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p. 01 / 02
ABOUT US
T he three major activities of Ricwil (Malaysia)
Sdn Bhd are in manufacturing, contracting and
engineering trading.
“
Reliability,
Integrity,
Consistency,
Willingness, Competent Japanese engineers in Malaysia trained our
Improvement and local technicians for one and a half years. Presently,
Ricwil (Malaysia) Sdn Bhd provides services to
Logic Singapore, Indonesia, Nepal, Brunei, Philippines,
Middle East, Hong Kong, Taiwan, Myanmar, Vietnam,
Combodia, Sri Lanka, Bangladesh and Thailand.
p. 03 / 04
Why polyurethane is an excellent Adhesion
insulant During the short period between mixing
Rigid polyurethane foam demonstrates and final curing, rigid polyurethane foam is
versatility both through its physical strengths extremely adhesive, which allows it to bond
and mechanical properties. These qualities effectively with a wide range of building
enable it to be used in a wide variety of facings. The adhesion is so strong that the
multi-functional building products which strength is usually higher than the tensile or
combine insulation with load-bearing, sealing, shear strength of the foam.
impact resistance, weight and space-saving,
together with ease of maintenance. Compatibility
Rigid polyurethane foam is compatible
Low thermal conductivity with a large number of building facings,
Rigid polyurethane foam has one of the including paper, foil, glass fibre, aluminium,
lowest thermal conductivity ratings of any plasterboard, plywood and bitumen. These
insulant, which allows efficient retention can complement the inherent strengths of the
of heat or, alternatively, maintenance of a foam, enabling use as semi-structural panels
refrigerated or frozen environment. and cladding and allowing foam to accept
cosmetic finishes such as plaster to operate
effectively as moisture barriers in conditions
of high humidity.
Strength
Rigid polyurethane foam provides a high level
of compression and shear strength, which
is bond enhanced by bonding with facing Water absorption
materials such as metal or plasterboard. The water vapor permeability of rigid
polyurethane foam is low and is enhanced
Processability in most building applications by the
Rigid polyurethane foam can be made either incorporation of a moisture barrier of
under continuous block or batch factory polyethylene film or aluminium foil.
production, or by on-site mixing for spray and
injection purposes.
In-situ stability
Rigid polyurethane foam can be used in
applications which experience exceptional
extremes of temperature, from -200°C to
+100°C.
Rigid polyurethane foams are usually used Polyurethanes are flexible foams used in
at lower thicknesses than other insulants, mattresses, chemical-resistant coatings,
which means that their heat or fuel contribut adhesives and sealants, insulation for
ion to a fire is low compared to other, buildings and technical applications like heat
thicker insulating materials. The overall fire exchangers, cooling pipes and much more.
performance of an insulation panel can be
significantly enhanced by the material that is The relation between temperature and
used to face the panel - for example, steel. thermal conductivity is indicated in the
diagram below:
Independently monitored, large-scale tests
of buildings incorporating rigid polyurethane T(°C) = 5/9[T(°F) - 32]
and polyisocyanurate (PIR) foam insulation
carried out in the USA and Europe have
concluded that, properly used, these
materials do not add to the severity or serious
hazard of fires.
Lightness
At low densities (e.g. 30kg/m3), the volume of
polyurethane polymer in rigid polyurethane
foam is around 3 per cent. The remaining 97
per cent of the foam is gas trapped within
the cells, which provides the low thermal
conductivity properties.
Chemical resistance
Rigid polyurethane foam provides excellent
resistance to a wide range of chemicals,
solvents and oils.
PU Factor
Polyurethane is an organic polymer formed
by reacting a polyol (an alcohol with more
than two reactive hydroxyl groups per
molecule) with a diisocyanate or a polymeric
isocyanate in the presence of suitable
catalysts and additives.
p. 05 / 06
HI-GARD™
LO-TEMP HI-GARD
RICWIL’S Lo-Temp Hi-Gard piping system is the highest quality,
most efficient and dependable method of providing for above-
ground distribution of fluids at temperatures up to 130°C.
MID-TEMP HI-GARD
RICWIL’S Mid-Temp Hi-Gard piping system provides superior
BTU savings in addition to an efficient, high quality, labor-saving
method of providing for the distribution of fluids above-ground at
temperatures of 130°C and above.
Completely prefabricated and preinsulated, the Mid-Temp Hi-Gard piping system meets
the design requirements of all above-groundinstallations for services of and above where
maximum BTU savings are desired. Mid-Temp Hi-Gard.
maintains thermal efficiency indoors and outside. It consists of a highly thermal-efficient inner
layer of a calcium silicate, and outer layer of polyurethane factory-applied to the required
thickness and density, and a protective jacket of a material best suited to the application.
Metal jackets of aluminium, galvanized steel, plastic coated glavanized steel, stainless steel,
and U.V. inhibited plastic acket of PVC and polyethylene are all available. These components
are efficiently factory assembled including all necessary fabricated items such as elbows,
tees, expansion loops and anchors, etc., to deliver a complete system to the jobsite.
HI-TEMP HI-GARD
RICWIL’S Hi-Temp Hi-Gard piping system provides maximum
durability in addition to an efficient, high quality, labor-saving
method of providing for the distribution of fluids at temperatures
above 150°C.
The inorganic locking agent’s high-compression strength, plus the combination of insulation
materials that allows RICWIL to apply the minimum thickness of insulation required to
maintain desired temperatures, results in a rugged,durable system. A syatem that allows
maximum earing loads with maximum support spans. These design savings are added to
the economy of Hi-Temp Hi Gard minimum insulation thickness.Completely preinsulated to
handle all temperatures, the prefabricated piping system is particularly suited for indoor and
outside applications. Supporting the Hi-Temp Hi-Gard system is simplified by capability of
supporting from the outside of the protective jacket.
Hi-Temp Hi-Gard consist of an inner layer of calcium silicate insulation, factory applied to
the required thickness,sealed with polyethylene shield, covered by an outer layer of RICWIL
exclusive inorganic locking agent for strength,and protected by any one of a multitude of
metal jacket materials.
Hi-Temp Hi-Gard’s nonflammable barrier permits its use in all commercial and industrial
environments.Metal jackets of spirally locked seam aluminium, galvanized steel, plastic
coated galvanized steel and stainless steel are available.
These components are factory-assembled including all necessary fittings, such as elbows,
tees, expansion loops, and anchor, so a complete system ready for fast installation is
delivered to your jobsite.
p. 07 / 08
HI-GARD™ PRODUCT DATA
DESIGN CALCULATION
The heat loss per unit length from a uniformly insulated pipe is given by :
Heat Flow Rate,
Outside Surface Temperature
Q'
sT = a +T
pfD2
Where :
Q’ heat loss per lineal metre of pipe per second ( W/m )
Tp surface temperature of pipe ( °C )
Ts outer surface temperature of insulation or cladding
°C
Ta ambient air temperature (°C )
KA thermal conductivity of insulation ( W/m °K )
D2 diameter of outer surface of insulation ( m )
D1 outer diameter of pipe ( m )
f surface heat transfer coefficient ( W/m² °K )
PREINSULATED HI-GARD PIPE DATA
p. 09 / 10
Quantity Of Foam Required Per Joint ( kg / joint )
Pipe Size Jacket Size PU Thk Straight Elbow Tee Joint Reducer
(mm) (mm) (mm) Joint Joint joint
600 711 51 5.45 9.46 6.83 3.21
550 660 50.5 5.02 8.12 6.23 2.95
500 609 50.5 4.59 6.87 5.35 2.69
450 558 50.5 4.17 5.74 4.53 2.09
400 508 51 3.78 4.76 3.82 1.82
350 457 51 3.36 3.82 3.24 1.63
300 431 54 3.43 3.61 3.11 0.84
250 381 54 3.00 2.79 2.52 1.04
200 318 49.5 2.21 1.79 1.69 0.78
150 279 55.5 2.02 1.41 1.43 0.71
125 254 56.5 1.83 1.16 1.20 0.55
100 203 44.5 1.15 0.66 0.71 0.36
80 177 44 0.96 0.49 0.55 0.28
65 152 39.5 0.71 0.34 0.40 0.22
50 142 41 0.68 0.30 0.36 0.19
40 127 39.5 0.56 0.24 0.30 0.18
32 127 42.5 0.59 0.24 0.29 0.18
25 115 41 0.51 0.20 2.40 0.16
20 101 37 0.39 0.15 0.18 0.10
15 101 40 0.40 0.14 0.18 0.06
Note : Kindly contact Ricwil if you require more information and density more than 45kg/m³
HI-GARD™ HEAT GAIN / LOSS
FOR ABOVEGROUND PIPE
JOB
Temperature rise across 100 metre length of pipe of nominal size 250mm dia
PIPE HEAT GAIN/LOSS CALCULATION ( ABOVE GROUND )
Formula :
Heat Gain/Loss per meter length,
Where :
Q: Heat gain/loss ( Kcal/m.h )
Ti : Fluid temperature ( °C ) 6.0 °C
Ta : Ambient temperature ( °C ) 35.0 °C
D1 : Carrier Pipe I.D. ( m )
D2 : Carrier Pipe O.D. ( m )
D3 : Jacket I.D. ( m )
D4 : Jacket O.D. ( m )
λp : Thermal conductivity of steel ( Kcal/m.h.°C ) 45.00 Kcal/m.h.°C
λi : Thermal conductivity of insulation ( Kcal/m.h.°C ) 0.02 Kcal/m.h.°C
λj : Thermal conductivity of GI Jacket ( Kcal/m.h.°C ) 45.00 Kcal/m.h.°C
a: Surface coefficient of heat transfer ( Kcal/h.°C ) 8.00 Kcal/h.°C for dull metalic
surface still air
Temperature different, dT (F) = Total Heat Gain/Loss ( Kcal/h ) x 3.964 x 20 / Flowrate ( igpm ) /12000
10 D1 D2 D3 D4
Ton
( RT )
1000 2000 250 259.8 273 379.8 381 0.6 53.4 100 -1079.76 -0.0036
p. 11 / 12
HI-GARD™ SPECIFICATION
CLAUSE REMARKS REMARKS
1. GENERAL
2. MATERIAL DESCRIPTION
2.2 Insulation:
Insulation shall be rigid polyurethane machine injected and foamed in Insulation
place completely filling the annular space between carrier pipe and jacket. thickness may
Physical properties of polyurethene foam shall be as follows vary
• Density : Minimum 45kg/m3 depending on
• Thermal Conductivity : Metric 0.017 Kcal/m h. °C @ 23 °C geographical
• Compression Stregth: Minimum 2.0 kg/cm (29 psi) area.
• Closed Cell content : Minimum 90%
• Insulation thickness shall be determined considering Specify if higher
condensation foaming on the outer jacket under following density is
climatic condition. required
CLAUSE REMARKS REMARKS
AMBIENT TEMP RH % FLUID TEMP
35 °C 90 6 °C
30 °C 95 6 °C
Note : more detail in PROPRIETARY INFORMATION
p. 13 / 14
TERRA-GARD™
TERRA-GARD™ PIPING SYSTEM
TERRA-GARD is an underground piping system for distribution
of hot or chilled fluids at temperatures up to 130°C. Every
system is pre-engineered and factory tested before shipment.
Carrier pipe is supplied in customer’s choice of materials which
include steel, copper, stainless steel, aluminium, polyvinyl
chloride (PVC), and fiberglass reinforced plastic (FRP). PVC or
H.D.P.E. jacketing is standard, but customer can also specify
jacketing of fiberglass reinforced plastic. Terra-Gard is shipped
in 6 meter or 12 meter random lengths, with 130-150 mm of carrier pipe exposed at unit ends
to facilitate field joining.
Note : Kindly contact Ricwil if you require more information and density more than 45kg/m³
p. 15 / 16
TERRA-GARD™ HEAT GAIN / LOSS
FOR UNDERGROUND PIPE
JOB
Temperature rise across 100 metre length of pipe of nominal size 600mm
Formula :
Heat Gain/Loss per meter length,
Where :
Q: Heat gain/loss (Kcal/m.h)
Ti : Fluid temperature (°C) 5.0 °C 5.0 °F
Ta : Ambient temperature (°C) 30.0 °C
D1 : Carrier Pipe I.D. (m)
D2 : Carrier Pipe O.D. (m)
D3 : Jacket I.D. (m)
D4 : Jacket O.D. (m)
H: Buried depth to C/L of pipe (m) 1.00 m
λp : Thermal conductivity of steel (Kcal/m.h.°C) 45.00 Kcal/m.h.°C
λi : Thermal conductivity of insulation (Kcal/m.h.°C) 0.02 Kcal/m.h.°C
λs : Thermal conductivity of soil (Kcal/m.h.°C) 1.00 Kcal/h.°C
Temperature different, dT (F) = Total Heat Gain/Loss ( Kcal/h ) x 3.964 x 20 / Flowrate (igpm) /12000
10 D1 D2 D3 D4
Ton
(RT)
1000 2000 600 589.94 609 696 710 7 43.5 100 -1781.84 -0.0061
TERRA-GARD™ SPECIFICATION
CLAUSE REMARKS REMARKS
2. Carrier Pipe
All carrier pipe end shall be bevelled for field welding in accordance with
ASTM or JIS standard and shall be properly protected.
3. Insulation
3.1 Density
Minimum 45 kg/m³ (4.7 lb/ft³).
3.2 Thermal Conductivity
0.02W /m.°K or 0.017K cal/m.hr.°C
p. 17 / 18
CLAUSE REMARKS REMARKS
4. Outer Jacket
CLAUSE REMARKS REMARKS
ALTERNATE: Where space does not permit, the use of loops,
expansion joints in manholes shall be provided.
8. Field Joints
p. 19 / 20
CLAUSE REMARKS REMARKS
9. Manufacturer’s Field Installation Instructor
COPPER-GARD™
COPPER-GARD REFRIGERATION
RICWIL Copper-Gard pipe is a completely factory fabricated,
insulated and jacketed copper piping system for distribution
of domestic hot water and Refrigerant gas lines. Copper-Gard
consists of 2 copper tubes insulated with rigid polyurethane foam
which is protected with outer Jacket.
SINGLE TUBE
MATERIAL DESCRIPTION
DOUBLE TUBE
Carrier Pipe:
The carrier pipe shall be distribution of Refrigerant R22 or R410
in either of the following.
• AS/NZ5 – 1571 Copper Tube
• ASTM B280 Copper Tube
• JIS H3300
• EN 12735-1
INSULATION
Insulation shall be rigid polyurethane machine injected and
foamed in place completely filling the annular space between
carrier pipe and jacket. Min. 25mm ( 1 inch ) insulation thickness
shall be apply.
Jacket:
The jacket material shall be sufficiently sized to allow for desired
insulation thickness for optimum performance of system. All
metal jackets shall have an external spiral lockseam. Jacket
shall be of the following materials.
p. 21 / 22
COPPER-GARD PRE-INSULATED COPPER PIPE ( HOT WATER )
Copper-gard Pre-insulated copper pipe shall be factory fabricated
using a Single Machine-Injected System for Polyurethane Foam.
The list of Copper Tube Standard that can be used as the Carrier
Pipe :-
• Copper Tube to BS EN 1057 Class X / Class Y ( Hard Drawn
/ Half Hard ).
• Copper Tube to ASTM B88 Type K / Type L.
Above density is RICWIL’s standard, higher density polyurethane foam is available upon
request.
Ta = Ambient Temperature
Ti = Fluid Temperature
But R = Ln ( D2 / D1 ) / ( 2 x π x K ) + 1 / (π x D2 x E )
Where D2 = Outer Diameter of Jacket
p. 23 / 24
EXAMPLE 1
AMBIENT TEMPERATURE 30°C
The followings are data for calculation :
K = 0.017 Kcal / m.hr.°C
E = 8
Ta = 30.0°C
Ti = 6.0°C
Tdew = 29.1°C at RH 95% Condition No 1
Tdew = 28.1°C at RH 90% Condition No 1
Tdew = 27.2°C at RH 85% Condition No 2
Tdew = 26.2°C at RH 80% Condition No 3
p. 25 / 26
PROJECT REFERENCES
2007 2008
PROJECT NAME PROJECT NAME
1. One Borneo KK Sabah 1. Clock Tower Penang
2. Brem Mall Kepong KL 2. Tesco Setia Alam Klang
3. Kompleks Warisan Melaka 3. Hotel Singapore
4. Tropicana Medical Centre Kota D’mansara 4. Hotel Melaka
5. Wisma Haniffa KL 5. Sabah Project
6. Wisma Jaya 33 PJ 6. USIM Nilai
7. Gurney Plaza Penang 7. Novatel Kuching
8. Bank Of Commerce KL 8. Solaris Dutamas
9. Mahkamah Syariah Penang 9. KSB Kalong Kemaman
10. Zhulian Industries Penang 10. Finas Ulu Klang KL
11. Sunway Pyramid New Wing PJ 11. USIM Nilai
12. Carefour Melaka 12. Abu Dhabi
13. Wisma Persekutuan Kuching 13. JPS Bkt Tengah Penang
14. Crimson Growth Kl 14. Wisma Persekutuan Melaka
15. Quill Land Cyberjaya 15. Sing Tel Singapore
16. TM Net Cyberjaya 16. Mutiara Rini PJ
17. Al Bukhari Alor Star 17. IKBN Kuala Kubu
18. Tawakal Hospital KL 18. Satyam Cyberjaya
19. Shopping Complex Putra Square Ktn 19. Golden Avenue Kl
20. Dell Cyberjaya 20. Q, Cell Sepang
21. AirPort K.Terengganu 21. Today Market JB
22. PDRM Bukit Aman KL 22. Kingwood Hotel Sarawak
23. Majlis Sukan Negara Bukit Jalil Kl 23. UITM K.Pilah
24. Sutera Mall JB 24. Cyberjaya project
25. Time Square Penang 25. Subang Avenue PJ
26. Hospital B.Mertajam Penang 26. Grand Hall Brunei
27. Digi Centre Shah Alam 27. Solaris Dutamas Kl
28. Ilkap Bangi 28. FAMA Sepang
29. Konica Minolta Melaka 29. Tesco K.Selangor
30. Dun Nusajaya JB 30. AET Pekan Nenas JB
31. UiTM Puncak Alam Shah Alam 31. UITM Sg. Buloh
32. Solaris A1-A4 Kl 32. Westin Langkawi
33. Sarawak Convention Centre 33. Sirim Sepang
34. UEM Nusajaya JB 34. Tmn Ilmu K.Terengganu
35. Goldis Tower KL 35. Micasa Hotel KL
36. The Spring Shopping Mall Kuching 36. Kluang Mall Johor
37. Bank Negara KL 37. Mydin Melaka
38. Politeknik Muadzan Shah Kuantan Pahang 38. Sheraton Hotel Kuching
2009 2010
PROJECT NAME PROJECT NAME
1) Hyatt Hotel , KK Sabah 1) Newcasttle University
2) Likas Hospital , Sabah 2) KDN JLN Duta KL
3) Anti Dadah Sepang SEL 3) Naza HQ KL
4) Argo Bank Bangi SEL 4) Instep , KT Terrengganu
5) Micasa Hotel KL 5) UE3
6) Intel Kulim 6) Uitm Sg. Buloh Infra
7) Mahkamah Kajang 7) UPM , Pekan Pahang
8) Sekolah Besut 8) Jab. Kesihatan Petrajaya , Sarawak
9) TGV Wangsa Maju KL 9) Perjabat Tanah & Galian , Kuantan
10) UTHM , Batu Pahat Johor Pahang
11) Wisma Persekutuan Melake 10) Grand Hyatt Hotel , KL
12) Yayasan Melake 11) Wisma Perwira, KL
13) SINGTEL 12) ACC KL
14) CTRM , Melake 13) Tesco Seremban , negeri Sembilan
15) Tabung Haji Office KL 14) Tesco Setiawan , Perak
16) Empire Tower KL 15) IPD , Jasin Melake
17) Hospital Seremban 16) Shah Alam Hospital , SEL
18) Kuantan Hotel & Convention , Pahang 17) USIM , Nilai Negeri Sembilan
19) UPM Serdang , SEL 18) KHEDN , Johor
20) Mara HQ KL 19) UTHM ( FKAAS ) Bt. Pahat Johor
21) Hospital Alor Gajah 20) Permai Hospital , Johor
22) IKBN KKB SEL 21) Konica Factory , Melake
23) TRW Boulevard Cyberjaya 22) The Cruve Plant extention SEL
24) Akrib Negara Kuantan Pahang 23) KDN , JLN Duta KL
25) Kompleks FAMA KLIA 24) Capital Square KL
26) F & N Parcel B 25) UITM Shah Alam SEL
27) F & N CC Shah Alam 26) UUM Sintok
28) UMS , KK Sabah 27) TGC Kepong KL
29) KWDI Cyberjaya SEL 28) South Sea Hotel KK Sabah
30) UIA Library Block , Kuantan Pahang 29) Cyberjaya Infra
31) UIA Dentistry , Kuantan Pahang 30) JPJ , Kuantan Pahang
32) HP Cyberjaya
33) Hospital Alor Gajah
34) Creative centre Cyberjaya SEL
p. 27 / 28
JKR PROJECT commercial PROJECT
PROJECT NAME PROJECT NAME
1 PARLIAMENT HOUSE 1 1-Utama Shopping Complex Ph1
2 DEWAN UNDANGAN IPOH &2
3 DEWAN UNDANGAN MELAKA 2 Alam Warisan , Putrajaya
4 MAHKAMAH SYARIAH, IPOH 3 Altera R & D Center, Penang
5 MAHKAMAH SYARIAH, JB 4 Amcorp, Mall
6 KLIA MAS CATERING BUILDING 5 ASM Factory, Pasir Gudang
7 KLIA CARGO 6 Awana Genting Hotel
8 KLIA INFRA 7 Ampang Puteri Hospital
9 KLIA MAIN TERMINAL 8 Carsem Semiconductor, Ipoh
10 KLIA CONTACT PIER Perak
11 KLIA SATELLITE 9 Chippac Semiconductor
12 KLIA CONTROL TOWER 10 Chung Hwa Picture Tube
13 KLIA CUSTOM 11 Cubic Electronic
14 KUCHING AIRPORT 12 Curtin University
15 NEW BINTULU AIR PORT 13 Damansara Specialist Hospital
16 TANJUNG PELEPAS PORT 14 Gardenia Shah Alam
17 BINTULU PORT 15 Genting Fist World Hotel
18 SIBU PORT 16 Gaint, Cheras
19 PUTRAJAYA PARCEL A 17 ILP, Nibong Tebal
20 PUTRAJAYA PARCEL B 18 Impiana Hotel KL
21 PUTRAJAYA HOSPITAL, 19 Infineon Technology
PUTRAJAYA 20 Jaya Jasco, JB
22 PUTRAJAYA HEALTH CLINIC 21 Jaya Jasco, Klang
23 PUTRAJAYA BALAI BOMBA 22 Johor Specialist Hospital
HEAQQUARTER 23 KLCC Conventional Center
24 PUTRAJAYA BALAI POLIS 24 Pan Pacific Hotel
HEAQQUARTER 25 Rhiga Hotel
25 PUTRAJAYA SUB-PARCEL E16 26 Ritz Carlton
26 PUTRAJAYA SUB-PARCEL E6, E7, 27 Sabah Medical Center
E10, E11
28 Shangri-La Hotel, Sabah
27 PUTRAJAYA ISTANA SELANGOR
29 Sony Electronic, Penang
28 PUTRAJAYA 2C1
30 Standard Chartered Bank KL
29 PUTRAJAYA 2G1 (MOE)
31 Sunway Pyramid Ph1 &2
30 PUTRAJAYA LRT STATION
32 Tanjung Pelepas Port
31 PUTRAJAYA 2G5 & 2G6
33 Tung Shin Hospital
32 PUTRAJAYA CONVENTION HALL
34 Westin Hotel
35 Piccolo Hotel
36 Equatorial Hotel
37 Hilton and Mediterranean
Hotel KL
CERTIFICATES
p. 29 / 30
In addition to our principal areas of
activity, RICWIL provides a variety range of
services. Kindly contact us if you require
more information about THESE services.
OTHER SERVICES
• Spray PU System
• Hot and Cold Thermal Insulation
TRADING ACTIVITIES