Pile Handling Analysis Report

STV EXTENSION – STV SOUTH WEST PROJECT
EPCI FOR WHP-SVSW, PIPELINES

AND CPP MODIFICATIONS SuTuVangSouthWest
Document No.: Page: 2 of 12

2013-1489-6R-3010 PILE HANDLING ANALYSIS
REPORT
Revision No: A Date:04 April 2014
REVISION RECORD SHEET
NO. REV. NO. CONTENT OF REVISION DATE OF REVISION
1 A Issued for Review and Comment 04 April 2014


REPORT
TABLE OF CONTENTS
1.0 INTRODUCTION : ......................................................................................................... 4
2.0 PURPOSE : ...................................................................................................................... 4
3.0 DEFINITION: .................................................................................................................. 4
4.0 SCOP OF WORK: ........................................................................................................... 4
5.0 CODES & STANDARDS : ............................................................................................. 4
6.0 UNITS: ............................................................................................................................. 4
7.0 ANALYSIS AND DESIGN SOFTWARE : .................................................................... 4
8.0 ANALYSIS CASE : ........................................................................................................ 4
9.0 DYNAMIC LOAD FACTOR : ....................................................................................... 5
10.0 DESIGN PILE PARAMETERS: ..................................................................................... 5
11.0 ANALYSIS RESULT:..................................................................................................... 6
12.0 CONCLUSION : .............................................................................................................. 6
13.0 PILE HANDLING SEQUENCES : ................................................................................. 6
14.0 REFERENCES DRAWING : .......................................................................................... 9
LIST OF EXHIBITS AND APPENDICES :

Appendix 1 : Refences Drawing.
Appendix 2 : Pile upending Calculation.
Appendix 3 : Stopper Strength Check.
Appendix 4 : Padeye Strength Check.

REPORT
1.0 INTRODUCTION :
The WHP-SVSW Jacket is a tripod jacket and will be installed in average water depth of 48.990
m with one pile at each leg. The total number of piles to be driven is therefore three (3). Each pile
comprises five (5) segments with out-diameter of 1219.0 mm with non-uniform wall thickness.
All piles will be driven through the jacket legs, with batter of 1:12 at leg A2,A4 and 1: 6.928 at
legs B3. Appendix A shows the pile make-up. The target pile penetration is 99.8 m below mud
line, which is equivalent to 100.146 m of inclined penetration (note: inclined penetration was used
for analysis).
2.0 PURPOSE :
The purpose of this document is to address the engineering issues of the SVNE Pile structural
integrity check during upending stage. The structural integrity check for pile during transportation
is presented in report “SVSW piles transportation stability analysis and Sea fastening Design
Report”. Document No: “2013-1489-6R-3008”.
3.0 DEFINITION:
CLJOC : Cuu Long Joint Operating Company .
VSP : Vietsovpetro Joint Venture.
SVSW : Su Tu Vang South West
WHP : Well Head Platform.
4.0 SCOP OF WORK:
The aim of this analysis is to determine the structural integrity of the piles during handling stages.
The analysis covers two critical upending and lifting on VSP-05 Transportation Barge by Truong
Sa Barge Crane.
5.0 CODES & STANDARDS :
-API API RP2A(WSD) 21st Edition-American Petroleum Institute.
-AISC Manual of Steel Construction (ASD) 9th Edition-American Institute of Steel Construction.
6.0 UNITS:
This report use metric units of measure based upon the International System of Units in all
documentation and drawings, in accordance with Metric System of Units:[m],[kg],[s],[N].
Tones are used for weight reporting purposes (1MT=1.000kg).
7.0 ANALYSIS AND DESIGN SOFTWARE :
- The analysis have been carried out by spreadsheet hand calculation in accordance with code and
standard requirement.
8.0 ANALYSIS CASE :
-Lifting pile : the structural integrity of piles was investigated based on spreadsheet/hand
calculation with dynamic amplification factor of 1.2 and a consequence factor of 1.3 in
accordance with DNV Fixed Offshore Installations-Lifting Operation (June-1996).The strength of
pile during lifting is found tope satisfactory. Detail calculations are present in Appendix B.

REPORT
-Upending pile: Upending operation is to be performed by using lifting gear attach to the top of
the pile and stopper. The integrity of the pile was checked considering the case starting from pile
at initial upending phase to pile at 85 degree.
9.0 DYNAMIC LOAD FACTOR :
- Overall Factor =DAF * Consequence Factor * Weight Contingency Factor
=> Overall Factor =1.2*1.3*1.05=1.638
10.0 DESIGN PILE PARAMETERS:
-All pile are made up of various thickness and grade to withstand the different loading stages as
required. The following table presents information of pile section make-up, grade and wall
thickness for SVNE Jacket.
The Piles were modelled as follows:
Pile diameters =1219 (50 inch)
Wall thickness and Pile length shown in Table 3.1.
Elastic modulus=2.08x10^5 N/mm2
Specific minimum yield strength of steel=345 N/mm for Type 2 steel.
Specific minimum yield strength of steel=415 N/mm for Type 2A steel
Total Total
Row OD Length Weight Material
Thk Remarks Length Weight
A2‐A4 [mm] [mm] (Mt) Type
[mm] (mm) (Mt)
1219 50 5365 Pile Cut‐off 7.73 2
Segment
1219 50 15635 23780 22.54 32.77 2
P5
1097 25 3780 Stabbing guide 2.50 2
1219 50 600 Pile Cut‐off 0.86 2A
Segment 40.36
1219 50 27400 30780 39.50 2A
P4
1097 25 3780 Stabbing guide 2.50 2A
1219 60 600 Pile Cut‐off 1.03 2A
Segment 1219 60 3000 5.14 58.16 2A
33780
P3 1219 60 27400 46.99 2A
1097 25 3780 Stabbing guide 2.50 2
1219 60 600 Pile Cut‐off 1.03 2A
Segment 1219 60 6000 10.29 2A
36780 53.31
P2 1219 50 27400 39.50 2
1097 25 3780 Stabbing guide 2.50 2
Segment 1219 50 49000 70.63 2
51000 74.06
P1 1219 60 2000 3.43 2
Table 1.1 : Pile Weight Row A2-A4.

REPORT
Total Total
Row OD Length Weight Material
Thk Remarks Length Weight
A2‐A4 [mm] [mm] (Mt) Type
[mm] (mm) (Mt)
1219 50 5365 Pile Cut‐off 7.73 2
Segment
1219 50 15635 23780 22.54 32.77 2
P5
1097 25 3780 Stabbing guide 2.50 2
1219 50 600 Pile Cut‐off 0.86 2A
Segment 40.36
1219 50 27400 30780 39.50 2A
P4
1097 25 3780 Stabbing guide 2.50 2A
1219 60 600 Pile Cut‐off 1.03 2A
Segment 1219 60 3000 5.14 58.16 2A
33780
P3 1219 60 27400 46.99 2A
1097 25 3780 Stabbing guide 2.50 2
1219 60 600 Pile Cut‐off 1.03 2A
Segment 1219 60 6000 10.29 2A
36780 53.31
P2 1219 50 27400 39.50 2
1097 25 3780 Stabbing guide 2.50 2
Segment 1219 50 49000 70.63 2
51000 74.06
P1 1219 60 2000 3.43 2
Table 1.1 : Pile Weight Row B3
11.0 ANALYSIS RESULT:
- The maximum combined stress ratio for the pile 1219x60mm length 51m during upending
under Self-weight with Dynamic Amplification Factor ,Consequences Factor and Weight
Contingency Factor is 0.44 with α is 15 degree .
-The maximum horizontal reaction at upending stopper is 60.6MT with α is 45 degree.
12.0 CONCLUSION :
The structural intergrity of the pile was analysed during offshore installation lift and upend
operation.Members were check allowable values in accordance with API RP 2A and AISC code
check requirement.Result of the analysis show that all stress ratio are less than unity.It can be
concluded that the Piles is structurallay adequated during offshore lift.
13.0 PILE HANDLING SEQUENCES :
- Slings will be installed to the pad-eye of the pile and connected to Truong Sa’ hook. The pile
was lifted up from transportation barge deck where the pile will be upended into correct position
to be stabbed into the jacket leg.

REPORT
14.0 REFERENCES DRAWING :

No: Documents Reference Document Title
1. 2013-1489-66-3021 - SVSW Jacket pile make-up.
2. 2013-1489-66-3004 - Layout Jacket Piles,Drilling deck and Boat-landing on barge.
3. 2013-1489-66-3025 -Truong Sa mooring anchor pattern for pile driving.
4. 2013-1489-66-3022 - Piles lifting rigging configuration and pad-eye detail
5. 2013-1489-66-3005 - Jacket,Piles,Drilling deck and Boat landing sea fastening detail.
6. 2013-1489-66-3027 - Pile Installation sequences.

REPORT
APPENDIX 1
REFERENCES DRAWING
CUU LONG JOINT OPERATING COMPANY
STV EXTENSION PLAN - STV SOUTH WEST

PROJECT (SVSW) - EPCI FOR WHP-SVSW,
PIPELINES AND CPP MODIFICATIONS
WELL HEAD PLATFORM SUTUVANG SOUTH WEST



STEP-7

STEP-8 PROJECT (SVSW) - EPCI FOR WHP-SVSW,
















REPORT
APPENDIX 2
PILE UPENDING CALCULATION
SVSW PILE HANDING ANALYSIS
Uppending stage
This analysis present the piles structural intergrity check during upending.
Description P1 P2 P3 P4 P5 .(1)
Material Yeld Strength Fy(N/mm2) 345 345 345 345 415 345 415 415 345 415 415 345 345 .(2)
Pile OD,D(m) 1.219 1.219 1.097 1.219 1.219 1.097 1.219 1.219 1.097 1.219 1.219 1.097 1.219
Wall thickness,t(m) 0.06 0.05 0.025 0.05 0.06 0.025 0.06 0.06 0.025 0.06 0.05 0.025 0.05
Pile length,L(m) 2 49 3.78 27.4 6.6 3.78 27.4 3.6 3.78 2 26 3.78 21
Crosssection Area,A(m2) 0.218 0.184 0.084 0.184 0.218 0.084 0.218 0.218 0.084 0.218 0.184 0.084 0.184
Inetial Moment,I(m4) 0.037 0.031 0.012 0.031 0.037 0.012 0.037 0.037 0.012 0.037 0.031 0.012 0.031
Radius of gyration,R(m) 0.410 0.414 0.379 0.414 0.410 0.379 0.410 0.410 0.379 0.410 0.414 0.379 0.414
Section Modulus,S(m3) 0.060 0.052 0.022 0.052 0.060 0.022 0.060 0.060 0.022 0.060 0.052 0.022 0.052
Material density,ro(MT/m3) 7.85 7.85 7.85 7.85 7.85 7.85 7.85 8.85 7.85 7.85 7.85 7.85 7.85
3.430 70.632 2.498 39.496 11.319 2.498 46.990 6.960 2.498 3.430 37.478 2.498 30.271
Pile Weight,(MT)
74.06 53.31 56.45 43.41 32.77
Overall factor 1.64 1.64 1.64 1.64 1.64 .(3)
Pile factor weight,W(MT) 121.31 87.33 92.46 71.10 53.68
Unbreaced Length,Lu(m) 51 36.78 33.78 30.78 23.78 .(4)
Effective length factor,K 1.00 1.00 1.00 1.00 1.00
K.Lu/R 124.29 123.28 97.02 88.91 89.64 89.10 82.33 82.33 89.10 75.02 74.41 62.73 57.48
Module of Elasticity,E(N/mm2) 208000 208000 208000 208000 208000 208000 208000 208000 208000 208000 208000 208000 208000
Cc 109.09 109.09 109.09109.09 99.47 109.09 99.47 99.47 109.09 99.47 99.47 109.09 109.09
Allowable Comp.Stress,ft(N/mm2) 63.42 65.28 109.07120.98 128.84 120.70 143.14 143.14 120.70 156.64 157.74 154.95 160.95 (*)
Note:
.(1) P1,P2,P3,P4,P5 are pile name.Refer to pile make up drawing in appendix A
.(2) Overall Factor=DAFxConsequence FactorxWeight Contingency Factor=1.2*1.3*1.05 = 1.638
.(3) See Sketch in the next page.
(*)K.Lu/R<Cc
1.Upending α= 0 α= 0 cos(α)= 1.00
Descriptions P1 P2 P3 P4 P5
a(m) 25.319 19.382 17.723 15.730 12.374
Fy(N/mm2) 345.0 345.0 345.0 345.0 345.0
Vertical reaction at STOPPER,R1(MT) 61.087 41.308 43.950 34.764 25.747
Vertical reaction at HOOK,R2(MT) 60.226 46.019 48.512 36.336 27.929
Horizotal reaction at STOPPER(MT) 0.000 0.000 0.000 0.000 0.000
Max bending Moment,Mb(KN.m) 7586.767 401.486 390.424 273.555 159.551
Section modul about strong axis 67418955.667 67418955.667 67418955.667 67418955.667 67418955.667
Max bending Stress,fb(N/mm2) 112.532 59.551 57.910 40.575 23.666
Allowable Bending stress,Fb(N/mm2) 265.525 265.525 265.525 265.525 265.525
UC1 0.424 0.224 0.218 0.153 0.089
Comp Stress,Fc 0.000 0.000 0.000 0.000 0.000
Allowable Comp. stress,ft(N/mm2) 63.418 128.835 143.139 157.736 160.946
UC2 0.000 0.000 0.000 0.000 0.000
Tension Stress,Ft(N/mm2) 0.000 0.000 0.000 0.000 0.000
Allowable Tens.Stress,ft(N/mm2) 207.000 207.000 249.000 249.000 207.000
UC3 0.000 0.000 0.000 0.000 0.000
Max.Combined UC 0.424 0.224 0.218 0.153 0.089
Conclusion----> PASS PASS PASS PASS PASS
Max Shear Stress,Fs(N/mm2) 6.607 4.756 10.982 3.872 2.923
Allowable Shear stress,fs(N/mm2) 138.000 138.000 138.000 166.000 138.000
UC4 0.048 0.034 0.080 0.023 0.021
(**) 10340/Fy<=D/t<=20680/Fy
The allowable beam shear stress,Fv should be determine from: Fy=0.4*Fy
The allowable Tension stress,Ft for cylindrical member subjected to axial tensile loads shoud be determine from:Ft=0.6*Fy
The allowable bending stress Fb should be determine from:Fb=0.75*Fy
1.Upending @ α= 15 α= 15 cos(α)= 0.97
a(m) 24.456 18.722 17.119 15.194 11.952
Fy(N/mm2) 345.0 345.0 345.0 345.0 345.0
Allowable Bending stress,Fb(N/mm2) 265.525 265.525 265.525 265.525 265.525 (**)
UC1 0.409 0.217 0.211 0.148 0.086
Comp Stress,Fc 1.710 1.231 2.842 1.002 0.757
UC2 0.027 0.010 0.020 0.006 0.005
UC3 0.004 0.003 0.006 0.002 0.002
Max.Combined UC 0.440 0.229 0.236 0.156 0.093
UC4 0.046 0.033 0.077 0.023 0.020
(**) 10340/Fy<=D/t<=20680/Fy
1.Upending @ α= 30 α= 30 cos(α)= 0.87
a(m) 21.927 16.785 15.349 13.623 10.716
Fy(N/mm2) 345.0 345.0 345.0 345.0 345.0
UC1 0.367 0.194 0.189 0.132 0.077
Comp Stress,Fc 3.303 2.378 5.491 1.936 1.462
UC2 0.052 0.018 0.038 0.012 0.009
UC3 0.007 0.005 0.010 0.003 0.003
Max.Combined UC 0.426 0.218 0.237 0.148 0.089
UC4 0.041 0.030 0.069 0.020 0.018
(**) 10340/Fy<=D/t<=20680/Fy
1.Upending @ α= 45 α= 45 cos(α)= 0.71
a(m) 17.903 13.705 12.532 11.123 8.749
Fy(N/mm2) 345.0 345.0 345.0 345.0 345.0
UC1 0.300 0.159 0.154 0.108 0.063
Comp Stress,Fc 4.672 3.363 7.765 2.738 2.067
UC2 0.074 0.026 0.054 0.017 0.013
UC3 0.008 0.006 0.012 0.004 0.004
Max.Combined UC 0.381 0.191 0.220 0.129 0.080
UC4 0.034 0.024 0.056 0.016 0.015
(**) 10340/Fy<=D/t<=20680/Fy
1.Upending @ α= 60 α= 60 cos(α)= 0.50
a(m) 12.660 9.691 8.862 7.865 6.187
Fy(N/mm2) 345.0 345.0 345.0 345.0 345.0
UC1 0.212 0.112 0.109 0.076 0.045
Comp Stress,Fc 5.721 4.119 9.511 3.353 2.531
UC2 0.090 0.032 0.066 0.021 0.016
UC3 0.007 0.005 0.010 0.003 0.003
Max.Combined UC 0.309 0.149 0.186 0.101 0.063
UC4 0.024 0.017 0.040 0.012 0.011
(**) 10340/Fy<=D/t<=20680/Fy
1.Upending @ α= 75 α= 75 cos(α)= 0.26
a(m) 6.553 5.016 4.587 4.071 3.202
Fy(N/mm2) 345.0 345.0 345.0 345.0 345.0
UC1 0.110 0.058 0.056 0.040 0.023
Comp Stress,Fc 6.381 4.594 10.608 3.740 2.823
UC2 0.101 0.036 0.074 0.024 0.018
UC3 0.004 0.003 0.006 0.002 0.002
Max.Combined UC 0.214 0.097 0.136 0.065 0.042
UC4 0.012 0.009 0.021 0.006 0.005
(**) 10340/Fy<=D/t<=20680/Fy
1.Upending @ α= 85 α= 85 cos(α)= 0.09
a(m) 2.207 1.689 1.545 1.371 1.078
Fy(N/mm2) 345.0 345.0 345.0 345.0 345.0
UC1 0.037 0.020 0.019 0.013 0.008
Comp Stress,Fc 6.581 4.738 10.940 3.857 2.912
UC2 0.104 0.037 0.076 0.024 0.018
UC3 0.001 0.001 0.002 0.001 0.001
Max.Combined UC 0.142 0.057 0.097 0.038 0.026
UC4 0.004 0.003 0.007 0.002 0.002
(**) 10340/Fy<=D/t<=20680/Fy

REPORT
APPENDIX 3
STOPPER STRENTH CHECK
Transverse stopper strength check at Pile segment 1 :
a b Fy= 345 (N/mm2)
Plate 1: 300 40 (mm)
Plate 2: 300 30 (mm)
Force at 2 stopper: 127.37 (Base weight of segment P1+P2)
Factor force = 208.64 = 2086.40 (KN)
Force at one each stopper = 1043.20 (KN)
Shear Check:
Shear area: 21000 (mm2)
Shear stress 49.68
Allowable stress: 0.4*Fy 138 (N/mm2)
Stress ratio: 0.36 OK
Compress Check: E= 208 (KN/mm2)
Compress area: 21000 mm2
Length l = 330 (mm)

Radius of gyration: r = 57.36 (mm)
Effective length fact K = 1.00
Cc = 109.09
Kl/r = 5.75
.=> Kl/r < Cc
.=>The allowable axial compress stress:
Fa = 204.29 (N/mm2)
Compress stress fc=F/A = 49.68 (N/mm2)
Stress ratio: = 0.24 OK
Bending Check:
Inetial Moment Ix-x = Σ bh^3/12 +ΣA(y-Y)^2
Ix-x = 230689285.7 (mm4)
Pile Leg = 1392
Pile Thickness = 50
Moment arm: a(max) = 98 (mm)
y x A x-X x-Y A(x-X)^2 A(y-Y)^2
PL1 180 0 12000 0 70.714 0 60006122
PL2 15 0 9000 0 -94.29 0 80008163
109.29 0 21000 0 140014286
Ix-x = Σ bh^3/12 +ΣA(y-Y)^2 (mm4) Cx1= 20
Ix-x = 230689285.7 (mm4) Cx2= 150
Iy-y = Σ b^3h/12 +ΣAd2 (mm4) Cy1= 220.71
Iy-y = 69100000 (mm4) Cy2= 109.29
Sx-x = 1537928.57 (mm3)
Sy-y = 313074.43 (mm3)
Mx-x = 102233.6293 (KNmm)
fb = 66.47488786 (KN/mm2)
Moment bending: Mx-x = 102233.6293 (KNmm)

Section modul: Sx-x = 1537928.571 (mm3)
Bending stress: fby = 66.47488786 (N/mm2)
Allowable bending stress 0.75 = 258.75 (N/mm2)
Stress ratio: = 0.26 OK

REPORT
APPENDIX 4
PADEYE STRENTH CHECK
VIETSOVPETRO JOINT VENTURE Project Title Rev.
STV EXTENSION PLAN – STV SOUTH WEST I1
Serial No. Sheet No.
CALCULATION SHEET -------------------------------------------- 1
Calculation Title: Design Check Approved Date
PADEYE CALCULATION FOR SEGMENT PILE 1 V.D.H PCK N.D.T 8-Apr-14
A) Geometry Design
Pin Hole Height, Hh = 175 mm

mm
Main Plate Thickness, Tm = 40 mm
Main Plate Radius, Rm = 175 mm
Main Pate Height, H = 600 mm
Welding Type at Main Plate = W3
Double fillet welding W1
Fillet welding W2
Double bevel welding W3
1st Cheek Plate Thickness, Tc1 = 30 mm

1st Cheek Plate Radius, Rc1 = 140 mm
Welding Size at 1st Cheek Plate, a1 = 20 mm
Pin Diameter, Do = 114 mm

Pin Hole Radius, Ro = 57 mm
Pin Hole Height, Ho = 175 mm
Plate Yield Stress, Fy = 345 Mpa
B) Reinforcement with Stiffeners
Flange #1
Width, W1 = 500 mm
Thickness, T1 = 30 mm
Length = 229 mm
Depth, D1 = 615 mm
Flange #2
Width, W2 = 230 mm
Length = 319 mm
Depth, D2 = 216 mm
Flange #3
Width, W3 = 500 mm
Length = 229 mm
Depth, D3 = -15 mm
Flange #4
Width, W4 = 0 mm
Length = 0 mm
Depth, D4 = 0 mm
2. DESIGNED SLING FORCE
Weight of Segment P1 Ø1219x60 length=51m = 74.06 MT
Sling Force, P1 = 726.5 kN
Designed Sling Force, P = 2x P1 = 1453.1 kN (F.O.S=2)
Sling Angle to the Horizontal, α = 0 Deg
Sling Angle to Padeye, φ = 90 Deg (See figure previous page)
Sling Angle to the Padeye In-plane Axis, θ = 0 Deg (See sketch above)
Designed Padeye In-plane Forces, Pin = Pcosθ = 1453.1 kN

Out-of-Plane Forces, Pop = P*Sinθ*Sinφ = 0 kN
5% Addition Out-of-Plane, 5% x P = 72.7 kN (API Requirement)
Designed Out-of-plane Force, Pout = Pop + 5%Pin = 72.7 kN
2. SUMMARY OF RESULTS
A) Geometry Check
Shackle Information
Shackle Type = # 151 Green-Pin P-6036 (150 M.T.) Heavy Duty Anchor Shackle
Shackle Size = - mm
Max. Working Load = 150 tonnes = 1471.5 kN
Dimension A = 275 mm
Dimension B = 702 mm
Dimension C = 126 mm
Dimension D = 400 mm
Pin Diameter, Dp = 108.0 mm
Jaw Width, W = 165 mm
Packing Plate Thickness, Tpp = 0 mm
Sling to Pin Hole Eccentricity, E = 404 mm
Weight M = 160.0 Kg
Sling Information
Sling Diameter, Ds = 100 mm
Min. Breaking Load = 775 ton = 7602.75 kN
Max. Working Load = 193.75 tonnes = 1900.6875 kN
Geometry Check of Main Plate and Cheek Plate

Minimum Y = Tc = 30 mm
Dimension Y = Rm-Rc = 35 mm
So: Rm-Rc >= Tc O.K.
Minimum Z = Tm = 40 mm
Dimension Z = Hh-Rc = 50 mm
So: Hh-Rc >= Tm O.K.
Geometry Check of Shackle

Minimum Hole Size = Dp + 3 mm = 111.00 mm
Maximum Hole Size = Dp + 9 mm = 117.00 mm
Hole Size, Do = 2Ro = 114 mm
So: Dp+3mm ≤ 2Ro ≤ Dp+9 O.K.
Minimum Sling Clearance = 0.5 Ds = 50 mm

Sling Clearance, Cs = D+0.5Dp-Ds-Rm = 179.00 mm
So: 0.5Ds ≤ D +0.5Dp - Ds -Rm O.K.
3. PADEYE CHECK
A) Bearing Stress
Allowable Bearing Stress, FB = 0.9 Fy = 310.5 (N/mm2)
Max Bearing Force, PB = Designed Padeye In-plane Force = 1453.1 kN
2
Area Required, AB = P/FB = 4679.7 mm
Thickness Required, TB = AB/(ΠDp/4) = 52.3 mm
Total Thickness Provided, TT = Tm+2Tc = 100.0 mm
Inside width, a = 230 mm > Thickness of Plate Provided = 100.0 mm
So: Thickness of plate provided ≥ Required Thickness O.K.
B) Pull Out Shear Stress

Allowable Shear Stress, Fv = 0.4 Fy = 138 MPa
Shear Force, Pv = Designed Padeye In-plane Force = 1453.1 kN
Area Required, Av = P/ Fv = 10529.4 mm2
Radius of Main Plate, Rm = 175 mm
Radius of Cheek Plate 1, Rc1 = 140 mm
Radius of hole, Ro = = 57 mm
Shear Area Provided = 2(Rm - Ro) * Tm + 4(Rc1 - Ro) * Tc1+4(Rc2-Ro)*Tc2 = 29360 mm2
So: Shear Area Provided ≥ Required Thickness O.K.

C) Tension (Through Pinhole Diameter)
Allowable Tensile Stress, FT = 0.45 Fy = 155.25 MPa

Area Required, AT = P/FT = 9359.5 mm2
Tension Area Provided = 2(Rm - Ro) * Tm + 4(Rc1 - Ro) * Tc1+4(Rc2-Ro)*Tc2 = 29360 mm2
So: Tension Area Provided ≥ Area Required O.K.
D) Combined Stress
D.1) Neutral Axis
` Section Area Di(C.O.G.x) Area*Di Dy(C.O.G.y)

mm2 mm mm3 mm
Stiff1 15000 615 9.23E+06 0 Neutral Axis (Dxx) => Σ(Area*Di)/Σ(Area)
Stiff2 13800 216 2.98E+06 0 In-plane X= 282.90 mm
Stiff3 15000 -15 -2.25E+05 0
Stiff4 0 0 0.00E+00 0
Main Plate 24000 300 7.20E+06 0
Combined 67800 282.90 1.92E+07 0
3
D.2) First Moment of Area above & below Neutral Axis QN.A. = 13231896 mm
D.2) Moment of Inertia
Section Area Di Di-Dxx Ixx=Ix+A*d2 Iyy=Iy

mm2 mm mm mm4 mm4
Stiff1 15000 615 332.10 1.97E+09 1.1E+06
Stiff2 13800 216 -66.90 1.23E+08 1.0E+06
Stiff3 15000 -15 -297.90 1.64E+09 1.1E+06
Stiff4 0 0 -282.90 0.00E+00 0.0E+00
Main Plate 24000 300 17.10 1.02E+07 7.2E+08
Combined 67800 3.74E+09 7.2E+08
D.3) Design Force
In-plane
MHxx (About N.A) = (PCosθCosα)(Hh) = 254.29 kN-m
(Horizontal Component)
MVxx (About N.A) = -(Psinα)(Dxx - Ho) = -156.79 kN-m
(Vertical Component)
Resultant Moment, MRes = MHxx + MVxx = 97.50 kN-m
Shear Force, Px = PinCosα = 1453.06 kN
Axial Force, Py = PinSinα = 0.00 kN
Out-of-plane
Out-of-plane Mom., Mout = Pout*Hh = 12.71 kN-m
D.4) Stress in Main Plate (- = Comp., + = Tens.)
Individual Stress
Axial Stress, fa = Py / (Total Area) = 0.00 MPa
Av. Shear Stress, fv = Px / (HTm) = 60.54 MPa
Shear Stress at N.A., fv' = (PxQN.A.)/(IxxTm) = 128.41 < 0.4Fy=138MPa
O.K.
In-plane Bending Stress,
fbx(Top) = -[Mres(Dxx)]/Ixx = -7.37 MPa
fbx(Bot) = +[Mres(H-Dxx)]/Ixx = 8.26 MPa
Out-plane Bending Stress, fby = (+/-)[Mout(Tm/2)]Iyy = 0.35 MPa
Combined Stresses (AISC Formula)

Allow. Axial Stress, Fa = 0.60 Fy = 207 MPa
Allow. Major Bending Stress, Fbx = 0.66 Fy = 227.7 MPa
Allow. Minor Bending Stress, Fby = 0.75 Fy = 258.75 MPa
Interaction Ratio, I.R. at N.A. = [fa/Fa]+[fby/Fby] = 0.00 O.K.

Interaction Ratio, I.R. at Top = [fa/Fa]+[fbx(Top)/Fbx]+[fby/Fby] = 0.03 O.K.
Interaction Ratio, I.R. at Bottom = [fa/Fa]+[fbx(Bot)/Fbx]+[fby/Fby] = 0.04 O.K.
So: Max Interaction Ratio 0.04 < 1 OK
Combined Stresses (Huber-Mises Formula)

Allow. Combined Stresses, Fall = 0.9 Fy = 310.50 MPa
2 2 2 0.5
σN.A = {σx2 0.5
+ 3τ xy} = {[fa+fby] + 3fv' } = 222.41 MPa
Interaction Ration, I.R. = σ N.A / Fall = 0.72 O.K.
σTop = {σx2 + 3τ2xy}0.5 = {[fa+fbx(Top)+fby]2 + 3fv'2}0.5 = 222.52 MPa

Interaction Ration, I.R. = σ Top / Fall = 0.72 O.K.
σBot = {σx2 + 3τ2xy}0.5

2 2 0.5
= {[fa+fbx(Bot)+fby] + 3fv' } = 222.57
Interaction Ration, I.R. = σ Bot / Fall = 0.72 O.K.
D.5) Stress in Top Stiff Plate (- = Comp., + = Tens.)

Individual Stress
Horizontal Shear Stress, fv = Pout / (Stiffener Area) = 2.52 Mpa < 0.4Fy O.K.
In-plane Bending Stress, fbx = -(MRes(Dxx-D1)/Ixx = 8.65 MPa

Out-plane Bending Stress, fby = (+/-)[Mout(W1/2)]/Iyy = 4.39 MPa

Interaction Ration, I.R. = [fa/Fa]+[fbx/Fbx]+[fby/Fby] = 0.05 O.K.
D.6 Stress in Bottom Stiff Plate (- = Comp., + = Tens.)
Individual Stress
Axial Stress, fa = Py / (Total Area) = 0.00
Horizontal Shear Stress, fv = Pout / (Stiffener Area) = 2.52 O.K.
In-plane Bending Stress, fbx = (MRes(H-Dxx)/Ixx = 8.26

Out-plane Bending Stress, fby = (+/-)[Mout(W3/2)]/Iyy = 2.0

Interaction Ration, I.R. = [fa/Fa]+[fbx/Fbx]+[fby/Fby] = -0.03 O.K.
So: [fa/Fa]+[fbx/Fbx]+[fby/Fby] <1
σBot = {σx2 + 3τ2xy}0.5 = {[fa+fbx+fby]2 + 3fv'2}0.5 = 11.17

Interaction Ration, I.R. = σ Bot / Fall = 0.04
E) Check Circumferential Weld Between Main Plate & Flange
Welding Type at Main Plate: W1 Check welding at Main Plate

Welding size at Main Plate: a = 30 mm
Selected Type of Electrode E07xx 70 ksi
Ultimate Tensile Strength, Fexx = 460 MPa
Interaction Ratio Check of Welding Strength

Allowable Tensile Strength, Fw = 0.3 Fexx = 138 MPa
Force in each welding of Main Plate, P1 = P

= 1453.06 kN
Lengh of Weld, Lw = 0.5*2*H = 600 mm
Welding Shear Stress, fw = P/(0.707aLw) = 114.18 MPa
Interaction Stress, I.R = fw / Fw = 0.83 < 1 O.K.
F) Check Circumferential Weld Between Cheek Plate & Main Plate


Force in each welding of Cheek Plate 1, Pc1 = P*(Tc1)/(Tm+2Tc1)

= 435.92 kN
Lengh of Weld, Lw = 0.5(2πRc1) = 439.82 mm
Weld Size, a1 = 20 mm
Welding Shear Stress, fw = Pc1/(0.707aLw) = 70.09 MPa
PADEYE CALCULATION FOR PILE SEGMENT 2 V.D.H PCK N.D.T 8-Apr-14
A) Geometry Design

mm
Fillet welding W2


Flange #1
Width, W1 = 250 mm
Length = 506 mm
Depth, D1 = 235 mm
Flange #2
Width, W2 = 550 mm
Length = 506 mm
Depth, D2 = -15 mm
Flange #3
Width, W3 = 500 mm
Length = 229 mm
Depth, D3 = 715 mm
Flange #4
Width, W4 = 0 mm
Length = 0 mm
Depth, D4 = 0 mm
Pile Weight of segment P1+P2 = 127.37 MT
Sling Force, P1 = 624.7 KN

A) Geometry Check
Shackle Information
Shackle Type = # 151 Green-Pin P-6036 (150 M.T.) Heavy Duty Anchor Shackle
Shackle Size = - mm
Dimension C = 126 mm
Weight M = 160.0 Kg
Sling Information
Min. Breaking Load = 425 Mt = 4169.25 kN



So: 0.5Ds ≤ D +0.5Dp - Ds -Rm O.K.
3. PADEYE CHECK
A) Bearing Stress
Area Required, AB = P/FB = 4024.2 mm2



D) Combined Stress
D.1) Neutral Axis

mm2 mm mm3 mm
Stiff2 16500 -15 -2.48E+05 0 In-plane X= 319.50 mm
Stiff3 15000 715 1.07E+07 0
Stiff4 0 0 0.00E+00 0
Main Plate 28000 350 9.80E+06 0
Combined 74500 319.50 2.38E+07 0
3

mm2 mm mm mm4 mm4
Stiff1 15000 235 -84.50 1.85E+08 1.1E+06
Stiff2 16500 -15 -334.50 2.26E+09 1.2E+06
Stiff3 15000 715 395.50 2.66E+09 1.1E+06
Stiff4 0 0 -319.50 0.00E+00 0.0E+00
Main Plate 28000 350 30.50 2.98E+07 1.1E+09
Combined 74500 5.14E+09 1.1E+09
D.3) Design Force
In-plane
Out-of-plane
Individual Stress
O.K.



σN.A = {σx2 + 3τ2xy}0.5

2 2 0.5
= {[fa+fby] + 3fv' } = 169.34 MPa
2
σTop = {σx2 + 3τ xy}
0.5
= {[fa+fbx(Top)+fby]2 + 3fv'2}0.5 = 169.59 MPa
σBot = {σx + 3τ2xy}0.5 {[fa+fbx(Bot)+fby]2 + 3fv'2}0.5

2
= = 169.73

Individual Stress
In-plane Bending Stress, fbx = -(MRes(Dxx-D1)/Ixx = -2.48 MPa


Individual Stress






= 1249.50 kN


Allowable Tensile Strength, Fw = 0.3 Fexx = 144.9 MPa

= 374.85 kN
PADEYE CALCULATION FOR PILE SEGMENT 3 V.D.H PNV/PCK N.D.T 8-Apr-14
A) Geometry Design

mm
Fillet welding W2

Flange #1
Width, W1 = 200 mm
Length = 341 mm
Depth, D1 = -162 mm
Flange #2
Width, W2 = 440 mm
Length = 341 mm
Depth, D2 = -12.5 mm
Flange #3
Width, W3 = 0 mm
Length = 0 mm
Depth, D3 = 0 mm
Flange #4
Width, W4 = 0 mm
Length = 0 mm
Depth, D4 = 0 mm
Pile Weight of segment 3 = 56.45 MT

A) Geometry Check
Shackle Information
Shackle Type = # 129 Green-Pin G4163 (55.0 M.T.) Chain/Safety Chain Shackle
Shackle Size = - mm
Dimension C = 74 mm
Weight M = 42.0 Kg
Sling Information



So: 0.5Ds ≤ D +0.5Dp - Ds -Rm O.K.
3. PADEYE CHECK
A) Bearing Stress
Inside width, a = 200 mm > Thickness of Plate Provided = 90.0 mm



D) Combined Stress
D.1) Neutral Axis

mm2 mm mm3 mm
Stiff1 5000 -162 -8.10E+05 0 Neutral Axis (Dxx) => Σ(Area*Di)/Σ(Area)
Stiff2 11000 -12.5 -1.38E+05 0 In-plane X= 112.57 mm
Stiff3 0 0 0.00E+00 0
Stiff4 0 0 0.00E+00 0
Main Plate 20000 250 5.00E+06 0
Combined 36000 112.57 4.05E+06 0
3

mm2 mm mm mm4 mm4
Stiff1 5000 -162 -274.57 3.94E+08 2.6E+05
Stiff2 11000 -12.5 -125.07 3.50E+08 5.7E+05
Stiff3 0 0 -112.57 0.00E+00 0.0E+00
Stiff4 0 0 -112.57 0.00E+00 0.0E+00
Main Plate 20000 250 137.43 3.80E+08 4.2E+08
Combined 36000 1.12E+09 4.2E+08
D.3) Design Force
In-plane
MVxx (About N.A) = -(Psinα)(Dxx - Ho) = 20.73 kN-m
Out-of-plane
Individual Stress
O.K.



σN.A = {σx2 + 3τ2xy}0.5

2 2 0.5
= {[fa+fby] + 3fv' } = 213.02 MPa
2
0.5

2
= = 216.04

Individual Stress


Individual Stress






= 553.77 kN



= 153.83 kN
PADEYE CALCULATION FOR PILE SEGMENT4, 5 V.D.H PCK/PNV N.D.T 8-Apr-14
A) Geometry Design

mm
Fillet welding W2

Flange #1
Width, W1 = 200 mm
Length = 321 mm
Depth, D1 = 103 mm
Flange #2
Width, W2 = 0 mm
Length = 0 mm
Depth, D2 = 0 mm
Flange #3
Width, W3 = 0 mm
Length = 0 mm
Depth, D3 = 0 mm
Flange #4
Width, W4 = 0 mm
Length = 0 mm
Depth, D4 = 0 mm
Pile Weight of segment 5 = 43.41 Mt

A) Geometry Check
Shackle Information
Shackle Type = # 129 Green-Pin G4163 (55.0 M.T.) Chain/Safety Chain Shackle
Shackle Size = - mm
Dimension C = 74 mm
Weight M = 42.0 Kg
Sling Information



So: 0.5Ds ≤ D +0.5Dp - Ds -Rm O.K.
3. PADEYE CHECK
A) Bearing Stress
Inside width, a = 0 mm False Thickness of Plate Provided = 90.0 mm



D) Combined Stress
D.1) Neutral Axis

mm2 mm mm3 mm
Stiff2 0 0 0.00E+00 0 In-plane X= 162.69 mm
Stiff3 0 0 0.00E+00 0
Stiff4 0 0 0.00E+00 0
Main Plate 16000 200 3.20E+06 0
Combined 26000 162.69 4.23E+06 0
3

mm2 mm mm mm4 mm4
Stiff1 10000 103 -59.69 6.90E+07 5.2E+05
Stiff2 0 0 -162.69 0.00E+00 0.0E+00
Stiff3 0 0 -162.69 0.00E+00 0.0E+00
Stiff4 0 0 -162.69 0.00E+00 0.0E+00
Main Plate 16000 200 37.31 2.44E+07 2.1E+08
Combined 26000 9.34E+07 2.1E+08
D.3) Design Force
In-plane
Out-of-plane
Individual Stress
O.K.



σN.A = {σx2 + 3τ2xy}0.5

2 2 0.5
= {[fa+fby] + 3fv' } = 113.34 MPa
2
0.5

2
= = 187.14

Individual Stress


Individual Stress






= 425.85 kN



= 118.29 kN

Pile Handling Analysis Report

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STV EXTENSION – STV SOUTH WEST PROJECT

EPCI FOR WHP-SVSW, PIPELINES

Document No.: Page: 2 of 12

REVISION RECORD SHEET

NO. REV. NO. CONTENT OF REVISION DATE OF REVISION

1 A Issued for Review and Comment 04 April 2014

Document No.: Page: 3 of 13

LIST OF EXHIBITS AND APPENDICES :

Document No.: Page: 4 of 12

Document No.: Page: 5 of 12

Document No.: Page: 6 of 12

Document No.: Page: 9 of 12

14.0 REFERENCES DRAWING :

Document No.: Page: 10 of 12

STV EXTENSION PLAN - STV SOUTH WEST

WELL HEAD PLATFORM SUTUVANG SOUTH WEST

STV EXTENSION PLAN - STV SOUTH WEST

WELL HEAD PLATFORM SUTUVANG SOUTH WEST

CUU LONG JOINT OPERATING COMPANY

STV EXTENSION PLAN - STV SOUTH WEST

WELL HEAD PLATFORM SUTUVANG SOUTH WEST

STV EXTENSION PLAN - STV SOUTH WEST

WELL HEAD PLATFORM SUTUVANG SOUTH WEST

STV EXTENSION PLAN - STV SOUTH WEST

WELL HEAD PLATFORM SUTUVANG SOUTH WEST

STV EXTENSION PLAN - STV SOUTH WEST

WELL HEAD PLATFORM SUTUVANG SOUTH WEST

STV EXTENSION PLAN - STV SOUTH WEST

WELL HEAD PLATFORM SUTUVANG SOUTH WEST

STV EXTENSION PLAN - STV SOUTH WEST

WELL HEAD PLATFORM SUTUVANG SOUTH WEST

STV EXTENSION PLAN - STV SOUTH WEST

WELL HEAD PLATFORM SUTUVANG SOUTH WEST

STV EXTENSION PLAN - STV SOUTH WEST

WELL HEAD PLATFORM SUTUVANG SOUTH WEST

Document No.: Page: 11 of 12

Document No.: Page: 12 of 12

Length l = 330 (mm)

Moment bending: Mx-x = 102233.6293 (KNmm)

Document No.: Page: 13 of 13

Pin Hole Height, Hh = 175 mm

1st Cheek Plate Thickness, Tc1 = 30 mm

Pin Diameter, Do = 114 mm

Plate Yield Stress, Fy = 345 Mpa

B) Reinforcement with Stiffeners

Designed Padeye In-plane Forces, Pin = Pcosθ = 1453.1 kN

Geometry Check of Main Plate and Cheek Plate

Geometry Check of Shackle

Minimum Sling Clearance = 0.5 Ds = 50 mm

So: Thickness of plate provided ≥ Required Thickness O.K.

B) Pull Out Shear Stress

So: Shear Area Provided ≥ Required Thickness O.K.

Allowable Tensile Stress, FT = 0.45 Fy = 155.25 MPa

` Section Area Di(C.O.G.x) Area*Di Dy(C.O.G.y)

Section Area Di Di-Dxx Ixx=Ix+A*d2 Iyy=Iy

D.3) Design Force

D.4) Stress in Main Plate (- = Comp., + = Tens.)

Combined Stresses (AISC Formula)

Interaction Ratio, I.R. at N.A. = [fa/Fa]+[fby/Fby] = 0.00 O.K.

Combined Stresses (Huber-Mises Formula)

σTop = {σx2 + 3τ2xy}0.5 = {[fa+fbx(Top)+fby]2 + 3fv'2}0.5 = 222.52 MPa

σBot = {σx2 + 3τ2xy}0.5

D.5) Stress in Top Stiff Plate (- = Comp., + = Tens.)

In-plane Bending Stress, fbx = -(MRes(Dxx-D1)/Ixx = 8.65 MPa