MDX 650 PDF

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Copyright c 2008 ROLAND DG CORPORATION

3. Replacement of Main Parts
3 Replacement of Main Parts
3-1 SPINDLE MOTOR _ REPLACEMENT (Referencial Time : 20 min.)
1 Take off the SPINDLE MOTOR COVER.

(W SEMS M3x8BC/5pcs.) SPINDLE MOTOR COVER
Screw
2 Take off the MOTOR PULLEY COVER together with the Screw
SPINDLE COVER after disconnecting the cable from the
SPINDLECOVERSENSOR.
(W SEMS M3x8BC/4pcs.)
Screw
MOTOR PULLEY COVER
SPINDLE COVER
3 Disconnect the wires with Black and White Connectors from

the SPINDLE MOTOR and remove the STAY. STAY
(W SEMS M3x8BC/3pcs.)
Screw
4 Loosen the screws fixing the MOTER and the screw on the
left side of the MOTOR to loosen the belt tension.
Then, remove the SPINDLE BELT and the MOTOR PULLEY.
(SET SCREW WPOINT M4x8BC/1pce.)
SPINDLE BELT
MOTOR PULLEY
28
5 Take off the SPINDLE MOTOR from the machine. SPINDLE MOTOR
(CAP SCREW M5x12BC/4pcs.) Screw
It is not necessary to remove the SPINDLE

MOTOR SLIDER.
6 Fix the new SPINDLE MOTOR.

(CAP SCREW M5x12BC/4pcs.) Screw
7 Fix the MOTOR PULLEY by aligning the top end of the

MOTOR SHAFT to the bottom surface of the PULLEY.
MOTOR PULLEY
MOTOR SHAFT
8 Perform the following adjustments.

1. SPINDLE BELT TENSION ADJUSTMENT
(when using the High Torque Spindle)
2. SPINDLE MOTOR REVOLUTION TIME RESET
29
3-2 X BALL THREAD _ REPLACEMENT (Referencial Time : 45 min.)
1 Move the Z UNIT to the center and take off the X Z UNIT
BELLOWS COVER.
(Inner side : WSEMS M3x8BC/6pcs.)
(Outer side : BIND M4x4BC/6pcs.)
BELLOWS
COVER
3
2 Detach the FLEXIBLE TUBE from the CLAMP and take off TOP COVER
the TOP COVER by sliding it to the left.
(WSEMS M3x8BC/12pcs.)
CLAMP (REAR VIEW)
3 Take off the SIDE COVER. LEFT SIDE COVER RIGHT SIDE COVER
(1) (CAP SCREW M4x8BC with WASHER/8pcs.)
(2) (WSEMS M3x8BC/4pcs.) (2) Screw
AC
IN
(2) Screw
(1) Screw (1) Screw
4 Disconnect the wires with Black and White connectors from

the X MOTOR.
Connector
(LEFT SIDE VIEW)
30
5 Remove the screws for fixing the X MOTOR.

(CAP SCREW M4x15BC/3pcs.) X MOTOR
Screw
(LEFT SIDE VIEW) 3
6 Loosen the 1 screw at the right side of the COUPLING and X LIMIT CABLE COUPLING
take off the X MOTOR together with the COUPLING.
Then, disconnect the X LIMIT CABLE to take off the
MOTOR.
(CAP SCREW M1.5x6BC/1pce.)
X MOTOR
Screw
7 Hold the D-Cut part of the X BALL THREAD with a FINE U-NUT TOOL
X BALL THREAD
10mm Spanner and remove the FINE U-NUT using the (ST-039)
FINE U-NUT TOOL (ST-039).
8 Remove the HOUSING SUPPORT.

(CAP SCREW M3x6BC/3pcs.)
Screw
HOUSING SUPPORT
31
9 Move the Z BASE ASSEMBLY to the left and remove the X Screw X BALL THREAD
BALL THREAD by moving it once to the arrow.
3 Screw
Z BASE ASSEMBLY
10 Fix the new X BALL THREAD temporally with screws shown Screw X BALL THREAD
in the right figure in a reverse order of 9 .
Z BASE ASSEMBLY Screw
11 Fix the HOUSING SUPPORT temporally.

Screw
HOUSING SUPPORT
12 Hold the D-cut part of the X BALL THREAD with a 10mm FINE U-NUT TOOL X BALL THREAD
Spanner and tighten the FINE U-NUT with a FINE U-NUT (ST-039)
TOOL (ST-039).
Be careful not to make scratches on the X BALL

THREAD.
32
Move the Z BASE ASSEMBLY to the right end and then,

13
tighten the screws for the HOUSING SUPPORT.
(CAP SCREW M3x6BC/3pcs.) Z BASE
ASSEMBLY
Screw
HOUSING SUPPORT 3
14 Move the Z BASE ASSEMBLY to the left end and tighten Z BASE ASSEMBLY (1) Loosen
the screws for the BALL THREAD.
Then, loosen the screws for the HOUSING SUPPORT.
(1) (CAP SCREW M4x20BC/4pcs.) (2) Loosen
(2) (CAP SCREW M3x6BC/3pcs.)
(1) Loosen
HOUSING SUPPORT
15 Move the Z BASE ASSEMBLY again to the right end and

ASSEMBLY
Screw
HOUSING SUPPORT
16 Connect the X LIMIT CABLE and fix the X MOTOR to the X LIMIT CABLE COUPLING
BASE together with the COUPLING.
Be careful not to pinch the X LIMIT CABLE

with a X MOTOR.
X MOTOR BASE
33
17 Tighten the screws for the X MOTOR. (LEFT SIDE VIEW)

X MOTOR
Screw
18 Tighten the screw for the COUPLING. COUPLING

Screw
19 Connect the wires with Black and White connectors from

the X MOTOR.
Connector
(LEFT SIDE VIEW)
20 Turn on the power while pressing the [ ], [ ] and [ ] [ ],[ ],[ ] + POWER ON
keys to enter the SERVICE MODE.
Select the [ORIGIN SET] menu to setup the origin.
ENTER SERVICE MODE
Check ORIGIN SET

Mode SPINDLE TIME
[ENTER]
NOW SEARCHING ORIGIN

Just a Moment Please
34
21 Select [X-Axis] in the [LOAD] menu and change the

parameter to [150]. Then, press the [ENTER] key. Check LOAD
Mode GAIN
Check and make sure that the X-Axis moves to the right
[ENTER]
end from the left end.
Select X-Axis
Motor Y-Axis
[ENTER]
X-LOAD Start ENTER

150 Stop EXIT
[ENTER] 3
22 Change the parameter to [-150] and press the [ENTER] key.

Check and make sure that the X-Axis moves to the left end
from the right end.
If the X-Axis stops moving before reaching to each end, X-LOAD Start ENTER
loosen the screws for fixing the X BALL THREAD and the -150 Stop EXIT
HOUSING SUPPORT and perform 13 to 15 again.
[ENTER]
35
3-3 Y BALL THREAD _ REPLACEMENT (Referencial Time : 30 min.)
1 Move the T SLOT TABLE to the front and take it off from
the machine.
(CAP SCREW M6x50/6pcs.)
3 T SLOT TABLE
Take off the Y AXIS COVER.

2
(PLAPOINTSCREW4x6BK/4pcs.)
Y AXIS COVER
3 Take off the REAR COVER together with the Y BELLOWS DUST STAY
COVER and DUST STAY.
(REAR COVER:CAP SCREW M4x8BC with WSHER/4pcs.) REAR COVER
(YBELLOWSCOVER:BINDM4x8BC/4pcs.)
Y BELLOWS
COVER
4 Take off the screws for the Y MOTOR.

(CAP SCREW M4x15BC/3pcs.) Y MOTOR
Screw
(REAR VIEW)
36
5 Loosen the screw of the COUPLING at the BALL THREAD Y MOTOR COUPLING
side and take off the Y MOTOR together with a
COUPLING.
Screw 3
Spanner
6 Hold the D-cut part of the Y BALL THREAD with a 10mm
Spanner and take off the FINE U-NUT with a FINE U-NUT
TOOL(ST-039).
FINE U-NUT
TOOL (ST-039) Y BALL THREAD
7 Take off the HOUSING SUPPORT.

HOUSING SUPPORT Screw (FRONT VIEW)
8 Take off the Y BALL THREAD by moving it once to the Y BALL THREAD
front.
Screw
Screw
(FRONT VIEW)
37
9 Fix the Y BALL THREAD temporally in a reverse order of 8.

Screw
Screw
3 Y BALL THREAD (FRONT VIEW)
10 Fix the HOUSING SUPPORT temporally.

HOUSING SUPPORT
Screw (FRONT VIEW)
11 Hold the D-cut part of the Y BALL THREAD with a 10mm Spanner
spanner and tighten the FINE U-NUT with a FINE U-NUT
TOOL (ST-039).
Be careful not to make scratches on the Y BALL

THREAD. FINE U-NUT TOOL
(ST-039)
Y BALL THREAD
12 Move the Y SLIDER ASSEMBLY to the front and tighten Y SLIDER ASSEMBLY
the screws for the HOUSING SUPPORT.
HOUSING SUPPORT Screw (FRONT VIEW)
38
13 Move the Y SLIDER ASSEMBLY to the rear end and tighten Y SLIDER ASSEMBLY
the screws for fixing the Y BALL THREAD and then loosen
(1) Loosen (1) Loosen
Y BALL THREAD
HOUSING SUPPORT
(2) Loosen (FRONT VIEW)
3
14 Move the Y SLIDER ASSEMBLY to the front again and Y SLIDER ASSEMBLY
then tighten the screws for the HOUSING SUPPORT.
HOUSING SUPPORT Screw

(FRONT VIEW)
15 Fix the Y MOTOR together with a COUPLING to the COUPLING

BASE.
Y MOTOR BASE
Tighten the screws for fixing the Y MOTOR.

16
(CAP SCREW M4x15BC/3pcs.) Y MOTOR
Screw
(REAR VIEW)
39
17 Tighten the screw for the COUPLING at the BALL COUPLING

THREAD side.
3 Screw
18 Fix the REAR COVER together with a DUST STAY and DUST STAY
BELLOWS COVER.
(REAR COVER : CAP SCREW M4x8BC with WASHER/4pcs.) REAR COVER
(Y BELLOWS COVER : BIND M4x8BC/4pcs.)
Y BELLOWS
COVER
keys to enter the SERVICE MODE. Select [ORIGIN SET]
menu and press the [ENTER] key to setup the origin.
ENTER SERVICE MODE
Check ORIGIN SET

Mode SPINDLE TIME
[ENTER]

20 Select [Y-Axis] in the [LOAD] menu and change the Check LOAD
parameter to [150]. Then, press the [ENTER] key. Mode GAIN
Check and make sure that the Y Axis moves to the front end [ENTER]
from the rear end.
Select Y-Axis
Motor Z-Axis
[ENTER]
Y-LOAD Start ENTER

150 Stop EXIT
[ENTER]
40

Make sure that the Y Axis moves to the rear end from the
front end.
If the Y Axis stops moving before reaching to each end, Y-LOAD Start ENTER
loosen the screws for fixing the Y BALL THREAD and the -150 Stop EXIT
HOUSING SUPPORT and perform 12 to 14 again. [ENTER]
41
3-4 Z BALL THREAD _ REPLACEMENT (Referencial Time : 50 min.)
1 Move t the T SLOT TABLE to the front end.

Z SLIDER
3 T SLOT TABLE
2 Take off the SPINDLE MOTOR COVER. SPINDLE MOTOR COVER

(WSEMS M3x8BC/5pcs.)
Screw
3 Disconnect the wire from the SPINDLE COVER SENSOR and Screw
take off the MOTOR PULLEY COVER together with the
SPINDLE COVER.
(WSEMS M3x8BC/4pcs.) Screw
MOTOR PULLEY COVER
SPINDLECOVER

the SPINDLE MOTOR and take off the STAY. STAY
(WSEMSM3x8BC/4pcs.)
Screw
42
SPINDLEBELT
MOTOR PULLEY 3
6 Take off the SPINDLE MOTOR and the SPINDLE UNIT. SPINDLEMOTOR
(SPINDLE MOTOR : CAP SCREW M5x12BC/4pcs.) Screw
(High Speed Spindle : CAP SCREW M4x15FE-NI/4pcs.)
(High Torque Spindle : CAP SCREW M4x25FE-NI/4pcs.)
SPINDLEUNIT
7 Take off the Z SLIDE COVER, Z COVER and SPINDLE Z COVER Z SLIDE COVER
MOTOR BASE.
(Z SLIDE COVER : WSEMS M3x8BC/3pcs.)
(Z COVER : WSEMS M3x8BC/13pcs.)
(SPINDLE MOTOR BASE : CAP SCREW with WASHER
M4x8BC/4pcs.)
SPINDLE MOTOR BASE

REVISED 1
8 Remove the screws for fixing the Z BELLOWS COVER to the Z
SLIDER and take off the Z BOTTOM COVER together with the Z SLIDER
Z BELLOWS COVER.
(Z BELLOWS COVER : BIND M4x8BC/2pcs.)
(Z BOTTOM COVER : WSEMS M3x8BC/2pcs.)
Z BELLOWS
COVER
Z BOTTOM
COVER
43
9 Take off the Z BRAKE.

(CAP SCREW M4x8BC with WASHER/2pcs.)
Screw
Z BRAKE
10 Remove the screws for fixing the Z COVER STAY so that the Z COVER STAY
Z MOTOR can be removed easily.
11 Disconnect the 2 wires from the Z MOTOR. (LEFT SIDE VIEW)
Z MOTOR WIRE
12 Loosen the screw of the COUPLING at the BALL THREAD

side and take off the Z MOTOR together with a
COUPLING. Z MOTOR
(MOTOR : CAP SCREW M4x15BC /4pcs.)
(COUPLING : CAP SCREW M1.5x6BC/1pce.)
PULLEY COUPLING
44
13 Hold the D-cut part of the Z BALL THREAD with a 8mm FINE U-NUT TOOL
spanner and take off the FINE U-NUT with a FINE U-NUT (ST-039)
TOOL (ST-039).
Spanner Z BALL THREAD 3

REVISED 1
Take off the HOUSING SUPPORT.
14
(HOUSING SUPPORT : CAP SCREW M3x6BC/3pcs.)
HOUSING SUPPORT
REVISED 1
15 Move the Z SLIDER to the top and remove the 2 screws fixing Z SLIDER
the Z BALL THREAD by approaching it from the bottom
side of the Z SLIDER.
Hold with hand

Z BALL THREAD
REVISED 1
16 Hold the Z SLIDER with your hand and put the new Z Z SLIDER
BALL THREAD from the bottom side of the Z SLIDER and
fix the Z BALL THREAD temporarily.
Be careful not to make scratches on the Z BALL

THREAD. Hold with hand
Z BALL THREAD
45
REVISED 1
17 Fix the HOUSING SUPPORT temporarily.
(HOUSING SUPPORT : CAP SCREW M3x6BC/3pcs.)
3 HOUSING SUPPORT
18 Hold the D-cut part of the Z BALL THREAD with a 8mm FINE U-NUT TOOL
spanner and tighten the FINE U-NUT with a FINE U-NUT (ST-039)
TOOL (ST-039).
Be careful not to make scratches on the Z BALL Z BALL THREAD

THREAD.
Spanner
19 Move the Z SLIDER to the lowest position and tighten the

screws for the HOUSING SUPPORT.
HOUSING
Screw SUPPORT
20 Move the Z SLIDER to the highest position and tighten the

screws for the Z BALL THREAD and then, loosen the screws
(1) Tighten
for the HOUSING SUPPORT.
REVISED 1
(2) Loosen
46
Move the Z SLIDER again to the lowest position and tighten

21
Screw
HOUSINGSUPPORT 3
Fix the Z MOTOR together with the PULLEY and the
22
COUPLING.
Z MOTOR
PULLEY
COUPLING
23 Tighten the screw for the COUPLING at the Z BALL

THREAD side.
PULLEY
COUPLING
Fix the Z COVER STAY.

24 Z COVER STAY
Screw
47
Fix the Z BRAKE.

25
Screw
Z BRAKE
26 Connect the 2 wires from the Z MOTOR. (LEFT SIDE VIEW)
Z MOTOR
27 Fix the SPINDLE MOTOR BASE to the Z SLIDER by pressing SPINDLE MOTOR BASE
it downwards.
(CAP SCREW M4x8BC WASHER/4pcs.)
Z SLIDER
Make sure that there is no gap between the Z

SLIDER and the SPINDLE MOTOR BASE.
Make sure there is no gap.
28 Fix the SPINDLE MOTOR and the MOTOR PULLEY. SPINDLEMOTOR

(SPINDLE MOTOR : CAP SCREW M5x12BC/4pcs.)
(MOTOR PULLEY : SET SCREW WPOINT M4x8BC/1pce.)
MOTOR PULLEY
48
ENTER SERVICE MODE
Check ORIGIN SET

Mode SPINDLE TIME
[ENTER]

Just a Moment Please 3
30 Select [Z-Axis] in the [LOAD] menu and change the

Check LOAD
parameter to [-150]. Then, press the [ENTER] key.
Mode GAIN
Check and make sure that the Z Axis moves to the lowest
[ENTER]
position from the highest position.
Select Z-Axis
Motor Spindle
[ENTER]
Z-LOAD Start ENTER

-150 Stop EXIT
[ENTER]
31 Change the parameter to [200] and press the [ENTER] key.

Check and make sure that the Z AXIS moves to the highest
position from the lowest position.
If the Z AXIS stops moving, check and make sure that the Z Z-LOAD Start ENTER
200 Stop EXIT
BRAKE is not making contact with a PULLEY by
performing the LOAD CHECK after removing it from the [ENTER]
machine as 9 .
If the Z BRAKE is making contact, perform the [4-5 Z AXIS
BRAKEADJUSTMENT].
If not, loose the screws for the Z BALL THREAD and the
REVISED 1 HOUSING SUPPORT and perform 19 to 21 again.
In case of using the HIGH TORQUE SPINDLE, adjust the SPINDLE MOTOR BASE
32
SPINDLE POSITION.
Put the scale on the center of the MOTOR PULLEY and measure
the gap at A and B using the caliper.
If the difference of A and B is more than 0.35mm, fix the SPINDLE
MOTOR BASE again by returning to 27 .
50 100
Then, adjust the SPINDLE BELT TENSION.

A B
MOTOR PULLEY
49
3-5 X LM GUIDE _ REPLACEMENT (Referencial Time : 45 min.)
NOTES
1. LM GUIDE has the direction for fixing. Bottom side of the LM GUIDE has the line that indicates its
direction and the side plane of the bottom part will be standard plane.
Push the standard plane of the LM GUIDE against the standard plane of the machine when fixing the LM
GUIDE.
STANDARD PLANE of LM GUIDE Fixing LM GUIDE to the Machine
Standard Plane of the
machine.
Top Side
3
Standard Plane of the LM
GUIDE
Bottom Side
Line Standard Plane
Standard Plane of the LM

GUIDE
2. Width is different between top side and bottom side of the LM GUIDE.
Standard Plane of the
machine.
1 Turn on the power and move the Z SLIDER to the highest Z SLIDER
position with cursor keys.
Make sure to turn off the power and disconnect

the power cord after moving the Z SLIDER.
2 Take off the SPINDLE BELT and SPINDLE UNIT.

(High Speed Spindle : CAP SCREW M4x15FE-NI/4pcs.) SPINDLE BELT
SPINDLE UNIT
50
3 Take off the Z COVER. Z COVER

4 Take off the X BELLOWS COVER.

(Inner side : WSEMS M3x8BC/6pcs.)
(Outer side : BIND M4x4BC/6pcs.)
X BELLOWS
COVER
Detach the FLEXIBLE TUBE from the CLAMP and take off
5 TOP COVER
the TOP COVER by sliding it to the left.
(WSEMS : M3x8BC/12pcs.)
CLAMP (REAR VIEW)
6 Take off the SIDE COVER. (LEFT SIDE COVER) (RIGHT SIDE COVER)
(1) (CAP SCREW M4x8BC with WASHER/8pcs.)
(2) (WSEMS M3x8BC/4pcs.) (2) Screw
AC
IN
(2) Screw
(1) Screw (1) Screw
51
7 Remove the screws at the bottom part of the Z BELLOWS

COVER.
Z BELLOWS
3 COVER
8 Remove the screws for fixing the X BALL THREAD to the Z BASE ASSEMBLY
Z BASE ASSEMBLY.
Screw
X BALL THREAD
9 Loosen the screws for fixing the LM BLOCK to the Z BASE

ASSEMBLY.
Screw
Z BASE
ASSEMBLY
LM GUIDE
[BOTTOM LM GUIDE REPLACEMENT]

10
Remove the 8 screws fixing the Z BASE ASSEMBLY to the
bottom LM BLOCK. Z BASE
Then, remove the screws for fixing the LM GUIDE and slide ASSEMBLY
it out towards the right to remove it together with the LM Bottom LM M4x8
BLOCK. GUIDE
(Z BASE TOP : CAP SCREW M4x8BC/4pcs.)

(Z BASE BOTTOM : CAP SCREW M4x20BC/4pcs.)
(LM GUIDE : CAP SCREW M4x15BC/12pcs.)
M4x20
52
11 Fix the new LM GUIDE by pushing it downwards. Be

careful with a direction of the LM GUIDE. Then, fix the Z Z BASE
ASSEMBLY
BASE ASSEMBLY temporally to the LM BLOCK.
LM GUIDE
(Z BASE BOTTOM : CAP SCREW M4x20/4pcs.) M4x8
Do not fix the LM GUIDE to the Z BASE

ASSEMBLY too tight.
M4x20
3
[TOP LM GUIDE REPLACEMENT]
12
Remove the 4 screws fixing the Z BASE ASSEMBLY to the
top LM BLOCK.
Z BASE
Then, remove the screws for fixing the LM GUIDE and slide ASSEMBLY
it out towards the right to remove it together with the LM M4x20
LM GUIDE
BLOCK.
(Z BASE BOTTOM : CAP SCREW M4x8BC/2pcs.)
M4x8
13 Fix the new LM GUIDE by pushing it downwards. Be

careful with a direction of the LM GUIDE. Then, fix the Z
Z BASE
BASE ASSEMBLY temporally to the LM BLOCK.
ASSEMBLY M4x20
(Z BASE BOTTOM : CAP SCREW M4x8/2pcs.) LM GUIDE
Do not fix the LM GUIDE to the Z BASE

ASSEMBLY too tight. M4x8
14 Tighten the screws for fixing the Z BASE ASSEMBLY to

the LM BLOCK by pushing the Z BASE ASSEMBLY
downwards. Z BASE
ASSEMBLY
LM GUIDE
53
REVISED 1
(2) Fix temporarily
15 Loosen the screws for the HOUSING SUPPORT, and then fix
the screws for the X BALL THREAD temporarily. Z BALL THREAD

(1) Loosen
3 (2) Fix temporarily HOUSING SUPPORT
16 Move the Z BASE ASSEMBLY to the right end and tighten the
ASSEMBLY
Screw
HOUSING SUPPORT
17 Move the Z BASE ASSEMBLY to the left end and tighten Z BASE ASSEMBLY (1) Tighten
the screws for the X BALL THREAD and then, loosen the REVISED 1
(1) (CAP SCREW M4x20BC/4pcs.) (2) Loosen
X BALL THREAD HOUSING SUPPORT
18 Move the Z BASE ASSEMBLY again to the right end and

ASSEMBLY
Screw
HOUSING SUPPORT
54
ENTER SERVICE MODE
Check ORIGIN SET

Mode SPINDLE TIME
[ENTER]

20 Select [X-Axis] in the [LOAD] menu and change the Check LOAD
Check and make sure that the X Axis moves to the right end [ENTER]
from the left end.
Select X-Axis
Motor Y-Axis
[ENTER]
X-LOAD Start ENTER

150 Stop EXIT
[ENTER]

Check and make sure that the X AXIS moves to the left end
from the right end.
If the X AXIS stops moving, loosen the screws for the X

X-LOAD Start ENTER
BALL THREAD and the HOUSING SUPPORT and -150 Stop EXIT
perform 16 to 18 again.
[ENTER]
22 Adjust the SPINDLE BELT TENSION when using the

HIGH TORQUE SPINDLE.
55
3-6 Y LM GUIDE _ REPLACEMENT (Referencial Time : 30 min.)
NOTES
1. LM GUIDE has the direction for fixing. Bottom side of the LM GUIDE has the line that indicates its direction
and the side plane of the bottom part will be standard plane.
Push the standard plane of the LM GUIDE against the standard plane of the machine when fixing the LM GUIDE.
Standard Plane of the machine.

Top Side
Bottom Side
Standard Plane
Line
1 Move the T SLOT TABLE to the front and take it off from
the machine.
T SLOT TABLE
2 Take off the Y COVER.

(PLAPOINTSCREWM4x6BK/4pcs.)
Y COVER
56
3 Take off the REAR COVER together with the Y BELLOWS DUST STAY
COVER and DUST STAY.
(REAR COVER : CAP SCREW M4x8BC with WASHER/4pcs.) REAR COVER
Y BELLOWS
COVER
3
Remove the screws fixing the Y BALL THREAD and the Y Y SLIDER ASSEMBLY
4
SLIDER ASSEMBLY and take off the FRONT Y
BELLOWS COVER.
(Y BALL THREAD : CAP SCREW M4x20BC)
Screw
Y BELLOWS COVER
[LEFT LM GUIDE REPLACEMENT]

5
Remove the screws for fixing the Y SLIDER to the LEFT
LM GUIDE and loosen the screws for the RIGHT LM
GUIDE.
Remove Loosen
Lift up the Y SLIDER slightly with your hand and remove the
6 Y SLIDER ASSEMBLY
LEFT LM GUIDE by sliding it towards the rear side. LEFT LM GUIDE

THREAD.
LM BLOCK
57
Lift up the Y SLIDER ASSEMBLY slightly and put the

7 Y SLIDER ASSEMBLY
new LM GUIDE by sliding it from the rear side of the
machine. LM GUIDE
Be careful with the direction of the LM GUIDE.

THREAD.
3 LM BLOCK
8 Tighten the screws for the LM GUIDE by pushing the LM LM GUIDE

GUIDE towards the inner side.
Tighten the screws shown in the right figure by pushing the

9 Screw
Y SLIDER ASSEMBLY to the direction indicated by the
arrow.
Y SLIDER ASSEMBLY
10 [RIGHT LM GUIDE REPLACEMENT]

Remove the screws for fixing the Y SLIDER to the RIGHT
LM GUIDE and loosen the screws for the LEFT LM
GUIDE.
Loosen Remove
58
Lift up the Y SLIDER slightly with your hand and remove the
11 Y SLIDER ASSEMBLY
RIGHT LM GUIDE
RIGHT LM GUIDE by sliding it towards the rear side.

THREAD.
LM BLOCK 3
Lift up the Y SLIDER ASSEMBLY slightly and put the
12 Y SLIDER ASSEMBLY RIGHT LM GUIDE
new LM GUIDE by sliding it from the rear side of the
machine.
Be careful with the direction of the LM GUIDE.

THREAD.
LM BLOCK
13 Tighten the screws for the LM GUIDE by pushing the LM LM GUIDE

GUIDE towards the inner side.
Tighten the screws shown in the right figure by pushing the Screw
14
Y SLIDER ASSEMBLY to the direction indicated by the
arrow.
Y SLIDER ASSEMBLY
59
15 Fix the REAR COVER together with a Y BELLOWS

COVER and the DUST STAY. DUST STAY
(REAR COVER : CAP SCREW M4x15BC/4pcs.) REAR COVER

Y BELLOWS
COVER
3
Fix the FRONT Y BELLOWS COVER.
16
(BIND M4x4BC/4pcs.)
Y BELLOWS COVER
17 Loosen the screws for the HOUSING SUPPORT and then, Y SLIDER ASSEMBLY
fix the Y BALL THREAD to the Y SLIDER ASSEMBLY
temporally.
REVISED 1
(2) (CAP SCREW M4x20BC/4pcs.) (2) Fix temporarily
Y BALL THREAD
(1) Loosen
HOUSING SUPPORT
18 Move the Y SLIDER ASSEMBLY to the front and tighten Y SLIDER ASSEMBLY
Screw
HOUSING SUPPORT (FRONT VIEW)
60
19 Move the Y SLIDER ASSEMBLY to the rear and tighten Y SLIDER ASSEMBLY
the screws for the Y BALL THREAD. Then, loosen the
(1) Tighten
Y BALL THREAD
HOUSING SUPPORT
(2) Loosen (FRONT VIEW)
3
20 Move the Y SLIDER ASSEMBLY again to the front and Y SLIDER ASSEMBLY
Screw
HOUSING SUPPORT (FRONT VIEW)
ENTER SERVICE MODE
Check ORIGIN SET

Mode SPINDLE TIME
[ENTER]

Select [Y-Axis] in the [LOAD] menu and change the

22 Check LOAD
Check and make sure that the Y Axis moves to the front end
[ENTER]
from the rear end.
Select Y-Axis
Motor Z-Axis
[ENTER]
Y-LOAD Start ENTER

150 Stop EXIT
[ENTER]
61

Check and make sure that the Y AXIS moves to the rear end
from the front end.
If the Y AXIS stops moving, loosen the screws for the Y Y-LOAD Start ENTER
-150 Stop EXIT
BALL THREAD and the HOUSING SUPPORT and
perform 18 to 20 again. [ENTER]
62
3-7 Z LM GUIDE _ REPLACEMENT (Referencial Time : 50 min.)
NOTES
1. LM GUIDE has the direction for fixing. Bottom side of the LM GUIDE has the line that indicates its direction
and the side plane of the bottom part will be standard plane.
Push the standard plane of the LM GUIDE against the standard plane of the machine when fixing the LM GUIDE.
Standard Plane of the LM GUIDE.

Top Side
Bottom Side
Standard Plane
Line
Standard Plane of the machine.
1 Take off the SPINDLE MOTOR COVER.

SPINDLE MOTOR COVER
(WSEMSM3x8BC/5pcs.)
Screw
2 Disconnect the wire from the SPINDLE COVER SENSOR and Screw
take off the MOTOR PULLEY COVER together with a
SPINDLE COVER.
MOTOR PULLEY COVER
SPINDLECOVER
63

the SPINDLE MOTOR and take off the STAY. STAY
Screw
SPINDLEBELT
MOTOR PULLEY
5 Take off the SPINDLE MOTOR and the SPINDLE UNIT. SPINDLEMOTOR
(SPINDLE MOTOR : CAP SCREW M5x12BC/4pcs.) Screw
(High Speed Spindle : CAP SCREW M4x15FE-NI/4pcs.)
SPINDLEUNIT
6 Take off the Z SLIDE COVER, Z COVER and SPINDLE Z COVER Z SLIDE COVER
MOTOR BASE.
(SPINDLE MOTOR BASE : CAP SCREW with WASHER
M4x8BC/4pcs.)
SPINDLE MOTOR BASE
64
REVISED 1
Remove the screws for fixing the Z BELLOWS COVER to the Z
7
SLIDER and take off the Z BOTTOM COVER together with the Z SLIDER
Z BELLOWS COVER.
(Z BELLOWS COVER : BIND M4x8BC/2pcs.)
(Z BOTTOM COVER : WSEMS M3x8BC/2pcs.)
Z BELLOWS
COVER
Z BOTTOM
COVER
3

(CAP SCREW M4x8BC with WASHER/2pcs.)
Screw
Z BRAKE
9 Remove the screws for fixing the Z COVER STAY so that the Z COVER STAY
Z MOTOR can be removed easily.
10 Disconnect the 2 wires from the Z MOTOR. (LEFT SIDE VIEW)
Z MOTOR WIRE
65
11 Loosen the screw of the COUPLING at the BALL THREAD

side and take off the Z MOTOR together with a
COUPLING. Z MOTOR
PULLEY COUPLING
12 Move the Z SLIDER to the lowest position.
Z SLIDER
Z SLIDER can be moved by rotating the BALL

THREAD with your hand.
Take off the Z SLIDER.

13 Z SLIDER
(Z SCREW PLATE : CAP SCREW M5x20BC/2pcs.)
To LM GUIDE
To Screw Plate
Take off the LM GUIDE.

14
(CAP SCREW M4x15BC/5pcs.each)
LM GUIDE
66
15 Fix the new LM GUIDE by aligning them to the standard LM GUIDE

plane of the machine. Be careful with a direction of the LM
GUIDE.
(CAP SCREW M4x15BC/5pcs. each)
16 Fix the Z SLIDER to the Z SCREW PLATE. Z SLIDER

To SCREW PLATE
Make sure there is no gap between the standard plane

of the Z SLIDER and the SCREW PLATE. The
standard plane of the Z SLIDER is at the right and top
part as indicated with arrows.
Z SLIDER
When there is a gap, it could result in clogging of the
Z Axis.
Z SCREW PLATE (REAR VIEW OF Z SLIDER)
17 Fix the Z SLIDER by pushing it against the right.

(LM GUIDE : CAP SCREW M4x8BC/16pcs.) Z SLIDER
To LM BLOCK
67
LEFT LM GUIDE
Make sure there is no gap between the Z

SLIDER and the LEFT Z LM GUIDE.
3 Z SLIDER
Move the Z SLIDER to the highest position and loosen the

18 Z SLIDER
screws for the Z BALL THREAD and the HOUSING
SUPPORT.
Screw
Screw
Move the Z SLIDER to the lowest position and tighten the

19
Screw
Move the Z SLIDER to the highest position and tighten the

20 Z SLIDER
screws for the Z BALL THREAD. Then, loosen the screws for
REVISED 1
the HOUSING SUPPORT.
(1) Tighten
(2) Loosen
68
Move the Z SLIDER to the lowest position and tighten the

21
Loosen 3
Fix the Z MOTOR together with a PULLEY and the
22
COUPLING.
Z MOTOR
PULLEY
COUPLING
23 Tighten the screw for the COUPLING at the Z BALL

THREAD side.
PULLEY
COUPLING
Fix the Z COVER STAY.

24 Z COVER STAY
Screw
69
Fix the Z BRAKE.

25
Screw
Z BRAKE
26 Connect the 2 wires from the Z MOTOR. (LEFT SIDE VIEW)
Z MOTOR
27 Fix the SPINDLE MOTOR BASE to the Z SLIDER by pressing SPINDLE MOTOR BASE
it downwards.
(CAP SCREW M4x12BC WASHER/4pcs.)
Z SLIDER
Make sure that there is no gap between the Z

SLIDER and the SPINDLE MOTOR BASE.
Make sure there is no gap.
28 Fix the SPINDLE MOTOR and the MOTOR PULLEY. SPINDLEMOTOR

(SPINDLE MOTOR : CAP SCREW M5x12BC/4pcs.)
(MOTOR PULLEY : WPOINT M4x8BC/1pce.)
MOTOR PULLEY
70
29 Turn on the power while pressing the [ ], [ ] and [ ] keys [ ],[ ],[ ] + POWER ON
to enter the SERVICE MODE. Select [ORIGIN SET] menu
and press the [ENTER] key to setup the origin.
ENTER SERVICE MODE
Check ORIGIN SET

Mode SPINDLE TIME
[ENTER]

30 Select [Z-Axis] in the [LOAD] menu and change the Check LOAD
parameter to [-150]. Then, press the [ENTER] key. Mode GAIN
Check and make sure that the Z Axis moves to the lowest [ENTER]
position from the highest position.
Select Z-Axis
Motor Spindle
[ENTER]
Z-LOAD Start ENTER

-150 Stop EXIT
[ENTER]
31 Change the parameter to [200] and press the [ENTER] key.

Check and make sure that the Z AXIS moves to the highest
position from the lowest position.
If the Z AXIS stops moving, perform 8 to 9 and 12 to Z-LOAD Start ENTER

17 again. 200 Stop EXIT
[ENTER]
HIGH TORQUE SPINDLE

REVISED 1
In case of using the HIGH TORQUE SPINDLE, adjust the
32 SPINDLE MOTOR BASE
SPINDLE POSITION.
Put the scale on the center of the MOTOR PULLEY and measure
the gap at A and B using the caliper.
If the difference of A and B is more than 0.35mm, fix the SPINDLE
MOTOR BASE again by returning to 18 .
50 100
Then, adjust the SPINDLE BELT TENSION.
A B
MOTOR PULLEY
71
3-8 Z MOTOR _ REPLACEMENT (Referencial Time : 20 min.)
1 Take off the SPINDLE MOTOR COVER, Z SLIDE COVER Z COVER

and the Z COVER. SPINDLE MOTOR COVER Z SLIDE COVER
(SPINDLE MOTOR COVER : WSEMS M3x8BC/5pcs.)
2 Turn on the power and move the Z SLIDER to the lowest Z SLIDER
position with cursor keys.
Then, turn off the power.

Screw
Z BRAKE
4 Remove the screws fixing the Z COVER STAY so that the Z

MOTOR can be removed easily. Z COVER STAY
72
5 Disconnect the wires from the Z MOTOR. (LEFT SIDE VIEW)
Z MOTOR WIRE 3
6 Loosen the screw for the COUPLING at the MOTOR side

and take off the Z MOTOR together with a PULLEY.
Z MOTOR
PULLEY
COUPLING
Take off the PULLEY from the Z MOTOR.

7
(SET SCREW WPOINT M4x4BC/2pcs.)
PULLEY
Sometimes, the PULLEY could be difficult to remove

from the Z MOTOR SHAFT.
We supply only the PULLEY or Z MOTOR with a
PULLEY prefixed as a spare parts. Z MOTOR
Screw
8 Fix the PULLEY to the new Z MOTOR. THICKNESS

Put the 1mm thickness gauge between the PULLEY and the Z GAUGE
MOTOR to find the position. Make sure to tighten the screws Z MOTOR
PULLEY
firmly.
(SET SCREW WPOINT M4x4BC/2pcs.)
Screw
73
9 Fix the Z MOTOR together with a PULLEY.

Z MOTOR
PULLEY
10 Tighten the screw for the COUPLING.

PULLEY
COUPLING
11 Tighten the screws for the Z COVER STAY.

Z COVER STAY
Screw
Fix the Z BRAKE.

12
Screw
Z BRAKE
74
13 Connect the wires from the Z MOTOR. (LEFT SIDE VIEW)
Z MOTOR WIRE 3
75
3-9 SPINDLE UNIT _ INSTALLATION
1 <HIGH TORQUE SPINDLE> Z SLIDER

Align the pin on the back of the SPINDLE UNIT with the
PIN
pin hole on the Z SLIDER, support it with your hand.
HOLE
2 Insert the screw at the location shown in the figure, then

tighten using the included hexagonal screwdriver.
3 Pass the SPINDLE BELT through under the MOTOR PULLEY

and engage on the SPINDLE PULLEY.
SPINDLE BELT
SPINDLE
PULLEY
MOTOR PULLEY
4 While pressing down on the SPINDLE BELT, engaged on

the SPINDLE PULLEY, turn the MOTOR PULLEY in the
direction of the arrow to attach the SPINDLE BELT.
Carry out the following adjustment after attaching the
SPINDLEBELT.
1.SPINDLE BELT TENSION ADJUSTMENT(4-4)
76
5 Turn the MOTOR PULLEY several times so as to position

the SPINDLE BELT on the MOTOR PULLEY and
SPINDLE PULLEY as shown in the figure.
1 <HIGH SPEED SPINDLE>

Align the pin on the back of the SPINDLE UNIT with the
Z SLIDER
pin hole on the Z SLIDER, and support it with your hand.
PIN
HOLE
2 Insert the screw at the location shown in the figure, then

tighten using the included hexagonal screwdriver.
3 Engage the SPINDLE BELT in the groove on the MOTOR

PULLEY then pull by hand to hand it on the SPINDLE SPINDLE PULLEY
PULLEY.
Groove
SPINDLE BELT
77

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TERMS OF USE

Copyright c 2008 ROLAND DG CORPORATION

1 Take off the SPINDLE MOTOR COVER.

MOTOR PULLEY COVER

3 Disconnect the wires with Black and White Connectors from

It is not necessary to remove the SPINDLE

6 Fix the new SPINDLE MOTOR.

7 Fix the MOTOR PULLEY by aligning the top end of the

8 Perform the following adjustments.

3-2 X BALL THREAD _ REPLACEMENT (Referencial Time : 45 min.)

CLAMP (REAR VIEW)

4 Disconnect the wires with Black and White connectors from

5 Remove the screws for fixing the X MOTOR.

(LEFT SIDE VIEW) 3

FINE U-NUT TOOL (ST-039).

8 Remove the HOUSING SUPPORT.

Z BASE ASSEMBLY Screw

11 Fix the HOUSING SUPPORT temporally.

Be careful not to make scratches on the X BALL

Move the Z BASE ASSEMBLY to the right end and then,

15 Move the Z BASE ASSEMBLY again to the right end and

Be careful not to pinch the X LIMIT CABLE

17 Tighten the screws for the X MOTOR. (LEFT SIDE VIEW)

18 Tighten the screw for the COUPLING. COUPLING

19 Connect the wires with Black and White connectors from

Check ORIGIN SET

NOW SEARCHING ORIGIN

21 Select [X-Axis] in the [LOAD] menu and change the

X-LOAD Start ENTER

22 Change the parameter to [-150] and press the [ENTER] key.

3-3 Y BALL THREAD _ REPLACEMENT (Referencial Time : 30 min.)

Take off the Y AXIS COVER.

4 Take off the screws for the Y MOTOR.

7 Take off the HOUSING SUPPORT.

HOUSING SUPPORT Screw (FRONT VIEW)

9 Fix the Y BALL THREAD temporally in a reverse order of 8.

3 Y BALL THREAD (FRONT VIEW)

10 Fix the HOUSING SUPPORT temporally.

Screw (FRONT VIEW)

Be careful not to make scratches on the Y BALL

HOUSING SUPPORT Screw (FRONT VIEW)

(1) Loosen (1) Loosen

HOUSING SUPPORT Screw

15 Fix the Y MOTOR together with a COUPLING to the COUPLING

Tighten the screws for fixing the Y MOTOR.

17 Tighten the screw for the COUPLING at the BALL COUPLING

Check ORIGIN SET

NOW SEARCHING ORIGIN

Y-LOAD Start ENTER

21 Change the parameter to [-150] and press the [ENTER] key.

3-4 Z BALL THREAD _ REPLACEMENT (Referencial Time : 50 min.)

1 Move t the T SLOT TABLE to the front end.

2 Take off the SPINDLE MOTOR COVER. SPINDLE MOTOR COVER

MOTOR PULLEY COVER

4 Disconnect the wires with Black and White connectors from

SPINDLE MOTOR BASE

9 Take off the Z BRAKE.

11 Disconnect the 2 wires from the Z MOTOR. (LEFT SIDE VIEW)

12 Loosen the screw of the COUPLING at the BALL THREAD

Spanner Z BALL THREAD 3

Hold with hand

Be careful not to make scratches on the Z BALL

Be careful not to make scratches on the Z BALL Z BALL THREAD