Postable Electric Scooter

SERVICE MANUAL

(Version 2014-2)

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TABLE OF CONTENTS

TABLE OF CONTENTS

WARNINGS 3
I. SPECIFICATION 4
II. STRUCTURE 5
III. BLOCK DIAGRAM 18
IV. OPERATION 19
V. SOLUTIONS 23

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WARNINGS

CHARGE THE BATTERY FULLY BEFORE THE FIRST USE - The battery must
be fully charged once the product is received and recommended after each use.
It is recommended to charge the battery about 4-6 hours.

Properly maintained and cared, E-Twow will ensure ease of use and a pleasant ride. Below are
points that will help you to maximize the pleasure of using this electric scooter.

FACTORS THAT MAXIMIZE THE DISTANCE TRAVELLED WITH THE ELECTRIC SCOOTER

 SLOPE – more horizontal the road, longer distance you will ride
 WEATHER - cold weather can negatively affect battery’s capacity
 WIND - traveling with the wind from behind will increase the distance travelled, traveling
with the wind in front will decrease the distance travelled
 SURFACE - more smoother the road surface, greater distance you will ride
 USER WEIGHT - the more user weighs less, even greater is the distance travelled
 SCOOTER’s CARE – a proper maintenance of the scooter will increase its life
 BATTERY - maintained properly charged, it will increase the duration of use. Batteries
stored in cool areas (below 10 Celsius degrees) will deteriorate over time. Never allow
the batteries to freeze (below 0 Celsius degrees) because they will deteriorate.

WET WEATHER

IT IS NOT RECOMMENDED TO USE THE SCOOTER IN WET WEATHER. This

type of scooter is not designed to be used in wet weather (wet roads, puddles,
rain, etc.). Never immerse this product into the water because the electrical
system may be damaged.

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I. SPECIFICATION

ECO MASTER BOOSTER

Range: 30 km 40 km 35 km
(speed: 20km/h, load: 75kg, wind: about 10km/h)
Maximum speed: 27 km/h 28 km/h 30 km/h
Folding function: Completely foldable electric scooter (patented) – Adjustable height,
Foldable handlebar + Automatic folding
Front wheel energy recovery brake + Emergency
Braking function: rear wheel brake (During the emergency braking also the front wheel with
energy recovery brakes)
Buffer: Front buffer + Rear buffer
Lights: LED headlight (Includes 6 LEDs, the light intensity is kept
constant regardless of battery voltage); Light sensor
Cruise control function: optional
Zero Start function: optional
Horn: piezo-ceramic horn
UBHI: Control and display console (patent)
UBHI functions: acceleration control, braking control, display, lights, horn
Acceleration control: Acceleration is controlled by the lever in the right of the UBHI console
Braking control: Brake is controlled by the lever in the let of the UBHI console
Maximum slope: 15 degrees 20 degrees 25 degrees
Tires: Raw rubber (patent)
Motor power: 350W 450 W 500 W
Motor type: Brushless DC motor
Power consumption: 6.15 Wh/km 7.5 Wh/km
Maximum torque: 13,3 Nm 14,1 Nm 15 Nm
Charging time: 1.5 h-2 h (Charger 4A) or 3h-3.5h (Charger 2A)
Charger input 220V/110V
voltage:
Display dimensions: 80 x 60 x 60 mm
Display information: ODO / Km done / Temperature / Speed / Battery level /
Battery percentage / Light indicatorOn/Off
Material: Aluminium alloy + Metallic paint
Battery: 190 W; Li-Po 250 W; Li-Po 280 W; Li-Po
Weight: 10.7 kg 10.9 kg 10.8 kg
Maximum load: 110kg
Charger: 2A (optional - 4A)
Unfolded: 940 x 135 x 1160 mm;
Dimensions:
Folded: 945 x 135 x 300 mm

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II. STRUCTURE

Fig. II.1

Description
001 Control and display console
002 Folding handlebar
003 Median tube
004 Steering assembly
005 Front fork and suspension
006 Front wheel (Motor)
007 Controller
008 Controller support and folding system
009 Chassis
010 Rear suspension forkand mechanical braking system
011 Rear wheel

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II. STRUCTURE

 001 - Control and display console

Fig. II.2

Pos. Reference No. Qty. Description

1 2 Self-tapping screw 2.5 x 16mm
2 1 Display protective cover
3 1 Buttons protection
4 2 Self-tapping screw 2.5 x 8mm
5 1 Display protective glass
6 2 Self-tapping screw 2.5 x 10mm
7 1 Electronic board
8 2 Bulkhead holtzsurub
9 1 Acceleration lever
10 1 Headlight protective glass
11 1 Magnetic brake lever
12 2 Self-tapping screw 3 x 16mm

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II. STRUCTURE

 002 – Folding handlebar

Fig. II.3

Pos. Reference No. Qty. Description

1 2 Secondary bar
2 4 Bolt 04 x 25mm
3 1 Primary bar
4 2 Rivet 04 x 12mm
5 1 T pipe
6 1 Handlebar height adjustment button
7 1 Plastic ring
8 1 Spring clip
9 2 Rubber lever
10 2 Pipe lever
11 2 Spring button handlebar folding
12 2 Handlebar folding button
13 2 Traction spring
14 2 Hexagonal screw M3 x 10mm

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II. STRUCTURE

 003 – Median tube

Pos. Reference No. Qty. Description

1 Pipe
2 Lower collar
3 Allen head screw M6 x 20mm
4 Upper collar
5 Threaded rod M6 x 55mm
6 Special nut M6
7 Plastic tube
8 Allen head screw M5 x 14mm
9 Folding hook
10 Locking lever
11 Special nut M6
12 Plastic bracket

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II. STRUCTURE

 004 – Steering assembly

Fig. II.5

Pos. Reference No. Qty. Description

1 1 Locking nut
2 1 Special washer
3 1 Threaded cuvette
4 2 Bearing
5 2 Pressed cuvette
6 1 Pipe with holes
7 1 Nut M6
8 1 Plastic washer
9 1 Threaded pipe
10 1 Lower cuvette
11 1 Octagonal plastic muff
12 1 Aluminium nut

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II. STRUCTURE

 005 – Front fork and suspension

Fig. II.6

Pos. Reference no. Qty. Description

1 1 Rubber pleated tub
2 1 Front suspension spring
3 1 Octagonal pipe
4 4 Allen screw M6 x 20mm
5 1 Rubber washer
6 1 Front fork
7 1 Protection cover formotor cable
8 4 Allen screw M3 x 8mm
9 2 Allen screw M4 x 16mm
10 1 Allen screw M6 x 100mm
11 1 Front wing
12 4 Nut M6
13 2 Nut M4

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II. STRUCTURE

 006 – Front wheel (Motor)

Pos. Reference No. Qty. Description

1 Stator
2 Stator aluminium support
3 Motor shaft
4 Rotor
5 Tire
6 2 Bearing
7 1 Seeger fuse
8 2 Nut M12
9 2 Special washer
10 2 Side cover
11 12 Screw M4 x 12mm

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II. STRUCTURE

 007 – Controller

Fig. II.8

Pos. Reference No. Qty. Description

1 4 Screw M4 x 8mm
2 1 Controller

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II. STRUCTURE

 008 – Controller support and folding system

Fig. II.9

Pos. Reference No. Qty. Description

1 3 Coupling nut with Allen hole and bulkhead M6 x 39mm
2 1 Left cover
3 2 Allen screw M4 x 10mm
4 2 Allen screw M6 x 16mm
5 Folding lever shaft
6 Locking bolt
7 Folding lever
8 Spring
9 Folding joint shaft
10 2 Wearing muff
11 3 Screw with Allen hole and bulkhead M6 x 16mm
12 1 Right cover

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II. STRUCTURE

 009 – Chassis

Fig. II.10

Pos. Reference No. Qty. Description

1 1 Frame
2 4 Screw M3 x 10mm
3 2 Wearing muff
4 1 Battery protection front cover
5 6 Screw M6x 16
6 4 Nylon wearing muff
7 1 Right front ear
8 1 Left front ear
9 3 Screw with Allen hole and bulkhead M6 x 16mm
10 1 Coupling nut with Allen hole and bulkhead M6 x 54mm
11 8 Nut M6
12 2 Screw M6 x 8mm
13 1 Right rear ear
14 1 Left rear ear
15 1 Battery protection rear cover

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II. STRUCTURE

 010 - Rear suspension fork and mechanical braking system

Fig. II.11

Pos. Reference no. Qty. Description

1 1 Rear wing
2 1 Mechanical brake
3 1 Brake spring
4 1 Rear fork
5 2 Allen screw M6 x 16mm
6 1 Limitation muff
7 2 Screw with Allen hole and bulkhead M6 x 16mm
8 1 Fixing ear
9 2 Wearing muff
10 1 Threaded bar M8 x 85mm
11 1 Washer
12 2 Coupling nut with Allen hole and bulkhead M6 x 39mm
13 1 Rear fork joint shaft
14 2 Screw with Allen hole and bulkhead M8 x 30mm
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15 1 Rear suspension body
16 1 Special spring supporting washer
17 1 Rear suspension spring
18 1 Special spring supporting washer
19 1 M8 ornamental nut

II. STRUCTURE

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  011 – Rear wheel

Fig. II.12

Pos. Reference No. Qty. Description

1 1 Rear wheel rim
2 1 Tire
3 1 Rear wheel shaft
4 2 Bearing
5 2 Grower washer 06
6 2 Screw with Allen hole and bulkhead M6 x 16mm

III. BLOCK DIAGRAM

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IV. OPERATION

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  Necessary tools

Position Description
1 Allen key 2mm
2 Allen key 2.5mm
3 Allen key 3mm
4 Allen key 4mm
5 Allen key 5mm
6 Wrench 19 mm
7 Cross-head screwdriver
8 Plastic flange
9 Rubber hammer
10 Pipe key 10mm
11 Pliers Spitz
12 Sfic

IV. OPERATION

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 Dismantling control and display console (Figure II.2)
 Loosenfastening screws pos. 1 and 4 of the protective cover pos. 2 in Figure II.2;
 Remove the protection cover of the display together with the protection glass of the
display pos. 5 of Figure II.2;
 Remove the protective glass of the LED headlight pos. 9 of Figure II.2;
 Loosenfastening screws pos. 6 in Figure II.2 of the electronic board;
 Extract the electronic board display pos. 7 in Figure II.2;
 Disconnect cable connectors on the electronic board;
 Loosen the fixing screws pos. 8 of the control levers pos. 9 and 11 of Figure II.2;
 Loosen fastening screws pos. 12 of Figure II.2 of control levers;
 Remove control levers outward.

 Dismantling foldable handlebars (Figure II.3)

 Weaken the upper fastening screws system on the median pipe;
 Loosen the screw pos. 8 Figure II.4;
 Remove the foldable handlebars together with plastic tube pos. 7 in Figure II.4.

 Dismantling rubber handle (position 9 in Figure II.3)

 Weaken the fastening screws screw of the handle pos. 14 Figure II.3;
 Remove the retaining bolt of the handle pos. 2 in Figure II.3;
 Push the handlebars button folding pos. 12 of Figure II.3;
 While pushing the folding button pull the handle outward.

 Dismantling median tube (Figure II.4)

 Weaken the lower fastening screws system by loosening screws pos. 3 in Figure II.4;
 Remove the median pipe.

 Dismantling the front wheel (motor) (position 006 in Figure II.1)

 Loosen the fastening screws pos. 7 in Figure II.6 of the protective cover pos. 8 Figure II.6
of the motor power cable;
 Remove the protection cover of the motor power cable;
 Decouple the motor cable;
 Loosen the motor clamp nuts pos. 8 Figure II.7;
 Remove the motor.

 Dismantling the steering assembly (Figure II.5)

 Remove the median tube (see "Dismantling the median pipe");
 Remove the front wheel (see "Dismantling the front wheel (motor)");
 Loosen the coupling screws and nuts pos. 1 and 11 of Figure II. 9;
 Unscrew the fastening screws nut pos. 7 in Figure II.5;
 Remove all the assembly.

IV. OPERATION

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 Dismantling the front wing (position 11 of Figure II6)
 Remove the front wheel (see "Dismantling the front wheel (motor)");
 Loosen the clamp nuts pos. 13 Figure II.6;
 Remove the wing.

 Dismantling the controller (Figure II.8)

 Loosen the fastening screws pos. 1 in Figure II.8;
 Remove the controller pos. 2 in Figure II.8;
 Disconnect the connectors between the controller and battery, rear brake sensor, display
and motor.

 Dismantling the controller support and folding system (Figure II.9)

 Dismantle the steering assembly (see "Dismantling the steering assembly”, point 3);
 Loosen the screws fastening the protective cover pos. 12 of Figure II.10
 Remove the battery protection cover of pos. 4 of Figure II 10;
 Remove the right front ear pos. 7 in Figure II.10:
■ Loosen the three screws fastening in frame pos. 5 of Figure II 10;
■ Disconnect the coupling screw and nut pos. 9 and 10 of Figure II 10;
■ Loosen the fastening screws in pos. 4 of the foldingshaft pos. 9 Figure II.9.
 Loosen the fastening screw in pos. 4 on the left side of the folding shaft pos. 9 Figure
II.9.
 Remove the controller support.

 Battery removal
 Loosen the screws fastening the protective cover pos. 12 of Figure II.10
 Remove the battery protection cover of pos. 4 of Figure II 10;
 Loosen the connector from the battery;
 Remove the battery.

 Dismantling the rear suspension fork and mechanical braking system (Figure II.11)
 Loosen the fixing screws pos. 14 Figure II.11 of the suspension;
 Loosen the fastening screws pos. 9 of the rear ears pos. 13 and 14 in Figure II.10;
 Carefully detach the rear brake sensor;
 Remove the whole assembly together with rear ears;
 Loosen the fastening screw in pos. 5 of Figure II.11;
 Remove the rear right ear pos. 13 Figure II.10;
 Remove also the rear left ear pos. 14 Figure II.10 together with the joint shaft of the rear
fork pos. 13 Figure II.11;
 Remove the front assembly from the ears fastening in frame.

IV. OPERATION

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 Dismantling the rear suspension
 Loosen the fixing screws pos. 14 Figure II.11 of the suspension;
 Rotate up as much as possible the rear fork pos. 4 of Figure II.11;
 Disconnect the coupling screw and nut pos. 7 and 12 in Figure II.11;
 Remove the rear suspension.

 Dismantling the rear wheel (Figure II.12)

 Loosen the fastening screws pos. 6 of Figure II.12;
 Remove the rear wheel.

V. SOLUTIONS

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PROBLEM POSSIBLE CAUSE SOLUTION
The scooter is not Low Battery Charge the battery
running at normal speed Faulty battery Replace the battery
and the distance Mechanical brake is actuated or Actuate the mechanical brake,
travelled decreased over faulty sensor change the sensor and try again
time You are driving on rough terrain, Travel distance may increase when
wind in the face, etc. traveling on off-road and / or such
weather conditions
Does not start when Connectors weak Check all connectors
"ON" is pressed Cables interrupted Check all cables
Faulty button Replace the button and try again
The display board is damaged Replace the display board and try
Faulty controller again
Replace the controller and try
again
The display is lit, but the Weakened motor cable Check the connection controller-
scooter does not start motor
connection
Replace the rear brake sensor and
The rear brake sensor is faulty try again
Faulty acceleration Replace the acceleration lever
Zero Start is active While holding down the
acceleration lever push a little the
scooter in front
Brakes do not cut the Connectors weak Check the sensor connectors on
power of the motor when The rear brake sensor cable is the rear brake
actuated damaged Check the sensor cable from the
Brake lever is faulty rear brake
Faulty controller Replace the brake lever and try
again
Replace the controller and try
again
The charger indicates Connectors weak Check all connections
that the battery is fully Contacts oxidized at the charging Check and clean the connectors
charged, but the scooter or battery connector and try again.
does not start.
The acceleration or Faulty lever Replace the lever
brake do not return to
the starting position
Scooter’s power supply Connectors weak Check connections
is randomly interrupted Oxidized fuse terminal Check terminals of the fuse
Interrupted cables Check all cables
The charger indicates Faulty charger Replace charger
that the battery is fully Faulty battery Replace battery
charged in a very short
time
The charger’s LED No voltage socket Check socket
indicator lights up when Faulty charger Replace charger
the charger is not
plugged in
Charger’s LED indicator Faulty cable between the Check and clean the connectors

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does not change its charging connector and battery and try again.
status connector
Charger’s cable is Check cables of the charger
interruptedFaulty charger Replace charger
Faulty battery Replace battery

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