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Article history: The rheological properties of corn starches with different amylose/amylopectin ratios (80/20, 50/50, 23/
Received 2 October 2008 77, and 0/100) were systematically studied by Haake rheometry. The starches were initially pre-com-
Received in revised form pounded with water to designated moisture content levels using a twin-screw extruder. A single-screw
3 January 2009
extruder with a slit capillary die was then used to characterize the shear stress and melt viscosity
Accepted 5 January 2009
characteristics of sample pellets, as a function of both moisture content (19–27%) and extrusion
temperature (110–140 C). The melts exhibited shear thinning behavior under all conditions, with the
Keywords:
power law index (0 < n < 1) increasing with increasing temperature and moisture content in the majority
Starch
Rheometry of cases. The higher the amylose content, the higher is the viscosity (for example, h increases from
Rheological 277 Pa s to 1254 Pa s when amylose content increases from 0% to 80% under a certain condition), which is
Amylose/amylopectin opposite to the sequence of molecular weight; amylopectin-rich starches exhibited increased Newtonian
Extrusion behavior. These rheological behaviors are attributed to the higher gelatinization temperature of amylose-
rich starches, and in particular the multiphase transitions that occur in these starches at higher
temperatures, and the gel-ball structure of gelatinized amylopectin.
Ó 2009 Elsevier Ltd. All rights reserved.
0733-5210/$ – see front matter Ó 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jcs.2009.01.002
372 F. Xie et al. / Journal of Cereal Science 49 (2009) 371–377
investigated. For example, Llo et al. (1996) studied the effects of compounding was 160 C, and the die temperature was kept at
extrusion conditions on the apparent viscosity of maize grits, 105 C to avoid foaming. A gravimetric feeder was used to deliver
including the effects of melt temperature, shear rate, material the materials into the extruder.
composition, and extrusion processing history. Willett et al. (1997) The moisture contents in the compounded pellets were
reported that waxy corn starch exhibited shear thinning behavior, measured after heating the samples overnight at 130 C in
becoming more Newtonian as either temperature or moisture a vacuum oven.
content was increased. González et al. (2006) investigated the
effects of several factors including screw speed, die restriction (l/r) 2.3. Rheological measurements
and moisture content, together with corn endosperm hardness and
rice amylose content, on apparent melt viscosity using a Brabender Compounded pellets were used to study the rheological prop-
single-screw extruder. Recently, Thuwall et al. (2006) studied the erties of various samples. A Haake Rheocord Polylab RC500p
effects of amylose content, moisture content and starch/glycerol incorporating a single-screw extruder (Rheomex 252p, Ø 19, screw
ratio on the apparent viscosity of potato starch. The effects of 2:1, L/D 25) with a slit capillary die (20 1 mm) was used to
amylose content on reactive extrusion have also been studied measure the shear stress and apparent viscosity of samples under
(Wing and Willett, 1997). different shear rates at specific temperatures. The screw speed was
Corn starches have attracted particular scientific interests, varied between 30 and 180 min1, and normally six points were
because different amylose/amylopectin content materials can be recorded for each sample using the cutting and manual entry
obtained from natural, renewable resources, and they exhibit measurement mode.
multiphase transitions during thermal processing (Chen et al., Apparent shear rates were calculated by:
2006, 2007; Liu et al., 2006). Previous studies have shown that
higher amylose-content starches exhibit superior strength and 6Q
g¼ (1)
toughness in the preparation of starch-based materials and in WH 2
producing modified starches by reactive extrusion (Cha et al., 2001; where g is the shear rate, Q is the volumetric flow rate (in cm3/s), W
Dean et al., 2007; Guan and Hanna, 2004; Guan and Hanna, 2006; is the slit width, and H is the slit height. Shear stress values were
Miladinov and Hanna, 2000, 2001; Nabar et al., 2006; van Soest and calculated using the following equation:
Borger, 1997; Yu and Christie, 2005; Yu et al., 2006; Zhou and
Hanna, 2004). However the extrusion of high-amylose starches is
more difficult than that of normal starches, partly due to the higher H$DP
die pressure and torque requirements due to the higher melting s¼ (2)
2L
temperature and viscosity of these starches (Liu et al., 2006;
Shogren, 1992; Shogren and Jasberg, 1994). In this work, the rheo- in which s is the shear stress, DP is the pressure drop over the
logical properties of corn starches with different amylose/amylo- capillary, and L is the slit length.
pectin ratios (80/20, 50/50, 23/77 and 0/100) were systematically
studied as functions of moisture content and extrusion temperature 2.4. Differential scanning calorimetry
using a Haake rheometer. The effects of different amylose/amylo-
pectin ratios on the rheological behaviors will be discussed based A Perkin–Elmer Diamond-I differential scanning calorimeter
on their microstructures and gelatinization behaviors. (DSC) with an internal coolant (Intercooler 1P), nitrogen purge gas,
and stainless steel sample pans, was used to study the thermal
2. Experimental work properties of samples with high moisture content over a high
temperature range (up to 350 C). The melting point and enthalpy
2.1. Materials of indium were used for temperature and heat capacity calibrations,
respectively. The detailed methodology and a discussion of some
Four commercially available corn starches with different critical issues are presented elsewhere (Liu et al., 2006; Yu and
amylose/amylopectin ratios were used in this experimental work: Christie, 2001).
Viscosity (Pa·s)
Viscosity (Pa·s)
τ (23% mc)
τ (27% mc) τ (27% mc)
η (19% mc) η (19% mc)
100000 η (23% mc) 1000 100000 η (23% mc) 1000
η (27% mc) η (27% mc)
G80 G50
10000 100 10000 100
10 100 1000 10 100 1000
Shear rate (-s) Shear rate (-s)
Viscosity (Pa·s)
τ (23% mc)
Viscosity (Pa·s)
τ (27% mc) τ (27% mc)
η (19% mc) η (19% mc)
100000 η (23% mc) 1000 100000 η (23% mc) 1000
η (27% mc) η (27% mc)
NC WC
10000 100 10000 100
10 100 1000 10 100 1000
Shear rate (-s) Shear rate (-s)
Fig. 1. Effect of moisture content on shear stress and melt viscosity of various starches (extrusion temperature 130 C).
where h is the melt viscosity, K is the consistency, g is the shear rate, a function of shear rate. It can be seen that the apparent viscosity
and n is the pseudoplastic index. The corresponding consistency generally decreased with increasing temperature from 110 to
and pseudoplastic index can be determined individually from the 140 C. A strong power law dependence of apparent viscosity on
intercept and the slope of each single straight line in the double-log shear rate is observed. For all the starch samples and measurement
plots. For starch-based materials in this study, values of n are conditions studied, the dependence of apparent viscosity on the
between 0 and 1, and when n < 1, the apparent viscosity will shear rate was linear on double-logarithmic plots, again indicating
decrease with increasing shear rate and the materials will undergo that the power law model could describe the rheological behaviors
shear thinning (Tanner, 2000). of the molten starches.
Fig. 2 shows the effect of temperature on the rheological prop- Fig. 3 shows the effect of amylose content on the shear stress
erties of the different starches at 23% moisture content, as and melt viscosity of various samples at a moisture content of 23%
τ 110°C
Shear stress (Pa)
Viscosity (Pa·s)
τ 120 °C τ 120 °C
Viscosity (Pa·s)
τ 130 °C τ 130 °C
τ 140 °C τ 140 °C
η 110°C η 110°C
100000 η 120 °C 1000 100000 η 120 °C 1000
η 130 °C η 130 °C
η 140 °C η 140 °C
G80 G50
τ 110°C
Viscosity (Pa·s)
τ 120 °C
Shear stress (Pa)
τ 120 °C
Viscosity (Pa·s)
τ 130 °C τ 130 °C
τ 140 °C τ 140 °C
η 110°C η 110°C
100000 η 120 °C 1000 100000 η 120 °C 1000
η 130 °C η 130 °C
η 140 °C η 140 °C
NC WC
Fig. 2. Effect of temperature on shear stress and melt viscosity of various starches (moisture content 23%).
374 F. Xie et al. / Journal of Cereal Science 49 (2009) 371–377
Viscosity (Pa·s)
τ WS
η G80
G50, and G80 respectively under the condition of 23% moisture
η G50 content and 130 C extrusion temperature.
100000 η NC 1000
η WS
3.4. Power law parameters
Table 1
Power law parameters of the various starches.
Starch Extrusion conditions Power law index (n) K (¼h at 1 s1) Correlation coefficient (R2)
Temperature ( C) % MC
G80 110 19 – – –
110 23 0.161 97,500 0.9670
110 27 0.197 65,300 0.9800
120 23 0.206 65,500 0.9805
120 27 0.284 300 0.9823
130 19 0.031 201,000 0.9950
130 23 0.259 38,000 0.9768
130 27 0.386 14,400 0.9677
140 23 0.316 22,800 0.9898
140 27 0.431 8510 0.9734
G50 110 19 – – –
110 23 0.102 119,000 0.9897
110 27 0.243 28,300 0.9961
120 23 0.217 50,200 0.9932
120 27 0.263 19,500 0.9956
130 19 0.154 59,400 0.9633
130 23 0.266 29,600 0.9916
130 27 0.345 10,400 0.9959
140 19 0.562 3660 0.8273
140 23 0.322 17,400 0.9975
140 27 0.400 5480 0.9990
5 (figure not shown here), it can be seen that higher amylose content
resulted in a higher K value. For example, K increased from 103 for
WC to 105 for G80 at the highest temperature investigated (140 C).
4
Heat Flow Endo Up (mW)
Fig. 5. Schematic representation of microstructure and phase transition of starch during gelatinization.
376 F. Xie et al. / Journal of Cereal Science 49 (2009) 371–377
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