoe Retainer Plate 73 103853-000 1 Shoe Retainer
3 103240-000 1 Cylinder Barrel Spring 103813-000 1 Cylinder BarrelPlate
Spring
8 101073 -000 9 Shoe Piston Subassembly 84 101077-000 91 Shoe Piston
4 107758-000 1 Spacer Shaft Spring 108337-000 Spacer ShaftSubassembly
Spring
9 107854-000 1 Fixed Clr Thrust Plate 95 108341-000 11 Fixed
5 109418-000 1 Barrel and Sleeve 109433-000 BarrelClr
andThrust Plate
Sleeve
10 109366-000 1 Swashplate Subassembly 10 109254-000 11 Swashplate Subassembly
6 990723-000 1 Hold-down Kit 6 990724-000 Hold-down Kit
7
Model 104211-000
4622 1 Shoe Retainer Plate 7
Model 103817-000
6422 1 Shoe Retainer Plate
8
Complete104199-000 9 Shoe Piston Subassembly
Rotating/Swashplate 8 103818-000 9 Shoe Piston Subassembly
Complete Rotating/Swashplate
9 107854-000 1 Fixed Clr Thrust Plate 9 108341-000 1 Fixed Clr Thrust Plate
10 No.109366-000
Kit 109367-000 1 Swashplate Subassembly 10 No.109254-000
Kit 109435-0001 Swashplate Subassembly
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
A 109419-000 1 Rotating Group Kit (includes items B, 7 A 109434-000 1 Rotating Group Kit (includes items B, 7
and 8) and 8)
B 990731-000 1 Barrel Kit (includes items 1 through 5)
EATON Heavy-Duty Series 2 B
Hydrostatic 990733-000
Pumps Parts and 1
Repair Barrel Kit (includes
E-PUPI-TS004-E October 2004 items 1 through 5) 17
GROUP LLC
Kit
TableNo.8.0990723-000
Hold-down Kit Kit No. 990724-000
Table 8.0 Hold-down Kit
Models
PART NO. 3322/3922/4622
QTY. DESCRIPTION Models
PART NO. 5422/6422
QTY. DESCRIPTION
Models 3322/3922/4622 Models 5422/6422
95912-100 95912-125
Kit No. 990724-000 Screw 5/16-18
4 Cap
Kit No. 990723-000 Screw 5/16-18
4 Cap
Kit No. 990723-000
108377-000 4 Washer Kit No. 990724-000
108377-000 4 Washer
107858-000 2 Hold-down Strap 108340-000 2 Hold-down Strap
PART NO. QTY
103237-001 4. . DESCRIPTION
Spacer PART NO. QTY
103237-002 4. . DESCRIPTION
Spacer
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
95912-100 4 Cap Screw 5/16-18 95912-125 4 Cap Screw 5/16-18
95912-100 44 Cap Screw 5/16-18 95912-125
108377-000 44 Cap Screw 5/16-18
Washer
108377-000
Valve Plate Washer
108377-000 42 Washer 108377-000
108340-000 42 Washer
Hold-down Strap
107858-000 Hold-down Strap
107858-000 24 Hold-down 108340-000 24 Hold-down
Spacer Strap
(Item 13)
103237-001 Spacer Strap 103237-002
103237-001 4 Spacer 103237-002 4 Spacer
Magnified Magnified Magnified
Valve Plate
Valve Plate
(Item 13)
(Item 13)
Magnified Magnified Magnified
Magnified Magnified Magnified
Table
CW9.0 Valve
Propel Plate
Valve Plate CW V-Groove Plate CW Quiet Plate
CW Propel Valve Plate CW V-Groove Plate CW Quiet Plate
(Item 17)
268
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004 19
THE
GROUP LLC
990742-000 14cc/.85 CID 104511-150 8761-159 108081-000 8761-159 * 108027-000 8761-157 109306-001 101311-000 109312-000 * * *
990743-000 21cc/1.25 CID 104511-150 8761-159 108081-000 8761-159 * 108027-000 8761-157 109306-002 101311-000 109312-000 * * *
990791-000** 21cc/1.25 CID 104511-150 – 111084-000 8761-159 – 108027-000 8761-157 109306-002 101311-000 109312-000 – – –
990743-000 28cc/1.70 CID 104511-150 8761-159 108081-000 8761-159 * 108027-000 8761-157 109306-002 101311-000 109312-000 * * *
35cc/2.12CID 104511-150 8761-159 108081-000 8761-159 * 108027-000 – 109306-003 101312-000 109312-000 * * *
Parts List
*When replacing use existing Bolts, Eccentric Ring , Gerotor Subassembly and Valve Plate. Parts List
**Metric Thread
Servo Piston
NOTE: All Parts can be purchased separately.
Servo Piston
SAE C Auxiliary Drive Integral Design (27 Tooth 24/48 Pitch Spline, No Charge Pump)
ITEM NO. PART NO. DESCRIPTION Hole indicates Hole indicates
21 112119-000 27 Tooth 24/48 Pitch Spline Coupling Servo Piston with Servo Piston with
(Item 26) (Item 26)
Pressure Override Score indicates
Pressure Override Sc
Hardened Ha
Servo Piston Se
GROUP LLC
*Do not set to this pressure level without Eaton Engineering approval.
270
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
24 EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Low Pressure Relief
ValveTHE
Plug
Subassembly
(Item 48)
GROUP LLC
Table 14.0
103072-030
103072-035
108870-002 20,7[300] 1
24,1[350] LPRV Spring
103072-032
103072-037
108869-000 22,1[320] 1
25,5[369.8] LPRV Poppet
103072-033
103072-038
16048-253 22,5[326.3]
26,2[380] 10 *Shim (.020)
103072-034
103072-040
* Number of shims 23,4[340]
27,0[391.6]
required to achieve PSI setting:
103072-035
103072-041 24,1[350]
300-32028,3[410]
psi = 5 shims; 320-340 psi = 6 shims;
103072-037
103072-043 340-34830,0[435.1]
psi = 7 shims; 435 psi = 12 shims
25,5[369.8]
990713-000 103072-038 26,2[380]
103072-040 27,0[391.6]
103072-041 28,3[410]
KIT NO. 990713-000
103072-043 30,0[435.1] (Obsolete Design)
PART NO. QTY. DESCRIPTION
109077-00 1
EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004
LPRV Plug 25
8785-0121 1 O-Ring
KIT NO. 990713-000 (Obsolete Design)
271 108870-002 1 LPRV Spring
PART NO.
108869-000 QTY
1 . LPRV DESCRIPTION
Poppet
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
109077-00
16048-253 10 1 LPRV
*Shim Plug
(.020)
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This 8785-0121 not be altered, reproduced 1
* Number of shims required to achieve PSI setting:
document may or O-Ring
re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
108870-002 300-320 psi = 5 shims; 1 320-340 LPRV psiSpring
= 6 shims;
108869-000 340-348 psi = 7 shims; 1 435 psi LPRV = 12Poppet
shims
990713-000 16048-253 10 *Shim (.020)
Kits
Kits
THE15.0
Table
Table 15.0 End
End Cover
Cover
Bearing
Bearing Shim
Shim Kit
Kit (Item
(Item 41)
41)
Parts
Models List
3322/3922/4622
Models 3322/3922/4622 Models 5422/6422
LLC Models
Parts
GROUP List 5422/6422
Kits
Kit
Kit No.
No. 990715-000
990715-000 Kit
Kit No.
No. 990388-000
990388-000
PART
PART NO.
NO. QTY.
107744-003
QTY. DESCRIPTION
11
DESCRIPTION
Bearing
Kits PART
PART NO.
NO. QTY.
QTY. DESCRIPTION HD Hydrostatic Pump Service
DESCRIPTION
107744-003 Bearing Shim
Shim 103798-003
103798-003 11 Bearing
Bearing Shim
Shim
107744-005
Table 15.0 End CoverShim
107744-005
107744-010
107744-010
1
1
11
Bearing Shim
107744-015
107744-015 11
Bearing
Bearing
Bearing
Bearing
Kit (Item
Bearing
Shim
Shim
Shim
41)
Bearing Shim
Shim
103798-005
103798-005
103798-010
103798-010
Table 15.0 End Cover
103798-015
11
11
11
Bearing
Bearing Shim
Bearing
Shim
Bearing Shim
Bearing
Shim
Bearing Shim
Parts List
Models 3322/3922/4622
107744-020
107744-020 11 Bearing
Bearing Shim
Shim
Bearing 103798-015
Shim Kit
103798-020
103798-020
(Item
Models 5422/6422
11
41)
Bearing
Shim
Bearing Shim
Shim Kits
107744-030
107744-030 1
1 Bearing
Bearing Shim
Kit No. 990715-000 Shim Models 3322/3922/4622
103798-030
103798-030
Kit No. 990388-00011 Bearing
Bearing Shim
Shim Models 5422/6422
Parts
PARTList
NO. QTY. DESCRIPTION
Table 16.0 Shaft Seal Kits
Kit No. 990715-000
PART NO. QTY. DESCRIPTION Kit No. 990388-000
Table 16.0 Shaft
107744-003 1 Seal Kits
Bearing Shim PART NO. 103798-003
QTY. DESCRIPTION1 Bearing Shim PART NO. QTY. DESCRIPTION
Kits
(Item
(Item 116)
116)
107744-005 1 Bearing Shim 107744-003 103798-005
1 Bearing1 Shim Bearing Shim 103798-003 1 Bearing Shim
Models 3322/3922/4622
107744-010 1 Bearing Shim Models
107744-0055422/6422
103798-010
1 Bearing1 Shim Bearing Shim Drive
Drive Shaft
103798-005Shaft Seal
1
Seal Bearing Shim
Models 3322/3922/4622 Models 5422/6422
107744-015 1 Bearing Shim 107744-010 103798-015
1 Bearing1 Shim Bearing Shim 103798-010 Spacer
1
Spacer Bearing Shim
Seal
Seal Kit
Kit No.
No. 990709-000
990709-000 Seal
Seal Kit
Kit No.
No. 990753-000
990753-000
107744-020 1 Bearing Shim 107744-015 103798-020
1 Bearing1 Shim Bearing Shim 103798-015 1 Retaining
Bearing Shim
Ring
Table
PART 15.0
NO. End Cover Retaining Ring
NO. QTY
107744-030
PART QTY1.. DESCRIPTION
Bearing Shim
DESCRIPTION PART
PART NO.
NO. QTY.
107744-020 QTY.
103798-030
1 DESCRIPTION
DESCRIPTION
Bearing1 Shim Bearing Shim 103798-020 1 Bearing Shim
Bearing Shim1 Kit (Item
108395-000 41)
Drive Shaft Seal 110192-000 1 Drive
108395-000 1 Drive Shaft Seal 107744-030 1 1
110192-000 Drive Shaft
Bearing ShimSeal
Shaft Seal 103798-030 1 Bearing Shim
Models 5422/6422
101680-250
101680-250
Table 11 Shaft Retaining
3322/3922/4622
16.0 Retaining
Seal Kits Ring
Ring 101680-250
101680-250 1
Models
1 Retaining
Retaining Ring
5422/6422 Ring
107836-000
107836-000 11 Spacer
Spacer 107836-000
107836-000 11 Spacer
Spacer
(Item990715-000
Kit No. 116)
990388-000 Table Kit
16.0 No.Shaft Seal Kits
990388-000
PART NO. QTY.
Models DESCRIPTION
3322/3922/4622 (Item
Models 116)
PART NO. QTY. DESCRIPTION
5422/6422 Drive Shaft Seal
103798-003
107744-003
Table
Table Seal 17.017.0 1
Kit No. Magnetic
Magnetic Bearing
990709-000 Shim
Speed Sensor
Speed Sensor Seal Models
Kit 3322/3922/4622
103798-003
Kit Kit No. 990753-000 1 Bearing Shim Models 5422/6422 Spacer
103798-005
107744-005
(Item 85) 1 Bearing Shim 103798-005 1 Bearing Shim Retaining Ring
(Item PART 85) NO. Seal
PARTKit No. 990709-000 Seal Kit No. 990753-000
103798-010
107744-010 1 QTY. Bearing DESCRIPTION Shim NO.
103798-010 QTY. 1 DESCRIPTION
Bearing Shim
Magnetic
108395-000 1 Speed
Magnetic
103798-015
107744-015 1 Bearing
Speed Sensor
Sensor Drive
Shim Shaft Seal PART
110192-000 NO. Speed
103798-015
Speed QTY.
1 Sensor
Sensor 1DESCRIPTION
DriveMating
Shaft Seal
Bearing
Mating Connector
Shim
Connector PART NO. Kit QTY.
Kit DESCRIPTION
103798-020
107744-020
Kit 101680-250 1
No.990745-000 1 Bearing Retaining
Shim Ring 101680-250
108395-000 103798-020 11 1 Retaining
Drive Shaft Ring
BearingSealShim 110192-000 1 Drive Shaft Seal
Kit No.990745-000 Kit
Kit 1No.No. 990766-000
990766-000
103798-030
107744-030 107836-000 1 1 Bearing Spacer Shim 107836-000
101680-250 103798-030 1 Spacer
1Retaining Ring Shim 101680-250
Bearing 1 Retaining Ring
107836-000 1 Spacer 107836-000 1 Spacer
PART
PART NO. NO. QTY.
QTY. DESCRIPTION
DESCRIPTION PART
PART QTY. QTY. DELPHI DELPHI PACKARD PACKARD P/N P/N
Table
4997282-00116.0 Shaft1 Seal Magnetic Kits Speed Sensor
Table Sensor Kit Connector Connector 11 1216-2193
(Item
16160-125 116) 17.0 Magnetic
4997282-001
1
1 Magnetic
Retaining
SpeedSpeedSensor 1216-2193
16160-125
(Item 85) 1 Retaining Ring Ring Table Terminal
17.0
Terminal Magnetic22 Speed 1212-4075
Sensor Kit
1212-4075
Models 5422/6422 8761-016
Models 11 O-Ring Drive 5422/6422
Shaft Seal Drive Shaft Seal
8761-0163322/3922/4622 O-Ring Models (Item 85) Recommended
Recommended wire wire size:
size: 16
16 -- 18
18 AWG
AWG
Magnetic Speed
108307-000
108307-000 11 Sensor
Plug
Plug
Recommended
Speed Sensor
Recommended
Spacer cable
cable diameter:
Mating
diameter: 2.0 -- 2.4
2.4 mm
2.0 Connectormm Kit Spacer
Seal Kit No. Seal 990753-000
Kit No. 990709-000 SealMagnetic
Kit No. 990753-000
Alternate
Alternate
Speed reference
reference
Sensor source:
source:
Kit No.990745-000 Power
Kit and
No.
RetainingSignal Group
990766-000
Ring North American Headquarters Speed Sensor Mating
Retaining Ring Connector Kit
PART NO. PART QTYTable . NO.18.0
DESCRIPTION
QTYRepair Gasket Power and Signal Group North American Headquarters
Table 18.0 .
Repair Gasket Kit
DESCRIPTION Kit PART NO. QTY. 1-800-722-5273
1-800-722-5273
Kit No.990745-000
DESCRIPTION
Kit No. 990766-000
110192-000 108395-000
1 Drive Shaft Seal
1990710-000 Drive Shaft Seal 110192-000 www.powerandsignal.com/netstore/start
1www.powerandsignal.com/netstore/start
Drive Shaft Seal
Kit
Kit PARTNo.
No. 990710-000
NO. QTY . DESCRIPTION PART QTY. DELPHI PACKARD P/N
101680-250 101680-250
1 Retaining
1 RingRetaining Ring 101680-250 1 Retaining Ring
107836-000 107836-000
1 ITEM 4997282-001
Spacer
1 1 Spacer Magnetic Speed 107836-000
Sensor PART NO. 1 Connector QTY. Spacer DESCRIPTION
1ITEM
ITEM PART
PART NO.
NO. QTY.
1216-2193 QTY. PART QTY. DELPHI PACKARD P/N
DESCRIPTION
DESCRIPTION
ITEM PART
PART NO. NO. QTY. DESCRIPTION
16160-125 1 QTY. DESCRIPTION
Retaining Ring 4997282-001Terminal 1 215-4 Magnetic Speed Sensor
1212-4075 Connector
55 108480-000 11 End Cover Gasket (Models (Models 33/39/46) 15-4 8761-157
8761-157 1
1 Charge
Charge Cover1 O-Ring
Cover O-Ring 1216-2193
8761-016108480-000 1 O-RingEnd Cover Gasket 16160-125 33/39/46)
Recommended 1 26 Retaining
wire size: Ring
16 - 18 AWG 11
16254-8 Terminal
Thread Seal 2 1212-4075
55 108307-000 108974-000
108974-000 11Plug End End Cover
Cover GasketGasket (Models
(Models 54/64)54/64)
Recommended 26 16254-8
cable diameter: 2.0 - 2.4 2mm O-Ring Thread Seal
r Kit Table 17.0110003-000
Magnetic Speed 1 Sensor Kit 8761-016 1 27 O-Ring 8761-144 Recommended
(Models wire size:
33/39/46) 16 - 18 AWG
77 110003-000 11 EP
EP Control
Control GasketGasket Alternate reference27 8761-144
source: 2 O-Ring (Models 33/39/46)
108307-000 Power and 1 Signal PlugGroup North American Recommended cable diameter: 2.0 - 2.4 mm
Headquarters
(Item 85) 27 8761-157 2 O-Ring (Models 54/64)
77 Table 108992-000
108992-000
18.0 Repair11 Gasket Manual
Manual Control Gasket
KitControl Gasket
1-800-722-5273 27 8761-157 2 O-Ring
Alternate(Models
reference54/64)source:
77 Sensor 108879-000 11 Solenoid Control Gasket 28
28Gasket 108300-000
108300-000
www.powerandsignal.com/netstore/start 22 Ring
Power
Ring Seal
Sealand (Models
Signal33/39/46)
(Models Group North American Headquarter
33/39/46)
Magnetic
Speed 108879-000
Speed Mating Sensor Connector SolenoidKit ControlTable Gasket 18.0
Speed Repair
Sensor Mating Kit
Connector Kit 1-800-722-5273
15Kit No. 990710-000 108915-000 22 Ring Seal (Models
(Models 54/64)54/64)
15 B
B 8761-042
8761-042 22 O-Ring
O-Ring A A Pad(cust)
Pad(cust) 108915-000 Ring Seal
www.powerandsignal.com/netstore/start
KitKitNo. 15No.990745-000
B
15ITEM
B
990766-000
8761-045
8761-045 22 O-Ring
O-Ring B-Pad(cust)
B-Pad(cust) Kit No. Kit 990710-000
No. 990766-000 32
32ITEM 8761-139 8761-139
PART NO. QTY. 22 O-Ring
O-Ring (Models
(Models 33/39/46)
DESCRIPTION 33/39/46)
15 B PART NO. QTY.
8761-158 1 DESCRIPTION
O-Ring C-Pad(cust) 8761-145 2 O-Ring (Models 54/64)
15 B 8761-158 1 O-Ring C-Pad(cust) 15-4 8761-145
8761-157 2 1 O-Ring
Charge (Models
Cover 54/64)
ITEM
O-Ring PART NO. QTY. DES
155C 108480-000 1 End ITEM PART NO. QTY. 8785-012 DESCRIPTION
PART
PART 15 CQTY 8761-157
NO.. 8761-157
QTY. DESCRIPTION
DELPHI PACKARD 11 P/NCover
O-Ring
O-Ring Pad Gasket
Pad
(Models 33/39/46)
PART QTY. 49 49
DELPHI
26 8785-012
PACKARD
16254-8 P/N 22
1
O-Ring
O-Ring
Thread Seal 15-4 8761-157 1 Char
5 108974-000 1 (charge
End Cover
(charge cover)
cover) Gasket
5 (Models 54/64)
108480-000 57 1 End Cover Gasket44 (Models
110457-000 33/39/46)
Static Face Seal
r 4997282-001
Connector 1 8761-158 1 Magnetic Speed
1216-2193 Sensor Connector 1 5727 110457-000
8761-144
1216-2193 2 Static
O-Ring Face Seal26 33/39/46)16254-8
(Models 1 Thre
15 7C
15 C 2 8761-158 110003-000 1
1 1 O-Ring
EP
O-Ring Pad Pad
Control Gasket
5 108974-000 59 1 End Cover
8761-017 Gasket 22 (Models 54/64)
O-Ring
16160-125
Terminal 1 Retaining
1212-4075 Ring
(charge cover) Terminal 2 5927 8761-017
1212-4075
8761-157 2 O-Ring
O-Ring (Models 27 54/64) 8761-144 2 O-Rin
7 108992-000 1 (charge
Manual cover)
Control 7 Gasket 110003-000 60 1 EP Control Gasket
108562-000 22 Back-up Ring
8761-016
Recommended 15-2 wire 1 16 O-Ring
size:
103223-000 - 18 AWG 44 1 Sealing Washer Recommended wire 6028 size: 16 108562-000
- 18 AWG
108300-000 2 Back-up
Ring SensorRing
Seal (Models
15-2
7 103223-000
108879-000 Sealing
Solenoid Washer
Control 7 Gasket 108992-000 cable 87 1diameter: Manual
8761-016 Control Gasket
1 Speed 27 33/39/46)
O-Ring 8761-157 2 O-Rin
Recommended
108307-000
15-4 cable
8761-156diameter:
1 Plug 2.0 1 - 2.4 mm
Charge Cover O-Ring Recommended 87 2.0
8761-016 - 2.4 mm 1 Speed Sensor O-Ring
Alternate 15-4
15reference
B 8761-156
8761-042
source: 1 2 Charge
O-RingCover O-Ring
A Pad(cust)
7 108879-000
Alternate reference 91 1
source: 108915-000
Solenoid
107762-000 Control 2
Gasket
1 Ring Seal (Models
Swashplate 28 54/64)108300-000
Gasket 2 Ring
Power and 91 107762-000 1 Swashplate Gasket
15 BSignal Group
8761-045 North American 2 Headquarters
O-Ring B-Pad(cust) 15 B Power and
8761-042 Signal Group
93 232 North American
8761-139
O-Ring A Pad(cust)
8761-010 Headquarters
11 2 O-Ring
Swashplate (Models 33/39/46) 108915-000 2 Ring
Table 18.0 Repair Gasket Kit
1-800-722-5273 1-800-722-5273 93 8761-010 Swashplate O-Ring O-Ring
15 B 8761-158
www.powerandsignal.com/netstore/start 1 O-Ring C-Pad(cust) 15 B www.powerandsignal.com/netstore/start
8761-045 2 8761-145
O-Ring B-Pad(cust)2 O-Ring (Models 32 54/64) 8761-139 2 O-Rin
Kit No. 15 C 990710-000
8761-157 1 O-Ring Pad 15 B 8761-158 49
1 8785-012
O-Ring C-Pad(cust)2 O-Ring 8761-145 2 O-Rin
(charge cover)15 C
ON ITEM PART NO. QTY. DESCRIPTION8761-157 ITEM57 1 PART 110457-000
O-RingNO. PadQTY. 4 DESCRIPTION Static Face Seal 49 8785-012 2 O-Rin
ITEM15 C PART 8761-158
NO. QTY. 1 DESCRIPTION O-Ring Pad 59 (charge
8761-017 cover) 2 O-Ring 57 110457-000 4 Stati
ket (Models 33/39/46) 15-4 8761-157 1 (charge Charge
cover)15 Cover
C O-Ring 8761-158 15-4 60 1 8761-157 O-Ring Pad 1 Charge Cover O-Ring
5 108480-000 1 End Cover Gasket (Models 33/39/46) 108562-000 2 Back-up Ring59 8761-017 2 O-Rin
ket (Models 54/64) 15-2 26 16254-8
103223-000 4 1 Sealing Thread
Washer Seal 26 16254-8
(charge cover) 1 Thread Seal
5 26 108974-000EATON 1Heavy-Duty EndSeries
Cover2 Gasket
Hydrostatic (Models
Pumps 54/64)
Parts and Repair 87
E-PUPI-TS004-E 8761-016
October 2004 1 Speed Sensor60O-Ring 108562-000 2 Back
2615-4 27 8761-156 8761-144 1 2 Charge O-Ring
Cover (Models
O-Ring 33/39/46) 27 E-PUPI-TS004-E
4 8761-144 2 O-Ring (Models 33/39/46)
EP Control Gasket 15-2 103223-000 Sealing Washer
EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair October 2004
sket 7 110003-000 1 91 107762-000 1 Swashplate Gasket 87 8761-016 1 Spee
27 8761-157 2 O-Ring 15-4
(Models 8761-156
54/64) 27 1 Charge
8761-157 Cover 2 O-Ring
l Gasket 7 108992-000 1 Manual Control Gasket 93 8761-010 1 O-RingSwashplate
(Models 54/64) O-Ring
91 107762-000 1 Swas
ol Gasket 7 28
108879-000 108300-000
1 2
Solenoid Ring Seal
Control Gasket (Models 33/39/46) 28 108300-000 2 Ring Seal (Models 33/39/46) 93 8761-010 1 Swas
cust) 15 B 8761-042 108915-000 2 2 A Pad(cust)
O-Ring Ring Seal (Models 54/64) 272 108915-000 2 Ring Seal (Models 54/64)
cust) 15 B 32
8761-045 8761-139 2 2
O-Ring O-Ring
B-Pad(cust)
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 (Models 33/39/46) 32 8761-139 2
www.artexgroupllc.com O-RingMail:(Models 33/39/46)
sales@artexgroupllc.com
cust) 15NOTICE:
B This8761-158 8761-145 1 2
O-Ring O-Ring
C-Pad(cust) (Models 54/64) 8761-145 2 O-Ring (Models 54/64)
document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
15 C customers
employees, 49 and agents 8785-012
8761-157 of Artex,1to aid in repair 2 preventive
O-Ring
and Pad O-Ring maintenance of equipment manufactured49 8785-012
by Artex. This document 2 reproduced
may not be altered, O-Ring
or re-transmitted without the express written authorization of Artex.
26 57 110457-000
EATON Heavy-Duty (charge cover)
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
4 Series 2Static Face Pumps
Hydrostatic Seal Parts and Repair 57 E-PUPI-TS004-E
110457-000 October 20044 Static Face Seal
15 C 8761-158
59 8761-017 1 O-Ring
2 Pad O-Ring 26 EATON59 Heavy-Duty 8761-017 2 Pumps
Series 2 Hydrostatic O-Ring
Parts and Repair E-PUPI-TS004-E October 2004
(charge cover)
60 108562-000 2 Back-up Ring 60 108562-000 2 Back-up Ring
er 15-2 103223-000 4 Sealing Washer
THE
GROUP LLC
273
EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004 27
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
28 274
EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
275
EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004 29
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
30 276
EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Disassembly
Disassembly
277
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004 31
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
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October 2004 Mail: sales@artexgroupllc.com
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Artex strictly prohibits unauthorized use of this
EATON document. Series
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Parts andAll Repair
rights reserved.
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36
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EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004 37
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27g. Using slip joint pliers, grip the drive shaft as low
as possible and pry upward to determine shaft
27c. If you are not using end play. The reading must be between .002 to
the special align- .007 inch. To adjust shaft end play, either add or
ment tools, you delete the shims located under the bearing cup in
must align the the end cover. When end play is correct, remove
swashplate hold- the magnetic base indicator.
down ears and
springs with the 28. Reposition the pump
recesses machined and remove the end
into the end cover cover. Add or remove
face. Elevate the end bearing shims as
cover slightly and, necessary
using a machinist
ruler or similar tool,
align the ears and
springs with the
recesses on both 29. Lubricate and install
sides of the end the pump housing
cover. sealing and back-up
rings.
27d. Install four of the Note: On units with
end cover retaining the pressure override
cap screws and option, special
tighten. tapered sealing and
back-up rings are
used. Correct installa-
tion is with the taper
on the sealing ring
facing upward and
with the taper on the
27e. Reposition and back-up ring facing
support the pump on downward.
the end cover. Use a
hammer to gently
tap the input shaft
30. Install the two dowel
inward.
pins in the cylinder
barrel subassembly
block face. Freely
lubricate the bearing
plate and install it on
the cylinder barrel
subassembly, aligning
it with the dowel pins.
284
38 EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004
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Assembly
Assembly
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40 EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
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Auxiliary Pad Installation Pressure Override and High Pressure Relief Valve
Installation
45. Lubricate and install
the seal ring on the 47. Lubricate and install
auxiliary pump the internal pressure
mounting flange. override valve poppet
into the pump hous-
ing using a small
deep-wall socket or
similar tool.
46. Install the auxiliary Note: It works best to
pump mounting install the poppet
flange on the end vertically into the
cover, aligning the housing.
retaining cap screw
holes. Install the 48. Install the valve plug,
retaining cap screws shims, and valve
and torque to spring end.
20–24 ft. lbs.
[27,1–32,5 Nm]. Note: It works best to
install the parts
46. Remove the input vertically into the
shaft retaining ring. pump housing as
Use a pair of internal there will be less
retaining ring pliers chance of the parts
with .090 straight tips falling out of position.
and carefully remove
the retaining ring and
spacer ring(s). 49. Torque plug to
It will be easier to 100–105 ft. lbs.
remove the actual [135,6–142,3 Nm].
shaft seal later on dur-
ing disassembly.
287
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EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004 41
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42 EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004
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63. Connect the command input device to the 69. Install the retaining
electronic module. ring into the pump
64. Connect the electrical power source to the housing using internal
connector on the control electronic module. retaining ring pliers.
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EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004 43
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Manual
Displacement
Control
Proportional
Solenoids (2)
A
B
C
Electronic Solenoid
Operated Control
With Electronic
Feedback
Swashplate Sensor
44 290
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System
Pressure
Test Port
For Port A
Charge
Pressure
Test Port
System
Pressure
Test Port
For Port B
Charge Pressure
Relief Valve Check Valve or
Optional Port B
High Pressure
Relief Valve
Optional
Speed
Sensor
(Not Shown)
Charge Pump
291
EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004 45
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and Locations
1-5/16 - 12 UN 2B
-16 SAE O-Ring Port
Customer Must
Supply Tee Fitting
(Not Shown)
Charge Pressure
Gage Port
Optional System Gage Ports (2) 7/8 14 UNF 2B -
9/16 18 UNF 2B - 6 O-Ring Ports 10 O-Ring Port
Pressure Readings The pressures given in this manual are gauge pressures or delta pressures. A
pressure gauge reads zero when connected to atmospheric pressure. Any reading
above or below this zero point is referred to as gauge pressure (PSI). Delta pressure
is the difference of two gauge pressures in a hydraulic circuit.
For example: Charge pressure reading of 340 PSI [23,4 bar]
Minus Case pressure reading of 20 PSI [ 1,5 bar]
Equals Differential Pressure of 360 D PSI [23,4 bar]
Typical hydrostatic circuits usually include inlet pressure, case pressure, low or
charge pressure and system or high pressure. These pressures will vary per each
individual application and operating conditions.
Nominal Operating Inlet Vacuum: Should not exceed 10 in. Hg. [254 mm Hg] (inches of
Pressures mercury) for an extended period of time
(at Normal Operating
Case pressure: Should not exceed 40 PSI [2,8 bar] for an extended
Temperature)
period of time
Charge Pressure:* Neutral 340 PSI [23,4 bar]
Forward or Reverse 280 PSI [19,3 bar]
*Charge pressure relief valves are factory preset to their nominal setting with a 2 GPM [7,6 l/min]
flow rate. The original valve pressure will increase approximately 3 PSI [,21 bar ] per 1 GPM [3,8
l/min] additional flow over the valve. The charge pressures given above are typical. Higher charge
pressures may be set at the factory for your particular application.
292
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October 2004 Mail: sales@artexgroupllc.com
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Troubleshooting
HD Hydrostatic Pump Service
Fault-Logic Tables Troubleshooting
Fault-Logic Tables
Neutral Difficult or
Impossible
Repair Repair
or or Re-Adjust
Replace Replace
293
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Transmission Operates
in One Direction Only
Inspect Inspect
Replace
Ok Charge Ok Shuttle
Pump
Check Valves Valve
6 5
Defective Defective
Repair Repair
or or
Replace Replace
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Ok
Inspect Inspect Inspect Charge Inspect Charge
Charge Ok Inlet Ok Relief Valve Relief Valve
Pump 15 Filter 11 (At Pump) 13 (At Motor) 14
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Fault-Logic Tables
Troubleshooting
Fault-Logic Tables
System Response
Sluggish
Defective Defective
Repair Repair
or or
Replace Replace
Ok
Low in Low in
Low
Forward Neutral,Forward
In
or or
Neutral
Reverse Reverse
296
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Troubleshooting
HD Hydrostatic Pump Service
Fault-Logic Tables
Troubleshooting
Fault-Logic Tables
Ok
Inspect Inspect Inspect Charge Inspect Charge
Charge Ok Inlet Ok Relief Valve Relief Valve
Pump 15 Filter 11 (At Pump) 13 (At Motor) 14
297
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Tips
Troubleshooting
Tips
1. Inspect External Pump Control Linkage for: 3. Inspect Servo Piston for:
Manual Operated Controls A. Improper servo piston adjustment
A. Mis-adjusted or disconnected 4. Inspect System Relief Valves for:
B. Binding, bend or broken A. Improper pressure relief setting (consult own-
Hydraulic Remote Controls ers/operator manual for system relief valve set-
A. Improper pilot pressure tings)
B. Defective proportional valve (see proportional B. Valve poppet held off seat
valve manual) C. Broken valve springs (2)
Electrical Operated Controls D. Broken valve stem
A. Disconnected electric signal connection 5. Inspect Shuttle Valve for:
2. Inspect Pump Control Valve for: A. Bent or broken return centering spring
Manual Operated Controls B. Worn or stuck shuttle spool
A. Plugged control orifice C. Bent or broken shuttle spool
B. Damaged mounting gasket 6. Inspect Charge Check Valves for:
C. Mis-adjusted, damaged or broken neutral A. Valve held off seat
return spring
B. Broken valve spring
D. Broken control connector pin
E. Broken or missing control linkage pin(s) 7. Check Oil Level in Reservoir:
F. Worn, struck or bent control spool A. Consult owner/operators manual for the proper
type fluid and level
Hydraulic Remote Controls
A. Plugged control orifice 8. Inspect Heat Exchanger for:
B. Damaged mounting gasket A. Obstructed air flow (air cooled)
C. Mis-adjusted, damaged or broken neutral B. Obstructed water flow (water cooled)
return spring C. Improper plumbing (inlet to outlet)
D. Broken control connector pin D. Obstructed or insufficient fluid flow
E. Broken or missing control linkage pin(s) E. Cooling fan failure (if used)
F. Worn, struck or bent control spool 9. Inspect Heat Exchanger By-Pass Valve for:
G. Worn, or stuck hydraulic control pistons A. Improper pressure setting
Electrical Operated Controls B. Stuck or broken valve
A. Plugged control orifice
B. Damaged mounting gasket
C. Worn, stuck or bent control spool
D. Stuck solenoid valve(s)
E. Defective solenoid coil(s)
F. Mis-adjusted Potentiometer
G. Defective Potentiometer
H. Mis-adjusted speed sensor (on motor when
used)
I. Defective speed sensor
J. Defective electronics module
298
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Viscosity and Fluid temperature affects viscosity. In general, as the fluid warms it gets thinner
Temperature and viscosity decreases. The opposite is true when fluid cools.
When choosing a fluid, consider the start-up and operating temperatures of the
hydrostatic system . Generally, the fluid is thick when the hydraulic system is
started. With movement, the fluid warms to a point where the cooling system
begins to operate. From then on, the fluid is maintained at the temperature for
which the hydrostatic system was designed.
In actual applications this sequence varies; hydrostatic systems are used in many
environments from very cold to very hot. Cooling systems also vary from very elab-
orate to very simple, so ambient temperature may affect operating temperature
Cleanliness Cleanliness of the fluid is extremely important. Eaton recommends that the fluid
used in its hydrostatic components be maintained at ISO Cleanliness Code 18/13
per SAE J1165. The code allows a maximum of 2500 particles per milliliter greater
than 5 µm and a maximum of 80 particles per milliliter greater than 15 µm. When
components with different cleanliness requirements are used in the same system,
the cleanest standard should be applied. A reputable filter supplier can supply filter
information.
Fluid Maintenance Maintaining correct fluid viscosity and cleanliness level is essential for all
hydrostatic systems. Field testing and monitoring are the only ways to get accurate
measurements of system cleanliness. Test and establish fluid maintenance
schedules designed to meet the viscosity and cleanliness requirements.
Fluid Selection Premium grade petroleum based hydraulic fluids will provide the best
performance. These fluids typically contain additives that are beneficial. Eaton rec-
ommends fluids that contain anti-wear agents, rust inhibitors, anti-foaming agents,
and oxidation inhibitors. Premium grade petroleum-based hydraulic fluids carry an
ISO VGA rating.
SAE grade crankcase oils may be used, but it should be noted that these oils may
not contain all of the recommended additives. Using crankcase oils may increase
fluid maintenance requirements.
Hydraulic fluids that contain V.I. (viscosity index) improvers, sometimes called
multi-viscosity oils, may be used. These V.I.-improved fluids are known to
“shear-down” with use. Their actual viscosity drops below the rated value. Fluid
maintenance must be increased if V.I.-improved fluids are used. Automotive
automatic transmission fluids contain V.I. improvers.
Synthetic fluids may be used. A reputable fluid supplier can provide information on
synthetic fluids. Review applications that require the use of synthetic fluids with
your Eaton representative.
299
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ISO
Viscosity/Cleanliness OPTIMUM CLEANLINESS
Guidelines MINIMUM RANGE MAXIMUM REQUIREMENTS
10cSt 16 - 39 cSt 2158 cSt 18/13
[60 SUS] [80 - 180 SUS] [10,000 SUS]
Additional Notes: • If the color of the fluid has become black, it is
• Fluids too thick to flow in cold weather start-ups possible an overheating problem exists.
will cause pump cavitation and possible • If the fluid becomes milky, water contamination
damage. Motor cavitation is not a problem may be a problem.
during cold start-ups. Thick oil can cause high • Take fluid level reading when the system is
case pressures which in turn cause shaft seal cold.
problems. • Contact your Eaton representative if you have
specific questions about the fluid requirements.
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
54 EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004
THE
GROUP LLC
.040 X 45˚
BOTH ENDS FOUR REQ'D.
1.500 MAT'L: DRILL ROD
End Cover Tool #1 .060 X 45˚
1.013–.005
.250 .307–.001
.785–.005 .519
.211–.005
.25R
1.731 –.005
2.231
3.731 3.462–.001
6.000
3.641–.005
.25R
.437–.005R
1.247–.005
MATERIAL 1.875 4.25 Break all Sharp
HIGH CARBON STEEL .125 Corners and Edges
HDB & TEMPER
48-52 Rc
.312–.002' THRU 1.50 .50
2 PLACES
.25R
End Cover Tool #2
.437–.005R
.125 R
6.000
2.50
2.560–.005R .50R
4 PLACES
Series 2 Pump
.38 R
End Cover Tool
1.00 Models 33-46
.25R
Hold Down Arm
.063 R +.015 Unit Assembly Guide
2 PLACES .063 -.000
2 PLACES
FH00-1754
301
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this
EATON document. Copyright
Heavy-Duty Series 2©Hydrostatic
2010, The Artex Group,
Pumps LLC.and
Parts All rights
Repairreserved.
E-PUPI-TS004-E October 2004 55
THE
GROUP LLC
A (±.001) B (±.030) C
(±.030)D
Models 33/39/46 6.113 1.31 2.18 3.00 min.
Models 54/64 6.692 1.37 2.32 3.00 min.
(All dimensions are given in inches.)
C Material – Steel
( All dimensions are given in inches.)
D
2.50
B
5.00
6.00 Dia.
Low Clearance .375 O Dowel Pin (2) Places
Bearing Puller Press Fit First Half
Light Slip Fit Opposite Half
.052
.072 .021 F
.041
C
D
B .510
.490 E .302
.322
1.101
A .99
.240
.260
.125 Material: 4340 Steel
.094 R. Heat Treat: 45-55 Rc
Material – Stentor A B C D E F
Heat Treatment – 45-55 Rc Models 3322/3922/4622 2.36/2.38 1.55/1.57 4.26/4.24 2.99/3.01 1.49/1.51 .130/.140
(All dimensions are given Models 5422/6422 2.55/2/57 1.64/1.66 4.46/4.43 3.18/2.21 1.59/1.61 .180/.190
in inches.)
(All dimensions are given in inches.)
302
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
56 EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Special Tools
HD Hydrostatic Pump Service
Shaft Seal
Installation Tools Special Tools
& Instructions Shaft Seal Installation Tools & Instructions
Pump Housing
Shaft
Driver Bullet
Ensure the shaft sealing surface and housing seal bore are 4. With the shaft seal on the bullet, insert bullet over drive
clean and free of all dirt and debris to avoid shaft and into the seal pocket. Take care to ensure seal is
introducing any contaminants into unit. properly aligned with housing bore as seal is pressed in to
1. Grease the inside surface of seal that contacts shaft. minimize chance of damaging seal.
2. Select correct bullet and driver. Bullet and drive 5. Using the driver and a mallet, push the seal until the tool
shaft chamfer must align with each other leaving bottoms on the pilot of flange.
no gap between the bullet and shaft. Bullet should 6. Remove the tool and insert the retaining ring into the seal
pilot on shaft diameter so bullet cannot shift side to pocket. A spacer is required, whenever there is a
side, allowing step between bullet and shaft seal significant groove in the shaft from the seal. (A maximum
diameter. of two spacers may be used before the shaft must be
3. Press the new, greased shaft seal over a shaft bullet. replaced), place it between the shaft seal and the
Closed face of the shaft seal faces the closed end of retaining ring.
the bullet. 7. Using the tool and mallet, drive the seal, spacer(as
required if using, and retaining ring in until the retaining
ring snaps into place in the groove.
Bullet/Driver Selection
Each seal requires use of a
specific bullet and driver. *96,5 [3.80]
Check measurements and/or
**121,9 [4.80]
part numbers of bullet and
driver to determine the
correct bullet and driver to use *44,7/44,6 [1.760]/ [1.754]
for your unit.
Measurements are expressed in Bullet
standard mm[Inch]. **47,9/47,7 [1.885]/[1.879]
*(units using seal 108395-000)
**(units using seal 110192-000)
*129,5 [5.10]
Units using seal 108395-000 **154,9 [6.10]
303
EATON Heavy-Duty Series 2 Hydrostatic Pumps Parts and Repair E-PUPI-TS004-E October 2004 57
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Model Codes
HD Hydrostatic Pump Service
Model codes
The following 31-digit coding system has been developed to identify all of the configuration options for the
Series 2 hydrostatic pump. Use this model code to specify a pump with the desired features. All 31-digits of the
code must be present when ordering. You may want to photocopy the matrix below to ensure that each number
is entered in the correct space.
Model Code—Heavy Duty Series 2 Pump
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
A C L 0 A
304
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58
NOTICE: This document, EATON Heavy-Duty
including all attachments, Seriesand
contains confidential 2 Hydrostatic Pumps Parts
proprietary information that isand Repair E-PUPI-TS004-E
the property of The Artex Group,October 2004
LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
GROUP LLC
Hydraulics
Bent Axis Motor
Bent Axis PN: 108664
Motors
General Overview
Eaton’s family of bent axis A full range of options are Typical application:
motors offer vehicle design- available to tailor these units •Earth moving machines and
ers greater flexibility than to your application needs. construction equipment
ever before. Capable of oper- To optimize vehicle operating
ation in open or closed circuit • Agricultural and forestry
charachteriscs, an array of vehicles
applications. These units are control options are available
well suited to a vast array of on variable displacement • Marine and Off--Shore
both industrial-stationary and models; automatic, operator equipment
on-off highway mobile appli- selectable, hydraulic, electric, • Industrial conveying,
cations and circuit types. manual. mixing, and other stationary
The proven design incorpo- Flange or recessed gearbox in-plant uses.
rating convex valve plates, mounting options allow use
high quality components and with many types of drive sys-
manufacturing techniques, tems including compact plan-
results in high performance etary wheel and track drives.
products capable of up to
350 bar (5075 psi) continu- Flushing valves can be added
ous and 450 bar (6525 psi) for integrated closed circuit
peak performance. This high cooling and flushing.
performance, yet compact
design allows high power
density in small spaces. Fully
laboratory tested and field
proven, these motors provide
maximum efficiency and long
life. Heavy duty bearings per-
mit high radial and axial
loads.
GROUP LLC
307
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Max.pressure cont. pnom bar (psi) 350 (5100) 350 (5100) 350 (5100) 350 (5100) 350 (5100) 350
(5100)
Max.pressure peak pmax bar (psi) 450 (6500) 450 (6500) 450 (6500) 450 (6500) 450 (6500) 450
(6500)
THE
Max.flowmotor qmax l/min (U.S. gpm) 61 (16.1) 109 (28.7) 135 (35.6) 198 (52.2) 486 (55) 214 (56.4)
Max. power motor pmax kW 35.5 64 79 115.5 108 125
at pnom (hp) (47.5) (85.5) (106) (154.5) (145) (167.5)
Max. torque cont. Tnom Nm GROUP 60.5
LLC 109 167 223 247 306
(pnom ) (lbf ft) (44.5) (80) (123) (164) (182) (225)
Max. torque peak
(pmax )
Tmax Nm
(lbf ft)
76
(56)
139
(102)
216
(159) Bent Axis Motor
288
(212)
217
(234)
391
(288)
Fixed Displacement
Moment of J kg m2 0.0007 0.0002 0.0002 0.004 0.004 0.004
Inertia(1) (lbf ft2) (0.016) (0.047) (0.047) (0.094) (0.094) (0.094)
Weight(1) m kg (lbs) 5.5 (12.1) 13 (28.7) 13 (28.7) 22 (48.5) 20 (44.1) 22 (48.5)
External drain Specifications and Performance Technical Data
flow(2) qd l/min (U.S. gpm) 0.4 (0.10) 0.4 (0.10) 0.6 (0.16) 0.7 (0.18) 0.7 (0.18) 0.8 (0.21)
308
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1B 2A 3F 40 58 67 7D 81 93 10M 11
0 120 130 140 150
A 160 170 180 19A 200 210 220 23A 240 25A
B A F 0 0 0 A 0 0 0 0 0 0 0 A
CODE CODE
POSITION FEATURE CODE FEATURE DESCRIPTION POSITION FEATURE CODE FEATURE DESCRIPTION
CODE CODE
1,2,3
POSITION Code title
FEATURE CODE FEATURE DESCRIPTION 8,9
POSITION Output shaft
FEATURE CODE FEATURE DESCRIPTION
1,2,3 Code title BAF Fixed displacement bent axis 8,9 Output shaft 01 20mm Straight Keyed Shaft
piston motor (011 displacement code)
BAF Fixed displacement bent axis 01 20mm Straight Keyed Shaft
4,5,6 Displacement piston motor 02 25mm
(011 Straight Keyed
displacement Shaft (020 and
code)
011 10.9 cm3/r [.66 in3/r] 030 displacement code)
4,5,6 Displacement 02 25mm Straight Keyed Shaft (020 and
020 19.6cm3/r
cm3/r[.66
[1.20in3/r]
in3/r] 03 30mm
030 Straight Keyed
displacement code)Shaft (040 and
011 10.9 055 displacement code)
030
020 30.0cm3/r
19.6 cm3/r[1.20
[1.83in3/r]
in3/r] 03 30mm Straight Keyed Shaft (040 and
04 35mm
055 Straight Keyed
displacement code)Shaft
040
030 40.1cm3/r
30.0 cm3/r[1.83
[2.45in3/r]
in3/r] (075 displacement code)
04 35mm Straight Keyed Shaft
044
040 44.3cm3/r
40.1 cm3/r[2.45
[2.67in3/r]
in3/r] 05 40mm
(075 Straight Keyed
displacement Shaft (087 and
code)
055
044 54.8cm3/r
44.3 cm3/r[2.67
[3.34in3/r]
in3/r] 108 displacement code)
05 40mm Straight Keyed Shaft (087 and
075
055 75.3cm3/r
54.8 cm3/r[3.34
[4.60in3/r]
in3/r] 06 45mm
108 Straight Keyed
displacement code)Shaft
087 87.0cm3/r
cm3/r[4.60
[5.30in3/r]
in3/r] (161 displacement code)
075 75.3 06 45mm Straight Keyed Shaft
07 50mm
(161 Straight Keyed
displacement Shaft
code)
108
087 107.5cm3/r
87.0 cm3/r[5.30
[6.56in3/r]
in3/r] (225 displacement code)
161 160.8cm3/r
cm3/r[6.56
[9.81in3/r]
in3/r] 07 50mm Straight Keyed Shaft
108 107.5 08 7/8 straight
(225 keyed code)
displacement shaft (020 and 030
225
161 225.1cm3/r
160.8 cm3/r[9.81
[13.73in3/r]
in3/r] displacement code)
08 7/8 straight keyed shaft (020 and 030
7 Mounting type 225 225.1 cm3/r [13.73 in3/r] 09 1 1/4 straight code)
displacement keyed shaft (040 and 055
7 Mounting type 1 ISO 80 mm (011 displacement code) displacement code)
09 1 1/4 straight keyed shaft (040 and 055
12 ISO80
ISO 100mm
mm(011(020displacement
and 030 code) 11 1 3/4 straight code)
displacement keyed shaft (075, 087, 108,
displacement code) 160 and 226 displacement code)
2 ISO 100 mm (020 and 030 11 1 3/4 straight keyed shaft (075, 087, 108,
3 ISO 125 mm (040
displacement code)and 055 12 13 tooth
160 splined
and 226 shaft 16/32
displacement dp (020 and
code)
displacement code) 030 displacement code)
3 ISO 125 mm (040 and 055 12 13 tooth splined shaft 16/32 dp (020 and
4 ISO 140 mm (075
displacement code)displacement code) 13 13 tooth
030 splined shaft
displacement code)8/16 dp (075, 087,
108, 161 and 225 displacement code)
45 ISO140
ISO 160mm
mm(075(087displacement
and 108 code) 13 13 tooth splined shaft 8/16 dp (075, 087,
displacement code 14 14 tooth
108, splined
161 and shaft 12/24 dpcode)
225 displacement (040 and
5 ISO 160 mm (087 and 108 055 displacement code)
6 ISO 180 mm (161
displacement code displacement code 14 14 tooth splined shaft 12/24 dp (040 and
20 14 tooth
055 w20 splined
displacement shaft per DIN 5480
code)
67 ISO180
ISO 200mm
mm(161displacement codecode
displacement (011 displacement code)
20 14 tooth w20 splined shaft per DIN 5480
7B SAE200
ISO “B”mm2 bolt (020 and 030
displacement code 25 18 tooth
(011 w25 splined
displacement shaft per DIN 5480
code)
displacement code) (020 and 030 displacement code)
B SAE “B” 2 bolt (020 and 030 25 18 tooth w25 splined shaft per DIN 5480
C SAE “C” 4 boltcode)
displacement (040 and 055 30 14 tooth w30displacement
splined shaft code)
per DIN 5480
displacement code) (020 and 030
C SAE “C” 4 bolt (040 and 055 (040, 044 and 055 displacement code)
D SAE “D” 4 boltcode)
(075, 087, 108 and 161 30 14 tooth w30 splined shaft per DIN 5480
displacement 35 16 tooth
(040, w35 055
044 and splined shaft per DIN
displacement code)5480
displacement code) (075 displacement code)
D SAE “D” 4 bolt (075, 087, 108 and 161 35 16 tooth w35 splined shaft per DIN 5480
E SAE “E” 4 boltcode)
displacement (225 displacement code) 40 18 tooth w40 splined shaft per DIN 5480
(075 displacement code)
EU Gearbox
SAE “E” 4135
boltmm
(225 displacement code) 40
(087 and 108 displacement code)
18 tooth w40 splined shaft per DIN 5480
(030 displacement code 45 21 tooth w45displacement
splined shaft code)
per DIN 5480
U Gearbox 135 mm (087 and 108
V Gearbox
(030 160 mm (044,
displacement code055 AND 075 (161 displacement code)
displacement code) 45 21 tooth w45 splined shaft per DIN 5480
V Gearbox 160 mm (044, 055 AND 075 50 24 tooth
(161 w50 splined
displacement shaft per DIN 5480
code)
W Gearbox 190 mm
displacement code) (225 displacement code)
(087 displacement code) 50 24 tooth w50 splined shaft per DIN 5480
W Gearbox 190 mm (225 displacement code)
Y Gearbox
(087 200 mm code)
displacement
(108 displacement code)
Y Gearbox 200 mm
(108 displacement code)
309
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Fixed
Bent Axis Motor
Displacement
Model Codes
Fixed Displacement
Model Codes
CODE CODE
POSITION FEATURE CODE FEATURE DESCRIPTION POSITION FEATURE CODE FEATURE DESCRIPTION
310
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
GROUP LLC
SAE
Code: D
Port C
Fixed
Displacement
Port D
87cc
Model Code Pos. 4, 5, 6
Code 087
ISO Options
Porting
Code:
Model 5
Code Position 10
Port C
SAE DESCRIPTION SIZE
OR 2-263
114.5 (4.51) G 1/2"
Metric W40x2x18x9g 53 (2.09)
DESCRIPTION SIZE
Code: W
140 (5.51)
22 (0.87)
196 (7.72)
Opposite Side
20°
B 1” Metric Code 62
System Port
115 (4.53)
133 (5.24)
Code: F
M12
C G 3/8”
170
Case Drain
(
311
6.69
15 (0.59)
5°
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com 260 (10.24 Mail: Case Drain
sales@artexgroupllc.com (plugged)
G 1/2"
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the
20property
E G 1/8”
(0.79) of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
45 (1.77) 91 (3.58)
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted Flushing Port
without (plugged)
the express written authorization of Artex.
65 (2.56)
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Port E Port D 155.5 (6.12) 178 (7.01)
215 (8.46)
Model Code Position 8, 9
THE
Fixed 1-3/4"
Displacement
49.15 [1.97]
Bent Axis Motor Available in: 75cc, 87cc, 108cc,
161cc and 225cc
Fixed Displacement
SAE mount units
Code: 11
66.5 [2.62]
Shaft Options
9.4 [0.37]
Model Code Position 8, 9
ø43.7 [1.72]
Displacement D.P. 8/16 z 13
1-3/4" Available in:
49.15 [1.97]
A 0.44x0.36x2.36 Key
Model Code Pos. 10 Available in: 75cc, 87cc, 108cc,
161cc andB225cc
Code: 13
SAE mount units
66.5 [2.62]
9.4 [0.37]
Code: 11
66.5 [2.62]
A Displacement
Opposite side ports - G 3/4" O-RIng Port (011 Displacement Code)
D.P. 8/16 z 13 Available in:
B Rear Ports - G 1" O-RIng Port (020 and 030 Displacement Code)
Port Options Port Options
75cc, 87cc, 108cc, 161cc and
225cc SAE mount units
C Rear Ports - G 1 1/4" O-RIng Port (040 and 055 Displacement Code)
Fixed
D Model
Rear Ports - G Code
1 1/2" O-RIngPos. 10087 and 108 Displacement Code)
Port (075, Dia.
A
Code:Dia.
13 A
Displacement
E Opposite side ports - 3/4" code 62 - Metric - Split Flange 18 mm 23.8 mm 50.8 mm M10 B
20 mm
(020, 030, 040 and 055 Displacement Code) (0.71 in) 66.5 [2.62] (0.94 in) (2.00 in) (0.79 in)
Port
F Options
Opposite side ports - 1" code 62 - Metric - Split Flange 24 mm 27.8 mm
9.4 [0.37]
57.2 mm M12 24 mm
(075 Displacement Code) (0.95 in) (1.09 in) (2.25 in) (0.94 in)
Model
F Code
Opposite Pos.
side ports 10 62 - Metric - Split Flange 25 mm
- 1" code 27.8 mm 57.0 mm M12 25 mm
B
(075, 087 and 108 Displacement Code) B
(0.99 in) (1.10 in) (2.25 in) (0.98 in)
G Opposite side ports - 1 1/4" code 62 - Metric - Split Flange 32 mm 31.7 mm 66.7 mm M14 28 CDmm Thread
Minimum Full Thread Depth
(161 and 225 Displacement Code) (1.26 in) (1.25 in) (2.63 in) (1.10 in)
H Same side ports bottom - 1/2" code 62 with M8 threads 13 mm 18.2 mm 40.5 mm M8 14 mm
(020 and 030 displacement code) (0.51 in) (0.72 in) (1.59 in) (0.55 in)
CODE DESCRIPTION DIAMETER A B C D
J Same side ports bottom - 3/4" code 62 with M10 threads 19 mm 23.8 mm 50.8 mm M10 C Thread 18 mm
(040,
A 044, 055 and 075side
Opposite displacement
ports - G 3/4" code)O-RIng Port (011 (0.75 in)
Displacement
C Thread
Code) (0.94 in) (2.00 in) D Minimum Full (0.71 in)Depth
Thread
D Minimum Full Thread Depth
K Same
B side Rear ports Ports
bottom- G - 1"1"code
O-RIng 62 Port
with (020
M12 andthreads 25 mm
030 Displacement Code) 27.8 mm 57.0 mm M12 25 mm
(087
C and 108 displacement
Rear Ports - G 1 code) 1/4" O-RIng Port (040 and 055(0.99 in)
Displacement Code)(1.10 in) (2.25 in) (0.98 in)
CODE Opposite
L DESCRIPTION
D side ports
Rear PortsA - 3/4" code 62 - SAE - Split
- G 1 1/2" O-RIngBPort (075, 087 C Flange 19 mm
DIAMETER
and 108 Displacement 23.8
A
Code) mm 50.8
B mm 3/8”
C - 16 24 mm
D
DIAMETER
(020 and 030 Displacement Code) (0.75 in) D (0.94 in) (2.00 in) UNC 2B (0.94 in)
A Opposite
ECode) side ports -side
Opposite G 3/4"portsO-RIng
- 3/4"Port
code(011 62 -Displacement
Metric - SplitCode) Flange 18 mm60 23.8
EATON mm Hydraulics50.8 mm
Bent Axis Motors M10 E-MOPI-MC001-E1 20 mm September
Port (011 Displacement Opposite side ports - 1" code 62 - SAE - Split Flange
M
B Rear Ports (020,
- G 1" 030, 040 and
O-RIng Port 055
(020 Displacement
and 030 Code) 25
Displacement Code)
mm
(0.71 in) 27.8 mm (0.9457.2 in) mm (2.00 7/16”-14
in) 20 mm
(0.79 in)
nd 030 Displacement Code) (040and 055 Displacement Code) (0.99 in) (1.09 in) (2.25 in) UNC 2B (0.79 in)
C F PortsOpposite
Rear 1 1/4"-side
- G ports O-RIng ports Port- 1"(040
code and62 055
- Metric - Split Flange
Displacement Code) 24 mm 27.8 mm 27.8 mm 57.2 mm M12 24 mm
M Opposite side
40 and 055 Displacement Code) (075 Displacement Code) 1" code 62 - SAE - Split Flange 25 mm 57.2 mm 7/16”-14 27 mm
(0.95 in) (1.09 in) (2.25 in) (0.94 in)
D Rear Ports
(075, 087 and- G108
1 1/2" O-RIng PortCode)
Displacement (075, 087 and 108 Displacement (0.99 in) Code) (1.09 in) (2.25 in) UNC 2B (1.06 in)
75, 087 and 108 Displacement F Code)
Opposite side ports - 1" code 62--Split Metric - Split Flange 25 mm 23.8 mm 27.850.8 mm mm 57.0M10 mm M12 25 mm
E
N Opposite side ports - 13/4" 1/4"codecode6262- -Metric
SAE - Split Flange Flange 18
32mm mm 31.6mm 66.7mm 1/2”-13 20
25 mm
Metric - Split Flange 18(020, mmand
(161 030,225(075,
040 and 087055
Displacement
and23.8 108mm Displacement
Displacement
Code) Code) 50.8 mm Code) M10 (0.71 in)
(1.26
(0.99
20 mm in) (1.25
(0.94 in) (1.10(2.63in) in)
(2.00 (2.25 in)
UNC 2B (0.79
(0.98 in)
(0.98 in)
Code) (0.71
G in) side Opposite (0.94 in) - 1 1/4" code (2.0062in)- Metric - Split Flange 32(0.79 mm in) 27.8
F
P Opposite ports -side ports
-1"1 1/2"
code 62 - 62
code Metric
- SAE- -SplitSplitFlange
Flange 38mm 24 mm 36.5mmmm 31.757.2 mm mm
79.4mm 66.7M12 mm
5/8”-11 M14 24
35 mmmin 28 mm
tric - Split Flange 24(075 mm (161 and
(225 Displacement Code) 22527.8
code) Displacement
mm Code)
57.2 mm M12 (0.95
(1.50in) in) (1.26
24 mmin) (1.09
(1.44 in) (1.25 in)
(2.25
(3.13)in) (2.63 in)
UNC 2B (0.94
(1.38 in) (1.10 in)
(0.95
H in) Same side (1.09
ports in)bottom - 1/2" (2.25codein) 62 with M8 threads 31213(0.94 mm in) 18.2 mm 40.5 mm M8 14 mm
F Opposite side ports - 1" code 62 - Metric - Split Flange 25 mm 27.8 mm 57.0 mm M12 25 mm
tric - Split Flange 25The mmArtex
(075, 087 and(020108
Group and LLC 03027.8displacement
Toll
Displacement mm
free inCode)the US: code)
57.0 mm
877.839.5533 M12 Phone (0.51
(0.99 in)979.836.5533 25 mm in) www.artexgroupllc.com
(1.10 in) (0.72(2.25in) in)Mail: (1.59 in)
sales@artexgroupllc.com (0.98 in) (0.55 in)
e) (0.99
NOTICE: This J in) including
document, Same side (1.10
ports
all attachments, in)
bottom
contains -
confidential (2.25
3/4"
and code in) 62information
proprietary with M10 that isthreads 19
the property of (0.98
mm
The Artexin) 23.8
Group, LLC, its subsidiaries mm
and/or 50.8
affiliates (“Artex”). Usemm
of this document M10
is restricted to authorized18 mm
G
employees, Opposite
customers sideofports
and agents Artex, to-aid
1 1/4" code
in repair 62 - Metric
and preventive - Split
maintenance Flange manufactured
of equipment 32 mm by Artex. This document31.7 mm
may not 66.7 mm
be altered, reproduced M14 the express written
or re-transmitted without 28authorization
mm of Artex.
Metric - Split Flange 32(161 mmand 225 (040, 044, 055
Displacement 31.7and mm 075strictly
Code)
Artex displacement
prohibits mm code)
66.7 unauthorized M14
use of (1.26
this (0.75
in) Copyright
document. 28©mm in) The(1.25
2010, in) LLC.(0.94
Artex Group, in)
(2.63
All rights in)
reserved. (2.00 in) (1.10 in) (0.71 in)
(1.26 in)
K side Same (1.25
side ports in)
bottom (2.63 in) (1.10 in)
H Same ports bottom - 1/2" code-62 1" with
codeM8 62 threads
with M1213threads mm 25 mm 18.2 mm 27.840.5 mm mm 57.0M8 mm M12 14 mm 25 mm
62 with M8 threads 13(020 mmand 030 (087 and 108
displacement 18.2displacement
mmcode) code)
40.5 mm M8(0.51 in) (0.99
14 mm in) (0.72 in) (1.10(1.59in) in) (2.25 in) (0.55 in) (0.98 in)
(0.51
L in) Opposite side (0.72 in) - 3/4" code
ports (1.5962in)- SAE - Split Flange 19(0.55
mm in) 23.8 mm 50.8 mm 3/8” - 16 24 mm
THE
313
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Bent Axis
Motors
Application
THE
Information
GROUP LLC
314
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
66
employees, EATON
customers and agents Hydraulics
of Artex, Bent
to aid in repair Axis Motors
and preventive E-MOPI-MC001-E1
maintenance September
of equipment manufactured 2003
by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Motors
Application
Information
THE
GROUP LLC
315
EATON Hydraulics Bent Axis Motors E-MOPI-MC001-E1 September 2003 67
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Bent Axis
Motors
THE
Application
Information GROUP LLC
21/18 12 -
The case of bent axis piston motors must be pre-filled with
hydraulic oil before the system is started for the first time.
21/17 11 -
19/16 Fluid10 and Filtration - Guidelines (cont.) Use the case drain connection
Installation Guidelines at the highest point to ensure
18/15 9 6 the case remains full at all times. See figure below.
7. Comparison between ISO 4406, NAS 1638 and SAE The following installation guidelines for Eaton Bent Axis pis-
17/14 8 5 ton motors are designed for standard components applied
16/13 The table
7 below is a comparison
4 between standards ISO within catalog ratings. Observing these guidelines below will
4406 (Cetop RP 70 H), NAS 1638 (1964) and SAE (1963). help ensure acceptable life of the motors.
15/12 6 3
14/11 ISO 44065 NAS2 1638 SAE 1. Filling the case
(CETOP RP 70 H) (1964) (1963)
13/10 4 1 The case of bent axis piston motors must be pre-filled with
21/18 12 -
19/9 3 0 hydraulic oil before the system is started for the first time.
21/17 11 -
18/8 19/16 2 10 - - Use the case drain connection at the highest point to ensure
10/7 18/15 1 9 - 6 the case remains full at all times. See figure below.
9/6 17/14 0 8 - 5
16/13 7 4
15/12 6 3
14/11 5 2 Figure 1 - Filling the case
Bent axis design 13/10
motors and pumps: 4 1
19/9 3 0
Flushing the bearings Caution:
18/8 2 -
The operating temperature
10/7 influences 1the operating- life of the Starting the motor with little or no oil in the case causes
bearings to a significant
9/6 degree. As a result
0 it is essential
- to immediate and permanent damage to the piston unit.
maintain oil temperature at the bearings at acceptable levels. 2. Connections
Figure 1 - Filling the case
Fixed and Variable Bent
displacement
axis designunits
motorsareand
designed
pumps: to allow
flushing the shaft bearings with
Flushing the fresh oil. Flushing is recom-
bearings To reduce noise levels, flexible hoses are recommended
Caution:
mended where pumps/motors are installed
The operating temperature vertically
influences and
the operating life of(Main
the system pressure
Starting the lineslittle
motor with as well
or noasoilcase
in thedrain lines).
case causes
where operating cycles display
bearings long periods
to a significant degree. at
As high pressure
a result it is essential to immediate and permanent damage to the piston unit.
(> 250 bar). maintain oil temperature at the bearings at acceptable levels. Case drain hoses should be as short as possible.
2. Connections
Fixed and Variable displacement units are designed to allow
flushing the shaft bearings with fresh oil. Flushing is recom- To reduce
Minimize noisedrops
pressure levels, due
flexible
to hoses are recommended
couplings, elbows and differ-
mended where pumps/motors are installed vertically andences (Mainin system pressure lines as well as case drain lines).
diameter.
Recommended flushing flow rates
where operating cycles for each
display longnominal
periods atsize.
high pressure
(> 250 bar). Case drain hoses should be as short as possible.
DISPCLACEMENT FLUSHING FLOW RATES Where non-flexible tubes are used, ensure that the pipes do
20 3lpm [0.8gpm] not pullMinimize
on thepressure
cover of thedue
drops motor.
to couplings, elbows and differ-
30 Recommended 4lpm [1.1gpm]
flushing flow rates for each nominal size. ences in diameter.
40 DISPCLACEMENT 4lpm [1.1gpm] FLUSHING FLOW RATES All hoses
Whereconnected
non-flexibletotubes
tankare(case
used,drain lines)
ensure should
that the pipes be
do
55 20 4lpm [1.1gpm] 3lpm [0.8gpm] immersed at on
not pull least
the 200
covermm of the[8motor.
in.] below the minimum oil
75 30 5lpm [1.3gpm] 4lpm [1.1gpm] level and at least 150 mm [6 in.] from the bottom of the tank.
87 40
8lpm [2.1gpm] 4lpm [1.1gpm] All hoses connected to tank (case drain lines) should be
55 4lpm [1.1gpm] immersed at least 200 mm [8 in.] below the minimum oil
108 8lpm [2.1gpm] Drive shaft
level and at least 150 mm [6 in.] from the bottom of the tank.
75 5lpm [1.3gpm]
161 87 10lpm [2.6gpm] 8lpm [2.1gpm] Take special care to ensure that mechanical parts of the
225 108 10lpm [2.6gpm] 8lpm [2.1gpm] motor Drive shaft
are coupled correctly. Ensure that the shaft and flange
161 10lpm [2.6gpm] Take special care to ensure that mechanical
are lined up accurately to prevent additionalparts of the
loads on the
225 10lpm [2.6gpm] motor are coupled correctly. Ensure that the shaft and flange
shaft bearings. Flexible couplings should be used.
are lined up accurately to prevent additional loads on the
shaft bearings. Flexible couplings should be used.
Caution: incorrectly aligned parts significantly reduce the
serviceCaution:
life of incorrectly
the bearings.
aligned parts significantly reduce the
service life of the bearings.
316
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of
68Artex, to aid in repairEATON
and preventive
Hydraulicsmaintenance
Bent of equipment
Axis manufactured by Artex.
Motors E-MOPI-MC001-E1 This document
2003 may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
68 EATON Hydraulics Bent Axis Motors E-MOPI-MC001-E1 SeptemberSeptember
2003
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Bent Axis
Motors
THE
Application
GROUP LLC
Information
Bent Axis Motor
Application Information
Installation Guidelines (cont.) Installation below the tank
Installation below the minimum level of the fluid (or immersed
Installation position in fluid) does not create particular problems.
Motors may be installed both above and below the level of Gearbox mount motors should not be installed vertically with
the fluid in the tank, (lowest level of the oil when the system the shaft turned upwards.
is operating). When motors are used in open circuit applica-
tions, the oil level is affected by the number and size of any Flushing
hydraulic cylinders used in the system. For mobile installa- If Bent Axis piston motors are to be installed with shaft
tions it is important to take into account the slope of the turned upwards, or run at high oil temperature inside the
ground and the effect of centrifugal forces on the oil level. tank (>50∞ C), or if units are used for a long operation time
at high pressures(>250 bar), it is recommended to flush
Installation above the tank motor/pump bearings, by using oil at equal or lower tempera-
Particular care should be taken when installing units above ture than the tank. Flush the bearings through the Port E
the tank. Special case drain hoses must always be used to
prevent the case from being siphoned out.
Always use the highest case drain port available and ensure
that the line is designed such that the motor case remains
full at all times.
It is recommended to position a pre-loaded check valve in the
cased drain line (maximum pressure when open: 0.5 bar [8
psi]) to prevent oil from draining from the motor case when
the system is not in use
The oil level of the units should be checked at regular inter-
vals. It is essential to check the level if the system is out of
service for extended periods of time, since the force of gravi-
ty causes oil to drain from the case.
317
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EATON Hydraulics Bent Axis Motors E-MOPI-MC001-E1 September 2003 69
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Introduction
Bent Axis Motor
Parts and Service
Introduction
This manual will provide you with service information and Dry parts with clean compressed air. Avoid cleaning parts
procedures for disassembly and assembly of Eaton® Fixed with cloth or paper towel as these can introduce contamina-
and Variable Displacement Bent Axis Motors. Procedures tion. visually inspect all mating surfaces. Replace any compo-
outlined in this manual will allow you to better service your nents that have scratches, burrs or evidence of smeared
motors and obtain the best results possible. To ensure material. Don’t use abrasive tools including coarse grit
accuracy of repair and prevent part loss or damage, certain papers, files or grinders on internal parts.
components or subassemblies are disassembled, inspected, Note: All torque specifications are for lubricated threads.
and reassembled when removed from the motor. Bolts for gasketed surfaces should be checked for proper
Note: All requests or inquiries must be accompanied by the torque.
complete model and serial number. A good service policy is to replace all old seals with new
Important: Cleanliness is extremely important when repair- seals whenever unit is disassembled. Lubricate seals with
ing a hydrostatic motor. Before disconnecting the lines, clean petroleum jelly. Use only clean, recommended oil when
foreign material from exterior of unit. Work in a clean area. assembling unit. See Hydrostatic Fluid Recommendations in
Clean all metal parts in clean solvent. publication 03-401 and 03-405.
Displacement
Design Code
0411 - XXXXXX
{
{
{
04 = Year
11 = Month
XXXXXX = Serial Code Number
318
EATON Bent Axis Motors Parts and Repair E-MOPI-TS003-E February 2005 3
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Parts
Assembly and List
THE
(BAF– Bent Axis Fixed Displacement)
GROUP LLC
32
32
Axial Threaded Ports
32
32
12. Retaining The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
19.Plate Spacer
13. Piston
employees, Assembly: Piston +preventive
Rod maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
20. and agents
customers Retaining Ring
of Artex, to aid in repair and
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
14. Straight21. Keyed Shaft Shaft Seal*
15. Splined Shaft
16. Tapered * Included
Roller Bearing in seal kit
THE
GROUP LLC
The system of pre-loading the cylinder barrel has been There is no interchangeability of components between the
modified to improve performance and facilitate maintenance two designs. There is a gradual phase-in of the new design
of BAV and BAF axial piston motors. The new design during 2004 & 2005.
eliminates the Belleville spring and its substitutes a coil 1. Central rod
spring in the cylinder barrel.
2. Cylinder barrel
This new design has different components from the
Belleville spring design. 3. Valve plate
The new design includes: 4. Coil spring
• Cylinder barrel Design Code B Change/timeline consists of the following:
• Central rod
DISPLACEMENT DATES
• Valve plate
55, 90,108 cc/rev 2004
160, 225 cc/rev 2005
320
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Metric/SAE/Gearbox 9900281-001 9900281-002
75* Metric/SAE/Gearbox 9900280-003 9900280-004
Parts Metric/Gearbox 9900281-003 9900281-004
THE SAE 9900281-005 9900281-006
Shaft & Bushing
108 Metric/SAE/Gearbox 9900280-005 9900280-006
Metric/Gearbox 9900281-007 9900281-008
Kits SAE GROUP LLC 2 9900281-010
9900281-009
161 Metric/SAE 9900280-007 9900280-008
Metric/SAE 9900281-011 9900281-012
225 Metric/SAE 9900280-009 9900280-010 Bent Axis
1
Motor
Metric/SAE 9900281-013 9900281-014
*Note: For BAV75 motor with W40 Shaft, use only SAE kit.
1) Shaft Parts
2) Bushing Seal Kits
TABLE 5.0 SHAFT KITS
TABLE 4.0 BAF SEAL KITS
MATERIAL MATERIAL
DISPLACEMENT MOUNTING STANDARD (NBR) VITON (FKM)
CC/REV CONFIGURATION BAF BAF
1
11
EATON Metric/SAE
EATON 9900282-003
EATON 9900282-004 EATON
KIT PRODUCT DISPLACEMENT SHAFT
20, 30
NUMBER Metric/SAE
CODE 9900282-005
CODE 9900282-006 CODE SHAFT DESCRIPTION TYPE
30 Metric only 9900283-001 9900283-002
Pos. 4,5,6 Pos. 8,9
44, 55 Metric/SAE 9900282-007 9900282-008
9900332-001 BAF
Gearbox 11
9900283-003 9900283-004 -20 14 Tooth w/ 20 splined shaft Metric
9900332-002
75 MetricBAF 11
9900282-009 9900282-010 -01 20mm Straight keyed shaft Metric
SAE 9900282-011 9900282-012
Gearbox 9900283-005 9900283-006
9900332-003
87, 108 MetricBAF 020 & 030 9900282-014
9900282-013 -25 18 Tooth w/25 splined shaft Metric
9900332-004
87, 108 SAE BAF 020 & 030 9900282-016
9900282-015 -02 25mm Straight keyed shaft Metric
87, Gearbox 9900283-007 9900283-008
108 Gearbox 9900283-009 9900283-010
9900332-005
161 BAF / BAV
Metric/SAE 040, 044 & 055
9900282-017 9900282-018 -30 14 Tooth w/30 splined shaft Metric
9900332-006
225 BAF / BAV
Metric/SAE 040, 044 & 055
9900282-019 9900282-020 -03 30mm Straight keyed shaft Metric
24
21
9900332-007 BAF / BAV 75 -35 16 Tooth w/35 splined shaft Metric
9900332-008 BAF / BAV 75 -04 35mm Straight keyed shaft Metric
9900332-009 BAF / BAV 087 & 108 -40 18 Tooth w/40 splined shaft Metric
9900332-010 BAF / BAV 087 & 108 -05 Bent Axis Motor
40mm Straight keyed shaft
Metric
9900332-011
9900332-012
BAF / BAV
BAF / BAV
161
161
-45
-06
Shaft &splined
21 Tooth w/45 Bushing
shaft Metric
45mm Straight keyed shaft Metric
Kits
Parts 9900332-013 BAF / BAV 225 -50 24 Tooth w/50 splined shaft
EATON Bent Axis Motors Parts and Repair E-MOPI-TS003-E February 2005 Metric 7
9900332-014 BAF / BAV 225 -07 50mm Straight keyed shaft Metric
Shaft & Bushing
Kits 9900332-015 BAF / BAV 2 020 & 030 -12 13 Tooth splined shaft SAE
9900332-016 BAF / BAV 020 & 030 -08 7/8 Straight keyed shaft SAE
1
9900332-017 BAF / BAV 040, 044 & 055 -14 14 Tooth splined shaft SAE
9900332-018 BAF / BAV 040, 044 & 055 -09 1) Shaft 1 1/4 Straight keyed shaft SAE
2) Bushing
9900332-019 BAF / BAV 75 -13 13 Tooth splined shaft SAE
TABLE 5.0 SHAFT KITS
9900332-020 BAF / BAV 75 -11 1 3/4 Straight keyed shaft SAE
9900332-021 BAF / BAV 087 & 108 -13 13 Tooth splined shaft SAE
EATON 9900332-022
EATON BAF / EATON
BAV 087 & 108
EATON -11 1 3/4 Straight keyed shaft SAE
KIT PRODUCT DISPLACEMENT SHAFT
NUMBER CODE CODE CODE SHAFT DESCRIPTION TYPE
GROUP LLC
Disassembly
Bent Axis Motor
Disassembly
When disassembling or assembling any Bent Axis piston
motor we recommend you choose an ideal workplace.
The work area must be clean and free of airborne
contaminants.
Clean parts which have been disassembled, use clean
solvents and appropriate tools which have been previously
cleaned. Use new, clean and threadless rags to handle and
dry parts. Remove the shaft seal following the procedure for
your type of seal.
Step 1
Mark housing and cover so that they may be matched up
later during assembly.
NOTE: See page 5 for different end cover types.
Step 2
FIG 1.
Remove the end cover bolts.
WRENCH SIZE
MOTOR (mm)
BAF 20/30 6
BAF 40/55 8
BAF 75 10
BAF 90/108 10
BAF 161 10
BAF 225 12
FIG 2.
322
EATON Bent Axis Motors Parts and Repair E-MOPI-TS003-E February 2005 9
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Disassembly
Bent Axis Motor
Disassembly
Step 3
Remove the end cover, gasket and valve plate.
FIG 3.
Step 4
Remove retaining ring using appropriate pliers.
FIG 4.
Step 5
Pry off seal cover and shims with using two
screwdrivers.
FIG 5.
10 EATON Bent Axis Motors Parts and Repair E-MOPI-TS003-E February 2005
323
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Disassembly
Bent Axis Motor
Disassembly
Step 6
Assemble the motor on the shaft puller. Secure it with two
screws on opposite ends of the square flange. Screw
threaded pin A on the shaft.
FIG 6.
Step 7
Remove rotating kit from the housing by turning the shaft
puller handle. Use your other hand to guide the cylinder barrel
during removal to avoid contact with the housing.
FIG 7.
Step 8
Mark cylinder barrel, shaft and retaining plate in a line with each
other. This will be used as a match mark for alignment during
the assembly process.
FIG 8.
324
EATON Bent Axis Motors Parts and Repair E-MOPI-TS003-E February 2005 11
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Step 9
Remove cylinder barrel, Belleville washers and shims (as
required).
FIG 9.
Step 10
Using an allen key, remove screws which attach the
retaining plate.
WRENCH SIZE
MOTOR MM
BAF 20/30 5
BAF 44/55 4
BAF 75 5
BAF 90/108 5
BAF 161 5
BAF 225 6
FIG 10.
325
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
12 EATON Bent Axis Motors Parts and Repair E-MOPI-TS003-E February 2005
THE
GROUP LLC
FIG 11.
Step 12
Use a permanent fine point pen to label the retaining plate
and pistons with corresponding location numbers. This will
ensure correct placement when they are reassembled.
Carefully separate pistons, starting from the index mark on
the retaining plate, and neatly place them down according to
disassembly order.
FIG 12.
Step 13
With appropriate pliers, remove the retaining ring, spacer and
shims. Once this is completed, remove bearings.
Once that you have disassembled the unit, check status of
individual parts, carefully following the steps described in the
next section.
FIG 13.
326
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Check Condition
of Parts
Bent Axis Motor
Check Condition of Parts
Valve Plate
Check valve plate (item 3) protrusion out of the housing (see
page 44, Critical Dimensions). If the distance measured is
slightly less than normal requirements, replace Belleville
washers. If, there is no protrusion or the valve plate is
recessed in housing, this may indicate the following:
A) Excessive wear of distributor spherical surfaces or
cylinder barrel.
B) Yield of Belleville washers. (Does not apply to coil spring
design.)
C) End Cover deformation.
FIG 1.
Seal Cover
Remove O-ring and shaft seal from cover and check wear.
Signs of excessive wear or seal extrusion may indicate exces-
sive case pressure. (Pressure should not exceed 35 psi - 2.5
bar).
FIG 2.
Cylinder Barrel
Inspect Sealing face of cylinder barrel for raised edges, wear
or smearing of material.
FIG 3.
327
14 EATON Bent Axis Motors Parts and Repair E-MOPI-TS003-E February 2005
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
DISPLACEMENT
(CM3)
DIM A(mm) DIM B(mm) DIM C(mm) DIM D(mm)
+0 +0
20 16 -0.005 0.02 ÷ 0.10 0.80 ÷ 0.90 16 -0.005
+0 +0
30 16 -0.005 0.02 ÷ 0.10 0.80 ÷ 0.90 16 -0.005
-0.020 -0.020
40 20 -0.025 0.02 ÷ 0.10 1.00 ÷ 1.16 20 -0.025
-0.020 -0.020
55 20 -0.025 0.02 ÷ 0.10 1.00 ÷ 1.16 20 -0.025
+0 +0
75 22 -0.005 0.02 ÷ 0.10 0.29 ÷ 0.59 22 -0.005
+0
90 25 -0.005 0.02 ÷ 0.10 0.51 ÷ 0.65 25 +0
-0.005 FIG 4.
+0 +0
108 25 -0.005 0.02 ÷ 0.10 0.51 ÷ 0.65 25 -0.005
+0 +0
160 28.7 -0.005 0.02 ÷ 0.08 0.96 ÷ 1.10 28.7 -0.005
-0.020 -0.020
226 32 -0.025 0.02 ÷ 0.10 1.38 ÷ 1.578 32 -0.025
PART IDENTIFICATION
A = Piston rod diameter
B = Piston-rod axial end float
C = Rod rotation (Max)
D = Piston bore diameter
Bearings
Inspect bearings. Replace where there is excessive
clearance or pitting on race. Check bearing pockets in
housing for wear.
FIG 5.
328
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employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. EATON Bent
Copyright © Axis
2010, TheMotors PartsLLC.
Artex Group, andAllRepair E-MOPI-TS003-E February 2005
rights reserved. 15
THE
GROUP LLC
FIG 1.
Step 2
Assemble the spacer, the shims and the retaining ring. Ensure the
bearings are free to rotate without any axial movement on the
shaft. Add additional shims as required.
FIG 2.
Step 3
To ensure there is no axial movement, place a dial indicator on the
outer bearing race. Axial movement should read between + 0.005
and 0.08 mm.
FIG 3.
329
16 EATON Bent Axis Motors Parts and Repair E-MOPI-TS003-E February 2005
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Assembly
Bent Axis Motor
Assembly
Step 4
Install seven pistons into the retaining plate using the
corresponding numbered pockets for correct placement and
original assembly order.
FIG 4.
Step 5
Secure pistons and retaining plate on shaft in original marked
position. Pour two drops of Loctite 242 on every retaining
plate screw.
FIG 5.
Step 6
Tighten screws on retaining plate to shaft assembly using
allen key.
FIG 6.
330
EATON Bent Axis Motors Parts and Repair E-MOPI-TS003-E February 2005 17
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Assembly
Bent Axis Motor
Assembly
Step 7
Ensure the two-piece pistons can rotate and move freely in any
direction.
FIG 7.
Step 8.
Install shims, Belleville washers (as required) and center pivot
into cylinder barrel. Match up alignment marks created before
disassembly.
Lubricate pistons and insert into cylinder barrel. Align
Match marks created during disassembly.
FIG 18.
Step 9.
Verify the cylinder barrel may pivot laterally as shown in
figure 9.
FIG 9.
18 EATON Bent Axis Motors Parts and Repair E-MOPI-TS003-E February 2005
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Assembly
Bent Axis Motor
Assembly
Step 10
Secure housing in the bench vice and lubricate bearing seats
with petroleum jelly.
FIG 10.
Step 11
Insert the rotating kit into the housing, turning the handle
gradually until it is fully seated.
FIG 11.
Step 12
Assemble cover, shaft seal, o-ring and shims (see tables page
42). Then secure with the retaining ring.
FIG 12.
332
EATON Bent Axis Motors Parts and Repair E-MOPI-TS003-E February 2005 19
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Assembly
Bent Axis Motor
Assembly
Step 13
Attach the shaft puller rod onto the shaft and pull the shaft
bearing out against the retaining ring.
FIG 13.
Step 14
Lubricate the spherical surface of the valve plate, then
assemble it with the cylinder barrel/housing. Verify the shaft
can’t turn freely in housing.
Note: Also make sure that the hole for pin 1 is set aligned to
the vertical center line of the casing.
FIG 14.
Step 15
Check that valve plate sits slightly higher than housing. The distance
measured between the two should be as follows (applies to Belleville
spring design only).
DISTANCE
DISPLACEMENT (mm)
BAF 20/30 1.3 +1.5
BAF 44/55 1.3 +1.5
BAF 75 1.3 +1.5
BAF 90/108 1.4 +1.6
BAF 161 1.5 +1.7
BAF 225 1.5 +1.7
FIG 15.
20 EATON Bent Axis Motors Parts and Repair E-MOPI-TS003-E February 2005 333
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Assembly
Bent Axis Motor
Assembly
Step 16
Install gasket, assemble end cover and tighten screws and
torque according to requirements in table shown below.
FIG 16.
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
EATON Bent Axis Motors Parts and Repair E-MOPI-TS003-E February 2005 21
Application
Information
THE
GROUP LLC
Fluid and Filtration Guidelines (cont.) Installation Guidelines
7. Comparison between ISO 4406, NAS 1638 and SAE
Bent Axis Motor
The following installation guidelines for Eaton Bent Axis pis-
Installation Guidelines
ton motors are designed for standard components applied
The table below is a comparison between standards ISO within catalog ratings. Observing these guidelines below will
Installation
4406 (Cetop RP 70 H),Guidelines
NAS 1638 (1964) and SAE (1963). help ensure acceptable life of the motors.
21/18 12 -
The case of bent axis piston motors must be pre-filled with
hydraulic oil before the system is started for the first time.
21/17 11 -
NOTE: For dimensions and 10
19/16 porting reference -see dimensions Use the case drain connection at the highest point to ensure
section axial piston catalogue. the case remains full at all times. See figure below.
18/15 9 6
17/14 8 5
16/13 7 4
The following installation guidelines for Eaton Bent Axis
15/12 6 3
piston motors are designed for standard components applied
14/11 5 2
within catalog ratings. Observing these guidelines below will
13/10
help ensure acceptable life 4 of the motors. 1
19/9 3 0
1. Filling the Case
18/8 2 -
10/7
The case of bent axis piston1 motors must -be pre-filled with
hydraulic oil before the system
9/6 0 is started for
- the first time.
Use the case drain connection at the highest point to ensure
the case remains full at all times. See figure 1. Figure 1 - Filling the case
Bent axisStarting
Caution: design the
motors and
motor pumps:
with little or no oil in the
Flushing case causes immediate and permanent damage
the bearings Caution:
to the piston unit.
The operating temperature influences the operating life of the Starting the motor with little or no oil in the case causes
bearings to a significant degree. As a result it is essential to immediate and permanent damage to the piston unit.
2. Connections
maintain oil temperature at the bearings at acceptable levels. 2. Connections
To reduce noise levels, flexible hoses are recommended
Fixed
(Mainand Variable
system displacement
pressure units
lines as well are designed
as case drain lines).to allow
flushing the shaft bearings with fresh oil. Flushing is recom- To reduce noise levels, flexible hoses are recommended
mended where
Case drain hosespumps/motors are as
should be as short installed vertically and
possible. (Main system pressure lines as well as case drain lines).
where operating cycles display long periods at high pressure
(> 250 bar).
Minimize pressure drops due to couplings, elbows and Case drain hoses should be as short as possible.
differences in diameter.
Minimize pressure drops due to couplings, elbows and differ-
Where non-flexible tubes are used, ensure that the pipes do
Recommended flushing flow rates for each nominal size. ences in diameter.
not pull on the cover of the motor.
DISPCLACEMENT FLUSHING FLOW RATES Where non-flexible tubes are used, ensure that the pipes do
20All hoses connected to tank (case3lpm
drain lines) should be
[0.8gpm] not pull on the cover of the motor.
30immersed at least 200 mm [8 in.]4lpmbelow the minimum oil
[1.1gpm]
level and at least 150 mm [6 in.] from the bottom of the tank.
40 4lpm [1.1gpm] All hoses connected to tank (case drain lines) should be
55Drive Shaft 4lpm [1.1gpm] immersed at least 200 mm [8 in.] below the minimum oil
75 5lpm [1.3gpm] level and at least 150 mm [6 in.] from the bottom of the tank.
Take special care to ensure that mechanical parts of the
87 8lpm [2.1gpm]
motor are coupled correctly. Ensure that the shaft and flange
108 Drive shaft
are lined up accurately to prevent 8lpm [2.1gpm]loads on the
additional
161 10lpm
shaft bearings. Flexible couplings should[2.6gpm]
be used. Take special care to ensure that mechanical parts of the
225 10lpm [2.6gpm] motor are coupled correctly. Ensure that the shaft and flange
Caution: Incorrectly aligned parts significantly reduce the are lined up accurately to prevent additional loads on the
service life of the bearings. shaft bearings. Flexible couplings should be used.
335
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
If Bent Axis piston m
tions it is important to take into account the slope of the turned upwards, or ru
ground and the effect of centrifugal forces on the oil level. tank (>50∞ C), or if u
at high pressures(>2
Installation above the tank motor/pump bearings
THE Particular care should be taken when installing units above ture than the tank. Fl
the tank. Special case drain hoses must always be used to
prevent the case from being siphoned out.
Always use the highest case drain port available and ensure
GROUP LLC that the line is designed such that the motor case remains
full at all times.
Installation Guidelines
the system is not in use
The oil level of the units should be checked at regular inter-
vals. It is essential to check the level if the system is out of
service for extended periods of time, since the force of gravi-
ty causes oil to drain from the case.
Installation position
Motors may be installed both above and below the level of
the fluid in the tank, (lowest level of the oil when the system
is operating). When motors are used in open circuit applica-
tions, the oil level is affected by the number and size of any
hydraulic cylinders used in the system. For mobile installations
it is important to take into account the slope of the ground
and the effect of centrifugal forces on the oil level.
Flushing
If Bent Axis piston motors are to be installed with shaft turned
upwards, or run at high oil temperature inside the tank (>50ΥC),
or if units are used for a long operation time at high
pressures (>250 bar), it is recommended to flush motor/pump
bearings, by using oil at equal or lower temperature than the
tank. Flush the bearings through Port E
System Start-up
Before starting system for the first time, fill system components
with new and filtered oil. In addition, clean the reservoir and fill
with the same type of oil. We recommend flushing the circuit.
Verify that charge pressure is correct (closed circuits). Check
reservoir level and top-off if necessary.
336
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulics
Torque Hub
PN: 108663
Fairfield W12T
Maintenance
Oil mounts for each series of Torque-Hub® drives are
indicated in the appropriate series literature. An initial
oil change should be made after the first 50 hours of
operation. Subsequent oil changes should be on a
regular basis. 30-60 day interval.
337
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
Torque II Series
W12T
.750-16 UNF-2B THD. .750-16 THD. X 3.25 (82,6MM)
O’RING BOSS PORT 14.445 IN .8520-.8485 (21,641-21,552MM) DIA
1.54
14.435 TYP. (12) ON 16.750 (425,45MM) DIA B.C.
2 HOLES 90° APART (39,1MM)
(366,78MM)
& LOCATED AS SHOWN 19.00 (h10)
(482,6MM) .375-18 NPTF THD.
NO. 3 7.00 DIA
DIA (3) HOLES 90° APART
SPINDLE MOUNT HOLES (177,8MM) R. ON 5.500 (139,70MM)
PRESSURE PORTS .750-16 UNF-2B THD. THRU DIA. B.C.
16.14
.4375-20 SAE STRAIGHT THD. TYP. (20) HOLES EQ. SPACED (410,0MM) DIA. NO 1 14.44 PIPE PLUGS
O-RING BOSS LOCATED AS SHOWN ON (366,8MM) (COVER)
12.990 37°
2 PORTS 14.567 (370,00 MM) DIA. B.C. DIA. (3 PLACES)
12.980
LOCATED AS SHOWN ON (329,82MM) NO 2
9.650 (245,11mm) (h10)
DIA. B.C. DIA.
NO. 2
90°
57.00
58.00
1-1/2
950D DRUM
P/N 108657
47.11
87
52.25
BRAKE ACTUATOR
P/N 100083
23.75
2
ITEM # PART NUMBER QTY. DESCRIPTION
23 20 20
21
21 21
18 17 24
1-1/2
1-1/2
22
19
20
1-1/2
1-1/2
22
20 14
19
22 10
10
12 47.11
22
13
9 13
8
87
52.25 16
6
16
7
4
2
1
4-2 SOLENOID
DG4V-3S
P/N: 110639
1 X 1 X
A1 B1 A2 B2
P T P T
SOLENOID #1 - UPPER SOLENOID #2 - LOWER
P
FLOW DIVIDER RELIE VALVE
DELTA PM2 MODULAR RV5
PN: 110492 PN: 110642
FLOW CONTROL VALVE
PCM-600S P T
PN:108438 2
T
A
1
ENERGIZE SEQUENCE
HI = B1 + A2
FROM CHARGE PUMP
SEE DWG 108661 Lo = B2 + A1
N = B1 + B2
B = A1 + A2
TOLERANCES
(UNLESS OTHERWISE NOTED)
A B
Hi = A
2 4 Lo = B
4-3 SOLENOID
SV9-8F B=0
P/N: 109958 N = A+B
FLOW DIVIDER 3 1
DELTA PM2
PN: 110492 2
FLOW CONTROL VALVE 3-2 SOLENOID
PCM-600S P T SV4-8
PN:108438 2 P/N: 109958
3 1
A
1
CASE TO
COOLER
& FILTER
TOLERANCES
(UNLESS OTHERWISE NOTED)
GROUP LLC
Hydraulics
Torque Hub
PN: 108663
W12T
Performance Data Oil Bearing Curve
Continuous Intermittent Fill to half full with 90 weight gear lube with EP additive 40,000
10/3 7,500
Note: Specific models will change weights.
( 100 RPM
) ( Load (Curve) )
Adjusted Life (hrs) = 3,000 Speed (Adjusted) x Load (Adjusted) 5,000 MAX. BEARING LIFE LINE
-1
-2
-3
-4
-5
-6
W12T Model Formula
W 12 T C 1 8 3 4 40 DISTANCE FROM HUB MOUNTING FACE (in)
338
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NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulics
Torque Hub
PN: 108663
1. Seal the input-side of the gearbox with an Input Adaptor, flat bolt-on Plate, Rubber Stopper or Hydraulic
Motor. If a hydraulic motor is used remove input coupling where appropriate. Grease the coupling, store in
plastic bag and wire to hydraulic motor
2. The gearbox should be placed in a horizontal position for long term storage. Half-Fill the Gearbox with the
same gear oil as required by the application. This, along with Item 3, is extremely important in order to keep
the bearings and output seal lubricated.
3. Starting with the initial oil fill of the unit and every six (6) months there after rotate the input of the unit
sufficiently for one full output revolution. This should be done regardless of the amount of oil placed in the unit.
4. In addition to Item 3, every 6 months turn the gearbox over by 180 degrees, such that the oil makes contact
with the opposite internal side of the gearbox. This is required in order to keep all internal surfaces coated with
oil, as Item 3 will generally not create the required splash.
5. If the unit is not painted, keep the outside of the gearbox oiled to prevent oxidation of the exterior surfaces.
6. Before placing in service, drain the unit completely of oil and any accumulated water. Then refill with the
correct amount of oil as required by the application. The purpose of this step is to separate the accumulated
water from the oil.
7. When first placing the unit in service, limit the input speed to 100-500 RPM for 10 to 15 minutes. This should
allow oil to reach all internal surfaces without damaging any initially un-lubricated parts.
For the purpose of the procedures “long term storage’ is defined as more than six months when storage conditions
or past experience have been less than ideal, i.e. temperature extremes, humidity extremes (condensation and
water build up), indoor versus outdoor storage. If there are any questions please consult a Fairfield application
engineer or representative.
339
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulics
CMYK
remote control valves for all pilot operated pressure control pressure spring. The valve is
valves e.g Veljan series VR4 & VR5. These may be located leak-free below the setting
upto 3 meters distance from the main valves and are used pressure. A damping spool
to control maximum circuit pressure of any degree below maintains a stable function after
the main valve pressure setting. the setting pressure is reached. T
PC
SPECIFICATIONS
Example:
Type : Poppet design Foot Mounting
Mounting : Panel/foot/subplate/
Lock nut
cartridge (manifold) T
Direction of flow : P T
Operating pressure range : 0 - 5000 psi
at inlet port P (0 to 350 bar)
Pressure setting range : 100 - 5000 psi
P
(7 to 350 bar)
Nominal flow : 3.8 lpm (1 gpm)
Fluid : Mineral oil according
to DIN 51524/25
Damping spool
Viscosity range : 10 to 650 cSt
(60 to 3900 SSU)
P - Q - Characteristics
Optimum viscosity : 30 cSt (180 SSU) (116) 8
P bar (psi)
Seal class
1- Buna N - (Standard), 5 - Viton,
Modification
Order subplate and mounting screws separately (see page 6).
* While using control type 2 with subplate mounting body, use additional adapter plate(order no VS16-64188)
with 4 nos valve mounting screws M10 x 55, DIN 912 -12.9 (order no V700-71447-8).
340
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
3
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
CMYK
THE
GROUP LLC
Hydraulics
Torque Valve
PN: 100148
REMOTE CONTROL PRESSURE RELIEF VALVE - Series VR1E02
IINSTALLATION
øA9
PC P T
øA3
øA8
B3
4
øB
A7
B2
A5 A6
A4
max
Dimensions Dimensions
in mm in mm
A1 0.26 6.5 B1 3.26 83.0
A2 ø0.28 ø7.2 B2 1.56 39.7
A3 ø2.5 ø63.5 B3 3.26 83.1
A4 5.54 140.7 B4 ø3.25 ø82.5
A5 3.5 88.7
A6 2.05 52.0
A7 0.51 13.0
A8 ø1.26 ø32.0
A9 ø0.41 ø10.4
B1
øB5
B2
B3
P T
øA1
341
A5
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
A4
B4
A3
THE
GROUP LLC
Hydraulics
Thermostatic Valve
PN: 100756
Three-Way Thermostatic Valve
Fluid Power Energy (FPE) Thermostatic Valves utilize the principle
of expanding wax, which in the semi-liquid state undergoes large
expansion rates within a relatively narrow temperature range. The
self-contained ele- ment activates a stainless steel sleeve, which directs
flow. All FPE Thermostatic Valves are factory set at predetermined
temperatures: no fur- ther adjustments are necessary. A wide range
of temperatures are avail- able for water and oil temperature control
applications.
* (Replace * with body material type; A=Cast Iron, AL=Aluminum, B=Bronze, D=Ductile Iron, S=Steel, SS=Stainless Steel)
342
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Hydraulics
Thermostatic Valve
PN: 100756
PRESSURE RATINGS
MATERIAL PSI
A, AL, B 150
D 250
S, SS 500
PART # DESCRIPTION
*1010 VALVE BODY (*See table for material)
*1020 VALVE COVER (*See table for material)
All models 1080 GASKET (Older than 1979)
1572** O-RING (Standard material is Buna-N)
Flow vs. Pressure Drop
1071 LIP SEAL
1/2” 3/4” 1” 1060-Temp THERMOSTAT (Temp to follow dash)
1600 HEX BOLT
1601 LOCK WASHER
1590 NAMEPLATE
343
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Accessories
www.artexgroupllc.com
The Artex Group LLC
6351 Highway 36 South
Brenham, Texas, 77833-7055
sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Accessories
Intercom System
PN: 08-108652
General Description
SPEAKER
345
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Accessories
Up to 30 Amp rating.
346
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Accessories
Cabin Pressurizer
PN: 109915
Visionaire 46-6000 Air Cab Pressurizer.
27.58
15.51
2.66
347
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Accessories
Cabin Pressurizer
PN: 109915
Visionaire 46-6000 Air Cab Pressurizer.
ITEM
PART NUMBER DESCRIPTIONQ TY.
NO.
1 15-30-2901 P004307 2
2 15-30-2023 G080023 1
3 17-41-1430 P101290 1
4 14-20-1000 73R9202 1
5 15-30-2900 X002014 1
1
2
6
3
4
Note: Refer to manufacturers manual for details.
348
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
8 7 6 5 4 3 2 1
F
F
12.44
19.18
2.52
0
E E
0.86
5.11
6.51
D D
C
C
16.04 16.04
10.01
REV
46-6000-202
3.29
D
B
B
0 0
16.36
22.80
26.96
0
3.22
3.90
6.15
6.91
10.90
0
2.00
9.50
A
VISIONAIRE, INC.
UNLESS OTHERWISE SPECIFIED: NAME DATE
A
DIMENSIONS ARE IN INCHES DRAWN
TOLERANCES:
FRACTIONAL CHECKED TITLE:
ANGULAR: MACH BEND
TWO PLACE DECIMAL
ENG APPR.
OVERVIEW OF
HORIZONTAL PRESSURIZER
THREE PLACE DECIMAL MFG APPR.
D
DRAWING IS THE SOLE PROPERTY OF
VISIONAIRE, INC. ANY
REPRODUCTION IN PART OR AS A WHOLE FINISH 46-6000-202
WITHOUT THE WRITTEN PERMISSION OF NEXT ASSY USED ON
VISIONAIRE, INC. IS PROHIBITED.
APPLICATION SCALE: 1:5 WEIGHT: SHEET 1 OF 1
8 7 6 5 4 3 2 1
THE
GROUP LLC
Accessories
iSyS Printer
PN: 108655
Accessories
Printrex Printer
PN: 100994
QF Chassis Industrial Printer
Model 840DL/G • 820DL/G
GROUP LLC
Accessories
RF Monitoring Panel
PN: 105718
Specifications for Model SB200A
GROUP LLC
Accessories
RF Monitoring Panel
PN: 105718
The system is designed to operate directly from a regulated +12 volt DC source.
The left hand side of the unit employs the RF monitoring segment.
Figure #2: Left hand side of the RF-VI monitoring system – showing the RF monitoring section.
The right hand side of the unit displays the Voltage and Current monitoring of the well head to truck connection.
Figure #3: Right hand side of the RF-VI monitoring system – showing the indicators for the voltage and current monitoring.
351
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Accessories
RF Monitoring Panel
PN: 105718
The rear panel has been simplified from earlier units. A single connection is required for feed the +12 VDC
into the unit. This voltage is feed to both the RF and VI monitoring section. Each section can be operated
independently. Please refer to Figure #2 and #3 for the “on/off ” switch location.
Figure #4: The rear panel layout of the RF-VI unit. The ground and “VI” sense cables are connected on the left hand side. The +12
VDC are connected to the left had side of the terminal strip followed by the alarm contacts to the right. The antenna input can be
seen on the right hand side.
Figure #5: The left had side of the read RF-VI monitoring unit. The ground connection (green terminal) must be made to a good truck
ground. The +Sense (red terminal) is connected via #10 (preferred) stranded copper wire to the wellhead.
Figure #6: The center of the rear panel of the RF-VI monitoring unit. The connection for the +12
VDC can be seen. The VI section has is own alarm output as does the RF section.
352
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Accessories
RF Monitoring Panel
PN: 105718
* The 12 VDC input is protected from a reverse connection. No damage to the monitoring unit will result from
a reverse connection.
* The alarm output for the VI section is a “dry contact” closure – meaning there is no voltage on the terminals.
The terminals are normally open and will close when an alarm in sensed.
The closure is “latched” and will remain in an alarm state until the front panel “reset” button is pushed. It the
unit will not reset – there is a problem of too much return current or voltage from the wellhead. The current
and/or voltage problem at the well head must be addressed before the monitoring unit will reset.
There is no provision to turn the alarm condition off other than to turn the main power off. In the “off ” state
there is a resistive network of 5 kohms placed from the sense terminal to ground. This can only be changed by
turning the unit “on”.
* The alarm output for the RF section is a “dry contact” closure – meaning there is no voltage on the terminals.
The terminals are normally open and will close when an alarm in sensed.
The closure is “latched” and will remain in an alarm state until the front panel “reset” button is pushed. It the
unit will not reset – there is a problem of too much RF in the measurement area. The current and/or voltage
problem at the well head must be addressed before the monitoring unit will reset.
There is no provision to turn the alarm condition off other than to turn the main power off.
Figure #7: The right hand side of the RF-VI monitoring unit. The BNC RF input connector is shown. This has a 50 ohm input
impedance.
The antenna should offer a 50 ohm working impedance. The unit can be a broadband monopole – magnetic
roof mount or fixed. Cabling should be RF58/U as a minimum or an RG8/U cable which would be preferred.
Ask you vendor if an antenna is required.
353
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Accessories
RF Monitoring Panel
PN: 105718
354
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Accessories
RF Monitoring Panel
PN: 105718
The connection to
the welhead must be
positively made - clean
and scrape area to
which the connection is
to be made
355
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Accessories
RF Monitoring Panel
PN: 105718
356
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Accessories
RF Monitoring Panel
PN: 105718
2. LED display: Indicates the signal level in %. The alarm is set to trigger after the 100% LED is illuminated.
7. Manual/Auto switch: Manual mode: use to monitor “Voltage - Current - Resistance” when selected by pushing
the Push / to Select button.
Auto Mode: it monitors “Voltage - Current - Resistance” in intervals of approx. 25 seconds. Note> If an alarm
is triggered in “Auto Mode”it will lock up in the sensed mode until the alarm is re-set.
9. Monitor LEDs: Indicates the Sense Mode selected “Voltage - Current - Resistance”
10. LCD Display: Indicates the Voltage in volts - Current in mAmps - Resistance in Ohms Maximum resistance
measure: 200 Ohms. Alarm is set when the loop resistence exceeds 100 Ohms.
11. Dispaly check: The display chack will indicate a number close to 500.0, the decimal place may be set at 5.000
or 500.0.
357
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Accessories
RF Monitoring Panel
PN: 105718
The ground terminal and the sense terminal should be jumpered together for the initial installation and testing
of the system.
Once the truck is in operation, the ground and sense terminal are connected to the well head with the appropriate
wiring. Providing that the grounding resistance value is less than 80 ohms the system will not alarm.
Should the wiring resistance value be or become greater than 100 ohms, the system will alarm and cannot be
reset until the problem has been corrected. The resistance monitoring is done on a continuous basis as a
safety feature.
Should reconnection to the well head be required, turn the RF-VI monitoring unit OFF to prevent going
into an alarm condition.
If an alarm condition exists and the unit will not reset – the + Sense and the Ground terminals should be
shorted together with a set of “banana” jacks. If the alarm condition remains, the RF-VI unit is likely defective
and arrangements for a factory return should be made.
Calibration:
It is recommended that the RF-VI monitoring unit be calibrated on a yearly basis by the factory.
Arrangements can be made through Artex USA. Please call the factory prior to shipment as a RMA number is
required. Cost and delivery information will be provided.
In a continuance of product research and development, the specifications are subject to change without notice.
358
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Accessories
RF Monitoring Panel
PN: 105718
Antenna
RF Amplifier
Splitter/Chopper
Front Panel
Display
359
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Accessories
RF Monitoring Panel
PN: 105718
Sense Terminal
Wiring Test Circuit
360
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
- - -
ANTENNA
RF REEL
100/150 FT RIG
RF PANEL
10 AWG WIRE
SOCKET/PLUG
10 AWG WIRE
GROUND REEL
100/150 FT
SOCKET/PLUG
CHASSIS GROUND
IN POWER
DISTRIBUTION PANEL
WELLHEAD
PN DESCRIPTION
105718 RF PANEL
105838 REEL
106158 UHF MALE CONNECTOR
106529 UHF FEMALE CONNECTOR
100465 20A 12V RELAY TOLERANCES
105287 FIXTURE LIGHT (UNLESS OTHERWISE NOTED)
110760
PURCHASE ORDERS. ANY UNAUTHORIZED USE OR REPRODUCTION OF THIS DRAWN BY: M.H.
PROPERTY IS STRICTLY PROHIBITED.
CHECKED BY: -
B - -
DATE: 09.07.10 NONE P/N 110760
- - -
Green LED
Red 16 AWG
Red 16 AWG Red 16 AWG
Green 16 AWG
1 2
Terminal Strip
3 4
Orange 16 AWG
Red LED
5 6
DC Ground
A B Fuseblock 2
Relay F2-1 F2-4
5 Amp
Black 16 AWG
F2-2 F2-5
5 Amp
F2-3 F2-6
Brown 16 AWG
Black 10 AWG
Ground + Sense RF Input
-
V-I RF
+ RLY N.O RLY N.O
BOM
Red 16 AWG Red 10 AWG
Electrical Department
( RF-Panel )
Black 10 AWG
Green 10 AWG
105270 Banana Plug (black)10-pak 1
DC 2 100471 UHF Standard Panel Recepticle/ Amphenol 83-1R 1
DC Ground
106158 Connector, Coax, Teflon Insulated, PL259 1
DC Busbar
Power Distribution Panel 106282
105466
100789
UHF -Type Reducers, RG58 Cable
Green Indicator, Watertight Led 1000 FT 11/16" 12 VDC Panel 6"
Red Indicator, Watertight Led 1000 FT 11/16" 12 VDC Panel 6"
1
1
1
100465 Relay, General Purpose, 20A, 12VDC/ Tyco CII 187-32B200 1
Antenna Cable
-+
Black 2 AWG
102680 Terminal, PIDG, Butt Splice, Blue, 16-14, Amp 320562 1
Black 10 AWG 102359 Terminal, PIDG, Butt Splice, Red, 22-18/ 320559 2
Breaker 120 Amp 101739 Wire, TFFN 16 ORN 156 STR CU 500 6'
100399 Wire, TFFN 16 BLK 26 STR 500S/R 6'
- + Red 2 AWG
101741 Wire, THHN 10 GRN 19 STR CU 500 S/R 6'
100401 Wire, TFFN 16 BRN 26 STR 500 S/R 6'
100402 Wire, TFFN 16 GRN 26 STR 500 S/R 6'
105743 Wire, Cable, SOOW black, 16 AWG - 2 CON 16/2 20'
RF - Reel
Ground Clamp RF Antenna TOLERANCES
Drum Area
(UNLESS OTHERWISE NOTED)
CHECKED BY:
M.H.
-
B - 110794 -
DATE: 09.07.10 NONE P/N 110794
THE
GROUP LLC
Accessories
Reels
PN: 105718
Ground Reel
RF Panel Reel
Intercom Reel
361
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Accessories
Rig Up
PN 150605
• Conductor cable ONLY is recommended for use with Well Logger’s Blocks.
• Quick opening pin for fast string-up, light weight for easy handling.
FLOOR BLOCKS
Sheave Working Conductor Weight
Diameter Block Floor Block Load Limit Cable Size Each
(in.) No. Stock No. (Tons)* (in.)† (lbs.) Connection
14 4771 697846 1/45 8S wivel Clevis
20 4771 910726 1/47 0S wivel Clevis
24 4771 911071 05 /161 30 Swivel Clevis
*U ltimate Load is 4 times the Working Load Limit.
†O ther cable sizes available upon request.
362
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
Electrical
Volt-Ohm-Milliammeter
PN 108877
Specifications
DC VOLTAGE
Ranges 250mV, 2.5V, 10V ,25V, 60V, 100V, 250V, 600V
Accuracy 2% of full scale * Sensitivity 20K per volt
Rated Circuit-To-Ground Voltage 600V max.
AC VOLTAGE
Ranges 2.5V, 10V, 25V, 60V, 100V, 250V, 600V
Accuracy 3% of full scale * Sensitivity 5K per volt
Rated Circuit-To-Ground Voltage 600V max.
DECIBEL
-20 to +10dB / -8 to +22dB / 0 to 30dB / 13 to 43dB
Reference 0dB= 1mW into 600Ω
DC CURRENT
Ranges 1mA, 10mA, l00mA, 600mA, 10A
Accuracy 2% of full scale - Voltage Drop: (Approx.) 250mV
AC CURRENT
0 to 10A
Accuracy 3% of full scale - Voltage Drop: (Approx.) 250mV
RESISTANCE
Ranges Rx 1, Rx 100, Rx 10K
Accuracy 2.5° of arc on R x 1, 2.0° of arc on R x 100 and R x 10,000
363
The Artex Group LLC Toll free in the US: 877.839.5533 Phone 979.836.5533 www.artexgroupllc.com Mail: sales@artexgroupllc.com
NOTICE: This document, including all attachments, contains confidential and proprietary information that is the property of The Artex Group, LLC, its subsidiaries and/or affiliates (“Artex”). Use of this document is restricted to authorized
employees, customers and agents of Artex, to aid in repair and preventive maintenance of equipment manufactured by Artex. This document may not be altered, reproduced or re-transmitted without the express written authorization of Artex.
Artex strictly prohibits unauthorized use of this document. Copyright © 2010, The Artex Group, LLC. All rights reserved.
THE
GROUP LLC
www.artexgroupllc.com
Houston, Texas
ARTEX USA JAS Distributing LLC
Wireline Unit Manufacturing Electronics Division
USA Brenham, Texas 77833 Houston, Texas 77065
Toll free 1.877.839.5533 Toll free 1.877.677.0941
Phone 979.836.5533 Distributing LLC Phone 281.890.5338
Division of The Artex Group LLC
Fax 979.836.8822 Division of The Artex Group LLC
Fax 281.605.4543
richard@artex-usa.com info@jas-distributing.com
Brenham, Texas
660 Rood Ave. Shape Charge Distribution
COLORADO Grand Junction, Colorado, 81501 Brenham, Texas 77833
Phone: 979.203.8679 Toll free 1.877.677.0941
rhadd.willer@artexgroupllc.com Distributing LLC
Division of The Artex Group LLC Division of The Artex Group LLC
Phone 979.277.0941
Fax 979.277.0944
robert@jas-distributing.com
Vernal, Utah
Sales and Services Vernal, Utah 84078
Lima, Perú Toll free 1.877.677.0941
PERU
Phone + 511.421.4742 Phone 435.828.7233
Division of The Artex Group LLC
alfredo@artex-usa.com Distributing LLC blake@jas-distributing.com
Division of The Artex Group LLC
JAS Petróleo
Electronics Division
ARTEX Brazil Buenos Aires, Argentina
Rua José Alves de Aquino nro 25 JAS - PETROLEO S.R.L Phone + 54.11.4762.1119
BRAZIL Loteamento Cidade Nova Betania Buenos Aires Phone + 54.11.4762.4484
Mossoró, Brasil Argentina Fax + 54.11.4756.8383
Division of The Artex Group LLC Mobile + 55.84.9193.8023 Petróleo horacio.navarro@jas-petroleo.com.ar
gabriel@artex-usa.com Division of The Artex Group LLC
ARTEX AGENTS
Icheri Shekher
FSU Representative
Grand Caucasus Ltd. The Artex Group LLC
Baku, Azerbaijan 6351 Highway 36 South
Tel: + 994.50.213.2440 Brenham, Texas 77833-7055
teymur@bakuoiltools.com
Toll free in the US: 877-839-5533
Mr. Amoresh Neog Phone 979-836-5533
Softline Consultants
Duliajan, Assam, India
julio.gomez@artexgroupllc.com
Tel: + 91.374.2800909/2800678 steve.wilson@artexgroupllc.com
Mob: + 91.99544.50031
amoresh@rediffmail.com