1/22/2020 Electroplating Rectifiers,Industrial Electroplating Rectifiers Exporter

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The Electroplating Recti ers are widely used in Electroplating, Anodizing, Hydrogenation, and all other
electrochemical processes. These are tailor-made, covering a wide range from 500 TO 25000 AMPS at di erent
output DC voltage as per requirement.

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Salient Features :
Designed for 100% Continuous Duty Cycle
Compact Design for Space Saving
Lesser Power Consumption
Negligible Maintenance
Tested at Each & Every Stage of Manufacturing
Liberal Design & Rigorous Testing of the Equipment Enables Trouble Free Service for Long Life.
Components :
OTI
Oil Pocket
Oil Level
Radiators
Oil Circulation Pump
Bus Bars
Siica Gel Breather
Butter y Valves
Earthing Terminals
Oil Drain Valve
UNI Directional Wheels
Window for Diodes
Oil Tank Indicator
Lifting Lugs
Brief Speci cations :
Input Voltage : 380 - 440 Volts, 3- Phase 50 Hz. AC supply or any other voltage
Output Voltage : Fixed Rated maximum DC voltage or variable from zero to maximum rated voltage
Output Current : Rated maximum DC current
Temperature Rise : Less than 45° C above ambient at the top of the oil
E ciency : Depends on voltage current rating of recti er
Ripple Content : Less than 5%
Insulation : 'A' class for oil cooled
Why the regulator control is superior to thyristorised control in recti er? Inner View
In plating application the regulator is better & technology is adopted in Germany and Europe because of as
explained in advantage.
Other manufacturers of recti ers have shifted to thyristors because they do not have the technology of
rolling carbon roller regulators.
Manufacturers of recti ers claim that thyristor-controlled recti er has less losses than regulator. They
compare thyristor with sliding carbon type regulator. In our case their claim is not true. We use vertical coil
type rolling carbon regulator. The copper section is three times so the losses are almost 1/6 or 20%.
In our regulator the roller moves on both sides of the coil to give ± 440 V or ± 254 V output. We design the
recti er in 'Q' connection in which the regulator current is half the line current so losses are less and life is
much more.
Starting Circuitry: Power Recti ers are designed for 3 phase 50 Hz. AC input supply & are available for
operations at any voltage between 380 and 440 volts, in India but can be designed for 60 Hz AC and any other

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voltage available. It is recommended that the input to the recti er should be connected through a proper
protective device, to provide positive protection to personal and the system, in the event of maintenance or in
case a fault occurs. DC Output Control : The function of the variable output controls is to control the voltage or
current or its operating range by varying input voltage to the main transformer primary. The DC output voltage
variation is achieved steplessly 0-100% by means of an On Load roller type power make voltage regulator.
Advantages of Roller Type Regulator :
No. waveform distortion at any load, Electrical wave from is like a moving wheel. Fo 50% Rated Voltage the
Dia of wheel is reduced accordingly i.e magnitude for a wave is decreased
Higher power factor of more than 98 is achieved
The system is simple and can be repaired and maintenance even by simple mechanic
The cost of spares is very negligible
Copper section for particular current is 3 times than conventional make
Carbon roller rolls on coil and has trouble free life of more than 20 years
Over all losses are less
Advantages of Conventional Make :
Wave form distortion in thyrsorised type, It is like cutting the wheel by 50% and then moving the wheel. i.e
wave from is cut as shown at full magnitude
The power factor is lower between 0.5 to 0.75
The system is specialized and need specially trained Electronic Engineer to repair and maintain
The cost of replacement is very high
Copper section for particular current in conventional make is 1/3
Carbon brushes slide on coil, have less life due to sliding on coil & breaks regularly
Over all losses are less
 
POWER ENGINEERS COMPANY o ers a complete range of recti er equipment ranging up to 0 - 1100 volts / 25,000
AMPS for all following applications and provides engineering, design and technical support in choosing the right
solution/equipment.

DC Recti ers used in Electrochemical Plants like Potassium & Sodium Chlorate, Soda-ash, Caustic chlorine
Production, Copper, Aluminium, Zinc re ning all require modest voltage and high DC current. DC Recti er is also
required in other industrial process like Electroplating, Hydrogenation, Electrolysis, chlorination. Such continuous
process industries look for a reliable, economical and trouble free form of DC power supply system.

Applications
Electroplating, Anodizing, Galvanising, Electro-coloring
Hydrogenation, Chlorination, Electrolysis
Electrochemical - Sodium, potassium salts
Electro-smelting, Aluminum, Copper, Zinc.
Industrial Power Supplies, Cathodic Protection
Heating, Magnetisation, Ionisation

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