Skid Analysis For WWRO Cartridge Filter Skid (ENR Page : 1

14004)

INDEX

s/no. Description page no.

1 Assumptions , weight description and dimensions 2

2 wind load calculation 3
4 Operating Load Calculation 3
5 Empty Load Calculation 4
6 Lifting Load Calculation 4
7 Load Combination 4
8 Annex-1 :Operating case analysis report 5
9 Annex-2 : Empty condition report 305
10 Annex-3 :Lifting condition report 605
11 Anchor Bolt Calculation 904
12 Lifting Lug Calculation 905
 Skid Analysis For WWRO Cartridge Filter Skid (ENR 14004) page :1

INTRODUCTION
The object of this report is the structural check of the skid supporting equipment in operating and lifting conditions to be installed at site
FEM analysis has been carried out using Staad Pro Software
The structure is checked according to AISC 360-05. " ASD Method"

CODES, SPECIFICATIONS
CODES
ANSI/AISC 360-05 "Specification for Structural Steel Buildings”
ASCE 7, 2005 “Minimum Design Loads for Buildings and Other Structures”
ACI 318-08 “Building Code Requirements for Reinforced Concrete”

REFERENCE DOCUMENTS
SAES-M-001 "Structural Design Criteria for Non-Building Structures"
12-SAMSS-007 "Fabrication of Structural and Miscellaneous Steel"
12-SAMSS-008 "Erection of Structural and Miscellaneous Steel"
ENR14004-F-040 REV.0 "Fabrication drawing for WWRO cartridge filter skid"
ENR14004-M-040 REV.1 "GA drawing for WWRO cartridge filter skid"
SAES-A-204 "Preparation of Structural Calculations"

Materials Member used:

STRUCTURAL STEEL: Type A36 of ASTM Standard with: 1) C 150X75X6.5
Yield point Fy ¿ 248 MPa 2) C 75X40X5

Tensile strength Fu ¿ 400 MPa

Modulus of elasticity Es 200000 MPa
BOLTS: Type ASTM A325.
ANCHOR BOLTS: Type ASTM A 307 Gr.A.
LIFTING LUG : CS/SA 36

GENERAL DESCRIPTION

PLAN
ELEVATION
 Skid Analysis For WWRO Cartridge Filter Skid (ENR 14004) page : 2

Dimensional input :

1 Overall length of Package L 9000 mm

2 Overall Height Of Package H 2505 mm
3 Overall Width Of Package W 3200 mm
4 Distance Of Cg From Base of Skid Cg 1252.5 mm

Load Description :
Weight description Of Individual Item :
s/no Equipment Empty (kg) Operating (kg) Operating (kg)
1 Valves and Attachment (All) 870 870 870
2 Piping (overall) 600 4170 4170
3 Weight of Structure 3173 3173 3173
4 Junction Box 100 100 100
Weight Of Skid 4743 8313 8313

Weight calculation at different condition :

1 Empty weight of Whole Package WF 4743 kg

2 Operating weight of Whole Package We 8313 kg
3 Test weight of Whole Package Wer 8313 kg

Seismic load calculation ASCE-7 /IBC -2006

1 Ground acceln at 0.2 second Ss 0.435 g (As per Data provided )

2 Ground acceln at 1 second S1 0.124 g (As per Data provided )
3 Site coefficient Fa 1.4
4 Site coefficient Fv 2
5 Importance factor Ip 1.5
6 site class D

Earthquake spectral reponse accln (SMS = FaSs ) 0.609

Earthquake spectral reponse accln (SM1 = FvS1 ) 0.248
Damped design spectral response accln at 0.2s (SDS=2/3 x SMS) 0.406
Damped design spectral response accln at 1s ( SD1=2/3 x SM1) 0.165

Load Consideration For Skid Analysis :

1) Operating Condition

a) Self-Weight Of Skid

b) Live Load 3.6 kN/m2 (Applied as floor load in staad pro )(doc-SAES-M-001/cl-5.3.3-table 1)

c) Grating Load 0.5 kN/m2 (Applied as floor load in staad pro )

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2) Empty Condition
a) Self-Weight Of Skid

The load is applied as Nodal Load On the pipe support Location

b) Live Load 3.6 kN/m2 (Applied as floor load in staad pro )
c) Grating Load 0.5 kN/m2 (Applied as floor load in staad pro )

3) Lifting Analysis

a) Self-Weight Of Skid

b) Weight description Of Individual Item :

s/no Equipment Empty (kg) Impact factor Net Weight (Kg)
1 Valves (All) 870 2 1740
2 Piping (overall) 600 2 1200
3 Junction Box 100 2 200
4 Weight Of Structure 3173 2 6346

c) Grating Load 50 Kg/m2 (Applied as floor load in staad pro )

Impact Factor of 2 is considered during lifting of skid.

Load Combination As per ASCE 7-05 ASD/SAES-M-001 -"Structural Design Criteria for Non-Building Structures"

For Operating & Empty Condition

1) D
2) D+L
3) D+0.75(L)
4) D+W
5) D+0.75(L)+0.75(0.7xE)
6) 0.6D+W
7) 0.6D+0.7E

For Lifting Condition

1 1.15(D)
Where
D= Piping Load(including valves) + Selfweight Of Structure +Grating Load
Impact factor of 2 has been considered for lifting analysis And applied as point Load at lifitng point.

Load Combination on staad Pro Software

For Operating & Empty Condition

1 Combination Load-1 D
2 Combination Load-2 D+L
3 Combination Load-3 D+0.7L
4 Combination Load-4A D+W(SKID STRUCTURE)(+X DIRECTION)
5 Combination Load-4B D+W(SKID STRUCTURE)(-X DIRECTION)
6 Combination Load-4C D+W(EQUIPMENT)+W(SKID STRUCTURE)(+Z DIRECTION)
7 Combination Load-4D D+W(EQUIPMENT)+W(SKID STRUCTURE)(-Z DIRECTION)
8 Combination Load-5A D+0.75L +E(SKID STRUCTURE)(+X DIRECTION)
9 Combination Load-5B D+0.75L +E(SKID STRUCTURE)(-X DIRECTION)
10 Combination Load-5C D+0.75L +E(SKID STRUCTURE)(+Z DIRECTION)
11 Combination Load-5D D+0.75L+E(SKID STRUCTURE)(-Z DIRECTION)
12 Combination Load-6A 0.6D+W(SKID STRUCTURE)(+XDIRECTION)
13 Combination Load-6B 0.6D+W(SKID STRUCTURE)(-X DIRECTION)
14 Combination Load-6C 0.6D+W(SKID STRUCTURE)(+Z DIRECTION)
15 Combination Load-6D 0.6D+W(SKID STRUCTURE)(-Z DIRECTION)
16 Combination Load-7A 0.6D+0.7E(SKID STRUCTURE)(+X DIRECTION)
17 Combination Load-7B 0.6D+0.7E(SKID STRUCTURE)(-X DIRECTION)
18 Combination Load-7C 0.6D+0.7E(SKID STRUCTURE)(+Z DIRECTION)
19 Combination Load-7D 0.6D+0.7E(SKID STRUCTURE)(-Z DIRECTION)

LIFTING ANALYSIS
1 Load Combination-1 1.15(D)
 Skid Analysis For WWRO Cartridge Filter Skid Page : 904
(ENR 14004)
ANCHOR BOLT CALCULATION UNDER OPERATING CONDITION

Shear anchor bolt check (M20 - ASTM A 307 Gr.A) (ACI318-08-Appendix D)

Size Of Anchor Bolt Considered M20

On safety side we have considered maximum shear in x and z direction

Maximum Reaction on anchor bolt

Fx 1 kN
Fy 10 kN

We have considered 3 mm of corrosion, so the net area of anchor bolt is:

Area Of bolt Abn 217.05 mm2

No. Bolt In tension n 2

Maximum shear action in a anchor bolts is:

Vbu =(Fx2+Fy2)0.5/n 5.0 kN

Allowable Stress for Bolt (A 307 Gr.A) Sb 100 N/mm2

Allowable Load on anchor Bolt Fb =SbXAbn 21.71 kN

Unity Check For anchor bolt Vbu/Fb 0.23151 <1

Hence Ok