Fc2240-Um-251 (08-9730) PDF

CUTTING MACHINE
FC2240
FC2240-UM-251-08-9370
SERVICE MANUAL
HISTORY OF REVISIONS
No. Date issued Description of revision Page Edition
1 05.11.24 First Printing All 01
2 06.04.24 Part number for the Y flexible cable corrected. 10-10 02
3 06.05.26 Part number for the control panel switch corrected. 5-1, 10-5 03
4 06.05.26 Part number for the main relay board corrected. 5-1, 10-5 03
5 06.09.07 Part number for the control panel switch corrected. 5-1 04
6 06.09.21 Correcponded to the RoHS directive. All 05
7 07.05.18 Instruction for the flexible cable guide was corrected. 7-14 05
8 07.07.30 Part number for the 2-Pen Type Block Assembly corrected. 10-1 06
9 07.11.08 Part number for the 2-Pen Type Block Assembly corrected. 10-1 07
10 08.01.09 Part number for the vaccum panels were corrected. 10-1 08
FC2240-UM-251-9370 i
CONTENTS
1. INTRODUCTION.............................................................1-1
1.1 Model Names and Basic Specifications .........................................................1-1
1.2 Standard Accessories ......................................................................................1-1
1.3 Main Specifications ..........................................................................................1-2
1.4 External Dimensions ........................................................................................1-3
1.5 Stand Assembly Procedure .............................................................................1-6
1.6 Mounting Procedure .........................................................................................1-7
1.7 Removing the Y Bar Retaining Brackets ........................................................1-8
1.8 Selecting the Vacuum Pump............................................................................1-9
1.9 Installation Location .......................................................................................1-10
2. Description of Parts ......................................................2-1
2.1 Plotter Nomenclature .......................................................................................2-1
2.2 Control Panel ....................................................................................................2-2
2.3 Types of Cutter Blades and Their Features....................................................2-4
2.4 Cutter Pen Nomenclature.................................................................................2-5
3 Basic Operation.............................................................3-1
3.1 Replacing the Cutter Blade ..............................................................................3-1
3.2 Adjusting the Blade Length .............................................................................3-3
3.3 Mounting the Cutter Pen ..................................................................................3-4
3.4 Adjusting the Pen Carriage Height .................................................................3-5
3.5 Turning On the Plotter and Initialization.........................................................3-6
3.6 Loading the Medium .........................................................................................3-7
3.7 PAUSE Menu Configuration.............................................................................3-8
3.8 Setting the Cutting Conditions ........................................................................3-9
3.9 Running a Cutting Test ..................................................................................3-12
3.10 Achieving Optimum Cutting Results ............................................................3-13
3.11 Listing the Cutting Conditions ......................................................................3-14
3.12 Using the Character Dump Mode ..................................................................3-16
3.13 Running the Self Test .....................................................................................3-17
FC2240-UM-251-9370 ii
4. Daily Maintenance and Storage ...................................4-1
5. RECOMMENDED PARTS LIST .....................................5-1
6. LIST OF TOOLS .............................................................6-1
6.1 Tools ..................................................................................................................6-1
7. DISASSEMBLY AND ADJUSTMENT ............................7-1
7.1 Adjusting the X-Axis Drive...............................................................................7-1
7.1.1 Removing the X Motor Cover ................................................................................................................. 7-1
7.1.2 Adjusting the X Drive Belt Tension ........................................................................................................ 7-1
7.1.3 Adjusting the Belt Tension of the Front X Slider .................................................................................. 7-2
7.1.4 Adjusting the Belt Tension of the Rear X Slider ................................................................................... 7-2
7.1.5 Checking the Belt Tension of the Front and Rear X Sliders ................................................................ 7-3
7.2 Adjusting the Y-Axis Drive ...............................................................................7-4
7.2.1 Removing the Y Motor Cover ................................................................................................................. 7-4
7.2.2 Removing the Y Motor............................................................................................................................. 7-4
7.2.3 Adjusting the Y Drive Belt Tension ........................................................................................................ 7-6
7.3 Adjusting the Y Slider ......................................................................................7-7
7.3.1 Removing the Y Bar................................................................................................................................. 7-7
7.3.2 Adjusting the Y Slider Belt Tension ....................................................................................................... 7-8
7.4 Adjusting the Roller Pressure of the Front X Slider ......................................7-9
7.5 Adjusting the Roller Pressure of the Rear X Slider .....................................7-10
7.6 Adjusting the Roller Pressure of the Y Slider ..............................................7-12
7.7 Adjusting the Position of Sensor Dog Y.......................................................7-13
7.8 Mounting the Y Slider on the Y Flexible Printed Circuit Cable ...................7-14
7.9 Pen Block ........................................................................................................7-15
7.9.1 Removing the Pen Block Cover ........................................................................................................... 7-15
7.9.2 Removing the Pen Block ...................................................................................................................... 7-15
7.9.3 Adjusting the Pen Block ....................................................................................................................... 7-16
7.10 Using the Mechanical Adjustment Jigs ........................................................7-18
7.11 Replacing the Y Bar ........................................................................................7-19
7.11.1 Preparations........................................................................................................................................... 7-19
7.11.2 Replacing the Y Bar ............................................................................................................................... 7-19
7.11.3 Checking the Sliding of the Y Bar Frame (Manual Check)................................................................. 7-20
7.12 Adjusting the Perpendicularity Precision ....................................................7-21
7.12.1 Checking the Deviation in the Perpendicularity ................................................................................. 7-21
FC2240-UM-251-9370 iii
7.13 Replacing the Electrostatic Adhesion Plate .................................................7-23
7.13.1 Peeling Off the Electrostatic Adhesion Plate ...................................................................................... 7-23
7.13.2 Preliminary Preparations for Pasting On New Plate .......................................................................... 7-23
7.13.3 Attaching the Electrostatic Adhesion Plate ........................................................................................ 7-25
8. ELECTRICAL ADJUSTMENTS......................................8-1
8.1 Flowchart of the Adjustment Sequence ........................................................8-1
8.2 Location of the Boards.....................................................................................8-2
8.2.1 Main Relay Board (PN5042-01) ............................................................................................................... 8-3
8.2.2 X Flex. Board (PR223226) ....................................................................................................................... 8-3
8.3 Setting the Power Unit’s Supply Voltage (PS089B) .......................................8-4
8.4 Checking the Power Unit’s Supply Voltage ....................................................8-5
8.4.1 Checking the Voltage Levels .................................................................................................................. 8-5
8.4.2 The Protective Circuit ............................................................................................................................. 8-5
8.5 Explanation of the Values of the Main Board .................................................8-6
8.6 Setting the DIP Switches..................................................................................8-7
8.7 Updating the System Firmware .......................................................................8-8
8.8 Clearing the Non-Volatile RAM ......................................................................8-10
8.9 Adjusting the Home Position.........................................................................8-12
8.10 Adjusting the Pen Height ...............................................................................8-13
8.11 Adjusting the Pen Force ................................................................................8-14
8.12 Adjusting the Distance and the Perpendicularity Accuracy .......................8-16
8.13 Adjusting the Pen Interval .............................................................................8-18
8.14 DIP Switch Factory Settings ..........................................................................8-19
8.15 Factory Preset Settings..................................................................................8-19
8.16 Testing the Control Panel Keys and Home Sensors ...................................8-21
8.17 List of Items Requiring Readjustment ..........................................................8-23
9 TROUBLESHOOTING....................................................9-1
9.1 Troubleshooting Flowcharts............................................................................9-1
9.1.1 Checking for Faulty Rotation of the Blade ............................................................................................ 9-1
9.1.2 The Cutting Media Cannot be Satisfactorily Cut .................................................................................. 9-2
9.1.3 Initialization is Abnormal ........................................................................................................................ 9-8
9.1.4 Pen UP/DOWN Operations are Abnormal.............................................................................................. 9-9
9.1.5 The X-axis Backlash is Excessive ........................................................................................................9-11
9.1.6 The Y-axis Backlash is Excessive ........................................................................................................ 9-12
FC2240-UM-251-9370 iv
9.2 The Plotter is Turned On But Doesn’t Operate ............................................9-13
9.3 Error Messages ...............................................................................................9-14
9.4 Error Messages in GP-GL Command Mode .................................................9-15
9.5 Error Messages in HP-GL Emulation Mode..................................................9-16
9.6 The Cutting Results are Unsatisfactory .......................................................9-18
10. PARTS LISTS ...............................................................10-1
10.1 Mainframe ........................................................................................................10-1
10.2 Stand ................................................................................................................10-3
10.3 Control Panel ..................................................................................................10-4
10.4 Control Unit .....................................................................................................10-5
10.5 X Drive Unit .....................................................................................................10-6
10.6 Y Drive Section ...............................................................................................10-9
10.7 Standard Accessories ..................................................................................10-12
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS ........ 11-1
11.1 Wiring Connection ..........................................................................................11-1
11.1.1 Wiring Connection (RoHS non-correspondence) ................................................................................11-1
11.1.2 Wiring Connection (RoHS correspondence) .......................................................................................11-3
11.2 Key Relay Board (PR223281) .........................................................................11-5
11.3 Main Relay Board............................................................................................11-6
11.3.1 Main Relay Board (RoHS non-correspondence) .................................................................................11-6
11.3.2 Main Relay Board (RoHS correspondence) .........................................................................................11-8
11.4 X Relay Board (PR223203) ...........................................................................11-10
11.5 X Flex. Board (PR223224A) ..........................................................................11-11
11.6 X-Y Relay Board (PN5042-02A)....................................................................11-12
11.7 Pen Flex. Board (PR223226A)......................................................................11-13
11.8 2-Pen Relay Board (PR223229A) .................................................................11-14
11.9 2-Pen Board (PR223227A)............................................................................11-15
11.10 High Voltage Board (PR31001C)..................................................................11-16
11.11 Main Board (PR306101) ...............................................................................11-17
11.12 Power Relay Board (RoHS correspondence) .............................................11-29
11.13 Miscellaneous ...............................................................................................11-30
FC2240-UM-251-9370 v
FC2240-UM-251-9370 vi
1. INTRODUCTION
1. INTRODUCTION
1.1 Model Names and Basic Specifications
Model No. of pens Media hold down method Cutting area
FC2240-60VC 2 Vacuum suction 610 (X) x 920 (Y) mm
FC2240-120MG 2 Magnetic
FC2240-120ES 2 Electrostatic adhesion 1200 (X) x 920 (Y) mm
FC2240-120VC 2 Vacuum suction
FC2240-180ES 2 Electrostatic adhesion 1740 (X) x 920 (Y) mm
FC2240-180VC 2 Vacuum suction
1.2 Standard Accessories

Item Description Q’ty
Power cable 1
Cutter pen set PPA31-CB15B, CB15U-2SP, CB15U-K30-5SP 1 set
Water based fiber-tip pen KF552-BK 1
Sheet holder plates For MG models only (2 large, 2 medium, 4 small) 1 set
Hexagon wrench For M4 bolts 1
Height adjustment plates 10 mm, 4 mm height 1 of each
Paper alignment seals 1 pack
Durable flexible hose For VC models only, 1.5 m to 5 m (can expand/contract)
1
Connection bore diameter: Ø38mm (-60), Ø58mm (-120/180)
Hose band For VC models only 2
Vacuum pump installation base For VC models only 1
CD-ROM User’s manual, Driver, other software 1
CAUTION
• The vacuum pump is an option. It is not provided with the VC models.
• Make sure that the vacuum pump used with a VC model is affixed with either a label showing compliance
with the relevant safety standard or with the CE marking.
FC2240-UM-251-9370 1-1
1. INTRODUCTION
1.3 Main Specifications

FC2240-60VC FC2240-120VC/MG/ES FC2240-180VC/ES
Configuration Flatbed
Effective cutting area 610 x 920 mm 1200 x 920 mm 1740 x 920 mm
Media hold-down method VC models: Vacuum suction, MG models: Magnetic,
ES models: Electrostatic adhesion
Maximum cutting speed 400 mm/sec (40-step range)
Cutting force High force mode: 9.8 N (1 kgf) max : 40-step range 2 to 80
Standard force mode: 4.9 N (500 gf) max : 40-step range 1 to 40
Minimum character size About 10 mm square (varies with the character font and cutting media)
Mechanical resolution 0.0025 mm
Programmable resolution GP-GL mode: 0.1/0.05/0.025/0.01 mm, HP-GLTM mode: 0.025 mm
Distance accuracy Within 0.1% of the distance moved (plotter mode)
Perpendicularity Within 0.5 mm/900 mm (plotter mode)
Repeatability Within 0.1 mm (plotter mode)
Number of pens/cutters 2
Cutter and pen types Cutter blades: Supersteel
Pens: water-based fibertip, oil-based ballpoint, disposable ink pen*1
Cutting media Marking film (vinyl, fluorescent, reflective), Stiff paper/card up to 0.5 mm
thick, Sandblast rubber sheets up to 1 mm thick, High-intensity reflective
film. Polystyrene foam sheets
Interfaces RS-232C, Centronics, USB 2.0 (full speed); auto-switching
Buffer memory 2 MB
Command sets GP-GL and HP-GLTM emulation
LCD panel 20 characters x 2 lines
Power supply 100-120 VAC, 50/60 Hz, 1.2 A max
220-240 VAC, 50/60 Hz, 0.7 A max
Operating environment 10 to 35˚C, 35 to 75% RH (non-condensing)
Guaranteed precision 16 to +32˚C, 35% to 70% RH (non-condensing)
operating environment
External dimensions
(H x W x D) Horizontal 857 x 920 x 1285 mm 944 x 1568 x 1285 mm 944 x 2068 x 1285 mm
Tilted ----*2 1687 x 1568 x 987 mm 1687 x 2068 x 987 mm
Weight (including stand) Approx. 58 kg Approx. 69 kg Approx. 74 kg
Option Vacuum pump (Blower) [VC models only]
*1: Disposable ink pens cannot be used with the high-force pen (Pen 2 holder).
*2: The writing panel on VC models cannot be tilted.
FC2240-UM-251-9370 1-2
1. INTRODUCTION
1.4 External Dimensions

FC2240-60VC
1285
920
67
857
790
720 58 1040
910
Unit: mm
Dimensional accuracy: ±5 mm
FC2240-UM-251-9370 1-3
1. INTRODUCTION
FC2240-120
Unit: mm
Dimensional accuracy: ±5mm
1100
1568
72
162
1285
1687
944
67 877
526
101
1040
985
FC2240-120
FC2240-UM-251-9370 1-4
1. INTRODUCTION
FC2240-180
Unit: mm
Dimensional accuracy: ±5mm
1600
2068
72
162
1285
1687
944
67 877
526
101
1040
985
FC2240-180
FC2240-UM-251-9370 1-5
1. INTRODUCTION
1.5 Stand Assembly Procedure

Assembly Procedure
Attach the two center plates (3) to the stand leg (1), using the M6 x 15 bolts and the L wrench provided as
standard accessories.
Attach the center plates (3) to stand leg (2) in the same way.
Standard accessories
1. M6 x 15 hexagonal bolts: 8
2. L wrench
M6 x 15 hexagonal bolts
FC2240-UM-251-9370 1-6
1. INTRODUCTION
1.6 Mounting Procedure

Screws provided for assembly
1. M4 x 8 bind-head screws: 8
2. M3 x 8 bind-head screws: 6
Procedure
(1) When mounting the FC2240 unit onto the stand, make sure that it is correctly oriented. The three cables
protruding from the FC2240 should be at the control box side.
(2) Position the FC2240 so that the underside of the frame is mounted on top of the stand.
After the FC2240 unit has been mounted on the
stand, insert the cables protruding from the underside
into the control panel box.
The control panel box is affixed to the side of the stand with
four M3 x 8 screws at the top and two at the bottom.
To facilitate the mounting of the control box on the stand, FC2240 frame FC2240 frame
insert the screws into the stand side first, leaving a gap, Two L-shaped brackets Two L-shaped brackets
and then mount the control box.
Screw in the M4 x 8 screws into the

brackets from the underside.
There are two screws each at four
locations, for a total of eight screws.
Control box
Note:
The surface with the M3 tapping screws
is the surface on which the control box is mounted.
FC2240-UM-251-9370 1-7
1. INTRODUCTION
1.7 Removing the Y Bar Retaining Brackets

(1) Use the L wrench supplied as a standard accessory to loosen the M3 hexagonal bolts.
Front
Turn the M3 bolts Expanded view F
counterclockwise Turn the M3 bolts
to loosen them counterclockwise
to loosen them
Retaining bracket FR
Retaining bracket FL
Turn the M3 bolts

Turn the M3 bolts
counterclockwise
counterclockwise
Expanded view F to loosen them
to loosen them
(2) Loosen the M3 bolts as shown in the illustration above, and then move the FL and FR retaining brackets
to the front, in a horizontal direction. Next, pull the brackets out in an upward direction. Use the L wrench
supplied as a standard accessory.
Retaining bracket R Rear

Expanded view R
Expanded view R
nuts
e plate
Move th edge.
ft s.
to the le M3 bolt
the two Remove the M3 hexagonal bolts
Tighten Pull the bracket out in an upward direction.
The plate nuts are on the far side of the bolts.
Move the plate nuts as is to the left edge, and
then fasten in place with the M3 bolts that were
removed.
CAUTION (IMPORTANT)
Move the plate nuts inside the pressed aluminum
fitting to the left edge, and then tighten the M3 bolts.
(3) Loosen the two M3 hexagonal bolts as shown in the above diagram, and then pull bracket R out in an
upward direction.
FC2240-UM-251-9370 1-8
1. INTRODUCTION
1.8 Selecting the Vacuum Pump

Select the vacuum pump according to the guidelines listed in the table below.
Item FC2240-60VC/120VC/180VC
Airflow (m /min)
3
0.5
Ratings
Static pressure (kPa) 6.4
Hose connection bore 50 mm
CAUTION
Make sure that the vacuum pump used with a VC model is affixed with either a label showing compliance
with the relevant safety standard or with the CE marking.
The figure below shows the dimensions of the vacuum pump installation base provided.
330
FC2240-60VC
42.5 190
40
4-�10
76
196
496
FC2240-120VC
FC2240-180VC
174.5 95
205
314
225
4-�12
4-�10
150.5 83
FC2240-UM-251-9370 1-9
1. INTRODUCTION
1.9 Installation Location

When connecting the vacuum pump to your cutting plotter, please refer to the following diagram.
CAUTION
The exhaust from the vacuum pump is hot, so do not place anything flammable near the exhaust port.
Failure to observe this precaution could cause a fire.
FC2240-60VC
Hose band
CA2294-01
Durable flexible hose
CA2294-03 CA2294-02
Vacuum pump Hose band
Connect to the power outlet
FC2240-120VC
FC2240-180VC
CA2294-01
Hose band
Durable flexible hose
Vacuum pump
Hose band
Connect to the
power outlet
CA2294-03
CA2294-02
CHECKPOINT
A vacuum pump is not provided.
FC2240-UM-251-9370 1-10
2. Description of Parts
2.1 Plotter Nomenclature
The names of the plotter parts are as follows.
Pen carriage Y ber
Control panel Writing panel

CHART HOLD key
(ES models only) Tilt lever
Rear view of
the main box
Interface connector
Stand
Power inlet
USB interface
Power switch
Parallel interface PARA LLEL
RS-232C interface RS-232C
FC2240-UM-251-9370 2-1
2.2 Control Panel
Indicator Lamps
......................The POWER lamp remains lit (green) while the plotter is on.
...................The PROMPT lamp lights (red) when the plotter receives data that will cause
the pen carriage to move outside the effective cutting area or receives the
“Prompt Light” command (T) from the computer.
CHART HOLD
(ES [electrostatic adhesion] models only)
.............................................Press the [CHART HOLD] key to enable the electrostatic adhesion function
(the key’s lamp lights). Press it again to cancel the electrostatic adhesion
function (the lamp goes off).
Panel Keys
..................... Depending on the menu being displayed, these keys are used to:
• Load a group of cutting conditions retained in the plotter’s memory;
• Shift the cursor when setting a numeric value for a function;
• Select the desired submenu.
................. • All four keys are used to move the pen carriage when setting a function that
requires the specification of a coordinate position.
• The [ ] and [ ] keys are used to raise or lower the displayed numeric
setting of a function.
• The [ ] and [ ] keys are used to select the pen type when setting a group
of cutting conditions.
• Press the [ ] key and the [ENTER] key concurrently to move the pen
carriage to the upper right position and facilitate loading of the cutting
medium.
......................... Used to repeat the cutting operation defined by the data in the plotter’s receive
buffer.
....................... Used to set the eight groups of cutting conditions retained in the plotter’s
internal memory or to select one group as the current cutting conditions.
......................... Used to select the desired menu screen for setting a function at the control
panel when the plotter is in PAUSE mode.
FC2240-UM-251-9370 2-2
......................... Press the [PAUSE] key to select PAUSE mode (its green lamp lights).
Press it again to cancel PAUSE mode (the lamp goes off).
Depending on the menu being displayed, this key is used to:
• Temporarily suspend a cutting or plotting operation;
• Set functions at the control panel;
• Temporarily store data received from the computer in the plotter’s buffer.
......................... After setting a function at the display panel, press the [ENTER] key to register
your setting.
To reset the plotter, concurrently press the [ENTER] and [ORIGIN] keys.
......................... Runs a cutting test to check whether the currently selected cutting conditions
are compatible with the medium loaded.
......................... Used to move the origin point.
To reset the plotter, concurrently press the [ENTER] and [ORIGIN] keys.
FC2240-UM-251-9370 2-3
2.3 Types of Cutter Blades and Their Features

CAUTION
• Handle cutter blades with care!
Blade type Blade features

Supersteel blades • Less expensive than other types of blades
CB15U (ø1.5) • The maximum cutting distance is about 4000 m
(depending on the medium and cutting pressure
CB15U-K30 (ø1.5) used).
• The spring ensures that the blade is lifted clear of
CB15U-SP (ø1.5) the cutting medium when the pen is raised.
Note:
CB15U-K30-SP (ø1.5) The CB15U-K30 and CB15U-K30-SP blades are
designed for use with thick media e.g. rubber for
CB09UA (ø0.9) sandblasting.
FC2240-UM-251-9370 2-4
2.4 Cutter Pen Nomenclature

CAUTION
• Handle cutter blades with care!
Structure of the PPA31-CB09 Cutter Pen

(for cutter blades of 0.9 mm diameter)
Protective cap Plunger Holder A Spring Cutter blade* Holder B Plunger cap
Blade length adjustment knob (blue)
* The CB09UA supersteel blade is shown in the figure above.
Structure of the PPA31-CB15 Cutter Pen

Protective cap Plunger Holder A Cutter blade* Holder B Plunger cap

Blade length adjustment knob (red)
* The CB15U supersteel blade is shown in the figure above.
Structure of the PPA31-CB15B Cutter Pen

Protective cap Plunger Holder A Spring Cutter blade* Holder B Plunger cap
Blade length adjustment knob (green)
* The CB15U-SP supersteel blade is shown in the figure above.
FC2240-UM-251-9370 2-5
3. OPERATIONS
3 Basic Operation
3.1 Replacing the Cutter Blade
There are three types of cutter pen. Each type has different diameter blades. The blade diameter is indicated
by the color of the blade length adjustment knob as shown in the table below. When replacing the cutter
blade, check the table below to ensure that you are using the correct combination of cutter pen and cutter
blade.
CAUTION
Handle cutter blades with care!
Color of the Copmpatible blade types

Cutter pen part no.
adjustment knob Diameter Part no. Material
Blue PPA31-CB09 0.9 mm CB09UA Supersteel
CB15U Supersteel
Red PPA31-CB15 1.5 mm
CB15U-K30 Supersteel
CB15U-SP Supersteel
Green PPA31-CB15B 1.5 mm
CB15U-K30-SP Supersteel
Replacing the Blade
The procedure for blade replacement varies with the type of cutter pen used.
Color of the blade length adjustment knob: Blue

(PPA31-CB09 cutter pen for 0.9 mm blades)
1. Remove holder (B) by turning the blade length adjustment knob in the
Holder (B) counterclockwise direction.
2. Remove the blade and spring from holder (A).
3. Attach the spring to the new blade. Next, with the tip of holder (A) facing
downward and at an angle as shown, insert the new blade with the spring into
the plunger.
Plunger
Holder (A)
(Inside plunger body)
4. Make sure the blade is inserted straight into the holder. If the blade is positioned
at an angle, gently tap the plunger to correct the orientation of the blade.
5. With the tip of holder (A) facing downward, replace holder (B) and then turn the
blade length adjustment knob in the clockwise direction until the blade tip is
visible.
6. Using your finger, check that the cutter blade rotates smoothly inside the cutter
pen.
CAUTION
Be careful not to stab your finger at this time.
FC2240-UM-251-9730 3-1
3. OPERATIONS
Color of the blade length adjustment knob: Red

(PPA31-CB15 cutter pen for 1.5 mm blades)
1. Remove holder (B) by turning the blade length adjustment knob in the
Holder (B) counterclockwise direction.
2. Remove the blade from holder (A).
3. With the tip of holder (A) facing downward as shown, insert the new blade.
4. Make sure the blade is inserted straight into the holder. If the blade is positioned
at an angle, gently tap the plunger to correct the orientation of the blade.
Plunger 5. With the tip of holder (A) facing downward, attach the holder cap and then turn
the blade length adjustment knob in the clockwise direction until the blade tip is
visible.
6. Using your finger, check that the cutter blade rotates smoothly inside the cutter
pen (be careful not to stab your finger at this time).
Holder (A)
(Inside plunger body) 7. If the blade does not rotate smoothly or the blade falls off after attaching the
cutter pen to the pen carriage, the inside of the holder is insufficiently lubricated.
In this case, apply the grease provided to the three points indicated by arrows in
the figure.
CAUTION
Color of the blade length adjustment knob: Green

(PPA31-CB15B cutter pen for 1.5 mm diameter blades fitted with a spring)
1. Remove holder (B) by turning the blade adjustment knob in the counterclockwise
direction.
Holder (B)
2. Remove the blade and the spring from holder (A).
3. With the plunger held at an angle, and with the plunger cap pointing upward,
insert the blade with its spring attached into the plunger. Take care that the spring
does not fall off the blade.
Plunger
Holder (A)
4. Make sure that the blade is inserted straight into the plunger. If the blade is
(Inside plunger body)
inserted at an angle, gently tap the plunger to correct the orientation of the blade.
5. With the plunger still in the upright position, insert the holder cap until you hear
it click into place. Turn the blade adjustment knob in the clockwise direction to
adjust the length of the blade.
CAUTION
FC2240-UM-251-9730 3-2
3. OPERATIONS
3.2 Adjusting the Blade Length

CAUTION
Be sure to correctly adjust the blade length. If the blade length is too long for the thickness of the medium
being used, you may damage the writing panel and the blade.
Adjusting the Blade Length

(1) The blade length is adjusted by turning the blade adjustment knob (blue, red or
green).
• To extend the blade, turn the knob in the A direction.
• To retract the blade, turn the knob in the B direction.
Use the scale on the plunger cap to determine how far to move the blade.
• When the knob is turned the distance of one scale unit, the blade moves 0.1 mm.
• When it is given one full turn, the blade moves 0.5 mm.
ＢＡ
(2) Align the blade tip with the tip of the cutter pen, and then extend the blade tip to suit
the thickness of the medium being used.
Obtaining the Correct Blade Length

(1) Assuming that the film thickness is “t”, the blade length should be equal to “l”. Make
sure that “l” is never greater than the combined thickness of the film and its backing
sheet.
Film
R ｔ
Backing sheet
If the film thickness cannot be accurately determined, adjust the blade length by
gradually increasing it until only traces of the blade appear on the backing sheet
when a cutting test is executed.
FC2240-UM-251-9730 3-3
3. OPERATIONS
3.3 Mounting the Cutter Pen

CAUTION
Push the pen all the way to the pen stopper section.
Take care not to touch the blade tip during the mounting operation.
1. Loosen the pen holder screw and mount the pen.
2. After mounting the pen, tighten the screw.
• Mount each of the pens in the same way as that used for 1-pen models.
• When facing the pens, the left pen is designated as No. 1 and the right pen is
designated as No. 2.
CHECKPOINT
When mounting one cutter pen and one plotter pen, mount the cutter pen as the No. 2 pen.
No. 2 pen
No. 1 pen
(Pen attaching example)
FC2240-UM-251-9730 3-4
3. OPERATIONS
3.4 Adjusting the Pen Carriage Height

S Initial adjustment of the pen carriage height
1. Use the hexagon wrench to loosen the height adjustment bolt.

2. When the pen carriage can be moved freely up and down, insert the height
adjustment plate (thick) under the pen carriage. Adjust the height of the pen
carriage so that the pen carriage rests on top of the plate.
3. Use the hexagon wrench to tighten the height adjustment bolt. Make sure that the
pen carriage is parallel to the writing panel.
4. When the adjustment is complete, remove the height adjustment plate (thick) from
under the pen carriage.
S Height adjustment during cutter pen installation
1. Loosen the pen holder section screw and mount the pen.
2. Insert the height adjustment plate (thin) under the pen and adjust the height.
3. After mounting the pen, tighten the screw.
4. When the adjustment is complete, remove the adjustment plate (thin) from under
the pen.
CHECKPOINT
Always make sure that the writing panel is in a horizontal position before making this adjustment. When
cutting thick media, place the medium on the writing panel before making this adjustment.
FC2240-UM-251-9730 3-5
3. OPERATIONS
3.5 Turning On the Plotter and Initialization

CAUTION Do not put your hands on the writing panel while turning on the plotter.
The moment you turn the power on, the plotter’s Y bar and pen carriage will start to move.
Operations:
(1) Make sure that the “O” (OFF) side of the power switch is pressed down.
(2) Securely plug the connector end of the power cord into the plotter’s power inlet.
(3) Securely plug the other end of the power cord connector into an electrical outlet of the specified voltage.
(4) Press the “I” (ON) side of the power switch.
(5) The green power lamp on the control panel will light, and the Y bar and pen carriage will start to move as
shown in the figure below. These operations are part of the initialization process.
The figure below shows what the plotter does when the power is turned on.
The pen carriage returns to the origin point for plotting, and then moves back and forth twice at a 45˚
angle from the origin to determine the friction coefficient of the plotter mechanisms.
Pen carriage Y bar
1
2
6
3
5
7
4
Control panel Writing panel
(6) When the initialization process is complete, the plotter is ready to begin plotting or cutting.
FC2240-UM-251-9730 3-6
3. OPERATIONS
3.6 Loading the Medium
CHECKPOINT
• This plotter is available with a magnetic writing panel, a vacuum suction writing panel, or an
electrostatic writing panel. Note that the medium is loaded differently depending on the media hold-
down method.
• If air gets in between the writing panel and the medium during loading, force out the air and ensure that
the medium is securely attached to the writing panel before cutting.
• When loading a medium with no backing sheet, spread a vinyl backing sheet or something similar on
the panel before cutting.
• When loading a medium that cannot be securely attached using the basic hold-down method, reinforce
adhesion by using tape on all four sides.
• Common spray glue is often used for this purpose. However, since the spray glue remover contains an
anti-static agent, do not use it directly on the writing panel of models which feature electrostatic media
hold-down.
Magnetic (models feature an ivory writing panel)

(1) Place the medium on the writing panel.
(2) Secure the edges of the medium with the steel holder plates, which are supplied with your plotter as
standard accessories.
Vacuum suction (models feature a green writing panel)

(2) Turn on the vacuum pump’s power supply.
CHECKPOINT
• A vacuum pump is not supplied as a standard accessory. It must be purchased separately.
• Be sure to select a vacuum pump which is affixed with either a label showing compliance with the
relevant safety standard or with the CE marking.
• Refer to Section 1.8 for pump selection and connection instructions.
Electrostatic adhesion (models feature a black writing panel)

(1) Make sure the power is turned ON.
(3) Press the [CHART HOLD] key on the control panel.
(4) The green [CHART HOLD] key lamp lights to indicate that the medium is being held by electrostatic
adhesion.
CHECKPOINT
• Press the [CHART HOLD] key again to release the electrostatic adhesion. The green lamp will no
longer be lit.
• After the medium has been held for a while by electrostatic adhesion, it may become charged with
static electricity and therefore be harder to remove from the writing panel. There is nothing abnormal
about this phenomenon.
FC2240-UM-251-9730 3-7
3. OPERATIONS
3.7 PAUSE Menu Configuration

When the plotter is in PAUSE mode, each of the functions listed below in the “Function selection” column can
be accessed by pressing the NEXT key until the desired menu appears and then pressing the function key
indicated by a box.
PAUSE Function selection Submenus Function Description
NEXT F1 PEN ADJ. Setting the Pen Interval Adjustment Value
F2 BUFFER CLR. Clearing the Buffer
F3 PEN U/D Raising/Lowering the Pen
F4 VIEW Moving the Pen Carriage to the Upper

Right Position
NEXT F1 I/F F1 STEP SIZE Setting the Programmable Resolution

(GP-GL mode only)
F2 RS-232C RS-232C and Centronics Interface
F4 COMMAND Selecting the Command Mode
F2 FILM F1 ORIGIN POINT Setting the Origin in HP-GLTM Mode
F2 AREA Setting the Cutting Area
F3 AXIS Axis Alignment and Distance Adjustment
F3 FUNCTION F1 ROTATE Rotating the Coordinate Axes
F2 THICK F1 THICK No. Cutting Thick Sheets

F2 THICK MODE Cutting Thick Sheets
F3 OVERCUT Setting the Overcut Function
F4 OVERLAY Setting the Overlay Function
F3 MIRROR Cutting a Reversed Image
F4 SCALE Scaling the Plotting Image
F4 2PEN Assigning the Pen No.
NEXT F2 OPTION 1 F1 UP SPEED Setting the Pen UP Speed
F2 OFST FCE Setting the Offset Cut Pressure

(Offset Force)
F3 OFST ANG Adjusting the Blade Offset Angle
F4 STP PASS Setting the Step Pass
F3 OPTION 3 F2 KEY OPT. Setting the Move Step Length

F3 START FCE Setting the Start Cut Force
F4 OPTION 2 F2 L UNIT Setting the Displayed Length Unit

F3 DIST ADJ Adjusting the Distance Correction
F4 TEST F2 COND.PAT. Listing the Cutting Conditions
F3 SELF TEST Running the Self Test
F4 DUMP Using the Character Dump Mode
FC2240-UM-251-9730 3-8
3. OPERATIONS
3.8 Setting the Cutting Conditions

This function lets you register eight different groups of cutting conditions in the plotter’s memory. The cutting
conditions stored in memory are referred to as setting conditions. Specify each group of setting conditions to
match a particular media type.
The setting conditions can also be freely changed as required. Use the [F1] through [F4] keys on the control
panel to move through the eight groups of setting conditions that are stored in memory until you locate the
one that is suitable for the media type you will be using. Two groups of setting conditions are assigned to
each of the four keys, and each of the eight groups is labeled with a CONDITION number to enable easy
identification.
Cutting Conditions
Each group of cutting conditions consists of the following four parameters.
• FORCE
• SPEED
• OFFSET
• QUALITY
The description of each cutting condition is as follows.
• FORCE
Sets the pressure to be applied by the cutter blade or pen tip against the loaded medium during cutting
or plotting.
• SPEED
Sets the traveling speed of the lowered pen during cutting or plotting.
• OFFSET (in cutting mode only)

Sets the offset of the cutter blade’s tip from the center of the cutter pen. Your plotter comes with a preset
offset adjustment value for each blade type. To set the blade offset adjustment, select the type of cutter
blade you will be using.
For fine adjustment of the cutter offset, set the blade type to OTHER. If the offset value is set to 0, the
plotter goes into plotting mode.
• QUALITY
Sets the acceleration rate of the pen during cutting or plotting.
Tip
The selected conditions greatly affect the finished quality of cutting operations.
Raising the SPEED and QUALITY values results in lower precision but reduces the overall cutting time. This
is useful when making test runs.
Lowering the SPEED and QUALITY values results in higher precision but increases the overall cutting time.
FC2240-UM-251-9730 3-9
3. OPERATIONS
Procedure
With the plotter in Ready status, press the [F1] through [F4] key corresponding to the number of the group
for which you wish to make settings. The setting condition numbers (CONDITION 1 to 8) are assigned to the
[F1] through [F4] keys.
For example, if the [F1] key is pressed when CONDITION 1 has been selected, the display changes to
CONDITION 5. If a condition number other than 1 was selected, CONDITION 1 will be displayed when the
[F1] key is pressed. In the same way, press [F2] to select CONDITION 2 and 6, [F3] to select CONDITION 3
and 7, and [F4] to select CONDITION 4 and 8.
(1) Press the [CONDITIONS] key. The lower row of the display changes from "READY" to "SET COND”.
(2) A menu similar to the example below is displayed. In this example, the factory default setting COND 2
has been selected. (Items displayed may differ for other COND numbers).
Blinking cursor
FORCE OFFSET
14 COND2 09U 0
20 SET COND 3
SPEED QUALITY
(3) Move the blinking cursor next to the setting you wish to change.
(4) The cursor will move each time you press one of the keys [F1] to [F4] keys.
(5) Change the displayed setting next to the blinking cursor as follows.
To raise a numeric value, press the [ ] key.
To lower a numeric value, press the [ ] key.
(6) Press the [F3] key to select the blade type. Use the [ ] or [ ] key to move through the selection.
The table below describes the specifiable range for each condition.
Condition Range Remarks
FORCE Pen 1: 1 to 40 40 steps
Pen 2: 2 to 80 40 steps, even numbers only.
SPEED 1 to 40 40 steps in cm/s units.
OFFSET -5 to +5 Select 0 for automatic adjustment according to the blade type.
QUALITY 1 to 6 The lower the number, the higher the quality.
FC2240-UM-251-9730 3-10
3. OPERATIONS
(7) When all of the displayed settings are correct, press the [ENTER] key to register the group of conditions
in the plotter’s internal memory. To change any of the settings, press the [NEXT] key.
Use the [TEST] key to perform test cutting. Adjust the OFFSET value to suit the type and thickness of
the medium being used, and fine-adjust the finish of the corner sections.
OFFSET is too low. Correct OFFSET is too high.

Increase the OFFSET Decrease the
OFFSET value. OFFSET value.
(+1 to +5) (-1 to -5)
• If [OTHER] has been specified as the blade type, the OFFSET value can be set in a range of 1 to 45.
• The OFFSET value is not displayed for plotting mode.
CHECKPOINT
• Your settings are retained even while the plotter is turned off.
• Before you actually begin cutting, be sure to check that your cutting conditions are appropriately set as
described in Section 3.9 “Running a Cutting Test”.
• The FORCE and SPEED values, in particular, should be initially set to low values and gradually raised
while running cutting tests.
Factory Presets
Setting Condition No. Cutting force Speed Blade type Cutter offset Quality Display mode
1 12 20 Pen - 3 Plotter mode
2 14 20 09U 0 3 Cutter mode
3 17 20 15U 0 3 Cutter mode
4 12 20 Pen - 3 Plotter mode
5 50 5 15U 0 1 Thick sheet mode
CHECKPOINT
In the initial settings, the setting condition numbers 1 to 4 are assigned to Pen 1, and the setting condition
numbers 5 to 8 to Pen 2.
FC2240-UM-251-9730 3-11
3. OPERATIONS
3.9 Running a Cutting Test
CAUTION
The cutter pen starts moving as soon as a cutting test is selected.
To avoid injury to yourself and damage to the plotter, load the medium before pressing the [TEST] key and
then keep your hands, face, and other obstacles out of the vicinity of the pen carriage.
Setting conditions
The TEST function allows you to check the suitability of your condition settings. If the test results are not
satisfactory, adjust the settings as described in Section 3.8, “Setting the Cutting Conditions.”
Procedure
(1) Press the [TEST] key to put the plotter into TEST mode.
(2) The following menu is displayed.
FORCE OFFSET
TEST1 TEST2
CUTTING PRO
SPEED QUALITY
TEST1 : ................................As soon as the [F1] key (TEST1) is pressed, one triangle inside a square is
cut from the current pen position.
CUTTING PRO : ...................When the [F2] key (CUTTING PRO) is pressed, the display changes to the
CUTTING PRO prompt menu.
TEST2 : ................................As soon as the [F3] key (TEST2) is pressed, three triangles within squares
are consecutively cut from the current pen position. The first triangle is cut
with the specified force -1, the second triangle is cut with the specified force,
and the third triangle is cut with the specified force +1.
(3) If the [F2] key (CUTTING PRO) is pressed, the following menu is displayed.
FORCE OFFSET
CUTTING PRO OK ?
YES NO
SPEED QUALITY
(4) Press the [F2] key to begin cutting out the CUTTING PRO characters from the current pen position.
Press the [F4] key to return to the previous display.
(5) Press the [ENTER] key or the [NEXT] key to return to the initial menu.
When setting conditions are changed

(1) Press the [CONDITIONS] key and adjust your settings.
(2) Press the [TEST] key to put the plotter into TEST mode. Run a cutting test.
Repeat this process until you achieve the desired results.
(3) Press the [ENTER] key or [NEXT] key to return to the initial menu.
FC2240-UM-251-9730 3-12
3. OPERATIONS
3.10 Achieving Optimum Cutting Results

The quality of cutting operations is determined by the settings of the five parameters below.
• Blade length
Adjust the blade length according to the thickness of the medium (see Section 3.4, “Adjusting the Blade
Length”).
• FORCE, SPEED, QUALITY

Set these conditions according to the combination of medium and cutter blade you are using (see
Section 3.8, “Setting the Cutting Conditions”).
• OFFSET
Set this condition according to the type of cutter blade you are using (see Section 3.8, “Setting the
Cutting Conditions”).
To ensure optimum cutting results, be sure to set the above parameters in conformance with the guidelines
provided in the tables below.
Cutting Conditions by medium

Thickness
Cutting medium Blade type FORCE SPEED QUALITY
(mm units)
indoor 0.1 Supersteel 14 to 17 30 or less 3
Adhesive film CB09UA
outdoor 0.05 to 0.1 10 to 14 30 or less 3
CB15U
Fluorescent film 0.2 to 0.25 CB15U-SP 16 to 20 30 or less 3
Masking film for block
0.01 to 0.1 5 to 7 5 to 20 2
copy production CB15U-K30
Rubber for sandblasting Up to 1 CB15U-K30-SP 21 to 34 Up to 10 1
Thick paper Up to 0.5 28 to 38 3 to 13 1
Cutter Offset by Blade Type
Panel display
Material & Blade Number OFFSET
Blade type
Default Setting range
CB09UA 09U 0 ±5
CB15U 15U 0 ±5
Supersteel CB15U-SP 15U 0 ±5
CB15U-K30 15U-K30 0 ±5
CB15U-K30-SP 15U-K30 0 ±5
Other OTHER 18 1 to 45
When using a blade type that is not listed in the table above or when a cutting operation using a thick or
otherwise difficult to cut medium produces unsatisfactory results, set the blade type to OTHER and then
alternately adjust the OFFSET value and run a cutting test until the desired results are achieved.
The table below lists sample OFFSET settings when the blade type is set to OTHER.
Actual blade type OFFSET value
CB09UA 17
CB15U 28
CB15U-SP 28
CB15U-K30 28
CB15U-K30-SP 28
FC2240-UM-251-9730 3-13
3. OPERATIONS
3.11 Listing the Cutting Conditions

The CONDITION function lets you print a list of the settings of the eight groups of cutting conditions, so you
can check all of your current settings at a glance.
CAUTION
The pen starts moving as soon as the CONDITION function is selected by pressing the [F2] key.
To avoid injury to yourself and damage to the plotter, keep your hands, face, and other obstacles out of the
vicinity of the pen carriage and Y bar.
CHECKPOINT
This function requires a plotting pen to be mounted in the pen holder.
Load a sheet of paper that is A4 in size or larger.
Procedure
Replace the cutter pen at the pen carriage’s pen holder with a plotting pen and load paper in the plotter.
(1) Press the [PAUSE] key to select PAUSE mode.
(2) Press the [NEXT] key.
(3) Press the [NEXT] key twice more.
(4) Press the [F4] key to select OPTION2.
(5) Press the [F4] key to select TEST. The submenu below appears, so select the CONDITION function.
FORCE OFFSET
SELF TEST
CONDITION DUMP
SPEED QUALITY
(6) As soon as the [F2] key (CONDITION) is pressed, the message below appears and the plotter begins
printing a list of the currently set cutting conditions.
FORCE OFFSET
PRINT CONDITIONS
SPEED QUALITY
(7) When all of the conditions have been printed, the READY message reappears.
FC2240-UM-251-9730 3-14
3. OPERATIONS
Sample printout by the CONDITION function
FC2240-UM-251-9730 3-15
3. OPERATIONS
3.12 Using the Character Dump Mode

This mode enables experienced users to detect the exact cause of communication problems between the
plotter and the computer. In character dump mode, an exact printout of the codes reaching the plotter is
produced.
If the cutting/plotting results are not what you expect, and the received data and the transmitted program are
different, check the interface conditions and the connection of the interface cable.
CAUTION
The pen starts moving as soon as the data is transmitted to the plotter from the computer.
To avoid injury to yourself and damage to the plotter, keep your hands, face, and other obstacles out of the
vicinity of the pen carriage and Y bar.
Procedure
(4) Press the [F4] key to select OPTION 2.
(5) Press the [F4] key to select TEST.
(6) Press the [F4] key to select DUMP. The prompt message below appears.
FORCE OFFSET
DUMP
ON OFF
SPEED QUALITY
Blinking cursor
(7) To select DUMP mode, press the [F2] key to shift the blinking cursor next to ON.
If you decide not to select DUMP mode, press the [F4] key to shift the blinking cursor to OFF.
(8) Press the [ENTER] key. If DUMP mode has been selected, CHAR DUMP MODE appears on the display
to indicate that the plotter has entered DUMP mode.
(9) Transmit the data from the computer. A Dump list is printed.
(10) When all of the data has been printed, turn off the plotter to cancel DUMP mode.
CHECKPOINT
• The character data is printed as ASCII codes and the non-character (control) data is plotted as two-
digit hexadecimal values (e.g., Line Feed = 0A, Carriage Return = 0D, ETX = 03).
• When the plotter receives READ commands that instruct it to output data, it will output dummy data
(except in the case of READ commands that request the output of the plotter’s status data). Note that
printing in dump mode will be based on that dummy data.
FC2240-UM-251-9730 3-16
3. OPERATIONS
3.13 Running the Self Test

Your plotter is provided with a self test function that enables it to check its own functions. Because a correctly
drawn self test pattern signifies that all of the functions of the plotter (excluding the interface settings) have
been tested and found normal, this function is useful for determining whether the source of a problem lies in
the plotter itself or in the connection between the plotter and computer.
CAUTION
The pen starts moving as soon as the SELF TEST mode is selected by pressing the [F2] key (YES).
To avoid injury to yourself and damage to the plotter, keep your hands, face, and other obstacles out of
the vicinity of the pen carriage and Y bar.
Procedure
(4) Press the [F4] key to select OPTION2.
(5) Press the [F4] key to select TEST.
(6) Press the [F3] key to select SELF TEST. The prompt message below appears.
FORCE OFFSET
SELF TEST ?
YES NO
SPEED QUALITY
(7) To select the SELF TEST mode, press the [F2] key (YES) to initiate printing of the self test pattern.
To return to the OPTION2 selection menu, press the [F4] key.
(8) When you have finished printing the self test pattern, turn off the plotter to cancel SELF TEST mode.
CHECKPOINT
The self test pattern is repeatedly printed until the plotter is turned off. To discontinue printing, even if a
pattern is not completely printed, simply turn off the plotter.
FC2240-UM-251-9730 3-17
4. DAILY MAINTENANCE AND STORAGE
4. Daily Maintenance and Storage

During daily maintenance, pay particular attention to the following points.
1. Do not lubricate the plotter mechanisms.
2. To clean the plotter’s casing, either wipe the soiled areas with a dry cloth or with a cloth that has been
dampened with a neutral detergent diluted with water.
CAUTION
Do not use paint thinner, benzine, alcohol, or similar solvents as they may damage the casing’s finish.
3. If the writing panel surface is soiled, wipe it with a dry cloth. If the surface is extremely dirty, dampen the
cloth with a diluted solution of neutral detergent or alcohol.
CAUTION
Do not use paint thinner, benzine, or similar solvents on the writing panel. They will damage the surface.
When the plotter is not in use, follow the instructions listed below.
1. Remove the pen from the pen carriage and store it with the pen cap on.
2. Cover the plotter with the soft cover supplied or a cloth to keep dust off.
3. Store the plotter in a location which is not subject to either direct sunlight or high humidity.
FC2240-UM-251-9730 4-1
4. DAILY MAINTENANCE AND STORAGE
FC2240-UM-251-9730 4-2
5. RECOMMENDED PARTS LIST
5. RECOMMENDED PARTS LIST

No. Part No. Description Q'ty Remarks
1 792240700 Main Board 1
Main Board (for RoHS model) 1
2 792232705 2-Pen T Board 1
3 792232701 2-Pen T Block Assy 1
4 682247030 Control Panel Switch FC2240 1
5 772290110 X-Motor 1
6 772247550 Y-Motor 1
7 510000051 Power Supply PS089B 1 Same as FC2230
682247530 Power Supply LEP100F-36 1 For RoHS model
162291230 X-Flexible Cable FCA2291023 1 FC2240-60/120
8
162291240 X-Flexible Cable EX FCA2291123 1 FC2240-180
9 162291100 Y-Flexible Cable FCA2291010 1
162291101 Y-Flexible Cable FCA2291010A 1 For RoHS model
10 022904331 Y-Flexible Cable Reinforcement 1
022904500 X-Belt S2ML2350 2 FC2240-60
11 022904510 X-Belt S2ML3200 2 FC2240-120
022904520 X-Belt S2ML4200 2 FC2240-180
12 022904500 Y-Belt S2ML2350 1
13 792240701 Main Relay Board, PN5042-01A 1
Main Relay Board, PN5042-01B 1 For RoHS model
14 772219660 Power Relay Board, PN5042-04 1 For RoHS model
FC2240-UM-251-9730 5-1
6. LIST OF TOOLS
6. LIST OF TOOLS
6.1 Tools
No. Tool Adjustment Item
1 Colex gauge (force gauge) 500 gf Pen force adjustment
2 Colex gauge (force gauge) 300 gf Pen force and belt tension adjustment
3 Colex gauge (force gauge) 50 gf Pen force adjustment
4 Cutter pen Pen force adjustment
5 Push-pull gauge 5 kg Belt tension adjustment
8 Glass scale (1000 mm) Distance adjustment
9 Ceramic pen (ø0.2 mm) Distance adjustment
10 PC, Centronics I/F cable Firmware update
11 Phillips screwdriver M5
15 Small flat-head screwdriver For adjusting the variable resistors on the board
16 Hexagon wrench 1.5 mm span For M3 set-screws
17 Hexagon wrench 2.0 mm span For M4 set-screws
18 Hexagon wrench 2.5 mm span For the pen block set-screws
19 Box wrench 5.5 mm span For removing M3 nuts
20 Bond-type adhesive For securing screws
21 Double-sided tape (10 mm wide) For securing the FPC cables
22 Ethyl alcohol For cleaning the electrostatic adhesion plate and rail
23 Metallic ruler (about 15 cm long) For adjusting the belt tension
24 Multimeter For checking damaged or shorted wires
25 Digital voltmeter For main board adjustment
26 Oscilloscope For main board adjustment
27 Test pin connector jig For main board adjustment
FC2240-UM-251-9730 6-1
7. DISASSEMBLY AND ADJUSTMENT

7.1 Adjusting the X-Axis Drive
7.1.1 Removing the X Motor Cover
Remove the two M3 binding head screws indicated by the (A) arrows, then remove the motor cover.
7.1.2 Adjusting the X Drive Belt Tension

(1) Remove the rear left corner cover.
(2) After loosening the two M3 binding head screws indicated by the (B) arrows, attach a string around the X
motor and pull the X motor with a 5 kgf push-pull gauge to the point where FX1 equals 2.0 kgf - 0.2, then
tighten the screws.
(3) After loosening the two M4 binding head screws indicated by the (C) arrows, push the X motor bracket
with a 10 kgf push-pull gauge to the point where FX 2 equals 5.0 kgf - 0.5, then tighten the two screws.
FC2240-UM-251-9370 7-1
7.1.3 Adjusting the Belt Tension of the Front X Slider

(1) Remove the front and rear right corner covers.
(2) Adjust the two M3 binding head screws indicated by the (D) arrows so that the belt is balanced right and
left.
* Turn the screws to the right to tighten the belt.
* Turn the screws to the left to loosen the belt.
(3) Check the belt tension. (See subsection 7.1.5, “Checking the Belt Tension of the Front and Rear X
Sliders”.)
(4) Perform the radiating lines test to check that the belt at the pulley section is balanced right and left.
If not, repeat steps (2) to (4) above so that the belt is balanced.
7.1.4 Adjusting the Belt Tension of the Rear X Slider

(1) Remove the rear right corner cover.
(2) Adjust the two M3 binding head screws indicated by the (E) arrows so that the belt is balanced right and
left.
* Turn the screws to the right to tighten the belt.
* Turn the screws to the left to loosen the belt.
(3) Check the belt tension. (See subsection 7.1.5, “Checking the Belt Tension of the Front and Rear X
Sliders”.)
(4) Perform the radiating lines test to check that the belt at the pulley section is balanced right and left.
If not, repeat steps (2) to (4) above so that the belt is balanced.
FC2240-UM-251-9370 7-2
7.1.5 Checking the Belt Tension of the Front and Rear X Sliders
Checking the Belt Tension
(1) Move the Y bar against the mechanical stopper on the left side.
(2) Loosen the screws that holding the tilt lever bracket and then move the tilt lever bracket to avoid
touching the belt.
(3) Pull the X-belt 20 mm from the X-rail in the center of the X-belt using a 1 kg push-pull gauge.
The pull force should be:
FC2240-60 FC2240-120 FC2240-180
920g to 940g 480g to 500g 350g to 370g
Front and rear X rails
20 mm
Scale X belt
NOTES:1. If the belt tension has been adjusted, confirm that the Y bar is perpendicular.
2. If the belt has been completely removed from the holder, secure it with adhesive to prevent
looseness.
FC2240-UM-251-9370 7-3
7.2 Adjusting the Y-Axis Drive

7.2.1 Removing the Y Motor Cover
Remove the three M3 binding head screws indicated by the (A) arrows, then remove the Y motor cover in the
direction indicated by the arrow.
7.2.2 Removing the Y Motor

(1) Remove the three M3 binding head screws holding the X FPC (Flexible Printed Circuit) cable holder,
then remove the X FPC cable holder.
(2) Disconnect X FPC and Y FPC cables from their connectors (J51, J52) on the PN5042-02 X-Y relay
board.
(3) Disconnect the Y motor and Y encoder cable cables from their connectors (P501, P502) on the
PN5042-02 X-Y relay board.
FC2240-UM-251-9370 7-4
(4) As shown in the figure, remove the two M4 binding head screws indicated by the (C) arrows, then slip
the synchro belt indicated by the arrow off of the motor pinion gear and remove the entire motor bracket.
Synchro belt
PN5042-02
(5) As shown in the figure , remove the two M3 binding head screws (A) holding the Y-motor, then remove
the motor from the motor bracket.
(A)
FC2240-UM-251-9370 7-5
7.2.3 Adjusting the Y Drive Belt Tension

(1) After loosening the two M3 binding head screws indicated by the (A) arrows in the figure below, attach a
string around the Y motor and pull the Y motor with a 5 kgf pushpull gauge to the point where FY1 equals
2.0 kgf - 0.2, then tighten the two M3 binding head screws.
(A)
FY1 = 2.0 kgf - 0.2

(5 kgf push-pull gauge)
(2) After loosening the two M4 binding head screws indicated by the (B) arrows in the figure below, attach
a string around the Y motor and pull the Y motor assembly with a 10 kgf push-pull gauge to the point
where FY2 equals 5.0 kgf - 0.5, then tighten the two M4 binding head screws.
Synchro belt
PN5042-02
FC2240-UM-251-9370 7-6
7.3 Adjusting the Y Slider

7.3.1 Removing the Y Bar
(1) Remove the motor cover, then pull out the X FPC cable connector from the X relay board. (The pen
block should be removed first.)
(2) Remove the 5 mm bind screw and the countersunk head screw indicated by the (A) arrows.
(3) After removing the two M4 binding head screws indicated by the (B) arrows at the front surface, use both
hands to lift the Y bar up and off.
FC2240-UM-251-9370 7-7
7.3.2 Adjusting the Y Slider Belt Tension

(1) Remove the two M4 binding head screws indicated by the (C) arrows, then remove the front Y bar cover.
(2) Adjust the two M3 binding head screws (D) so that the belt is balanced right and left.
Turn the screws to the right to tighten the belt.
Turn the screws to the left to loosen the belt.
(3) Check the Y slider belt tension.

Slide the pen block to the motor side.
Y rail
20 mm
Scale Y belt
(4) Push down the Y-belt 20 mm from the Y-rail in the center of the Y-belt using a 1 kg push-pull gauge.
The push down force should be from 600 g to 630 g.
FC2240-UM-251-9370 7-8
7.4 Adjusting the Roller Pressure of the Front X Slider
(1) Insert the front X slider assembly from the right side of the front X rail (the tension adjustment holder
side).
(2) Loosen the two bind screws indicated by (C) by turning them each fully twice, tighten the three M3x6 set-
screws in the three taps indicated by (B), then lock the setscrews using M3 nuts at the position where
the rollers contact the front X rail.
(3) Using the three screws indicated by (A), apply pressure to the rollers by adjusting the rollers so that they
are parallel to the sliding surface.
(4) Tighten the two bind screws indicated by (C), and then secure them with adhesive after confirming that
the rollers remain in contact with the sliding surface throughout their entire stroke, the sound made by
the rollers turning is constantly the same, and the rollers slide smoothly.
NOTES: 1. Visually confirm that each roller is in contact with the sliding surface.
2. After adjusting the roller pressure, the sliding load shall be 35 gf±5.
FC2240-UM-251-9370 7-9
7.5 Adjusting the Roller Pressure of the Rear X Slider

(1) Using gauze or a soft cloth moistened with ethyl alcohol, clean the sliding surface of the rear X rail. At
this time, confirm the absence of scratches or dents in the sliding surface.
(2) Loosen the screw of the pressure (adjustable) roller of the rear X slider. When inserting the rear X rail
from the belt tension adjustment holder side, take care that the plastic roller is not scratched by the edge
of the rear X rail.
(3) Adjusting the horizontal roller pressure
• After adjusting the screws indicated by (A) and (B), be sure to lock them in place with adhesive.
• After tightening screw (A), loosen it by a quarter turn. Use a blade screwdriver to press the screw head
(C) in the direction indicated by the arrow, then tighten screws (A) and (B) at the position where the
pressure roller contacts the sliding surface of the rear X rail. (Repeat this same procedure for the right
roller.)
Confirm that the rollers remain in contact with the sliding surface throughout their entire stroke, the
sound made by the rollers turning is constantly the same, and the rollers slide smoothly.
FC2240-UM-251-9370 7-10
(4) Adjusting the vertical roller pressure

• Use the vertical roller pressure nuts (also shown in the preceding figure) to move the rollers into
contact with the sliding surface of the rear X rail, then secure the nuts with adhesive.
NOTES: 1. Confirm the horizontal roller pressure by visually checking that both the fixed and adjustable
rollers are in contact with the sliding surface.
2. After adjusting the roller pressure, the sliding load shall be 35 gf ± 5.
FC2240-UM-251-9370 7-11
7.6 Adjusting the Roller Pressure of the Y Slider
(1) Mounting the Y slider onto the Y bar

• Loosen the two screws (A), lower the roller plate and temporarily secure it in that position.
• Loosen the setscrews (B) at the two eccentric pins A, then temporarily secure the roller (1) in a
lowered position.
• Loosen the set-screws (C) at the two eccentric pins C, then move roller (2) outside of the Y slider and
temporarily secure it in that position.
(2) Adjusting the Y slider’s roller pressure
• With the Y slider oriented as shown in the figure above, insert it onto the Y bar, then move each roller
back into contact with the sliding surface by performing the steps in (1) above in reverse sequence.
• Visually confirm that each roller rotates while maintaining contact with the sliding surface. Check that
there is no play in the front, back, or side directions.
• Make sure there are no discrepancies in the “grating” load of the rollers.
• The sliding load shall be 30 gf ± 5.
• After the adjustment is completed, apply adhesive to the four set-screws.
FC2240-UM-251-9370 7-12
7.7 Adjusting the Position of Sensor Dog Y
Align the sensor dog Y (A) with the center of the Y sensor’s slit, then apply adhesive to secure the sensor
dog Y in that position.
FC2240-UM-251-9370 7-13
7.8 Mounting the Y Slider on the Y Flexible Printed Circuit

Cable
(1) Remove the screw (A) from the board bracket and pull it out as shown in the figure above.
(2) Pass the Y flexible printed circuit (FPC) cable through the FPC guide (B) shown in the figure below, then
insert the FPC cable into the connector.
(3) Secure the board bracket to the Y slider using the screw which was removed in Step (1) above.
(F)
(4) Attach double-sided tape to the FPC guard (E), and then securely attach the FPC guide (F) to the other
side of the tape.
(5) Pass the Y FPC cable (B) between FPC holder (C) and FPC guide (F), and then secure the cable with a
push-fit M3x6 screw (D).
(6) Apply adhesive to screw (D).
FC2240-UM-251-9370 7-14
7.9 Pen Block

7.9.1 Removing the Pen Block Cover
(1) Remove the two M3 binding head screws, then lift the cover up in the direction indicated by the arrow.
7.9.2 Removing the Pen Block

(1) Pull out the CA2293-39 cable from its connector on the PR223229 2-pen relay board in the direction
indicated by the arrow.
(2) When the two screws (A) are removed, the pen block can be removed.
FC2240-UM-251-9370 7-15
7.9.3 Adjusting the Pen Block

(1) When a force of 60 gf is applied by a push-pull gauge, the slide arm should lower smoothly to its lowest
position.
If it does not lower smoothly, the pre-pressure of the 692ZZ bearing against the guide shaft may be too
high. Also check for foreign matter on the parts concerned.
When the slide arm is pressed down by hand, it should lower smoothly.
(2) If the slide arm does not lower smoothly, pull out the J21 (FPC210100) and J22 (FPC10002) FPC
cables from their connectors on the PR223227 2-pen relay board in the direction indicated by the arrow.
Remove the two screws (B) to remove the relay board.
FC2240-UM-251-9370 7-16
(3) Perform the adjustment below.

• Loosen the M2 setscrews.
• Turn the offset pins to adjust the 692ZZ bearings to the position where there is no gap.
• Secure with the M2 set-screws.
M2 set screw
Guide shaft
692ZZ bearing
Offset pin
(4) Checking the guide shaft and bearing adjustment.

• Raise or lower the guide shaft of the slide arm and confirm that the 692ZZ bearing rotates smoothly.
• If there is still play, there may be play between the guide shaft and 692ZZ bearing of the slide arm.
Replace the pen block assembly.
FC2240-UM-251-9370 7-17
7.10 Using the Mechanical Adjustment Jigs

(1) Pen block height adjustment jig (standard accessory)
FC2240-UM-251-9370 7-18
7.11 Replacing the Y Bar

7.11.1 Preparations
(1) Before replacing the Y bar, place a sheet of paper on the writing panel and secure it with cellophane
tape.
(2) Move the Y bar to the center of the paper and lower the pen to manually draw a line down the length of
the bar.
* This line will serve as a guideline for determining perpendicularity after the Y bar is remounted.
7.11.2 Replacing the Y Bar

Make sure that the plotter is turned off.
(1) Remove the pen block which is attached to the Y bar.
(2) Remove the Y bar.
(3) Attach a new Y bar.
• Temporarily attach the Y bar along the line drawn in Step (2) of subsection 7.11.1, “Preparations.”
• Adjust the Y bar height from the front frame and rear frame to 31.5 mm.
• Adjust the Y bar frame clearance from the control panel frame to 2 mm.
(4) Mount the pen block, which was removed in Step (1) above, onto the new Y bar.
• After using the pen block adjustment jig to adjust the height of the pen block, secure the pen block in
place.
NOTE: When the Y bar is moved manually from side to side while the plotter is turned off, be sure to detach
the three connectors which connect the control box to the plotter’s main unit. Failure to remove these
connectors may cause the gears to slip or not mesh properly.
FC2240-UM-251-9370 7-19
7.11.3 Checking the Sliding of the Y Bar Frame (Manual Check)

(1) Adjust the clearance 2 mm at the front of the Y bar frame to confirm that the frame clearance is
approximately identical at the front and rear of the writing panel. While moving the Y bar in the X-axis
direction, make sure that no abnormal sound is generated as a result of the Y bar making contact with
the Y bar frame.
(2) Other adjustments of the Y bar frame

• Loosen the screw located on the bottom plate of the control panel, then pull the control panel assembly
toward you to increase the clearance.
• When the front and back clearances of the Y bar frame are identical, readjust the height of the Y bar.
• After adjustment, gently slide the Y bar within its movable range to confirm that no abnormal sound is
generated.
NOTE: Before moving the Y bar by hand, be sure to detach the three connectors which connect the control
box to the plotter’s main unit.
• Next, re-connect the three connectors, turn on the plotter, and use the POSITION keys to check the
operation of the Y bar within the effective plotting area.
FC2240-UM-251-9370 7-20
7.12 Adjusting the Perpendicularity Precision

7.12.1 Checking the Deviation in the Perpendicularity
(1) Load a thin sheet of paper on the writing panel and attach a plotter pen (0.2 mm ceramic pen) to the
No.1 pen holder.
(2) Manually move the pen to plot the pattern shown in the figure below.
(3) Turn the sheet over and load it so that points (A) and (B) on the other side are parallel to the X axis.
(4) After positioning the pen on point (D), draw a line to point (C). Check if there is any deviation between
the lines between points (D) and (C) on the front and back of the sheet.
(5) If the deviation exceeds 0.25 mm, loosen the screws at the top and bottom of the Y bar and adjust the
vertical orientation of the Y bar by moving it toward the pertinent side.
FC2240-UM-251-9370 7-21
(6) Repeat Steps (1) to (4) above to confirm the precision of the perpendicularity.
(7) If the perpendicularity cannot be satisfactorily adjusted by performing the preceding Steps (1) to (6),
repeat adjustment after loosening the two 3 mm setscrews indicated by the (E) arrows.
(8) You will be able to adjust the perpendicularity precision by performing the electrical adjustnet for fine
adjustment. (See section 8.12 Adjusting the Distance and the Perpendicularity Accuracy.)
FC2240-UM-251-9370 7-22
7.13 Replacing the Electrostatic Adhesion Plate

(This operation requires three persons.)
7.13.1 Peeling Off the Electrostatic Adhesion Plate

(1) Turn off the power and remove the high-voltage power supply cable connectors (P34 and J34) at the
rear of the writing panel.
(2) Remove the Y bar. (See section 7.3, “Adjusting the Y slider”.)
(3) Cut into the electrostatic adhesion plate at intervals (50-100 mm) that will make it easy to peel off
the electrostatic adhesion plate. If this scratches the aluminum plate underneath, polish away the
unevenness with #1500 sandpaper.
(4) Peel off the electrostatic adhesion plate, using force if necessary. Using pliers or the like makes it easy.
(5) Remove any remaining double-sided tape and glue. Sprinkle on ECT-1 toner cleaning fluid (available
from Graphtec) and leave for 1 or 2 minutes. Scrape off with some sort of scraper (e.g. spatula).
(6) When everything has been removed from the aluminum plate, wipe it off with ethyl alcohol.
7.13.2 Preliminary Preparations for Pasting On New Plate

(1) Wipe off the front and rear surfaces of the electrostatic adhesion plate with ethyl alcohol to remove any
dirt and dust.
(2) Prepare pieces of double-sided tape of various widths* and paste them on to the rear surface of the
electrostatic adhesion plate following the procedure below.
• Using narrow double-sided tape, make a border around three sides of the electrostatic adhesion plate
(leaving one of the longer sides untaped).
(Leave 1 mm open between the tape and the edge of the electrostatic adhesion plate.)
NOTE: Never let the tape overlap!
FC2240-UM-251-9370 7-23
* “Pieces of double-sided tape of various widths” means tape of 120, 20, 10, 5 mm width at the
production stage. If it is difficult to prepare pieces of tape of these widths, use double-sided tape as
close to these widths as possible.
• Tape on lengthwise strips of wide double-sided tape at intervals of 5 mm.

Tape on the double-sided tape in such a way that the gap is as negligible as possible at the high-
voltage power supply cable installation section.
• Finally, use a combination of wide and narrow double-sided tape so that there is no untaped interval
greater than 5 mm.
FC2240-UM-251-9370 7-24
7.13.3 Attaching the Electrostatic Adhesion Plate

(1) Temporarily fasten the side cover, line up the holes for the high-voltage power supply cable on the
writing panel and the electrostatic adhesion plate and position according to the following conditions.
• Use the origin side (front X rail side and left side cover side) as the reference.
• Position about 2 mm from the origin side as in the figure below.
• Since there are slight differences in the size of electrostatic adhesion plates, the dimensions are not
specified with great precision.
• “A” in the diagram above is not 2 mm.
• Be careful not to let any dirt or dust get under the electrostatic adhesion plate during positioning.
(2) Secure the origin side with strong tape.
(3) Peel off and fold back the backing sheet of the double-sided tape at the high-voltage power supply cable
side for about 100 mm and paste on without letting in any dirt, dust, or air.
(4) Peel off the strong tape used for securing in Step (1) above, and while one person holds the origin side
and checks for and points out any unevenness, the other two persons peel off the double-sided tape
backing sheet and paste on by sliding their hands along.
• If dust or dirt gets in, remove it with tweezers or your fingernail tips.
• If air gets in, drive out the air at 5 mm intervals by kneading softly.
(5) When the entire surface has been spread out, attach it by sliding your hand across it again and pressing
it.
FC2240-UM-251-9370 7-25
8. ELECTRICAL ADJUSTMENTS
8.1 Flowchart of the Adjustment Sequence
Flowchart of the Adjustment Sequence for the FC2240 series.
8.3 Setting the Power Unit’s Supply Voltage
8.4 Checking the Power Unit’s Supply Voltage
8.6 Setting the DIP Switches
8.8 Clearing the Non-Volatile RAM
8.9 Adjusting the Home Position
8.10 Adjusting the Pen Height
8.11 Adjusting the Pen Force
8.12 Adjusting the Distance Accuracy and the perpendicularity
8.13 Adjusting the Pen Interval
8.14 DIP Switch Factory Settings
8.15 Factory Preset Settings
End of Adjustment
FC2240-UM-251-9370 8-1
8.2 Location of the Boards

8.2.1 Main Board (PR306101)
J101
P52
P21
P31
P1
P31
J3
P22
J4
TP5
P32
TP6
TP7
P42
P12
J6
P11
JP4
SW1
J9
P3
JP3
J10
J2
J1
FC2240-UM-251-9370 8-2
8.2.1 Main Relay Board (PN5042-01)

JP6
Jumper switch setting of JP6.
8.2.2 X Flex. Board (PR223226)
JP1
Jumper switch setting of JP1.
FC2240-UM-251-9370 8-3
8.3 Setting the Power Unit’s Supply Voltage (PS089B)

If your plotter has the PS0089B power supply board then perform following procedure.
The LEP100F-36 power supply board doesn’t need to set the power unit’s supply voltage.
(1) Check that the plotter’s POWER switch is off.
(2) Remove the upper chassis of the Control Unit.
(3) Connect the power unit’s cable to the required connector.
Voltage series Corresponding area Connector
100 V JAP 110T/K WGl117UL CN2
200 V CEE SEV BS AS CN3
FC2240-UM-251-9370 8-4
8.4 Checking the Power Unit’s Supply Voltage

8.4.1 Checking the Voltage Levels
(1) Use a multimeter to check the voltage levels of TP1 to TP5.
Voltage
TP1 +5V
TP2 +12V
TP3 +32V
TP4 -12V
TP5 +24V
(2) If voltage levels cannot be measured at TP1 to TP5, use the following method to check the voltage
levels.
• Disconnect the main board’s J101 connector.
• Next, use the multimeter to measure the voltage levels of the J101 connector pins.
Voltage
1 6
Pin 1 +5V
Pin 2 +12V 2 7
Pin 3 +32V
Pin 4 GND 2 8
Pin 5 GND 2 9
Pin 6 +5V
Pin 7 +12V 2 10
Pin 8 +32V
Pin 9 GND
Pin 10 GND
(3) If the measured voltage levels do not conform to the above tables, the power unit is probably defective.
8.4.2 The Protective Circuit

The protective circuit is activated in either of the following cases.
32 V power 5 V power +12V power -12V power
Protection against
8 A or more 6 A or more 6 A or more 3A or more
excessive current
Protection against 115% of the rated
---------- ---------- ----------
excessive voltage voltage (32 V)
When the protective circuit is activated, all of the plotter’s supply voltages are switched off.
If the protective circuit is activated, turn off the plotter. After the plotter is left as is for three to five minutes, it
will automatically recover.
FC2240-UM-251-9370 8-5
8.5 Explanation of the Values of the Main Board

Default factory settings
The default factory settings are recorded in the location shown below.
Main Board
Power
The default factory
Supply
settings are recorded
Board
here.
The contents of an example are shown below.

PEN1 88, 424, 732
PEN2 89, 424, 772, 1030, 1533
X=+10 Y=0 D=860.00
Explanation of the values

Pen force values
PEN1 24g 210g 400g - -
PEN2 24g 210g 400g 700g 1000g
Distance adjustment values
X Y D
You can input the same values when you have replaced the main board without making any adjustments
except the pen height, home position and pen interval adjustments.
If you have changed any values by making adjustments, record those values for the next maintenance check.
FC2240-UM-251-9370 8-6
8.6 Setting the DIP Switches

Settings for the DIP Switch on the Main Board
DIP Switch Factory Settings (Normal mode)

ON
OFF
1 2 3 4 5 6 7 8
NOVRAM CLEAR Function mode

Set bits 2, 3, 5, 6 and 7 to ON
ON
OFF
1 2 3 4 5 6 7 8
• Initialize the main board by clearing the non-volatile RAM
• Execute this function before starting any electrical adjustment
Electrical Adjustments
Set bits 4, 5, and 6 to OFF
ON
OFF
1 2 3 4 5 6 7 8
• Pen height adjustment
• Pen force adjustment
• Distance adjustment
• Home position adjustment
Keyboard and Sensor Test Mode

Set all bits to OFF
ON
OFF
1 2 3 4 5 6 7 8
FC2240-UM-251-9370 8-7
8.7 Updating the System Firmware

To update the system firmware you need to have the following files. In addition, you need to use a
computer and USB cable or Centronics cable.
Firmware :FC2240
SEND.EXE :Utility to transfer files using Windows
OPS662 :USB Driver software for the FC2240 (when using USB to update the firmware)
(1) Check that the power supply and control panel unit are connected to the main board.
Connect a personal computer to the Centronics terminal or the USB terminal.
Caution:
If you are writing to a new board for the first time, remove the motor and flex cable connectors before
performing the write function.
(2) Set the DIP switch to “Normal mode” or “Electrical Adjustment mode.”
(3) Hold down both the “Right” and “Left” POSITION keys while turning on the power. When you hear a
short buzzer tone, release the keys. The LCD should display the following:
UPDATE FIRMWARE ?
YES NO
(3) Press the [F2] key, and the LCD will display the following:
SELECT I/F USB

CENTRO1 CENTRO2
Select the interface used to connect the plotter with your computer.
If you are going to select the Centronics interface, normally press the [F2] key (CENTRO1).
If CENTRO1 is not working properly, select CENTRO2.
The LCD screen changes to display the following:
PLEASE SEND PROGRAM!

PLOTTER (USB)
or
PLEASE SEND PROGRAM!

PLOTTER (GET-ACK)
(4) Transfer firmware data from the personal computer.
Send firmware to the plotter from the computer.
Drag and drop the firmware file onto the SEND.EXE icon when using Windows.
The LCD screen changes to display the following:
PROGRAM RECEIVING
** KB COMPLETE
Number of bytes transferred
FC2240-UM-251-9370 8-8
As the firmware data is successfully transferred, the number of transferred bytes shown on the LCD
increases. When the transfer is completed, the display automatically changes to “FLASH MEMORY
CLEAR” and “FLASH MEMORY WRITE,” and the system begins writing to flash memory.
Note:
If you are writing to a new board, the system will automatically perform a NOVRAM clear operation
following the write function.
(5) Turn off the plotter when the message below appears.
COMPLETED
POWER OFF THEN ON!
FC2240-UM-251-9370 8-9
8.8 Clearing the Non-Volatile RAM

NOTE: Be sure to clear the non-volatile RAM after replacing the main board or before starting any electrical
adjustment.
(1) After setting the SW1 DIP switch as shown below, turn on the plotter.
Set bits 2, 3, 5, 6 and 7 to ON
ON
OFF
1 2 3 4 5 6 7 8
(2) The messages below consecutively appear on the LCD panel.
NOVRAM INIT.
0% CLEAR
NOVRAM INIT.
100% CLEAR
(3) After the “NOVRAM INIT. 100% CLEAR” message is displayed, a menu for model selection
appears on the LCD panel.
SET FC TYPE
FC2240-60-*2
(4) Select your plotter model using the the and keys, and then press the ENTER key to register your
plotter model setting.
FC2240-180-*2
FC2240-120-*2
FC2240-60-*2
(5) The message below appears to select the moving coil type for each pen holder.
SET No.1 MC
MCx1 MAX=40 [500g]
Select MCx1 using the and keys for the No.1 pen, and then press the ENTER key to register
your plotter.
(6) The message below appears.
SET No.2 MC
MCx2 MAX=40 [1000g]
Select MCx2 using the and keys for the No.2 pen, and then press the ENTER key to register
your plotter.
FC2240-UM-251-9370 8-10
(7) The message below appears. Press the F2 or F4 key to switch through the standards. Select the
standard that matches the version displayed when the plotter was shipped, and then press the ENTER
key to register your plotter standard setting.
SET SUFFIX
STD [V 1.00]
(8) After the “COMPLETED” message is displayed as shown below, turn off the plotter and then return the
DIP switch to its normal settings.
COMPLETED
POWER OFF THEN ON !
NOTE: Clearing the non-volatile RAM initializes the pen height adjustment, distance accuracy adjustment,
and other settings to their respective default values.
FC2240-UM-251-9370 8-11
8.9 Adjusting the Home Position

(1) Set the SW1 DIP switch as shown below and then turn on the plotter.
ON
OFF
1 2 3 4 5 6 7 8
(2) Press the [NEXT] key until the LCD displays the following:
HOME ADJ.
PRESS ENTER KEY!!
(3) Press the [Enter] key. The plotter starts reading the home position. The LCD screen changes to display
the following:
MOVE HOME POINT

PRESS ENTER KEY!!
(4) Attach a pen-type magnifier to the No.1 pen holder, and then move it to the desired home position using
the POSITION keys. After confirming the position, press the [Enter] key.
(5) The plotter starts reading the home position again and then returns to the new home position specified in
step (3). If the position is correct, press the [ENTER] key to finish.
(6) Turn off the plotter and then return the DIP switch to its normal settings, or press [NEXT] key to proceed
to the next adjustment.
(This adjustment does not affect the plotter’s pen exchange adjustment.)
FC2240-UM-251-9370 8-12
8.10 Adjusting the Pen Height

Note: • Before starting the pen height adjustment, make sure that there is no pen or cutter attached to the
pen holder.
• To avoid malfunction of the pen holder, do not touch the pen holder during adjustment.
• Make sure that the pen holder is not in contact with the pen block cover.
Set Bits 4, 5, and 6 to OFF
ON
OFF
1 2 3 4 5 6 7 8
(2) A menu for electrical adjustment appears on the LCD panel.
PEN HEIGHT
PRESS ENTER KEY!!
(4) Press the [Enter] key. The LCD screen changes to display the following:
<AUTO ADJ
<DEFAULT POWER>
(5) Press the [F1] (AUTO ADJ) key.
After the message below appears, the plotter automatically adjusts the pen height for the No.1 and No.2
pens.
The beeper sounds twice after adjustment for the No.1 pen has been completed, and then the plotter
automatically adjusts the pen height for the No.2 pen.
No.1 PEN HEIGHT

C0 A=000 O=300 G=500
No.2 PEN HEIGHT

C0 A=000 O=300 G=500
(6) When adjustment is completed, turn off the plotter and then return the DIP switch to its default settings
or press the [NEXT] key to proceed to the next adjustment.
(7) Be sure to perform this adjustment whenever the pen block has been replaced.
FC2240-UM-251-9370 8-13
8.11 Adjusting the Pen Force

Required jigs and tools
• Colex gauges (500 g, 300 g, 50 g)
• Push/Pull gauge (1 kg)
• Cutter plunger
(1) Check that the carriage cover is in place. Fit a cutter plunger from which the blade has been removed
into the cutter holder.
Set Bits 4, 5, and 6 to OFF
ON
OFF
1 2 3 4 5 6 7 8
(3) A menu for electrical adjustment appears on the LCD panel.
PEN PRESS ADJUST

PRESS ENTER KEY!!
(5) Press the [Enter] key. The LCD screen changes to display the following:
PEN PRESS SETTING

No.1 -> 24 [g]
(6) Press the [Enter] key. When the LCD screen changes to display the following, measure the pen pressure
with a Colex gauge. Use the [F1] through [F4] keys to adjust the pen pressure until the pressure is within
24 ± 1 g. After adjustment, press the [Enter] key to go to the next step. If you have only replaced the
main board, input the adjustment values that were recorded.
Target pen pressure
+1 24g -1
+10 ***** -10
Correction value
[F1] key: Increases pen pressure by a small amount.
[F2] key: Increases pen pressure by a large amount.
[F3] key: Reduces pen pressure by a small amount.
[F4] key: Reduces pen pressure by a large amount.
(7) Next, when the LCD display changes to the 210 g setup screen, adjust the pen pressure to within 210 ±
10 g in the same way as described above.
(8) Next, on the 400 g setup screen, adjust the pen pressure to within 400 ± 20 g.
(9) The adjustment menus for the No.2 pen will be displayed after you have finished the adjustments for the
No.1 pen.
Adjust the pen pressure for the No.2 pen in the same way as you did for the No.1 pen.
FC2240-UM-251-9370 8-14
(10) Proceed to the adjustments for the 24 g to the 1000 g.

(11) When the adjustments have been completed for the No.2 pen, the LCD display returns to the 24 g
screen for the No.1 pen. At this screen, either press the [NEXT] key to proceed to the next adjustment,
or turn off the plotter to exit the adjustment menu and then return the DIP switch to its normal settings.
NOTE: After you have changed the numeric value on the LCD, press the F3 key (PEN U/D) to raise and
lower the cutter before measuring the pen force again.
When the measured pen force is the specified value, press the ENTER key. The next specified pen force
appears on the LCD panel.
Repeat the above procedure in the following sequence.
No.1 pen pressure No.2 pen pressure
24 24 g ± 1 g 24 g ± 1 g
210 210 g ± 10 g 210 g ± 10 g
400 400 g ± 20 g 400 g ± 20 g
700 N/A 700 g ± 30 g
1000 N/A 1000 g ± 50 g
FC2240-UM-251-9370 8-15
8.12 Adjusting the Distance and the Perpendicularity Accuracy

This adjustment will set the distance and the perpendicularity accuracy.
If you replace the main board or clear the Non-Volatile RAM, use the following procedure to input the
recorded adjustment values.
How to adjust the distance accuracy

(1) Mount a ceramic pen (0.2 mm tip size) in the No.1 pen holder.
(2) Load a sheet of A1 or A2 size paper in the plotter.
(3) Set the DIP switch to the adjustment mode as shown below.
Electrical Adjustments
ON
OFF
1 2 3 4 5 6 7 8
(4) Turn on the power to the plotter.
(5) Press the [NEXT] key until the following menu is displayed.
DIST. ADJ. (0.01mm)

PRESS ENTER KEY !!
(6) Press the [Enter] key to display the menu shown below.
SEl SIZE 300x300

200x200 500x700
(7) Press the [F4] key to select the 500x700 mm adjustment pattern.
(8) Press the [Enter] key to display the menu shown below.
<ORIGINAL CLEAR>
<ADJ.DRAW INPUT>
F1 key (ORIGINAL) :Draw the test pattern without distance adjustment.
F2 key (ADJ. DRAW) :Draw the test pattern with distance adjustment.
F3 key (CLEAR) :Clear the distance adjustment value.
F4 key (INPUT) :Move to the distance adjustment value setting menu.
(9) Press the [F1] key to start the test. The plotter immediately plots the test pattern, and the following menu
appears.
DIST. ADJ. (0.01mm)

X =+10 Y =-10
X=500 mm
Y=700 mm
FC2240-UM-251-9370 8-16
(10) Remove the paper and measure the X-axis distance, Y-axis distance and the diagonal distance. If you
have replaced the main board only, use the recorded values.
(11) Input the axis adjustment values using the F1 to F4 keys.
Press the [F1] or [F2] key to change the X-axis adjustment value.
Press the [F3] or [F4] key to change the Y-axis adjustment value.
The formula of the input value is as follows:
Input value for X-axis = (500 mm - measured distance) x 10
Input value for Y-axis = (700 mm - measured distance) x 10
For example:
If you measured 499.7 mm for the X-axis, input 3 for the adjustment value.
Press the [F1] key to select the +0.1-mm step unit.
(12) Press the ENTER key to display the menu shown below.
+0.1 X-Y LENG -0.1

+0.01 L=860.23 -0.01
[F1] key (+0.1) :Increase the diagonal distance value in 0.1-mm steps.
[F2] key (+0.01) :Increase the diagonal distance value in 0.01-mm steps.
[F3] key (-0.1) :Decrease the diagonal distance value in 0.1-mm steps.
[F4] key (-0.01) :Decrease the diagonal distance value in 0.01-mm steps.
(13) Input the diagonal adjustment values using the [F1] to [F4] keys.
The displayed L value is the diagonal distance.
If the measured value is within the displayed L value of the specification range (±0.1 mm) or if you have
input the recorded value, press the [ENTER] key to store the setting.
(14) The following menu appears.
<ORIGINAL CLEAR>
<ADJ.DRAW INPUT>
(15) If you have changed the diagonal distance value, confirm the axis distance.
Load a new sheet of paper and press the [F2] key to draw the adjusted test pattern.
Measure each distance. If the measured values are within the specification range, press the [ENTER]
key to store the setting.
Specification range for the X distance = 500 mm ±0.2 mm.
Specification range for the Y distance = 700 mm ±0.2 mm.
Specification range for the diagonal distance = within 0.1 mm from the displayed L value.
If the measured value is outside the specification range, adjust again from step (6).
(16) When the adjustment is complete, turn off the power to the plotter.
(17) Return the DIP switch to its default settings (see subsection 8.6 “Setting the DIP Switches”).
FC2240-UM-251-9370 8-17
8.13 Adjusting the Pen Interval

This enables adjustment of the distance between the origins for Pen 1 and Pen 2.
Note: Pens are used to draw lines for this adjustment. As described below, mount pens in the Pen 1 and Pen
2 positions, then specify their conditions.
Procedure
(1) Press the PAUSE key to select PAUSE mode.
(2) Press the NEXT key.
The LCD panel displays the screen below.
PEN ADJ. PEN U/D

BUFFER CLR. VIEW
(3) Press the [F1] key (PEN ADJ.) to display the menu below.
INTERVAL ADJUST
X= 0 Y= 0
(4) Mount pens in the Pen 1 and Pen 2 positions.
(5) When the TEST key is pressed, the lines shown below are drawn.
(6) Adjust the deviation of Pen 1 based on the lines drawn by Pen 2.
To adjust the X-axis deviation, press the [F2] key and then use the and keys to adjust the
numeric value.
To adjust the Y-axis deviation, press the [F4] key and then use the and keys to adjust the
numeric value.
The X= and Y= values can be specified in a range of -80 to +80 in 1-unit steps.,
The numeric value of 1 corresponds to 0.05 mm. To correct a deviation of 0.3 mm, for example, input 6.
(7) Press the ENTER key to register your INTERVAL ADJUST setting.
(8) Press the PAUSE key to cancel PAUSE mode, and the turn off the plotter.
Note: Your INTERVAL ADJUST setting is retained in the plotter’s internal memory even while the plotter is
turned off.
FC2240-UM-251-9370 8-18
8.14 DIP Switch Factory Settings

Setting for the main board DIP switch
ON
OFF
1 2 3 4 5 6 7 8
8.15 Factory Preset Settings

Perform the following procedure after completing all of the previous adjustments.
(1) While holding down the control panel’s POSITION key, turn on the plotter.
(2) After the following messages appear on the LCD panel, turn off the plotter.
NOVRAM CLEAR START
NOVRAM CLEAR END
(3) After turning the plotter back on and waiting until it has been initialized, check that the plotter’s conditions
are set as follows.
CONDITION 1 CONDITION 5
12 COND1 PEN 50 COND5 15U 0

20 READY 3 5 READY 3
14 COND2 09U 0 30 COND6 15U 0

17 COND3 15U 0 30 COND7 15U 0

12 COND4 PEN 30 COND8 15U 0

FC2240-UM-251-9370 8-19
Set the HP-GL command mode.

(1) Press the PAUSE key to select PAUSE mode.
(2) Press the NEXT key.
(3) Press the NEXT key again.
I/F FUNCTION
FILM 2PEN
(4) Press the [F1] key to select INTERFACE.
RS-232C
STEPSIZE COMMAND
(5) Press the [F4] key to select COMMAND.
COMMAND
GP-GL HP-GL
(6) Press the [F4] key to select HP-GL.
(7) Press the ENTER key to register your setting.
FC2240-UM-251-9370 8-20
8.16 Testing the Control Panel Keys and Home Sensors

Run this test if a control panel key or home sensor has malfunctioned.
Set all bits to OFF
ON
OFF
1 2 3 4 5 6 7 8
(2) The menu below appears, so press the panel key corresponding to each bit and check that its value
properly changes to the corresponding character or 0.
KEY & SNS TEST MODE

OPCERLUD00TN4321XY
Press each key on the control panel; the status will change as shown below.
Status of LCD
Key
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RIGHT ARROW 0 0 0 0 R 0 0 0 0 0 0 0 0 0 0 0 0 0
DOWN ARROW 0 0 0 0 0 0 0 D 0 0 0 0 0 0 0 0 0 0
UP ARROW 0 0 0 0 0 0 U 0 0 0 0 0 0 0 0 0 0 0
LEFT ARROW 0 0 0 0 0 L 0 0 0 0 0 0 0 0 0 0 0 0
F1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0
F2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0
F3 0 0 0 0 0 0 0 0 0 0 0 0 0 3 0 0 0 0
F4 0 0 0 0 0 0 0 0 0 0 0 0 4 0 0 0 0 0
NEXT 0 0 0 0 0 0 0 0 0 0 0 N 0 0 0 0 0 0
TEST 0 0 0 0 0 0 0 0 0 0 T 0 0 0 0 0 0 0
ENTER 0 0 0 E 0 0 0 0 0 0 0 0 0 0 0 0 0 0
CONDITIONS 0 0 C 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
COPY 0 P 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
ORIGIN O 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
X home sensor 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 X 0
Y home sensor 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Y
Normal status : 0
Key Test
While the key is pressed : corresponding character
The PAUSE key can be checked by observing its lamp.
Sensor Test
The status of each sensor is displayed on the LCD panel.
KEY & SNS TEST MODE

0000000000000000XY
Display Sensor name Operation when the High/Low level changes
2nd bit X home sensor When the dog blocks the sensor X
1st bit Y home sensor Same as the above Y
If a sensor is not operating properly, check its wiring, its connector contact, and the position of the sensor
dog. If everything checks out all right, either the sensor or main board may be defective.
In this case, initialize the NOV-RAM and then run the sensor test again.
As a temporary measure for dealing with a defective sensor, turn off the plotter, set Bit 6 of the DIP
switch to OFF, and then turn the plotter back on.
FC2240-UM-251-9370 8-21
CAUTION:
When the plotter is turned back on, the pen position becomes the plot area’s origin ( 0, 0 ) and the
plotter is not initialized.
Unless the plot area is set, the cutting mat may be damaged and a position error may be caused
by the pen block striking the side plate.
(3) If a panel key’s corresponding bit does not properly change status, check the following.
• Fault in D1 or D2 on the PR223281 Key Relay Board; or they may be attached in reverse
• Improperly connected CA2232112 cable. Reconnect the cable and then run this test again
• Initialize the non-volatile RAM
• Defective main board
FC2240-UM-251-9370 8-22
8.17 List of Items Requiring Readjustment

If you replaced any of the units listed in the table below or altered their sensor positions, be sure to readjust
the corresponding items.
Unit name Main relay X home Y home X,Y Motor
Main board Pen block X,Y motor
Item board sensor sensor drive belt
NOV-RAM clear and model selection M
Firmware upgrade N
Pen height adjustment M M M
Pen force adjustment M M
Distance adjustment M M
Home position adjustment M M M
Pen interval adjustment M M M
Belt tension adjustment M M
No mark: Adjustment unnecessary M: Must always be adjusted N: To be adjusted as necessary
Note: The main board must have the latest version of firmware unless otherwise specified.
FC2240-UM-251-9370 8-23
9. TROUBLESHOOTING
9 TROUBLESHOOTING
9.1 Troubleshooting Flowcharts
9.1.1 Checking for Faulty Rotation of the Blade
Cutting cannot be properly performed if the blade mounted in the holder does not rotate smoothly or if there
is play between the holder and blade because their diameters do not match.
Use the flowchart below to check for faulty rotation of the blade.
Rotate the blade with your

finger.
Does the PPA31-CB09/15B

Check the Is the spring No
No
cutter blade rotate
cutter plunger. attached to the
smoothly?
blade?
Yes PPA31-CB15 Yes Mount the spring so
that it will not come
off the blade.
Is there Is the
No No
grease on the spring properly
blade? attached?
Yes Yes
Apply the grease.
Yes Has No
the grease
deteriorated? (become Replace the blade.
Yes heavier?)
Is there play?
No If the cutter blade still does

Is the
CB09 blade in Yes not rotate smoothly, the
PPA31-CB15/B? cutter plunger is faulty.
Replace it.
No
Mount the CB15 blade.
Replace the blade.
Yes
Faulty cutter plunger.
Is there still play?
Replace it
No
Normal.
FC2240-UM-251-9370 9-1
9. TROUBLESHOOTING
9.1.2 The Cutting Media Cannot be Satisfactorily Cut

Part 1
The starting and end
points of the cutting don’t
match.
The cut corners are
rounded or too pointed.
Does the No See section 9.1.1

cutter blade rotate “Checking for Faulty
smoothly? Rotation of the Blade”.
Yes
Attach a pen and draw in
plotter mode.
Does the No Check the cutter setting conditions.

problem occur in • Cutter offset for the blade type.
plotter mode? • Blade length, speed, cutting force to
match the media.
Yes
Is
there play No
or a strange sound in Check the tightening and adjustments
the mechanical of the mechanical section.
section?
• Driver section pulley and setscrew
Yes looseness.
• Slider section roller pressure
inadequacy.
• Motor rotation defect (wornout
Possible software problem
bearing in motor).
• Rollers at front of X rail and X slider
touching.
FC2240-UM-251-9370 9-2
9. TROUBLESHOOTING
Part 2
The medium curls up at
the corners.
Is the Yes Set the blade length to

blade length too the thickness of the media
long? +0.1 mm
No
Check with cutter loupe
Is the Yes
blade chipped or Replace with a new blade
worn?
No
Is the Yes
cutting speed high? Lower the cutting speed to
25 or more? 24 or lower.
No
Is the Yes
acceleration high? Lower the acceleration to 3
4 or more? or less.
No
Does the Yes See section 9.1.1

smoothly?
Rotation of the Blade”.
No
Is there Yes
Perform the necessary
play in the mechanical
section? adjustments.
No
Problems with the media

• Extremely soft
• Weak adhesion to
backing sheet
• Other problems.
FC2240-UM-251-9370 9-3
9. TROUBLESHOOTING
Part 3
The blade skips over

certain parts of the medium.
The blade skips during
cutting.
Is the Yes Set the blade length to

blade length too the thickness of the media
long? +0.1 mm.
No
Is the Yes
blade chipped or Replace with a new blade.
worn?
No
Is the Yes
cutting speed high? Lower the cutting speed to
25 or more? 24 or lower.
No
Is the Yes
acceleration high? Lower the acceleration to 3
4 or more? or less.
No
Is the Yes
cutting force low? Raise the cutting force to
9 or lower? 10 or more.
No
Is there Yes
Perform the necessary
play in the mechanical
section? adjustments.
No
Is there Yes
unevenness in the Replace the writing panel.
writing panel?
No
Is the pen Yes

block installation Adjust the height using the
height correct? 10.5 mm height adjustment
plate (standard accessory).
No
There is a problem with

the medium. It is too hard.
FC2240-UM-251-9370 9-4
9. TROUBLESHOOTING
Part 4
The cut shape differs from

the specified shape.
Is drawing No Incorrect command selection

in plotter mode Specify the commands that
normal? match the plotter.
Yes
Is the No
interface setting Set the interface on the
correct? control panel.
Yes
Lower the cutting speed to

24 or lower.
FC2240-UM-251-9370 9-5
9. TROUBLESHOOTING
Part 5
Line waver.
Is the Yes Some lines waver, so lower

acceleration 4 or
the acceleration.
more?
No
Is the X belt Yes

tension too low? Adjust the belt tension.
No
Is the synchro Yes

Adjust the belt tension.
belt loose?
No
Replace the belt.
Replace the X and Y

motors.
FC2240-UM-251-9370 9-6
9. TROUBLESHOOTING
Part 6
Although cutter blade initial

control operation [L] was
performed, the starting
point is out of place.
Example
Does the No See section 9.1.1,

smoothly? Rotation of the Blade”.
Yes
Does
the blade tip come
Yes Check the state of the spring and
out when the pen is grease deterioration.
rotated?
No
Is there
Yes
unevenness or When the pen is raised, the
air in the cutting blade tip touches the cutting
media? media and rotates.
Eliminate unevenness in the
No cutting media.
Remove any air from the cutting
Adjust the offset force media.
(cutter offset force). Be particularly careful when the
cutting media is being secured
by magnets. With this method,
the cutting media may float up.
FC2240-UM-251-9370 9-7
9. TROUBLESHOOTING
9.1.3 Initialization is Abnormal

Turn on the plotter
Does the
pen block move No
normally in the -X and
+Y directions?
Yes
Does it stop Yes

when moving in the Faulty Y home sensor
+Y direction?
No
Does it stop Yes

when moving in the Faulty X home sensor
-X direction?
No
Does the
“READY” message No
appear and do all control Faulty keyboard
panel keys operate
properly? Faulty cable
Faulty main board
Yes
Normal
Is there any No
movement in the X or Y Faulty X motor or Y motor
direction?
Yes
Is movement Yes
Faulty Y encoder or X
erratic in the X or Y
direction? encoder
No
Power
board check No
Is the voltage level at all Faulty power board
pins correct?
Yes
Replace main board
FC2240-UM-251-9370 9-8
9. TROUBLESHOOTING
9.1.4 Pen UP/DOWN Operations are Abnormal

Be sure to turn off the plotter before performing the following checking procedures.
Part 1
Use your finger to gently
move the pen holder up
and down.
Is there No
play or does it get Electrical adjustment.
stuck?
Yes
Is the
guide shaft bearing No Play in the slide shaft or its
pressure faulty? bearing.
Yes
Replace the pen block
Loosen the M2 set-screw assembly.
and adjust the bearing to
eliminate play in the guide
shaft section.
FC2240-UM-251-9370 9-9
9. TROUBLESHOOTING
Part 2
Use your finger to gently
move the pen holder up
and down.
Is there Yes
play or does it get Repair the pen block or
stuck? adjust the pen servos of the
replacement main board.
No
Turn on the plotter.
Manually move the pen

holder up and down.
Is the MC Yes
(-) pin of the driver
board generating the
correct voltage?
No
Is the specified No
voltage being correctly generated
at the pen adjustment board?
Readjust the main board’s
pen servos.
Yes Faulty main board.
Check for a damaged line in the X or

Y FPC cable.
Check that the cables are securely
connected to the proper connectors.
Check for a damaged line in
the moving coil.
FC2240-UM-251-9370 9-10
9. TROUBLESHOOTING
9.1.5 The X-axis Backlash is Excessive
Is there No
play in the pen block
section?
Yes
Does the No Yes

Does the Y
slide arm rattle?
slider rattle?
No No Remove the Y bar and

adjust the Y slider roller
Check the installation on pressure.
the pen block.
Do the Yes
guide shaft and its
bearing rattle?
No Loosen the M2 screw

and turn the offset pin for
adjustment.
Do the No Check the M2 setscrew

slide shaft and its holding the pen holder
bearing rattle?
and the thumb screw, and
tighten if necessary.
Yes
Replace the pen block

assembly.
Are there Yes

Does the Y No
strange sounds from
bar rattle?
the X motor?
No No Check the motor pulley

setscrew and tighten if
Check the screw and The X motor is worn out. necessary.
pressure roller. Replace it.
Check the X belt and X

synchro belt tension and
adjust if necessary.
Check the setscrews for

all the pulleys and tighten
if necessary.
FC2240-UM-251-9370 9-11
9. TROUBLESHOOTING
9.1.6 The Y-axis Backlash is Excessive
(1) Adjust the perpendicularity of the Y bar (see section 7.12, “Adjusting the Perpendicularity Precision”).
(2) Adjust the Y belt tension.
FC2240-UM-251-9370 9-12
9. TROUBLESHOOTING
9.2 The Plotter is Turned On But Doesn’t Operate

Symptom Cause Solution
• The control panel’s POWER • The plotter is not being Check that the power cord is securely
lamp does not light. supplied with power. connected to the plotter’s AC line inlet
• Nothing appears on the and the electrical output.
display panel. • The plotter is defective. Check the main board and connectors.
• The control panel’s POWER • The system firmware is Reinstall the system firmware or
lamp lights but the plotter defective. replace the main board.
does not operate.
• The control panel’s PAUSE
lamp flickers.
• Nothing appears on the
display panel.
• The POWER LED lamp lights • The System firmware is Reinstall the system firmware or
and the LCD displays a sum defective. replace the main board.
check error.
Sum-Ck ROM RAM ERR!!
FC2240-UM-251-9370 9-13
9. TROUBLESHOOTING
9.3 Error Messages

Error Display Cause Verification item Solution
OVER CURRENT Cutting conditions Cutting conditions Lower the cutting SPEED
POWER OFF THEN ON do not suit the and/or the cutting FORCE.
cutting medium.
POSITION ALARM Movement of the Is there anything blocking Turn off the plotter, remove
POWER OFF THEN ON pen carriage is the X or Y slider? the obstacle, then turn the
• The beeper sounds being obstructed. plotter back on.

Excessive load is (1) Have the Y bar No .....Remove the Y bar
• The PROMPT lamp flickers
causing the current retaining brackets retaining brackets.
to the motor to been removed? Yes ....Verify item (2)
exceed the rated (2) Does the X or Y slider No .....Check and adjust the
value. move smoothly? X or Y belt tension

and X or Y motor belt
tension.
Yes ....Verify item (3).
(3) Is the X or Y flexible No .....Connect it securely.
cable securely Yes ....Replace the X or
connected? Y flexible cable if
defective.
Home sensor (4) Is the X or Y home No .....Check and adjust the
or sensor plate sensor plate position X or Y home sensor
adjustment. correct? plate position.
(5) Is the X or Y home No .....Check and adjust
sensor position the X-home sensor
correct? position.
Yes ....Replace the X-home
sensor if defective.
Motor (6) Does the X-motor No .....Replace the X-motor if
turn smoothly? defective.
Yes ....Replace the main
board if defective.
SPEED ALARM The internal speed (1) Is the main servo No .....Adjust the main servo
POWER OFF THEN ON control is faulty. axes gain adjustment axes gain.
correct? Yes ....Verify item (2)
• The beeper sounds (2) Does the X or Y slider No .....Check and adjust the
• The PROMPT lamp flickers move smoothly? X or Y belt tension
and X or Y motor belt
tension.
(3) Is the X or Y flexible No .....Connect it securely.
cable securely Yes ....Replace the X or
connected? Y flexible cable if
defective.
FC2240-UM-251-9370 9-14
9. TROUBLESHOOTING
9.4 Error Messages in GP-GL Command Mode

ERROR 1 The plotter received (1) Did the plotter receive No .....Verify item (2)
COMMAND ERROR an unrecognizable an unrecognizable Yes ....Send correct data to

command. command? plotter.
(2) Is there any noise on No .....Verify item (3)
the line? Yes ....Check the interface
cable or move the
plotter to another
location.
(3) Has the correct No .....Set the correct model
model name been set name.
for the plotter? Configure your software
application menu to permit
Graphtec plotter control.
Re-specify the software
application’s interface
conditions.
ERROR 4 • The software The numeric parameter Configure your software
PARAMETER OVERFLOW configuration of an input command application menu to permit

regarding the exceeds its permissible Graphtec plotter control.
output device range. Re-specify the software
ERROR 5 has been An error related to the application’s interface
I/O ERROR changed. receipt of data occurred conditions.
• The plotter’s within the interface. Set the correct model name
interface if it was incorrect.
conditions have
been changed.
FC2240-UM-251-9370 9-15
9. TROUBLESHOOTING
9.5 Error Messages in HP-GL Emulation Mode

If any of the following command errors occur, they are nearly always caused by one of the reasons below:
(1) The software configuration regarding the output device has been changed; or
(2) The plotter’s interface conditions have been changed
When a command error occurs in HP-GLTM emulation mode, therefore, first check the two corresponding
points below:
(1) Configure the software to drive your plotter, and ensure that the software’s interface conditions are
correctly set; and
(2) Ensure that the plotter’s interface conditions are set to match those of the software.

ERROR 1 Instruction An unrecognizable (1) Did the plotter receive No .....Verify item (2)
not recognized instruction was an unrecognizable Yes ....Send correct data

executed. command? to plotter.
Execute a (2) Is there any noise on No .....Verify item (3)
recognizable the line? Yes ....Check the interface
command. cable or move the

plotter to another
location.
(3) Has the correct No .....Set the correct
model name been set model name.
for the plotter? Configure your software
application menu to permit
Graphtec plotter control.
Re-specify the software
application’s interface
conditions.
ERROR 2 Wrong number A command was Execute the command Configure your software
of parameters executed with the with the correct number of application menu to permit
wrong number of parameters. Graphtec plotter control.
parameters. Re-specify the software
ERROR 3 Out of range A command Execute the command application’s interface
parameters containing an with its parameters conditions.
unusable parameter specified within their Set the correct model
was specified. permissible ranges. name if it was incorrect.
ERROR 5 Unknown An unrecognizable Specify a recognizable
character set character set was character set.

specified.
FC2240-UM-251-9370 9-16
9. TROUBLESHOOTING

ERROR 6 A command was Execute the command Configure your software
Position overflow executed with with its coordinate data application menu to permit
coordinate data that specified within the Graphtec plotter control.
exceeds the effective effective cutting/plotting Re-specify the software
cutting/plotting area area. application’s interface
ERROR 7 The data being Decrease the conditions.
Buffer overflow input exceeded downloadable characters, Set the correct model
the capacity of the polygons. name if it was incorrect.
plotter’s downloadable
character buffer,
polygon buffer, etc.
ERROR 10 Invalid During execution of Check the flow of your
I/O output request an output command, programmed data.

another output
command was
executed.
ERROR 11 Invalid The ESC character Check the ESC
byte following ESC was followed by an commands in your

invalid byte. program.
ERROR 12 Invalid A device control Check the device control
byte I/O Control command containing commands in your

an invalid byte was program.
received.
ERROR 13 Out of A parameter outside Check the program.
range I/O parameter of the permissible

numeric range was
specified.
ERROR 14 Too many Too many parameters Check the number of
I/O parameters were received. command parameters.
ERROR 15 Error in During data transfer, Check the settings of the
I/O transmission a framing error, parity interface conditions.

error, or overrun error
occurred.
ERROR 16 I/O buffer The I/O buffer Check the settings of the
overflow received data at a handshaking mode and

faster pace than other interface conditions.
it could process,
indicating that
handshaking is not
successful.
FC2240-UM-251-9370 9-17
9. TROUBLESHOOTING
9.6 The Cutting Results are Unsatisfactory

Problem Cause Solution
The cut corners are rounded or The cutter OFFSET is incompatible Adjust the cutter OFFSET value:
too pointed. with the blade type being used. * If too low, corners become rounded.
* If too high, corners are too pointed.
The cut line starts out crooked. The blade mounted in the holder For CB15 holders (red blade
does not rotate smoothly. adjustment knob), grease the blade
and holder.
Remove any foreign matter inside the
pen holder.
The Offset Cut Pressure is too Raise the Offset Cut Pressure setting
low. (the Offset Cut Pressure is separate
from the cutting FORCE).
With the CB15B cutter pen (green Replace the blade with a new one
blade adjustment knob) and the that has a spring.
CB09 cutter pen (blue blade
adjustment knob), the spring has
come loose from the blade.
With the CB15 cutter pen (red Grease the blade and holder (B).
blade adjustment knob), the blade
has fallen out.
The blade skips and does not The blade is extended too far. Adjust the blade length.
completely cut lines that should be
solid.
The cutting SPEED is too high. Lower the SPEED setting.
Solid lines are not cut at a
constant depth.
Coarse resolution of curved lines. The software’s resolution setting is Adjust the software’s resolution
too low. setting.
The blade offset angle is too low. Raise the blade offset angle.
The film curls up at the corners. The blade is extended too far. Adjust the blade length.
The film curls up when cutting The cutter OFFSET is incompatible Adjust the cutter OFFSET value:
small characters. with the blade type being used. * If too low, corners become rounded.
* If too high, corners are too pointed.
The cutting SPEED is too high. Lower the SPEED setting.
The blade is dull. Replace the blade.
The QUALITY setting is too high. Lower the QUALITY setting.
The blade is cutting into the The blade is extended too far. Adjust the blade length.
backing sheet. The cutting FORCE is too high. Lower the FORCE setting.
The blade falls out of the cutter The blade is too small for the Use a blade that fits securely in the
plunger. holder. holder.
Insufficient grease. For CB15 holders (red blade
adjustment knob), grease the cutter
blade and holder.
FC2240-UM-251-9370 9-18
9. TROUBLESHOOTING
Problem Cause Solution

Film can be cut but is hard to The retack sheet is not sticky Switch to a retack sheet that is more
weed afterward. enough. sticky.
Cut film cannot be picked up using Film gets entangled during cutting. Reduce the blade length and/or lower
a retack sheet. the cutting FORCE.

Weeding of cut film was postponed Promptly weed cut film.
too long.
Abnormal noise generated by the Film is stuck in the tip of the cutter Adjust the blade length and cutting
cutter pen during cutting. plunger. FORCE setting.
The film is discolored where the
blade has passed.
The cutting results differ from the The programmable resolution Set both the plotter and software to
specified size. (STEP SIZE) has been set the same resolution.
differently at the plotter and the Check whether scaling has been
software application. specified.
Scaling has been specified at the
software application
When the plotter is receiving data, The programmable resolution Set both the plotter and software to
the PROMPT lamp lights (an (STEP SIZE) has been set the same resolution.
offscale error occurs). differently at the plotter and the
Some parts of the film cannot be software application.
cut. The computer sent coordinate Set the effective cutting area to a
data that exceeds the specified larger area.
effective cutting area.
The computer sent coordinate Switch to larger film or change the
data that exceeds the maximum coordinate data.
effective cutting area.
The currently selected cutting The Parameter Priority setting is Change the Parameter Priority setting
conditions are disregarded or set to program mode. to manual mode.
cannot be changed. The ENTER key was not pressed Make sure you are setting the
after changing the settings. conditions correctly.
Characters or lines are deformed The plotter is in Cutting mode. Set the blade type of the cutter
during pen plotting. OFFSET function to PEN (0).
The length of cutting results differ The distance correction requires Adjust the distance correction.
from the program (slight distance adjustment.
error).
Cut characters are deformed. The Step Pass is too high. Lower the Step Pass setting.
The starting and end points of Coordinate points are incorrectly Check the coordinate data by plotting
cutting do not match. specified. it with a pen.
The Offset Cut Pressure is too Raise the Offset Cut Pressure
low. setting.
The film is too flimsy. Switch to a stronger film.
Blade rotation is not smooth. For CB15 holder (red blade
adjustment knob), grease the cutter
blade and holder.
FC2240-UM-251-9370 9-19
10. PARTS LIST
10. PARTS LISTS

10.1 Mainframe
No. Part No. Description Q’ty Remarks
E1 772232120 X Relay Board 1 PR223203 Assembly
E2 772232100 X Flex. Board 1 PR223224 Assembly
E3 773503490 High Voltage Board 1 PR31001C Assembly
122927320 Y Flexible Cable 60/120 CA2292-32 (-60/-120)
E4 1
692807300 Y Flexible Cable 180 CA2232-32 (180)
E5 122907030 X Flexible Cable 1 CA2290-03
1 621474130 Corner Cover (Rear Right) 1

022900082 Electrostatic Panel 12 FC2240-120ES
022900202 Electrostatic Panel 18 FC2240-180ES
022900132 Magnetic Sheet 90 FC2240-120MG
2 1
792200706 Vacuum Panel 60 FC2240-60VC
3 022907302 Power Board Cover 1
4 621474110 Corner Cover (Front Right) 1
5 022907391 Support Bracket 4 M4-18
6 022907291 Support Bracket 8 M4-12
7 022907231 Frame Holder Plate 2
022901330 Tray 60 FC2240-60
8 022900740 Tray 120 1 FC2240-120
022900750 Tray 180 FC2240-180
022907410 Main Frame FC2240-120/180
9 2
622301660 Main Frame 60 FC2240-60
10 621474100 Corner Cover (Front Left) 1
12 792232701 2-Pen T Block Assembly HP 1

13 621474120 Corner Cover (Rear Left) 1
14 022907253 Board Cover 2
15 621474140 Side Cover 2
022903752 X Flexible Guide 120 Right FC2240-120
16 1
022903721 X Flexible Guide 180 Right FC2240-180
022901340 X Flexible Guide 60 Left FC2240-60
17 022903721 X Flexible Guide 120 Left 1 FC2240-120
022903781 X Flexible Guide 180 Left FC2240-180
FC2240-UM-251-9370 10-1
10. PARTS LIST
Mainframe
7
6
5
E3
4
3
8
15
1
9
12
10
16
15
E5
17
14
E2
E1
13
14
E4
FC2240-UM-251-9370 10-2
10. PARTS LIST
10.2 Stand
621470940 Left Side Foot 60 FC2240-60
1 1
621480920 Left Side Foot 90/EX FC2240-120/180
621470950 Right Side Foot 60 FC2240-60
2 1
621470930 Right Side Foot F223 FC2240-120/180
054221031 Rear Main Bar 60 FC2240-60
3 622301800 Rear Main Bar 90 1 FC2240-120
622301760 Rear Main Bar EX FC2240-180
054221021 Front Main Bar 60 FC2240-60
4 622301790 Front Main Bar 120 1 FC2240-120
622301730 Front Main Bar 180 FC2240-180
772290670 Gas Spring Assembly 120 FC2240-120ES/MG
8 1
772232670 Gas Spring Assembly EX FC2240-180ES
621470900 Stand 60 Assembly FC2240-60
621480900 Stand 120 Assembly 1 FC2240-120
621490900 Stand 180 Assembly FC2240-180
Stand
FC2240-UM-251-9370 10-3
10. PARTS LIST
10.3 Control Panel

E1 772232010 Key Rely Board 1 PR223281
E2 772232020 LCD 1
E3 122907010 Control Cable 1 CA2290-01
1 682247030 Sheet Switch 1 PN5042-03

2 621476000 Panel Frame 1
022901330 Tray 60 FC2240-60
3 022900742 Tray 120 1 FC2240-120
022900750 Tray 180 FC2240-180
4 022900572 Cable Holder 1
5 772230260 Chart Hold Switch ES
1
772230860 Panel, Blind VC/MG
Control Panel
E1
E2
E3
FC2240-UM-251-9370 10-4
10. PARTS LIST
10.4 Control Unit

1 508102306 Power Switch 1 SW,2WI36/92
2 518000033 AC Inlet 1 SUP-B3G-E
3 792240700 Main Board 1
4 792240701 Main Relay Board 1 PN5042-01A
772247510 Main Relay Board for RoHS model 1 PN5042-01B
5 510000051 Switching Power Supply 1 PS089B
682247530 Switching Power Supply for RoHS model 1 LEP100F-36
6 500050273 Fan 1 TUDC24B4
7 621476140 Connector Panel 1
621476141 Connector Panel for RoHS model 1
8 621476122 Control Box 1
621476123 Control Box for RoHS model 1
9 395030100 Stad, ASB-310E 4
395030100 Stad, ASB-310E for RoHS model 10
10 772247590 Power Supply Relay Board for RoHS model 1 PN5042-04, Only for RoHs model
Control Unit
FC2240 FC2240 RoHS

4
4
7
7
8
9 3 10
2 3
6
9 6
2
5
5
1 1
FC2240-UM-251-9370 10-5
10. PARTS LIST
10.5 X Drive Unit

3 312208069 Bearing 4 F608ZZ

4 022904221 Bearing Spacer 2
5 022903590 Pulley Shaft, Right 2
022904500 X Belt S2ML2350, FC2240-60
6 022904510 X Belt 120 2 S2ML3200, FC2240-120
022904520 X Belt EX S2ML4200, FC2240-180
7 022903671 Roller Lever 2
8 022900400 Roller ø27 3
9 022903533 X Slider 1
10 020003131 Roller 9
11 022903680 Roller Collar A 2
12 022903662 Flexible Plate 1
13 022903871 Lower Bracket, Right 1
14 022903911 X Roller Collar 1
15 311068820 Bearing 6 F688ZZ
16 022902540 Drive Pulley R 1 S2M
17 022903260 Pulley 1 60Z-TN
18 372290003 Notched Synchro Belt 1 120TN15-15W
19 022903181 Drive Shaft, Rear 1
20 022903151 Pulley 1 30Z-TN
21 022903102 Gear Box 1
22 022903111 X-Motor Bracket 1
23 022903121 Box Fitting Plate 2
24 053206100 Motor Pulley 1 Z22
25 022903133 Intermediate Shaft 1
27 022900360 Drive Collar C 1

28 022903250 Pulley 1 99Z-TN
29 375311001 Notched Synchro Belt 1 120TN15
30 022900351 X Gear Space Board 1
32 621472200 X Motor Cover 1

33 022903242 Drive Shaft M 1
34 022903290 Coupling 2
35 022903211 Collar 2
36 022902530 Drive Pulley F 1 S2M
38 022903191 Drive Shaft, Front 1

39 022903851 Lower Bracket, Front 1
41 022903521 X Slider, Front 1

42 022903910 X Roller Collar 5
43 022903651 Belt Plate D 1
44 302200026 Shaft 1 ASB335
45 022903580 Pulley Shaft, Front 1
46 022903641 Belt Plate C 1
022901320 X Rail, Front 60 FC2240-60

49 022903500 X Rail, Front 120 1 FC2240-120
022903761 X Rail, Front 180 FC2240-180
022901310 X Rail, Rear 60

51 022903511 X Rail, Rear 120 1
022903772 X Rail, Rear 180
52 022903631 Belt Plate B 2
53 022903691 Roller Collar B 2
54 022904212 Spacer ø04-1.5 2
56 362200005 Rubber Foot 1 SJ5008
E1 772230250 X Limit Switch 1 PR223208

E2 772290110 X Motor 1 UGFMEDA5LGR28
162291230 X Flexible Cable 60/120 FC2240-60/120
E3 1
162291240 X Flexible Cable 180 FC2240-180
FC2240-UM-251-9370 10-6
10. PARTS LIST
60 022904540 XR End 1
61 022904560 XR Pulley Bracket 1
62 022904530 XF End 1
63 022904550 XF Pulley Bracket 1
64 622301630 Belt Plate 2
FC2240-UM-251-9370 10-7
X Drive Unit
51
5
FC2240-UM-251-9370
53 5 3 49
8
8 3
10 61
53 7 6 60
8 4 4
9 51 3
63
8
45 62
11
52
7 12
55
E3
54
14
10 13
54
15
10-8
16
45
6
17 19
18
23 49
30
10
E1 44
21
20 39
41
33
22
56 27
15
24
E2 42
44 15
15 34 38
35 64
25
43
32
29
27 36 46
28
10. PARTS LIST
10. PARTS LIST
10.6 Y Drive Section

1 621473401 Y Gear Box 1
2 621473411 Y Motor Bracket 1
3 022903362 Pulley 1 88Z-TN
4 022903370 Pulley 1 44Z-TN
5 022903331 Y Pulley Shaft 1
6 621473420 Y Motor Cover 1
7 022903351 Y Bar Plate 2
8 022903380 Shaft ø5 1
9 022903534 X Slider R 1
10 053206100 Motor Pulley 2 22Z
11 311068820 Bearing 2 F688ZZ
12 311060520 Bearing 2 F605ZZ
13 379011002 Notched Synchro Belt 1 79TN15-10.0K
14 375311001 Notched Synchro Belt 1 120TN15-10.0W
15 362200005 Rubber Foot 1 SJ-5008
20 022904012 Y Bar 1
21 022904041 Y Pulley Bracket 1
22 022904230 Y F End 1
23 022904062 Y Front Bracket 1
24 022904071 Y Front Plate 3
25 022904080 Bearing Shaft 1
26 621473340 Y End Front Cover 1
27 022904500 Y Belt 1 S2ML2350
28 022904221 Bearing Spacer 1
29 022904331 Y-Flexible Cable Reinforcement 1
30 311060820 Bearing 2 F608ZZ
31 022904250 Y Stopper 1
40 022904022 Y Slider 1
41 621473310 Plate PUF 1
42 022904131 Offset Pin A 2
43 022904151 Offset Pin C 2
44 022904311 GND Plate 1
45 022904171 Board Bracket 1
46 022904182 Flexible Guard 1
47 022904192 Flexible Plate 1
48 022904202 Y Sensor Holder 1
49 022904212 Collar ø4-1.5 6
50 022904300 Roller Plate 1
51 022903631 Belt Holder B 2
52 020003131 Roller 4
53 022900410 Roller ø12 8
54 359200007 Spacer 2 C305
55 022904321 Y Roller Collar 4
60 022902430 2-Pen MC Block 1

61 090113200 Long Magnetic Circuit Board A 2 A0000
62 010014101 Slide Shaft Assembly 2
63 021500621 50 Slide Arm 1
64 022906323 Hall IC Bracket 2
65 053203350 Guide Shaft 2
66 310069220 Bearing 4 BB692ZZMC3PS2S
67 053203350 MC Up Spring 1
68 340804012 O Ring,S4 2
69 034004591 Offset Pin 2
70 021500631 Cutter Holder 2
71 621113581 Thumb Screw L14 2 L14
72 302200060 Spacer BSB315 2
73 621473200 2-Pen Cover 1
74 621473300 2-Pen Block Plate 1
75 022902451 2P2 Slide Arm 1
76 302200076 MC Up Spring E537 1
77 621473320 Y Slider Cover T 1
78 621473330 Plate PUR 1
FC2240-UM-251-9370 10-9
10. PARTS LIST
792232701 2-Pen Block T Assembly 1
E1 772247520 X-Y Relay Board 1 PN5042-02 Assembly

E2 772247550 Y Motor 1 UGFMED-B5LGRA6
E3 772232140 2-Pen Relay Board 1 PR223229 Assembly
E4 305320007 Moving Coil 3 PL-326B
E5 110006060 MC Flexible Cable 1 FPC10002
E6 792240702 Height Sensor 2
E7 772230310 Y Limit Switch Assembly 1 PR229008 Assembly
E8 772232130 Pen Flex. Board 1 PR223226 Assembly
E9 162291100 Y-Flexible Cable 1 FCA2291010
E10 122937391 2-Pen T Cable 1 CA2292-39
E11 792232705 2-Pen T Board Assembly 1 PR223227 Assembly
E12 122936110 MC T Flexible Cable 1 FPC2293110
FC2240-UM-251-9370 10-10
7
5
7 3
11
14 78
77
Y Drive Section
FC2240-UM-251-9370
15
4
13
E8 E7
20
E1 45
12
E10
2 E9
10
55
52 40 50
49
44 C
D 26
55
10
53 46
54 55
9 E2
74 E3 42 31
66
55
10-11
29
E11 69 27 24
43
41 49
52
48 49 23
53 25
E6 47
72 28
64 30
60 27 C
E6
68 D
73 61
75 51
21
65 70 22
63
76
67 E12
E4
71
E5
62
10. PARTS LIST
10. PARTS LIST
10.7 Standard Accessories

1 022909550 Pen Block Height Adjustment Plate 1
2 022909561 Pen Height Adjustment Plate 1
3 621479900 User’s Manual FC2240-CDM01M 1 CD-ROM
4 621479910 Safety Manual ANCUTF-UM-AM1 1
5 621479920 Quick Manual 1
6 302200020 Hexagonal Wrench (2.5) 1
7 AC Power Cable 1
8 972100151 PPA31-CB15B 1
9 972100300 CB15U-2SP 1
10 972100320 CB15U-K30-5SP 1
11 947000051 KF550-F6 1
12 915052360 PL525-A2-KP 1
13 302200102 Flexible Hose ø50 mm 1 V Type Only
14 302200104 Hose Band 2 V Type Only
15 302200018 Magnetic Plate (2 large, 2 medium, 4 small) 1 M Type Only
772290800 Hanger Assembly 1
16 022908050 Hanger F 1
17 022908060 Hanger R 1
18 022908070 Roller Shaft 1
19 022908080 Nut R16 1
20 022908590 Tray Nut 18 2
21 022908590 Tray Nut 12 2
FC2240-UM-251-9370 10-12
(1/2)
FC2240 Wiring Connection (1/2)
Control Box (1/2) Operating Panel
MAIN BOARD(1/2) MAIN RELAY BOARD(1/2) SHEET SWITCH

PR30610* P11 J1 PN5042-01* KEY RELAY BOARD P11 FG PN5042-03*
1. GND 1. GND PR223281 16. +5V 16. +5V
2. GND 2. GND 15. POWER 15. POWER
3. KEY0 3. KEY0 J2 P101 14. KEY 0 14. KEY 0
4. KEY1 4. KEY1 1. LCD B6 34. GND 13. KEY 0 13. KEY 0
5. KEY2 5. KEY2 19. LCD B5 33. +5V 12. KEY 0 12. KEY 0
6. KEY3 6. KEY3 2. LCD B4 32. KEY 0 11. KEY 0 11. KEY 0
FC2240-UM-251-9370
11. PAUSE LED 11. PAUSE LED 22. +5V 27. KEY 5 6. PAS LED 6. PAS LED
12. PROMPT LED 12. PROMPT LED 5. GND 26. KEY 6 5. PMT LED 5. PMT LED
13. PAUSE Z 13. PAUSE Z 23. GND 25. KEY 7 4. PAUSE 4. PAUSE
14. CHARTZ 14. CHARTZ 6. CHT LED 24. GND 3. K CNT Z0 3. K CNT Z0
15. KEYCONT Z0 15. KEYCONT Z0 24. GND 23. PAS LED 2. K CNT Z1 2. K CNT Z1
CA504201*
16. KEYCONT Z1 16. KEYCONT Z1 7. CHT Z 27. GND 1. GND 1. GND
17. GND 17. GND 25. GND 21. PMT LED
18. GND 18. GND 8. K CNT Z1 20. GND P12
19. LCD B0 19. LCD B0 26. GND 19. PAUSE Z 1. GND 1. GND LCD
20. LCD B1 20. LCD B1 9. K CNT Z0 18. GND 2. +5V 2. +5V
CA2290-01 3. BRIGHT 3. BRIGHT
21. LCD B2 21. LCD B2 27. GND 17. K CNT Z0
11.1 Wiring Connection
22. LCD B3 22. LCD B3 10. PAUSE Z 16. GND 4. LCD B0 4. LCD B0
23. LCD B4 23. LCD B4 28. GND 15. K CNT Z1 5. KEY B1 5. KEY B1
CA2232112
24. LCD B5 24. LCD B5 11. PMT LED 14. GND 6. KEY B2 6. KEY B2
25. LCD B6 25. LCD B6 29. GND 13. CHT Z 7. KEY B3 7. KEY B3
26. GND 26. GND 12. LCD B4 12. GND 8. KEY B4 8. KEY B4
30. GND 11. CHT LED 9. KEY B5 9. KEY B5
13. KEY 7 10. GND 10. KEY B6 10. KEY B6
31. KEY 6 9. GND
14. KEY 5 8. +5V P13
32. KEY 4 7. LCD B0 4. CHT Z
J4 J5 15. KEY 3 6. LCD B1 3. CND CHART HOLD
1. GND 1. GND 33. KEY 2 5. LCD B2 2. CHT LED-
CA2232113
SWITCH
11-1
2. TMBSNS 2. TMBSNS 16. KEY 1 4. LCD B3 1. CHT LEC+
3. GND 3. GND 34. KEY 0 3. LCD B4
4. GND 4. GND 17. +5V 2. LCD B5
5. +12V 5. +12V 35. GND 1. LCD B6
6. +12V 6. +12V 18. GND
7. +5V 7. +5V 36. GND
8. +5V 8. +5V
9. GND 9. GND
10. GND 10. GND
11. TMBLED 11. TMBLED
12. PENSEL 12. PENSEL X RELAY BOARD
13. TMBSEL 13. TMBSEL PR223203
14. GND 14. GND J7 P31 P301
15. XHOME Z 15. XHOME Z 1. +5V 14. XM - 2. XM -
16. YHOME Z
CA504201* 16. YHOME Z 8. GND 13. XM - 1. XM +
17. XENA 17. XENA 2. X HOME Z 12. XM +
18. XENB 18. XENB 9. GND 11. XM + P302 X MOTOR
11.1.1 Wiring Connection (RoHS non-correspondence)
19. YENA 19. YENA 3. X EN A 10. GND 4. X EN B

20. YENB 20. YENB 10. GND 9. GND 3. X EN A
21. PNENA 21. PNENA 4. X EN B 8. GND 2. GND
CA2290-03
22. PNENB 22. PNENB 11. GND 7. X EN B 1. +5V
23. GND 23. GND 5. GND 6. GND
24. INR 24. INR 12. GND 5. X EN A P303 X HOME
25. ROLL 25. ROLL 6. XM + 4. GND 3. GND
SENSOR
26. RSNS 26. RSNS 13. XM + 3. X HOMEZ 2. X HOME Z CA2232303
7. XM - 2. GND 1. +5V PR223208
14. XM - 1. +5V
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
(2/2)
MAIN RELAY BOARD(1/2)
MAIN BOARD(2/2) P12 J3 PN5042-01* HIGH VOLTAGE BOARD
Control Box PR30610* 1. MC(+) P4 P41 P43
(2/2) 2. GND 1. +34V 34. +34V 2. +24V +B PR31003* ELECTROSTATIC PANEL
1. C.HOLDZ
CA2292-51*
3. MC(-) 2. +34V 33. +34V GND
4. GND 3. C.HOLDZ 32. C.HOLDZ (CA2292-41*)
5. -12V 1. -12V 4. GND 31. GND
6. GND 2. GND 5. MC1 + 30. MC1 + For ES model only
7. +12V 3. +12V 6. MC1 + 29. MC1 +
8. GND
CA504204* 4. GND 7. MC1 - 28. MC1 - X-Y RELAY BOARD
9. PLFB 5. PLFB 8. MC1 - 27. MC1 - PN5042-02* P502
10. GND 6. GND 9. GND 26. GND P42 J51 4. +5V
11. Y HOMEZ 10. GND 25. GND 23. MC1 + 1. MC1 + 3. CND
12. GND 11. PLFB 2 27. MC1 - 2. Y EN.B
FC2240-UM-251-9370
24. PLFB 2 2. MC1 -
13. +5V 12. GND 23. GND 21. GND 3. GND 1. Y EN.A Y MOTOR
14. GND 13. -12V 27. -12V 20. PLFB 2 4. PLFB 2
15. CAM Z 14. GND 21. GND 19. -12V 5. -12V P501
16. GND 15. +12V CA2292-32* 20. +12V 18. +12V 6. +12V 2. YM -
16. GND (60/120 model) 19. GND 17. GND 7. GND 1. YM +
J3 J6 17. PLFB 1 18. PLFB 1 16. MC2 - 8. MC2 -
1. XM + 1. XM + 18. GND CA2232-32* 17. GND 15. GND 9. GND P503
2. YM + 2. YM + 19. MC2 - 16. MC2 - 14. MC2 + 10. MC2 + 3. CND Y HOME
(180 model)
3. YM + 3. YM + 20. MC2 - 15. MC2 - 13. GND 11. GND 2. Y HOMEZ CA2232503* SENSOR
X FLEXIBLE CABLE PR223208*
4. +34V 4. +34V 21. MC2 + 14. MC2 + 12. YHOME Z 12. Y.HOME Z 1. +5V
5. XM -
CA504202* 5. XM - 22. MC2 + 11. PLFB 1 FCA2291123*
13. MC2 + 13. PLFB 1
6. MC + 6. MC + 23. YHOME Z 12. YHOME Z 10. +5V (FCA2291023*) 14. +5V Y Bar
7. MC - 7. MC - 24. GND 11. GND 9. GND 15. GND P52
8. GND 8. GND 25. +5V 10. +5V 8. Y.EN B 16. Y.EN B 10. MC1 +
26. +5V 9. +5V 7. GND 17. GND 9. MC1 -
27. Y.EN B 8. Y.EN B 6. Y.EN A 18. Y.EN A 8. GND
28. GND 7. GND 5. GND 19. GND 7. PLFB 2
29. Y.EN A 6. Y.EN A 4. YM - 20. YM - 6. -12V Y FLEXIBLE CABLE
30. GND 5. GND 3. YM - 21. YM - 5. +12V FCA2291010*
31. YM - 4. YM - 2. YM + 22. YM + 4. PLFB 1
32. YM - 3. YM - 1. YM + 23. YM + 3. GND
33. YM + 2. YM + 2. MC2 +
COOLING FAN MOTOR P51 34. YM + 1. YM + X FLEX BOARD 1. MC2 -
1. +24V PR223224*
FAN 1 2. FAN1 - J101
1 2 3 4 5 P92 P91
6 7 8 9 10
11-2
CN1 1. MC1 + 10. MC1 + 1. GND 10. MC2 -
1 2 3 4 5 2. MC1 - 9. MC1 - 2. MC2 - 9. MC2 +
CA504203* 6 7 8 9 10 3. GND 8. GND 3. MC2 + 8. GND
4. PLFB 2 7. PLFB 2 4. PLFB 2 7. PLFB 1
100V 5. -12V 6. -12V CA504205* 5. +12V 6. +12V
6. +12V 5. +12V 6. -12V 5. -12V
200V 7. PLFB 1 4. PLFB 1 7. PLFB 1 4. PLFB 2
FUSE 8. GND 3. GND 8. GND 3. GND
250V T5AH 9. MC2 + 2. MC2 + Pen Block 9. MC1 - 2. MC1 -
10. MC2 - 1. MC2 - 10. MC1 + 1. MC1 +
SWITCHING POWER SUPPLY 2-PEN RELAY BOARD PR223229* PEN FLEX BOARD PR223226*
CA08917* (Green/Yellow)
CA306004* (Brown) PS089B
CA306005* (Blue) L N FC 2-PEN BOARD J11
CA2293-39* PR223227 3. MC1 + PEN 1
2. MC1 - FPC10002 MOVING
AC IN LET & N0ISE FILTER COIL
1. GND PL-326B
SUP-B3G-E
NOISE FILTER POWER SWITCH
CN2-F30-1 2Wi36/92 J12
220V to 240V L CA223207* (Brown) 1. MC1 + 4. X EN B
1 2
50Hz-60Hz FC 2. MC1 - 3. X EN A HEIGHT
FC CA223208* (Blue) FPC2293100 SENSOR
or 3. GND 2. GND
N 4 5
100V to 120V CA223209* 4. PLFB 2 1. +5V
50Hz-60Hz (Green/Yellow) 5. -12V
6. +12V J21
7. PLFB 1 3. MC2 + PEN 2 PEN 2
2. MC2 - MOVING MOVING
8. GND FPC2293110 COIL COIL
9. MC2 + 1. GND PL-326B PL-326B
FC
10. MC2 -
J22
4. IN -
3. IN + HEIGHT
FPC2293100 SENSOR
2. OUT -
FC2240 Wiring Connection (2/2) 1. OUT +
(1/2)
FC2240 RoHS Model Wiring Connection (1/2)
Control Box (1/2) Operating Panel
MAIN BOARD(1/2) MAIN RELAY BOARD(1/2) SHEET SWITCH

P11 J1 PN5042-01* KEY RELAY BOARD P11 FG PN5042-03*
PR306101*
1. GND 1. GND PR223281 16. +5V 16. +5V
2. GND 2. GND 15. POWER 15. POWER
3. KEY0 3. KEY0 J2 P101 14. KEY 0 14. KEY 0
4. KEY1 4. KEY1 1. LCD B6 34. GND 13. KEY 0 13. KEY 0
5. KEY2 5. KEY2 19. LCD B5 33. +5V 12. KEY 0 12. KEY 0
FC2240-UM-251-9370
11. PAUSE LED 11. PAUSE LED 22. +5V 27. KEY 5 6. PAS LED 6. PAS LED
12. PROMPT LED 12. PROMPT LED 5. GND 26. KEY 6 5. PMT LED 5. PMT LED
13. PAUSE Z 13. PAUSE Z 23. GND 25. KEY 7 4. PAUSE 4. PAUSE
14. CHARTZ 14. CHARTZ 6. CHT LED 24. GND 3. K CNT Z0 3. K CNT Z0
15. KEYCONT Z0 15. KEYCONT Z0 24. GND 23. PAS LED 2. K CNT Z1 2. K CNT Z1
CA504201*
16. KEYCONT Z1 16. KEYCONT Z1 7. CHT Z 27. GND 1. GND 1. GND
17. GND 17. GND 25. GND 21. PMT LED
18. GND 18. GND 8. K CNT Z1 20. GND P12
19. LCD B0 19. LCD B0 26. GND 19. PAUSE Z 1. GND 1. GND LCD
20. LCD B1 20. LCD B1 9. K CNT Z0 18. GND 2. +5V 2. +5V
CA2290-01 3. BRIGHT 3. BRIGHT
21. LCD B2 21. LCD B2 27. GND 17. K CNT Z0
22. LCD B3 22. LCD B3 10. PAUSE Z 16. GND 4. LCD B0 4. LCD B0
23. LCD B4 23. LCD B4 28. GND 15. K CNT Z1 5. KEY B1 5. KEY B1
CA2232112
24. LCD B5 24. LCD B5 11. PMT LED 14. GND 6. KEY B2 6. KEY B2
25. LCD B6 25. LCD B6 29. GND 13. CHT Z 7. KEY B3 7. KEY B3
26. GND 26. GND 12. LCD B4 12. GND 8. KEY B4 8. KEY B4
30. GND 11. CHT LED 9. KEY B5 9. KEY B5
13. KEY 7 10. GND 10. KEY B6 10. KEY B6
31. KEY 6 9. GND
14. KEY 5 8. +5V P13
32. KEY 4 7. LCD B0 4. CHT Z
J4 J5 15. KEY 3 6. LCD B1 3. CND CHART HOLD
1. GND 1. GND 33. KEY 2 5. LCD B2 2. CHT LED-
CA2232113
SWITCH
2. TMBSNS 2. TMBSNS 16. KEY 1 4. LCD B3
11-3
1. CHT LEC+
3. GND 3. GND 34. KEY 0 3. LCD B4
4. GND 4. GND 17. +5V 2. LCD B5
5. +12V 5. +12V 35. GND 1. LCD B6
6. +12V 6. +12V 18. GND
7. +5V 7. +5V 36. GND
8. +5V 8. +5V
9. GND 9. GND
10. GND 10. GND
11. TMBLED 11. TMBLED
12. PENSEL 12. PENSEL X RELAY BOARD
13. TMBSEL 13. TMBSEL PR223203
11.1.2 Wiring Connection (RoHS correspondence)
14. GND 14. GND J7 P31 P301

15. XHOME Z 15. XHOME Z 1. +5V 14. XM - 2. XM -
16. YHOME Z
CA504201* 16. YHOME Z 8. GND 13. XM - 1. XM +
17. XENA 17. XENA 2. X HOME Z 12. XM +
18. XENB 18. XENB 9. GND 11. XM + P302 X MOTOR
19. YENA 19. YENA 3. X EN A 10. GND 4. X EN B
20. YENB 20. YENB 10. GND 9. GND 3. X EN A
21. PNENA 21. PNENA 4. X EN B 8. GND 2. GND
CA2290-03
22. PNENB 22. PNENB 11. GND 7. X EN B 1. +5V
24. INR 24. INR 12. GND 5. X EN A P303 X HOME
25. ROLL 25. ROLL 6. XM + 4. GND 3. GND
SENSOR
26. RSNS 26. RSNS 13. XM + 3. X HOMEZ 2. X HOME Z CA2232303
7. XM - 2. GND 1. +5V PR223208
14. XM - 1. +5V
(1/2)
MAIN RELAY BOARD(1/2)
MAIN BOARD(2/2) P12 J3 PN5042-01* HIGH VOLTAGE BOARD
Control Box PR306101* 1. MC(+) P4 P41 P43
(2/2) 2. GND 1. +34V 34. +34V 2. +24V +B PR31003* ELECTROSTATIC PANEL
1. C.HOLDZ
CA2292-51*
3. MC(-) 20. +34V 33. +34V GND
4. GND 2. C.HOLDZ 32. C.HOLDZ (CA2292-41*)
5. -12V 1. -12V 21. GND 31. GND
6. GND 2. GND 3. MC1 + 30. MC1 + For ES model only
7. +12V 3. +12V 22. MC1 + 29. MC1 +
8. GND
CA504204* 4. GND 4. MC1 - 28. MC1 - X-Y RELAY BOARD
9. PLFB 5. PLFB 23. MC1 - 27. MC1 - PN5042-02* P502
10. GND 6. GND 5. GND 26. GND P42 J51 4. +5V
11. Y HOMEZ 24. GND 25. GND 23. MC1 + 1. MC1 + 3. CND
12. GND 6. PLFB 2 24. PLFB 2 27. MC1 - 2. MC1 - 2. Y EN.B
FC2240-UM-251-9370
13. +5V 25. GND 23. GND 21. GND 3. GND 1. Y EN.A Y MOTOR
14. GND 7. -12V 27. -12V 20. PLFB 2 4. PLFB 2
15. CAM Z 26. GND 21. GND 19. -12V 5. -12V P501
16. GND 8. +12V CA504208* 20. +12V 18. +12V 6. +12V 2. YM -
27. GND (60/120 model) 19. GND 17. GND 7. GND 1. YM +
J3 J6 9. PLFB 1 18. PLFB 1 16. MC2 - 8. MC2 -
1. XM + 1. XM + 28. GND CA504209* 17. GND 15. GND 9. GND P503
2. YM + 2. YM + 10. MC2 - 16. MC2 - 14. MC2 + 10. MC2 + 3. CND Y HOME
(180 model)
3. YM + 3. YM + 29. MC2 - 15. MC2 - 13. GND 11. GND 2. Y HOMEZ CA2232503* SENSOR
X FLEXIBLE CABLE PR223208*
4. +34V 4. +34V 11. MC2 + 14. MC2 + 12. YHOME Z 12. Y.HOME Z 1. +5V
5. XM -
CA504202* 5. XM - 30. MC2 + 11. PLFB 1 FCA2291123*
13. MC2 + 13. PLFB 1
6. MC + 6. MC + 12. YHOME Z 12. YHOME Z 10. +5V (180 model) 14. +5V Y Bar
7. MC - 7. MC - 31. GND 11. GND 9. GND 15. GND P52
FCA2291023*
8. GND 8. GND 13. +5V 10. +5V 8. Y.EN B 16. Y.EN B 10. MC1 +
7. GND
(60/120 model) 9. MC1 -
32. +5V 9. +5V 17. GND
14. Y.EN B 8. Y.EN B 6. Y.EN A 18. Y.EN A 8. GND
33. GND 7. GND 5. GND 19. GND 7. PLFB 2
15. Y.EN A 6. Y.EN A 4. YM - 20. YM - 6. -12V Y FLEXIBLE CABLE
34. GND 5. GND 3. YM - 21. YM - 5. +12V FCA2291010*
16. YM - 4. YM - 2. YM + 22. YM + 4. PLFB 1
35. YM - 3. YM - 1. YM + 23. YM + 3. GND
17. YM + 2. YM + 2. MC2 +
COOLING FAN MOTOR P51 36. YM + 1. YM + X FLEX BOARD 1. MC2 -
1. +24V 18. PR223224*
FAN 1 2. FAN1 - J101 37.
1 2 3 4 5 19. P92 P91
6 7 8 9 10 10. MC1 +
11-4
1. MC1 + 1. GND 10. MC2 -
2. MC1 - 9. MC1 - 2. MC2 - 9. MC2 +
CN1 3. GND 8. GND 3. MC2 + 8. GND
1 2 3 4 5 POWER RELAY BOARD 4. PLFB 2 7. PLFB 2 4. PLFB 2 7. PLFB 1
CA504203*
6 7 8 9 10 5. -12V 6. -12V CA504205* 5. +12V 6. +12V
PN5042-04 5. +12V 6. -12V 5. -12V
6. +12V
7. PLFB 1 4. PLFB 1 7. PLFB 1 4. PLFB 2
J1
CA504207* 9. MC2 + 2. MC2 + Pen Block 9. MC1 - 2. MC1 -
10. MC2 - 1. MC2 - 10. MC1 + 1. MC1 +
2-PEN RELAY BOARD PR223229* PEN FLEX BOARD PR223226*
CA08917* (Green/Yellow) SWITCHING POWER SUPPLY
CA306004* (Brown) LEP100F-36
CA306005* (Blue) L N FC 2-PEN BOARD J11
CA2293-39* PR223227 3. MC1 + PEN 1
2. MC1 - FPC10002 MOVING
AC IN LET & N0ISE FILTER COIL
1. GND PL-326B
SUP-B3G-E
NOISE FILTER POWER SWITCH
CN2-F30-1 2Wi36/92 J12
220V to 240V L CA223207* (Brown) 1. MC1 + 4. X EN B
1 2
50Hz-60Hz FC 2. MC1 - 3. X EN A HEIGHT
FC CA504206* (Blue) FPC2293100 SENSOR
or 3. GND 2. GND
N 4 5
100V to 120V CA223209* 4. PLFB 2 1. +5V
50Hz-60Hz (Green) 5. -12V
6. +12V J21
7. PLFB 1 3. MC2 + PEN 2 PEN 2
2. MC2 - MOVING MOVING
8. GND FPC2293110 COIL COIL
9. MC2 + 1. GND PL-326B PL-326B
FC
10. MC2 -
J22
4. IN -
3. IN + HEIGHT
FPC2293100 SENSOR
2. OUT -
FC2240 RoHS Model Wiring Connection (2/2) 1. OUT +
P101 P11
34 FL1
GND DSS306-102M +5V R1 430 16 +5V
FC2240-UM-251-9370
+5V 33 +5V 15 POWER
KEY0 32 14 KEY0
KEY1 31 13 KEY1
KEY2 30 12 KEY2
KEY3 29 11 KEY3
KEY4 28 10 KEY4
KEY5 27 9 KEY5
KEY6 26 8 KEY6
KEY7 25 7 KEY7
GND 24 FL2 6 PAS LED
23 DSS306-102M
PAS LED 5 PMT LED
GND 22 DSS306-102M 4 PAUSE
21 FL3
PMT LED 3 KCNT Z0
GND 20 DSS306-102M 2 KCNT Z1
19 FL4
PAUSEZ 1 GNA
GND 18
17 D1 1SS254T-77
KCNT Z0 5597-18APB
GND 16 D2 1SS254T-77
KCNT Z1 15
GND 14 DSS306-102M
13 FL5
CHARTZ
GND 12 DSS306-102M
11 FL6
CHD LED
GND 10
GND 9
+5V 8 DSS306-102M +5V
7 FL7
LCDB0
LCDB1 6 P13
LCDB2 5
LCDB3 4 4 CHARTZ
LCDB4 3 3 GND
2 2 CHART LED -
11.2 Key Relay Board (PR223281)
11-5
LCDB5
LCDB6 1 +5V 1 CHART LED +
R4 200
FRC5-C34L53T-OL IL-S-4P-S2T2-EF
R2 8.2K R3 430
+5V
C1 P12
224 1 GND
2 +5V
3 BRIGHT
4 LCD B0
5 LCD B1
6 LCD B2
7 LCD B3
8 LCD B4
9 LCD B5
10 LCD B6
IL-S-10P-S2T2-EF
J1 J2
FL1 DSS306-102M +5V FL2 DSS306-103N 36
GND 1 18 GND
GND 2 FL3 DSS306-102M 35 GND
KEY0 3 FL4 DSS306-102M 17 GND
KEY1 4 34 +5V
KEY2 5 FL5 DSS306-102M 16 KEY0
KEY4 7 15 KEY2
KEY7 10 31 KEY5
PAUSELED 11 FL9 DSS306-102M 13 KEY6
PROMPTLED 12 30 KEY7
PAUSEZ 13 FL10 DSS306-102M 12 GND
CHARTZ 14 29 PAUSELED
CHARTZ1 15 FL11 DSS306-102M 11 GND
KCNTZ1 16 FL12 DSS306-102M 28 PROMPTLED
GND 17 10 GND
GND 18 FL13 DSS306-102M 27 PAUSEZ
LCDB0 19 FL14 DSS306-102M 9 GND
FC2240-UM-251-9370
LCDB1 20 26 KCONTZ0
LCDB3 22 CHARTZ FL16 DSS306-102M 25 KOCNTZ1
-12V +12V LCDB4 23 7 GND
LCDB5 24 CHTLED 24 CHARTZ
FL17 DSS306-102M
GND 26 23 CHTLED
FL19 DSS306-102M 5 GND
J3 FRC5-C26S53T-OL FL20 DSS306-102M 22 GND
4 +5V
-12V 1 FL21 DSS306-102M 21 LCDB0
GND 2 FL22 DSS306-102M 3 LCDB1
+12V 3 20 LCDB2
GND 4 FL23 DSS306-102M 2 LCDB3
PLFB 5 PLFB LCDB4
19
GND 6 1 LCDB5
LCDB6
B6B-PH
Main Relay Board (PN5042-01A) 1/2
57LE-4036077OOD29
11.3 Main Relay Board
J4
J5 FL24 DSS306-103N
+5V +34V 1 +34V
�� 1 2 +34V
FL25 DSS306-102M
�� 2 C.HLD 3 C .HLD
�� JP6
3 1 2 4 GND
�� 4 MC1(+) 5 MC1(+)
�� 3 4
5 MC1(-) 6 MC1(+)
�� 5 6
6 7 8 7 MC1(-)
�� JP4
7 1 2 8 MC1(-)
�� 8 3 4 9 GND
�� RF-H082TD-1190
9 5 6 10 GND
�� 10 7 8 11 PLFB2
�� 11 12 GND
-12V FL26 DSS306-103N
�� 12 PENSEL
FL27 DSS306-102M 13 -12V
�� RF-H082TD-1190
13 PLFB2 FL28 DSS306-103N 14 GND
�� 14 +12V 15 +12V
�� 15 16 GND
�� FL29 DSS306-102M
16 PLFB1 17 PLFB1
�� JP3
17 1 2 18 GND
�� 18 3 4
MC2(-) 19 MC2(-)
��
11-6
19 5 6 20 MC2(-)
�� 20 7 8
MC2(+) 21 MC2(+)
�� 21 22 MC2(+)
FL30 DSS306-102M
�� 22 23 YHOMEZ
�� RF-H082TD-1190
23 24 GND
�� 24 INR 25 +5V
�� 25 26 +5V
�� FL31 DSS306-102M
26 27 YENB
FL32 DSS306-102M 28 GND
JP2
FRC5-C26S53T-OL 29 YENA
1 2
30 GND
3 4
5 6 31 YM(-)
7 8 32 YM(-)
33 YM(+)
34 YM(+)
RF-H082TD-1190
+34V FRC5-C34L53T-ON
J6 JP1 J7
1 2 FL33 DSS306-103N 1
XM+ 1 3 4 +5V
8
+5V
YM+ 2 5 6 FL34 DSS306-102M GND
2
YM- 3 7 8 XHOMEZ
9
+34V 4 FL35 DSS306-102M 3
GND
XM- 5 XENA
11.3.1 Main Relay Board (RoHS non-correspondence)
RF-H082TD-1190 10
MC+ 6 FL36 DSS306-102M 4
GND
MC- 7 XENB
JP5 11
GND 8 1 2 GND
MC(+) 5
3 4 GND
12
5566-08A 5 6 GND
MC(-) 6
7 8 XM+
13
XM+
7
XM-
RF-H082TD-1190 14
XM-
57LE4014077OOD29
+5V +12V -12V +34V
C1 C2 C3 C4
� � � GND1
�
10u/50V 10u/50V 10u/50V 10u/50V
+5V
CHT LED U2A

R1
4
U1A U1B
R2 74HC74 10K
Q1
2 1 4 3 5 2 U1C
PR
2SC1815 Q D
3.3K 3 6 5 CHARTZ
CLK
74HC14 74HC14
6
CL
Q C5
74HC14
104
FC2240-UM-251-9370
C.HLD
U1D U1E
R3
Q2
8 9 10 11
+5V 2SC1815
3.3K
74HC14 74HC14
R4
10K U1F
INR 13 12
74HC14
Main Relay Board (PN5042-01A) 2/2
RLY1 G6A-274P,DC12V
11 N.C
MC2(+)
COM 13
MC(+)
9 N.0
MC1(+)
6 N.C MC2(-)
MC(-) COM 4
8 N.0 MC1(-)
+ 1 16 -
+12V
PENSEL
D1 V06C
11-7
R5
PLFB1
+12V
C6
10K
D2 V06C
103
U3A
4
8
+ 9 -
NJM072B 10 N.0
3 COM 5,6
�
1 1 N.C
PLFB
� 2
RLY2 G5V-1,DC12V
4
C7
103
-12V
PLFB2
R6 10K
U2B
10
74HC74
9 12
PR
Q D
11
CLK U3B
+5V +5V 8 5
CL
Q �
7
14 14 6 �
13
C8 C9
U1 U2
104 HC14 104 HC74 NJM072B
7 7
J1 J2
FL1 DSS306-102M +5V FL2 DSS306-103N 36
GND 1 18 GND
GND 2 FL3 DSS306-102M 35 GND
KEY0 3 FL4 DSS306-102M 17 GND
KEY1 4 34 +5V
KEY4 7 15 KEY2
KEY7 10 31 KEY5
PAUSELED 11 FL9 DSS306-102M 13 KEY6
PAUSEZ 13 FL10 DSS306-102M 12 GND
CHARTZ 14 29 PAUSE LED
KCNTZ0 15 FL11 DSS306-102M 11 GND
KCNTZ1 16 FL12 DSS306-102M 28 PROMPT LED
GND 17 10 GND
GND 18 FL13 DSS306-102M 27 PAUSEZ
LCDB1 20 26 KCONT Z0
FC2240-UM-251-9370
LCDB3 22 CHARTZ FL16 DSS306-102M 25 KOCNT Z1
-12V +12V LCDB4 23 7 GND
LCDB5 24 CHT LED CHARTZ
FL17 DSS306-102M 24
GND 26 23 CHT LED
FL19 DSS306-102M 5 GND
FRC5-C26S53T-OL FL20 DSS306-102M 22 GND
J3
4 +5V
-12V 1 FL21 DSS306-102M 21 LCD B0
GND 2 FL22 DSS306-102M 3 LCD B1
+12V 3 20 LCD B2
GND 4 FL23 DSS306-102M 2 LCD B3
PLFB 5 PLFB LCD B4
19
GND 6 1 LCD B5
LCD B6
B6B-PH
Main Relay Board (PN5042-01B) 1/2
57LE-4036077OOD29
P1
J5 FL24 DSS306-103N 1
+34V +34V
+5V 20
GND 1 FL25 DSS306-102M
+34V
TMBSNS 2
2 C.HLD C.HLD
GND JP6 21
3 GND
1 2 3
GND 4 MC1(+)
3 4
MC1(+)
+12V 22
5 MC1(-) MC1(+)
5 6 4
+12V 6 MC1(-)
+5V JP4 7 8 23
7 MC1(-)
+5V 1 2 5
8 GND
GND 3 4 RF-H082TD-1190 24
9 GND
GND 5 6 6
10 PLFB2
TMBLED 7 8 25
11 GND
FL26 DSS306-103N 7
PENSEL 12 PENSEL
FL27 DSS306-102M -12V -12V
TMBSEL RF-H082TD-1190 26
13 PLFB2 GND
FL28 DSS306-103N 8
GND 14 +12V +12V
XHOMEZ 27
15 GND
FL29 DSS306-102M 9
YHOMEZ 16 PLFB1 PLFB1
XENA JP3 28
17 GND
1 2 10
XENB 18 3 4
MC2(-) MC2(-)
YENA 29
11-8
19 MC2(-)
5 6 11
YENB 20 MC2(+) MC2(+)
PNENA 7 8 30
21 MC2(+)
FL30 DSS306-102M 12
PNENB 22 YHOMEZ
GND RF-H082TD-1190 31
23 GND
INR 13
24 INR +5V
ROLL 32
25 +5V
FL31 DSS306-102M 14
RSNS 26 YENB
33
GND
JP2 FL32 DSS306-102M 15
YENB
FRC5-C26S53T-OL 1 2 34
GND
3 4 16
YM(-)
5 6 35
YM(-)
7 8 17
YM(+)
36
YM(+)
RF-H082TD-1190 18
11.3.2 Main Relay Board (RoHS correspondence)
+34V 37
19
J6 JP1
�� 1
1 2
�� 2
3 4 XM3B-3722-502
�� 3
5 6
�� 4
7 8 J7
�� 5 +5V
FL33 DSS306-103N 1
+5V
�� 6
RF-H082TD-1190 8
GND
�� 7
FL34 DSS306-102M 2
X HOMEZ
�� 8
JP5 9
GND
1 2 FL35 DSS306-102M 3
MC(+) X ENA
3 4 10
5566-08A FL36 DSS306-102M GND
5 6 MC(-) 4
X ENB
7 8 11
GND
5
GND
RF-H082TD-1190 12
GND
6
XM+
13
XM+
7
XM-
14
XM-
57LE4014077OOD29
+5V +12V -12V +34V
FC2240
C1 C2 C3 C4 MAIN RELAY BOARD
� � � GND1 PN5042-01B
�
10u/50V 10u/50V 10u/50V 10u/50V
+5V
CHT LED U2A
4
U1A U1B R1
R2 74HC74 10K
Q1 2 1 4 3 5 2 U1C
Q D
PR
2SC1815
3 6 5
3.3K CLK CHARTZ
74HC14 74HC14
6
CL
Q C5
74HC14
104
FC2240-UM-251-9370
C.HLD
U1D U1E
R3
Q2 8 9 10 11
+5V 2SC1815
3.3K
74HC14 74HC14
R4
10K U1F
INR 13 12
74HC14
Main Relay Board (PN5042-01B) 2/2
RLY1 G6A-274P,DC12V
11 N.C MC2(+)
MC(+) COM 13
9 N.O MC1(+)
6 N.C MC2(-)
COM 4
MC(-)
8 N.O MC1(-)
+ 1 16 -
+12V
PENSEL
D1 V06C
11-9
R5
PLFB1
+12V
C6
10K
D2 V06C
103
U3A
+ 2 9 -
8
NJM072B 10 N.O
3 COM 5,6
�
1 1 N.C
PLFB
� 2
RLY2 G5V-1,DC12V
4
C7
103
-12V
PLFB2
R6 10K
U2B
10
74HC74
9 12
PR
Q D
11
CLK U3B
+5V +5V 8 5
CL
Q �
7 FC2240
14 14 6 MAIN RELAY BOARD
�
13
C8 C9 PN5042-01B
U1 U1
104 HC14 104 HC74 NJM072B
11.4 X Relay Board (PR223203)

P303
+5V 1 +5V
2 XHOMEZ
P31 3 GND
FL1 DSS306-102M IL-G-3P-S3T2-E
+5V 1 +5V
GND 2
XHOMEZ 3
GND 4
XENA 5
GND 6 P302
XENB 7
GND 8 +5V 1 +5V
GND 9 2 GND
GND 10 3 XENA
XM(+) 11 4 XENB
XM(+) 12 IL-G-4P-S3T2-E
XM(-) 13
XM(-) 14
FRC5-C14L53T-OL
FL2 FBR07HA P301
1 XM(+)
FL3 FBR07HA
2 XM(-)
IL-G-2P-S3T2-E
FC2240-UM-251-9370 11-10
FC2240-UM-251-9370
R1
FL1 DSS306-103
+34V
1K
D9
RD24E
P43
2 +24V
1 C. HOLD
IL-G-2P-S3T2-E
JP1
1 2
3 4
5 6
7 8 +34V
+12V
P41 RF-H082TD-1190
C1 103
+34V 34 +34V
+34V 33
C. HPLD 32 U1A
8
GND 31
MC1(+) 30 3 D1 D2 D3 D4
MC1(+) 29 1 +
MC1(-) 28 2 AL01Z AL01Z AL01Z AL01Z
MC1(-) 27 -
U1B
8
GND 26 NJM4558 FL2 FBR07HA
GND 25 J42
4
5
PLFB2 24 7 +
GND 23 C2 103 6 FL3 FBR07HA 23 MC1(+)
-12V 22 -12V - 22 MC1(-)
GND 21 NJM4558 21 GND
11.5 X Flex. Board (PR223224A)
+12V 20 +12V 20 PLFB2
4
-12V -12V
GND 19 -12V 19
PLFB1 18 +12V 18 +12V
GND 17 FL4 FBR07HA 17 GND
MC2(-) 16 16 MC2(-)
11-11
MC2(-) 15 FL5 FBR07HA 15 GND
MC2(+) 14 14 MC2(+)
MC2(+) 13 13 GND
YHOMEZ 12 12 YHOMEZ
GND 11 11 PLFBI
+5V 10 +5V +5V 10 +5V
+5V 9 9 GND
YENB 8 8 YENB
GND 7 7 GND
YENA 6 6 YENA
GND 5 5 GND
YM(-) 4 4 YM(-)
YM(-) 3 3 YM(-)
YM(+) 2 2 YM(+)
YM(+) 1 1 YM(+)
FRC5-C34L53T-OL 5597-23APB
C204 C203 C202 C201
+ + + D5 D6 D7 D8
+
10u/50V 10u/50V 10u/50V 10u/50V AL01Z AL01Z AL01Z AL01Z
+5V
J503
FC2240-UM-251-9370
1 +5V
+5V +12V -12V 2 YHOMEZ
3 GND
IL-G-3P-S3L2-E
J51
MC1 (+) 1
MC1 (-) 2 J502
GND 3
PLFB2 4 1 +5V
-12V 5 2 GND
+12V 6 3 YENB
GND 7 4 YENA
MC2 (-) 8
GND 9 IL-G-4P-S3L2-E
MC2 (+) 10
GND 11
YHOMEZ 12
PLFB1 13
+5V 14 J501
GND 15
YENB 16 2 YM (-)
GND 17 1 YM (+)
YEMA 18
GND 19 IL-G-2P-S3L2-E
YM (-) 20
YM (-) 21
YM (+) 22
YM (+) 23
52044-2345
U1B
5
7 +
6 +12V -12V
-
11-12
NJM4558
11.6 X-Y Relay Board (PN5042-02A)
J501
10 MC1 (+)
9 MC1 (-)
8 GND
7 PLFB2
6 -12V
5 +12V
4 PLFB1
+12V
3 GND
C1 2 MC2 (+)
1 MC2 (-)
520044-1045
103
U1A
NJM4558
8
1 +
D4 D3 D2 D1
- 2
AL01Z AL01Z AL01Z AL01Z
4
C2
103
-12V
11.7 Pen Flex. Board (PR223226A)

J61 P62
MC1 (+) 1 10 MC1 (+)

MC1(-) 2 9 MC1(-)
GND 3 8 GND
PLFB2 4 7 PLFB2
-12V 5 6 -12V
+12V 6 5 +12V
PLFB1 7 4 PLFB1
GND 8 3 GND
MC2(+) 9 2 MC2(+)
MC2(-) 10 1 MC2(-)
52044-1010 IL-6-10P-S3L2-E
FC2240-UM-251-9370 11-13
11.8 2-Pen Relay Board (PR223229A)

P91 P92
MC1 (+) 1 1 MC1 (+)

MC1(-) 2 2 MC1(-)
FG 3 3 FG
-12V 4 4 -12V
+12V 5 5 +12V
SG 6 6 SG
PLFB1 7 7 PLFB1
PLFB2 8 8 PLFB2
MC2(+) 9 9 MC2(+)
MC2(-) 10 10 MC2(-)
IL-G-10PS3L2E IL-G-10PS3L2E
FC2240-UM-251-9370 11-14
J11
FC2240-UM-251-9370
MC1(+) 1 3 MC1(+)
MC1(-) 2 2 MC1(-)
1 GND
IL-FPC-3S-S1L1
R1 R2
15K 15K
R3 470K
C7 221
+12V
-12V
C4 R4 R5
103
2.2K 11K
U1A
4
NJM4558 U1B J12
8
U3B
8
- 2 1 OUT1+
5 1 + 5 2 OUT1-
GND 3 7 + 3 7
PLFB2 4 + 6 3 IN1+
FL1 DSS306-103 6 - 4 IN1-
-12V 5 -12V -
+12V 6 R6
8
FL2 DSS306-103 NJM4558 NJM4558 IL-FPC-4S-S1L1
PLFB1 7 +12V
4
470K R7 R8
4
GND 8 200 1K
C1
103
+12V
11.9 2-Pen Board (PR223227A)
R9 R10 +12V
15K 15K
R12 R13
11-15
R11 470K
C8 221 2.2K 11K
-12V
U2B J22
8
C5 1 OUT2+
+ 5 2 OUT2-
+12V 103 7 3 IN2+
6 4 IN2-
-
C2 NJM4558 IL-FPC-4S-S1L1
U2A
4
R15 R16
4
U3A 103 NJM4558 200 1K
8
- 2
3 1
1 + 3
2 +
-
R14
8
NJM4558
4
470K
C6
C3
103
103 +12V
-12V J21
MC2(+) 9 3 MC2(+)
MC2(-) 10 2 MC2(-)
1 GND
IL-FPC-3S-S1L1
FC2240-UM-251-9370
TR1
+24V 3
1
GND 2
OPEN 3 C4
R1 D1 R5 R6
IL-G-3S-S3S2 100K 2 471/6KV TFR2T
7 510K 510K
Q1 V-
2SC2719L D2 1
C5 2 PPEN
TFR2T GND
D5 5 471/6KV 3
C1 + R2 1K 1S1585 4 1625-03R
22uF/35V C3
1K R3
11-16
222
D3 1
1S1585
11.10 High Voltage Board (PR31001C)
D5 RD4.7E HVT
R4 C2
10K + 10uF/15V
DRAM
MEMORY USB PENDAC
RASZ DREQ0Z
CASHZ A[21..1] RESETZ DREQ0Z USBINTZ PENOFS PLFBOUT
CASLZ RDZ D[15..0] USBCSZ USBINTZ
RDDZ A[21..1] ROMCSZ VBUS PLFB
WRLZ D[15..0] SRAMCSZ RDDZ PENCSZ
Main Board, Top
KROMCSZ WRLZ GAINCSZ

NVRAMCSZ
WRHZ
<Value> WRLZ WRLZ
RDZ A[21..1]
FC2240-UM-251-9370
RESETZ D[15..0] D[0..15]
NV_BUSYZ
FR_BUSYZ
USB PENDAC
CPU <Value>
A[21..1]
NV_BUSYZ A[21..1] D[15..0]
FR_BUSYZ D[15..0]
RDDZ
PENOFS WRHZ
PLFBOUT WRLZ G_ARRAY
USBCSZ RASZ
DREQ0Z CASHZ SRAMCSZ PENCSZ DRIVER
DREQ0Z CASLZ NVRAMCSZ GAINCSZ PENFB
PENFB ROMCSZ KROMCSZ PENFB CONNECT
PENFB VBUS A[21..1] XCOMA XCOMA
TOMBO D[15..0] XCOMB XCOMB YMP YMP
TOMBO CS4Z RDDZ YCOMA YCOMA YMM YMM PLFB
CS6Z WRLZ YCOMB YCOMB MCP MCP
CS4Z PNCOMA PNCOMA MCM MCM
CLK19.66M CS6Z PNCOMB PNCOMB XMP XMP
SRVINTZ WAITZ CLK19.66M SFRZ SFRZ XMM XMM PA-X
SRVINTZ RESETZ WAITZ XENA PA-X
LOCALINTZ RESET RESET XENB YHOMEZ
LOCALINTZ SFREE <Value> YENA YHOMEZ
CENINTZ SRVINTZ
USBINTZ CENINTZ SFREE LOCALINTZ SRVINTZ XENA YENB
USBINTZ FAN_ONZ LOCALINTZ XENB PNENA TMBLED
11.11 Main Board (PR306101)
TOMBO
INTKEYZ ADTRGZ YENA PNENB TOMBO
OFFSLED YENB PENSEL
CENINTZ CINTINZ PNENA TMBSEL
CENINTZ PNENB
RXD0 TXD0 LOCALZ
CTS0Z RTS0Z IOCS1Z LOCALLED
DSR0Z DTR0Z CENCSZ RESERVE
RXD1 TXD1 ADTRGZ
RESET
11-17
GA OSDCSZ
CPU OSDSCK
B/WZ
IO OSDSIN
RSNS
PENSEL ROLL
IF TMBSEL INRZ
OSDCSZ
RXD1 TXD1 OSDSCK CONNECT
DSR0Z DTR0Z A[21..1] B/WZ
CTS0Z RTS0Z D[15..0] OSDSIN CONNECT1
RXD0 TXD0 RDZ RSNS
CENCSZ WRLZ ROLL LOCALZ
A[21..1] IOCS1Z INRZ LOCALLED FAN_ONZ
TMBLED D[15..0] YHOMEZ PA-X OFFSLED
RDZ YHOMEZ PA-X
RESET WRLZ KCONT0Z KCONT0Z
CENINTZ KCONT1Z KCONT1Z INTKEYZ
KEYB[7..0] KCONT2Z LCDB[6..0]
KCONT2Z RESET LCDB[6..0] LCDB[6..0]
KEYB[7..0]
RESERVE
<Value>
<Value> <Value>
KEYB[7..0]
VCC
C1 C2 C3 C4 C5 C6 C7
104 104 104 104 104 104 104
PR306101
682819011-10
VCC
P21
C8
XMP 1 XM+
XMM 2 XM- NJM3403AM
3 N.C. 104 NJM3403AM
4 U1A
VCC VCC B3B-XH-A U1B
FC2240-UM-251-9370
C9 R1 3
5 +
P31 1
+ R2 TOMBO
7 2
6 -
Main Board, Connect 1/2
VCC RA1 10K

104 YMP 1 YM+ - 10K
470*4 YMM 2 YM-
11
EXCCET103U P_ENA FL1

P32
11
FL2 B2B-XH-A
14
7
P_ENB C11 C10
+5V 1 1 +34V
3
GND 2 Y_ENA 1A 1Y PNENA J3 EXCCET102U R3
FL3 4 6
PNENB
VCC
GND
YENA 3 10 2A 2Y 8 472 R4
YENB 4 Y_ENB 3A 3Y YENA 1 XM+ 150K
FL4 13 11 VR1 472
4A 4Y YENB 2 YM+ 10K_VR 100K
R5 R6
DF1B-4P-2.5DSA 2 3 YM-
EXCCET102U C1 4 +34V 10K C12
(Y MOTOR) 5 10K
9 C2 5 XM- 472
12 C3 6 MC+
C4 7 MC-
8 GND
U2 5566-08A
MG
SN75189A
MCP
MCM
C15 C13 C16 C14
102 102 102 102
FL5 Y_HOMEZ
YHOMEZ
EXCCET102U
+12V
P12 -12V
MC+ 1
GND 2 +12V
MC- 3 J4
GND 4
11-18
U3A
-12V 5 1 GND
VCC 1 2 FL6
GND 6 TMBLED 2 TMBSNS
+12V 7 3 GND
74LS06 VCC
GND 8 4 GND
PLFB 9 PLFB EXCCET102U 5 +12V
VCC RA2
GND 10 6 +12V
VCC
P22 470*4 VCC C17 YHOMEZ 11 7 +5V
EXCCET103U
GND 12 8 +5V
FL7
+5V 13 9 GND
+5V 1 EXCCET102U GND 14 10 GND
GND 2 X_ENB 104 CAMZ 15 11 TMBLED
FL8 GND PENSEL
YENA 3 16 12 PENSEL
YENB 4 TMBSEL 13 TMBSEL
FL9 X_ENA
14
7
N.C. 5 X_HOMEZ 14 GND
DF-16DP-2DSA 15
DF1B-5P-2.5DSA 1 3 Y_HOMEZ GND
1A 1Y XENB 16 XHOMEZ
4 6 X_ENA
VCC
XENA
GN D
(X MOTOR) 10 2A 2Y X_ENB 17 YHOMEZ
3A 3Y 8 18
13 11 Y_ENA XENA
4A 4Y Y_ENB 19 XENB
2 P_ENA 20 YENA
5 C1 P_ENB 21 YENB
9 C2 EXCCET103U 22 PNENA
12 C3 FL10 VCC 23 PNENB
C4 INRZ 24 GND
P42 ROLL 25 INR
U4 RSNS 26 ROLL
SN75189A +5V 1 FL11 XHOMEZ RESERVE 27 RSNS
PA-X 2 PA-X 28 GND
C18 C19 OSDCSZ
102 102 GND 3 29 OSDCSZ
N.C. 4 EXCCET102U OSDSCK 30 OSDSCK
OSDSIN 31 OSDSIN
B4B-PH B/WZ 32 B/WZ
RESET 33 RESET
(-X PAPER SENSOR)
34 GND
FRC5-C34S53T-OL
U5A
+34V R7 VCC 1
0.47_2W 3
U6A 74HC02 2
KEYB5 2 U3B
U7 +12V 1 3 4 R8 74HC32
C20 EXCCET103U EXCCET103U 3 U5B
8 1 L1 74LS06 10K
CD CS FL12 FL13 4
LHL08TB221K
+24V 6
7 SI ES 2 U6B 74HC02 INTKEYZ 5
MG
D1 C21 KEYB6 5 U3C
220UF/50V 6 VCC CT 3 4 5 6 74HC32
SFPL-62 6
C23 5 4 P1 74LS06 U6C
INVIN GND MG
FC2240-UM-251-9370
C22 MG FAN2+ 8
104/50V 47UF/35V 1 U6D 74HC02 10
2 FAN2-
KEYB7 11 U3D 9
MC34063A
681 B2B-EH-A 13 9 8
Main Board, Connect 2/2
12 74HC02
R10 74LS06
MG
P52
EXCCET102U
R9 18K EXCCET102U EXCCET102U
1 FAN1+ VCC
EXCCET102U EXCCET102U
EXCCET103U 2 FAN1-
KEYB[7..0] EXCCET102U EXCCET102U FL14
1K FL15 DF1B-2P-2.5DSA EXCCET102U EXCCET103U
KEYB0
KEYB1 FL16
U8A R11 KEYB2
1 2 Q1 FL17
FAN_ONZ
2SD1286-Z KEYB3 FL18
74HC14 4.7K KEYB4
FL19
MG
KEYB5 FL20
KEYB6
FL21
J6 KEYB7 FL22 P11
GND
GND 1 VCC FL23
2 KEYB0 1 GND
KEY0
3 KEYB1 2 GND
KEY1
4 KEYB2 RA3 3 +5V
KEY2 5 4 +5V
KEY3 KEYB3 10K*4
6 KEYB4 74LS06 5 KEY0
KEY4 7 R12 6 KEY1
KEYB5 U3E FL24 EXCCET102U
KEY5 8 430 7 KEY2
KEYB6 11 10 LOCALLEDZ
KEY6 9 LOCALLED 8 KEY3
KEYB7
KEY7 10 LOCALLEDZ OFFSLEDZ 9 KEY4
U3F
PAUSELED 11 OFFSLEDZ 13 R13 10 KEY5
OFFSLED 12
11-19
EXCCET102U
PAUSEZ 13 430 12 KEY7
74LS06 FL25
KEYCONTZ0 14 13 PAUSELED
FL26
KEYCONTZ1 15 EXCCET102U 14 PROMPTLED
GND 16 LOCALZ 15 C/HLED1
GND 17 16 C/HLED2
18 LCDB0 EXCCET102U 17 PAUSEZ
LCDB0 KCONT0Z
19 LCDB1 18 CHARTZ
LCDB1 20 19
LCDB2 FL27 KEYCONTZ0
LCDB2 21 20 KEYCONTZ1
LCDB3 LCDB3
22 LCDB4 21 GND
LCDB4 23 KCONT1Z 22 GND
LCDB5 LCDB5
24 LCDB6 U5C FL28 23 LCDB0
LCDB0
LCDB6 25 24 LCDB1
9 LCDB1
GND 26 25 LCDB2
8 FL29
10 FL30 26 LCDB3
LCDB2
FRC5-C26S53T-OL 27 LCDB4
LCDB3
+34V 74HC32 FL31 28 LCDB5
F1 FL32 29 LCDB6
LCDB4
30 GND
LCDB5
TP2 TP3 TP4 FL33
RXE110 LDCB6 FL34 DF11-30DP-2DSA
+12V -12V VCC
TP1 EXCCET102U FL35
RCS00000C001A EXCCET102U EXCCET102U
EXCCET102U EXCCET102U
LCDB[6..0] EXCCET102U
J101 EXCCET102U
1
2
1
2
1
2
1
2
EXCCET102U
1
FL36
2
3
4 C24 EXCCET103U
5
6 100UFV/16
7
8
9
10
TP5
5566-10A
RCS00000C001A
1
2
GND
MG
C25 104
VCC VCC RA4 RA5 RA6 RA7 RA8 RA9
VCC 22K*4 22K*4 22K*4 22K*4 22K*4 22K*4
VCC
U9
3 VCC VOUT 1
C27
FL37 C26 104
RA10 U10
Main Board, CPU
104 N2012Z121T03 C28

4 GND M.R 2 10K*4 CSA19.66MHZ
A21
A20
A19
A18
A16
A15
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
RA11
PST592DMT
70
75
77
83
84
99
3
12
22
31
40
52
61
72
96
106
43
15
300 U11
FC2240-UM-251-9370
A[21..1]
R14 47 A21
1M A21 46 47*4
U8B U12A RA12 A20
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VCC
C29 A20 45
3 4 1 2 A19
A19 44
74 A18
XTAL A18 42 RA14 RA15 RA16 RA17 VCC
74HC14 74LS06 73 A17 47*4
EXTAL A17 41 10K*4
300 RA13 A16 10K*4 10K*4 10K*4
VCC A16 39 A15
A15 38
82 A14
VCC MD2 A14 37
81 A13 47*4
RESETZ MD1 A13
80 36 RA18 A12
MD0 A12 35 A11
A11 34
79 A10
RES* A10
33 A9 47*4
A9
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
D15
D14
D13
D12
D11
D10
76 32 RA19 A8
RESET NMI A8
30 A7
D2 A7 29
WAITZ 56 A6 D[15..0]
RB491D WAIT*/PA3/CS7* A6 28 A5 47*4
A5
27 RA20 A4
A4 26 A3
R17 R16 R15 100 A3
95 25 A2 47*4
AN7/PC7 A2
1K 1K 94 24 A1
PENFB AN6/PC6 A1
93 23 A0
TOMBO AN5/PC5 A0
PLFBOUT 92 AN4/PC4
91 21 D15
AVSS D15 D14
90 20
AN7/PC7 D14
R61 VCC 89 19 D13
R AN6/PC6 D13 D12
88 18
AN5/PC5 D12 D11
87 17
RA21 AN4/PC4 D11 16 D10
86 AVREF D10
10K*4 VCC 85 14 D9
AVCC D9 13 D8
D8 11 D7
C90 D7 D6
10
D3 RA22 D6 9 D5
RB491D 1UF/50V D5 D4
8
10K*4 D4
11-20
7 D3
C30 C32 C31 FRBZ D3 6 D2
C 104 C D2 D1
5
D1 4 D0
VBUS 103 PB5/TP5/TIOCB4 D0
NV_BUSYZ 97 PB0/TP0/TIOCA2
66 71
LOCALINTZ PA12/IRQ0*/DACK0*/TCLKA CK CLK19.66M
DREQ0Z 67 PA13/IRQ1*/DRFQ0*/TCLKB
68 59
U8C U8D SRVINTZ PA14/IRQ2*/DACK1* RD*/PA6 RDDZ
69 58
R18 CENINTZ PA15/IRQ3*/DRFQ1* WRH*/LBS*/PA5 WRHZ
5 6 9 8 111 57
INTKEYZ PB12/TP12/IRQ4*/SCK0 WRL*/WR*/PA4 WRLZ
20K USBINTZ 112 PB13/TP13/IRQ5*/SCK1
74HC14 74HC14 1 54
PB14/TP14/IRQ6* RAS*/CS5*/PA1 RASZ
C33 C34 2 49
1UF/50V 103 PB15/TP15/IRQ7* CASH*/CS1* CASHZ
51
CASL*/CS3* CASLZ
78
WDTOVF*
48
CS0* ROMCSZ
107 50
RXD0 RXD0/PB8/TP8 CS2* USBCSZ
105 53
CTS0Z TCLKD/PB7/TP7/TOCKB4 CS4*/PA0/TIOCA0 CS4Z
104 55 +12V
DSR0Z TCLKC/PB6/TP6/TOCKA4 CS6*/PA2/TIOCB0 CS6Z
108
TXD0/PB9/TP9 TXD0
98
PB1/TP1/TIOCB2 RTS0Z
109 100 BZ1
RXD1 RXD1/PB10/TP10 PB2/TP2/TIOCA3 DTR0Z
102 110 MEB-12B-12
PENOFS PB4/TP4/TIOCA4 TXD1/PB11/TP11 TXD1
101 FRBZ
U8E PB3/TP3/TIOCB3 FR_BUSYZ
11 10 60
PA7/BACK* SFREE
62
74HC14 PA8/BREQ* FAN_ONZ
63 U12B
U8F PA9/AH*/IRQOUT*/ADTRG* ADTRGZ
64 3 4
12 PA10/DPL/TIOCA1
13 65
PA11/DPH/TIOCB1 OFFSLED
74LS06
74HC14 SH7032
PR306101
CPU
Main Board, DRAM
FC2240-UM-251-9370
A[21..1]
A[21..1]
VCC C35
U13 10UF/16V
A1 2 18
1A1 1Y1
A2 4 16
1A2 1Y2 C36
A3 6 14
1A3 1Y3
A4 8 12
1A4 1Y4
A5 11 9
2A1 2Y1
A6 13 7
2A2 2Y2 104 D[15..0]
A7 15 5 D[15..0]
2A3 2Y3
A8 17 3
2A4 2Y4 1
6
21
22
37
42
1 1G
19 2G
17 A0 2 D0
DQ0
74HC244 18 3 D1
VSS
VSS
VSS
VCC
VCC
VCC
A1 DQ1
VCC 19 4 D2
A2 DQ2
20 A3 5 D3
DQ3
23 7 D4
A4 DQ4
24 A5 8 D5
DQ5
25 A6 9 D6
RA23 DQ6
26 10 D7
A7 DQ7
27 A8 33 D8
1K*4 DQ8
D9
11-21
28 A9 DQ9 34
U15 16 NC 35 D10
2 DQ10
A9 18 15 NC 36 D11
1A1 1Y1 DQ11
A10 4 16 38 D12
6 1A2 1Y2 DQ12
14 14 RAS 39 D13
RASZ 1A3 1Y3 DQ13
8 12 30 UCAS 40 D14
CASHZ 1A4 1Y4 DQ14
11 9 31 LCAS 41 D15
CASLZ 2A1 2Y1 DQ15
13 7
RDDZ 2A2 2Y2 RDZ
15 5 13 WE
WRLZ 2A3 2Y3
17 3 29 OE
2A4 2Y4
1
19 1G
2G U14
74AC244 M5M418160CJ
+34V
VCC
QA1 L6203
1K*4
5 3
RA24 IN1 OUT1
Main Board, Driver
7 C37 R19 D4 D5
IN2 153 39_1W
BOOT1 4 SFPW-56
U16A SFRZ 11 SFPW-56
FC2240-UM-251-9370
SFRZ ENA
1 2 1
XCOMA 10 OUT2
SNS XMP
74LS07 C38 C39
U16B 9 8 153 152
VREF BOOT2 XMM
3 4
XCOMB
74LS07 D6 D7
VS
GND
U1C
C40
4
SFPW-56
224 SFPW-56
NJM3403AM
2
6
10 � C41
8
9 +34V 103/50V
�
11
+34V
C42
220UF/50V
QA2 L6203
U16C
5 6 5 3 D8 D9
YCOMA IN1 OUT1
SFPW-56
74LS07 7 C43 R20 SFPW-56
IN2 153 39_1W
4
U16D 11 BOOT1
SFRZ YMP
+12V 9 8 ENA
1
YCOMB OUT2
10
74LS07 SNS C44 C45
9 8 153 152
VREF BOOT2 YMM
R21 R22 C46
224 D10 D11
VS
GND
SFPW-56
1K_1/4W 1K_1/4W SFPW-56
2
6
C47
103/50V
11-22
U16E 4049 +34V
U17 +12V
11 10
PNCOMA 15
14 O6
I6
74LS07 11 12
I5 O5
U16F 9 10 +34V
I4 O4 C48
13 12 7 6
PNCOMB I3 O3 220UF/50V
5 4 D12 D13 +34V
I2 O2
74LS07 3 2 1SS352
I1 O1 C49
1 8 1SS352
VDD VSS
+12V R23 103/50V
10K
C51 D14 +34V
R24 100
R25 C50 103
MA1Z100
473
D16 D17 D15
15K QA3
1SS352 D18 R26 1SS352 D33 D34
1SS352 10K 11 SFPW-56
C52 S4
MA1Z100 12 D4 10 SFPW-56
R27 100 G4
NJM3403AM
S3 9
MCP
4050 8 D3 7
U18 473 G3
U1D
14 15 6
11
100 D19 1SS352 S2 MCM
I6 O6 12 R28 5 4
11 D2
D20 I5 O5 10 G2
� 13 9
PENFB I4 O4
14 7 6 S1 3
R29 R30 I3 O3 4 D35 D36
� 12 5 1 D1 2
1SS352 I2 O2 D21 1SS352 G1
3 2 SFPW-56
1K 1K I1 O1
C53 R31 1 8 SFPW-56
100 SMA5103
4
30K C54 +12V VDD VSS R32
1UF/50V R34 331 R33
1K 0.47_2W
C55 103 D22 1SS352
VCC
FL38 FL39
GA-VCC GA-GND
EXCCET103U
C56 N2012Z121T03
104
C57
RESET 104
Main Board, G_Array
C58
FC2240-UM-251-9370
C
3
28
53
78
4
15
29
40
54
65
79
90
U19
TP6
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VDD
VDD
VDD
VDD
92 TP(TH)
SYSRST 35
A[21..1] SRAMCS* SRAMCSZ
A21 31 36
HA<2> KROMCS* KROMCSZ
A20 32 37
A19 33 HA<1> FDDCS* 38
HA<0> CENCS* CENCSZ
A5 23 39
A<5> PENCS* PENCSZ
A4 24 41
A<4> NVRAMCS* NVRAMCSZ
A3 25 42
A<3> IOCS1* IOCS1Z
A2 26 43
A1 27 A<2> IOCS2* 44
A<1> OFFCS* GAINCSZ
56
D[15..0] PSADCS*
D11 9 69
D10 10 D<11> XDAL* 70
D9 11 D<10> YDAL*
D8 12 D<9> 73
D<8> SRVINT* SRVINTZ
D7 13 74
D<7> LOCALINT* LOCALINTZ
D6 14 75
D5 16 D<6> VIEWINT*
76
D4 17 D<5> HISPINT* 77
D<4> CINTOUT* CENINTZ
D3 18
D2 19 D<3>
51
D1 20 D<2> SDADIN 52
D0 21 D<1> SDACLK
57
D<0> SDALD
47 62
RDDZ RD* XCOMA XCOMA
46 63
WRLZ WR* XCOMB XCOMB
64
YCOMA YCOMA
22 66
CS4Z CS4* YCOMB YCOMB
11-23
34 67
CS6Z CS6* PNCOMA PNCOMA
68
PNCOMB PNCOMB
49
50 PENSD 1
SAMP HISINLED
5
93 CARLED 55
XENA XENA YLED
94 80
XENB XENB LOCALLED LOCALLED
95 81
YENA YENA HISPLED
96 83
YENB YENB CHALED2
97 84
PNENA PNENA CHALED1
98 99
PNENB PNENB PENLED13 100
PENLED24
86
LOCALZ LOCALKEY*
VCC GA-VCC 87 2
VIEWKEY* ADTRG* ADTRGZ
88 45
HISPKEY* WAIT* WAITZ
89 61
CHARTKEY* OUTDIS* SFRZ
R35 82
2K CHARTHOLD
58
59 TSNS2*
60 TSNS1*
SFREE SFREE
72
CINTINZ CINTIN
85
CHARTTIMER
6
30 TSTIN
7
CLK19.66M CPUCLK TSTIN2
91 8
VCC CLKIN TSTIN3
FL40
EXCCET103U
GRC1507 GA-GND
U20 GA-GND
1
VCC
3
C59 OUT
FL41
2
GND
104 JXO-7-50MHZ
N2012Z121T03
VCC C60 VCC
Main Board, IF
DATA[7..0]
104
RA25 RA26
10K*4 10K*4 J2
DATA7 9
24
17
39
2
D[15..0] D7
DATA7
DATA6
DATA5
DATA4
DATA3
DATA2
DATA1
DATA0
U22 DATA6 8
D6
FC2240-UM-251-9370
D0 32 43 2 18 DATA0 DATA5 7
D0 PA0 A1 B1 D5
D1 31 42 3 17 DATA1 DATA4 6
VCC
VCC
VCC
GND
D1 PA1 A2 B2 D4
D2 30 41 4 16 DATA2 RA27 RA28 VCC DATA3 5
D2 PA2 A3 B3 D3
D3 29 40 5 15 DATA3 1K*4 1K*4 DATA2 4
D3 PA3 A4 B4 D2
D4 28 38 6 14 DATA4 DATA1 3
D4 PA4 A5 B5 D1
D5 27 37 7 13 DATA5 DATA0 2
D5 PA5 A6 B6 D0
D6 26 36 8 12 DATA6 18
D6 PA6 A7 B7 +5V
D7 25 35 9 11 DATA7 13
A[21..1] D7 PA7 A8 B8 SLC
10
4 ACK
A2 14 KEYB0 19 1
A0 PB0 G STB
A3 3 15 KEYB1 1 JP1 11
A1 PB1 DIR BUSY
16 KEYB2 32
PB2 U23B ERROR
44 18 KEYB3 74LS245 U23A 14
RDZ RD PB3 OPEN
34 19 KEYB4 2 1 4 3 15
WRLZ WR PB4 OPEN
1 20 KEYB5 12
CENCSZ CS PB5 GND
33 21 KEYB6 74LS14 74LS14 16
RESET RESET PB6 U23C GND
23 KEYB7 17
PB7 5 6 GND
19
20 GND
C61 9
102 PC0 TMBLED 74LS14 GND
10 21
PC1 22 GND
11
PC2 U23D U23E JP2 23 GND
13
PC3 GND
8 9 8 11 10 24
PC4 GND
7 25
PC5 74LS14 74LS14 GND
6 26
VCC PC6 GND
5 27
PC7 U23F GND
C62 104 28
GND
13 12 29
U21 GND
30
MSM82C55A 74LS14 GND
U24 31
N.C.
MAX208E/SO 33
CENINTZ GND
7 6
RXD0
3 R1IN R1OUT 4
CENTRO
CTS0Z
23 R2IN R2OUT 22 VCC
DSR0Z
16 R3IN R3OUT 17 RA29 RA30 VCC
R4IN R4OUT RXD1
J1 10K*4 10K*4
5 2 4
11-24
TXD0 RTS
18 T1IN T1OUT 1 20 RA31 RA32 VCC
RTS0Z DTR
19 T2IN T2OUT 24 2 1K*4 1K*4
DTR0Z TXD
21 T3IN T3OUT 20 3 RA33 RA34
TXD1 T4IN T4OUT RXD
R37 1K 5 10K*4 10K*4
10 R36 1K 6 CTS
12 C1+ R38 1K 9 DSR KEYB7
13 C1- 1 +5V KEYB6
C63
14 C2+ JP3 7 SHILED KEYB5
224
11 C2- GND KEYB4
15 V+ KEYB3
RS-232C
C64 V- R39 KEYB2
224 KEYB1
1K
KEYB0
RE-H032TD-1130
VCC
C65
8
7
6
5
4
3
2
1
224
KEYB[7..0]
S1
KSD08
C66
224
9
10
11
12
13
14
15
16
R40 P2
1
1K 2
3
4
5
IL-G-5P-S3T2 KCONT2Z
D23 D25 D27 D29
D24 D26 D28 D30
1SS352 1SS352 1SS352
1SS352 1SS352 1SS352
1SS352 1SS352
Main Board, IO
FC2240-UM-251-9370
LCDB[6..0]
VCC
VCC C67
RA35 RA36
10K*4 10K*4
104 VCC
24
17
39
2
D[15..0]
D0 32 43
D0 PA0 42 RA37 RA38
D1 31 LCDB0
VCC
VCC
VCC
GND
D1 PA1 41
D2 30 LCDB1 10K*4 10K*4
D2 PA2 40
D3 29 LCDB2
D3 PA3 38
D4 28 LCDB3
D4 PA4 37
D5 27 LCDB4
D5 PA5 36
D6 26 LCDB5
D6 PA6 35
D7 25 LCDB6
A[21..1] D7 PA7
A2 4 14
A0 PB0 KCONT0Z TMBSEL
A3 3 15
A1 PB1 KCONT1Z
16
PB2 KCONT2Z PENSEL
44 18
RDZ RD PB3
34 19
WRLZ WR PB4 OSDCSZ
1 20
IOCS1Z CS PB5 OSDSCK
33 21
RESET RESET PB6 OSDSIN
23
11-25
PB7 B/WZ P91
U12C EXCCET102U
C68 9 5 6 FL42
102 PC0 10 ��
PC1 11 U12D 1 ��
74LS06
PC2 13 9 8 2
PC3 ROLL 3
8
PC4 RSNS 74LS06 4
7 U12E
PC5 PA-X 5
6 11 10
PC6 RESERVE 6
5 FL43
PC7 YHOMEZ 7
74LS06 EXCCET102U
8
U25 9
MSM82C55A 10
IL-S-10P-S3T2
INRZ
VCC RA39 RA40

10K*4 10K*4
D[15..0]
VCC
A[21..1] C69
A20 VCC C70 VCC C71
R41 104
A19
0 �� 104 104
R42
OPEN
37
27
46
��
37
27
46
28
14
A1 25 DQ0 29 D0
A0
Main Board, Memory
U29 A1 25 29 D0 A1 10 11 D8 A2 24 31 D1
VSS
VSS
VCC
DQ1
FC2240-UM-251-9370
RDZ A0 DQ0 A0 D0 A1
1 15 A2 24 31 D1 A2 9 12 D9 A3 23 33 D2
VSS
VSS
VCC
VCC
GND
A Y0 A1 DQ1 A1 D1 A2 DQ2
WRLZ 2 Y1 14 A3 23 33 D2 A3 8 13 D10 A4 22 DQ3 35 D3
B A2 DQ2 A2 D2 A3
3 Y2 13 A4 22 35 D3 A4 7 15 D11 A5 21 DQ4 38 D4
C 12 21 A3 DQ3 38 6 A3 D3 16 A4 40
Y3 A5 D4 A5 D12 A6 20 DQ5 D5
VCC JP4 11 A4 DQ4 40 5 A4 D4 17 A5 42
Y4 A6 20 D5 A6 D13 A7 19 DQ6 D6
A5 DQ5 A5 D5 A6
6 Y5 10 A7 19 42 D6 A7 4 18 D14 A8 18 DQ7 44 D7
G1 9 A6 DQ6 44 3 A6 D6 19 A7 30
4 Y6 A8 18 D7 A8 D15 A9 8 DQ8 D8
G2A A7 DQ7 A7 D7 A8
5 Y7 7 A9 8 30 D8 A9 25 A10 7 DQ9 32 D9
G2B 7 A8 DQ8 32 24 A8 A9 34
RE-H032TD-1130 A10 D9 A10 A11 6 DQ10 D10
A9 DQ9 34 21 A9 A10 36
74AC138 A11 6 D10 A11 A12 5 DQ11 D11
A10 DQ10 A10 A11
A12 5 36 D11 A12 23 A13 4 DQ12 39 D12
A11 DQ11 39 2 A11 A12 41
A13 4 D12 A13 A14 3 DQ13 D13
A12 DQ12 A12 A13
U5D A14 3 41 D13 A14 26 A15 2 DQ14 43 D14
12 A13 DQ13 43 D14 1 A13 A14 45
A15 2 A15 A16 1 DQ15/A-1 D15
11 DEBUGZ A14 DQ14 45 A14 A15
A16 1 D15 A17 48
A15 DQ15/A-1 A16
13 A17 48 SRAMCSZ 20 A18 17
A16 SRAMCSZ CE A17
A18 17 WRHZ 27 VCC 16 VCC
A17 WRHZ WR A18
74HC32 VCC 16 RDZ 22 KROMCSZ 9 15
NC RDZ OE A19 RY/BY
15 26
26 RY/BY CE
RDZ 28 14
ROMCSZ CE U28 OE WP
28 WRLZ 11
11 OE IDT71256SA WE
47
WE BYTE
47 �� RESETZ 12
BYTE RESET
RESETZ 12
RESETZ RESET
VCC
J9 U26
U27 MBM29F400 MBM29F160 ��
1
2
3 C72 C73
VCC VCC
4
5
A1
6 C74
A2 VCC
7 104 104 104
A3
8
A4
9
A5
28
14
28
14
10
11-26
A6
11
A7 A1 11 D0 A1 11 D0
37
27
46
12 10 10
A0 D0 A0 D0
A8 A2 9 12 D1 A2 9 12 D1
VCC
VCC
GND
GND
13 A1 D1 A1 D1
A9 A1 25 29 D0 A3 8 13 D2 A3 8 13 D2
14 A0 DQ0 A2 D2 A2 D2
A10 A2 24 31 D1 A4 7 15 D3 A4 7 15 D3
VSS
VSS
VCC
15 A1 DQ1 A3 D3 A3 D3
A11 A3 23 33 D2 A5 6 16 D4 A5 6 16 D4
16 A2 DQ2 A4 D4 A4 D4
A12 A4 22 35 D3 A6 5 17 D5 A6 5 17 D5
17 A3 DQ3 A5 D5 A5 D5
A13 A5 21 38 D4 A7 4 18 D6 A7 4 18 D6
18 A4 DQ4 A6 D6 A6 D6
A14 A6 20 40 D5 A8 3 19 D7 A8 3 19 D7
19 A5 DQ5 A7 D7 A7 D7
A15 A7 19 42 D6 A9 25 A9 25
20 A6 DQ6 A8 A8
A16 A8 18 44 D7 A10 24 A10 24
21 A7 DQ7 A9 A9
A17 A9 8 30 D8 A11 21 A11 21
22 A8 DQ8 A10 A10
A18 A10 7 32 D9 A12 23 A12 23
23 A9 DQ9 A11 A11
A19 A11 6 34 D10 A13 2 A13 2
24 A10 DQ10 A12 A12
A12 5 36 D11 A14 26
25 A11 DQ11 A13
A13 4 39 D12 A15 1 20 1
26 A12 DQ12 A14 NVRAMCSZ CE BUSY NV_BUSYZ
A14 3 41 D13 RDZ 22 26
27 A13 DQ13 OE N.C
A15 2 43 D14 SRAMCSZ 20 WRLZ 27
28 A14 DQ14 CE WE
D0 A16 1 45 D15 WRLZ 27
29 A15 DQ15/A-1 WRLZ WR
D1 A17 48 RDZ 22
30 A16 OE U31
D2 A18 17
31 A17 HN58V65
D3 VCC A19 16
32 NC U30
D4 15
33 RY/BY IDT71256SA
D5 26
34 CE
D6 28
35 OE
D7 11
36 WE
D8 47 ��
37 BYTE
D9 RESETZ 12
38 RESET
D10
39 MBM29F400 FR_BUSYZ
D11
40 U32
D12 MBM29F800
41
D13
42
D14
43
D15
44
DEBUGZ
45
46
47
48
49
50
8911-050-178S-C
VCC
C75
+12V
FC2240-UM-251-9370
Main Board, Pen DAC
D[15..0] 104
D[0..15] C76
21
12
U33 10p
C77 TP7
103
VDD
3 U35A
DGND
� 1
-12V TP(TH)
D4 6 4 2
DB0 VREFA �
D5 7 DB1
D6 8 NJM072M
DB2
4
D7 9 3
DB3 RFBA
D8 10 DB4
D9 11 DB5 2
D10 13 C78
DB6 IOUTA 103
D11 14 -12V
DB7
D12 15 JP5
DB8 22
D13 16 DB9 VREFB
D14 17 DB10
D15 18 JP- JP6
DB11 23
RFBB
PENCSZ 5 CSA JP-

20 24 6 �
GAINCSZ CSB IOUTB 7
PLFBOUT
19 5 �
WRLZ WR
U34B
NJM074M
AGND
R44
1
TP8 DAC7802KU
47K
11-27
RCS00000C001A
13 � R43 +12V
1
2
R45 14
12 �
PLFB C80
U34D 100K
10K 103
4
C79 NJM074M
104
R46 2
�
27K R47 1
3
�
U34A
100K NJM074M
11
R48 (PEN)
47K
U35B
C83
9 � 103 5
R49 R50 �
8 -12V 7
10 � 6
PENOFS �
20K 27K U34C
C82 NJM074M NJM072M
C81 R51
22K
104 15K
VCC
R52
VCC_L 4.7K
U12F
Main Board, USB
C84 104 12 13
VBUS
FC2240-UM-251-9370
D[15..0] C85 104 74LS06
D[15..0]
D0 U36
D1 44 R53 1.5K
D0
D2 43 23
42 D1 PUCTL
D3
D2
D4 41 R54 22
D5 38 D3 1
37 D4 D+
D6
D5
D7 36 2
35 D6 D-
D7
D8 22 R55 22
D9 21 D8 J10
20 D9
D10 1 VBUS
D10
D11 19 C86 22PF 2 D-
16 D11 6
D12 3 D+
D12 XIN
D13 15 4 GND
A[21..1] D14 14 D13
R56
A[21..1] D14
D15 13 1M X1 XM7B-0442
D15
A1 32 7 HC-49(12MHz) R57
31 A0 XOUT
A2 4.7K
A1
A3 30
A4 29 A2
28 A3
A5 C87 47PF
A4
A6 27
A5
A7 26
A6 FL44
24 12
ADSEL INTR USBINTZ N2012Z121T03
33 34
DACK0 DREQ0 DREQ0Z
18 25
11-28
DACK1 DREQ1
9
RDDZ RD
10 3
WRLZ WR VCC0 VCC_L
40
11 VCC1
RESETZ RES
8
CS
4 5
TEST1 GND0
17 39
TEST2 GND1
USBCSZ ML60852A
VCC
R58 R59 R60
100K 100K 100K
UPC29M33 D31 VCC_L

U37 RB491D
1 3 TP9
I O RCS00000C001A
G
1
2
C88
2
104 C89 D32
47u/16V RB491D
FC2240-UM-251-9370
Power Relay Board (PN5042-04)
U1
CC6-2405SF-E
1 7 J2
+VIN +VOUT
5566-10A
C1 6
0.1u TRM 1 +5V
INS 2 5
RC -VOUT 2 +12V
3 4
J1 -VIN NC
B6P-VH 3 +36V
+36V 1 4 GND
+36V 2 5 GND
+36V 3 6 +5V
GND 4 7 -12V
GND 5 8 +36V
U2
GND 6 CC6-2405SF-E 9 +36V
1 7 10 GND
+VIN +VOUT
11-29
C2 6
TRM
0.1u 2
INS RC COM 5
3 4
-VIN -VOUT
FC2240
PN5042-04
POWER RELAY BOARD
11.12 Power Relay Board (RoHS correspondence)
11.13 Miscellaneous
Part No. Description Rating Q'ty
792807030 Cable, X relay board to X home sensor CA223303 1
692807972 Cable, Power supply board to power switch CA223207A 1
692807982 Cable, Power supply board to power switch CA223208A 1
692807991 Cable, Power supply board to FG CA223209A 1
692807051 Cable, 2 pen relay board to pen flexible board CA2232503A 1
692807142 Cable, Key relay board to LCD CA2232112B 1
692807131 Cable, Key relay board to chart hold switch CA2232113A 1
122907010 Cable, Main relay board to key relay board CA2290-01 1
692236133 Cable, Main relay board to X relay board CA2290-03C 1
692236120 Cable, Main relay board to X flexible board CA2292-32A (FC2240-60/120) 1
692807300 Cable, Main relay board to X flexible board CA2232-32 (FC2240-180) 1
122927511 Cable, X flexible baod to High voltage board CA2292-51A (FC2240-180) 1
692236211 Cable, X flexible baod to High voltage board CA2292-41C (FC2240-60/120) 1
122937391 Cable, 2 pen relay board to 2 pen board CA2293-39A 1
108901173 Cable, AC inlet to power switch CA08917C 1
692236041 Cable, AC inlet to power switch CA306004 1
692236051 Cable, AC inlet to power switch CA306005 1
692247010 Cable, Main board to main relay board CA504201 2
692247030 Cable, Main board to power supply board CA504203 1
692247050 Cable, 2 pen relay board to pen flexible board CA504205 1
110006060 Flexible Cable, 2 pen board to pen 1 moving coil FPC10002 1
122936100 Flexible Cable, 2 pen board to hight sensor FPC2293100 2
122936110 Flexible Cable, 2 pen board to pen 2 moving coils FPC2293110 1
162291100 Y flexible Cable FCA2291010 1
162291240 X flexible Cable FCA2291123 (FC2240-180) 1
162291230 X flexible Cable FCA2291023 (FC2240-60/120) 1
520100241 AC Cable VM1182-1276.5M
520100330 UL/CSA AC Cable UL/CSA Code SJT
500050024 CEE AC Cable VM0306B-0304B2M
520000022 BS AC Cable GRCK-B0
520100103 SUS AC Cable PISEV-H05VV-F-1C
520100098 SAA AC Cable SAA Standard Cable Set 3M
520000005 BS AC Cable (P) Z-VCTF-OR-BS
FC2240-UM-251-9370 11-30

Fc2240-Um-251 (08-9730) PDF

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CUTTING MACHINE

1.2 Standard Accessories

1.3 Main Speciﬁcations

1.4 External Dimensions

1.5 Stand Assembly Procedure

1.6 Mounting Procedure

Screw in the M4 x 8 screws into the

1.7 Removing the Y Bar Retaining Brackets

Turn the M3 bolts

Retaining bracket R Rear

1.8 Selecting the Vacuum Pump

1.9 Installation Location

Connect to the power outlet

Durable flexible hose

Control panel Writing panel

RS-232C interface RS-232C

2.2 Control Panel

2.3 Types of Cutter Blades and Their Features

Blade type Blade features

CB09UA (ø0.9) sandblasting.

2.4 Cutter Pen Nomenclature

Structure of the PPA31-CB09 Cutter Pen

* The CB09UA supersteel blade is shown in the figure above.

Structure of the PPA31-CB15 Cutter Pen

Protective cap Plunger Holder A Cutter blade* Holder B Plunger cap

* The CB15U supersteel blade is shown in the figure above.

Structure of the PPA31-CB15B Cutter Pen

* The CB15U-SP supersteel blade is shown in the figure above.

Color of the Copmpatible blade types

Color of the blade length adjustment knob: Blue

Color of the blade length adjustment knob: Red

Color of the blade length adjustment knob: Green

3.2 Adjusting the Blade Length

Adjusting the Blade Length

Obtaining the Correct Blade Length

3.3 Mounting the Cutter Pen

2. After mounting the pen, tighten the screw.

3.4 Adjusting the Pen Carriage Height

1. Use the hexagon wrench to loosen the height adjustment bolt.

3.5 Turning On the Plotter and Initialization

Pen carriage Y bar

Control panel Writing panel

3.6 Loading the Medium

Magnetic (models feature an ivory writing panel)

Vacuum suction (models feature a green writing panel)

Electrostatic adhesion (models feature a black writing panel)

3.7 PAUSE Menu Conﬁguration

PAUSE Function selection Submenus Function Description

NEXT F1 PEN ADJ. Setting the Pen Interval Adjustment Value

F2 BUFFER CLR. Clearing the Buffer

F3 PEN U/D Raising/Lowering the Pen

F4 VIEW Moving the Pen Carriage to the Upper

NEXT F1 I/F F1 STEP SIZE Setting the Programmable Resolution

F2 RS-232C RS-232C and Centronics Interface

F4 COMMAND Selecting the Command Mode

F2 FILM F1 ORIGIN POINT Setting the Origin in HP-GLTM Mode

F2 AREA Setting the Cutting Area

F3 AXIS Axis Alignment and Distance Adjustment

F3 FUNCTION F1 ROTATE Rotating the Coordinate Axes

F2 THICK F1 THICK No. Cutting Thick Sheets

NEXT F2 OPTION 1 F1 UP SPEED Setting the Pen UP Speed

F2 OFST FCE Setting the Offset Cut Pressure

F3 OFST ANG Adjusting the Blade Offset Angle