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Technical Support
Thermo Electron Corporation
5225 Verona Road
Madison WI 53711-4495 U.S.A.
Telephone: 800 642 6538 or +608 273 5015 (worldwide)
Fax: +608 273 5045 (worldwide)
E-mail: techsupport.analyze@thermo.com
269-166500
Evolution 300 and Evolution 600 Service Manual -i-
The following illustration shows the Evolution 300/Evolution 600 spectrophotometer top panel with standard and
optional features installed.
Contrast
LCD screen
Optional printer
Keypad
9
8 6
7 5 3
4 2 -
1 .
0
ro
Ze
n
Ru
Floppy disk
drive
Port for optional Sliding door
power supply
Sample
compartment
The illustration below shows the locations and uses of the connectors on the Evolution 300 and Evolution 600 right
side panel.
Zero
Ru
n
7
8
4
5 9
1
2 6
0
. 3
-
9
8 6
7 5 3
4 2 -
1 .
0
o
Zer
Run
Power supply
connection
Power cord
The following illustrations show the locations of the connectors inside the sample compartment.
Evolution 300
Reference
connector
Sample
connector
- iii -
Evolution 600
Reference
connector
Accessory/detector
connector
Sample
connector
Accessory/detector
connector
-v-
9.4 PERFORMANCE TESTS USING THE LOCAL CONTROL SOFTWARE ......................................................................... 46
9.5 EVOLUTION 300 AND EVOLUTION 600 SPECIFICATION OVERVIEW .................................................................... 47
10.0 REMOTE DIAGNOSTICS................................................................................................................................. 48
10.1 CONNECTING THE INSTRUMENT TO A PC............................................................................................................ 48
11.0 REMOTE COMMANDS .................................................................................................................................... 53
11.1 ALPHABETIC LIST OF THE REMOTE COMMANDS .................................................................................................. 53
11.2 TEST AND CONFIGURATION COMMANDS ............................................................................................................. 70
12.0 ERROR MESSAGES .......................................................................................................................................... 81
12.1 ERROR TYPES ..................................................................................................................................................... 81
12.2 WARNINGS: ERROR NUMBERS 1000 - 1999........................................................................................................ 81
12.3 FATAL ERRORS: ERROR NUMBERS 3000 - 3999.................................................................................................. 83
12.4 ACCESSORY ERRORS: ERROR NUMBERS 5000 - 5999 ......................................................................................... 86
13.0 ROUTINE MAINTENANCE ............................................................................................................................. 87
13.1 ADDITIONAL MAINTENANCE TASKS EVERY 1000 HOURS OR 12 MONTHS ............................................................ 87
13.2 ADDITIONAL MAINTENANCE TASKS EVERY 2000 HOURS OR 24 MONTHS ............................................................ 87
13.3 AIRFLOW AND CLEANING ................................................................................................................................... 88
14.0 SERVICING......................................................................................................................................................... 90
14.1 ACCESSING THE LAMPS...................................................................................................................................... 90
14.2 REMOVING THE TOP COVERS .............................................................................................................................. 90
14.3 ACCESSING THE UNDERSIDE ............................................................................................................................... 91
14.4 REMOVING AND REPLACING THE POWER SUPPLY ............................................................................................... 92
14.5 REMOVING AND REPLACING THE OPTICS COVER ................................................................................................. 93
14.6 REMOVING AND REPLACING THE MAIN PCB ...................................................................................................... 94
14.7 CHECKING OPERATION OF SLITS AND FLIPPING MIRROR ..................................................................................... 95
14.8 REMOVING THE DETECTOR COVER ..................................................................................................................... 96
15.0 FAULT FINDING ............................................................................................................................................... 97
15.1 GENERAL ADVICE ON FAULT FINDING ................................................................................................................ 97
15.2 GETTING HELP FROM TECHNICAL SUPPORT......................................................................................................... 97
15.3 USING THE DEBUG INFORMATION ....................................................................................................................... 97
15.4 ERROR 1022 - NVM CORRUPTED ..................................................................................................................... 101
15.5 ERROR 1077 - WAVELENGTH TABLE COMPRESSION FAILED ............................................................................. 101
15.6 ERROR 3024 - MONOCHROMATOR REQUESTED TO DRIVE OUT OF RANGE ......................................................... 101
15.7 ERROR 3027 - INSTRUMENT FAILED TO INITIALIZE ........................................................................................... 102
15.8 INSTRUMENT FAILS TO WAVELENGTH CALIBRATE ............................................................................................ 102
15.9 ERROR 3060 - DEFAULT BASELINE CORRUPT.................................................................................................... 103
15.10 ERROR 3079 - DEFAULT BASELINE CANNOT BE COMPRESSED .......................................................................... 103
15.11 WAVELENGTH ERRORS .................................................................................................................................... 103
15.12 ABSORBANCE ERRORS ...................................................................................................................................... 103
15.13 NOISE ............................................................................................................................................................... 103
15.14 DRIFT ............................................................................................................................................................... 104
15.15 NOISE ON KINETICS DATA ................................................................................................................................. 104
15.16 FIXING BASELINE FLATNESS PROBLEMS .......................................................................................................... 104
16.0 HOW TO GUIDE .............................................................................................................................................. 114
16.1 HOW TO ALIGN THE OPTICS .............................................................................................................................. 114
16.2 HOW TO INSTALL A CTU (EVOLUTION 300 ONLY)........................................................................................... 122
16.3 HOW TO LUBRICATE THE MONOCHROMATOR DRIVE ......................................................................................... 123
16.4 HOW TO DISMANTLE A LOCAL CONTROL POD ................................................................................................... 125
16.5 HOW TO INSTALL AN INTERNAL PRINTER .......................................................................................................... 127
16.6 HOW TO CHECK THE FLASH TO HOLD DELAY (EVOLUTION 300 ONLY) ............................................................. 129
20.0 SCHEMATICS...................................................................................................................................................151
- vii -
1.0 Safety
Read this section carefully before servicing the instrument and its accessories.
This service manual is intended for internal use only by Thermo Electron qualified personnel. Any attempt to
perform the procedures described in this manual by anyone except authorized Thermo Electron Field Service
personnel may result in a non-operational device and may void the Thermo Electron warranty.
For more detailed information, see the Evolution 300 and Evolution 600 Site and Safety Manual.
1.1 Conventions used in this manual
This manual includes safety precautions and other important information presented in the following format:
Important Follow instructions labeled “Important” to avoid damaging the system hardware or losing
data. ▲
Caution Indicates a potentially hazardous situation, which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices. ▲
Warning Indicates a potentially hazardous situation, which, if not avoided, could result in death or
serious injury. ▲
Danger Indicates an imminently hazardous situation, which, if not avoided, will result in death or
serious injury. ▲
Your system was designed with protective covers to prevent exposure to dangerous voltage and other electrical
hazards. If you see the following symbol on your system, there is a risk of electric shock in the vicinity of the
symbol.
Removal of the instrument and accessory covers may expose hazardous voltages. Personnel removing covers
should be trained to avoid the risk of electric shock.
Wear ultraviolet protective safety glasses at all times when servicing the instrument. The deuterium and xenon
lamps emit ultraviolet light that may cause eye damage. The tungsten-halogen lamp may burst upon excessive
voltage problems or if greasy residues are on the lamp surfaces. Use gloves when handling the lamps.
There is a high level of short wave UV radiation from the xenon and deuterium lamp. This is very harmful to
the skin and eyes. Always wear protective glasses/goggles that will absorb UV radiation and avoid looking
directly at the sources. Do not expose the skin to direct or reflected UV radiation. Engineers familiar with
deuterium lamps should note that the output from the xenon lamp is much more intense and potentially damaging
than that of the deuterium lamp.
Warning The tungsten and deuterium sources run extremely hot (tungsten ~250-300°C, deuterium
~150-190°C). Allow the instrument to cool for 15 minutes before servicing the lamps. ▲
The following symbol warns you about hot surfaces in the vicinity of the symbol.
To avoid a burn injury and the risk of fire or explosion, follow these guidelines:
¾ Avoid testing flammable or explosive samples.
¾ If the spectrophotometer will be purged, use a clean, nonflammable purge gas.
¾ Ensure the heater block temperature is less than the vaporization/flash point of the sample or reference
material.
¾ Do not touch hot surfaces.
¾ Never block the vents on the instrument or accessories.
L Astec
Timonta FKT2-45-4/1
N LPQ152
Switch and filter unit SMPS
E
DVI cable
Sample
Preamplifier
Wavelength drive motor
Reference
Preamplifier
Xenon Lamp Xenon
Control PSU lamp
module
Accessory Lamp
(+5V & control lines)
Two programmable logic devices are used to implement many of the logic and timing functions. IC102 provides address
decoding, memory interface and the LPC interface required by the Multi I/O chip, and other functions. IC702 provides the
measurement signal timing, the motor control logic and other functions.
The main program is stored in a 2MB 16 bit wide flash memory. A battery-backed module provides the NVM needed for
calibration and setup data while the main data store uses a PC style SDRAM module.
An Epson® SID13505F LCD controller, with its own EDO DRAM, provides the interface to the display. To simplify cabling,
the LCD control signals are converted to high speed serial signals via an LDVS transmitter chip IC603.
Finally, the normal interfaces, such as RS232, are provided by IC701 a PC87366 multi I/O controller.
3.4 Wavelength drive
This motor has to be controlled with a high degree of accuracy. It is half-stepped by a constant current driver. All of the
required functionality is provided by a UDN2916 driver IC mounted on the main control PCB.
3.5 Stepper motor drives
The Evolution 300 and Evolution 600 can have up to four smaller stepper motors. Common to both instruments are the slit
drive and filter drive. The flipping mirror drive and internal Calibration Test Unit (CTU) are Evolution 300 specific while the
chopper drive and source interchange drive are Evolution 600 specific. The drives for all these motors are on the main control
board. The same circuit is used for the Evolution 300 specific and common drives. These motors are driven directly from the
5V supply. The low side of the coil is switched to ground by means of an IPS021 driver circuit. The Evolution 600 specific
motors are driven by two separate L293DD, the source interchange motor from the 5V supply and the chopper motor from the
15V supply.
The input to all the drivers comes directly from IC702. All the logic for controlling the motors is in IC702. The IPS021 driver
is designed for automotive use and as such is very robust. It is very unlikely that this circuitry will fail. If one of these motors
is not working, check the interconnections and motor first.
3.6 Main board analog circuitry
The signals enter the board via two RJ45 connectors (PL201 and PL202) in the case of the Evolution 300 and one RJ45
connector for the Evolution 600 (PL202), straight into a differential input programmable gain amplifier. This has gains of x1,
x10 and x100 selected under software control. The outputs from these two programmable gain amplifiers go via an analog
multiplexer into the system ADC. The ADC is of the ratiometric type based on an Analog Devices AD650 voltage to
frequency converter. The system is set up to accept a full-scale input of 10V, which corresponds to a 500 kHz output from the
voltage to frequency converter. The AD650, IC206, will stop working if it receives a negative input voltage, this can occur due
to a negative offset from the preceding stages. To compensate for this a nominal offset, voltage of about 50mV is applied to
the input through R218.
The analog multiplexer, IC205, is used to switch between the sample, the reference channel, ground and a 5V reference. The
ground and 5V reference are measured; from this data, a system scaling factor is calculated.
The above requirements are met using a system based on the industry standard I2C specification. This specification defines a
physical interface based on a two wire serial bus, and a robust protocol to cope with collision detection and arbitration between
competing devices. Connections to the bus are via open collector drivers, which permit multiple parallel connections to the
same conductors.
3.7.1 Addressing
The I2C address of each device is made up of a fixed part, the base address, and a programmable part. In the Evolution 300,
the requirement for determining where an accessory is installed is to be met by allocating the programmable part of the
address to the physical socket. Two pins on each of the accessory sockets are hard-wired with a code specific to the location
of that socket.
Socket Function
0 Sample position
1 Reference position
3 Instrument services panel
Figure 3-3 Accessory addresses
Pin Function
1 +15V
2 Serial Data (SDA)
3 0VL (Vss)
4 Address line zero
5 -15V
6 +16.4V (Peltier power)
7 +16.4V (Peltier power)
8 +16.4V (Peltier power)
9 0VP (Return for 15V)
10 +5V (Vdd)
11 Serial Clock (SCL)
12 Address line one
13 Peltier ground
14 Peltier ground
15 Peltier ground
Figure 3-7 Accessory connector pin assignment
The lamp is connected across a capacitor that is charged to a high voltage. A trigger pulse causes the gas in the
lamp to ionize and provide a discharge path for the energy stored in the capacitor. For reliable operation, the trigger
pulse has to have a fast rise time and about 5kV amplitude. It is has to be applied to the trigger electrodes in
sequence. This controls the way the gas ionizes and improves arc stability. A capacitor resistor network in the
trigger module controls the application of the trigger pulse to the trigger electrodes.
In the Evolution 300, the energy for each flash is stored on a 220nF capacitor. The arc current is limited only by the
equivalent series resistance (ESR) of the capacitor and the impedance of the leads to the lamp. It can exceed 75A.
The power supply is a 100W switching converter running from the +15V supply. Under normal operation, the duty
cycle is low; the high power output is needed in order to recharge the capacitor in 5ms or less. The flash voltage
has to be lower than the breakdown voltage of the gas in the lamp. In the Evolution 300, it can be varied between
700 and 1000V, giving a flash energy, ranging between 54mJ and 110mJ. The supply is designed to provide a dead
time of about 500µs after each flash. This allows to plasma in the lamp to recombine before the capacitor is
recharged. If this dead time is too short a continuous arc will be established and the lamp will rapidly be destroyed.
4.1.1 Xenon trigger module
The trigger assembly consists of a small PCB with the lamp holder and trigger circuitry mounted on it,
encapsulated in an ABS box that carries the modules fixings. Epoxy resin encapsulation is necessary to prevent
flashover on the PCB or lamp base. The circuit is shown in Figure 4-1.
5M6
R1
Gnd
Black
Trig
White
T1 R2 R3 R4
47 pF 47 pF 47 pF
V+
Red
Views of the complete module are shown in Figure 4-2. This figure also includes a detail of the lamp showing the
electrodes.
In order to improve performance where the energy is low and at narrow bandwidths, the EHT is varied with
wavelength and bandwidth. Customers who mainly use the instrument at narrow bandwidths may need a new lamp
during the lifetime of the instrument.
4.2 Tungsten and deuterium lamps
4.2.1 Tungsten Lamp
The Evolution 600 uses a miniature 12V 20W tungsten-halogen lamp in a quartz envelope that is pre-aligned and
held in place by a spring. See Figure 4-5 for more details.
The tungsten lamps are expected to have a life in excess of 1,000 hours.
Lifetime (to 50% of initial output) is > 1000 hours. The deuterium lamp is deemed to have failed when its output
drops to 50% of its initial value, although, the instrument will still be usable long after this point. When assessing
the deuterium lamp energy, take into account the optical performance of the bench. The optics should be clean and
correctly aligned.
¾ High voltages are present, ensure that power to the board is OFF before beginning
¾ Let the instrument cool down for approximately 15 minutes as the screening box can get very hot
¾ If replacing the PCB, ensure that SIL pads are used to electrically isolate the four heatsinks around the
outside of the board – check continuity before replacing the assembly
¾ Even after the power has been shut off, be careful handling the PCB as the output capacitor for the
deuterium lamp may store change for some time
Each flash transfers charge from the photodiode to the first stage amplifier, which is configured as a high gain
"leaky integrator". Charge from the photodiode is transferred to the feedback capacitor where it is stored briefly
before discharging through the feedback resistor. The amplitude of the signal from this stage is determined by the
charge going in to the feedback capacitor and the capacitor value.
Next, the signal goes through a bandpass filter, which has three functions: it reduces high frequency noise on the
signal, it blocks DC to reduce the effects of light leaks (dark current and offsets), and it reduces the response to
100/120Hz signals from room lighting.
Preamp
Main board
Link
Differential amplifiers
Sample
Data to
Multiplexer ADC
Processor
Variable gain Bandpass Sample
pulse amplifier filter and hold
Reference
Other signals
After the filter, a sample and hold captures the signal and stores it ready for conversion. The nature of the
flashlamp means that the flash-to-flash output varies too much for the sample and reference to be measured on
consecutive flashes. For this reason, both sample and reference are measured on the same flash. The analog data is
held by the sample and hold until both channels have been converted.
The sample and hold is on the preamplifier board, it has a differential output, which is taken via an RJ45 cable to
the main board. This type of cable is both screened and uses twisted pairs and so gives very good rejection of
EMC.
At the other end of the cable, the signal is received by a differential amplifier this gives good common mode
rejection, again helping to reduce pick up of electrical noise. The signal then goes to a multiplexer and then to the
ADC.
R1
C11 S1
R13
C12 S4
C1 TP1 C14
TP3 -
- C2 TP4
A1 - A3
Vo
R5 A2 +
D1 + S3
S2
+
TP2 C5
Energy from the flash generates a charge on the photodiode; this is transferred to the feedback capacitors by means
of the virtual ground provided by A1. At maximum gain, the transfer function is about 200mV/pC. Once the pulse
has passed the charge leaks away through the feedback resistor R1, bringing the output back to zero ready for the
next flash.
Next, the signal passes through C2, which blocks any DC offsets from the first stage or photodiode. In conjunction
with R5, R13 and C14, it also forms a bandpass filter that reduces the effect of fluorescent lights at the low end and
high frequency noise at the upper end.
Switch S3 is normally closed so C5 is charged to the signal level. Some time after the flash, a signal opens S3 so
holding the signal on C5. A3 is a high impedance buffer that drives the link to the main board.
The following figures show the waveforms at TP1, TP3 and TP4. In each of these figures t = 0 is the active edge of
the flash signal. There is a delay, which varies from system to system, between the flash pulse and the output
starting to change at TP1. This delay is made up of the propagation delays in the trigger unit, the time taken for the
xenon gas to ionize and the response of the first stage.
The signal at TP3 is a delayed, inverted and smoothed version of that at TP1. This slowing of the pulse is very
important. It effectively filters out the timing jitter of the flash so that the timing of the sample and hold pulse
becomes less critical.
TP4 is the output signal from the preamplifier. In this example, the sample and hold switch is operated 100µs after
the flash signal.
Volts
-3.00
-4.00
-5.00
-6.00
-7.00
-50.0 0.0 50.0 100.0 150.0 200.0 250.0
Time (µs)
7.00
6.00
5.00
4.00
Volts
3.00
2.00
1.00
0.00
-1.00
-50.0 0.0 50.0 100.0 150.0 200.0 250.0
Time (µs)
7.00
6.00
5.00
4.00
Volts
3.00
2.00
1.00
0.00
-1.00
-50.0 0.0 50.0 100.0 150.0 200.0 250.0
Time (µs)
The switch S2 is only closed when the mercury lamp is being used. This is a continuous source and the signal from
it would be blocked by C2. Since the mercury lamp is only used in intensity mode, it is not necessary to make dark
signal measurements. It is the position of the mercury lines that is important, not their amplitude.
5.1.3 Measurement timing
The measurement timing is controlled by logic in the GAL, IC702, on the main PCB. The software initiates a
measurement cycle, which then runs automatically without further intervention. It starts on the falling edge of the
flash pulse. There is a delay (t1) of 17µs ±5µs from then until the signal is first seen at TP1. The time shown as t2,
is the delay from the flash signal to the point at which the data is sampled. This delay is a parameter called PDL,
which can be set using a remote command. The default value is 40, which corresponds to a delay of 80µs. The total
measurement cycle lasts 10ms during which time both the sample and reference channels are measured.
t2
FLASH
TP1
t1
TP4
Hold
t3
1. Start and initialize the chopper (if not already running). Once the chopper is initialized and running, the
measurement code in the GAL is synchronized with the Sample/Reference/Dark cycles of the chopper.
2. On startup, the preamp gains are set as follows:
Sample gain is 1 (lowest)
Reference gain is 1 (lowest)
Dark gain is 67 (highest)
3. The EHT (i.e., PMT gain) starts off low on the first reading, otherwise is set at its most recent value and
is then automatically adjusted (if required) in real time to maintain a signal level of 4-8V.
4. The EHT control logic is somewhat predictive in that if the last signal level was very close to the 4V or
8V limits, then for the next reading the EHT is preset to a higher or lower level as needed. This
minimizes the amount of adjustment made during the measurement and so increases the speed at which
readings can be taken.
5. If the EHT is at maximum and the signal level is below the 4V threshold, the EHT is minimized, the
preamp gain is moved up to the next level (approximate preamp gains are 1, 8 and 67) and the EHT is
re-adjusted to obtain a signal level of 4-8V.
6. Once the signal reaches the main board the process is the same as the Evolution 300.
M8
M9
M3 M1
Reference
Photodiode Filter
Wheel
M5
Source
Sample M4
Compartment
M7
M6
Collimator (M2)
The infrared calibration sensor is active only when the chopper is being calibrated (either under instrument control,
or by using test commands). If the drive circuit malfunctions, there are two possible conditions.
The IR LED can be observed (when powered up) using either an infrared sensor card (MCM Electronics
#72-6722), or a night vision scope. In addition, observing the voltage drop across the LED can test the IR LED.
The chopper blades are inserted into the sample and reference light paths. The blades are offset from each other by
15 degrees, and are glued to the shaft using a special alignment fixture in manufacturing.
The chopper motor is a stepper motor controlled from the main electronics PCB. The operation is controlled by the
instrument software. It initializes and runs when the system starts collecting data. Data collection can only be
performed with the chopper running.
If the LC instrument or PC is controlled by VISION software, the chopper will run continuously. If the instrument
is controlled by LC only, the chopper will stop approximately one minute after an acquisition is completed.
The cable terminates at the interface PCB N4171, which includes the DVI "Panel link" interface circuitry. The DVI
interface uses fast serial signals for the display data, IC401 reconverts them to the form required by the display.
IC405 decodes the signals from the membrane keyboards. The data is returned to the instrument via the I2C bus.
The keyboard lines and control lines for the optional internal printer are interfaced to the I2C bus via IC 406. Serial
data comes directly through the DVI cable for the printer.
7.2 Internal Printer
The local control version of the Evolution 300 and Evolution 600 can optionally have a built-in printer. The printer
used is the Seiko® Epson LTP 2442 driven by an IF2202-02B interface board. The mechanism is mounted on the
back of the display pod, with the printer interface board mounted behind the display panel.
The printer interface board has two blocks of DIP switches mounted on it.
Switch 8 7 6 5 4 3 2 1
DIP 1 off off off off off off on off
DIP 2 off on off off on off on on
Table 7-1 Printer DIP switch settings
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
DIP switch 1
NOTE:
Switch numbering
If the peak is not found, a wide range coarse search is conducted to locate the correct position for the fine search.
Measures zero.
Note These status codes may be displayed even if the function could not be completed correctly. Check for any
error messages after initialization has completed. ▲
If the peak is not found, a wide range coarse search is conducted to locate the correct position for the fine search.
Note These status codes may be displayed even if the function could not be completed correctly. Check for any
error messages after initialization has completed. ▲
In the Evolution 300, three strategies are available to even out the energy profile: optical filtering, flash power and
gain switching.
Optical filtering: The high energy lines are in the UV. These are too big for the electronics to cope with so they
are partially attenuated using a special optical filter, which has a transmission of about 30% in the UV. It is in the
beam from 222 to 265nm. These limits are programmable.
Flash power: The energy in each flash depends on the voltage on the flash capacitor before the flash is triggered.
In the Evolution 300, this voltage can be varied from 700 to 1000V. It is possible to cause permanent damage to
the lamp by the incorrect use of this function. The preset value should not be changed, except to zero if the
signal is too big.
12.0
10.0
8.0
Intensity
6.0
4.0
2.0
0.0
100 300 500 700 900 1100
W avelength (nm)
Gain control: There are four gains available on the first stage of the preamplifier. They are set by a number from
0 to 3. The actual gains vary from amp to amp but Table 8-1shows the typical values.
Gain no. Gain
0 1
1 1.71
2 5.85
3 24.1
Table 8-1 preamplifier gains
A second gain stage is available on the main board prior to the ADC, for simplicity we call this the ADC gain, this
gain is set by a number from 0 to 2 (see Table 8-2).
Gain Control: There are three gain stages controlled on the Evolution 600; these are on the Photomultiplier tube,
the preamplifier and the ADC.
Photomultiplier Tube Gain: The high voltage that powers the photomultiplier tube is generated within the detector
module and is controlled by an external voltage of 0.3V to 1.1V. This is automatically generated by a 12-bit DAC
(IC705) on the control PCB and its value is dependent on the intensity of the light hitting the detector.
Preamplifier Gain: There are three gains available on the preamplifier. They are set by a number from 0 to 2. The
actual gains vary slightly from amp to amp. Typical values are shown in Table 8-3. These values are automatically
selected by software depending on signal levels.
Xenon Lamp
Wave 0.2 0.5 1.0 1.5 2.0 4.0
0.00 [ 0 0 0 0] [ 0 0 0 0] [ 0 0 0 0] [ 0 0 0 0] [ 0 0 0 0] [ 0 0 0 0]
180.00 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 0 0]
201.00 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 1 1] [ 0 0 0 0]
217.00 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 1 1] [ 0 0 0 0] [ 0 0 0 0]
Table 8-4 Part of a gain table
The command for setting the data in this matrix is TES CON GS followed by 7 parameters.
To completely fill the table, this command needs to be issued once for each segment for each bandwidth and for
each lamp. However, it is filled with default values at initialization and it should only be necessary to change one
or two entries to fine-tune and instrument.
Wavelength Segments
The number and position of the wavelength segments is programmable. To find how they are set on an instrument,
use the command TES CON BOU. This will display the current boundary settings of the instrument, as a list of
segment numbers and the start wavelength for that segment.
Note There is always a segment zero that starts at 0nm. This is used by the software, and it should not be altered.
Part of a sample printout is shown below. ▲
Caution Do not attempt this operation unless you have been through an Evolution 300 service course. ▲
Problems with the gain settings usually cause either baseline spikes or excessive noise. Baseline spikes are due to
energy peaks causing part of the signal processing chain to saturate. This should only occur if the xenon lamp is
changed, if adjustments are made to the optics that improve the energy throughput, or if the preamplifiers have to
be changed for any reason. Excessive noise is a symptom that there is too little energy getting through the system,
either due to dirty optics or falling output from an aging lamp. In either case, it may be possible to improve
performance by adjusting the gain matrix.
0.0015
0.0010
0.0005
Abs
0.0000
-0.0005
-0.0010
-0.0015
0 200 400 600 800 1000 1200
Wavelength (nm)
The next step is to get a detailed energy profile over the problem area. Switch to sample intensity mode and scan
over the spikes at 0.5nm data interval with a scan speed of 600nm/min.
12.0000
8.0000
Intensity
6.0000
4.0000
2.0000
0.0000
400 420 440 460 480 500
Wavelength (nm)
Figure 8-3 Energy profile before and after changing the gains
This was done for the problem instrument; the results are shown in Figure 8-3. The trace "before" clearly shows the
signals saturating for about 10nm above 420nm. Use the TES CON GS command to get the gain settings for this
wavelength range. In this case, the preamplifier gains were set to 3.
0.0015
0.0010
0.0005
Abs
0.0000
-0.0005
-0.0010
-0.0015
0 200 400 600 800 1000 1200
Wavelength (nm)
For this example instrument, this process was repeated for segment 15 (590 to 614.5nm) and again the preamplifier
gains were reduced by 1 step. Figure 8-4 shows the resulting baseline, which is well within the specification limits.
Caution Gains should only be reduced if absolutely necessary. Reducing the gain degrades the
signal-to-noise ratio and may result in an unacceptable noise level at higher absorbances. ▲
It is recommended that you save the output of the TES CON GS command to a text file as a form of backup. If an
error is made, the original values can then be reentered.
Low energy
In the example above, the spikes were caused by high energy peaks. Low energy will also cause poor baselines.
This can usually be identified because it results in a lot of noise rather than a small number of large spikes. Use the
same approach to correct this problem, this time increasing the gain as required.
8.6.2 Adjusting the filter change points
If the problem still persists when the relevant gains are set at their maximum, check if the problem is occurring
near to a filter change. The filter change points are programmable and can be moved in 0.1nm steps. The command
to recall the current settings is TES CON STR, here is an example:
TES CON STR <enter>
0 Clear 222 UV attenuator 308 UG5 372 B390 453 CM500 590 O58
To change one of the filter wavelengths, reenter the command adding the full list of wavelengths including the new
value. Here is an example:
TES CON STR 222 308.55 372 453 590 <enter>
This will move the 308 point to 308.55nm.
Caution The filter change points should not be moved by more than 1 or 2nm, other performance
parameters may be compromised. ▲
Caution A new default baseline must be run after making any changes to the gain matrix or the filter
change points.▲
Some of the tests are available in the basic instrument, others require an accessory. A full list of what is available is
shown in Table 9-1.
In each case, the syntax is the same. For example, to access the wavelength repeatability limits you type
TES CON WAC <enter>.
When an accessory such as a CVC is installed, further test data can be retrieved. The command in this case is:
TES VAL CVC <enter> for CVC data
Or
TES VAL CTU <enter> for CTU data.
An example of the output from a CVC is shown in Table 9-4, together with some explanatory notes.
0 0 0 0 1 0 1 0
tes con stl KCl 200 nm 2.0, Filter 220 nm Stray light at 200nm using potassium chloride solution
3.0, NaI 220 nm 3.3, >=2.0A.
Filter 340nm 3.0, NaNO2 340 nm Stray light at 220 nm using the filter >=3.0A, using sodium
3.7 iodide solution >=3.3A
Stray light at 340nm using the filter >=3.0A, using sodium
nitrite solution >=3.7A
tes con res Limit 10.0, Band 10, Wave 16 Bandwidth measured should be <=10% of the set value.
M SB LSB
1 0 0 0 0
5 4 6 .0 7 4 3 5 .8 4 4 0 4 .6 6 2 9 6 .7 3 2 3 5 .6 5
Table 9-2 Evolution 300 commands for reading programmed test limits
tes con noi 0-1A 0.00015, 1-2A 0.00025, 2-3A Photometric noise at 500nm. 2nm SBW, 5 sec integration time, RMS drift corrected.
0.00030, Wave 500 Int time 5
tes con dri Limit 0.0005, Wave 500 Stability at 500nm <0.0005A/Hr. 2nm SBW, 1 sec integration time. 2Hr warm up time.
tes con bas Lower 200, Upper 800, Between Baseline flatness ≤± 0.001A from 200-800nm. 4nm SBW, 1nm interval, 0.25 sec Integration
0.0010, Smoothing 2, Speed 120 (120nm/min), Smooth using 17 point (Medium) Savitzky-Golay filter.
tes con wac 0.3 The wavelength accuracy is ±0.3nm over the 190-900nm range (using the mercury lamp).
However, it is ±0.1nm at the 656.1nm D2 line, this is measured by averaging 10 readings under the
following conditions: SBW: 0.2nm, Scan Speed: 30nm/minute, Interval: 0.05nm.
tes con wre Wave rep. 0.10, Bandwidths 9 The wavelength reproducibility is ≤±0.1nm when the standard deviation of 10 measurements of the
following is taken: Peak separation of 10 scans of the 656.1nm D2 line.
tes con stl KCl 200nm 2.0, Filter 220nm 3.0 Stray light @ 200nm using potassium chloride < 1.0%T
NaI 220nm 3.7, Filter 340nm 3.0 Stray light @ 220nm using sodium iodide < 0.02%T
NaNO2 340nm 3.7 Stray light @ 340nm using sodium nitrite < 0.005%T
tes con res Limit 10, Band 9, Wave 64 Configuration parameters for resolution test
Table 9-3 Evolution 600 commands for reading programmed test limits
At each wavelength, the measured absorbance should be within ±0.004A ± the cell tolerance.
Method: In FIXED mode set a 3-second integration time and a 1.5nm bandwidth, do not use smoothing. For each
of the four wavelengths zero the instrument on the blank cell and measure the absorbance of the dichromate cell.
Near 1A ± 0.004 A
Near 2A ± 0.006 A
Near 3A ± 0.012 A
Method:
Caution If your filters are not in NIST style mounts, a 15mm beam height cell holder will be required. ▲
This test must be performed at 546mm, 1.5nm bandwidth, in FIXED wavelength mode. The integration time must
be 3 sec, do not use smoothing. Make three readings on each filter and record the results.
Select FIXED mode and drive to 500nm, at1.5nm bandwidth with the integration time set to 3 seconds. Zero the
instrument, put in a neutral density filter to give the required absorbance and press RUN. After 30 seconds press
STOP. Repeat this test for each of the three absorbances.
For each data set, fit a straight line through the data and calculate the peak to peak value relative to this line. Check
the results against the specification limits given above.
9.2.4 Zero drift
Specification: The reported absorbance at or near 0A should not vary by more than 0.0005 A/hr, measured at
340nm, with a 1.5nm bandwidth and a constant ambient temperature. The temperature coefficient of zero drift to be
better than ± 0.0002 per 5 °C.
Method: Ensure that the instrument has had at least 2 hours to warm up. Set up the instrument in fixed mode at
1.5nm bandwidth, 340nm, and integration time 3 seconds. Make a reading every minute for a period of at least 1
hour.
Fit a straight line through the data set to show the trend. Check that it is within the specification limits given above.
9.2.5 Baseline Flatness
Specification: Measured at or near 0A using a scan speed of 120nm/min, with a 2nm data interval, 1.5nm
bandwidth and low smoothing:
± 0.001A over the wavelength range 200nm to 800nm.
± 0.002A over the ranges 190 to 200 and 800 to 900nm
Method: Ensure that the instrument has had at least two hours to warm up. Scan between 190 and 900nm, 1.5nm
bandwidth, 120nm/min, with a 2nm data interval, scale ±0.005 A, smoothing set to low.
Perform a baseline and then a scan. The trace should not show any filter change steps greater than 0.001A in size.
Method 1 — Using filters: This test is carried out in absorbance mode, at 1.5nm bandwidth, with a 0.05nm data
interval and a 30nm/min scan speed. For each of the peaks a 5nm wide scan, centered on the nominal value, is
performed, following a clear beam baseline. Which peaks are used depend on the type filter fitted and whether it is
traceable to NPL or NIST. Table 9-6 shows the peaks used on a typical system fitted with an NPL traceable
holmium filter.
Method 2 — Using mercury lines: This test is carried out at 1.5nm bandwidth. Each of six mercury lines is
scanned in turn over a range of 5nm using sample intensity mode; a 0.05nm data interval and a 30nm/min scan
speed. Ensure that the instrument is set to use the mercury lamp before performing the scans. Each line should be
found within the instrument tolerance shown in Table 9-7.
At the other wavelengths, the stray light is measured in FIXED wavelength mode, at the appropriate wavelength,
with the bandwidth set to 1.5nm. Set 3 cycles each with an integration time of 3 seconds. Record the results.
Average the 3 results to get the final answer.
Zero the instrument with clear beams. Put the solution in the sample position and run the measurement. Check the
results against the specification limits.
9.2.8 Bandwidth
Specification: The half height width of the mercury 546.1 line should be within 10% of the set bandwidth. This
should be checked at 1.5 and 0.5nm bandwidths.
Method: Set up the instrument to scan the range 544 to 548nm at 30nm/min with a 0.05nm data interval in sample
intensity mode. Switch to the mercury lamp and run the scan. Find the height of the peak above the base line.
Measure the width of the peak at half the peak value above the baseline. The result should be within ±10% of the
set bandwidth. Do this test for 1.5nm and 0.5nm bandwidths.
9.3 Evolution 600 performance specifications
This section gives details of all the Evolution 600 performance tests, together with the test methods and the default
specification limits.
9.3.1 Absorbance Accuracy
Specification: This will be tested by measuring a number of NIST or NTRM photometric Accuracy standards sets.
These will specify test conditions (integration time, wavelength, SBW).
Intermediate performance is based upon a segmented linear fit through the above points
Method:
1. Ensure that the instrument has had at least 2 hours to warm up.
2. Test by running the internal noise PV test, with appropriate absorbance’s in the sample light path. The PASS /
FAIL reported by the instrument is only reliable when testing 0A noise. If testing 1A or higher compare the
result (i.e., value in A) to the specified value for that absorbance level to determine if the test result is a pass or
fail.
9.3.3 Zero drift
Specification: Stability in the visible region: <0.0005A/Hr, 500nm, 2nm SBW, 3sec integration time
Method:
1. Ensure that the instrument has had at least 2 hours to warm up.
2. This will be tested by running the internal drift PQ test. If it passes without error then this specification is met.
9.3.4 Baseline Flatness
Specification: Measured at or near 0A using a scan speed of 120nm/min (i.e., 0.25sec integration), with a 1nm data
interval, 4nm bandwidth and medium smoothing.
Limits: ± 0.001A over the wavelength range 200nm to 800nm.
Method:
1. Ensure the instrument has had at least 15 minutes to warm up.
2. This is tested by running the internal baseline flatness PV test. If this passes without error then this
specification is met.
9.3.5 Wavelength Accuracy & Reproducibility
Specification:
Wavelength Accuracy: When scanning with a 0.05nm data interval the wavelength errors should be ≤ ± 0.3nm over
the full wavelength range.
Wavelength Repeatability: Repeat readings of the same peak should be within 0.1nm of each other.
Method 1 — Using filters: This test is done in absorbance mode, at 1.5nm bandwidth, with a 0.05nm data interval
and a 30nm/min scan speed. For each of the peaks, a 5nm wide scan, centered on the nominal value, is performed,
following a clear beam baseline. Which peaks are used depend on the type filter used and whether it is traceable to
NPL or NIST. Table 9-9 shows the peaks used on a typical system with an NPL traceable holmium filter installed.
Note The argon line is visible in the mercury lamp spectrum and should not be confused with 760.95nm
(253.65nm x3). ▲
Wavelength Instrument
Line range (nm) tolerance Lamp
486.0 484.0 to 488.0 ±0.30 Deuterium
656.1 654.0 to 658.0 ±0.15 Deuterium
253.7 252.0 to 256.0 ±0.3 Mercury
296.7 295.0 to 299.0 ±0.3 Mercury
435.8 434.0 to 438.0 ±0.3 Mercury
546.1 544.0 to 548.0 ±0.3 Mercury
763.5 761.0 to 765.0 ±0.30 Mercury/Argon
871.7 870.0 to 874.0 ±0.3 Mercury
Table 9-11 Wavelength accuracy limits using mercury lines
Method 3 (Evolution 600 only) — Deuterium lamp lines: If a holmium filter or CVC are not available, the
system will use a deuterium line. Verify that it uses the 2 deuterium lines in wavelength accuracy.
9.3.6 Stray Light
Specification:
At the other wavelengths, the stray light is measured in FIXED wavelength mode, at the appropriate wavelength,
with the bandwidth set to 1.5nm. Set 3 cycles each with an integration time of 3 seconds. Record the results.
Average the 3 results to get the final answer.
Zero the instrument with clear beams. Put the solution in the sample position and run the measurement. Check the
results against the specification limits.
Method: Set up the instrument to scan the range 544 to 548nm at 30nm/min with a 0.05nm data interval in sample
intensity mode. Switch to the mercury lamp and run the scan. Find the height of the peak above the base line.
Measure the width of the peak at half the peak value above the baseline. The result should be within ±10% of the
set bandwidth. Do this test for 1.5nm and 0.5nm bandwidths.
9.4 Performance tests using the Local Control software
The following performance tests are available in the basic Evolution 300 and Evolution 600 instruments:
Wavelength repeatability
Baseline flatness
Noise
Drift
Wavelength Accuracy
More tests will be available when any of the following are installed:
¾ CVC (recommended)
¾ CTU (available with Evolution 300 only)
¾ Mercury lamp
To view test results, highlight the test on the Instrument Verification page and press Enter.
Press the Summary function key to return to the Instrument Verification page.
Press Save Results to save the current results to the Library or to Disk.
Previous results can be loaded using the Load Results function key, or by using the Library or Disk menu items
on the Main Menu page.
Note The instrument should be allowed two hours to warm up before starting performance qualification
tests. ▲
Next, from the File menu select Properties and then click on the SETTINGS tab. Fill in the dialog box as shown
below. Click OK.
Note This command (and only this command) is case sensitive. The TER must be upper case. ▲
1. You are now able to control the instrument with the commands listed in relevant sections and receive diagnostic
information from the instrument.
2. Terminal programs send the data to the instrument character by character. This means that you cannot correct
typing mistakes. If you make a mistake, press <enter> wait for the error message and start again.
2. The Receive Text File dialog box is displayed. Select suitable path and type in a file name then press OK.
3. Once the instrument has stopped sending data press Stop to terminate the transfer and save the file.
2. The Capture Text dialog box appears. Type in a path and file name then press Start.
3. Once the instrument has stopped sending data, from the menu bar select Transfer then Capture Text then
press Stop to terminate the transfer and save the file.
NULL
<CR><any character>
The Null command is not a true command since it contains no ASCII command body. It is simply a carriage return
followed by any character. The reply is the prompt sequence. Sending the Null sequence to a bench in Local
Control mode will put it in Remote mode.
Note A bench in Local mode will only go into Remote mode if the REMOTE page is displayed or the user
interface software has not started running. ▲
AD0
Measures the ADC 0 volt reference, and records the value for use on subsequent ADC measurements.
ADC
ADC <SR/ASR/VRG> <readings>
Reads the requested signal channel. The channels are:
SR Sample / Reference (optical)
ASR Alt. Sample / Reference (optical)
VRG 5V reference / Gnd
RG Sample/Reference (Evolution 600)
The readings parameter specifies the number of readings to be averaged to give the result. If this parameter is
omitted, only one reading is made.
BANDWIDTH
BAN <bandwidth>
This command sets the instrument bandwidth. The bandwidth parameter must be one on the following list:
(0.2, 0.5, 1.0, 1.5, 2.0, 4.0).
Note 1 The list of bandwidths that the command will accept may be limited by the instrument variant. See the
command BWLIST. ▲
Note 2 Changing the bandwidth will lose any auto zero table information. ▲
Notes
1. This baseline will be lost when the instrument is powered down.
2. Running a DEFAULT baseline will not overwrite the USER baseline and visa versa. Both may exist at the
same time.
3. When the instrument is switched on, it will only have a DEFAULT baseline. This will be used for a scan until a
USER baseline is performed.
4. If a USER baseline exists, this will be used for the scan if it is valid.
5. In some cases, a USER baseline may have been performed but not be valid for the scan. Whether the USER or
DEFAULT baseline is used is decided automatically by the bench.
6. A DEFAULT baseline can be run using the DBASELINE command. ▲
BEAM
BEA
Returns information as to whether the instrument is single- or double-beam. The response will be either the word
SINGLE or DOUBLE.
BEEP
BEE <SHORT/LONG>
Activate the instrument beeper.
CAROUSEL <SAMPLE/REFERENCE>
Finds what cell holder type is present in the location specified by the parameter. A Cell Changer or CVC will be
left at cell 1 if installed.
The replies are:
STANDARD CELL HOLDER
CELL CHANGER
CVC <serial number>
SIPPER
Note 1 If the returned status is STALLED, the cell number returned will be the last valid position. If the
returned status is NOCELLP, the cell number returned will be 0. ▲
Note 2 If the parameter is omitted from the command, SAMPLE will be assumed. ▲
CVC <CVC/CTU>
Interrogates the CVC/CTU, the reply depends on the parameter.
1. If no parameter is sent, then TRUE will be reported if the CVC serial number matches that of the stored
calibration data, FALSE otherwise.
2. With the parameter CVC, the command reports the serial number of the installed CVC, the serial number the
calibration data refers to, and the date of the calibration.
3. If either information is not present, the serial numbers will be reported as 0.
4. With the parameter CTU, command reports the CTU identifier and calibration date.
DAC <value>
This command sets the lamp energy DAC value.
Note Misuse of this command will permanently damage the xenon lamp. Never enter a value of more than
512. ▲
DARK
Measures the dark signal, and records the value for use on subsequent optical measurements.
DB1
This command is used to report debug information about the signals used to make the last ADC reading. More
information on this command is given in other sections of this manual.
Integration time, this is the time in seconds for each point in the baseline. Only values from 0.1 - 0.5 seconds are
valid.
Notes
1. This baseline is preserved when the instrument is switched off.
2. This command is run in the factory when the instrument is being configured for shipment. It is expected that
only service engineers will re-run the command thereafter.
3. Warning, this command may take up to two hours to complete. ▲
DLIST
Reports the data intervals supported by the instrument. The reply is a list of data intervals in nm.
EDA [value]
Sets the value of the PMT control voltages used for the GMD FIXED mode. The valid range value is 69 to 255. the
EDA command with no parameter returns the current set EDA value.
Note Sending FIL 0 will cause the filter wheel to initialize to position 1. ▲
FIXED <time/points>
This command sets the integration time to be used in a fixed measurement. Subsequent use of the RUN command
will cause the bench to do a single fixed measurement with the specified integration time.
Note The bench always takes at least 8 measurements per second; these are averaged to produce each fixed
measurement. ▲
GET
This command requests an ASCII dump of the bench sample store, which contains the results of the last run. The
reply is a header followed by the results.
header The header contains information about the method used to create the data. It is always sent
regardless of whether there are any results in the store.
results The results are a single column of measured values, i.e., one data value per line. If the value is
negative, it starts at column 2, if positive it starts at column 3, with leading space characters
(ASCII 32). If there are no results, this field will be empty.
GMD <FIXED/TABLE/SOFTWARE/DYNAMIC>
Gain Mode
FIXED Do not change the gain, all updates will be handled explicitly
TABLE Table EHT adjustment based on the table generated by the TES CGT TUN/DEU command.
SOFTWARE Dynamic adjustments in software
DYNAMIC Dynamic adjustments in software
Note The instrument hours can be reset using the RLHOURS command. ▲
INITIALIZE <OPTICS/LIFETIME/FAKEOP/0/1/2/3/4/5/ALLACC>
This command will initialize the instrument and/or the specified accessories.
OPTICS Initialize optics
LIFETIME Initialize optics using larger search ranges.
FAKEOP Set the bench as initialized without actually initializing anything
0/1/2/3 Initialize the accessory in the given slot
ALLACC Initialize all installed accessories
The slot numbers are defined as follows:
Slot Accessory position
0 CTU
1 Accessory lamp position
2 Sample position
3 Reference position
Note 1 It is possible to see if the bench requires an OPTICS initialization using the BUSY command. ▲
Note 2 Slot 2 is the sample position and slot 3 is the reference position. ▲
LAMP <MERCURY/XENON/TUNGSTEN/DEUTERIUM>
The specified lamp is selected by moving the selector mirror the next time a WDR command is performed.
Note The stray light filters will function differently depending on the mode selected. ▲
LENERGY <XENON/TUNGSTEN/DEUTERIUM>
Gets the lamp energy.
The energy is a percentage calculated by taking the ratio of the energy recorded when MLENERGY was last sent
with the energy recorded when RLENERGY was last sent.
Note 1 It is advisable to always precede this command with the MLENERGY command in order to get an up
to date indication of the current lamp energy. ▲
Note 2 Returns a Parameter 1 error if the specified lamp is not installed. ▲
LIST
LIS <Formatted ASCII dump of current run parameters>
The LIS command returns an ASCII list of the current run parameters. The bench responds to this command by
sending a subset of the header information, which is sent with GET data.
The LIST command does not give information on accessories. The (ACCESSORY) command is provided for that
purpose.
Note Once in Local mode, the <CR><LF> sequence will put the bench back into REMOTE mode. Because
of this, any command sent when the bench is in Local mode will be actioned with the side-effect that
the bench is put into remote mode. ▲
MLENERGY <XENON/TUNGSTEN/DEUTERIUM>
Measure the specified lamp energy. This command will drive the monochromator to the correct wavelength, before
measuring the current lamp energy and storing it in the bench.
Note 1 The percentage energy value (relative to some initial value) can be read back using the LENERGY
command. ▲
Note 2 Error 1001 is returned if the specified lamp is not installed. ▲
ABS Absorbance
%TRANS Percentage Transmittance
SAMPINT Sample beam intensity
REFINT Reference beam intensity
MONOCAL<FULL/0.2/0.5/1.0/1.5/2.0/4.0/QUICK> <Readings>
Calibrate the monochromator using the mercury lamp. The MON <bandwidth> command does the calibration for a
particular bandwidth setting. The QUICK parameter uses a default bandwidth and sets the same calibration for
each bandwidth. The FULL parameter calibrates each of the bandwidths. The optional Readings parameter sets the
number of readings for each point in the scans of the mercury lines; a default value is used if this parameter is
absent.
steps The number of steps to move from the current position. If steps is negative, the
motor moves backwards.
Note There is no check on the validity of doing the operation, so avoid sending values that would cause a
motor to move through an end stop. ▲
Example:
MPL <enter>
1.998464e+00 2.776559e-07 6.791213e-12 4.0
1.998895e+00 1.885237e-07 1.182525e-11 2.0
1.998711e+00 2.500356e-07 7.840158e-12 1.5
1.998446e+00 3.095027e-07 3.980329e-12 1.0
1.999363e+00 2.078102e-07 7.727445e-12 0.5
The optional ALL parameter (which is the default) programs all the bandwidths with the one set of coefficients. If
a bandwidth is specified then only that bandwidth is programmed with the coefficients.
Example:
MPS 1.998895e+00 1.885237e-07 1.182525e-11 2.0 <enter>
NUMBER <ACCESSORY/VALIDATION>
This command is used to find out how many accessory slots are currently in use and to find the number of
validation tests available.
For the NUM ACC command, the reply will be the number of accessory slots that have been in use since the
instrument was switched on.
For the NUM VAL command, the reply will be the number of validation tests that are currently supported by the
bench and its accessories.
Note If no accessories are installed, the NUM VAL command returns 5, which is the number of validation
tests supported by the bench alone. ▲
The returned values <PARAMETER_NAME> and <PARAMETER_VALUE> are ASCII strings specific to
individual accessories, but incorporating some common conventions described in the table below.
Here are some examples, demonstrating how to find what sample compartment, and lamp accessories are installed.
Example 1:
What accessory lamp is installed?
QAC ACC 1
LAM=MER
-
This tells us that a mercury lamp is installed in the lamp accessory position.
Example 2:
What sample beam accessory is installed?
QAC ACC 2
SER=EV6111401, CEL=7, CTI=0.531250, BEA=SAM
-
This tells us that we have a 7-Cell Changer, serial number EV6111401 in the sample beam, and that it takes 0.53
seconds to move between cells.
This tells us that we have an RFID accessory, serial number RFI112002 in the reference beam.
The QAC VAL Reply:
The reply contains a number of comma delimited parameter strings; each is in the form:
<PARAMETER_NAME>=<PARAMETER_VALUE>
The returned values <PARAMETER_NAME> and <PARAMETER_VALUE> are ASCII strings specific to
individual validation tests, but incorporating some common conventions described in the table below. Two
parameter strings (TST and DSP) are returned.
Note 1 The value for TST is a 3 letter code uniquely identifying the test. ▲
Note 2 The value for DSP is a string in the bench’s currently selected language. ▲
Examples:
These examples interrogate the five basic instrument tests.
QAC VAL 1
TST=WRE, DSP= Wavelength Repeatability
-
QAC VAL 2
TST=BAN, DSP= Bandwidth Accuracy
-
QAC VAL 3
TST=BAS, DSP= Baseline Flatness
-
QAC VAL 4
TST=NOI, DSP= Noise
-
QAC VAL 5
TST=DRI, DSP= Drift
-
RLENERGY <XENON/TUNGSTEN/DEUTERIUM>
Reset the lamp energy. The current energy of the lamp is recorded as the initial energy.
Note Lamp energies can be read using the LENERGY command. ▲
RUN <TRIG>
Performs a run using the current bench method and places the results in the sample store. The run will overwrite
any data that was previously in the sample store. The optional TRI parameter allows the run to be initiated by
asserting the run input line.
The reply is a list of data points, with one data point on each line, as below:
<Up to 12 digit data point><CR><LF>
<Up to 12 digit data point><CR><LF>
<Up to 12 digit data point><CR><LF>
Notes
1. It is possible to turn off the data output for using the DATA command.
2. When the run is complete, the monochromator will remain at the last wavelength measured for the run.
3. All data generated from the run will always be stored in the sample store. The contents of the store can be
retrieved using the GET command. The store is not overwritten until a new RUN is sent.
4. For a scan, the bench will always drive the monochromator to the start wavelength before starting the run.
5. If the run is a scan then either the DEFAULT or the USER baseline will be used as the reference. ▲
RZEROS
Remove all optical zeros.
Note New zeros can be performed using the ZERO command. ▲
SBU
This command requests the current state of the sipper button flag. This flag is set when the sipper button is pressed,
and cleared when a sipper action command (such as SIP or SCON) is sent.
The response is YES or NO.
Start and stop wavelength must be in the instrument’s wavelength range. In some cases, the start and stop
wavelengths may be adjusted by the bench such that they both lie on actual data points. The actual range is
therefore returned by the bench.
For all non-zero scan speeds, the bench will calculate an appropriate integration time in order to achieve the scan
speed requested.
If a scan speed of 0 is set then the scan will be done in Intelliscan mode where integration time varies with the
signal level. In this mode, the achieved scan speed is therefore variable and depends on the signal (how long each
point takes to measure) and data interval (how many points are measured).
Example:
To scan between 301.5 and 400.3nm with a 2nm data interval at 120nm/min use the command
SCA 301.5 400.5 2 120 <enter>
-
Note This command does NOT cause the monochromator to drive to the start wavelength. It must be moved
to the required wavelength using the WDRIVE command. ▲
While the test is running, status messages in the range 100 to 109 are reported to indicate progress.
Results are returned from the bench when the command is complete.
There is a common header format. This is followed by the specific test information which as well as depending on
the test type will also depend on what accessories were installed at the time the test was run. Here are two example
sets of results, from a CVC absorbance test and a CVC holmium filter wavelength test.
SENSORS
Read back the state of the optosensors. The sensors are:
MO Monochromator end stop
FI filter end stop
ST CTU end stop
SLIT Slit plate end stop (not installed)
FLIP Flipping mirror end stop (not installed)
Example:
SEN
MO 0, FI 0, ST 1, SLIT 1, FLIP 1
SFACTOR
Returns the current sipper calibration factor, the date it was written to the accessory board and the tubing inner
diameter. The value is changed with the SICALIB command. The factor can also be set to a specific value using
the SPUT command.
Example:
SFA <enter>
1.234 10-05-02 0.801
-
Position Filter
1 Clear beam
2 Holmium oxide glass
3 1A neutral density
4 WG295 stray light filter
5 GG375 stray light filter
6 Spare (clear)
Example:
To ask a Sipper in the sample position to pump 1.5ml into the cell.
SIP 1.5 SAMPLE <enter>
-
SISTANDBY <ON/OFF>
Sets the sipper standby mode on or off. When on, if the sipper has been idle for some time, the motor is driven
backwards and forwards to prevent the tubing being crushed.
Sending the SIS command without a parameter will report the current setting.
SNEXT
Allow the auto sampler to take the next sample. This command is used with the auto sampler in SIP&RUN mode to
enable the next sample to be loaded by the auto sampler. In terminal mode, the command will wait for a sipper
button press before returning the prompt. This command will clear the sipper button status.
Example:
SPU 1.234 0.800 <enter>
-
Notes
1. The calibration factor must be in the range 0.1 - 9.999.
2. Normal tubing has an ID of 1.1 and low volume tubing an ID of 0.8.
3. The ID must be in the range 0.5 - 2mm. ▲
SSTATUS
Send back status information about the bench sample store. The reply comes in the form:
<DATE> <TIME> <BDATE> <BTIME> <DEFAULT/USER/NONE> <error code> <ATTEMP/DRIFTED>.
These terms are explained below.
DATE The date when the bench received the last RUN command, <dd:mm:yy>
TIME The time when the bench received the last RUN command, <hh:mm:ss>
BDATE The date when the baseline was performed for the run data currently in the sample
store., <dd:mm:yy>
BTIME The time when the baseline was performed for the run data currently in the sample
store, <hh:mm:ss>
DEFAULT/USER Whether the Default or User baseline/Zero was used to produce the result.
ERROR CODE If an error occurred during the run, this will be non-zero.
ATTEMP/DRIFTED Indicates whether or not the Peltier stayed at temperature during the run. This field
is undefined if no Peltier is installed.
Example:
SST <enter>
22-08-03 11:34:37 22-08-03 11:34:19 USER N/A 0 ATTEMP
Note As soon as the RUN command begins, the values returned from this command are valid for the results
that are about to be collected. ▲
STDATA
Reads the validation data on disk into NVM.
Example:
STI TUE 22-08-03 14:12:22 <enter>
-
STRRER <ON/OFF>
Turn stirrers on or off
Note This command affects all connected accessories that have stirrer capability. ▲
TEMP [<BLOCK/PROBE>]
This command reports the temperature, if available, from whatever accessory is present in either channel. If either
channel has no means of reporting a temperature, NONE will be reported. The optional parameter specifies
whether the probe or block temperature will be reported (or NONE if it is not available).
Example:
TEM <enter>
NONE 34.5
TERMINAL
Set communications to Terminal mode. Protocol mode is the default at switch on and when leaving standby mode.
TIME
Get bench day of the week, date and time.
Example:
TIM <enter>
FRIDAY 22-08-03 14:26:59
Notes
1. This command returns immediately; it does not wait for the temperature to be reached.
2. An error will occur if no temperature controller is installed.
3. A parameter error will occur if the specified <temp> or <rate> is outside the range of any of the installed
devices.
4. If the <rate> parameter is missing or zero, the temperature controllers will go to the specified temperature at
their maximum rate. ▲
WAVE
Get current wavelength of monochromator.
WDRIVE <wavelength>
Drive the monochromator to the specified wavelength.
Note This command will also switch to (and turn on) the appropriate lamp and put the correct stray light
filter in the beam. The ability to drive below 180.0nm is left for service purposes only. ▲
WRANGE
WRA <min> <max>
Get maximum wavelength range of the instrument.
Example:
WRA <enter>
Will result in 190.00 1100.00 for the Evolution 300, or 190.00 900.00 for the Evolution 600.
WTPAIR
WTP <wavelength> <sample temp> <reference temp>
Get current wavelength of monochromator plus temperatures if relevant.
Example:
WTP <enter>
546.6 NONE 22.4
Note Temperature readings are in °C and may come from either a temperature controller or a temperature
probe; if both are installed for a particular beam, the probe temperature will be the one returned. If no
probe is present, the temperature will be reported as "NONE". ▲
WVPAIR
Get current wavelength of monochromator and live display reading, plus temperatures if relevant.
Example:
WVP <enter>
546.6 0.0097 NONE 22.4
Note Temperature readings are in °C and may come from either a temperature controller or a temperature
probe; if both are installed for a particular beam, the probe temperature will be the one returned. If no
probe is present, the temperature will be reported as "NONE". ▲
Note 1 Any zero already existing for that wavelength will be overwritten by the new one. ▲
Note 2 If the zero does not exist and there are currently less than 20 stored in the bench then it will be added
to the list. If, however, 20 zeros already exist, the new zero will overwrite the oldest zero in the list. ▲
ZORDER
Get the number of monochromator steps from zero order, for the current position of the monochromator.
In general, if any of these commands is issued without any following parameters, it will report the current
instrument settings. This is normally how these commands should be used.
Example:
TES CON PDL
45
TES CON STR <clear- UV attenuator > < UV attenuator -UG5> <UG5-B390> <B390-CM500> <CM500-O58>
This command sets the changeover wavelengths for the stray light filters. If no parameter is sent then the current
changeover wavelengths are reported.
The second parameter in the reply is the bandwidths to be tested. This is a decimal number that represents a binary
bit mapped value. To interpret it, convert the number to binary, then the bandwidths are encoded such that the LSB
represents 0.2nm, the next bit represents 0.5nm, etc. Each bit that is set represents a bandwidth at which the test is
to be carried out.
MSB LSB
0 0 0 0 1 0 1 0
Note The Band and Wave values are both bitmaps. For the bandwidths bit 0 - 0.2nm, bit 1 0.5nm, etc., and
for the mercury wavelength bit 0 - 253.65nm, etc. ▲
Example:
TES CON RES <enter>
Limit 10.0, Band 10, Wave 16
-
This example shows a bandwidth limit of ±10% to be measured at 1.5nm and 0.5nm bandwidths, using the
546.07nm mercury line.
TES CON GS <XENON/MER> <0.2/0.5/1.0/1.5/2.0/4.0> <Section> <DAC Value> <ADC Gain> <Sam Gain> <Ref
Gain>
This command sets the xenon lamp DAC value and the individual gains for the given lamp / bandwidth / section
combination. If no parameter is present, the full table of values is reported.
Note The DAC value is stored as a 10-bit value so it may not be reported as entered. ▲
Example:
TES CON GS XE 1.5 1 0 0 3 3 <enter>
-
TES CON PRE <flashes> <max DAC> <DAC0> <DAC1> <DAC2> <DAC3>
This command sets the number of flashes that are discarded at the start of each set of reading. (This allows a brief
warm up time for the lamp.) It also provides a means of adjusting the xenon lamp control voltages. There is a
maximum DAC value that must not be exceed or damage may occur to the lamp, four other values that may be
used in the gain matrix.
Note To save memory space, the DAC0 and DAC1 values stored as value divided by 2 - consequently if
you enter an odd number it will read back the next lower even number. The DAC2 and DAC3 values
are stored as value divided by 16 and so will be rounded to the next lowest multiple of 16. ▲
The <max DAC> value will be clipped to the next lowest one of the 4 possible DAC values.
Note This version of the command is valid for v1.06 and above. ▲
This command sets and reads back the zero order position and saturation level and the offsets from the zero order
position at other bandwidths.
Example 1 — request the current settings.
TES CON ZOR <enter>
Sat 7.5 V, Pos 1214, Fil 0, 0.5 -1, 1.0 0, 1.5 1, 2.0 1, 4.0 2
-
This means that the saturation limit is set to 7.5V. The peak was found at 1214 steps from the end stop, using filter
0. At 0.5nm bandwidth the peak is at 1214-1 steps, and so on.
Example 2 — to change the saturation level to 8.0V. All the other parameters must be entered as reported.
TES CON ZOR 8.0 1214 0 -1 0 1 2 3 <enter>
-
TES IPST
This command initiates the Internal Printer self test routines by toggling the lines. This checks the printing and also
reports on the RS232 configuration etc.
TES DIS
This command runs the disk test and requires a write-enabled, formatted floppy disk drive to be placed in the disk
drive of the instrument before it is executed. The command performs a simple test of the disk filing system. The
possible outcomes from the command are detailed below:
Outcome Action
PASS The disk test did not find any problems.
OPEN_CREATE_FAIL Failed to open and create the disk test file.
WRITE_FAIL Failed to write to the disk test file.
WRITE_CLOSE_FAIL Failed to close the disk test file.
OPEN_RDONLY_FAIL Failed to open the disk test file.
READ_FAIL Failed to read the disk test file.
READ_CLOSE_FAIL Failed to close the disk test file.
COMPARE_FAIL The data read back from the disk test file differs from the
data written to it.
Example:
TES DIS <enter>
PASS
-
TES DOR
This tests the sample compartment door switch (Evolution 600 only). If the reply is “OPEN”, the sample door
should be open. If the reply is “CLOSED”, the door should be closed.
TES KEY
Runs the keyboard test. The instrument waits for up to 30 seconds or until a key is pressed on the key pad. The
name of the key that was pressed is echoed back.
Example:
TES KEY <enter>
SOFT_1
TES NOI <integration_time” <readings> [ZERO|NOZERO]
If you want the test to perform the Zero process, ignore the 3rd parameter. If you wish to manually zero the
instrument, supply NOZERO as the 3rd parameter.
TES STEP <start step> <no of points> <step size> <number of readings per point>
This causes the Step Scan routine to be called. This allows step wise scanning in intensity and is useful when
investigating initialization problems.
Example:
TES STEP -20 40 1 10 <enter>
-
Note To see anything you need to have turned on either the OI or CA debug (DEB OI ON / DEB CA
ON). ▲
TES VER
This command reports the GAL version number.
Example:
TES VER <enter>
IC702: v01.24
-
Ideal output from this is 0, and is adjustable by re-positioning the chopper sensor up or down. TES CHO STO
should be run before starting this command. Any values greater than +/- 1 should be fixed.
See Figure 6-5. Adjust the sensor position up/down (very sensitive!) to achieve 0. Stop the chopper before each run
of this command, otherwise, the values will run in the 3-4 range, with little or no adjustment. Tighten the sensor
mounting screws after the adjustment is done.
TES ABS
This command takes a %T value and reports the corresponding Abs value
Example:
TES ABS 0.1 <enter>
3.0000
-
TES NVM
This command reports the size of the various elements in the NVM, together with information about checksums,
etc.
TES HISTORY <GET / OFF / START / CLEAR / PRINT / SAVE / ROUTINE_M / OPTIC_REP / ELECT_REP /
CHECK_PERF / MAJOR_MAINT> <engineer name <=11 chars> <job ref. <= 8 chars >
The other options require the second and third parameters. The engineer name (<=11 chars) and job ref. (<= 8
chars) and will add an item to the electronic log:
VISION errors are not covered in this manual. If you have an error on the 6000 range, check that the RS232 cable
is working and correctly installed. Try rebooting the PC running VISION and re starting the instrument.
1015: The command checksum is incorrect. This error only occurs in Protocol mode.
This is probably due to communication problem.
This error always occurs when debug is switched on; in this case, it should be ignored.
1018: This error tells you that the error queue is full. Some of the error messages may be lost. It may be necessary to
reinitialize the instrument.
1022: When the data was read from NVM, the checksum calculated from it, did not match the one that had been
stored in the NVM with the data.
1032: An attempt to send information down the RS232 link failed as nothing was listening. Make sure the receiving
device is switched on and ready.
1033: The RS232 device is now communicating again. This warning is issued after a failed attempt to send data has
left a data buffer full.
1034: A Sipper calibration command was received which would result in the sipper factor being set too low. The
required range of volumes is lower than the Sipper can provide. Therefore, the sipper factor was set to its
lowest possible value.
1035: A Sipper calibration command was received which would result in the sipper factor being set too high. The
required range of volumes could is greater than the Sipper can provide. Therefore, the sipper factor was set to
its maximum value.
1036: A command to drive the Sipper has been received but the Sipper is not connected.
Note This warning will not be generated if the Sipper is disconnected or turned off after it has been used.▲
1037: The battery in the real-time calendar clock chip has failed. Replace if required.
1045: The current wavelength calibration requires motor steps that cannot be achieved. The instrument requires
another wavelength calibration to be performed.
1055: There is an internal printer error. Switch the instrument off wait 30 seconds and switch on again.
1056: There is an error in the History File. Delete the History File. This can be done using the local control or the
TES HISTORY CLEAR command. It is recommended that the History File be backed up to disk after each
maintenance operation.
1057: There is an internal printer error. Switch the instrument off wait 30 seconds and switch on again.
1058: The zero order peak has moved - reinitialize the instrument.
1059: Two devices have tried to access the I2C bus at the same time and the conflict could not be resolved.
1077: Wavelength table compression failed. The table will be recalculated at switch on. The instrument takes longer
to boot up but performance is not affected.
1300: The last command sent is not supported by this version of the instrument
3002: The Cell Changer has not moved correctly to the requested cell.
3003: D2 Heater Off. The detection of the deuterium lamp turning off has failed. This most likely due a failure in the
D2 circuit on the lamp control board.
3005: D2 On Ready Signal. The deuterium lamp was already detected as being On when an attempt to turn it on was
made. This most likely due a failure in the D2 detection circuit on the lamp control board.
3008: D2 Failed to Strike. Three failed attempts were made to strike the D2 lamp. The D2 lamp or the D2 circuit on
the lamp control board could have failed.
3010: Tungsten Lamp Off. The detection of the tungsten lamp turning off has failed. This most likely due to a failure
in the tungsten circuit on the lamp control board.
3011: Tungsten Lamp On. The detection of the tungsten lamp turning on has failed. This most likely due to a failure
of the tungsten lamp or the tungsten circuit on the lamp control board.
3024: The monochromator was requested to move to a wavelength greater 1100nm or less than 0nm. This error can
be generated by trying to drive to a wavelength when the bench is not initialized.
3025: Internal software failure. Switch off and on again to reset the instrument.
3026: The device on the RS232 has not responded. Data output to the RS232 has been thrown away.
3027: The instrument has failed to initialize. Record ALL the error messages that are displayed. Make sure the beams
are clear and try again with the debug code switched on.
3028: Failed to find the zero order position of the monochromator. Make sure the beams are clear and try again with
the debug code switched on.
3043: A buffer overflow has occurred during a rate measurement. Data may have been lost.
3046: The real time calendar clock chip has stopped. Try setting a new time with the STIME command before
resetting the instrument. If this fails, ensure that the module, IC104, is firmly seated in its socket.
3048: During the wavelength calibration, a calibration line could not be found. Try running the calibration again.
Ensure that the mercury lamp is installed and working correctly. Check the operation of the flipping mirror, and
make sure it is correctly adjusted.
3049: The measured wavelength calibration coefficient did not fit the actual measured data. Please try running the
wavelength calibration again.
3050: The measured wavelength calibration coefficient was not stored correctly. Please try running the wavelength
calibration again.
3051: The wavelength calibration has failed. The errors in the monochromator are too great. Re-align the
monochromator and try running the wavelength calibration again.
3066: The monochromator has been requested to move a number of steps that are out of range. Please re-run the
wavelength calibration routine.
3067: The monochromator has been requested to move a number of steps that are not supported. Please re-run
wavelength calibration.
3068: The sample channel gain cannot be set low enough to get an ADC reading in the linear range of the detector.
Too much light in the sample channel can cause this.
3069: The reference channel gain cannot be set low enough to get an ADC reading in the linear range of the detector.
Too much light in the reference channel can cause this.
3072: An error was reported when writing data to the configuration EEPROM. Try repeating the command.
3079: The instrument has failed to compress the baseline data into a form that can be stored.
3081: The VFC has stopped running. This is usually because it has been presented with a negative input. Check for
light leaks, or lid open.
3082: The carousel was not in the expected position when the run started.
3083: The serial number on the CVC did not match that on the stored data. Check that you have the correct disk for
your CVC and re-load the data.
3084: The Cell Changer could not find the flag for the requested position.
3085: The checksum of the CVC data read from the disk is incorrect.
3087: The version number in the file is not a value that the software knows how to deal with.
3088: There was an overflow in the signal processing math. This is normally caused by the sample compartment lid
being opened during a run.
3091: The instrument is set to its lowest gain but signal is still off-scale, no reading can be made
3093: The dark voltage is too high. Check for light leaks
3099: The CVC has not been able to read the serial number correctly
Replace the instrument on the bench. Ensuring that there is no debris underneath it and that there is at least 25mm
between the fan grille and the wall or any other obstruction.
The Evolution 600 has a cooling fan for the source lamps; this filter should be checked and cleaned in one of two
ways. Either by removing the finger guard and filter (4 screws with nuts on the inside), or remove the top
right-hand cover and blow out with compressed air
1. Switch off the spectrophotometer and disconnect from the wall outlet.
2. Using a lint free cloth dampened with a weak solution of detergent and water, wipe the exterior surface of the
instrument as necessary.
3. Wipe over with a cloth dampened with plain water.
4. Dry the surface with another cloth.
13.3.1 Cleaning the external surfaces of the optics cover windows
Remove the right-hand top cover (see “Section 14.2.2”). Remove the thin PVC light baffle (Evolution 300 only) or
foam light baffle (Evolution 600 only) to access the optics cover windows. Do not remove the optics cover. Wipe
the windows with a lint free cloth dampened with a weak solution of detergent and water. Wipe over with a cloth
dampened with deionized water; finally dry the surface with another lint free cloth.
13.3.2 Electrical safety checks
Power supplied to the instrument should be from dedicated, uninterrupted sources. Power must be free of voltage
dropouts, transient spikes, frequency shifts and other line disturbances that impair reliable performance. Each wall
outlet must be equipped with a 3-wire line: live, neutral and ground. The ground must be a non-current carrying
wire connected to earth ground at the main distribution box. Reference the manual Evolution 300 and
Evolution 600 Site and Safety Information.
The critical safety checks are earth bonding and insulation breakdown. These should be tested using a Portable
Appliance Tester suitable for Class1 products. This must be used in accordance with the local standards and the
manufacturer's instructions.
Measure the resistance between the ground of the power cable (disconnected from the supply) and each of the
areas outlined below. Ensure that where necessary the probe breaks through the paint.
CAUTION
Three screws and a plastic button hold the right-hand cover in place. Two of the screws are on the back ledge of the
instrument and the other is under the sample compartment lid near the front. Remove these then depress the plastic
buttons at the each side of the cover at the front. The cover can then be lifted clear.
Important When replacing the covers, make sure that the DVI cable is correctly installed and that the EMC
clip is firmly secured in place.▲
To replace the module reverse the steps above. When sliding the module back in, take care not the trap the
cableforms. Hold the module close to the casting to ensure that the fixing lugs locate with the casting.
Evolution 300: The fan is wired directly into the output cableform. If the fan fails, the whole cableform must be
replaced. This is simple, just remove the MTA connector and unscrew the terminal blocks that take the 5V output.
When fitting the new cableform, make sure that the ring tag on the red wire goes to TB2, the one furthest from the
MTA connector.
Evolution 600: The fan is wired to a 2-way Molex™ connector that plugs into TB5 of the power supply. This is a
polarized connector and can only be plugged in one way.
Main power
connector pins
12 11 10 9 8 7 6 5 4 3 2 1
VCC VCC
Ground Ground +24V N/C -15V Ground Ground Ground +15V +15V
+5V +5V
Black Red Red Black Yellow White Black Black Black Orange Orange
The optics cover is held in place by four M4 screws each in a recess in the cover wall. Remove these screws. The
cover can then be lifted off. Be careful to lift the cover straight up so as not to damage any of the optics.
When replacing the board, make sure that none of the cableforms are trapped between the PCB and the mounting
points. It is best to plug in all the connectors and seat the board before putting in any of the fixing screws.
Warning UV Radiation. ▲
14.8.1 Checking the Slit plate
From the PC, use the BAN command to go to each bandwidth. Check that the correct slit is in the beam.
Example:
BAN 4 <enter> should put the 4nm slit in the beam.
The slits can be identified by their size (4nm is the widest). Each bandwidth down from 4nm should move
clockwise one position and the slit should be narrower.
14.8.2 Checking the flipping mirror (Evolution 300 only)
The test is only necessary when a mercury lamp is used with the instrument. For this, you will need to turn on the
mercury lamp, so eye protection must be worn.
Use the command LAM MER <enter>. The mercury lamp should switch on and the mirror should move into the
beam. The command LAM XE <enter> should switch off the mercury lamp and remove the mirror from the beam.
With the mercury lamp on, check that the patch is central on the entrance slit. If necessary, adjust the height first,
this is not a critical adjustment, just ensure the patch is roughly central on the entrance slit. The height is adjusted
by means of the screws marked in Figure 14-9.
Evolution 300: The end screws also hold down the light baffle. Remove these screws and lift off the cover and the
light baffle. The front corner of the light baffle has to be carefully worked around the main cover fixing boss.
Evolution 600: Remove the sample compartment and the foam light baffle before attempting to remove the
detector cover.
Caution If servicing an Evolution 600, immediately cover the active window of the PMT with black
tape to prevent damage by over-exposure to ambient light. ▲
It is likely that the corrupt part of the NVM will be user data so if you are unable to recalibrate the wavelength the
data can be read out and re-entered. Here is an example of how to retrieve the wavelength calibration data, you type
the command MPL <enter>, having set the terminal program to save the resulting reply to a text file.
MPL <enter>
1.998464e+00 2.776559e-07 6.791213e-12 4.0
1.998895e+00 1.885237e-07 1.182525e-11 2.0
1.998711e+00 2.500356e-07 7.840158e-12 1.5
1.998446e+00 3.095027e-07 3.980329e-12 1.0
1.999363e+00 2.078102e-07 7.727445e-12 0.5
-
After the NVM has been cleared and the instrument reinitialized, enter the saved data (a line at a time) using the
MPS command. The saved data is in the correct format for the MPS command so you can cut and paste it from the
saves text file to prevent typing errors.
Example:
MPS 1.998895e+00 1.885237e-07 1.182525e-11 2.0 <enter>
-
15.5 Error 1077 - Wavelength table compression failed
This error occurs after a wavelength calibration because the table that defines the number of motor steps per nm is
too big for the memory available. It means that the monochromator needs more error correction than was expected.
This is not a fatal error, the correct wavelength step tables will be calculated at power up, it will just take about 40
seconds longer to boot up than an instrument that does not show this error. Performance is not affected.
To correct this error the monochromator will need to be realigned. How to do this is detailed in “Section 16.1”.
Before starting the alignment, an adjustment must be made. Drive the monochromator to zero order WDR 0
<enter> will do this. Disconnect the wavelength drive motor and wind the mechanism by hand until the grating is
at 90° to the axis of the monochromator. Now adjust the collimator mirror to bring the patch back onto the exit slit.
Having done that, follow the instructions given in “Section 16.1” to complete the alignment. When this has been
done reconnect the wavelength drive motor and replace the covers. After the instrument has initialized, perform a
wavelength calibration and bandwidth check.
We do not recommend that you carry out this procedure unless the customer is unhappy to live with the warning
message.
15.6 Error 3024 - Monochromator requested to drive out of range
This error usually occurs when a wavelength drive command is issued to an instrument that is not initialized. The
reported wavelength in this case will be -3220nm. To fix this problem reinitialize the instrument.
If the Sat figure is zero, re-enter all the data with a figure of 8.0 for the saturation level. If in doubt, enter only the
saturation level with all the other parameters as zero, like this:
0.000
-0.020
Relative Absorbance
-0.040
-0.060
-0.080
-0.100
-0.120
-0.140
0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0
Time (secs)
For clarity this section includes the full test specification for this performance parameter and gives some
background information to aid understanding.
Perform a baseline and then a scan. The trace should not show any filter change steps greater than those specified
above.
This test is built into the instrument software and this is what should be used as the definitive test. However, the
instrument software does not give you proper access to the raw data so for fault finding other means of testing will
be required.
15.16.2 Collecting the required data
The raw data can easily be collected by using a PC running a terminal program. Connect to the instrument as
describes in “Section 10.1”. The commands given below will produce a lot of data, which you will need to copy
into a spread sheet. For a short scan this can be done using the Windows Clip Board, but the best way is to set up
the terminal program to save the data to a text file.
The BAS command produces a lot of data that need not be collected. These commands are best used for looking at
small sections of the wavelength range. All you need to do is substitute your start and stop wavelengths in place of
the 190 and 900 shown above.
10.0
8.0
Intensity
6.0
4.0
2.0
0.0
100 300 500 700 900 1100
W avelength (nm)
The peaks near 250nm are a particular problem; they may be bigger than they look. The first stage of the
preamplifier operates from a 12V supply and needs 2 to 3V head room so above 9V the response can become non
linear. Some compression of the peak may occur before you see any obvious saturation effect. For this reason, it is
desirable to prevent the energy peaks from exceeding 9V. In addition, more gain is needed in the low energy parts
of the spectrum to improve measurement accuracy. These two requirements are in conflict, in the Evolution 300 the
problem was solved in two ways. First, a filter to attenuate UV was added to the filter wheel to reduce the very
large peaks in the UV region to a more manageable level. Secondly the whole wavelength range was divided into a
number of segments each of which can have a different gain setting in the preamplifier and measurement system,
for each of the bandwidths. The result of this is a gain matrix that can be used to optimize the performance of the
instrument over the full wavelength range.
15.16.4 Optimization controls
All of the parameters, which control the energy profile, are programmable. They are the filter change points, the
segment boundaries and the various system gains. This section describes each of these in turn.
To make any adjustment to these parameters the instrument must be connected to a PC running a terminal program.
How to do this is described in “Section 10” of the service manual.
The filter change points are programmable and can be moved in 0.1nm steps. The command to recall the current
settings is TES CON STR, here is an example:
To change one of the filter wavelengths, re-enter the command adding the full list of wavelengths including the
new value. Here is an example
Caution The filter change points should not be moved by more than 1 or 2nm, or other performance
parameters may be compromised. ▲
Here is an example to change the start point of segment 20 to 918.5nm use this command.
In Table 15-3 the column labeled "Wave" contains the start wavelengths for each segment. Each column in square
brackets represents the data for the bandwidth listed at the top of the column. The following sections explain the
meaning of the numbers in the matrix.
The default value for MINDAC is 124. In summary, the table below shows the effect of a range of values in the
first position in the matrix.
Gain no Gain
0 x1
1 x10
2 x100
For the xenon lamp the gain x1 must be used, always set the second entry in the xenon lamp matrix to 0. The
higher gains are used for the mercury lamp.
Preamplifier gains
There are four gains available on the first stage of the preamplifier. They are set by a number from 0 to 3. The
actual gains vary from amplifier to amplifier; typical values are shown below.
Gain no Gain
0 x1
1 x 1.21
2 x 4.75
3 x 26.96
The last two numbers in the matrix entry are the preamplifier gains sample, then reference. These two gains
should always be set to the same value.
The problem
Here is a poor baseline that shows a very large spike near 200nm.
Abs 0.006
0.004
0.002
0.000
-0.002
0 200 400 600 800 1000
Wave le ngth (nm)
15.16.8 Diagnosis
The first step towards diagnosing what is wrong with this instrument is to measure its energy profile, for the
bandwidth in question. The scan shown in Figure 15-7 was taken at 600nm/min with a 1nm data interval. It clearly
shows that close to 300nm the sample voltage is going well into the non linear region of the preamplifier, which
will explain the big spike seen in the baseline in that wavelength range.
12.0
10.0
Sample voltage
8.0
Orig
6.0 1.0nm
0.5nm
4.0
2.0
0.0
0 200 400 600 800 1000
Wavelength (nm)
From Table 15-2 we can see that this peak lies in wavelength segment 6, 308 to 372nm. Usually this is enough
information to proceed but to clarify this example; a more detailed energy profile was taken for this segment. The
results are shown in Figure 15-8, the peak at 310nm is well over 10V and the rather rounded top suggests some
compression has taken place.
10.0
Sample voltage
8.0
6.0 Before
4.0
2.0
0.0
308 318 328 338 348 358 368
Wavelength (nm)
Figure 15-8 A detail of the energy profile showing the problem peak
Diagnosis - step 2
Next, read the gain table to find out how the instrument is set up. Use the command TES CON GS.
Xe Lamp
Wave 0 0.2 0.5 1 1.5 2 4
0 [ 0 0 0 0] [ 0 0 0 0] [ 0 0 0 0] [ 0 0 0 0] [ 0 0 0 0] [ 0 0 0 0]
180 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [2500 0 2 2] [ 0 0 1 1] [ 0 0 0 0]
201 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 2 2] [ 0 0 1 1] [ 0 0 0 0]
217 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 1 1] [ 0 0 0 0] [ 0 0 0 0]
223 [ 0 0 3 3] [ 0 0 2 2] [ 0 0 1 1] [ 0 0 1 1] [ 0 0 0 0] [ 0 0 0 0]
265 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 2 2] [ 0 0 0 0] [ 0 0 0 0]
308 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 0 0]
372 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 0 0]
412 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 2 2] [ 0 0 0 0]
432 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 2 2] [ 0 0 0 0]
470 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 0 0]
480 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 2 2] [ 0 0 1 1] [ 0 0 0 0]
497 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 2 2] [ 0 0 0 0]
523 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 1 1] [ 0 0 0 0]
545 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 0 0]
590 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 1 1]
614.5 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2]
819.5 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 1 1]
834 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 1 1]
877.5 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 2 2] [ 0 0 0 0]
918.5 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 0 0]
975 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 2 2] [ 0 0 1 1]
990 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2] [ 0 0 1 1]
997 [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 3 3] [ 0 0 2 2]
1101 [ 0 0 0 0] [ 0 0 0 0] [ 0 0 0 0] [ 0 0 0 0] [ 0 0 0 0] [ 0 0 0 0]
Table 15-6 Gain matrix
Once this is done, re run the energy profile to make sure the large peak has been reduced. A detailed profile,
Figure 15-9, shows that the 310 peak is now below 4V. Note the shape of the peak top now that it is not being
compressed. Figure 15-10 tells us that there are now no peaks above 8V so the problem should be fixed.
4.5
4.0
3.5
Sample voltage
3.0
2.5
After
2.0
1.5
1.0
0.5
0.0
308 318 328 338 348 358 368
Wavelength (nm)
9.0
8.0
7.0
Sample voltage
6.0
5.0
4.0
3.0
2.0
1.0
0.0
0 200 400 600 800 1000
Wavelength (nm)
0.0010
0.0008
0.0006
0.0004
0.0002
Abs
0.0000
-0.0002
-0.0004
-0.0006
-0.0008
-0.0010
100 200 300 400 500 600 700 800 900
Wave le ngth (nm)
Warning The tungsten and deuterium sources run extremely hot (tungsten ~250-300°C, deuterium
~150-190°C). Allow the instrument to cool for 15 minutes before servicing the lamps. ▲
Warning The xenon, tungsten and deuterium sources output a lot of harmful UV. CARE MUST BE
TAKEN TO AVOID DIRECT EXPOSURE OF THE SKIN. EYE PROTECTION MUST
BE WORN. ▲
The optical alignment cannot be performed without the aid of a PC running a terminal program.
11. Remove the power from the wavelength drive motor by disconnecting the motor leads from the interface
board, see Figure 16-2.
12. Rotate the wavelength drive by hand until the grating is square: (the reflections of the Mirror Bracket are
central in the Grating when viewed from over the center of the collimator, M2). Once the grating is in
this position, the small adjustments required later can best be made by means of a 1.5mm Allen key in
one of the coupling grub screws. This makes it easy to move the grating without getting your fingers in
the beam. Figure 16-2 shows this.
13. Check the patch now uniformly floods the right-hand side of M2.
14. Adjust M2 to bring the patch onto the Exit Slit. There are two adjustment screws one for tilt and one for
angle see Figure 16-3. Adjust the angle first to bring the beam back to the exit slit, and then adjust the tilt
to vertically centralize it on the slit. The patch should now be central on the M3 Mirror.
15. The next operation is to get an approximate focus for the collimator. Loosen the focus lock screw; see
Figure 16-4, until the grating assembly can just be moved using a screwdriver as a lever. Keep it as tight
as practical, this reduces height errors and helps to keep the patch on the exit slit.
Issue the command BAN 2 <enter> and start the lamp again.
Place a white card or piece of paper over the M3 mirror; you should be able to clearly see the patch. If
you cannot, the collimator assembly may have moved laterally as the locking screw was loosened, it
should be possible to move it back to the position where the patch is on the exit slit.
Scan the patch across the slit by adjusting the wavelength drive manually. This is best done using a small
Allen key as shown in Figure 16-2.
Important Rotate the drive to the left, if the patch moves the same way the collimator is too far back. If the
patch moves in the opposite direction, the collimator is too far forward. ▲
Move the collimator assemble in the direction indicated by the test, only make very small adjustments.
Test the new position by rotating the drive a small amount and noting which way the patch moves.
Repeat these operations until the patch moves very little as the drive is rotated. It should just get darker.
You now have an approximate focus. Tighten down the focus lock screw; take care not to move the
assembly while doing this.
16. The next step is get make fine adjustments to the focus using the angle and tilt adjustment screws. Again,
you start at 2nm bandwidth.
17. Scan the patch across the exit slit by rotating the wavelength drive manually. If the patch at the M3
position appears to move upwards or downwards, return the grating to its original position (patch on slit),
and adjust the tilt, top adjustment screw, see Figure 16-3, of the collimator mirror to correct. Only make
very small adjustments. Repeat the above until the patch does not appear to move upwards or
downwards.
18. Check to see if the patch at the M3 position appears to move from side to side when it is scanned across
the slits. If it does return the grating to its original position (patch on slit), and adjust the angle, lower left
screw, see Figure 16-3, of the M2 mirror assembly. Only make very small adjustments.
Repeat the above until the patch does not appear to move sideways, or up and down.
19. Go to the next narrower slit and repeat the previous section.
Repeat this down to the 0.5nm slit. You will need to do this in the dark or at least in subdued lighting.
20. When the monochromator is correctly set up, as you scan the patch across the slits the patch seems to
disappear from the center. There should be no movement up or down; the patch should just get darker
from the center to the edges as the beam moves off the slit. You need to move the drive very slowly to
see this effect.
21. If the focus condition described above cannot be achieved the coarse focus adjustment you made may not
have been correct. Go back and repeat the process from that point. Only make very small adjustments.
22. Reconnect the wavelength drive motor.
23. Next, set up the post monochromator optics. Drive the slit to the 4nm position (BAN 4 <enter>).
24. Adjust M3 to bring the patch centrally onto M4. Tighten down M3 and re-check.
25. Adjust M4 to bring the patch centrally onto M5. Tighten down M4 and re-check.
26. Adjust M5 to bring the patch centrally onto M6. Tighten down M5 and re-check.
Once the grating is in this position, the small adjustments required later can best be made by means of a
1.5mm Allen key in one of the coupling grub screws. This makes it easy to move the grating without
getting your fingers in the beam as seen in Figure 16-2.
14. Check the patch now uniformly floods the right-hand side of M2.
15. Adjust M2 to bring the patch onto the Exit Slit. There are two adjustment screws: one for tilt and one for
angle (see Figure 16-3). Adjust the angle first to bring the beam back to the exit slit, and then adjust the
tilt to vertically centralize it on the slit. The patch should now be central on the M3 mirror.
Issue the command BAN 2 <enter> and start the lamp again.
Place a white card or piece of paper over the M3 mirror; you should be able to clearly see the patch. If
you cannot, the collimator assembly may have moved laterally as the locking screw was loosened, it
should be possible to move it back to the position where the patch is on the exit slit.
Scan the patch across the slit by adjusting the wavelength drive manually. This is best done using a small
Allen key as shown in Figure 16-2. Rotate the drive to the left, if the patch moves the same way the
collimator is too far back. If the patch moves in the opposite direction, the collimator is too far forward.
Move the collimator assembly in the direction indicated by the test, only make very small adjustments.
Test the new position by rotating the drive a small amount and noting which way the patch moves.
Repeat these operations until the patch moves very little as the drive is rotated. It should just get darker.
You now have an approximate focus. Tighten down the focus lock screw; take care not to move the
assembly while doing this.
17. The next step is get make fine adjustments to the focus using the angle and tilt adjustment screws. Again,
you start at 2nm bandwidth.
Scan the patch across the exit slit by rotating the wavelength drive manually. If the patch at the M3
position appears to move upwards or downwards, return the grating to its original position (patch on slit),
and adjust the tilt, top adjustment screw (see Figure 16-3) of the collimator mirror to correct. Only make
very small adjustments.
Repeat the above until the patch does not appear to move upwards or downwards.
Check to see if the patch at the M3 position appears to move from side to side when it is scanned across
the slits. If it does return the grating to its original position (patch on slit), and adjust the angle, lower left
screw (see Figure 16-3) of the M2 mirror assembly. Only make very small adjustments.
Repeat the above until the patch does not appear to move sideways, or up and down.
18. Go to the next narrower slit and repeat the previous section. Repeat this down to the 0.5nm slit. You will
need to do this in the dark or at least in subdued lighting.
19. When the monochromator is correctly set up, as you scan the patch across the slits the patch seems to
disappear from the center. There should be no movement up or down; the patch should just get darker
from the center to the edges as the beam moves off the slit. You need to move the drive very slowly to
see this effect.
20. If the focus condition described above cannot be achieved, the coarse focus adjustment you made may
not have been correct. Go back and repeat the process from that point. Only make very small
adjustments.
21. Reconnect the wavelength drive motor.
22. Next, set up the post monochromator optics. Drive the slit to the 4nm position (BAN 4 <enter>).
23. Adjust M3 to bring the patch centrally onto M4. Tighten down M3 and re-check.
24. Adjust M4 to bring the patch centrally onto M5. Tighten down M4 and re-check.
25. Issue the command TES CHO INI <enter>. This initializes the chopper.
26. Issue the command TES CHO SAM <enter>. This sets the chopper to the sample position.
27. Adjust M5 to bring the patch centrally onto M6. Tighten down M5 and re-check. Ensure the beam is not
being clipped by the chopper blades.
28. Issue the command TES CHO REF <enter>. This sets the chopper to the reference position.
The figure below shows how the cables connect to the interface PCB. This PCB is also used for the slit assembly
and for the optional Calibration Test Unit.
Red Blue
Grey
Motor
Cableform
Violet
Black
Sensor
Red
Install the CVC in the customer’s instrument and ensure that it has been initialized. Start the Test and Setup
software.
Click on Calibrate CTU.
The CTU Calibration Page will be displayed.
Click on Calibrate to commence calibration.
The communication window will indicate progress.
16.3 How to lubricate the monochromator drive
The monochromator drives in Evolution 300 and Evolution 600 are well-shrouded and located inside the sealed
optics cover. Lubrication should only be undertaken if there is evidence of stiffness in the drive, such as cumulative
wavelength errors that clear for a while after re-initialization.
First, remove the right-hand top cover and the optics cover. Wind the drive as far as it will go away from zero
order. This will extend the flexible coupling. Undo the two grub screws located in the collar where the coupling
joins the micrometer. See Figure 16-10.
Slide the coupling away from the micrometer, it should come clear of the fixing shaft. Next, loosen the set screw
holding the micrometer in place. This screw is marked by an arrow in Figure 16-11. It should now be possible to
ease the micrometer out of its mount.
Loosen the 7mm nut at the end of the fixing shaft a few turns. The nut is indicated with an arrow in Figure 16-12.
Tap the shaft on the bench to release the knurled cover from the micrometer thread. Remove the fixing shaft and
the cover. The lead screw is then exposed, see Figure 16-12. Gripping the tapered end of the screw, wind the lead
screw fully out. If there are signs of wear debris clean the thread, otherwise put one or two drops of clock oil on to
the thread, do not over oil it. Wind the lead screw back into its collar; wind it fully in to spread the oil over the
threads. Ensure that there is a thin film of oil over the anvil of the lead screw. Do not adjust the brass ring marked
with an arrow in Figure 16-12. Refit the knurled cover and the fixing shaft. Tighten the 7mm nut. Slide the
assembly back into its mount and retighten the locking screw. Do not over tighten this screw you may jam the
monochromator! Slide the collar of the flexible coupling back onto the fixing shaft and tighten the grub screws.
Ensure the assembly moves smoothly. It is recommended that the wavelength accuracy be checked after this
procedure has been carried out.
2. Disconnect all the cableforms to the local control interface PCB. Remove the four screws that hold the board in
place and lift it clear. See Figure 16-14.
1.2000
1.0000
0.8000
Sample signal (V)
PDL 50
0.6000 PDL 30
0.4000
0.2000
0.0000
-0.2000
-10 0 10 20 30 40 50 60 70 80 90 100
Time (µs)
Warning The xenon lamp contains high-pressure gas. If the envelope is subjected to shock or gets
scratched, the lamp may explode. It is recommended that gloves, long sleeves and eye
protection be worn when handling the lamp to protect against flying glass. ▲
Caution Do not touch the front surface of the lamp with your fingers, use a cloth or gloves. Touching the
glass will cause it to discolor and reduce the lamp output when the lamp warms up. ▲
Due to the very high voltages and peak currents involved, the components in the trigger circuit and the output
capacitor on the xenon PSU deteriorate with use. We therefore strongly recommend that if a new lamp is required,
the whole subsystem (i.e., lamp, trigger circuit and power supply) be replaced. More information on this subsystem
is given in “Section 4.0”.
16.8.1 Removing the xenon lamp subassembly
1. Remove the bottom covers and main PCB.
2. Unscrew the xenon PSU screening box.
3. Disconnect the lamp from the supply, and remove the supply.
4. Remove the main top cover.
5. Remove the optics cover.
6. Unscrew the lamp bracket and remove the lamp assembly. This step can be difficult due to the limited
clearance between the lamp and the slit assembly.
1. Connect a PC running a terminal program to the instrument, switch on the instrument and gain control.
2. Issue the command INI FAK <enter>. This will make the instrument operate as though it had initialized.
3. Issue the command BAN 4 <enter>.
4. Issue the command FIX 400 <enter>.
5. Put a white card over the right-hand side of the collimator mirror.
6. PUT ON SAFETY GOGGLES. Issue the command RUN <enter>.
7. Next, adjust the position of the lamp to give a uniform rectangular patch on the white card. The lamp
assemblies are pre-aligned so it should only be necessary to make a focusing adjustment.
Slide the bracket backwards and forwards to get the most uniform patch on the card. Please note some flicker is
normal, especially with a new lamp. There is some clearance in the adjustment slot so there will be some side to
side movement as the focus adjustment is made; it will be necessary to correct this before the fixing screw is
tightened.
If the patch cannot be got to the correct position in this way, there are two possible further adjustments (see
steps 8 or 9 below).
It has been known for customers to supply their own tungsten lamp, this can cause problems as, due to EEC
regulations, the majority of lamps supplied in the world are now doped to eliminate UV radiation, and therefore
will not allow any light through below 400nm. This will cause very noisy response between 340-400nm. A faulty
tungsten lamp can sometimes be detected by inspection. Symptoms are whiskers growing on the filament,
discoloration of the envelope. If the envelope and filament look OK check the pins, clean any corrosion off and
retry the lamp.
1. Switch off the instrument and let it cool down for 15 minutes.
2. Unplug the tungsten lamp from its socket and replace with the new lamp, taking care not to touch the quartz
envelope (use gloves while handling the lamp). The copper lamp clamp will need to be removed and reinstalled
during this process.
3. Check the optical alignment.
16.8.5 How to replace the deuterium lamp
1. Switch off the instrument and let it cool down for 15 minutes.
2. Unplug the inline connector on the deuterium cable.
3. Unscrew the three fastening screws enough so you can rotate the lamp. These may need to be completely
removed.
4. Remove the deuterium lamp and replace with the new one.
Hold the lamp by the base only. Do not touch the quartz envelope.
5. Turn the lamp counterclockwise until it is stopped against the fastening screws.
6. Tighten down the three fastening screws and plug in the inline connector.
7. Check the optical alignment (see “Section 16.1”).
The maintenance log is accessed via a TES command. The full syntax of which is given in “Section 11.2”.
16.9.1 Viewing the maintenance log
To read the existing log, enter the command:
TES HIS GET <enter>
The contents of the log will be sent to the terminal. This command works even if the log is switched off.
Alternatively, the log can be sent to the current printer. Make sure the printer is selected and on line before sending
this command. The command to print the log is:
TES HIS PRINT <enter>
To enter one of these job types you must also add the engineer’s name and the job reference. The engineer’s name
can be up to 11 characters but must not contain any spaces. The job reference can be up to 7 digits.
Here is an example, suppose you carry out a routine maintenance visit and then check the performance. When the
work is finished, you update the maintenance log by making these two entries.
First, connect the instrument to a PC running a terminal program set to save data to a text file. Next, execute the
following series of commands.
These two are the essential commands; the following ones will record some of the other performance related
parameters, which may have been set to non default values.
TES CON STR <enter> this returns the filter change points
TES CON BOU <enter> this returns the list of gain segments
TES CON GS <enter> this returns the gain matrix - a lot of data.
16.10.3 Clearing the current settings
There are three areas of memory that need to be cleared. These are the NVM, the EEPROM and the real time clock
chip. (This has an area of general purpose NVM in it).
Here are the commands:
Once these commands have been began, switch off the instrument, when it is next switched on, the cleared areas of
memory will be filled with the hard coded default values. Switch on, gain control via the terminal and initialize the
instrument.
16.10.4 Replacing serial number
This is done using the VAR command the parameters it requires are the model number and the serial number.
Example:
VAR EV300 123456 <enter>
16.10.5 Resetting the clock
On a local control instrument, this can easily be done via the user interface. For black box instruments, this is done
using the STI command. STIME <day of the week> <day-month-year> <hours: minutes: seconds>
Example:
STI TUE 22-08-03 14:12:22 <enter>
16.10.6 Replacing wavelength calibration
This is done using the MPS command, the parameters it needs at three coefficients and the bandwidth to which
they apply. They are required in the format used by the MPL command. So the easiest way to use this command it
to copy the data from the text file you captured earlier and just paste it after typing MPS. The last figure in the
parameter list is the bandwidth. In the example, the 2nm bandwidth data is being entered.
Example:
MPS 1.998895e+00 1.885237e-07 1.182525e-11 2.0 <enter>
-
You need to do this for each of the instrument bandwidths. This command takes a little while to action, as the
processor has to create new drive tables for each bandwidth using the new data.
Scan between 190 and 900nm, 1.5nm bandwidth, 120nm/min, with a 2nm data interval, scale ±0.005 A, smoothing
set to low. Perform a baseline and then a scan. The trace should not show any filter change steps greater than
0.001A in size.
16.10.8 Checking the filter change points
Run the command TES CON STR and check the output against the data you captured earlier. If one of the change
points is different, reenter the data using the same command.
Run the command TES CON GS and check the output against the data you captured earlier. You only need to
check the first table, the one for the xenon lamp. Look for differences in the settings; these are most likely to be
near that start of the table, the UV region. If you see any differences, you will need to program the new values into
the gain matrix. You do this using the TES CON GS command.
Example:
TES CON GS XE 1.5 1 0 0 3 3 <enter>
-
In this example the "1.5" is the bandwidth and the "1" is the wavelength segment number. The next four numbers
are the gains; these are the figures that may differ. Please note that the last two numbers must always be the same.
Change only one bandwidth at a time; check the result by running a baseline test. It is very unlikely that more than
two or three entries will need to be changed.
The installer provides sample files that can be copied, renamed and edited to display the values in your specific
kits.
17.4 Removal of the software
The UV Evaluation System production utility can be uninstalled using the Add or Remove Programs dialog in the
Control Panel.
17.5 Using the utility
This production utility can be run from the start menu.
Note In Figure 17-4, the instrument is still turning on the deuterium lamp for the Evolution 600. ▲
The slit position window is displayed when the Slit Drive button is pressed. This allows the bandwidth or slit
setting to be set manually.
The utility will display results for each test after you have double-clicked on the title (indicated by the green color)
of the test, as shown in Figure 17-9.
These tests require various artifacts, accessories or standards to operate correctly or fully. Some tests only require
the bare instrument
The main body of the accessory holds the lamp and provides the fixing holes that engage with the alignment pins
on the casting. The power supply is housed in a die cast box fastened to the main part of the accessory. The
connector for the accessory is on the die cast box.
PL1
R1 R2 TB 2
1 6 10k 10k
1
2
R3 TR1
470 IPS
1 PSU 1 3,4 021
IPS021 1 TB1
2
TDK 1
3
9 C1 CXA-M10A 2
5 1nF 1 2 3
2 5
Lk1 Lk2
One of the features of these accessories is that they can be "hot plugged". To make this reliable, the way the power
lines come up needs to be sequenced. This is done by means of an IPS511G "high side switch" in series with the
+15V input. A capacitor resistor network on the +5V supply control the IPS511 so that the +15V to the accessory
is not switched on until the logic supply is up and stable. The lower part of Figure 18-2 shows the relevant
circuitry.
Figure 18-7 shows a side view of the assembly, note how the heatsink fits around the motor spindle.
If the belt needs replacing, it can be done now. Fit the new belt around the large pulley, engage the motor pulley,
hold the motor bracket in place and re-insert the motor screws. Adjust the belt tension by rotating the bracket using
the slots. To check the belt tension press on it at the center on the unsupported length it should depress about 6 to
8mm.
Should the motor be changed it is important to make sure that the thermal break is correctly installed between the
motor bracket and the heatsink, see Figure below.
The base unit for the Sipper is the same in all respects, apart from the larger higher torque motor that is installed,
see Figure below.