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FDU Wall Mountable


(SC Compatible)

Product Specification

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CONTENTS

A. Overview…………………………………………………….. 1
B. Features………………………………………….…………… 2
C. Technical Parameters…………………………..…...... 2
D. Product Dimensions…………………………………….. 3
E. Wiring Diagram……………………………………………. 7
F. Installation
Mounting……………………………………………………. 8
Splicing and Termination…………………………….. 9

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OVERVIEW

The optical fiber sub-fiber box is one of the first-choice


products of the optical fiber terminal in the optical fiber access
network. It integrates the fusion and wiring of the optical fiber
cable, and can realize the straight-through and wiring of the
optical cable. The cabinet is divided into two types: indoor and
outdoor. The interior box adopts cold-rolled steel plate, which has
a firm structure, beautiful appearance and long service life. The
outdoor cabinet is made of galvanized steel or stainless steel,
which is not susceptible to rust and deformation and prevents
rain. The product is used for the branch connection of the optical
cable and the butterfly-shaped introduction of the optical cable.
The optical splitter is placed on demand and is divided into a box
splitter and a insert splitter according to the splitter form. The
product adopts a modular and no-fiber jumper structure, and the
number of optical splitters can be flexibly increased to achieve the
optical splitting requirements at different stages.

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FEATURES

• Elegant Exterior
• Reliable Performance
• Easy Operation and Maintenance
• SC Compatible
• Cold-roll Steel Sheet

TECHNICAL PARAMETERS

Cabinet Steel sheet


Operating Temperature -40°C~60°C
Humidity ≤95% (+40°C)

Atmospheric Pressure 70KPa to 106KPa

Insulation resistance >20000MΩ/500V (DC)

Voltage resistance >3000V(DC)/1min

Adapter Insertion Loss ≤0.35dB APC

Adapter Return Loss >65dB APC

Reseating Durability >500 times

IP Rating 55
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DIMENSIONS

Capacity Dimension L*H*W (mm)

12C 400x350x140

24C 400x350x140

36C 400x350x140

48C 400x350x140

72C 450*380*150

96C 450*380*150

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DIMENSIONS

12 Core
400x350x140mm

24 Core
400x350x140mm

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DIMENSIONS

36 Core
400x350x140mm

48 Core
400x350x140mm

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DIMENSIONS

72 Core
450x380x150mm

96 Core
450x380x150mm

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WIRING DIAGRAM

Output fiber of the


Feeder optical cable
Branching optical cable

Branching part of the Output fiber cable


Feeder optical cable
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INSTALLATION

A. Wall Mounting

1. Install the attached expansion screws on the wall to be


installed (the installation dimensions of each box are based
on the actual back mounting hole of the box)
2. Place the box, tighten the expansion screws and fix the box.
3. Close the cabinet door and lock it.

Expansion Screw
WALL

FDU

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INSTALLATION

B. Splicing and Terminating Optical Fibers

1. Strip optical fiber A until the bare fiber is exposed.

2. Put the pigtail into a splicing protection


tube.

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INSTALLATION

3. Strip the bare fiber until the fiber core is exposed.

4. Strip optical fiber B until the bare fiber is exposed.

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INSTALLATION

5. Strip the bare fiber until the fiber core is exposed.

6. Splice the protection tubes in heat shrink mode.

Page 11 of 11
Report Code: 07-16-0216

TEST REPORT

Product Model: GF-KJW


Product Name : 24C Fiber distribution box
Manufacturer: Nanjing Huamai technology Co.,Ltd
Test type : Entrusted inspection

Information industry communications products

Quality supervision and inspection center


Quality supervision and inspection center(Code: 07-16-0216)

TEST REPORT

Product name 24C Fiber distribution box Model GF-KJW

Nanjing Huamai Technology Co.,


Applicant Test type Entrusted inspection
Ltd.
No.66, Fengze Road, Industrial
Zone, Dongshan Street, Jiangning Sample Arrived
Manufacturer March 22,2016
District, Nanjing, Jiangsu Province Date
12
Production Nanjing Huamai Technology Co., March 22,2016 - April
Test Date
Address Ltd. 1 ,2016
Sampling Sent sample sender Wang Sucheng
Sampling
--- Sample Unit -----
location
Sample Qty 2 sets Smaple basis -----

Sample Code 1~2 Test location Inspection center


Production
March 2016 Origin Nanjing City
Date
<China Mobile Fiber distribution box techinical standard(QB-H-024-2014>
Test standard <China Mobile products quality test standard >
YD/T2150-2010

Test 27 item on the apprearance , structure fo the GF-KJW fiber distribution


Inspection box ,test result match the <China Mobile Fiber distribution box techinical
Conclusion standard(QB-H-024-2014> ,<China Mobile products quality test standard > ,
YD/T2150-2010 standard .

Remarks Test envoirnment condition : 20℃~23℃ ,humidity:60%~70%

Approve : Liu Yucheng review: Liu Jian Principal inspector: Han Jingjun
GF-KJW 24C fiber distribution Box

Test Sample Pictures


Report code: 07-16-0216
Recording dare: March 22,2016
Spot for photography

Picture 1 Box appearance Picture 2 Internal appearance

Picture 3 FC/UPC patchcord Picture 4 Box type PLC splitter


GF-KJW 24C fiber distribution Box
Test Report

1. Frame

NO Conclu-s
TEST ITEM Unit Technical Requirement Test result
. ions
Surface The coating on the surface of a metal box Compliant
should be smooth and clean,color should
uniform.The coating should have good
1 adhesion.
Printing 1The print , mark on the frame should Compliant
Appeara and --- clear ,complete , easier to identify .
nce Marking 2Logo should clean Compliant Qualified
3.The nameplate meets the standard Compliant
4.There should be a record table on the Compliant
door to record the information.
5.Record type should have a sequence , Compliant
like 1, 2, ...,12
General --- 1.Enclosed structure with metal structure Cold rolled
or non-metallic material.Metal material is steel plate
Require cold rolled steel plate or stainless steel
-ments material. SMC materials or engineering
plastics are used for nonmetallic materials
Structure 2.The opening angle of the door is not less Door
than 120 degrees. The gap is not more open:180°
2 than 3mm, It can be opened for 5000 times Gap:2mm
without any damage. Compliant

3.The rotation of mechanical parts should Compliant


be flexible, reliable and convenient for
construction, installation and maintenance.
Fasten screws should not loose .
4.When the box for outdoor use , it can just Compliant
have ports on the bottom . When the box
for indoor use , it should have ports both
on top and bottom ,
5.The sealing ring should be resistant to Compliant
corrosion and aging resistance
6.The box must be operated on a front Compliant
side , it should not intervene each other if
do distribute , splicing operation.After
optical cable was entered , should have
tube to protect it .
GF-KJW 24C fiber distribution Box
Test Report

1. Frame(continue)

NO Conclusio
TEST ITEM Unit Technical Requirement Test result
. ns
General 7.The box must be match the full capacity Compliant
distribute , fiber coiling requirement ,
Require-m should have enough space .
ents 8.There should be a perfect grounding Compliant
-- system in the box
9.For support smart upgrades box , need Compliant
to reserve space for intelligent ODB
control unit.
Size and Capacity Size(H*W*D) Compliant
Structur capacity 12/24 cores 450x380x110
2 e A type 36/48 cores 450x380x150
(continu mm 72 cores 650x460x150
e) Box A type distribution box
structure Function: 1.Have Splicing , wiring , optical
distribute function . 2. support ABS box
type PLC Splitter installation . 3. Zoning
structure , Splicing at left side and fiber
coiling at right side. 4.Support normal Qualified
outdoor cable and flat drop cable . Compliant
5. Cabinet support intelligent upgrading
6. Have outdoor type and indoor type
Structure demand: A type distribution
box have 12 /24, 36 /48 , 72 cores
Optical When optical cable through the hole of Compliant
cable steel panel,should have protection tube
wiring and gasket . The optical cable after
requireme stripped , should add protection tube .
nt drop cable in the box ,allowable benidng
radius cannot less than 15 times of drop
cable . Fiber and pigtail allowable benidng
radius cannot less than 30mm.
12C 1. Can put SC or PC adaptor Compliant
Adaptors 2. Installation 12 C adaptor guide rail
Guide rail should support replace , .
Splicing Size not over : 180mm x 120mm x 16mm Size:
tray Splicing tray capacity is 12c or 24 c 145mm x
105mm
x12mm
GF-KJW 24C fiber distribution Box
Test Report

2. Frame(continue)

NO Conclusi
TEST ITEM Unit Technical Requirement Test result
. ons
Optical After optical cable enters the box, there should Compliant
cable be reliable fixing and protecting devices.After
fasten fixing, the metal armor should be connected to
function the high pressure protection device.
Fiber end -- The termination device of the box should Compliant
connectio facilitate the construction of fiber core and
n function pigtail.At the same time it has the storage
function of the surplus fiber
splicing After fiber splicing with fiber , the spliced part Compliant
Func protection should have plastic tube to provide protection.
3 tion Adjust Through optical connector , it can easier to Compliant Qualified
fiber mm adjust the position of the fiber number and
transfer path .
Fiber If distribution box support optical splitter
distribute function , it should have enough space to Compliant
& splitter install PLC Splitter.
Intelligent A type , B type ,C type distribution box should
Updating support install Intelligent ODB control Compliant
fucntion system ,and also have enough space for data
cable and power cable.
Box and 3. Can put SC or PC adaptor
lock 4. Installation 12 C adaptor guide rail should Compliant
support replace , .
perfo Seal Outdoor should match at least IP55 degree IP55
rman property Indoor should match at least IP53 degree
ce Ground The box should ensure the electrical
property conduction.The box should be reserved for the Compliant
location of the control unit.
4 High pressure protective grounding device
-- should be able to be grounded effectively Compliant
The intercepting area of the grounding wire is 6mm2
not less than 6mm2
Connection terminal cannot less than 35mm2 40mm2
Qualified
Insulated land rent cannot less than 2 x 4MΩ 2.5 x 4M
/500V (DC) Ω
Frame High pressure protection grounding No break,
with frame ≥ 3000V , No breakdown, no no flying
flying arc arc
GF-KJW 24C fiber distribution Box
Test Report

3. Frame(continue)

NO Conclusi
TEST ITEM Unit Technical Requirement Test result
. ons
Mechanical 1. The surface of box should bear 500N Compliant
properties pressure . The box should not be deformed.
2. After opening the door, it should be able to
bear the vertical pressure of not less than
-- 100N at the outer end of the door.3.When the
cable is in, it should be able to withstand no
perf less than 500N tension. After stretching, there
orm should be no loosening of the cable fixed.
anc 4.After the box door is fixed, it should be able
e to withstand the thrust at the center of the
4 outer edge of the box door. The door should Qualified
not be damaged. F=17.62 x W x H
Material -- Metal box: Material thickness not less than
Thickness 1.2mm ,bearing part not less than 1.5mm.
Burning The burning performance of all non-metallic First time:
Mat -- structural parts should meet the YD/T778-2011 1s
erial standards. The samples were heated 2 times
with flame 30s each time.A.The combustion Second
time does not exceed 10s after leaving the time:
5 flame. B.The burning particles dropped from 1s
the experimental samples can not ignite the
bottom layer laid under the test sample.
1. All parts and materials should have Compliant
anti-corrosi -- corrosion resistance.If the material is not
on corrosion resistant, it should be treated with
corrosion protection.
2.After 48 hours of salt spray test in
accordance with the GB/T2433.17-2008 test
method, the metal structure on the surface of
the box body can not be obviously rusted.
6 High Temperature test -- surface should clear and smooth and clear , Compliant Qualified
The color is uniform and without coating
leak .No rust of metal.Plastic parts have no
deformation .
Insulated land rent cannot less than 2 x 4MΩ 2.5 x 4MΩ
/500V (DC)
Frame High pressure protection grounding No break
with frame ≥ 3000V , No breakdown, no No flying
flying arc arc
GF-KJW 24C fiber distribution Box
Test Report

1.Frame (Continue)
NO
TEST ITEM Unit Technical Requirement Test result Conclusion
.
Surface should clear and smooth and Compliant Qualified
clear , The color is uniform and without
Low coating leak .No rust of metal.Plastic
7 Temperature parts have no deformation .
test --- Insulated land rent cannot less than 2 x 2.5 x 4MΩ
4MΩ/500V (DC)
Frame High pressure protection No break,
grounding with frame ≥ 3000V , No no flying
breakdown, no flying arc arc
8 Damp heat test --- Surface should clear and smooth and Compliant Qualified
clear , The color is uniform and without
coating leak .No rust of metal.Plastic
parts have no deformation .
Insulated land rent cannot less than 2 x 2.5 x 4MΩ
4MΩ/500V (DC)
Frame High pressure protection No break,
grounding with frame ≥ 3000V , No no flying
breakdown, no flying arc arc
9 salt spray test --- Surface should clear and smooth and Compliant Qualified
clear , The color is uniform and without
coating leak .No rust of metal.Plastic
parts have no deformation .
Insulated land rent cannot less than 2 x 2.5 x 4MΩ
4MΩ/500V (DC)
Frame High pressure protection No break,
grounding with frame ≥ 3000V , No no flying
breakdown, no flying arc arc
10 Shaking test -- Surface should clear and smooth and Compliant Qualified
clear , The color is uniform and without
coating leak .No rust of metal.Plastic
parts have no deformation .
Insulated land rent cannot less than 2 x 2.5 x 4MΩ
4MΩ/500V (DC)
Frame High pressure protection No break,
grounding with frame ≥ 3000V , No no flying
breakdown, no flying arc arc
GF-KJW 24C fiber distribution Box
Test Report

2. FC/UPC Fiber optical connector


NO
TEST ITEM Unit Technical Requirement Test result Conclusions
.
11 Insertion Loss dB ≤0.35 λ=1310nm 0.16 Qualified
λ=1550nm 0.14
12 Return Loss dB UPC ≥50 λ=1310nm 53.1 Qualified
λ=1550nm 53.6
13 interchangeability λ=1310nm 0.17 Qualified
Insertion Loss ≤0.35
λ=1550nm 0.15
dB
Return Loss UPC ≥48 λ=1310nm 53.8
λ=1550nm 53.9
14 radius of curvature mm 10~25 11~18 Qualified
15 Apex offset μm ≤50 12~40 Qualified
16 Fiber Sunken (Bulge) Nm -100 ~ +50 -10 ~ +46 Qualified
-- Cannot has damage Compliant
dB Insertion Loss ≤0.5 λ=1310nm 0.17
Repeatability λ=1550nm 0.16
17 Test Additional loss ≤0.2 λ=1310nm 0.04
λ=1550nm 0.04 Qualified
Return Loss UPC ≥48 λ=1310nm 52.9
λ=1550nm 53.1
Return Loss variation < 5 λ=1310nm 0.5
λ=1550nm 0.5
-- Cannot has damage Compliant

dB Insertion Loss ≤0.5 λ=1310nm 0.18


λ=1550nm 0.15
18
Additional loss ≤0.2 λ=1310nm 0.04
Durability test Qualified
λ=1550nm 0.03
Return Loss UPC ≥48 λ=1310nm 53.0
λ=1550nm 52.8
Return Loss variation < 5 λ=1310nm 0.3
λ=1550nm 0.4
GF-KJW 24C fiber distribution Box
Test Report

2. FC/UPC Fiber optical connector (*Continue )


NO
TEST ITEM Unit Technical Requirement Test result Conclusions
.
Insertion Loss ≤0.5 λ=1310nm 0.18
λ=1550nm 0.18
Service Life Additional loss ≤0.2 λ=1310nm 0.04
19 Test dB λ=1550nm 0.03
Return Loss UPC ≥48 λ=1310nm 52.8 Qualified
λ=1550nm 52.7
Return Loss variation < 5 λ=1310nm 0.5
λ=1550nm 0.7
-- Cannot has damage Compliant

dB Insertion Loss ≤0.5 λ=1310nm 0.19


λ=1550nm 0.17
Additional loss ≤0.2 λ=1310nm 0.05
20 Tensile test Qualified
λ=1550nm 0.06
Return Loss UPC ≥48 λ=1310nm 52.4
λ=1550nm 53.0
Return Loss variation < 5 λ=1310nm 0.4
λ=1550nm 0.3
21 High temperature Insertion Loss ≤0.5 λ=1310nm 0.20 Qualified
Test λ=1550nm 0.17
Additional loss ≤0.2 λ=1310nm 0.04
dB λ=1550nm 0.03
Return Loss UPC ≥48 λ=1310nm 52.2
λ=1550nm 52.4
Return Loss variation < 5 λ=1310nm 0.3
λ=1550nm 0.4
22 Low temperature dB Insertion Loss ≤0.5 λ=1310nm 0.19 Qualified
Test λ=1550nm 0.16
Additional loss ≤0.2 λ=1310nm 0.03
λ=1550nm 0.04
Return Loss UPC ≥48 λ=1310nm 52.2
λ=1550nm 52.7
Return Loss variation < 5 λ=1310nm 0.4
λ=1550nm 0.4
GF-KJW 24C fiber distribution Box
Test Report

2. FC/UPC Fiber optical connector (*Continue )


NO
TEST ITEM Unit Technical Requirement Test result Conclusions
.
Insertion Loss ≤0.5 λ=1310nm 0.21
λ=1550nm 0.19
Damp heat test Additional loss ≤0.2 λ=1310nm 0.04
23 dB λ=1550nm 0.05
Return Loss UPC ≥48 λ=1310nm 52.3 Qualified
λ=1550nm 52.7
Return Loss variation < 5 λ=1310nm 0.6
λ=1550nm 0.4
salt spray test dB Insertion Loss ≤0.5 λ=1310nm 0.19
λ=1550nm 0.17
14 Additional loss ≤0.2 λ=1310nm 0.05
λ=1550nm 0.04
Return Loss UPC ≥48 λ=1310nm 52.3
λ=1550nm 52.7
Return Loss variation < 5 λ=1310nm 0.6
λ=1550nm 0.5
25 Insertion Loss ≤0.5 λ=1310nm 0.18
λ=1550nm 0.15
Additional loss ≤0.2 λ=1310nm 0.04
Shaking Test dB λ=1550nm 0.03 Qualified
Return Loss UPC ≥48 λ=1310nm 52.7
λ=1550nm 52.7
Return Loss variation < 5 λ=1310nm 0.3
λ=1550nm 0.2
GF-KJW 24C fiber distribution Box
Test Report

2. PLC Splitter

No. TEST ITEM Unit Technical Requirement Test Result Conclusions

26 PLC splitter tensile -- There is no mechanical damage, Compliant Qualified


strength test such as deformation, crack,
relaxation, etc.
dB Insertion loss variation≤ 0.5 0.05

27 PLC torque test -- There is no mechanical damage, Compliant Qualified


such as deformation, crack,
relaxation, etc.
Insertion loss variation≤ 0.5 0.06
dB
GF-KJW 24C fiber distribution Box
Test Report

No. Test Item Test Condition


1 Interchangeability test Random sampling of 5 sets of connectors for interchangeability
test,Cleaning pins and sleeves are allowed during the test
2 Repeatability test When standard connectors and standard adapters are inserted,
10 times inset and pulling out are normally done.
3 Durability test When the connector is inserted, insert and pulling out by
normal ,totally 500 times.
4 Service Life Test Insert and pulling 1000 times .
5 Tensile Strength test Load : 50N (FC, SC) , Load Time: 10 min , Distance between
Load location A and connector : 22cm~28cm ,speed :
50N/min<speed<240N/min
6 High Temperature test Outdoor : Temperature +60℃ ±2 ℃ ,Last time 2h , recover
1h .
7 Low Temperature test Outdoor : Temperature -40℃ ±2 ℃ ,Last time 2h , recover
1h .
8 Damp heat test Outdoor : Temperature +40℃ ±2 ℃ ,Last time 2h , recover
1h .
9 Salt spray test Test temperature : 35℃ ±2 ℃ , test time :48h , slat :5%
10 Shaking Test Frequency : 10-55Hz ,The rate of frequency sweep is one
octave per minute with tolerance of + 10%, amplitude 0.75mm.
11 PLC tensile Strength test The sample is fixed on the fixed fixture and naturally droop.
The load is applied at a distance from the plug 22~28cm, and
the 50N load is applied at the rate of 50N/min ~250N/min. Last
2 min
12 PLC torque test The sample is fixed on the fixed fixture and naturally droop.
The load is applied at a distance from the plug 22~28cm, load
1.5kg ,torque ±180°according 10 times/min , totally 25
times.

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