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Contents
1 Scope ....................................................................................................................................................................1
2 Rating....................................................................................................................................................................1
3 Design...................................................................................................................................................................1
3.1 Wall thickness and wall thickness allowance .........................................................................................................1
3.2 Tubesheets ............................................................................................................................................................1
3.3 Tube bundles .........................................................................................................................................................2
3.4 Shell flanges, bonnet flanges and tubesheet sealing faces ...................................................................................2
3.5 Internals .................................................................................................................................................................2
4 Fabrication............................................................................................................................................................3
4.1 Tolerance...............................................................................................................................................................3
4.2 Heat treatment .......................................................................................................................................................3
4.3 Cleaning.................................................................................................................................................................3
4.4 Pickling ..................................................................................................................................................................3
4.5 Bolted joints and gaskets .......................................................................................................................................3
5 Tests and inspections .........................................................................................................................................3
5.1 Sheets, tubes and forgings ....................................................................................................................................3
5.2 Tube-to-tubesheet joints ........................................................................................................................................3
5.3 Pressure test..........................................................................................................................................................3
6 Nameplates...........................................................................................................................................................4
1 Scope
This Krupp Uhde standard for tubular heat exchangers shall be applied in conjunction with Krupp Uhde stan-
dard UN 2000-01 Part 1.
Deviations from this standard are only permitted if approved by Krupp Uhde GmbH in writing (e.g. in the case
of special-type heat exchangers or manufacturers standard designs). However, these heat exchangers shall
comply with the codes and standards specified in the purchase order.
2 Rating
Unless otherwise specified, the components shall be rated separately according to the shell-side and tube-
side design requirements.
3 Design
3.1 Wall thickness and wall thickness allowance
The minimum wall thicknesses of the shells, baffle plates, longitudinal partitioning plates and channel parti-
tions, and the minimum diameter of the tie-rods shall be designed in accordance with Krupp Uhde standard
UN 2100-02 Part 3.
The wall thickness allowance shall be applied according to the relevant codes and standards, and the corro-
sion and erosion allowances in conjunction with the design data sheet.
The corrosion allowance shall be applied to all components coming into contact with the process fluid. No
corrosion allowance is required for tube bundles and tubesheet grooves.
In the case of components which come into contact with the process fluid on the tube and shell sides, the
corrosion allowance shall be applied to both sides.
3.2 Tubesheets
Unless otherwise specified, the tolerance of the tubesheet holes shall be observed according to DIN 28 182,
Continued on pages 2 to 4
Date Prepared Date Checked Date Approved
In the case of heat exchangers with several passes on the tube side, the tubesheet face shall be provided with
grooves of 5 mm depth for accommodating the partitioning plate gaskets. The bottom of the grooves and the
circumferential sealing face for the ring gasket shall be on the same level.
In the case of removable tube bundles of > 300 mm diameter, at least two diametrically arranged eyebolts or
lugs shall be provided on the channel side of the tubesheet to permit removal of the tube bundle. The entire
cross section of the lugs shall be welded to the tubesheet. In addition, the tubesheets of removable tube bun-
dles shall be provided with three jackscrew bosses on the circumference of the tubesheet. The shell flange
shall be provided with three corresponding threaded holes and jackscrews. Refer to Krupp Uhde standard UN
2100-03 Part 2.
The tubesheet holes shall be properly deburred or rounded off (with a min. chamfer of 1 mm x 45° or radius of
1 mm).
Unless otherwise specified, the tube-to-tubesheet joints shall comply with Krupp Uhde standard UN V 416-02
Part 1.
The written approval of Krupp Uhde GmbH is required prior to any work where expanded joints are used to
fasten tubes to the tubesheet. The manufacturer shall indicate the following details in the drawing:
a) Exact tube hole tolerance
b) Surface quality of tube holes (max. roughness Ra = 3.2 µm)
c) Length and position of expanded section
d) Dimension of expansion
e) Number, dimensions and position of grooves if used in tube holes
Removable tube bundles shall be provided with at least two skids welded to the baffle or support plates.
These skids may also serve as tie-rods.
3.5 Internals
3.5.1 Baffle and support plates
Refer to the design data sheet for the number and design of the baffle and support plates.
When spacers are used, the tie-rods shall be screwed into the tubesheet behind the last baffle or support
plate and secured by means of lock nuts. The tie-rods shall be adequately spaced over the bundle to ensure
the specified rigidity. Refer to Krupp Uhde standard UN 2100-02 Part 3.
Unless otherwise specified, the tube holes in the baffle and/or support plates shall correspond to DIN 28 182
or to TEMA standards. These holes shall be carefully deburred on both sides, e.g. with a chamfer of 0.5 mm x
45° or a radius of approx. 1 mm.
The bundle sealing strips shall be inserted and welded into the slots of the baffle plates. The strips may also
serve as tie-rods; in this case they shall extend to the outer row of tubes.
ρ = density [kg/m ]
3
ν = velocity [m/s]
4 Fabrication
4.1 Tolerance
Refer to Krupp Uhde standard UN 2100-02 Part 2.
4.3 Cleaning
Prior to assembly for welding, the tubes, baffle plates and tubesheets shall be cleaned. Refer to Krupp Uhde
standard UN V416-02 Part 1.
4.4 Pickling
Where pickling is required, chloride-free pickling agents shall be used. Pickling shall be carried out in accor-
dance with Krupp Uhde standard UN V416-03 Part 1.
External bolting and gaskets for the tie-in nozzles of stacked heat exchangers shall be supplied by the manu-
facturer.
The testing devices listed in sections 5.3.2 and 5.3.3 shall be furnished and supplied by the manufacturer. In the
case where a single test ring is required for several items of equipment, only one test ring shall be furnished.
However, a test ring is required for each heat exchanger, where identical heat exchangers are stacked.
Unless otherwise specified, Krupp Uhde standard UN V416-04 Part 1 is applicable as regards the permissible
chloride content during the pressure test of heat exchangers, which are made wholly or partly of, or lined with,
Page 4 UN 2100-01 Part 1
austenitic steel.
6 Nameplates
All heat exchangers shall be provided with a nameplate according to Krupp Uhde standard UN 2000-09
Part 1. In the case of vertical heat exchangers, the nameplate shall be arranged above the lowest shell-side
nozzle, and in the case of horizontal heat exchangers on the right-hand side above the front saddle on the
level of the longitudinal axis (as seen when facing the channel side).
Reference standards
Uhde standards:
UN V416-02 Part 1 Vessels and equipment; Tube-to-tubesheet joints
UN V416-03 Part 1 Vessels and equipment; Surface treatment of austenitic stainless steels after welding
UN V416-04 Part 1 Quality requirements for water used for pressure tests and flushing of vessels, pipe-
lines and other components
UN 2000-01 Part 1 Vessels and equipment; Pressure vessels; General specification
UN 2000-09 Part 1 Vessel nameplate
UN 2100-02 Part 2 Vessels and equipment; Dimensional tolerance for heat exchangers
UN 2100-02 Part 3 Vessels and equipment; Minimum wall thickness and tie rods for heat exchangers
UN 2100-03 Part 2 Vessels and equipment; Jackscrew bosses at the tube sheet for heat exchangers
UN 2100-04 Part 1 Vessels and equipment; Longitudinal baffle for heat exchangers
DIN standards:
DIN 2391 Part 1 Seamless precision steel tubes; Dimensions
DIN 2391 Part 2 Seamless precision steel tubes; Technical delivery conditions
DIN 2393 Part 1 Welded precision steel tubes; Dimensions
DIN 2393 Part 2 Welded precision steel tubes; Technical delivery conditions
DIN 2462 Part 1 Seamless stainless steel tubes; Dimensions; Masses per unit length
DIN 2463 Part 1 Welded austenitic stainless steel pipes and tubes; Dimensions, conventional masses
per unit of length
DIN 28180 Seamless steel tubes for tubular heat exchangers; Dimensions, dimensional deviations
and materials
DIN 28181 Welded steel tubes for tubular heat exchangers; Dimensions, dimensional deviations
and materials
DIN 28182 Tubular heat exchangers; Tube pitches, diameter of holes in tube sheets, baffles and
support plates
other standards:
TEMA-Standards Standards of Tubular Exchangers Manufacturers Association